CN116903177A - Water treatment process and device for lithium electric copper foil - Google Patents
Water treatment process and device for lithium electric copper foil Download PDFInfo
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Abstract
本发明公开了一种锂电铜箔水处理工艺及装置,包括以下步骤:(1)锌镍废水收集:将锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水进行收集;(2)一级反应:将收集的锌镍废水提升输送至一级反应池中,向锌镍废水中添加药剂,并使其混合,用以使废水在药剂作用下中形成重金属沉淀。本发明提供的锂电铜箔水处理工艺及装置具有处理工艺流程简单,可在向反应池内添加药剂的同时,可改变药剂的添加位置、搅拌位置、曝气位置,从而使药剂与废水混合更加均匀,大大提高了锌镍废水处理的效率,避免药剂的浪费的优点。
The invention discloses a lithium battery copper foil water treatment process and device, which includes the following steps: (1) Zinc and nickel wastewater collection: collect the zinc and nickel wastewater generated during the production of lithium battery copper foil in the lithium battery copper foil production workshop; ( 2) First-level reaction: The collected zinc-nickel wastewater is lifted and transported to the first-level reaction tank, and chemicals are added to the zinc-nickel wastewater and mixed to cause heavy metal precipitation in the wastewater under the action of the chemicals. The lithium battery copper foil water treatment process and device provided by the present invention have a simple treatment process flow, and can change the adding position, stirring position and aeration position of the medicament while adding the medicament into the reaction tank, thereby making the medicament and wastewater mix more uniformly. , greatly improving the efficiency of zinc-nickel wastewater treatment and avoiding the waste of chemicals.
Description
技术领域Technical field
本发明涉及电解铜箔生产水处理技术领域,尤其涉及一种锂电铜箔水处理工艺及装置。The invention relates to the technical field of water treatment for electrolytic copper foil production, and in particular to a lithium battery copper foil water treatment process and device.
背景技术Background technique
锂电铜箔是锂电池的重要材料之一。在连续电解法生产电解铜箔的过程中,会产生较多的锌镍废水,含锌镍废水直接排放对人体健康和工农业活动具有严重危害。Lithium battery copper foil is one of the important materials for lithium batteries. In the process of producing electrolytic copper foil by continuous electrolysis, a large amount of zinc-nickel wastewater will be produced. The direct discharge of zinc-nickel wastewater will cause serious harm to human health and industrial and agricultural activities.
目前,现有技术中,锌镍废水处理系统在对铜箔生产时中产生的锌镍废水进行处理的过程中,其工艺比较复杂。且在反应池内向废水中投入药剂使其与废水混合,其主要通过曝气方式或者搅拌方式使反应池内的药剂和废水混合。但是,锂电铜箔生产规模比较大的企业,其产生的锌镍废水量比较大,针对锌镍废水处理的反应池一般也比较长,传统上锌镍废水处理装置中的反应池一般其曝气出口位置固定,搅拌区域也比较有局限性,并且药剂的添加位置也是固定的,导致药剂与废水难以混合均匀,从而导致废水在经过处理后,在排放池难以达到排放标准,进而需要多次返回至反应池中重新添加药剂进行处理,不仅降低了锌镍废水处理的效率,也增大了药剂的使用量,提高了锌镍废水处理成本。Currently, in the existing technology, the zinc-nickel wastewater treatment system has a relatively complicated process in the process of treating the zinc-nickel wastewater generated during the production of copper foil. In addition, chemicals are put into the wastewater in the reaction tank to mix with the wastewater, and the chemicals in the reaction tank and the wastewater are mixed mainly through aeration or stirring. However, enterprises with relatively large production scale of lithium battery copper foil produce a relatively large amount of zinc-nickel wastewater, and the reaction tanks for zinc-nickel wastewater treatment are generally relatively long. Traditionally, the reaction tanks in zinc-nickel wastewater treatment devices generally have aeration The outlet position is fixed, the mixing area is also relatively limited, and the adding position of the agent is also fixed, making it difficult to mix the agent and wastewater evenly. As a result, it is difficult for the wastewater to meet the discharge standard in the discharge tank after treatment, and it needs to be returned multiple times. Adding chemicals back into the reaction tank for treatment not only reduces the efficiency of zinc-nickel wastewater treatment, but also increases the amount of chemicals used and increases the cost of zinc-nickel wastewater treatment.
因此,有必要提供一种锂电铜箔水处理工艺及装置解决上述技术问题。Therefore, it is necessary to provide a lithium battery copper foil water treatment process and device to solve the above technical problems.
发明内容Contents of the invention
为解决对锂电铜箔生产过程中的产生的锌镍废水进行处理的工艺比较复杂,在反应池中添加的药剂难以混合均匀,降低了锌镍废水处理的效率,也增大了药剂的使用量,提高了锌镍废水处理成本的技术问题,本发明提供一种锂电铜箔水处理工艺及装置。In order to solve the problem of the complicated process of treating zinc-nickel wastewater generated in the production process of lithium battery copper foil, the chemicals added in the reaction tank are difficult to mix evenly, which reduces the efficiency of zinc-nickel wastewater treatment and increases the usage of chemicals. , the technical problem of increasing the cost of zinc-nickel wastewater treatment, the present invention provides a lithium battery copper foil water treatment process and device.
本发明提供的锂电铜箔水处理工艺包括以下步骤:The lithium battery copper foil water treatment process provided by the invention includes the following steps:
(1)锌镍废水收集:(1) Zinc and nickel wastewater collection:
将锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水进行收集;Collect the zinc-nickel wastewater generated during the production of lithium battery copper foil in the lithium battery copper foil production workshop;
(2)一级反应:(2) First-order reaction:
将收集的锌镍废水提升输送至一级反应池中,向锌镍废水中分别添加氧化剂 、碱、PAC、PAM等药剂,并使其混合,用以使废水在药剂作用下中形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The collected zinc-nickel wastewater is lifted and transported to the first-level reaction tank. Agents such as oxidants, alkali, PAC, and PAM are added to the zinc-nickel wastewater and mixed, so that the wastewater forms heavy metal precipitation under the action of the agents. And the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater are condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
(3)一级沉淀:(3) First-level precipitation:
将混合药剂的废水输送至一级沉淀池中,使反应后产生的重金属沉淀以及大颗粒矾花的沉淀,上层形成初步清水,下层形成污泥;Transport the wastewater of mixed chemicals to the primary sedimentation tank to precipitate the heavy metals produced after the reaction and the large particles of alum. The upper layer forms preliminary clear water and the lower layer forms sludge;
(4)二级反应:(4) Secondary reaction:
将一级沉淀池内上层清水输送至二级反应池中,并将下层沉淀的污泥排放出去并进行贮存,在二级反应池中分别投放碱、PAC、PAM等药剂,并使其混合,用以使初步清水在药剂作用下中进一步形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The upper layer of clear water in the primary sedimentation tank is transported to the secondary reaction tank, and the sludge settled in the lower layer is discharged and stored. In the secondary reaction tank, alkali, PAC, PAM and other reagents are respectively added and mixed. So that the preliminary clean water can further form heavy metal precipitation under the action of chemicals, and the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater can be condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
(5)二级沉淀:(5) Secondary precipitation:
将二级反应池中混合药剂的初步清水输送至二级沉淀池中,使反应后产生的重金属沉淀以及大颗粒矾花的沉淀,上层形成初步清水,下层形成污泥;The preliminary clear water mixed with chemicals in the secondary reaction tank is transported to the secondary sedimentation tank to precipitate the heavy metals produced after the reaction and the large particles of alum. The upper layer forms preliminary clear water and the lower layer forms sludge;
(6)污泥贮存:(6) Sludge storage:
将一级沉淀池和二级沉淀池内下层沉淀产生的污泥排放出去并进行贮存;Discharge and store the sludge produced by the lower layer sedimentation in the primary sedimentation tank and the secondary sedimentation tank;
(7)PH调节:(7) PH adjustment:
将二级沉淀池内上层清水输送PH回填池中,并向其内加入适量的酸,以对PH值进行调节,使水PH值维持在6.0~9.0之间,以保证出水PH值达标;Transfer the upper layer of clear water in the secondary sedimentation tank to the pH backfill tank, and add an appropriate amount of acid into it to adjust the pH value to maintain the water pH value between 6.0 and 9.0 to ensure that the effluent pH value reaches the standard;
(8)锌镍污泥压滤:(8) Zinc-nickel sludge filter press:
将贮存的污泥使用脱水设备对污泥进行施压过滤,压滤出的压滤液输送与锌镍废水收集在一起,压滤后形成的干泥外运进行后续处理;The stored sludge is pressure-filtered using dehydration equipment. The filtrate produced by the filtration is transported and collected together with the zinc-nickel wastewater. The dry sludge formed after filtration is transported out for subsequent treatment;
(9)清水暂存:(9) Temporary storage of clear water:
将在PH回填池中进行酸碱调和的清水输送至排放缓冲池中,并对其内的清水进行检测,锌镍含量达到合格标准则输送至外排池中进行达标排放,锌镍含量不合格则输送至与待处理锌镍废水一起进行重新处理;The clean water that has been acid-base reconciled in the PH backfill tank is transported to the discharge buffer tank, and the clean water in it is tested. If the zinc and nickel content reaches the qualified standard, it will be transported to the external drainage tank for discharge. If the zinc and nickel content is unqualified, it will be discharged to the discharge tank. Then it will be transported to be re-processed together with the zinc-nickel wastewater to be treated;
(10)达标排放:(10) Compliance with emission standards:
将外排池中的达标清水向外排放。Discharge the clean water that meets the standard in the external drainage pool to the outside.
