CN116902659A - Device and method for tensioning and adjusting silk suction belt based on cigarette quality data - Google Patents

Device and method for tensioning and adjusting silk suction belt based on cigarette quality data Download PDF

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Publication number
CN116902659A
CN116902659A CN202310691672.0A CN202310691672A CN116902659A CN 116902659 A CN116902659 A CN 116902659A CN 202310691672 A CN202310691672 A CN 202310691672A CN 116902659 A CN116902659 A CN 116902659A
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China
Prior art keywords
cylinder
suction
stroke
ribbon
regulating valve
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CN202310691672.0A
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Inventor
饶永
潘恒乐
熊宏志
吴名辉
郑先波
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Changde Tobacco Machinery Co Ltd
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Changde Tobacco Machinery Co Ltd
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Priority to CN202310691672.0A priority Critical patent/CN116902659A/en
Publication of CN116902659A publication Critical patent/CN116902659A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/171Physical features of handled article or web
    • B65H2701/1718Porous or permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/54Cigarette making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

The application discloses a device and a method for tensioning and adjusting a silk suction belt based on cigarette quality data, wherein the device comprises the following steps: the tobacco sucking belt is a strip-shaped piece with a grid, and tobacco shreds are adsorbed on the surface of the tobacco sucking belt through a fan; the driving wheel is connected with the driving device, and the driving device is used for rotating the driving wheel and driving the silk suction belt to move; the cylinder is used for supporting the tension wheel and changing the tension degree of the silk suction belt; the magnetic switch is arranged on the air cylinder and used for detecting the stroke of the air cylinder and the stroke of the silk suction belt, is connected with the control system and transmits the detection result to the control system; the electric control proportion pressure regulating valve is connected with the air cylinder and the control system and is used for controlling the stroke of the air cylinder. According to the tension adjusting device and method for the tobacco shred suction belt based on the quality data of cigarettes, the optimal strokes of cylinders in different periods are tested, and the electric control proportion pressure regulating valve controls the strokes of the cylinders to be close to the optimal strokes so as to improve the quality index of cigarettes.

Description

一种基于烟支质量数据的吸丝带张紧调节装置及方法A device and method for tensioning the suction ribbon based on cigarette quality data

技术领域Technical field

本发明涉及卷烟设备技术领域,更具体地说,涉及一种基于烟支质量数据的吸丝带张紧调节装置。本发明还涉及一种与上述装置配套使用的测试方法The present invention relates to the technical field of cigarette equipment, and more specifically, to a suction ribbon tension adjustment device based on cigarette quality data. The invention also relates to a testing method used in conjunction with the above device

背景技术Background technique

在卷烟设备领域,吸丝带是一种有网格的尼龙带。生产过程中,风机在风室体内腔中会形成一个相对稳定的负压,负压空气透过吸丝带的网孔作用于吸丝通道内,把松散杂乱的烟丝紧紧的吸附在吸丝带上,随着吸丝带一起向前运动,在输送过程中吸丝带上吸附的烟丝会越来越多,当输送至重量控制系统前就会形成一定厚度的烟丝束,烟丝束的厚度与密度会直接影响到卷烟的质量和空头率。吸丝带由驱动轮带动,为了防止打滑,前后道气缸带动张紧轮对吸丝带进行张紧并始终保持一个恒定的张紧力,其张紧力由调压阀手动进行设定。由于尼龙材质特性,吸丝带在运行一段时间后,会在张紧力的作用下产生形变而被拉长,网格孔则会变得细长,情况严重时还会使吸丝带磨损,影响吸丝带对烟丝的吸附,使烟丝束的厚度与密度发生较大的变化,最终导致烟支的质量指标出现波动。如果要保证生产过程中烟支的质量指标稳定性,就要控制吸丝带的形变程度,而当前各大卷烟企业都是设定一个固定压力值,并定期更换吸丝带进行生产,因此一根吸丝带在整个生命周期内的生产出来的卷烟质量指标是不稳定的。In the field of cigarette equipment, a smoking ribbon is a meshed nylon belt. During the production process, the fan will form a relatively stable negative pressure in the inner cavity of the air chamber. The negative pressure air acts on the suction channel through the mesh of the suction ribbon, tightly adsorbing the loose and messy shredded tobacco to the suction ribbon. , as the suction ribbon moves forward together, more and more shredded tobacco will be adsorbed on the suction ribbon during the transportation process. When transported to the weight control system, a certain thickness of shredded tobacco bundle will be formed. The thickness and density of the shredded tobacco bundle will directly Affects the quality and short-term ratio of cigarettes. The suction ribbon is driven by the driving wheel. In order to prevent slipping, the front and rear cylinders drive the tensioning wheels to tighten the suction ribbon and always maintain a constant tension. The tension is manually set by the pressure regulating valve. Due to the characteristics of nylon material, the suction ribbon will deform and be elongated under the action of tension after running for a period of time, and the mesh holes will become elongated. In serious cases, the suction ribbon will wear and affect the suction. The adsorption of the ribbon to the shredded tobacco causes large changes in the thickness and density of the shredded tobacco bundle, which ultimately leads to fluctuations in the quality index of the cigarette. If you want to ensure the stability of the quality indicators of cigarettes during the production process, you must control the deformation degree of the suction ribbon. Currently, major cigarette companies set a fixed pressure value and regularly replace the suction ribbon for production. Therefore, a smoking ribbon The quality index of the cigarettes produced by Ribbon during the entire life cycle is unstable.

综上所述,如何提高卷烟的质量指标,是目前本领域技术人员亟待解决的问题。To sum up, how to improve the quality index of cigarettes is an urgent problem that needs to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明的目的是提供一种基于烟支质量数据的吸丝带张紧调节装置,该装置能够调节吸丝带的张紧度,从而提高卷烟的质量指标。In view of this, the object of the present invention is to provide a suction ribbon tension adjustment device based on cigarette quality data, which can adjust the tension of the suction ribbon, thereby improving the quality index of cigarettes.

