CN116901109A - Robot management system, robot management device, and robot management method - Google Patents

Robot management system, robot management device, and robot management method Download PDF

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Publication number
CN116901109A
CN116901109A CN202310396112.2A CN202310396112A CN116901109A CN 116901109 A CN116901109 A CN 116901109A CN 202310396112 A CN202310396112 A CN 202310396112A CN 116901109 A CN116901109 A CN 116901109A
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CN
China
Prior art keywords
robot
backup
backup data
operation information
management
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CN202310396112.2A
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Chinese (zh)
Inventor
木村祐也
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Seiko Epson Corp
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Seiko Epson Corp
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Publication of CN116901109A publication Critical patent/CN116901109A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1602Programme controls characterised by the control system, structure, architecture
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/07Responding to the occurrence of a fault, e.g. fault tolerance
    • G06F11/14Error detection or correction of the data by redundancy in operation
    • G06F11/1402Saving, restoring, recovering or retrying
    • G06F11/1446Point-in-time backing up or restoration of persistent data

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Theoretical Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Manipulator (AREA)
  • General Factory Administration (AREA)

Abstract

The application provides a robot management system, a robot management device and a robot management method, which can easily select expected backup data. A robot management system (100) is provided with: a control device (2) for controlling the robot (1); a management device (3) that manages the control device (2); and a terminal device (4) having a display device (45), wherein the management device (3) is provided with: a backup storage unit (37) for storing backup data acquired from the control device (2); an operation information generation unit (35) that generates operation information indicating the operation state of the robot (1); and a backup management unit (36) that associates the operation information with the backup data stored in the backup storage unit (37), wherein the backup management unit (36) causes the display device (45) to display identification information for identifying the plurality of backup data stored in the backup storage unit (37) and the operation information.