本发明还提供一种锂电铜箔水处理装置,所述装置包括:The invention also provides a lithium battery copper foil water treatment device, which includes:
锌镍废水收集池,所述锌镍废水收集池用于收集锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水;Zinc-nickel wastewater collection pool, the zinc-nickel wastewater collection pool is used to collect zinc-nickel wastewater generated in the process of producing lithium battery copper foil in the lithium battery copper foil production workshop;
提升泵,所述提升泵用于锌镍污水处理系统的正常运行提供充足的水量,并将所述锌镍废水收集池中的锌镍废水输送至下一级设备中;Lifting pump, the lifting pump is used to provide sufficient water for the normal operation of the zinc-nickel wastewater treatment system, and transport the zinc-nickel wastewater in the zinc-nickel wastewater collection pool to the next-level equipment;
一级反应池,所述一级反应池用于对锌镍废水分别添加氧化剂 、碱、PAC、PAM等药剂,使其混合并反应,用以使废水在药剂作用下中形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The first-level reaction tank is used to add oxidants, alkali, PAC, PAM and other reagents to the zinc-nickel wastewater respectively to mix and react, so that the wastewater can form heavy metal precipitation under the action of the reagents, and make the wastewater Suspended solids, organic matter, colloids, etc. in zinc-nickel wastewater are condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
一级沉淀池,所述一级沉淀池用于使混合药剂的废水在药剂作用下产生的重金属沉淀以及大颗粒矾花,在一级沉淀池内沉淀至下层形成污泥,上层形成初步清水;The first-level sedimentation tank is used to precipitate the heavy metals and large particles of alum produced in the wastewater mixed with chemicals under the action of the chemicals, and settle to the lower layer in the first-level sedimentation tank to form sludge, and the upper layer forms preliminary clean water;
二级反应池,所述二级反应池用于对一级沉淀池内的上层清水在二级反应池中,再一次分别投放碱、PAC、PAM等药剂,并使其混合反应,用以使初步清水在药剂作用下中进一步形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;Secondary reaction tank, the second reaction tank is used to add alkali, PAC, PAM and other reagents to the upper layer of clear water in the first-level sedimentation tank in the second reaction tank, and mix and react to make the initial Under the action of chemicals, the clean water further forms heavy metal precipitation, and the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater are condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
二级沉淀池,所述二级沉淀池用于将所述二级反应池混合药剂的初步清水在药剂作用下产生的重金属沉淀以及大颗粒矾花,在二级沉淀池内沉淀至下层形成污泥,上层形成清水;Secondary sedimentation tank. The secondary sedimentation tank is used to precipitate heavy metals and large alum particles produced by the preliminary clear water mixed with chemicals in the secondary reaction tank under the action of the chemicals. The secondary sedimentation tank is used to precipitate to the lower layer in the secondary sedimentation tank to form sludge. , clear water forms in the upper layer;
PH回填池,所述PH回填池用于对所述二级沉淀池内上层清水通过加入适量的酸进行PH值调节,使水PH值维持在6.0~9.0之间,以保证出水PH值达标;PH backfill tank, which is used to adjust the PH value of the upper clear water in the secondary sedimentation tank by adding an appropriate amount of acid to maintain the PH value of the water between 6.0 and 9.0 to ensure that the PH value of the effluent reaches the standard;
污泥贮池,所述污泥贮池用于贮存一级沉淀池和二级沉淀池下层沉淀的污泥;A sludge storage tank, which is used to store sludge precipitated in the lower layer of the primary sedimentation tank and the secondary sedimentation tank;
锌镍污泥压滤机,所述锌镍污泥压滤机用于对污泥贮池内污泥进行挤压过滤,使其脱水,形成的干泥进行外运处理,压滤后的压滤液输送至锌镍废水收集池中与待处理的锌镍废水一起进行处理;Zinc-nickel sludge filter press. The zinc-nickel sludge filter press is used to squeeze and filter the sludge in the sludge storage tank to dehydrate it. The formed dry sludge is transported out of the country, and the filtrate after the filtration is Transport it to the zinc-nickel wastewater collection pool for treatment together with the zinc-nickel wastewater to be treated;
排放缓冲池,所述排放缓冲池用于存放经过PH调节后的清水,并对其进行抽样检测;外排池,所述外排池用于存放达标的清水,并向外排放。The discharge buffer tank is used to store the clean water after pH adjustment and conduct sampling testing; the external discharge tank is used to store the clean water that meets the standard and discharge it to the outside.
优选的,所述一级反应池和二级反应池均包括:用于与添加的药剂进行反应的池体,所述池体的两侧分别装配有废水输入管和废水输出管;用于安装搅拌机构的支撑板,所述支撑板设于所述池体的上方,所述搅拌机构用于使池体内的废水与加入的药剂进行搅拌使其混合,从而进行反应;用于对池体内进行曝气的曝气机构,所述曝气机构安装在所述支撑板上;用于对所述支撑板进行支撑并使其移动的支撑移动机构,所述支撑移动机构包括有用于对支撑板进行支撑且使其滑动的滑动支撑机构和用于驱使支撑板及其上的部件进行移动的移动机构。Preferably, both the primary reaction pool and the secondary reaction pool include: a pool body for reacting with the added reagent, and both sides of the pool body are respectively equipped with wastewater input pipes and wastewater output pipes; for installation The support plate of the stirring mechanism is located above the pool body. The stirring mechanism is used to stir the wastewater in the pool body and the added medicament to mix them so as to react; used to carry out the reaction in the pool body. An aeration mechanism for aeration, the aeration mechanism is installed on the support plate; a support moving mechanism for supporting and moving the support plate, the support moving mechanism includes a support for moving the support plate A sliding support mechanism that supports and makes it slide and a moving mechanism that drives the support plate and the components on it to move.
优选的,所述搅拌机构包括有搅拌管、多个搅拌叶板、伺服电机和两个锥形齿轮,所述搅拌管转动安装在所述支撑板的中央且向下延伸至池体内,多个所述搅拌叶板均固定安装在所述搅拌管上,所述伺服电机固定安装在所述支撑板顶部,两个所述锥形齿轮分别固定套设在所述伺服电机的输出轴上和所述搅拌管上,两个所述锥形齿轮相啮合。Preferably, the stirring mechanism includes a stirring tube, a plurality of stirring blades, a servo motor and two bevel gears. The stirring tube is rotatably installed in the center of the support plate and extends downward into the pool body. The stirring blades are all fixedly installed on the mixing tube, the servo motor is fixedly installed on the top of the support plate, and the two bevel gears are fixedly sleeved on the output shaft of the servo motor and the On the stirring tube, two bevel gears are meshed.
