CN116903231A - Glass handicraft melt processing forming device - Google Patents

Glass handicraft melt processing forming device Download PDF

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Publication number
CN116903231A
CN116903231A CN202310993322.XA CN202310993322A CN116903231A CN 116903231 A CN116903231 A CN 116903231A CN 202310993322 A CN202310993322 A CN 202310993322A CN 116903231 A CN116903231 A CN 116903231A
Authority
CN
China
Prior art keywords
glass
furnace body
supporting table
drive
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310993322.XA
Other languages
Chinese (zh)
Inventor
蔡春祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Hongmei Glass Craft Co ltd
Original Assignee
Quanzhou Hongmei Glass Craft Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Quanzhou Hongmei Glass Craft Co ltd filed Critical Quanzhou Hongmei Glass Craft Co ltd
Priority to CN202310993322.XA priority Critical patent/CN116903231A/en
Publication of CN116903231A publication Critical patent/CN116903231A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/04Re-forming tubes or rods
    • C03B23/049Re-forming tubes or rods by pressing
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B21/00Severing glass sheets, tubes or rods while still plastic
    • C03B21/02Severing glass sheets, tubes or rods while still plastic by cutting
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/04Re-forming tubes or rods
    • C03B23/043Heating devices specially adapted for re-forming tubes or rods in general, e.g. burners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The utility model relates to the technical field of glass artware, and provides a glass artware melt processing forming device which comprises a controller, a frame, a supporting table, a cutting mechanism, a forming die, a first driving mechanism, a rotating shaft, a blanking groove, a feeding mechanism and a melt heating mechanism, wherein the first driving mechanism is arranged on the frame, the output end of the first driving mechanism is connected with one end of the rotating shaft to drive the rotating shaft to rotate positively and negatively, a rotating unit is arranged on the supporting table, and the rotating unit is connected with a clamping unit to drive the clamping unit to rotate below a feeding hole of a furnace body so as to drive the clamped glass bar to rotate, the blanking groove is arranged below the supporting table and is positioned below a discharging hole of the furnace body after the supporting table rotates so as to receive the melted glass bar, and the glass bar is fed into the forming die to be die cast into the glass artware. The utility model solves the problem that the existing glass artwork fusion processing forming device at least can not realize rapid processing for glass fusion dripping of glass artwork with larger capacity when materials such as glass rods and the like are fused.