本发明的另一目的是提供一种与上述装置配合使用的测试方法,该方法能够测出气缸不同时间段内的最佳行程,以根据最佳行程调控气缸行程,提高卷烟的质量指标。Another object of the present invention is to provide a testing method used in conjunction with the above device, which method can measure the optimal stroke of the cylinder in different time periods, so as to regulate the cylinder stroke according to the optimal stroke and improve the quality index of cigarettes.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:

一种基于烟支质量数据的吸丝带张紧调节装置,包括:A suction ribbon tension adjustment device based on cigarette quality data, including:

吸丝带,为具有网格的带状件,通过风机将烟丝吸附于吸丝带的表面;The suction ribbon is a strip-shaped piece with a grid, and the cut tobacco is adsorbed to the surface of the suction ribbon through a fan;

驱动轮,吸丝带套设于驱动轮的外周,驱动轮与驱动装置连接,驱动装置用于转动驱动轮并带动吸丝带移动;The driving wheel, the suction ribbon is sleeved on the outer periphery of the driving wheel, the driving wheel is connected to the driving device, and the driving device is used to rotate the driving wheel and drive the suction ribbon to move;

气缸,用于支撑张紧轮并改变吸丝带的张紧度;Cylinder, used to support the tensioning wheel and change the tension of the suction ribbon;

磁性开关,设于气缸并用于检测气缸的行程与吸丝带的行程,磁性开关与控制系统连接并将检测结果传递给控制系统;A magnetic switch is installed on the cylinder and used to detect the stroke of the cylinder and the stroke of the suction ribbon. The magnetic switch is connected to the control system and transmits the detection results to the control system;

电控比例调压阀,与气缸以及控制系统连接,电控比例调压阀用于控制气缸的行程。The electronically controlled proportional pressure regulating valve is connected to the cylinder and the control system. The electronically controlled proportional pressure regulating valve is used to control the stroke of the cylinder.

优选地,张紧轮包括前道张紧轮与后道张紧轮,前道张紧轮与前道气缸连接,后道张紧轮与后道气缸连接,磁性开关包括前道磁性开关与后道磁性开关,前道磁性开关通过卡套固定于前道气缸,后道磁性开关通过卡套固定于后道气缸。Preferably, the tensioning wheel includes a front tensioning wheel and a rear tensioning wheel, the front tensioning wheel is connected to the front cylinder, the rear tensioning wheel is connected to the rear cylinder, and the magnetic switch includes a front magnetic switch and a rear tensioning wheel. The front magnetic switch is fixed to the front cylinder through a card sleeve, and the rear magnetic switch is fixed to the rear cylinder through a card sleeve.

优选地,电控比例调压阀包括前道电控比例调压阀与后道电控比例调压阀,前道电控比例调压阀与前道气缸连接,后道电控比例调压阀与后道气缸连接。Preferably, the electronically controlled proportional pressure regulating valve includes a front electronically controlled proportional pressure regulating valve and a rear electronically controlled proportional pressure regulating valve. The front electronically controlled proportional pressure regulating valve is connected to the front cylinder, and the rear electronically controlled proportional pressure regulating valve Connected to the rear cylinder.

优选地,前道电控比例调节阀与后道电控比例调压阀均设于安装板,安装板通过连接板固定于气缸,安装板上还设有消音器。Preferably, the front electronically controlled proportional regulating valve and the rear electronically controlled proportional pressure regulating valve are both located on a mounting plate. The mounting plate is fixed to the cylinder through a connecting plate, and a silencer is also provided on the mounting plate.

优选地,控制系统与预警装置连接。Preferably, the control system is connected to the early warning device.

一种测试方法,应用于卷烟机,卷烟机包括上述任一项的基于烟支质量数据的吸丝带张紧调节装置,测试方法包括:A test method applied to a cigarette making machine. The cigarette making machine includes any of the above-mentioned suction ribbon tension adjustment devices based on cigarette quality data. The test method includes:

控制气缸行程并设置多组行程不同的气缸,多组气缸测试行程时均采用对应的吸丝带,气缸行程不同时烟丝牌号采用相同牌号,控制多组气缸对应的驱动轮以相同的运行速度运行,控制多组气缸对应的驱动轮运行状态下风机以相同的风机压力运行;Control the cylinder stroke and set up multiple groups of cylinders with different strokes. Corresponding suction ribbons are used when testing the strokes of multiple groups of cylinders. When the cylinder strokes are different, the tobacco grade is the same. Control the driving wheels corresponding to multiple groups of cylinders to run at the same operating speed. Control the fans to run at the same fan pressure when the driving wheels corresponding to multiple groups of cylinders are running;

获取不同的时间段内通过不同气缸行程对应的吸丝带所生产出的烟支的烟支重量偏差以及空头剔除数量;Obtain the weight deviation of cigarettes produced by the suction ribbons corresponding to different cylinder strokes in different time periods and the number of shorts eliminated;

选择不同时间段内烟支重量偏差与空头剔除数量之和最少时对应的气缸行程,作为对应时间段内的气缸最佳行程。Select the cylinder stroke corresponding to the smallest sum of the cigarette weight deviation and the number of shorts eliminated in different time periods as the optimal cylinder stroke in the corresponding time period.

优选地,还包括:Preferably, it also includes:

更换对应的吸丝带,控制电控比例调压阀的压力并设置为一个固定值,使得气缸能够张紧吸丝带且烟支能够正常生产;Replace the corresponding suction ribbon, control the pressure of the electronically controlled proportional pressure regulating valve and set it to a fixed value, so that the cylinder can tighten the suction ribbon and cigarettes can be produced normally;

控制电控比例调压阀的压力并将其减小ΔP,并控制驱动轮正常运转三分钟,判断是否出现烟丝堵塞现象;Control the pressure of the electronically controlled proportional pressure regulating valve and reduce it by ΔP, and control the drive wheel to operate normally for three minutes to determine whether tobacco clogging occurs;

出现堵塞现象时,控制ΔP减小,直至堵塞现象消除;When clogging occurs, control ΔP to decrease until the clogging is eliminated;

获取磁性开关检测的行程,如果行程无变化,继续降低电控比例调压阀的压力,降低ΔP,直至行程发生变化时,记录电控比例调压阀显示的压力值,记录为该时间段内的最佳行程所对应的最小工作压力值;Obtain the stroke detected by the magnetic switch. If there is no change in the stroke, continue to reduce the pressure of the electronically controlled proportional pressure regulating valve and reduce ΔP until the stroke changes. Record the pressure value displayed by the electronically controlled proportional pressure regulating valve during this time period. The minimum working pressure value corresponding to the optimal stroke;

更换新的吸丝带并记录不同气缸最佳行程所对应的最小工作压力值。Replace the suction ribbon with a new one and record the minimum working pressure values corresponding to the optimal strokes of different cylinders.