优选的,所述曝气机构包括有鼓风机、送风管、第一支撑架和套管,所述鼓风机固定安装在所述支撑板的顶部,所述送风管固定连接在所述鼓风机的出风端,所述第一支撑架固定安装在所述支撑板的顶部,所述套管固定安装在所述第一支撑架上,所述送风管的一端与所述套管的顶端固定连接,所述搅拌管的顶端延伸至所述套管内并与套管密封且转动连接,所述搅拌叶板设有腔室,所述腔室与所述搅拌管内相连通,所述搅拌管的底端为封闭结构,所述搅拌叶板的两面均开设有多个曝气孔,所述曝气孔与所述腔室相连通。Preferably, the aeration mechanism includes a blower, an air supply duct, a first support frame and a casing, the blower is fixedly installed on the top of the support plate, and the air supply duct is fixedly connected to the outlet of the blower. At the air end, the first support frame is fixedly installed on the top of the support plate, the casing is fixedly installed on the first support frame, and one end of the air supply pipe is fixedly connected to the top end of the casing. , the top of the stirring tube extends into the casing and is sealed and rotationally connected with the casing. The stirring blade is provided with a chamber, and the chamber is connected with the inside of the stirring tube. The bottom of the stirring tube The end is a closed structure, and a plurality of aeration holes are provided on both sides of the stirring blade, and the aeration holes are connected with the chamber.
优选的,所述支撑板上装配有液态药剂添加机构,所述液态药剂添加机构包括有加液泵、出液管、进液管和软管,所述加液泵固定安装在所述支撑板的顶部,所述出液管固定连接在加液泵的出液端,所述出液管的一端延伸至所述支撑板的下方,所述出液管上设有流量阀,所述进液管固定连接在所述加液泵的进液端,所述软管固定套设在所述进液管的一端,所述软管足够长。Preferably, the support plate is equipped with a liquid medicine adding mechanism. The liquid medicine adding mechanism includes a liquid adding pump, a liquid outlet pipe, a liquid inlet pipe and a hose. The liquid adding pump is fixedly installed on the support plate. The top of the liquid outlet pipe is fixedly connected to the liquid outlet end of the liquid adding pump. One end of the liquid outlet pipe extends to the bottom of the support plate. The liquid outlet pipe is provided with a flow valve. The liquid inlet pipe The pipe is fixedly connected to the liquid inlet end of the liquid adding pump, the hose is fixedly sleeved on one end of the liquid inlet pipe, and the hose is long enough.
优选的,所述支撑板上还设有粉粒态药剂添加机构,所述粉粒态药剂添加机构包括有下料箱、安装座、两个支撑杆、中轴、绞龙和下料电机,所述下料箱固定安装在所述支撑板上,所述下料箱的底部连通有穿过支撑板伸入池体内的下料管,所述下料箱的顶口铰接有顶盖,所述顶盖上装配有把手,所述安装座设于所述下料箱内部中央,两个所述支撑杆分别水平的固定安装在所述安装座的两侧,且两个所述支撑杆相互远离的一端分别与所述下料箱的两侧内壁固定连接,所述中轴转动安装在所述安装座上且向下延伸,所述绞龙固定套设在所述中轴上,所述绞龙位于下料管内,所述下料电机固定安装在所述安装座的顶部,所述下料电机的输出轴底端与所述中轴顶端固定连接,所述安装座为圆饼形,所述安装座的外壁上开设有外螺纹,且螺纹安装有防料罩,所述下料电机位于所述防料罩内。Preferably, the support plate is also provided with a powder and granular medicine adding mechanism. The powder and granular medicine adding mechanism includes a discharge box, a mounting base, two support rods, a central axis, an auger and a discharge motor. The unloading box is fixedly installed on the support plate. The bottom of the unloading box is connected with a unloading pipe extending into the pool body through the support plate. The top opening of the unloading box is hinged with a top cover. The top cover is equipped with a handle, the mounting seat is located in the center of the inside of the unloading box, and the two support rods are fixedly installed horizontally on both sides of the mounting seat, and the two support rods are mutually connected. The far away end is fixedly connected to the inner walls of both sides of the unloading box respectively. The central axis is rotatably mounted on the mounting base and extends downward. The auger is fixedly sleeved on the central axis. The auger is located in the unloading tube. The unloading motor is fixedly installed on the top of the mounting base. The bottom end of the output shaft of the unloading motor is fixedly connected to the top end of the central axis. The mounting base is round cake-shaped. External threads are provided on the outer wall of the mounting base, and a material-proof cover is installed on the threads. The unloading motor is located in the material-proof cover.
优选的,所述支撑板的顶部固定安装有防护罩,所述鼓风机和所述伺服电机位于所述防护罩内。Preferably, a protective cover is fixedly installed on the top of the support plate, and the blower and the servo motor are located in the protective cover.
优选的,所述滑动支撑机构包括有两个矩形长座、两个滑杆和两个移动座,两个所述矩形长座对称固定安装在所述池体的顶部两侧,两个所述矩形长座相互靠近的一侧均开设有沿水平方向延伸的滑槽,两个所述滑杆分别固定安装在两个所述滑槽内,两个所述移动座分别滑动套设在两个所述滑杆上,且两个所述移动座分别与两个所述滑槽滑动连接,两个所述移动座分别与所述支撑板的两侧固定连接。Preferably, the sliding support mechanism includes two rectangular seats, two sliding rods and two movable seats. The two rectangular seats are symmetrically fixed and installed on both sides of the top of the pool body. The sides of the rectangular long seats that are close to each other are provided with chute extending in the horizontal direction. The two sliding rods are respectively fixedly installed in the two chute. The two movable seats are respectively slidably sleeved on the two chute. On the sliding rod, the two movable seats are slidingly connected to the two chute respectively, and the two movable seats are fixedly connected to both sides of the support plate.
与相关技术相比较,本发明提供的锂电铜箔水处理工艺及装置具有如下有益效果:Compared with related technologies, the lithium battery copper foil water treatment process and device provided by the present invention have the following beneficial effects:
本发明提供一种锂电铜箔水处理工艺及装置:The invention provides a lithium battery copper foil water treatment process and device:
1、通过锌镍废水收集池、一级反应池、提升泵、一级沉淀池、二级反应池、二级沉淀池、PH回填池、排放缓冲池、外排池、污泥贮池、锌镍污泥压滤机对锂电铜箔生产过程中产生的锌镍废水进行处理,处理工艺流程简单;1. Through the zinc-nickel wastewater collection tank, primary reaction tank, lifting pump, primary sedimentation tank, secondary reaction tank, secondary sedimentation tank, PH backfill tank, discharge buffer tank, efflux tank, sludge storage tank, zinc The nickel sludge filter press treats the zinc-nickel wastewater generated during the production of lithium battery copper foil, and the treatment process is simple;
2、通过在一级反应池和二级反应池中设置搅拌机构、鼓起机构、液态药剂添加机构、粉粒态药剂添加机构、支撑移动机构相配合,可在向一级反应池、二级反应池的池体内添加药剂的同时,可改变药剂的添加位置、搅拌位置、曝气位置,从而使药剂与废水混合更加均匀,大大提高了锌镍废水处理的效率,避免药剂的浪费。2. By arranging a stirring mechanism, a drum mechanism, a liquid agent adding mechanism, a powdery agent adding mechanism, and a support moving mechanism in the primary reaction pool and the secondary reaction pool, the mixing mechanism can be adjusted to the primary reaction pool and the secondary reaction pool. When adding chemicals to the reaction tank, the adding position, stirring position, and aeration position of the chemicals can be changed, so that the chemicals and wastewater are mixed more evenly, which greatly improves the efficiency of zinc-nickel wastewater treatment and avoids the waste of chemicals.