Description

Glass handicraft melt processing forming device
Technical Field
The utility model relates to the technical field of glass artware, in particular to a glass artware melt processing and forming device.
Background
The glass bar stock is a main production material for manufacturing glass crystal artware, and the main content of the bar stock is quartz sand, boron, silicon and the like, and is also called high-boron silicon bar stock. When the glass crystal artware is manufactured, oxygen gas is required to be heated to an extremely high temperature to soften one end of the glass rod and enable the end to reach a temperature capable of being molded. At present, the horizontal material burning machine is used for heating to soften the materials in a manual mode, such as Chinese patent literature: CN202021398680.4 discloses an auxiliary fixture for manufacturing handmade glass artware, which comprises a transverse plate, one side fixed mounting at the top of the transverse plate is provided with a mounting rack, the other side fixed mounting at the top of the mounting rack is provided with a fixing rack, one side fixed mounting at the bottom of the transverse plate is provided with a storage bin, one side inside the storage bin is fixedly provided with a servo motor, one side fixed mounting of the servo motor is provided with a motor controller, the output end of the servo motor is provided with an input shaft, the top of the input shaft is fixedly provided with a vertical transmission box, one side of the vertical transmission box is connected with the mounting rack through an output shaft, and one end of the output shaft is provided with a clamping block. However, the method has limitation, the length of the burnt glass bar is very short, the glass volume in a molten state required by manufacturing large glass crystal artware cannot be achieved, glass molten paste in a molten part with too high horizontal firing temperature can drop downwards, and meanwhile, if the diameter of the glass bar is too large, the glass molten paste of the outer ring can drop, the glass bar of the inner ring is not softened, and the manufacturing requirement of the glass crystal artware submitted in large capacity cannot be met. In the market, another glass bar material melting machine is used for melting vertically downwards at a high temperature, but when the glass bar material is melted to a certain temperature, namely, when the glass bar material is melted to a melting temperature, glass melting slurry flows downwards, and the problem that the glass melting slurry of the outer ring drops and the glass bar material of the inner ring is not softened if the diameter of the glass bar material is too large exists, so that the glass melting slurry volume required for manufacturing the glass crystal craft with high capacity and volume can not be realized. For large-capacity and volume glass crystal artware manufacturing market, large-scale equipment is also arranged, the large-scale equipment adopts a large melting furnace to directly put all glass bars into the melting furnace for melting, then glass molten paste is released into a forming die according to the demand of the glass crystal artware for die casting to form the glass artware, but the melting furnace of the large-scale equipment needs to be kept open for 24 hours all day when in production and use, otherwise, hidden danger of the explosion caused by pressure and heat accumulation in the furnace exists, the furnace can be gradually cooled and shut down after the production is stopped in advance, the furnace can be shut down and reburning is carried out after the production is stopped, the continuous production of the equipment is maintained, the equipment is only suitable for mass production, the rapid and low-cost free production cannot be realized, the equipment input cost is too large, and meanwhile, the space occupation of the equipment is large, and the equipment is not suitable for purchasing in small and medium enterprises.
Disclosure of Invention
Therefore, the utility model provides the glass craft melt processing and forming device which can automatically melt the glass bar to prepare the glass crystal craft, can freely produce the glass craft without causing cost waste, has overlarge melting volume capacity of the glass bar, can rapidly process and finish large-volume glass melting, and has good glass melt processing effect.
In order to solve the technical problem, the utility model adopts the following scheme: the utility model provides a glass handicraft melt processing forming device, including controller, frame, brace table, cutting mechanism and forming die, still include first actuating mechanism, rotation axis, silo down, feeding mechanism and melting heating mechanism, the rotation axis sets firmly on the brace table and rotation axis both ends outstanding brace table and rotationally locate in the frame, first actuating mechanism locates in the frame and first actuating mechanism output is connected with rotation axis one end and drives rotation axis forward and backward rotation, melting heating mechanism includes furnace body, heating unit, clamping unit and rotary unit, the furnace body wears to locate on the brace table and furnace body upper and lower both ends outstanding brace table respectively, the furnace body bottom is equipped with the feed inlet and the furnace body top is equipped with the discharge gate, the heating nozzle of heating unit penetrates the furnace body and heats the melting to glass bar, clamping unit rotationally locates below the feed inlet of furnace body bottom centre gripping or unclamp glass bar, rotary unit locates on the brace table and rotary unit and the clamping unit links to drive the rotation of clamping unit in the feed inlet below the furnace body and then drives the glass bar rotation of centre gripping, the lower silo locates below the brace table and rotates behind the rotation axis centre gripping unit, the feed inlet is equipped with the cutting knife is equipped with the cutting mechanism that the required to cut-off the glass material is cut into the required to cut-off mechanism of glass material die carrier, cutting mechanism is located to cut into cut-off the required side wall after the glass material die cut-off mechanism is stretched into to the required to cut into the side wall, the second driving mechanism is arranged on the supporting table, the output end of the second driving mechanism drives the discharge groove below the feeding hole at the bottom of the furnace body to lift up and down so as to drive the glass bar on the discharge groove to penetrate through the clamping unit and stretch into the furnace body to be heated and melted, and the cutting mechanism, the forming die, the first driving mechanism, the feeding mechanism and the melting heating mechanism are all connected and controlled by the controller.
