Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the related art to some extent.
Therefore, the embodiment of the invention provides a conveyor test device which can test the waterproof performance of a carrier roller.
The conveyor test device comprises a water tank, a mounting frame and a belt pulley assembly, wherein the water tank defines a water soaking area, the water soaking area is used for containing water, the mounting frame comprises a first frame body and a carrier roller mounting part, the carrier roller mounting part is arranged on the first frame body and corresponds to the water soaking area, the first frame body is connected with the water tank, at least one part of the first frame body is movable in the up-down direction so as to be in contact with water in the water soaking area, the belt pulley assembly and a driver are respectively arranged on the carrier roller mounting part and the belt pulley assembly, the belt pulley assembly comprises a driven belt pulley, a driving belt pulley and a conveying belt, the driven belt pulley mounting part and the driven belt pulley mounting part are respectively arranged on the first frame body, the driven belt pulley mounting part, the carrier roller mounting part and the driver mounting part are spaced in the length direction of the first frame body, the carrier roller mounting part is arranged between the driven belt pulley mounting part and the driver mounting part so as to be in contact with water in the water soaking area, the belt pulley assembly and the belt pulley assembly can rotate around the driving belt pulley assembly and the driving belt pulley assembly, and the belt pulley assembly can rotate around the driving belt and the driving belt.
According to the conveyor test device provided by the embodiment of the invention, the carrier roller is matched on the carrier roller mounting part, and at least one part of the first frame body is moved downwards, so that the carrier roller is immersed in water in the water immersing area. And the carrier roller is driven to rotate by the conveying belt, so that the rotating state of the carrier roller under the actual working condition, the deformation state of the carrier roller under the pressure of the conveying belt and the heating state after friction force are simulated. Therefore, the conveyor test device provided by the embodiment of the invention not only can test the waterproof performance of the carrier roller, but also has more accurate test results.
Therefore, the conveyor test device provided by the embodiment of the invention can test the waterproof performance of the carrier roller, and the test result is more accurate.
In some embodiments, the water tank includes a surrounding wall and a bottom wall, the bottom wall is connected with the lower end of the surrounding wall, the surrounding wall and the bottom wall define the water immersion area, the water tank further includes a guide rail, the guide rail is arranged on the inner wall surface of the surrounding wall, the extending direction of the guide rail is consistent with the up-down direction, and the first frame body is provided with a guide piece, the guide piece is matched with the guide rail, so that the mounting frame is movable in the up-down direction.
In some embodiments, the water tank includes a surrounding wall, a bottom wall and a second frame body, the bottom wall is connected with the lower end of the surrounding wall, the surrounding wall and the bottom wall define the water immersion area, the second frame body is arranged at the upper end of the surrounding wall, a first through hole is formed in the second frame body, the mounting frame further includes a first rotating shaft, a second through hole is formed in the first frame body, the second through hole is located between the carrier roller mounting portion and the driver mounting portion, and the first rotating shaft is matched with the first through hole and the second through hole, so that the mounting frame can rotate relative to the second frame body.
In some embodiments, the first frame body is provided with a plurality of first plug holes, the first plug holes are spaced apart from each other in the circumferential direction of the second through hole, the second frame body is further provided with a second plug hole, the second plug hole can correspond to the first plug hole in the circumferential direction of the first through hole, and the mounting frame further comprises a plug connector, wherein the plug connector can be matched with the first plug hole and the second plug hole.
In some embodiments, the connector includes first and second sections opposite in length, the second section having a radial dimension greater than the first section, the mount further including an elastic member having one end connected to the second mount and the other end connected to the second section.
In some embodiments, the driven pulley mounting portion includes a second rotation shaft, a fixed cylinder, and a bearing provided in the fixed cylinder, an outer circumferential surface of the bearing being in contact with an inner circumferential surface of the fixed cylinder, a portion of the second rotation shaft being inserted in the bearing, an outer surface of the portion of the second rotation shaft being in contact with the inner circumferential surface of the bearing, and another portion of the second rotation shaft being engaged with the driven pulley.
In some embodiments, the fixing cylinder further comprises a cylinder body and a first sliding plate, the cylinder body is connected with the first sliding plate, the bearing is arranged in the cylinder body, the outer peripheral surface of the bearing is in contact with the inner peripheral surface of the cylinder body, the mounting frame further comprises a first guide piece, a first guide hole is formed in the first sliding plate, the extending direction of the first guide hole is consistent with the length direction of the first frame body, the first guide piece is connected with the first frame body, and the first guide piece is matched in the first guide hole, so that the fixing cylinder can move in the length direction of the first frame body.