附图说明Description of the drawings
图1为本发明提供的锂电铜箔水处理工艺流程图;Figure 1 is a flow chart of the lithium battery copper foil water treatment process provided by the present invention;
图2为本发明提供的锂电铜箔水处理装置的示意图;Figure 2 is a schematic diagram of the lithium battery copper foil water treatment device provided by the present invention;
图3为本发明中一级反应池(二级反应池)的三维结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the primary reaction tank (secondary reaction tank) in the present invention;
图4为图3所示的A部分放大示意图;Figure 4 is an enlarged schematic diagram of part A shown in Figure 3;
图5为本发明中一级反应池(二级反应池)的正视剖视结构示意图;Figure 5 is a schematic front cross-sectional structural diagram of the primary reaction tank (secondary reaction tank) in the present invention;
图6为图5所示的B部分放大示意图;Figure 6 is an enlarged schematic diagram of part B shown in Figure 5;
图7为图5所示的C部分放大示意图;Figure 7 is an enlarged schematic diagram of part C shown in Figure 5;
图8为本发明中防护盒的三维结构示意图;Figure 8 is a schematic diagram of the three-dimensional structure of the protective box in the present invention;
图9为本发明中下料机构的正视剖视结构示意图;Figure 9 is a schematic front cross-sectional structural diagram of the unloading mechanism of the present invention;
图10为本发明中安装座、支撑杆与防料罩的三维装配示意图;Figure 10 is a three-dimensional assembly diagram of the mounting base, support rod and material-proof cover in the present invention;
图11为本发明中池体的三维结构示意图。Figure 11 is a schematic diagram of the three-dimensional structure of the pool body in the present invention.
图中标号:1、锌镍废水收集池;2、一级反应池;3、提升泵;4、一级沉淀池;5、二级反应池;6、二级沉淀池;7、PH回填池;8、排放缓冲池;9、外排池;10、污泥贮池;11、锌镍污泥压滤机;12、池体;13、支撑板;14、搅拌管;15、搅拌叶板;16、伺服电机;17、锥形齿轮;18、鼓风机;19、送风管;20、第一支撑架;21、套管;22、加液泵;23、出液管;24、进液管;25、软管;26、矩形长座;27、滑杆;28、移动座;29、齿条;30、第二支撑架;31、转轴;32、移动齿轮;33、蜗杆;34、主齿轮;35、传动齿轮;36、蜗轮;37、防护盒;38、防护罩;39、下料箱;40、下料管;41、顶盖;42、安装座;43、支撑杆;44、中轴;45、绞龙;46、下料电机;47、防料罩。Numbers in the figure: 1. Zinc-nickel wastewater collection tank; 2. Primary reaction tank; 3. Lift pump; 4. Primary sedimentation tank; 5. Secondary reaction tank; 6. Secondary sedimentation tank; 7. PH backfill tank ; 8. Discharge buffer tank; 9. Outflow tank; 10. Sludge storage tank; 11. Zinc-nickel sludge filter press; 12. Pool body; 13. Support plate; 14. Stirring tube; 15. Stirring blade ; 16. Servo motor; 17. Bevel gear; 18. Blower; 19. Air supply pipe; 20. First support frame; 21. Casing; 22. Liquid adding pump; 23. Liquid outlet pipe; 24. Liquid inlet Pipe; 25, hose; 26, rectangular long seat; 27, sliding rod; 28, movable seat; 29, rack; 30, second support frame; 31, rotating shaft; 32, moving gear; 33, worm; 34, Main gear; 35. Transmission gear; 36. Worm gear; 37. Protective box; 38. Protective cover; 39. Unloading box; 40. Unloading tube; 41. Top cover; 42. Mounting seat; 43. Support rod; 44 , central axis; 45, auger; 46, unloading motor; 47, anti-material cover.
实施方式Implementation
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the drawings and embodiments.
请结合参阅图1-11,其中,图1为本发明提供的锂电铜箔水处理工艺流程图;图2为本发明提供的锂电铜箔水处理装置的示意图;图3为本发明中一级反应池(二级反应池)的三维结构示意图;图4为图3所示的A部分放大示意图;图5为本发明中一级反应池(二级反应池)的正视剖视结构示意图;图6为图5所示的B部分放大示意图;图7为图5所示的C部分放大示意图;图8为本发明中防护盒的三维结构示意图;图9为本发明中下料机构的正视剖视结构示意图;图10为本发明中安装座、支撑杆与防料罩的三维装配示意图;图11为本发明中池体的三维结构示意图。Please refer to Figures 1-11 in conjunction with each other. Figure 1 is a flow chart of the lithium battery copper foil water treatment process provided by the present invention; Figure 2 is a schematic diagram of the lithium battery copper foil water treatment device provided by the present invention; Figure 3 is a first-level lithium battery copper foil water treatment device provided by the present invention. A schematic diagram of the three-dimensional structure of the reaction pool (secondary reaction pool); Figure 4 is an enlarged schematic diagram of part A shown in Figure 3; Figure 5 is a schematic front cross-sectional structural diagram of the primary reaction pool (secondary reaction pool) in the present invention; Figure 6 is an enlarged schematic view of part B shown in Figure 5; Figure 7 is an enlarged schematic view of part C shown in Figure 5; Figure 8 is a three-dimensional structural schematic view of the protective box in the present invention; Figure 9 is a front cross-section of the unloading mechanism in the present invention Figure 10 is a schematic diagram of the three-dimensional assembly of the mounting base, the support rod and the material-proof cover in the present invention; Figure 11 is a schematic diagram of the three-dimensional structure of the pool body in the present invention.
本发明提供的锂电铜箔水处理工艺包括以下步骤:The lithium battery copper foil water treatment process provided by the invention includes the following steps:
(1)锌镍废水收集:(1) Zinc and nickel wastewater collection:
将锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水进行收集;Collect the zinc-nickel wastewater generated during the production of lithium battery copper foil in the lithium battery copper foil production workshop;
(2)一级反应:(2) First-order reaction:
将收集的锌镍废水提升输送至一级反应池中,向锌镍废水中分别添加氧化剂 、碱、PAC、PAM等药剂,并使其混合,用以使废水在药剂作用下中形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The collected zinc-nickel wastewater is lifted and transported to the first-level reaction tank. Agents such as oxidants, alkali, PAC, and PAM are added to the zinc-nickel wastewater and mixed, so that the wastewater forms heavy metal precipitation under the action of the agents. And the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater are condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
(3)一级沉淀:(3) First-level precipitation:
将混合药剂的废水输送至一级沉淀池中,使反应后产生的重金属沉淀以及大颗粒矾花的沉淀,上层形成初步清水,下层形成污泥;Transport the wastewater of mixed chemicals to the primary sedimentation tank to precipitate the heavy metals produced after the reaction and the large particles of alum. The upper layer forms preliminary clear water and the lower layer forms sludge;
(4)二级反应:(4) Secondary reaction:
将一级沉淀池内上层清水输送至二级反应池中,并将下层沉淀的污泥排放出去并进行贮存,在二级反应池中分别投放碱、PAC、PAM等药剂,并使其混合,用以使初步清水在药剂作用下中进一步形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The upper layer of clear water in the primary sedimentation tank is transported to the secondary reaction tank, and the sludge settled in the lower layer is discharged and stored. In the secondary reaction tank, alkali, PAC, PAM and other reagents are respectively added and mixed. So that the preliminary clean water can further form heavy metal precipitation under the action of chemicals, and the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater can be condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
(5)二级沉淀:(5) Secondary precipitation:
将二级反应池中混合药剂的初步清水输送至二级沉淀池中,使反应后产生的重金属沉淀以及大颗粒矾花的沉淀,上层形成初步清水,下层形成污泥;The preliminary clear water mixed with chemicals in the secondary reaction tank is transported to the secondary sedimentation tank to precipitate the heavy metals produced after the reaction and the large particles of alum. The upper layer forms preliminary clear water and the lower layer forms sludge;
(6)污泥贮存:(6) Sludge storage:
将一级沉淀池和二级沉淀池内下层沉淀产生的污泥排放出去并进行贮存;Discharge and store the sludge produced by the lower layer sedimentation in the primary sedimentation tank and the secondary sedimentation tank;
(7)PH调节:(7) PH adjustment:
将二级沉淀池内上层清水输送PH回填池中,并向其内加入适量的酸,以对PH值进行调节,使水PH值维持在6.0~9.0之间,以保证出水PH值达标;Transfer the upper layer of clear water in the secondary sedimentation tank to the pH backfill tank, and add an appropriate amount of acid into it to adjust the pH value to maintain the water pH value between 6.0 and 9.0 to ensure that the effluent pH value reaches the standard;
(8)锌镍污泥压滤:(8) Zinc-nickel sludge filter press:
将贮存的污泥使用脱水设备对污泥进行施压过滤,压滤出的压滤液输送与锌镍废水收集在一起,压滤后形成的干泥外运进行后续处理;The stored sludge is pressure-filtered using dehydration equipment. The filtrate produced by the filtration is transported and collected together with the zinc-nickel wastewater. The dry sludge formed after filtration is transported out for subsequent treatment;
(9)清水暂存:(9) Temporary storage of clear water:
将在PH回填池中进行酸碱调和的清水输送至排放缓冲池中,并对其内的清水进行检测,锌镍含量达到合格标准则输送至外排池中进行达标排放,锌镍含量不合格则输送至与待处理锌镍废水一起进行重新处理;The clean water that has been acid-base reconciled in the PH backfill tank is transported to the discharge buffer tank, and the clean water in it is tested. If the zinc and nickel content reaches the qualified standard, it will be transported to the external drainage tank for discharge. If the zinc and nickel content is unqualified, it will be discharged to the discharge tank. Then it will be transported to be re-processed together with the zinc-nickel wastewater to be treated;
(10)达标排放:(10) Compliance with emission standards:
将外排池中的达标清水向外排放。Discharge the clean water that meets the standard in the external drainage pool to the outside.