Description

Robot management system, robot management device, and robot management method
Technical Field
The application relates to a robot management system, a robot management device, and a robot management method.
Background
The robot used for the production of the article and the like is controlled based on a control program and various setting information and the like provided in the control device. When these control programs and setting information are changed, it is preferable to perform backup each time so that the control programs and setting information can be restored later. Patent document 1 discloses an automatic backup device that automatically saves a change history of a device to be backed up and can restore the state before the change. In this automatic backup device, by specifying the date and time, the device can be restored to a state corresponding to the date and time.
Patent document 1: japanese patent laid-open No. 2018-18499
However, it is difficult to determine what state the device will resume to based on the date and time alone. Therefore, the robot needs to be actually operated to perform a work such as confirmation after recovery, and the work may have to be repeated a plurality of times.
Disclosure of Invention
A robot management system is provided with: a control device for controlling the robot; a management device that manages the control device; and a terminal device having a display device, wherein the control device includes: a program storage unit that stores a control program for controlling the robot; and a backup processing unit that generates backup data of the control program and transmits the backup data to the management device, wherein the management device includes: a backup storage unit configured to store the backup data acquired from the control device; an operation information acquisition unit that acquires operation information indicating an operation state of the robot; and a backup management unit that associates the operation information with the backup data stored in the backup storage unit, wherein the backup management unit causes the display device to display identification information for identifying the plurality of backup data stored in the backup storage unit, and the operation information.
A robot management device for managing a control device for controlling a robot, comprising: a backup acquisition unit that acquires backup data of a control program for controlling the robot from the control device; a backup storage unit configured to store the acquired backup data; an operation information acquisition unit that acquires operation information indicating an operation state of the robot; and a backup management unit that associates the operation information with the backup data stored in the backup storage unit, wherein the backup management unit causes a display device to display identification information for identifying the plurality of backup data stored in the backup storage unit, and the operation information.
A robot management method for managing a control device that controls a robot, the robot management method comprising: acquiring backup data of a control program for controlling the robot from the control device; storing the acquired backup data; acquiring operation information indicating an operation state of the robot; establishing correspondence between the operation information and the stored backup data; and displaying identification information for identifying the plurality of stored backup data and the operation information.
Drawings
Fig. 1 is a configuration diagram showing an example of a schematic configuration of a robot management system.
Fig. 2 is a block diagram showing an internal configuration of the robot management system.
Fig. 3 is a diagram showing a selection screen displayed on the display device.
Fig. 4 is a flowchart showing the operation of the robot management system when backup is performed.
Fig. 5 is a flowchart showing the operation of the robot management system when the control program and the setting information are restored.
Description of the reference numerals
1 … robot; 2 … control means; 3 … management means; 4 … terminal apparatus; 10 … mechanical arm; 11 to 16 … arms; 17 … handle; 18 … base; 21 … first control part; 22 … first storage portion; 23 … first interface; 25 … robot control unit; 26 … actual results information processing unit; 27 … backup processing unit; 28 … program storage unit; 31 … second control part; 32 … second storage portion; 33 … second interface; 35 … operation information generating unit; 36 … backup management unit; 37 … backup storing section; 38 … actual results information storage unit; 41 … third control unit; 42 … third storage portion; 43 … third interface portion; 44 … input device; 45 … display device; 50 … selection screen (WEB page); 51 … operation information specifying unit; 52 … backup list; 53 … resume execute button; 100 … robot management system; 1000 … robotic system; NW … network.
Detailed Description
The robot management system according to the embodiment will be described below with reference to the drawings.
Fig. 1 is a configuration diagram showing an example of a schematic configuration of a robot management system 100 according to the present embodiment, and fig. 2 is a block diagram showing an internal configuration of the robot management system 100.
As shown in fig. 1, the robot management system 100 includes a control device 2 that controls the operation of the robot 1, a management device 3 that manages the control device 2, and a terminal device 4 that is operated by a user. At least one robot 1 is connected to such a robot management system 100. The robot 1 performs various operations such as holding, transporting, assembling, and inspecting an object to be worked. The robot management system 100 and the robot 1 constitute a robot system 1000. The robot system 1000 of the present embodiment is a production system for producing an article. That is, the robot 1 of the present embodiment is used for producing an article.
The robot management system 100 shown in fig. 1 includes a plurality of control devices 2 connected to one management device 3 via a network NW such as a LAN (Local Area Network: local area network) or the internet. Each control device 2 is connected to a robot 1. The terminal device 4 is connected to the network NW, and can access the control device 2 and the management device 3 via the network NW. The connection between the devices may be wired or wireless. The number of the control devices 2 included in the robot management system 100 is not limited to a plurality, and may be one. The control device 2 is also referred to as a robot controller.
The following describes each part of the robotic system 1000 in detail.
The robot 1 of the present embodiment is a so-called six-axis vertical multi-joint robot, and includes a base 18 and a robot arm 10 connected to the base 18. The base 18 is a portion for attaching the robot 1 to an arbitrary installation site. In other words, the base 18 connects the installation site and the robot arm 10.
The robot arm 10 includes an arm 11, an arm 12, an arm 13, an arm 14, an arm 15, and an arm 16. The arms 11 to 16 are connected in order from the base end side, i.e., the base 18 side, toward the tip end side, i.e., the opposite side of the base 18. Each arm 11 to 16 is rotatable relative to an adjacent arm or base 18. For example, arm 16 can rotate relative to arm 15.