Furthermore, the stand is also provided with a Wen Chongtou which can extend into the furnace body discharge port to impact the softened end of the glass bar in the furnace body to enlarge the softened spreading volume of the top of the glass bar or lift the top of the glass bar away from the furnace body discharge port.
Further, the second driving mechanism comprises two driving units, the two driving units are respectively arranged on two sides of the supporting table, two sides of the discharging groove respectively extend outwards to form two side supporting rods, and the output ends of the two driving units are respectively connected with the free ends of the two side supporting rods of the discharging groove to drive the discharging groove to stably lift in the vertical direction.
Further, the driving unit is a screw motor.
Further, the rotary unit comprises a servo motor and a synchronous belt, the clamping unit comprises a rotary seat with a through hole in the middle and a hydraulic clamping mechanism arranged on the rotary seat, the clamping center of the hydraulic clamping mechanism is coaxial with the through hole of the rotary seat, the servo motor is arranged on the supporting table, and the servo motor drives the rotary seat to rotate through the synchronous belt so as to drive the glass bar clamped by the hydraulic clamping mechanism to rotate.
Further, the controller is a PLC controller or a CNC controller.
By adopting the technical scheme, the utility model has the beneficial effects that: through arranging a rotatable supporting table, the furnace body can be turned up and down, glass bars such as glass bars are vertically lifted into the furnace body by a feeding mechanism, the glass bars such as glass bars are clamped by a clamping unit and are vertically rotated under the drive of a rotating unit, the rotating unit is used for carrying out heating and melting on the rotated glass bars such as glass bars, when the heating and melting are carried out, the glass bars such as glass bars are vertically placed, the glass bars such as glass bars which are melted at the top gradually form mushroom heads without dripping, the melted glass bars such as glass bars can reach the required capacity of prefabricated glass artwork, when the glass bars such as glass bars are melted to the required capacity, a first driving mechanism is used for driving a rotating shaft to rotate, and then the supporting table is integrally turned up and down by 180 degrees, the cutter of the cutting mechanism stretches into the furnace body to cut off the melting part of the glass bar with required capacity, so that the molten glass bar falls into the blanking groove from the discharge hole of the furnace body, the glass bar after being received by the blanking groove is sent into the forming die to be die-cast into glass artware, then the supporting table is reversely turned back to the original position to heat and melt the glass bar required by the next artware, the whole machine can automatically melt the glass to prepare the glass artware, the glass bar has super-large melting capacity, the high-capacity glass melting is finished, the glass melting processing effect is good, the limit of the glass bar melting of the existing auxiliary melting machine is broken, the cost waste is not required to be caused, the glass bar is used at any time according to the requirements, the manufacturing cost is greatly reduced, and compared with the whole occupation space of large-scale equipment, the whole occupation space is small and the use is flexible; through further setting, still be equipped with in the frame and can stretch into the furnace body discharge gate and strike the glass bar softening end in the furnace body and enlarge the glass bar top and soften the volume of spreading or lift away the resistant Wen Chongtou of furnace body discharge gate for glass bar softening end is coarser volume bigger, make glass bar's melt thick liquid volume grow and can not drip, in order to reach the glass bar of the required volumetric capacity of the quartzy handicraft of bigger volume glass, further improve glass bar's volume capacity of melting, satisfy user's demand, second actuating mechanism adopts two output that set up at supporting bench both sides drive unit to be connected with the bracing piece free end of blowing groove both sides to drive blowing groove vertical direction steady lift, make it can continue steady pay-off when supporting bench reverse upset returns to normal position, it is more convenient to use, can extensively popularize and apply.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a structure of a support table according to an embodiment of the present utility model after being turned over;
FIG. 3 is a schematic view of a portion of the structure of an embodiment of the present utility model;
fig. 4 is a schematic view of a part of a structure of a support table after being turned over according to an embodiment of the present utility model.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and specific embodiments, wherein the forming mold, the controller, the cutting mechanism and the heating unit are all of the existing structures, and in the chinese patent literature: CN201922128936.3, CN202021398680.4, etc. are disclosed.