本发明还提供一种锂电铜箔水处理装置,所述装置包括:The invention also provides a lithium battery copper foil water treatment device, which includes:
锌镍废水收集池1,所述锌镍废水收集池1用于收集锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水;Zinc-nickel wastewater collection pool 1, the zinc-nickel wastewater collection pool 1 is used to collect zinc-nickel wastewater generated in the process of producing lithium battery copper foil in the lithium battery copper foil production workshop;
提升泵3,所述提升泵3用于锌镍污水处理系统的正常运行提供充足的水量,并将所述锌镍废水收集池1中的锌镍废水输送至下一级设备中;Lifting pump 3. The lifting pump 3 is used to provide sufficient water for the normal operation of the zinc-nickel wastewater treatment system, and transport the zinc-nickel wastewater in the zinc-nickel wastewater collection pool 1 to the next-level equipment;
一级反应池2,所述一级反应池2用于对锌镍废水分别添加氧化剂 、碱、PAC、PAM等药剂,使其混合并反应,用以使废水在药剂作用下中形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;The first-level reaction tank 2 is used to add oxidants, alkali, PAC, PAM and other reagents to the zinc-nickel wastewater respectively to mix and react, so that the wastewater forms heavy metal precipitation under the action of the reagents, And the suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater are condensed into large particles of alum, so that solid-liquid separation can be easily achieved;
一级沉淀池4,所述一级沉淀池4用于使混合药剂的废水在药剂作用下产生的重金属沉淀以及大颗粒矾花,在一级沉淀池4内沉淀至下层形成污泥,上层形成初步清水;The first-level sedimentation tank 4 is used to precipitate the heavy metals and large particles of alum produced in the wastewater mixed with chemicals under the action of the chemicals, and settle to the lower layer in the first-level sedimentation tank 4 to form sludge, and the upper layer forms sludge. Initial water clearing;
二级反应池5,所述二级反应池5用于对一级沉淀池4内的上层清水在二级反应池5中,再一次分别投放碱、PAC、PAM等药剂,并使其混合反应,用以使初步清水在药剂作用下中进一步形成重金属沉淀,并使锌镍废水中的悬浮物、有机物、胶体等凝聚成大颗粒矾花,以便容易实现固液分离;Secondary reaction tank 5. The second-level reaction tank 5 is used to add alkali, PAC, PAM and other medicaments to the upper layer of clear water in the first-level sedimentation tank 4 in the second-level reaction tank 5, and allow them to mix and react. , used to further form heavy metal precipitation in the preliminary clean water under the action of chemicals, and to condense suspended solids, organic matter, colloids, etc. in the zinc-nickel wastewater into large particles of alum, so that solid-liquid separation can be easily achieved;
二级沉淀池6,所述二级沉淀池6用于将所述二级反应池5混合药剂的初步清水在药剂作用下产生的重金属沉淀以及大颗粒矾花,在二级沉淀池6内沉淀至下层形成污泥,上层形成清水;Secondary sedimentation tank 6. The secondary sedimentation tank 6 is used to precipitate the heavy metal precipitation and large alum particles produced by the preliminary clean water mixed with the medicament in the secondary reaction tank 5 under the action of the medicament in the secondary sedimentation tank 6. Sludge is formed in the lower layer and clear water is formed in the upper layer;
PH回填池7,所述PH回填池7用于对所述二级沉淀池6内上层清水通过加入适量的酸进行PH值调节,使水PH值维持在6.0~9.0之间,以保证出水PH值达标;PH backfill tank 7. The PH backfill tank 7 is used to adjust the PH value of the upper clear water in the secondary sedimentation tank 6 by adding an appropriate amount of acid to maintain the water PH value between 6.0 and 9.0 to ensure the effluent pH. The value reaches the standard;
污泥贮池10,所述污泥贮池10用于贮存一级沉淀池4和二级沉淀池6下层沉淀的污泥;Sludge storage tank 10, the sludge storage tank 10 is used to store the sludge precipitated in the lower layer of the primary sedimentation tank 4 and the secondary sedimentation tank 6;
锌镍污泥压滤机11,所述锌镍污泥压滤机11用于对污泥贮池10内污泥进行挤压过滤,使其脱水,形成的干泥进行外运处理,压滤后的压滤液输送至锌镍废水收集池1中与待处理的锌镍废水一起进行处理;Zinc-nickel sludge filter press 11. The zinc-nickel sludge filter press 11 is used to squeeze and filter the sludge in the sludge storage tank 10 to dehydrate it. The formed dry sludge is transported out of the country and processed by press filter. The final press filtrate is transported to the zinc-nickel wastewater collection tank 1 for treatment together with the zinc-nickel wastewater to be treated;
排放缓冲池8,所述排放缓冲池8用于存放经过PH调节后的清水,并对其进行抽样检测;外排池9,所述外排池9用于存放达标的清水,并向外排放。Discharge buffer pool 8, the discharge buffer pool 8 is used to store the clean water after pH adjustment, and conduct sampling testing; the external discharge pool 9, the external discharge pool 9 is used to store the clean water that meets the standard, and discharge it to the outside. .
所述一级反应池2和二级反应池5均包括:用于与添加的药剂进行反应的池体12,所述池体12的两侧分别装配有废水输入管和废水输出管;用于安装搅拌机构的支撑板13,所述支撑板13设于所述池体12的上方,所述搅拌机构用于使池体12内的废水与加入的药剂进行搅拌使其混合,从而进行反应;用于对池体12内进行曝气的曝气机构,所述曝气机构安装在所述支撑板13上;用于对所述支撑板13进行支撑并使其移动的支撑移动机构,所述支撑移动机构包括有用于对支撑板13进行支撑且使其滑动的滑动支撑机构和用于驱使支撑板13及其上的部件进行移动的移动机构。Both the primary reaction pool 2 and the secondary reaction pool 5 include: a pool body 12 for reacting with the added reagent, and both sides of the pool body 12 are respectively equipped with wastewater input pipes and wastewater output pipes; A support plate 13 of a stirring mechanism is installed. The support plate 13 is located above the pool body 12. The stirring mechanism is used to stir the wastewater in the pool body 12 and the added medicament to mix them so as to react; An aeration mechanism for aerating the inside of the pool 12, the aeration mechanism is installed on the support plate 13; a support moving mechanism for supporting and moving the support plate 13, the The support moving mechanism includes a sliding support mechanism for supporting and sliding the support plate 13 and a moving mechanism for driving the support plate 13 and components on it to move.