优选地,记录气缸行程的同时对吸丝带能够维持正常生产的最大行程以及最长时间进行记录,吸丝带能够维持正常生产的最大行程为吸丝带的预警行程参数,吸丝带能够维持正常生产的最长时间为吸丝带生命周期。Preferably, while recording the cylinder stroke, the maximum stroke and the longest time that the suction ribbon can maintain normal production are also recorded. The maximum stroke that the suction ribbon can maintain normal production is the early warning stroke parameter of the suction ribbon, and the maximum length that the suction ribbon can maintain normal production is. Long time for suction ribbon life cycle.

本发明提供的一种基于烟支质量数据的吸丝带张紧调节装置,通过磁性开关对气缸的行程以及吸丝带的行程进行检测,检测结果传递给控制系统,通过控制系统控制气缸的行程,从而能够控制驱动轮对吸丝带的张紧力,使得吸丝带的张紧程度始终保持在最佳状态,以提高卷烟的质量指标。本发明还提供一种应用于卷烟机的测试方法,该测试方法通过控制气缸行程并设置多组行程不同的气缸,不同吸丝带对应的气缸的行程不同,从而能够测出多个时间段内烟支重量偏差空头剔除数量之和最少的气缸行程,通过对比能够得到不同时间段内的最佳气缸行程,通过控制系统控制气缸在不同时间段内向该时间段的行程向最佳行程靠拢,从而能够提高卷烟的质量指标。The invention provides a tensioning adjustment device for a suction ribbon based on cigarette quality data. It detects the stroke of the cylinder and the stroke of the suction ribbon through a magnetic switch. The detection results are transmitted to the control system, and the stroke of the cylinder is controlled by the control system. It can control the tension of the driving wheel on the suction ribbon, so that the tension of the suction ribbon is always maintained in the best state to improve the quality index of cigarettes. The present invention also provides a testing method applied to cigarette making machines. This testing method controls the cylinder stroke and sets up multiple groups of cylinders with different strokes. The strokes of the cylinders corresponding to different suction ribbons are different, so that the cigarette smoke can be measured in multiple time periods. The cylinder stroke with the smallest sum of the number of short-head eliminations in the support weight deviation can be obtained through comparison. The optimal cylinder stroke in different time periods can be obtained. The control system controls the cylinder to move closer to the optimal stroke in the time period in different time periods, so as to be able to Improve the quality indicators of cigarettes.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.

图1为本发明所提供的基于烟支质量数据的吸丝带张紧调节装置的结构示意图;Figure 1 is a schematic structural diagram of a suction ribbon tension adjustment device based on cigarette quality data provided by the present invention;

图2为本发明所提供的气缸的结构示意图;Figure 2 is a schematic structural diagram of the cylinder provided by the present invention;

图3为本发明所提供的基于烟支质量数据的吸丝带张紧调节装置工作状态下的示意图;Figure 3 is a schematic diagram of the suction ribbon tension adjustment device based on cigarette quality data provided by the present invention in a working state;

图4为本发明所提供的气路原理图;Figure 4 is a schematic diagram of the gas path provided by the present invention;

图5为本发明所提供的最小压力统计逻辑图;Figure 5 is a minimum pressure statistical logic diagram provided by the present invention;

图6为本发明所提供的数据应用逻辑图。Figure 6 is a data application logic diagram provided by the present invention.

图1至图6中,附图标记包括:In Figures 1 to 6, reference numerals include:

1为吸丝带、2为驱动轮、3为气缸、3-1为前道气缸、3-2为后道气缸、4为张紧轮、4-1为前道张紧轮、4-2为后道张紧轮、5为磁性开关、5-1为前道磁性开关、5-2为后道磁性开关、6为电控比例调压阀、6-1为前道电控比例调压阀、6-2为后道电控比例调压阀、7为卡套、8为安装板、9为连接板、10为消音器。1 is the suction ribbon, 2 is the driving wheel, 3 is the cylinder, 3-1 is the front cylinder, 3-2 is the rear cylinder, 4 is the tensioning wheel, 4-1 is the front tensioning wheel, 4-2 is The rear tensioning wheel, 5 is the magnetic switch, 5-1 is the front magnetic switch, 5-2 is the rear magnetic switch, 6 is the electronically controlled proportional pressure regulating valve, and 6-1 is the front electronically controlled proportional pressure regulating valve. , 6-2 is the rear electronically controlled proportional pressure regulating valve, 7 is the ferrule, 8 is the mounting plate, 9 is the connecting plate, and 10 is the silencer.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

本发明的核心是提供一种基于烟支质量数据的吸丝带张紧调节装置,该装置能够控制吸丝带的张紧度,从而提高烟丝质量指标。The core of the present invention is to provide a tension adjustment device for the suction ribbon based on cigarette quality data. The device can control the tension of the suction ribbon, thereby improving the quality index of the shredded tobacco.

本发明的另一核心是提供一种用于检测出气缸的最佳行程的测试方法,该方法能够测出烟丝质量数据最高时对应的气缸行程。Another core of the present invention is to provide a testing method for detecting the optimal stroke of a cylinder. This method can detect the cylinder stroke corresponding to the highest quality data of cut tobacco.