A grip 17 for gripping the work object is connected to the distal end of the robot arm 10. The grip 17 may be replaced, and a suction hand, a magnetic hand, a screw tightening tool, an engagement tool, or the like may be used instead of the grip 17.
The robot 1 includes a driving unit including a motor (not shown) and a speed reducer (not shown) for rotating one arm with respect to an adjacent arm or base 18. The robot 1 includes a position sensor, not shown, that detects the rotation angle of the rotation shaft of the motor or the speed reducer. The driving section and the position sensor are provided, for example, on the base 18 and the arms 11 to 16, and can drive the arms 11 to 16 independently of each other. Each driving unit and each position sensor are electrically connected to the control device 2.
In addition to this, any components, devices, and the like may be provided in the robot 1. Specifically, examples of the imaging device include an imaging device that images an object, the robot 1, or a peripheral imaging unit thereof, and various sensors such as a force sensor that detects an external force applied to the robot 1. The number of arms of the robot 1 may be 1 to 5 or 7 or more. The robot 1 may be a horizontal multi-joint robot or a two-arm robot having two or more mechanical arms 10.
As shown in fig. 2, the control device 2 includes a first control unit 21, a first storage unit 22, and a first interface unit 23. The first storage unit 22 and the first interface unit 23 are connected to the first control unit 21 via a bus or the like.
The first control unit 21 includes a CPU (Central Processing Unit: central processing unit) and a RAM (Random Access Memory: random access memory), and is configured to operate in accordance with a program (not shown) stored in the first storage unit 22, thereby controlling the operation of the control device 2 itself and the operation of the robot 1. The program stored in the first storage unit 22 includes firmware for controlling the basic operation of the control device 2, a control program for controlling the robot 1, and the like. The first control unit 21 includes a robot control unit 25, a performance information processing unit 26, and a backup processing unit 27 as functional units realized by these programs. Details of these respective functional units will be described later.
The first storage unit 22 is configured by a storage device such as a ROM (Read Only Memory) which is a nonvolatile Memory. The first storage unit 22 is provided with a program storage unit 28, and the program storage unit 28 stores the main body of the control program and various setting information and the like referred to by the control program. The control program, setting information, and the like stored in the program storage unit 28 can be appropriately changed for the purpose of improving quality, improving productivity, and the like. For example, the user can change the control program and the setting information by operating the terminal device 4. The first storage unit 22 stores the above-described firmware, basic information about the control device 2, an operation log indicating the operation history of the robot 1, and the like. The basic information on the control device 2 includes, for example, the name, form, serial number, and the like of the control device 2.
The first interface unit 23 includes various interface circuits for communicating with an external device. The first interface unit 23 of the present embodiment includes an interface circuit for communicating with the robot 1 and an interface circuit for communicating via the network NW.
The robot control unit 25 included in the first control unit 21 executes the control program stored in the program storage unit 28 to perform processes such as control of the driving of the robot 1, various calculations, and various determinations. As an example, the robot arm 10 and the grip 17 are driven by controlling the driving of the driving unit, so that the object for producing the article is gripped, transported, assembled, inspected, and the like.
The actual performance information processing unit 26 processes the actual performance information of the robot 1. The actual performance information is information corresponding to the actual performance of the robot 1 operated under the control of the robot control unit 25. Specifically, the actual performance information processing unit 26 measures the operation time of the robot 1 and the cycle time representing one operation cycle based on the time counted by a timer, not shown. The actual result information processing unit 26 counts the number of products produced by the robot 1 and counts the number of acceptable products determined to be acceptable by inspection. The actual performance information processing unit 26 counts the number of errors occurring in the robot 1, and measures the time at which the error has occurred and stopped. The actual performance information processing unit 26 acquires the operation time, cycle time, production quantity, quality product quantity, error occurrence quantity, error stop time, and the like as actual performance information, and transmits the acquired actual performance information to the management device 3.
The backup processing unit 27 performs various processes related to the backup of the control program, the setting information, and the like stored in the program storage unit 28. Specifically, when a predetermined event occurs in which backup should be performed, the backup processing unit 27 generates backup data such as a control program and setting information, and transmits the generated backup data to the management device 3, and accumulates the backup data in the management device 3. When the backup data is transmitted from the management apparatus 3, the backup processing unit 27 restores the control program, the setting information, and the like based on the backup data. The backup data generated by the backup processing unit 27 includes basic information, operation log, and the like of the control device 2 in addition to the control program and the setting information.
Examples of the event to be backed up include an event that occurs periodically at predetermined time intervals, an event that occurs as the control program, setting information, or the like is updated, an event that occurs as the operation of the robot 1 is stopped or suspended, an event that occurs as an error or warning occurs in the robot 1 or the control device 2, an event that occurs when a variable value of the control program deviates from a normal value or the like and satisfies a predetermined condition, an event that occurs as a user interface such as an operation button or an operation panel connected to the control device 2 is operated, an event that occurs as an instruction to execute backup processing is output from the management device 3 or the terminal device 4, and the like.
The management device 3 is composed of, for example, a general-purpose computer, and includes a second control unit 31, a second storage unit 32, and a second interface unit 33. The second storage unit 32 and the second interface unit 33 are connected to the second control unit 31 via a bus or the like. The management device 3 manages the control device 2 and also functions as a server, and executes various operations in response to a request from the terminal device 4 or the like as a client. The management device 3 corresponds to a robot management device.