所述搅拌机构包括有搅拌管14、多个搅拌叶板15、伺服电机16和两个锥形齿轮17,所述搅拌管14转动安装在所述支撑板13的中央且向下延伸至池体内,多个所述搅拌叶板15均固定安装在所述搅拌管14上,所述伺服电机16固定安装在所述支撑板13顶部,两个所述锥形齿轮17分别固定套设在所述伺服电机16的输出轴上和所述搅拌管14上,两个所述锥形齿轮17相啮合,通过搅拌机构用以对锌镍废水和药剂进行搅拌,使其混合。The stirring mechanism includes a stirring tube 14, a plurality of stirring blades 15, a servo motor 16 and two bevel gears 17. The stirring tube 14 is rotatably installed in the center of the support plate 13 and extends downward into the pool body. , a plurality of stirring blades 15 are fixedly installed on the stirring tube 14, the servo motor 16 is fixedly installed on the top of the support plate 13, and the two bevel gears 17 are fixedly sleeved on the On the output shaft of the servo motor 16 and the stirring tube 14, the two bevel gears 17 are meshed, and the stirring mechanism is used to stir and mix the zinc-nickel wastewater and the chemicals.
所述曝气机构包括有鼓风机18、送风管19、第一支撑架20和套管21,所述鼓风机18固定安装在所述支撑板13的顶部,所述送风管19固定连接在所述鼓风机18的出风端,所述第一支撑架20固定安装在所述支撑板13的顶部,所述套管21固定安装在所述第一支撑架20上,所述送风管19的一端与所述套管21的顶端固定连接,所述搅拌管14的顶端延伸至所述套管21内并与套管21密封且转动连接,所述搅拌叶板15设有腔室,所述腔室与所述搅拌管14内相连通,所述搅拌管14的底端为封闭结构,所述搅拌叶板15的两面均开设有多个曝气孔,所述曝气孔与所述腔室相连通,通过曝气机构可在搅拌的同时对废水中鼓入空气,对其曝气,从而提高废气与药剂的混合效果,使其更加均匀。The aeration mechanism includes a blower 18, an air supply pipe 19, a first support frame 20 and a casing 21. The blower 18 is fixedly installed on the top of the support plate 13, and the air supply pipe 19 is fixedly connected to the top of the support plate 13. At the air outlet end of the blower 18, the first support frame 20 is fixedly installed on the top of the support plate 13, the sleeve 21 is fixedly installed on the first support frame 20, and the air supply pipe 19 One end is fixedly connected to the top of the casing 21. The top of the stirring tube 14 extends into the casing 21 and is sealed and rotationally connected with the casing 21. The stirring blade 15 is provided with a chamber. The chamber is connected with the inside of the stirring tube 14. The bottom end of the stirring tube 14 is a closed structure. A plurality of aeration holes are provided on both sides of the stirring blade 15. The aeration holes are connected to the cavity. The chambers are connected, and the aeration mechanism can blow air into the wastewater while stirring to aerate it, thereby improving the mixing effect of waste gas and chemicals and making it more uniform.
所述支撑板13上装配有液态药剂添加机构,所述液态药剂添加机构包括有加液泵22、出液管23、进液管24和软管25,所述加液泵22固定安装在所述支撑板13的顶部,所述出液管23固定连接在加液泵22的出液端,所述出液管23的一端延伸至所述支撑板13的下方,所述出液管23上设有流量阀,所述进液管24固定连接在所述加液泵22的进液端,所述软管25固定套设在所述进液管24的一端,所述软管25足够长,通过液态药液添加机构用于向池体12内的废水中添加液态药剂。The support plate 13 is equipped with a liquid medicine adding mechanism. The liquid medicine adding mechanism includes a liquid adding pump 22, a liquid outlet pipe 23, a liquid inlet pipe 24 and a hose 25. The liquid adding pump 22 is fixedly installed there. The top of the support plate 13, the liquid outlet pipe 23 is fixedly connected to the liquid outlet end of the liquid adding pump 22, one end of the liquid outlet pipe 23 extends to the bottom of the support plate 13, and the liquid outlet pipe 23 is A flow valve is provided. The liquid inlet pipe 24 is fixedly connected to the liquid inlet end of the liquid adding pump 22. The hose 25 is fixedly sleeved on one end of the liquid inlet pipe 24. The hose 25 is long enough. , used to add liquid chemicals to the wastewater in the pool body 12 through the liquid chemical solution adding mechanism.
所述支撑板13上还设有粉粒态药剂添加机构,所述粉粒态药剂添加机构包括有下料箱39、安装座42、两个支撑杆43、中轴44、绞龙45和下料电机46,所述下料箱39固定安装在所述支撑板13上,所述下料箱39的底部连通有穿过支撑板伸入池体内的下料管40,所述下料箱39的顶口铰接有顶盖41,所述顶盖41上装配有把手,所述安装座42设于所述下料箱39内部中央,两个所述支撑杆43分别水平的固定安装在所述安装座42的两侧,且两个所述支撑杆43相互远离的一端分别与所述下料箱39的两侧内壁固定连接,所述中轴44转动安装在所述安装座42上且向下延伸,所述绞龙45固定套设在所述中轴44上,所述绞龙45位于下料管40内,所述下料电机46固定安装在所述安装座42的顶部,所述下料电机46的输出轴底端与所述中轴44顶端固定连接,所述安装座42为圆饼形,所述安装座42的外壁上开设有外螺纹,且螺纹安装有防料罩47,所述下料电机46位于所述防料罩47内,所述粉态粒态药剂添加机构用于向池体12的废水中添加粉态药剂和粒态药剂。The support plate 13 is also provided with a powder and granular medicine adding mechanism. The powder and granular medicine adding mechanism includes a lowering box 39, a mounting base 42, two support rods 43, a central axis 44, an auger 45 and a bottom. The feeding motor 46 and the feeding box 39 are fixedly installed on the support plate 13. The bottom of the feeding box 39 is connected with a feeding pipe 40 that extends into the pool body through the supporting plate. The feeding box 39 A top cover 41 is hingedly connected to the top opening, and the top cover 41 is equipped with a handle. The mounting seat 42 is located at the center of the inside of the unloading box 39, and the two support rods 43 are fixedly installed horizontally on the unloading box 39. Both sides of the mounting base 42, and the ends of the two support rods 43 that are far away from each other are fixedly connected to the inner walls of both sides of the unloading box 39. The central axis 44 is rotatably installed on the mounting base 42 and moves toward the mounting base 42. Extending downward, the auger 45 is fixedly sleeved on the central axis 44. The auger 45 is located in the unloading tube 40. The unloading motor 46 is fixedly installed on the top of the mounting base 42. The bottom end of the output shaft of the unloading motor 46 is fixedly connected to the top end of the central shaft 44. The mounting base 42 is round and cake-shaped. The outer wall of the mounting base 42 is provided with external threads, and a material-proof cover 47 is installed on the threads. , the unloading motor 46 is located in the material-proof cover 47 , and the powdered and granular medicament adding mechanism is used to add powdered medicaments and granular medicaments to the wastewater in the pool 12 .
所述支撑板13的顶部固定安装有防护罩38,所述鼓风机18和所述伺服电机16位于所述防护罩38内,通过防护罩38对伺服电机16、鼓风机18等部件进行防护。A protective cover 38 is fixedly installed on the top of the support plate 13. The blower 18 and the servo motor 16 are located in the protective cover 38. The servo motor 16, the blower 18 and other components are protected by the protective cover 38.