Referring to fig. 1-4, a glass artwork fusion processing forming device of the preferred utility model comprises a controller, a frame 1, a supporting table 2, a cutting mechanism 3, a forming die 4, a first driving mechanism 5, a rotating shaft 6, a blanking groove 7, a feeding mechanism 8 and a fusion heating mechanism, wherein the rotating shaft 6 is fixedly arranged on the supporting table 2, two ends of the rotating shaft 6 protrude out of the supporting table 2 and are rotatably arranged on the frame 1, the first driving mechanism 5 is arranged on the frame 1, the output end of the first driving mechanism 5 is connected with one end of the rotating shaft 6 to drive the rotating shaft 6 to rotate positively and negatively, the fusion heating mechanism comprises a furnace body 91, a heating unit 92, a clamping unit 93 and a rotating unit 94, the furnace body 91 is arranged on the supporting table 2 in a penetrating manner, two ends of the furnace body 91 protrude out of the supporting table 2 respectively, a feeding port 912 is arranged at the bottom of the furnace body 91, a discharging port 912 is arranged at the top of the furnace body 91, the frame 1 is also provided with a resistance Wen Chongtou 911 which can extend into a discharge hole 912 of the furnace 91 to impact a softened end of a glass bar in the furnace 91 to enlarge a softening and spreading volume of the top of the glass bar or lift the glass bar away from the discharge hole 912 of the furnace 91, the resistance Wen Chongtou 911 can extend into the furnace or lift the glass bar away from the top discharge hole 912 of the furnace 91 through a movable connecting rod 11 arranged on the frame 1 through the discharge hole of the furnace 91, a heating nozzle of the heating unit 92 penetrates into the furnace 91 to heat and melt the glass bar such as the glass bar, the clamping unit 93 is rotatably arranged below the feed hole at the bottom of the furnace 91 to clamp or unclamp the glass bar such as the glass bar, the rotating unit 94 comprises a servo motor 941 and a synchronous belt 942, the clamping unit 93 comprises a rotating seat 931 with a through hole in the middle part and a hydraulic clamping mechanism 932 arranged on the rotating seat 931, the clamping center of the hydraulic clamping mechanism 932 is coaxial with the through hole of the rotating seat 931, the servo motor 941 is arranged on the supporting table 2, the servo motor 941 drives the rotating seat 931 to rotate through the synchronous belt 942 so as to drive the glass bars and other glass bars clamped by the hydraulic clamping mechanism 932 to rotate, the blanking groove 7 is arranged below the supporting table 2 and positioned below the discharging hole 912 of the furnace body 91 after the supporting table 2 rotates to receive the molten glass bars to be fed into the forming die 4 for die casting into glass artware, the side wall of the furnace body 91 is provided with an opening for the cutter 31 of the cutting mechanism 3 to extend into the furnace body 91 for cutting, the cutting mechanism 3 is arranged on the supporting table 2, the cutter 31 of the cutting mechanism 3 can extend into the furnace body 91 under the pushing of the air cylinder to cut off or retract the air cylinder out of the furnace body 91 for melting the glass bars to a melting part with required capacity, the feeding mechanism 8 comprises a second driving mechanism 81 and a discharging groove 82, the second driving mechanism 81 is arranged on the supporting table 2, the output end of the second driving mechanism 81 drives the discharge chute 82 positioned below the feed inlet at the bottom of the furnace body 91 to lift up and down so as to drive glass bars such as glass rods on the discharge chute 82 to extend into the furnace body 91 for heating and melting through the clamping unit 93, the second driving mechanism 81 comprises two driving units, the driving units are screw rod motors, the two driving units are respectively arranged on two sides of the supporting table 2, the two sides of the discharge chute 82 respectively extend outwards to form two side supporting rods, the output ends of the two driving units are respectively connected with the free ends of the two side supporting rods of the discharge chute 82 to drive the discharge chute 82 to lift steadily in the vertical direction, guide posts are respectively arranged on the lifting vertical lines of the two side supporting rods of the discharge chute 82, the supporting table 2 is a PLC controller, and the cutting mechanism 3, the forming die 4, the first driving mechanism 5 and the movable connecting rod 11 are respectively arranged, the feeding mechanism 8 and the melting heating mechanism are both connected and controlled by a controller.
The controller can also be a CNC controller, the first driving mechanism can be driven by a servo motor driven by forward and reverse rotation or other power mechanisms capable of driving forward and reverse rotation, the two driving units of the second driving mechanism can also be driven by two servo motors matched with chains to be connected with support rods on two sides of the discharge chute, and the like, and the upward and downward lifting is realized by the forward and reverse rotation of the servo motors. The clamping unit can be used for clamping the glass bar by adopting the existing hydraulic clamping mechanism or other automatic clamping mechanisms capable of realizing automatic clamping and loosening actions. The movable connecting rod driven by the temperature-resistant punch on the frame can drive the connecting rod hinged on the frame in the middle part except that the cylinder disclosed in the embodiment stretches out and draws back to drive the Wen Chongtou resistance of the free end of the connecting rod to act, the cylinder can also be replaced by a hydraulic cylinder, and the movable connecting rod can also be realized by a structure that a portal frame arranged at the top of the frame is lifted up and down to drive the Wen Chongtou resistance to act and the like.
While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (6)