The second control unit 31 is configured to include a CPU, a RAM, a ROM, and other memories, and to control the operation of the management apparatus 3 by Operating in accordance with an OS (Operating System) and various application programs, not shown, stored in the second storage unit 32. The second control unit 31 includes an operation information generation unit 35 and a backup management unit 36 as functional units implemented by application programs. Details of these respective functional units will be described later.
The second storage unit 32 is configured by a storage device such as a hard disk drive or an SSD (Solid State Drive: solid state drive), and stores the OS and various application programs described above. The second storage unit 32 is provided with a backup storage unit 37 and a performance information storage unit 38. The backup data transmitted from the control device 2 is accumulated in the backup storage 37, and the actual performance information transmitted from the control device 2 is accumulated in the actual performance information storage 38.
The second interface unit 33 includes various interface circuits for communicating with an external device. The second interface unit 33 of the present embodiment includes an interface circuit for performing communication via the network NW.
The operation information generation unit 35 included in the second control unit 31 receives the actual performance information transmitted from the control device 2, stores the actual performance information in the actual performance information storage unit 38, and generates a plurality of types of operation information based on the actual performance information stored in the actual performance information storage unit 38 and various types of information input by the user. The operation information is information indicating the operation state of the robot 1, and for example, an operation rate, a cycle time, a qualified rate, the number of error occurrences, and an error stop time are generated as the operation information. The operation rate is a ratio of the actual operation time to the operation scheduled time, and the operation information generation unit 35 calculates the operation rate based on the operation time acquired as the actual performance information from the control device 2 and the operation scheduled time input by the user. The operation scheduled time is input to the terminal device 4 by a user, for example, and transmitted to the management device 3 via the network NW. The operation information generating unit 35 calculates a qualified product rate, which is a ratio of the number of qualified products to the number of produced products, based on the number of produced products and the number of qualified products acquired as actual result information from the control device 2. The values obtained as actual result information are directly used for the cycle time, the number of error occurrences, and the error stop time. The operation information generation unit 35 is equivalent to an operation information acquisition unit because it generates operation information itself or receives operation information from the control device 2.
The backup management unit 36 acquires and manages backup data transmitted from the control device 2. The backup management unit 36 in acquiring backup data corresponds to a backup acquisition unit. Specifically, the backup management unit 36 stores the backup data acquired from the control device 2 as a file in the backup storage unit 37 of the second storage unit 32. Since a plurality of backup data are accumulated in the backup storage unit 37, the backup management unit 36 stores the backup data in association with identification information for identifying each backup data. As the identification information, for example, a file name of the backup data and a backup date and time indicating a date and time when the backup data was generated are used. The backup management unit 36 performs processing for associating the operation information generated by the operation information generation unit 35 with the stored backup data. The correspondence of establishment of the operation information is described later.
The backup management unit 36 also functions as a WEB server, and causes the display device 45 of the terminal device 4 to display a WEB page 50 (see fig. 3) including a list of managed backup data in response to a request from the terminal device 4. When the control program and the setting information are restored, the user can access the WEB page 50 and select one backup data to be restored from the list of backup data. Therefore, hereinafter, the WEB page 50 is also referred to as a selection screen 50.
Fig. 3 is a diagram showing a selection screen 50 displayed on the display device 45.
As shown in fig. 3, the selection screen 50 includes an operation information specification section 51, a backup list 52, and a resume execution button 53. The operation information specification unit 51 displays the "operation rate", "cycle time", "qualified rate", "number of errors occurring", and "error stop time", which are the operation information generated by the operation information generation unit 35, and check boxes are provided for each operation information. The user can designate the operation information displayed in the backup list 52 from among a variety of operation information by checking one or more check boxes using the input device 44.
In the backup list 52, various information about the backup data stored in the backup storage 37 is displayed in a list form. The displayed information includes the name and form of the robot controller as the control device 2 that performs the backup, and also includes the file name and the backup date and time as the identification information of the backup data. In addition, operation information for a period in which the robot 1 is operated by the control program and the setting information included in each piece of backup data is displayed in the backup list 52. Specifically, of the operation information generated by the operation information generation unit 35, the operation information designated by the operation information designation unit 51 is displayed together with the operation period. The user can select one backup data to be restored from among the plurality of backup data stored in the backup storage unit 37 by referring to the displayed operation information by using the input device 44.
The restore execution button 53 is a button-like image that can be operated by a user, and the user can instruct to execute the process of restoring the backup data by operating the restore execution button 53 by using the input device 44.
Referring back to fig. 2, the terminal device 4 is constituted by, for example, a personal computer, a tablet-type portable terminal, or the like. The terminal device 4 includes a third control section 41, a third storage section 42, a third interface section 43, an input device 44, and a display device 45.