所述滑动支撑机构包括有两个矩形长座26、两个滑杆27和两个移动座28,两个所述矩形长座26对称固定安装在所述池体12的顶部两侧,两个所述矩形长座26相互靠近的一侧均开设有沿水平方向延伸的滑槽,两个所述滑杆27分别固定安装在两个所述滑槽内,两个所述移动座28分别滑动套设在两个所述滑杆27上,且两个所述移动座28分别与两个所述滑槽滑动连接,两个所述移动座28分别与所述支撑板13的两侧固定连接,通过滑动支撑机构可对支撑板13进行支撑,并可使在移动时比较稳定。The sliding support mechanism includes two rectangular long seats 26, two sliding rods 27 and two moving seats 28. The two rectangular long seats 26 are symmetrically fixed and installed on both sides of the top of the pool body 12. Two The sides of the rectangular long seats 26 that are close to each other are provided with chute extending in the horizontal direction. The two sliding rods 27 are fixedly installed in the two chute respectively, and the two movable seats 28 slide respectively. It is sleeved on the two sliding rods 27, and the two moving seats 28 are slidingly connected to the two chute respectively, and the two moving seats 28 are fixedly connected to both sides of the support plate 13 respectively. , the support plate 13 can be supported through the sliding support mechanism, and can be relatively stable during movement.
所述移动机构包括有两个齿条29、第二支撑架30、两个转轴31、两个移动齿轮32、两个蜗杆33、主齿轮34、两个传动齿轮35和两个蜗轮36,两个所述齿条29分别固定安装在两个所述矩形长座26的顶部,所述第二支撑架30固定安装在所述支撑板13的底部中央,两个所述转轴31分别转动安装在所述第二支撑架30的两侧和所述支撑板13的两侧之间,两个所述移动齿轮32分别固定安装在两个所述转轴31相互远离的一端,两个所述移动齿轮32分别与两个所述齿条29相啮合,两个所述蜗杆33均垂直的转动安装在所述支撑板13上和所述第二支撑架30的底部内壁上,两个所述蜗杆33上的螺纹旋向相反,所述主齿轮34固定套设在所述搅拌管14上,两个所述传动齿轮35分别固定套设在两个所述蜗杆33的顶端,两个所述传动齿轮35均与所述主齿轮34相啮合,两个所述蜗轮36分别固定套设在两个所述转轴31相互靠近的一端,两个所述蜗轮36分别与两个所述蜗杆33相啮合,所述支撑板13的两侧均固定安装有防护盒37,两个所述防护盒37的底部和相互靠近的一侧均为开口,两个所述移动齿轮32分别位于两个所述防护盒37内,通过移动机构可使支撑板13及其上的搅拌机构、曝气机构、液态药剂添加机构和粉粒态药剂添加机构,从而改变搅拌位置、曝气位置、药剂添加位置,从而使药剂与废水混合更加均匀。The moving mechanism includes two racks 29, a second support frame 30, two rotating shafts 31, two moving gears 32, two worms 33, a main gear 34, two transmission gears 35 and two worm gears 36. The racks 29 are respectively fixedly installed on the tops of the two rectangular seats 26, the second support frame 30 is fixedly installed at the center of the bottom of the support plate 13, and the two rotating shafts 31 are respectively rotatably installed on Between both sides of the second support frame 30 and both sides of the support plate 13, two moving gears 32 are respectively fixedly installed on the ends of the two rotating shafts 31 that are far away from each other. 32 are meshed with the two racks 29 respectively. The two worms 33 are vertically rotatably installed on the support plate 13 and the bottom inner wall of the second support frame 30. The two worms 33 The threads on the worms 33 are in opposite directions, the main gear 34 is fixedly sleeved on the stirring tube 14, and the two transmission gears 35 are fixedly sleeved on the tops of the two worms 33. The two transmission gears 35 are meshed with the main gear 34, and the two worm gears 36 are respectively fixedly sleeved on the ends of the two rotating shafts 31 that are close to each other. The two worm gears 36 are meshed with the two worms 33 respectively. Protective boxes 37 are fixedly installed on both sides of the support plate 13. The bottoms of the two protective boxes 37 and the sides close to each other are openings. The two moving gears 32 are respectively located in the two protective boxes. 37, by moving the support plate 13 and the stirring mechanism, aeration mechanism, liquid medicine adding mechanism and powdery medicine adding mechanism on the support plate 13, the stirring position, aeration position and medicine adding position can be changed, thereby making the medicine Mixes more evenly with wastewater.
值得说明的是,本发明中涉及到电路和电子元器件以及模块的均为现有技术,本领域技术人员完全可以实现,无需赘言,本发明保护的内容也不涉及对于软件和方法的改进。It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be completely implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
本发明提供的锂电铜箔水处理工艺及装置的工作原理如下:The working principle of the lithium battery copper foil water treatment process and device provided by the present invention is as follows:
本方案中还设有电控柜,电控柜设置在设备上,在使用时通过电控柜可分别启动各用电设备运行,各用电设备的接电方式为现有成熟技术,为本领域人员的公知技术,在此不做多余赘述;This solution is also equipped with an electric control cabinet. The electric control cabinet is installed on the equipment. When in use, the electric control cabinet can be used to start the operation of each electrical equipment. The power connection method of each electrical equipment is based on the existing mature technology. The technology is well known to those in the field and will not be described redundantly here;
使用时,将锂电铜箔生产车间在生产锂电铜箔的过程中产生的锌镍废水收集至锌镍废水收集池1中,并通过提升泵3将锌镍废水输送至一级反应池2的池体12中;When in use, the zinc-nickel wastewater generated in the lithium battery copper foil production workshop during the production of lithium battery copper foil is collected into the zinc-nickel wastewater collection tank 1, and the zinc-nickel wastewater is transported to the first-level reaction tank 2 through the lifting pump 3 body 12;
将需要添加的粉态药剂或者粒态药剂倒入至下料箱39内,且软管25伸入至需要添加的液态药剂容器中,同步启动加液泵22、伺服电机16和鼓风机18,在向池体12内加入液态药剂的同时,伺服电机16通过两个锥形齿轮17带动搅拌管14转动,搅拌管14带动多个搅拌叶板15转动,对池体12内的废水和药剂进行搅拌;Pour the powdered medicine or granular medicine that needs to be added into the feeding box 39, and extend the hose 25 into the liquid medicine container that needs to be added, and start the liquid adding pump 22, the servo motor 16 and the blower 18 simultaneously. While adding liquid chemicals into the pool body 12, the servo motor 16 drives the stirring tube 14 to rotate through the two bevel gears 17. The stirring tube 14 drives a plurality of stirring blades 15 to rotate to stir the wastewater and chemicals in the pool body 12. ;
并且,在搅拌叶板15对废水和药剂进行搅拌的过程中,鼓风机18抽取空气通过搅拌叶板15上的曝气孔喷出,对废水和药剂产生扰动,提高搅拌效果;Moreover, during the mixing process of the wastewater and chemicals by the stirring blade 15, the blower 18 extracts air and sprays it through the aeration holes on the stirring blade 15, which disturbs the wastewater and chemicals and improves the mixing effect;
不仅如此,搅拌管14通过主齿轮34和两个传动齿轮35带动两个蜗杆33反向转动,并通过两个蜗轮36带动两个转轴31转动,由于两个蜗杆33上的螺纹旋向相反,两个蜗轮36又分别与两个蜗杆33对应啮合,从而使两个转轴31转动相同,而两个转轴31带动两个移动齿轮32同步同向转动,而移动齿轮32与齿条29啮合,从而使两个移动齿轮32在两个齿条29上转动的同时,并进行水平移动,从而带动支撑板13及其上的搅拌机构、曝气机构、液态药剂添加机构,从而改变搅拌位置、曝气位置、液态药剂添加位置,从而使液态药剂与废水混合更加均匀;Not only that, the mixing tube 14 drives the two worms 33 to rotate in opposite directions through the main gear 34 and the two transmission gears 35, and drives the two rotating shafts 31 to rotate through the two worm gears 36. Since the threads on the two worms 33 rotate in opposite directions, The two worm gears 36 mesh with the two worms 33 respectively, so that the two rotating shafts 31 rotate in the same direction, and the two rotating shafts 31 drive the two moving gears 32 to rotate in the same direction synchronously, and the moving gear 32 meshes with the rack 29, so that The two moving gears 32 are rotated on the two racks 29 and moved horizontally, thereby driving the support plate 13 and the stirring mechanism, aeration mechanism, and liquid agent adding mechanism on it, thereby changing the stirring position and aeration. position, the position where liquid chemicals are added, so that the liquid chemicals and wastewater are mixed more evenly;