1. The utility model provides a glass handicraft melt processing forming device, includes controller, frame, brace table, cutting mechanism and forming die, its characterized in that: the device also comprises a first driving mechanism, a rotating shaft, a lower trough, a feeding mechanism and a melting heating mechanism, wherein the rotating shaft is fixedly arranged on the supporting table, two ends of the rotating shaft protrude out of the supporting table and are rotatably arranged on the frame, the first driving mechanism is arranged on the frame, the output end of the first driving mechanism is connected with one end of the rotating shaft to drive the rotating shaft to move positively and reversely, the melting heating mechanism comprises a furnace body, a heating unit, a clamping unit and a rotating unit, the furnace body penetrates through the supporting table, two ends of the furnace body protrude out of the supporting table respectively, the bottom of the furnace body is provided with a feeding port, the top of the furnace body is provided with a discharging port, the heating nozzle of the heating unit penetrates through the furnace body to heat and melt glass bars, the clamping unit is rotatably arranged below the feeding port at the bottom of the furnace body, the rotating unit is arranged on the supporting table, the rotating unit is connected with the clamping unit to drive the clamping unit to rotate below the feeding port of the furnace body so as to drive the clamped glass bars to rotate, the lower trough is arranged below the supporting table, the discharging port of the furnace body is arranged on the supporting table to rotate, the discharging port of the furnace body is rotated, the glass bars after the furnace body is connected with the melting cutter is conveyed into a molded glass molding die, the technological article, the side is provided with a cutting mechanism, the side wall is provided with a cutting mechanism, the heating mechanism is arranged, the two cut-out of the glass bars is arranged, and the cutting mechanism is arranged, and can extend to drive the cutting mechanism and is arranged below the cutting and has a cutting mechanism, and is arranged below and can rotate and drive the cutter and has a cutter. The cutting mechanism, the forming die, the first driving mechanism, the feeding mechanism and the melting heating mechanism are all connected and controlled by the controller.
2. The glass artwork melt processing and shaping device of claim 1 wherein: the stand is also provided with a Wen Chongtou which can extend into the furnace body discharge hole to impact the softened end of the glass bar in the furnace body to enlarge the softened spreading volume of the top of the glass bar or lift the top of the glass bar away from the furnace body discharge hole.
3. The glass artwork melt processing and shaping device of claim 1 wherein: the second driving mechanism comprises two driving units, the two driving units are respectively arranged on two sides of the supporting table, two sides of the discharging groove respectively extend outwards to form two side supporting rods, and the output ends of the two driving units are respectively connected with the free ends of the two side supporting rods of the discharging groove to drive the discharging groove to stably lift in the vertical direction.
4. A glass artwork melt processing apparatus as in claim 3 wherein: the driving unit is a screw motor.
5. The glass artwork melt processing and shaping device of claim 1 wherein: the rotary unit comprises a servo motor and a synchronous belt, the clamping unit comprises a rotary seat with a through hole in the middle and a hydraulic clamping mechanism arranged on the rotary seat, the clamping center of the hydraulic clamping mechanism is coaxial with the through hole of the rotary seat, the servo motor is arranged on the supporting table, and the servo motor drives the rotary seat to rotate through the synchronous belt so as to drive the glass bar clamped by the hydraulic clamping mechanism to rotate.
6. The glass artwork melt processing and shaping device of claim 1 wherein: the controller is a PLC controller or a CNC controller.
CN202310993322.XA 2023-08-08 2023-08-08 Glass handicraft melt processing forming device Pending CN116903231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310993322.XA CN116903231A (en) 2023-08-08 2023-08-08 Glass handicraft melt processing forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310993322.XA CN116903231A (en) 2023-08-08 2023-08-08 Glass handicraft melt processing forming device

Publications (1)

Publication Number Publication Date
CN116903231A true CN116903231A (en) 2023-10-20

Family

ID=88351024

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310993322.XA Pending CN116903231A (en) 2023-08-08 2023-08-08 Glass handicraft melt processing forming device

Country Status (1)

Country Link
CN (1) CN116903231A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118954911A (en) * 2024-10-14 2024-11-15 海门市浩翔玻璃制品有限公司 Glass craft melting processing and forming device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118954911A (en) * 2024-10-14 2024-11-15 海门市浩翔玻璃制品有限公司 Glass craft melting processing and forming device and method

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