In some embodiments, the carrier roller mounting portion includes a first clamping member and a second clamping member, the first clamping member and the second clamping member are both connected to the first frame body, the first clamping member and the second clamping member are opposite to each other in the up-down direction, one of the first clamping member and the second clamping member is movable in the up-down direction, a first groove is formed in an end face, adjacent to one end of the first clamping member, of the second clamping member in the up-down direction, the first groove is adapted to a rotating shaft of the carrier roller, and/or a second groove is formed in an end face, adjacent to one end of the second clamping member, of the first clamping member in the up-down direction, and the second groove is adapted to the rotating shaft of the carrier roller.
In some embodiments, the idler mounting portion further comprises a fixing frame and a guide rod, the fixing frame comprises a first side plate, a second side plate, a top plate and a back plate, the first side plate and the second side plate are opposite to each other in the length direction of the first frame body, the top plate, the first side plate and the second side plate are connected with the back plate, the top plate is connected with the upper end of the first side plate and the upper end of the second side plate, a third through hole is formed in the top plate, and the guide rod penetrates through the third through hole and is connected with the first clamping piece.
In some embodiments, the mounting frame further includes a second guide member, the second guide member is connected to the first frame body, a second guide hole is formed in the back plate, an extending direction of the second guide hole is consistent with the first direction, the first direction is perpendicular to a length direction of the first frame body, and the second guide member is fitted in the second guide hole, so that the carrier roller mounting portion can move in the up-down direction.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
A conveyor test apparatus 100 according to an embodiment of the present invention is described below with reference to the drawings.
As shown in fig. 1 to 6, a conveyor test apparatus 100 according to an embodiment of the present invention includes a water tank 1, a mounting frame 2, a pulley assembly 3, and a driver 4.
The water tank 1 defines a water immersion area 10, the water immersion area 10 is used for containing water, the mounting frame 2 comprises a first frame body 21 and a carrier roller mounting part 23, the carrier roller mounting part 23 is arranged on the first frame body 21, the carrier roller mounting part 23 corresponds to the water immersion area 10, the first frame body 21 is connected with the water tank 1, and at least one part of the first frame body 21 is movable in the up-down direction so as to be in contact with the carrier roller 200 matched with the carrier roller mounting part 23 and water in the water immersion area 10.
The pulley assembly 3 includes a driven pulley 32, a driving pulley 33, and a conveyor belt 31, and the mount 2 further includes a driver 4 mounting portion and a driven pulley mounting portion 22, the driven pulley mounting portion 22 and the driven pulley mounting portion 22 being provided on the first mount body 21. The driven pulley mounting portion 22, the carrier roller mounting portion 23, and the driver 4 mounting portion are spaced apart in the longitudinal direction of the first frame body 21, and the carrier roller mounting portion 23 is located between the driven pulley mounting portion 22 and the driver 4 mounting portion. A part of the driven pulley mounting portion 22 is rotatable relative to the first frame body 21, and the driven pulley 32 is fitted to the part of the driven pulley mounting portion 22. In other words, the part of the driven pulley mounting portion 22 engaged with the driven pulley 32 is rotatable with respect to the first frame body 21, so that the driven pulley 32 can be rotated, and it is ensured that the driven pulley 32 does not hinder the movement of the conveyor belt 31. The driver 4 is provided on the driver 4 mounting portion, and the driving pulley 33 is engaged with the driver 4 so that the driver 4 drives the driving pulley 33 to rotate, the conveyor belt 31 is wound around the driven pulley 32 and the driving pulley 33, and the conveyor belt 31 can be brought into contact with the carrier roller 200 engaged on the carrier roller mounting portion 23.
The following describes the implementation of the conveyor test apparatus 100 according to the embodiment of the present invention with reference to the drawings.