The third control unit 41 is configured to include a CPU, a memory such as a RAM and a ROM, and operates in accordance with an OS, not shown, and various application programs stored in the third storage unit 42, thereby controlling the operation of the terminal device 4. The third storage unit 42 is configured by a storage device such as a hard disk drive, an SSD, or a memory, and stores various data in addition to the OS and various application programs described above. The third interface unit 43 includes various interface circuits for communicating with an external device. The third interface unit 43 of the present embodiment includes an interface circuit for performing communication via the network NW.
The input device 44 is constituted by a keyboard, a pointing device, and the like, receives an input operation by a user, and transmits the input operation to the third control unit 41. The display device 45 is configured by a liquid crystal display, an organic EL (Electro Luminescence: electroluminescence) display, or the like, and displays an image under the control of the third control unit 41. The input device 44 may be configured integrally with the display device 45, such as a touch panel. The input device 44 and the display device 45 may be separate from the main body of the terminal device 4, as in a desktop computer.
In the third storage unit 42 of the present embodiment, at least a WEB browser is installed as an application program, and the selection screen 50 is displayed on the display device 45 through the WEB browser.
Next, a robot management method of the robot management system 100 will be described.
Fig. 4 is a flowchart showing the operation of the robot management system 100 when backup is performed, and includes steps S101 to S104 showing the operation of the control device 2 and steps S201 to S209 showing the operation of the management device 3.
As shown in fig. 4, in the control device 2, while the robot 1 is operating under the control of the robot control unit 25, the actual performance information processing unit 26 updates the actual performance information each time based on the operation performance of the robot 1, and in step S101, transmits the updated actual performance information to the management device 3.
In step S102, the backup processing unit 27 determines whether or not an event that should be backed up has occurred. Then, when an event has occurred (yes in step S102), the process proceeds to step S103, and when no event has occurred (no in step S102), the process returns to step S101, and update and transmission of actual performance information are repeated.
When an event that should be backed up has occurred and the process proceeds to step S103, the backup processing unit 27 acquires the control program, the setting information, the basic information of the control device 2, the operation log, and the like, which are the backup targets, from the first storage unit 22, and generates one piece of backup data in which these pieces of backup data are stored. Then, in step S104, the backup processing unit 27 transmits the generated backup data to the management apparatus 3, and ends the processing.
On the other hand, in step S201, the operation information generation unit 35 of the management device 3 determines whether or not the actual performance information is transmitted from the control device 2. Then, when the actual performance information is transmitted (yes in step S201), the process proceeds to step S202, and when the actual performance information is not transmitted (no in step S201), the process proceeds to step S204.
When the actual performance information is transmitted and the process shifts to step S202, the operation information generating unit 35 receives the transmitted actual performance information, and in the next step S203, the received actual performance information is stored in the actual performance information storing unit 38, and the process shifts to step S204.
In step S204, the backup management unit 36 determines whether or not backup data is transmitted from the control device 2. Then, when the backup data is transmitted (yes in step S204), the process proceeds to step S205, and when the backup data is not transmitted (no in step S204), the process returns to step S201.
When the process goes to step S205, the backup management unit 36 receives the transmitted backup data.
In step S206, the backup management unit 36 determines whether or not the control program and the setting information included in the received backup data are the same as those of the backup data stored in the backup storage unit 37 at the time of the last backup. Then, when the control program and the setting information are different from those of the previous time (no in step S206), that is, when the contents of the control program and the setting information have been changed from those of the previous time when the backup data was stored, the process proceeds to step S207. On the other hand, when the control program and the setting information are the same as those of the previous time (yes in step S206), the backup management section 36 ends the processing without saving the received backup data in the backup saving section 37. Although not shown, in this case, the backup management unit 36 extracts an operation log from the received backup data and adds the operation log to the backup data stored last time.
When the control program and the setting information of the received backup data are different from those of the previous one and the processing is shifted to step S207, the operation information generating unit 35 generates the operation information based on the actual performance information accumulated in the actual performance information storing unit 38 and various information input by the user. The operation information generated here indicates the operation status from the time when the last backup data was stored in the backup storage 37 until the current backup data was stored in the backup storage 37. That is, the operation state during which the robot 1 is operated with the control program and the setting information before the current change is performed, that is, the control program and the setting information included in the previous backup data is shown. Accordingly, in the next step S208, the backup management unit 36 performs a process of associating the operation information generated by the operation information generation unit 35 with the backup data stored in the backup storage unit 37 last time. The backup management unit 36 clears all of the actual performance information accumulated in the actual performance information storage unit 38. When the last backup data is the first backup data, the current backup data stored next corresponds to the second backup data.
In step S209, the backup management unit 36 stores the backup data received this time in the backup storage unit 37 of the second storage unit 32, and ends the processing. The control program and the setting information included in the backup data stored this time are changed, and actual performance information when the robot 1 is operated with the control program and the setting information is acquired in a period after that. Then, when the control program and the setting information are changed next time and the backup data is stored, the operation information is generated based on the actual performance information acquired so far, and is associated with the current backup data.
Next, a description will be given of a control program and setting information recovered from the backup data.
Fig. 5 is a flowchart showing the operation of the robot management system 100 when the control program and the setting information are restored, and includes steps S321 to S324 showing the operation of the terminal device 4, steps S221 to S224 showing the operation of the management device 3, and steps S121 and S122 showing the operation of the control device 2.