请参考附图1至附图6,本申请提供的一种基于烟支质量数据的吸丝带张紧调节装置,包括:吸丝带1,为具有网格的带状件,通过风机将烟丝吸附于吸丝带1的表面;驱动轮2,吸丝带1套设于驱动轮2的外周,驱动轮2与驱动装置连接,驱动装置用于转动驱动轮2并带动吸丝带1移动;气缸3,用于支撑张紧轮4并改变吸丝带1的张紧度;磁性开关5,设于气缸3并用于检测气缸3的行程与吸丝带1的行程,磁性开关5与控制系统连接并将检测结果传递给控制系统;电控比例调压阀6,与气缸3以及控制系统连接,电控比例调压阀6用于控制气缸3的行程。Please refer to accompanying drawings 1 to 6. This application provides a ribbon suction belt tension adjustment device based on cigarette quality data, including: a ribbon suction belt 1, which is a belt-shaped member with a grid, and a fan is used to adsorb shredded tobacco to the The surface of the suction belt 1; the driving wheel 2, the suction belt 1 is set on the outer periphery of the driving wheel 2, the driving wheel 2 is connected to the driving device, the driving device is used to rotate the driving wheel 2 and drive the suction belt 1 to move; the cylinder 3 is used to Support the tension wheel 4 and change the tension of the suction ribbon 1; the magnetic switch 5 is located in the cylinder 3 and is used to detect the stroke of the cylinder 3 and the stroke of the suction ribbon 1. The magnetic switch 5 is connected to the control system and transmits the detection results to Control system; the electronically controlled proportional pressure regulating valve 6 is connected with the cylinder 3 and the control system. The electronically controlled proportional pressure regulating valve 6 is used to control the stroke of the cylinder 3.

具体来说,吸丝带1上具有多个网格,通过驱动装置对驱动轮2的转动能够带动吸丝带1移动,吸丝带1设置于风室体内腔中,风室内的风机形成稳定负压使得烟丝吸附于吸丝带1,吸丝带1的张紧程度较大容易导致吸丝带1上的网格变形,从而影响烟卷的生产质量,气缸3上设置的磁性开关5能够对气缸3的形成以及吸丝带1的行程进行检测,检测结果传递给控制系统,控制系统通过电控比例调压阀6,从而改变气缸3的行程,使得气缸3的行程处于动态变化的状态,使得吸丝带1的张紧度能够控制在最佳状态,从而能够提高卷烟的质量指标。Specifically, the silk suction belt 1 has multiple grids, and the rotation of the driving wheel 2 by the driving device can drive the silk suction belt 1 to move. The silk suction belt 1 is arranged in the inner cavity of the air chamber, and the fan in the air chamber forms a stable negative pressure so that The shredded tobacco is adsorbed to the suction ribbon 1. A greater tension on the suction ribbon 1 will easily cause the mesh on the suction ribbon 1 to deform, thereby affecting the production quality of cigarettes. The magnetic switch 5 provided on the cylinder 3 can control the formation of the cylinder 3 and the suction The stroke of the ribbon 1 is detected, and the detection result is transmitted to the control system. The control system changes the stroke of the cylinder 3 through the electronic control of the proportional pressure regulating valve 6, so that the stroke of the cylinder 3 is in a state of dynamic change, so that the tension of the suction ribbon 1 is The temperature can be controlled in the best state, thereby improving the quality index of cigarettes.

在上述实施例的基础之上,张紧轮4包括前道张紧轮4-1与后道张紧轮4-2,前道张紧轮4-1与前道气缸3-1连接,后道张紧轮4-2与后道气缸3-2连接,磁性开关5包括前道磁性开关5-1与后道磁性开关5-2,前道磁性开关5-1通过卡套7固定于前道气缸3-1,后道磁性开关5-2通过卡套7固定于后道气缸3-2。Based on the above embodiment, the tensioning wheel 4 includes a front tensioning wheel 4-1 and a rear tensioning wheel 4-2. The front tensioning wheel 4-1 is connected to the front cylinder 3-1. The track tensioning wheel 4-2 is connected to the rear track cylinder 3-2. The magnetic switch 5 includes a front track magnetic switch 5-1 and a rear track magnetic switch 5-2. The front track magnetic switch 5-1 is fixed to the front track through a ferrule 7. The first channel cylinder 3-1 and the rear channel magnetic switch 5-2 are fixed to the rear channel cylinder 3-2 through the ferrule 7.

具体来说,前道磁性开关5-1通过卡套7与前道气缸3-1固定连接,后道磁性开关5-2同样通过卡套7固定于后道气缸3-2,通过前道磁性开关5-1与后道磁性开关5-2分别对前道气缸3-1与后道气缸3-2的行程进行检测,通过两个气缸3控制两个张紧轮4,便于控制两个吸丝带1的张紧度。Specifically, the front magnetic switch 5-1 is fixedly connected to the front cylinder 3-1 through the ferrule 7, and the rear magnetic switch 5-2 is also fixed to the rear cylinder 3-2 through the ferrule 7. The switch 5-1 and the rear magnetic switch 5-2 detect the strokes of the front cylinder 3-1 and the rear cylinder 3-2 respectively, and control the two tensioning wheels 4 through the two cylinders 3 to facilitate the control of the two suction pumps. The tension of Ribbon 1.

在上述实施例的基础之上,电控比例调压阀6包括前道电控比例调压阀6-1与后道电控比例调压阀6-2,前道电控比例调压阀6-1与前道气缸3-1连接,后道电控比例调压阀6-2与后道气缸3-2连接。Based on the above embodiment, the electronically controlled proportional pressure regulating valve 6 includes a front electronically controlled proportional pressure regulating valve 6-1 and a rear electronically controlled proportional pressure regulating valve 6-2. The front electronically controlled proportional pressure regulating valve 6 -1 is connected to the front cylinder 3-1, and the rear electronically controlled proportional pressure regulating valve 6-2 is connected to the rear cylinder 3-2.

具体来说,通过两个电控比例调压阀6对两个气缸3进行控制,从而能够控制前道吸丝带与后道吸丝带的张紧度,适用于双吸丝通道的生产。Specifically, two electronically controlled proportional pressure regulating valves 6 are used to control the two cylinders 3, thereby controlling the tension of the front suction ribbon and the rear suction ribbon, which is suitable for the production of double suction channels.