The rotating shaft of the carrier roller 200 is fitted to the carrier roller mounting portion 23, so that the outer peripheral surface of the carrier roller 200 is brought into contact with the conveyor belt 31. The drive 4 is started to rotate the driving pulley 33, and the driving pulley 33 drives the conveyor belt 31 to rotate. The driving pulley 33 and the driven pulley 32 hold the conveyor belt 31 in a tensioned state, so that the conveyor belt 31 can apply a sufficient friction force to the carrier roller 200 to rotate the carrier roller 200. The at least a portion of the first frame 21 is moved downward to bring the carrier roller 200 into contact with water in the immersing area 10, thereby performing an immersing test of the carrier roller 200. After the carrier roller 200 is immersed for a certain time, the driver 4 is stopped, the at least one part of the first frame body 21 is moved upwards to enable the carrier roller 200 to leave the immersed area 10, the carrier roller 200 is taken down from the carrier roller mounting part 23, and the water inlet condition of the carrier roller 200 is observed, so that the waterproof performance detection of the carrier roller 200 is completed.
The conveyor test apparatus 100 according to the embodiment of the present invention is configured such that the carrier roller 200 is immersed in the water-immersed region 10 by engaging the carrier roller 200 with the carrier roller mounting portion 23 and moving down the at least a portion of the first frame 21. And the carrier roller 200 is driven by the conveyor belt 31 to rotate, so that the rotating state of the carrier roller 200 under the actual working condition, the deformation state of the carrier roller 200 under the pressure of the conveyor belt 31 and the heating state after friction force are simulated. Therefore, the conveyor test device 100 provided by the embodiment of the invention not only can test the waterproof performance of the carrier roller 200, but also has more accurate test results.
Therefore, the conveyor test device 100 provided by the embodiment of the invention can test the waterproof performance of the carrier roller 200, and the test result is more accurate.
As shown in fig. 1 to 6, a conveyor test apparatus 100 according to an embodiment of the present invention includes a water tank 1, a mounting frame 2, a pulley assembly 3, and a driver 4.
In some embodiments, the driver 4 is an electric motor, and the driving pulley 33 includes a second shaft hole, and a rotation shaft of the electric motor is matched with the second shaft hole, so that the driver 4 drives the driving pulley 33 to rotate.
In some embodiments, the tank 1 comprises a surrounding wall 11 and a bottom wall 12, the bottom wall 12 being connected to the lower end of the surrounding wall 11, the surrounding wall 11 and the bottom wall 12 defining the water-submerged area 10. The water tank 1 further includes a guide rail provided on an inner wall surface of the enclosure wall 11, the extending direction of the guide rail being in agreement with the up-down direction, and a guide member provided on the first frame body 21, the guide member being engaged with the guide rail so that the mounting frame 2 is movable in the up-down direction. In other words, the guide on the first frame 21 is engaged with the guide rail, so that the first frame 21 can be moved in the vertical direction as a whole, and the carrier roller 200 engaged with the carrier roller mounting portion 23 can be immersed in the water immersion area 10. The structure is simple, and the operation of the user is convenient.
In some embodiments, as shown in fig. 1-2, the water tank 1 includes a surrounding wall 11, a bottom wall 12, and a second frame 13, the bottom wall 12 is connected to the lower end of the surrounding wall 11, the surrounding wall 11 and the bottom wall 12 define a water immersion area 10, the second frame 13 is disposed on the upper end of the surrounding wall 11, and a first through hole 131 is formed in the second frame 13. The mounting frame 2 further comprises a first through hole 24, a second through hole 211 is formed in the first frame body 21, the second through hole 211 is located between the carrier roller mounting portion 23 and the driver 4 mounting portion, and the first through hole 131 and the second through hole 211 are matched with the first through hole 24, so that the mounting frame 2 can rotate relative to the second frame body 13.
In other words, by rotating the first frame body 21 relative to the second frame body 13, the portion of the first frame body 21 having the carrier roller mounting portion 23 and the driven pulley mounting portion 22 is moved in the up-down direction, so that the carrier roller 200 fitted to the carrier roller mounting portion 23 can be immersed in the water-immersed region 10. The structure is simple, and the operation of the user is convenient. And because the second through hole 211 is located between the carrier roller mounting part 23 and the driver 4 mounting part, when the first frame body 21 rotates relative to the second frame body 13 and the carrier roller mounting part 23 moves downwards, the driver 4 mounting part moves upwards, so that the driver 4 cannot be immersed in water, and an additional waterproof structure is not required to be arranged on the driver 4, thereby reducing the manufacturing cost.