In step S321, the third control unit 41 of the terminal apparatus 4 requests the backup management unit 36 of the management apparatus 3 to display the selection screen 50 based on an input operation by the user on the WEB browser.
Upon receiving the request from the terminal device 4, the backup management unit 36 of the management device 3 generates page information indicating the selection screen 50 based on the backup data accumulated in the backup storage unit 37 and the operation information associated therewith in step S221. Then, in step S222, the backup management section 36 transmits the generated page information to the terminal apparatus 4.
In step S322, the third control unit 41 of the terminal device 4 receives the page information from the management device 3, and causes the display device 45 to display the selection screen 50 based on the page information via the WEB browser. When the selection screen 50 is displayed, the user can perform an operation of designating operation information to be displayed in the backup list 52 by the operation information designating unit 51 and an operation of selecting one backup data to be restored from among the backup data displayed in the backup list 52, using the input device 44.
In step S323, after any one of the backup data is selected, the third control unit 41 determines whether or not there is an operation performed on the resume execution button 53 by the input device 44, that is, an operation by the user instructing the resume. Then, when there is an operation of the resume execution button 53 (yes in step S323), the process proceeds to step S324, and when there is no operation of the resume execution button 53 (no in step S323), this step is repeated until the operation is performed.
When the restoration execution button 53 is operated to shift the process to step S324, the third control unit 41 requests the management device 3 to restore the control program and the setting information included in the selected backup data, and ends the process.
In step S223, the backup management unit 36 of the management apparatus 3 determines backup data to be restored based on a request from the terminal apparatus 4, and reads the backup data from the backup storage unit 37. Then, in step S224, the read backup data is transmitted to the corresponding control device 2, and the process ends.
The backup processing unit 27 of the control device 2 receives the transmitted backup data in step S121. Then, in step S122, the backup processing section 27 executes processing of restoring the control program and the setting information based on the received backup data. Specifically, the backup processing unit 27 stores the control program and the setting information included in the received backup data in the program storage unit 28, and ends a series of processes.
As described above, according to the present embodiment, the following effects can be obtained.
(1) According to the present embodiment, when selecting backup data to be restored, the user can easily select desired backup data by referring to the operation information because the operation information indicating the operation state of the robot 1 is displayed on the selection screen 50.
(2) According to the present embodiment, since the operation information displayed on the backup list 52 of the selection screen 50 can be designated by the operation information designating unit 51, the user can select and display the operation information to be referred to.
The above embodiments may be modified as follows.
In the above embodiment, the file name and the backup date and time are displayed in the backup list 52 of the selection screen 50 as the identification information of the backup data, but the identification information to be displayed is not limited to the above information. For example, the firmware version of the control device 2 may be acquired and displayed as identification information, or the condition for generating the backup data, that is, information indicating which event the backup data is generated from may be displayed as identification information. Thus, the identification information displayed in the backup list 52 preferably includes at least one of a file name, a backup date and time, a firmware version of the control device 2, and a generation condition of the backup data.
In the above embodiment, the operation information generating unit 35 generates the operation rate, the cycle time, the qualified rate, the number of error occurrences, and the error stop time as operation information that can be displayed on the backup list 52, but operation information other than the above may be generated, or none of the above may be generated. However, the operation information generated by the operation information generating unit 35 preferably includes at least one of an operation rate, a cycle time, a qualified rate, the number of error occurrences, and an error stop time.
In the above embodiment, the backup data generated by the backup processing unit 27 includes basic information and operation log of the control device 2 in addition to the control program and the setting information, but the configuration of the backup data is not limited to this. For example, information other than the above may be added, and the information other than the control program may not be included in the backup data. The configuration of the entire control program is not limited to each backup, and may be a configuration different from the previous one.
In the above embodiment, the configuration in which the management device 3 generates the operation information based on the actual performance information acquired from the control device 2 is shown, but the present application is not limited to this configuration. For example, the control device 2 may generate operation information, and the management device 3 may acquire the operation information. The management device 3 may be configured to acquire operation information input by the user using the terminal device 4 or the like.
In the above embodiment, the configuration in which the selection screen 50 is displayed on the display device 45 of the terminal device 4 has been described, but the configuration is not limited thereto, and for example, the selection screen may be displayed on a display device connected to the management device 3.
In the above embodiment, the name and form of the control device 2, that is, the basic information on the control device 2 is displayed on the selection screen 50, but the basic information on the robot 1 connected to the control device 2 may be displayed.
In the above embodiment, the robot management system 100 is targeted at the robot 1 for producing the article, but may be targeted at a robot for other purposes than production.
In the above embodiment, the operation of each device constituting the robot management system 100 is not limited to the above. For example, the control device 3 may perform part of the operation performed by the control device 2 or the terminal device 4, the control device 2 may perform part of the operation performed by the control device 3 or the terminal device 4, or the terminal device 4 may perform part of the operation performed by the control device 2 or the control device 3.