可选的,本申请所提供的调节装置可仅设置单个张紧轮4、磁性开关5与电控比例调压阀6,以适用于单吸丝通道的生产。Optionally, the adjustment device provided in this application can be provided with only a single tensioning wheel 4, a magnetic switch 5 and an electronically controlled proportional pressure regulating valve 6, so as to be suitable for the production of a single wire suction channel.

可选的,本申请所提供的调节装置可仅设置多个张紧轮4、磁性开关5与电控比例调压阀6,以适用于多吸丝通道的生产。Optionally, the adjustment device provided by this application can only be provided with multiple tensioning wheels 4, magnetic switches 5 and electronically controlled proportional pressure regulating valves 6, so as to be suitable for the production of multiple wire suction channels.

在上述实施例的基础之上,前道电控比例调节阀6-1与后道电控比例调压阀6-2均设于安装板8,安装板8通过连接板9固定于气缸3,安装板8上还设有消音器10。On the basis of the above embodiment, the front electronically controlled proportional regulating valve 6-1 and the rear electronically controlled proportional pressure regulating valve 6-2 are both installed on the mounting plate 8, and the mounting plate 8 is fixed to the cylinder 3 through the connecting plate 9. A silencer 10 is also provided on the mounting plate 8 .

具体来说,安装板8上设置消音器10,前道气缸3-1的排气口通过气管与消声器10连接,避免灰尘进入气缸;后道气缸3-2的排气口通过气管与消声器10连接,同样用于避免灰尘进入气缸。Specifically, a muffler 10 is provided on the mounting plate 8, and the exhaust port of the front cylinder 3-1 is connected to the muffler 10 through a trachea to prevent dust from entering the cylinder; the exhaust port of the rear cylinder 3-2 is connected to the muffler 10 through a trachea. connection, also used to prevent dust from entering the cylinder.

在一些实施例中,控制系统与预警装置连接。In some embodiments, the control system is connected to the warning device.

具体来说,磁性开关5对吸丝带1的行程进行检测,当吸丝带1的行程达到一定程度或吸丝带1的使用时间过长时,控制系统控制预警装置发出预警,给操作人员存留足够的时间对吸丝带1进行更换,防止吸丝带1使用过度导致的卷烟质量指标下降。Specifically, the magnetic switch 5 detects the stroke of the suction ribbon 1. When the stroke of the suction ribbon 1 reaches a certain level or the use time of the suction ribbon 1 is too long, the control system controls the early warning device to issue an early warning, leaving enough time for the operator. Replace the suction ribbon 1 when necessary to prevent the decline in cigarette quality indicators caused by excessive use of the suction ribbon 1.

一种测试方法,应用于卷烟机,卷烟机包括上述实施例中的基于烟支质量数据的吸丝带张紧调节装置,测试方法包括:A test method applied to a cigarette making machine. The cigarette making machine includes the suction ribbon tension adjustment device based on the cigarette quality data in the above embodiment. The test method includes:

控制气缸行程并设置多组行程不同的气缸,多组气缸测试行程时均采用对应的吸丝带,气缸行程不同时烟丝牌号采用相同牌号,控制多组气缸对应的驱动轮以相同的运行速度运行,控制多组气缸对应的驱动轮运行状态下风机以相同的风机压力运行;Control the cylinder stroke and set up multiple groups of cylinders with different strokes. Corresponding suction ribbons are used when testing the strokes of multiple groups of cylinders. When the cylinder strokes are different, the tobacco grade is the same. Control the driving wheels corresponding to multiple groups of cylinders to run at the same operating speed. Control the fans to run at the same fan pressure when the driving wheels corresponding to multiple groups of cylinders are running;

获取不同的时间段内通过不同气缸行程对应的吸丝带所生产出的烟支的烟支重量偏差以及空头剔除数量;Obtain the weight deviation of cigarettes produced by the suction ribbons corresponding to different cylinder strokes in different time periods and the number of shorts eliminated;

选择不同时间段内烟支重量偏差与空头剔除数量之和最少时对应的气缸行程,作为对应时间段内的气缸最佳行程。Select the cylinder stroke corresponding to the smallest sum of the cigarette weight deviation and the number of shorts eliminated in different time periods as the optimal cylinder stroke in the corresponding time period.

具体来说,将设备的运行速度设定为固定生产速度,风机压力设定为定值,烟丝牌号不发生改变,通过控制变量的方法进行测试;Specifically, the operating speed of the equipment is set to a fixed production speed, the fan pressure is set to a fixed value, the tobacco grade does not change, and the test is conducted by controlling variables;

选取一组气缸3的压力值数据P1、P2、P3……Pn,其中Pn=P1+n×ΔP,该压力值数据下气缸3对应的行程为L1、L2、L3……Ln,将电控比例调压阀6设定压力值为P1,磁性开关确定气缸3的初始位置,然后进行连续生产,每一个时间段Δt内统计气缸行程、烟支重量偏差和空头剔除数量,直到吸丝带1断裂;Select a set of pressure value data P 1 , P 2 , P 3 ...P n of cylinder 3, where P n =P 1 +n×ΔP. Under this pressure value data, the corresponding stroke of cylinder 3 is L 1 , L 2 , L 3 ...L n , set the pressure value of the electronically controlled proportional pressure regulating valve 6 to P 1, the magnetic switch determines the initial position of the cylinder 3, and then carry out continuous production, and the cylinder stroke and cigarette weight are counted in each time period Δt Deviation and short elimination quantity until suction ribbon 1 breaks;

再对电控比例调压阀6设定一个压力值P2,其中,P2=P1+ΔP,磁性开关5确定气缸3的初始位置,然后更换新的吸丝带1进行连续生产,每一个时间段Δt内统计气缸3移动的行程、烟支重量偏差和空头剔除数量,直到吸丝带1断裂;依次类推,直到完成Pn的压力值的数据统计,其中Pn=P1+(n-1)ΔP;Then set a pressure value P 2 to the electronically controlled proportional pressure regulating valve 6, where P 2 =P 1 +ΔP. The magnetic switch 5 determines the initial position of the cylinder 3, and then replaces the new suction ribbon 1 for continuous production. Each During the time period Δt, the movement stroke of the cylinder 3, the weight deviation of the cigarettes and the number of short ends are counted until the suction ribbon 1 breaks; and so on, until the data statistics of the pressure value of P n are completed, where P n =P 1 +(n- 1)ΔP;

根据所有的统计结果来进行分析对比,找出每个时间段内最佳的气缸行程;例如,在t1~t2,对比P1到Pn压力值下,烟支重量偏差和空头剔除数量最少的一组数据,并把其对应的气缸移动行程Lxn确定为该时间段的最佳行程,并进行统计。Analyze and compare based on all statistical results to find the best cylinder stroke in each time period; for example, from t 1 to t 2 , compare the cigarette weight deviation and the number of short removals under the pressure values from P 1 to P n The minimum set of data, and its corresponding cylinder movement stroke L xn is determined as the best stroke in this time period, and statistics are made.