In some embodiments, as shown in fig. 1 to 3, the first frame 21 is provided with a plurality of first insertion holes 213, and the plurality of first insertion holes 213 are spaced apart in the circumferential direction of the first through hole 131. The second frame 13 is further provided with a second insertion hole, which can correspond to the first insertion hole 213 in the circumferential direction of the first through hole 131. The mounting frame 2 further comprises a plug 25, the plug 25 being able to fit in the first plug aperture 213 and the second plug aperture. In other words, the carrier roller 200 is immersed in the water in the immersion area 10, and the plug connector 25 is inserted into one of the second insertion holes and the first insertion holes 213 corresponding to the second insertion holes, so that the position of the first frame 21 is fixed, and the carrier roller 200 is kept immersed in the water in the immersion area 10, so that the operation by a user is facilitated, and therefore, the practicability of the conveyor test device 100 according to the embodiment of the present invention is improved.
In some embodiments, as shown in fig. 1-2, the plug 25 includes first and second sections that are opposite in length, the second section having a radial dimension that is greater than the radial dimension of the first section. The mounting frame 2 further comprises an elastic member, one end of which is connected to the second frame body 13, and the other end of which is connected to the second section. In other words, the radial dimension of the second section is greater than the radial dimension of the first section, so that a step is formed between the second section and the first section, the one end of the elastic member is connected to the second frame 13, and the other end of the elastic member is connected to the kick surface of the second section. Therefore, the plug connector 25 is not easy to be separated from the first plug hole 213 and the second plug hole by the elastic force provided by the elastic component, so that the stability of fixing the first frame body 21 and the second frame body 13 is improved.
In some embodiments, as shown in fig. 5 to 6, the driven pulley mounting portion 22 includes a second rotation shaft 221, a fixed cylinder 222, and a bearing 223, the bearing 223 is provided in the fixed cylinder 222, and an outer peripheral surface of the bearing 223 is in contact with an inner peripheral surface of the fixed cylinder 222. A portion of the second rotation shaft 221 is inserted in the bearing 223, and an outer surface of the portion of the second rotation shaft 221 is in contact with an inner circumferential surface of the bearing 223, and another portion of the second rotation shaft 221 is engaged with the driven pulley 32.
Specifically, the driven pulley 32 has a first shaft hole, the rear end portion of which is inserted in the bearing 223, and the front end of which is fitted in the first shaft hole. When the conveyer belt 31 rotates, the driven belt wheel 32 can rotate along with the conveyer belt 31, so that the conveyer belt 31 can normally move, and the conveyer belt has a simple structure and lower manufacturing cost.
In some embodiments, as shown in fig. 5 to 6, the fixed cylinder 222 further includes a cylinder 2221 and a first sliding plate 2222, the cylinder 2221 is connected to the first sliding plate 2222, the bearing 223 is provided in the cylinder 2221, and an outer circumferential surface of the bearing 223 is in contact with an inner circumferential surface of the cylinder 2221. The mounting frame 2 further includes a first guide 212, the first sliding plate 2222 is provided with a first guide hole 22221, an extending direction of the first guide hole 22221 is consistent with a length direction of the first frame 21, the first guide 212 is connected with the first frame 21, and the first guide 212 is fitted in the first guide hole 22221, so that the fixing cylinder 222 can move in the length direction of the first frame 21.
In other words, the fixed cylinder 222 is matched with the first guide 212 on the first frame 21 through the first sliding plate 2222, so that the fixed cylinder 222 can move relative to the first frame 21 in the length direction of the first frame 21, and the interval distance between the driven pulley 32 and the driving pulley 33 is adjusted to adjust the tensioning degree of the conveyer belt 31, thereby realizing the simulation of the tensioning state of the conveyer belt 31 under different actual working conditions, and enabling the test result to be more accurate.
Further, the first guide 212 includes a first bolt and a first nut, wherein the first bolt is coupled to the first frame 21, and the first bolt is capable of being engaged with the first nut. The first bolt is inserted into the first guide hole 22221, and after the distance between the driven pulley 32 and the driving pulley 33 is adjusted, the first sliding plate 2222 is pressed against the first frame body 21 by fitting the first nut with the first bolt, thereby fixing the driven pulley 32.