在添加粉态药剂、粒态药剂时,则启动下料电机46,通过中轴44带动绞龙45转动,推动粉态药剂、粒态药剂向下移动,并从下料管40底口落至池体12的废水内,并且同步启动伺服电机16和鼓风机18,使支撑板13及其上的搅拌机构、曝气机构、液态药剂添加机构移动,从而改变搅拌位置、曝气位置、粉态药剂以及粒态药剂添加位置,从而使粉态药剂和粒态药剂与废水混合更加均匀;When adding powdered medicament or granular medicament, the unloading motor 46 is started, and the auger 45 is driven to rotate through the central shaft 44, pushing the powdered medicament or granular medicament to move downward, and fall from the bottom of the unloading pipe 40 to into the wastewater in the pool body 12, and simultaneously start the servo motor 16 and the blower 18 to move the support plate 13 and the stirring mechanism, aeration mechanism, and liquid agent adding mechanism on it, thereby changing the stirring position, aeration position, and powder agent As well as the adding position of granular reagents, so that powder reagents and granular reagents can be mixed with wastewater more evenly;
并且,在移动过程中,可通过操控伺服电机16的正反转,可使两个移动齿轮32在两个齿条29上往返,从而提高搅拌效果,使废水药剂混合更加均匀;Moreover, during the movement, by controlling the forward and reverse rotation of the servo motor 16, the two moving gears 32 can move back and forth on the two racks 29, thereby improving the stirring effect and making the wastewater chemicals more uniformly mixed;
在药剂与锌镍废水混合后,将一级反应池2内的废水输送至一级沉淀池4内,在药剂作用下产生的重金属沉淀以及大颗粒矾花在一级沉淀池4内沉淀至下层形成污泥,上层形成初步清水;After the agent is mixed with the zinc-nickel wastewater, the wastewater in the first-level reaction tank 2 is transported to the first-level sedimentation tank 4. The heavy metal precipitation and large alum particles produced under the action of the agent are precipitated to the lower layer in the first-level sedimentation tank 4. Sludge is formed, and preliminary clear water is formed in the upper layer;
将二级反应池5内上层的初步清水输送至二级反应池5中,下层的污泥排放至污泥贮池10中,二级反应池5中如在一级反应池2中的步骤类似,向其内加入药剂,并通过启动二级反应池5中的伺服电机16、鼓风机18、下料电机46,使药剂与初步清水混合更加均匀;The preliminary clean water in the upper layer of the secondary reaction tank 5 is transported to the secondary reaction tank 5, and the sludge in the lower layer is discharged into the sludge storage tank 10. The steps in the secondary reaction tank 5 are similar to those in the primary reaction tank 2. , add the medicament into it, and start the servo motor 16, the blower 18, and the blanking motor 46 in the secondary reaction tank 5 to make the medicament and preliminary clean water mix more evenly;
再将二级反应池5中的初步清水输送至二级沉淀池6内,在药剂作用下产生的重金属沉淀以及大颗粒矾花在二级沉淀池6内沉淀至下层形成污泥,上层形成清水;The preliminary clean water in the secondary reaction tank 5 is then transported to the secondary sedimentation tank 6. The heavy metal precipitation and large alum particles produced under the action of the agent are precipitated in the secondary sedimentation tank 6 to the lower layer to form sludge, and the upper layer is formed into clear water. ;
将二级反应池5中上层的清水输送至PH回填池7中,下层的污泥输送至污泥贮池10中,向PH回填池7中添加酸,调节清水的PH值,使其PH值维持在6.0~9.0之间,再输送至排放缓冲池8中,对排放缓冲池8中的清水进行抽样检测,达到排放标准则输送至外排池9中,进而进行排放,而未达到排放标准则重新返回与待处理的锌镍废水一起进行处理;The clean water in the upper layer of the secondary reaction tank 5 is transported to the PH backfill tank 7, and the sludge in the lower layer is transported to the sludge storage tank 10. Acid is added to the PH backfill tank 7 to adjust the PH value of the clean water to make it PH. It is maintained between 6.0 and 9.0, and then transported to the discharge buffer pool 8. The clean water in the discharge buffer pool 8 is sampled and tested. If the discharge standard is met, it is transported to the external discharge pool 9 for further discharge. However, if the discharge standard is not met, the water will be discharged. Then it will be returned to be treated together with the zinc-nickel wastewater to be treated;
污泥贮池10中的污泥通过锌镍污泥压滤机11进行脱水,使压滤出的压滤液输送至锌镍废水收集池1内与待处理的锌镍废水一起进行处理,而压滤后的干泥外运处理。The sludge in the sludge storage tank 10 is dehydrated through the zinc-nickel sludge filter press 11, so that the filtrate filtered out is transported to the zinc-nickel wastewater collection tank 1 for treatment together with the zinc-nickel wastewater to be treated, and the press The filtered dry mud is transported out for processing.
与相关技术相比较,本发明提供的锂电铜箔水处理工艺及装置具有如下有益效果:Compared with related technologies, the lithium battery copper foil water treatment process and device provided by the present invention have the following beneficial effects:
本发明提供一种锂电铜箔水处理工艺及装置,通过锌镍废水收集池1、一级反应池2、提升泵3、一级沉淀池4、二级反应池5、二级沉淀池6、PH回填池7、排放缓冲池8、外排池9、污泥贮池10、锌镍污泥压滤机11对锂电铜箔生产过程中产生的锌镍废水进行处理,处理工艺流程简单;The invention provides a lithium battery copper foil water treatment process and device, which uses a zinc-nickel wastewater collection tank 1, a first-level reaction tank 2, a lifting pump 3, a first-level sedimentation tank 4, a second-level reaction tank 5, and a second-level sedimentation tank 6. PH backfill tank 7, discharge buffer tank 8, outflow tank 9, sludge storage tank 10, and zinc-nickel sludge filter press 11 treat the zinc-nickel wastewater generated during the production of lithium battery copper foil, and the treatment process is simple;
通过在一级反应池2和二级反应池5中设置搅拌机构、鼓起机构、液态药剂添加机构、粉粒态药剂添加机构、支撑移动机构相配合,可在向一级反应池2、二级反应池5的池体12内添加药剂的同时,可改变药剂的添加位置、搅拌位置、曝气位置,从而使药剂与废水混合更加均匀,大大提高了锌镍废水处理的效率,避免药剂的浪费。By arranging a stirring mechanism, a drum mechanism, a liquid agent adding mechanism, a powdery agent adding mechanism, and a support moving mechanism in the primary reaction pool 2 and the secondary reaction pool 5, the first-level reaction pool 2 and the second-level reaction pool 5 can be moved in a coordinated manner. While adding chemicals into the tank body 12 of the first-stage reaction tank 5, the adding position, stirring position, and aeration position of the chemicals can be changed, so that the chemicals and wastewater are mixed more evenly, which greatly improves the efficiency of zinc-nickel wastewater treatment and avoids the loss of chemicals. waste.
需要说明的是,本发明的设备结构和附图主要对本发明的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述发明的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体。It should be noted that the equipment structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technical design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that those skilled in the art understand the principles of the above invention, they can clearly understand the details of its power mechanism, power supply system and control system.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only examples of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related technologies fields are equally included in the scope of patent protection of the present invention.
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