由上述测试过程可知,测试出的不同时间段内的气缸3的最佳行程作为标准数据,生产过程中,在不同时间段内通过磁性开关5对气缸3的行程进行检测并通过电控比例调压阀6控制气缸3的行程,使气缸3的行程在对应的时间段内向最佳行程靠拢,从而能够保证吸丝带1生产过程中张紧程度处于最佳状态,从而能够提高卷烟的生产质量指标。It can be seen from the above test process that the optimal stroke of cylinder 3 in different time periods is used as standard data. During the production process, the stroke of cylinder 3 is detected by magnetic switch 5 in different time periods and adjusted by electronic control proportion. The pressure valve 6 controls the stroke of the cylinder 3 so that the stroke of the cylinder 3 moves closer to the optimal stroke in the corresponding time period, thereby ensuring that the tension of the suction ribbon 1 is in the best state during the production process, thus improving the production quality index of cigarettes. .

上述测试方法还包括:The above test methods also include:

更换对应的吸丝带,控制电控比例调压阀的压力并设置为一个固定值,使得气缸能够张紧吸丝带且烟支能够正常生产;Replace the corresponding suction ribbon, control the pressure of the electronically controlled proportional pressure regulating valve and set it to a fixed value, so that the cylinder can tighten the suction ribbon and cigarettes can be produced normally;

控制电控比例调压阀的压力并将其减小ΔP,并控制驱动轮正常运转三分钟,判断是否出现烟丝堵塞现象;Control the pressure of the electronically controlled proportional pressure regulating valve and reduce it by ΔP, and control the drive wheel to operate normally for three minutes to determine whether tobacco clogging occurs;

出现堵塞现象时,控制ΔP减小直至堵塞现象消除;获取磁性开关检测的行程,如果行程无变化,继续降低电控比例调压阀的压力,降低ΔP,直至行程发生变化时,记录电控比例调压阀显示的压力值,记录为该时间段内的最佳行程所对应的最小工作压力值;When a blockage occurs, control ΔP to decrease until the blockage is eliminated; obtain the stroke detected by the magnetic switch. If there is no change in the stroke, continue to reduce the pressure of the electronically controlled proportional pressure regulating valve, reduce ΔP until the stroke changes, and record the electronic control proportion. The pressure value displayed by the pressure regulating valve is recorded as the minimum working pressure value corresponding to the optimal stroke within this time period;

更换新的吸丝带并记录不同气缸最佳行程所对应的最小工作压力值。Replace the suction ribbon with a new one and record the minimum working pressure values corresponding to the optimal strokes of different cylinders.

具体来说,为避免吸丝带1打滑,气缸3对吸丝带1的拉力不能太小,气缸3对吸丝带1的拉力由电控比例调压阀6控制,故每个气缸3的最佳行程Lxn都对应一个最小工作压力值Py,电控比例调压阀6控制气缸3的行程向最佳行程靠拢的过程中气缸3的工作压力应该大于最小工作压力值PySpecifically, in order to avoid slipping of the suction ribbon 1, the pulling force of the cylinder 3 on the suction ribbon 1 cannot be too small. The pulling force of the cylinder 3 on the suction ribbon 1 is controlled by the electronically controlled proportional pressure regulating valve 6, so the optimal stroke of each cylinder 3 is L xn corresponds to a minimum working pressure value P y . When the electronically controlled proportional pressure regulating valve 6 controls the stroke of cylinder 3 to move closer to the optimal stroke, the working pressure of cylinder 3 should be greater than the minimum working pressure value P y ;

不同时间段所对应的气缸的最小工作压力值Py的具体测试方法如下:The specific test methods for the minimum working pressure value P y of the cylinder corresponding to different time periods are as follows:

更换新的吸丝带,将电控比例调压阀压力设定为一个固定值Px(该压力值下张紧轮4能够张紧吸丝带1,可以正常生产),设备进行连续生产,当磁性开关检测到行程为Lxn时,将电控比例调压阀压力减小ΔP,连续运行3min,观察设备是否出现烟丝堵塞现象,如果出现堵塞故障,则说明压力降低幅度过大,则小幅度一步一步减小ΔP值,直到烟丝不再发生堵塞现象,观察磁性开关检测的行程,如果行程没有发生变化,继续降低电控比例阀6的压力,降低ΔP,直到行程发生变化,记录下此时电控比例调压阀6显示的压力值,此时的压力值即为Lxn对应的最小工作压力值Py。依次类推,统计所有最佳行程对应的最小压力值,卷烟机运行过程中应当控制气缸3的工作压力始终大于每段时间内所对应的最小压力值,保证正常生产。Replace the new suction ribbon and set the pressure of the electronically controlled proportional pressure regulating valve to a fixed value P When the switch detects that the stroke is L Reduce the ΔP value in one step until the tobacco shreds are no longer clogged. Observe the stroke detected by the magnetic switch. If the stroke does not change, continue to reduce the pressure of the electronically controlled proportional valve 6 and reduce ΔP until the stroke changes. Record the electric current at this time. Control the pressure value displayed by the proportional pressure regulating valve 6. The pressure value at this time is the minimum working pressure value P y corresponding to L xn . By analogy, the minimum pressure values corresponding to all optimal strokes are calculated. During the operation of the cigarette machine, the working pressure of cylinder 3 should be controlled to always be greater than the corresponding minimum pressure value in each period of time to ensure normal production.