In some embodiments, as shown in fig. 5-6, the idler mounting portion 23 includes a first clamp 231 and a second clamp 232, each of the first clamp 231 and the second clamp 232 is connected to the first frame 21, and the first clamp 231 and the second clamp 232 are opposite in the up-down direction, and one of the first clamp 231 and the second clamp 232 is movable in the up-down direction. In other words, the first clamp 231 is movable in the up-down direction, or the second clamp 232 is movable in the up-down direction, or both the first clamp 231 and the second clamp 232 are movable in the up-down direction. Therefore, the first clamping piece 231 and the second clamping piece 232 can clamp the rotating shaft of the carrier roller 200 by adjusting the interval distance between the first clamping piece 231 and the second clamping piece 232, so that the structure is simple, and the fixing effect on the rotating shaft of the carrier roller 200 is good.
The second clamping member 232 is provided with a groove on an end surface adjacent to one end of the first clamping member 231 in the up-down direction, and the groove is adapted to the rotating shaft of the carrier roller 200. And/or, the end surface of the first clamping member 231 adjacent to one end of the second clamping member 232 in the up-down direction is provided with a second groove, and the second groove is adapted to the rotating shaft of the carrier roller 200. In other words, the second clamping member 232 is provided with a groove on an end surface adjacent to one end of the first clamping member 231 in the up-down direction, or the first clamping member 231 is provided with a second groove on an end surface adjacent to one end of the second clamping member 232 in the up-down direction, or the second clamping member 232 is provided with a groove on an end surface adjacent to one end of the first clamping member 231 in the up-down direction, the groove is adapted to the rotating shaft of the carrier roller 200, and the first clamping member 231 is provided with a second groove on an end surface adjacent to one end of the second clamping member 232 in the up-down direction. Thereby further improving the fixing effect of the first clamping member 231 and the second clamping member 232 to the rotation shaft of the carrier roller 200.
For example, as shown in fig. 6, a V-shaped groove is formed on the lower end surface of the first clamping member 231, and a V-shaped groove is formed on the upper end surface of the second clamping member 232.
In some embodiments, as shown in fig. 5-6, the idler mounting portion 23 further includes a mount 233 and a guide bar 234, the mount 233 including a first side plate 2331, a second side plate 2332, a top plate 2333, and a back plate 2334, the first side plate 2331 and the second side plate 2332 being opposite in a length direction of the first frame 21. The top plate 2333, the first side plate 2331 and the second side plate 2332 are all connected with the back plate 2334, the top plate 2333 is connected with the upper end of the first side plate 2331 and the upper end of the second side plate 2332, a third through hole 2331 is arranged on the top plate 2333, and the guide rod 234 is arranged in the third through hole 2331 in a penetrating mode and is connected with the first clamping piece 231. Thereby facilitating the user to move the first clamping member 231 through the guide bar 234, and thus improving the practicality of the conveyor test apparatus 100 of the embodiment of the present invention.
In some embodiments, as shown in fig. 5 to 6, the mounting frame 2 further includes a second guide member connected to the first frame 21, the back plate 2334 is provided with a second guide hole 2341, an extension direction of the second guide hole 2341 is consistent with a first direction, the first direction is perpendicular to a length direction of the first frame 21, and the second guide member is fitted in the second guide hole 2341 so that the idler mounting part 23 can move in an up-down direction.
In other words, the idler mounting portion 23 cooperates with the second guide on the first frame 21 via the back plate 2334 to enable the fixed cylinder 222 to move relative to the first frame 21 in the first direction, thereby adjusting the separation distance between the idler 200 and the conveyor 31. When the radial dimension of the idler 200 is changed, the position of the idler 200 can be adjusted by adjusting the position of the idler mounting portion 23 so that the idler 200 can be brought into contact with the conveyor 31. Therefore, the conveyor test device 100 of the embodiment of the invention is adapted to the carrier rollers 200 with different radial dimensions, and the universality of the conveyor test device 100 of the embodiment of the invention is improved.
Further, the second guide includes a second bolt and a second nut, wherein the second bolt is coupled to the second frame 13, and the second bolt is capable of being engaged with the second nut. The second bolts are inserted into the second guide holes 2341, and after the distance between the carrier roller 200 and the conveyor 31 is adjusted, the back plate 2334 is pressed against the first frame 21 by engaging the second nuts with the second bolts, thereby fixing the carrier roller mounting portion 23.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, or communicable with each other, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interactive relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
For purposes of this disclosure, the terms "one embodiment," "some embodiments," "example," "a particular example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.