Claims (8)

1. A robot management system is characterized by comprising:
a control device for controlling the robot; a management device that manages the control device; and a terminal device having a display device,
the control device is provided with:
a program storage unit that stores a control program for controlling the robot; and
a backup processing unit for generating backup data of the control program and transmitting the backup data to the management device,
the management device is provided with:
a backup storage unit configured to store the backup data acquired from the control device;
an operation information acquisition unit that acquires operation information indicating an operation state of the robot; and
a backup management unit for associating the operation information with the backup data stored in the backup storage unit,
the backup management unit causes the display device to display identification information for identifying the plurality of backup data stored in the backup storage unit and the operation information.
2. The robot management system of claim 1, wherein,
the plurality of backup data stored in the backup storage section includes first backup data and second backup data stored next after the first backup data,
the operation information associated with the first backup data is operation information indicating an operation state of the backup storage unit from the time when the first backup data is stored to the time when the second backup data is stored.
3. The robot management system according to claim 1 or 2, wherein,
the control device further includes a performance information processing unit that acquires performance information corresponding to the operation performance of the robot and transmits the performance information to the management device,
the operation information acquisition unit generates the operation information based on the actual performance information.
4. The robot management system according to claim 1 or 2, wherein,
the robot is a robot for producing an article,
the operation information includes at least one of an operation rate, a cycle time, a qualified rate, a number of error occurrences, and an error stop time.
5. The robot management system according to claim 1 or 2, wherein,
the identification information includes at least one of a file name of the backup data, a date and time when the backup data is generated, a firmware version of the control device, and a condition under which the backup data is generated.
6. The robot management system according to claim 1 or 2, wherein,
the operation information acquisition section acquires a plurality of kinds of the operation information,
the operation information displayed by the backup management unit can be specified from among the plurality of operation information.
7. A robot management device is characterized in that,
the robot management device manages a control device for controlling a robot, and includes:
a backup acquisition unit that acquires backup data of a control program for controlling the robot from the control device;
a backup storage unit configured to store the acquired backup data;
an operation information acquisition unit that acquires operation information indicating an operation state of the robot; and
a backup management unit for associating the operation information with the backup data stored in the backup storage unit,
the backup management unit causes a display device to display identification information for identifying the plurality of backup data stored in the backup storage unit and the operation information.
8. A robot management method is characterized in that,
the robot management method is a method for managing a control device that controls a robot, and includes the steps of:
acquiring backup data of a control program for controlling the robot from the control device;
storing the acquired backup data;
acquiring operation information indicating an operation state of the robot;
establishing correspondence between the operation information and the stored backup data; and
and displaying identification information and the operation information, wherein the identification information is used for identifying the stored plurality of backup data.
CN202310396112.2A 2022-04-15 2023-04-13 Robot management system, robot management device, and robot management method Pending CN116901109A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2022-067443 2022-04-15
JP2022067443A JP2023157499A (en) 2022-04-15 2022-04-15 Robot management system, robot management device, and robot management method

Publications (1)

Publication Number Publication Date
CN116901109A true CN116901109A (en) 2023-10-20

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Application Number Title Priority Date Filing Date
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CN (1) CN116901109A (en)

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