在上述实施例的基础之上,记录气缸行程的同时对吸丝带能够维持正常生产的最大行程以及最长时间进行记录,吸丝带能够维持正常生产的最大行程为吸丝带的预警行程参数,吸丝带能够维持正常生产的最长时间为吸丝带生命周期。On the basis of the above embodiment, while recording the cylinder stroke, record the maximum stroke and the longest time that the suction ribbon can maintain normal production. The maximum stroke that the suction ribbon can maintain normal production is the early warning stroke parameter of the suction ribbon. The longest time that can maintain normal production is the life cycle of the suction ribbon.

具体来说,在测试气缸3的最佳行程与气缸3的最小工作压力值时,能够同时测试出气缸3在不同时间段内的最佳行程下,吸丝带1生产至烟丝质量刚好达到合格时吸丝带1的行程,吸丝带1的该行程定义为预警行程参数,当吸丝带1工作至该行程时预警装置发出警告,提醒更换吸丝带1;在实际工程中,多台卷烟机同步开启,且多台卷烟机需要同步更换吸丝带1,由于不同的卷烟机工况不同,吸丝带1的形变程度不同,在测试预警行程参数的同时测出对应的时间并定义为吸丝带生命周期,当吸丝带1的运行时间达到吸丝带生命周期时,将所有卷烟机的吸丝带1统一更换,能够保证卷烟的生产质量指标。Specifically, when testing the optimal stroke of cylinder 3 and the minimum working pressure value of cylinder 3, the optimal stroke of cylinder 3 in different time periods can be tested at the same time, and the suction ribbon 1 is produced until the tobacco quality reaches the acceptable level. The stroke of the suction ribbon 1. The stroke of the suction ribbon 1 is defined as the early warning stroke parameter. When the suction ribbon 1 reaches this stroke, the early warning device will issue a warning to remind you to replace the suction ribbon 1. In actual projects, multiple cigarette making machines are turned on simultaneously. And multiple cigarette making machines need to replace the suction ribbon 1 simultaneously. Since different cigarette making machines have different working conditions, the degree of deformation of the suction ribbon 1 is different. While testing the warning stroke parameters, the corresponding time is measured and defined as the suction ribbon life cycle. When When the running time of the suction ribbon 1 reaches the life cycle of the suction ribbon, the suction ribbons 1 of all cigarette making machines can be replaced uniformly, which can ensure the production quality indicators of cigarettes.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner. Each embodiment focuses on its differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other.

以上对本发明所提供的一种基于烟支质量数据的吸丝带张紧调节装置及方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The above describes in detail the device and method for adjusting the tension of the suction ribbon based on the cigarette quality data provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and the core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.

Claims (8)

1.一种基于烟支质量数据的吸丝带张紧调节装置,其特征在于,包括:1. A tensioning adjustment device for suction ribbons based on cigarette quality data, which is characterized in that it includes: 吸丝带(1),为具有网格的带状件,通过风机将烟丝吸附于所述吸丝带(1)的表面;The suction ribbon (1) is a strip-shaped member with a grid, and the cut tobacco is adsorbed to the surface of the suction ribbon (1) through a fan; 驱动轮(2),所述吸丝带(1)套设于所述驱动轮(2)的外周,所述驱动轮(2)与驱动装置连接,所述驱动装置用于转动所述驱动轮(2)并带动所述吸丝带(1)移动;Driving wheel (2), the suction belt (1) is sleeved on the outer periphery of the driving wheel (2), the driving wheel (2) is connected to a driving device, and the driving device is used to rotate the driving wheel (2). 2) and drive the suction ribbon (1) to move; 气缸(3),用于支撑张紧轮(4)并改变所述吸丝带(1)的张紧度;The cylinder (3) is used to support the tensioning wheel (4) and change the tension of the suction ribbon (1); 磁性开关(5),设于所述气缸(3)并用于检测所述气缸(3)的行程与所述吸丝带(1)的行程,所述磁性开关(5)与控制系统连接并将检测结果传递给所述控制系统;A magnetic switch (5) is provided on the cylinder (3) and is used to detect the stroke of the cylinder (3) and the stroke of the suction ribbon (1). The magnetic switch (5) is connected to the control system and will detect Passing results to said control system; 电控比例调压阀(6),与所述气缸(3)以及所述控制系统连接,所述电控比例调压阀(6)用于控制所述气缸(3)的行程。An electronically controlled proportional pressure regulating valve (6) is connected to the cylinder (3) and the control system. The electronically controlled proportional pressure regulating valve (6) is used to control the stroke of the cylinder (3). 2.根据权利要求1所述的种基于烟支质量数据的吸丝带张紧调节装置,其特征在于,所述张紧轮(4)包括前道张紧轮(4-1)与后道张紧轮(4-2),所述前道张紧轮(4-1)与前道气缸(3-1)连接,所述后道张紧轮(4-2)与后道气缸(3-2)连接,所述磁性开关(5)包括前道磁性开关(5-1)与后道磁性开关(5-2),所述前道磁性开关(5-1)通过卡套(7)固定于所述前道气缸(3-1),所述后道磁性开关(5-2)通过所述卡套(7)固定于所述后道气缸(3-2)。2. A kind of ribbon suction ribbon tensioning adjustment device based on cigarette quality data according to claim 1, characterized in that the tensioning wheel (4) includes a front tensioning wheel (4-1) and a rear tensioning wheel. Tension wheel (4-2), the front tension wheel (4-1) is connected with the front cylinder (3-1), the rear tension wheel (4-2) is connected with the rear cylinder (3-1) 2) Connection, the magnetic switch (5) includes a front magnetic switch (5-1) and a rear magnetic switch (5-2), and the front magnetic switch (5-1) is fixed by a ferrule (7) In the front cylinder (3-1), the rear magnetic switch (5-2) is fixed to the rear cylinder (3-2) through the ferrule (7). 3.根据权利要求2所述的种基于烟支质量数据的吸丝带张紧调节装置,其特征在于,所述电控比例调压阀(6)包括前道电控比例调压阀(6-1)与后道电控比例调压阀(6-2),所述前道电控比例调压阀(6-1)与所述前道气缸(3-1)连接,所述后道电控比例调压阀(6-2)与所述后道气缸(3-2)连接。3. A kind of ribbon suction ribbon tensioning adjustment device based on cigarette quality data according to claim 2, characterized in that the electronically controlled proportional pressure regulating valve (6) includes a front electronically controlled proportional pressure regulating valve (6- 1) With the rear electronically controlled proportional pressure regulating valve (6-2), the front electronically controlled proportional pressure regulating valve (6-1) is connected to the front cylinder (3-1), and the rear electronically controlled proportional pressure regulating valve (6-1) is connected to the front cylinder (3-1). The proportional pressure regulating valve (6-2) is connected with the rear cylinder (3-2). 4.根据权利要求3所述的种基于烟支质量数据的吸丝带张紧调节装置,其特征在于,所述前道电控比例调节阀(6-1)与所述后道电控比例调压阀(6-2)均设于安装板(8),所述安装板(8)通过连接板(9)固定于所述气缸(3),所述安装板(8)上还设有消音器(10)。4. The ribbon tensioning adjustment device based on cigarette quality data according to claim 3, characterized in that the front electronically controlled proportional adjustment valve (6-1) and the rear electronically controlled proportional adjustment valve (6-1) are The pressure valves (6-2) are all installed on the mounting plate (8). The mounting plate (8) is fixed to the cylinder (3) through the connecting plate (9). The mounting plate (8) is also provided with a silencer. Device(10). 5.根据权利要求1所述的种基于烟支质量数据的吸丝带张紧调节装置,其特征在于,所述控制系统与预警装置连接。5. The suction ribbon tension adjustment device based on cigarette quality data according to claim 1, characterized in that the control system is connected to an early warning device. 6.一种测试方法,应用于卷烟机,所述卷烟机包括权利要求1至5任一项所述的基于烟支质量数据的吸丝带张紧调节装置,所述测试方法包括:6. A test method, applied to a cigarette making machine, the cigarette making machine includes the suction ribbon tension adjustment device based on cigarette quality data according to any one of claims 1 to 5, the test method includes: 控制气缸行程并设置多组行程不同的气缸,多组气缸测试行程时均采用对应的吸丝带,气缸行程不同时烟丝牌号采用相同牌号,控制多组气缸对应的驱动轮以相同的运行速度运行,控制多组气缸对应的驱动轮运行状态下风机以相同的风机压力运行;Control the cylinder stroke and set up multiple groups of cylinders with different strokes. Corresponding suction ribbons are used when testing the strokes of multiple groups of cylinders. When the cylinder strokes are different, the tobacco grade is the same. Control the driving wheels corresponding to multiple groups of cylinders to run at the same operating speed. Control the fans to run at the same fan pressure when the driving wheels corresponding to multiple groups of cylinders are running; 获取不同的时间段内通过不同气缸行程对应的吸丝带所生产出的烟支的烟支重量偏差以及空头剔除数量;Obtain the weight deviation of cigarettes produced by the suction ribbons corresponding to different cylinder strokes in different time periods and the number of shorts eliminated; 选择不同时间段内烟支重量偏差与空头剔除数量之和最少时对应的气缸行程,作为对应时间段内的气缸最佳行程。Select the cylinder stroke corresponding to the smallest sum of the cigarette weight deviation and the number of shorts eliminated in different time periods as the optimal cylinder stroke in the corresponding time period. 7.根据权利要求6所述的测试方法,还包括:7. The test method according to claim 6, further comprising: 更换对应的吸丝带,控制电控比例调压阀的压力并设置为一个固定值,使得气缸能够张紧吸丝带且烟支能够正常生产;Replace the corresponding suction ribbon, control the pressure of the electronically controlled proportional pressure regulating valve and set it to a fixed value, so that the cylinder can tighten the suction ribbon and cigarettes can be produced normally; 控制电控比例调压阀的压力并将其减小ΔP,并控制驱动轮正常运转三分钟,判断是否出现烟丝堵塞现象;Control the pressure of the electronically controlled proportional pressure regulating valve and reduce it by ΔP, and control the drive wheel to operate normally for three minutes to determine whether tobacco clogging occurs; 出现堵塞现象时,控制ΔP减小直至堵塞现象消除;获取磁性开关检测的行程,如果行程无变化,继续降低电控比例调压阀的压力,降低ΔP,直至行程发生变化时,记录电控比例调压阀显示的压力值,记录为该时间段内的最佳行程所对应的最小工作压力值;When a blockage occurs, control ΔP to decrease until the blockage is eliminated; obtain the stroke detected by the magnetic switch. If there is no change in the stroke, continue to reduce the pressure of the electronically controlled proportional pressure regulating valve, reduce ΔP until the stroke changes, and record the electronic control proportion. The pressure value displayed by the pressure regulating valve is recorded as the minimum working pressure value corresponding to the optimal stroke within this time period; 更换新的吸丝带并记录不同气缸最佳行程所对应的最小工作压力值。Replace the suction ribbon with a new one and record the minimum working pressure values corresponding to the optimal strokes of different cylinders. 8.根据权利要求7所述的测试方法,记录气缸行程的同时对吸丝带能够维持正常生产的最大行程以及最长时间进行记录,吸丝带能够维持正常生产的最大行程为吸丝带的预警行程参数,吸丝带能够维持正常生产的最长时间为吸丝带生命周期。8. According to the test method of claim 7, while recording the cylinder stroke, the maximum stroke and the longest time that the suction ribbon can maintain normal production are recorded. The maximum stroke that the suction ribbon can maintain normal production is the early warning stroke parameter of the suction ribbon. , the longest time the suction ribbon can maintain normal production is the suction ribbon life cycle.
CN202310691672.0A 2023-06-12 2023-06-12 Device and method for tensioning and adjusting silk suction belt based on cigarette quality data Pending CN116902659A (en)

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