CN116900909A - Photovoltaic cable end burnishing device - Google Patents
Photovoltaic cable end burnishing device Download PDFInfo
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- CN116900909A CN116900909A CN202311154707.3A CN202311154707A CN116900909A CN 116900909 A CN116900909 A CN 116900909A CN 202311154707 A CN202311154707 A CN 202311154707A CN 116900909 A CN116900909 A CN 116900909A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种光伏电缆端头抛光装置,包括底座,所述底座的底部固定连接有万向轮,所述底座的顶部固定连接有连接杆,所述连接杆设置有多个,所述连接杆远离底座的一端固定连接有工作台,所述底座的顶部中心处固定连接有主电机,所述工作台的顶部固定连接打磨机构和夹紧机构,所述工作台的内壁固定连接有清洁机构,所述打磨机构包括转盘和砂纸,所述转盘套设并固定连接在主电机的输出端,所述砂纸固定连接在转盘的底部,本发明涉及抛光技术领域。该一种光伏电缆端头抛光装置,打磨机构利用伸缩柱和顶板将电缆端头固定在合适的位置,且工作台上含有多个伸缩柱,可以同时打磨多个电缆端头,从而提高工作人员的工作效率。
The invention discloses a photovoltaic cable end polishing device, which includes a base. The bottom of the base is fixedly connected with a universal wheel. The top of the base is fixedly connected with a connecting rod. There are multiple connecting rods, and the One end of the connecting rod away from the base is fixedly connected to a workbench. The main motor is fixedly connected to the top center of the base. The top of the workbench is fixedly connected to the grinding mechanism and the clamping mechanism. The inner wall of the workbench is fixedly connected to a cleaning device. Mechanism, the grinding mechanism includes a turntable and sandpaper, the turntable is sleeved and fixedly connected to the output end of the main motor, and the sandpaper is fixedly connected to the bottom of the turntable. The invention relates to the field of polishing technology. In this photovoltaic cable end polishing device, the polishing mechanism uses telescopic columns and top plates to fix the cable ends in appropriate positions, and the workbench contains multiple telescopic columns, which can polish multiple cable ends at the same time, thus improving the efficiency of staff. work efficiency.
Description
技术领域Technical field
本发明涉及抛光技术领域,具体为一种光伏电缆端头抛光装置。The invention relates to the field of polishing technology, specifically a photovoltaic cable end polishing device.
背景技术Background technique
光伏是指太阳能光伏发电技术,即利用光伏效应将太阳能转化为电能的过程。光伏发电是目前最为成熟和广泛应用的可再生能源之一。光伏发电的原理是基于光伏效应。当太阳光照射到光伏电池上时,光束中的光子激发了光伏电池中的半导体材料,使其产生电流。这种光电转换的过程通过光伏电池转换太阳能为直流电能,然后通过逆变器将直流电转换为交流电,供应给电网或用于家庭、企业等自发自用。光伏电缆端头是用于连接光伏电缆和光伏组件之间的关键部件。它通常由质量优良的材料制成,能够提供可靠的电气连接和机械强度,在光伏电缆的生产过程中,需要对光伏电缆的端头进行抛光处理,以保证的端头的电器连接质量。Photovoltaic refers to solar photovoltaic power generation technology, which is the process of converting solar energy into electrical energy using the photovoltaic effect. Photovoltaic power generation is currently one of the most mature and widely used renewable energy sources. The principle of photovoltaic power generation is based on the photovoltaic effect. When sunlight strikes a photovoltaic cell, the photons in the beam excite the semiconductor material in the photovoltaic cell, causing it to generate an electric current. This photoelectric conversion process converts solar energy into DC power through photovoltaic cells, and then converts DC power into AC power through an inverter, which can be supplied to the power grid or used for self-use in homes, businesses, etc. Photovoltaic cable ends are key components used to connect photovoltaic cables and photovoltaic modules. It is usually made of high-quality materials that can provide reliable electrical connections and mechanical strength. During the production process of photovoltaic cables, the ends of photovoltaic cables need to be polished to ensure the quality of the electrical connections at the ends.
电路损坏之后需要工作人员对电缆电路进行拆解维修,而光伏电缆的端头受到来自其余金属和水汽的侵蚀之后非常容易生锈,因此维修人员在维修完光伏电缆之后,需要对光伏电缆的端头进行抛光,而便携式的抛光设备难以一次性处理多个端头,导致维修效率不高。After the circuit is damaged, workers need to disassemble and repair the cable circuit. The ends of the photovoltaic cables are very easy to rust after being corroded by other metals and water vapor. Therefore, after repairing the photovoltaic cables, maintenance personnel need to repair the ends of the photovoltaic cables. The portable polishing equipment is difficult to process multiple ends at one time, resulting in low maintenance efficiency.
发明内容Contents of the invention
为实现以上目的,本发明通过以下技术方案予以实现:一种光伏电缆端头抛光装置,包括底座,所述底座的底部固定连接有万向轮,所述底座的顶部固定连接有连接杆,所述连接杆设置有多个,所述连接杆远离底座的一端固定连接有工作台,所述底座的顶部中心处固定连接有主电机,所述工作台的顶部固定连接打磨机构和夹紧机构,所述工作台的内壁固定连接有清洁机构;In order to achieve the above objects, the present invention is realized through the following technical solutions: a photovoltaic cable end polishing device, including a base, the bottom of the base is fixedly connected with a universal wheel, and the top of the base is fixedly connected with a connecting rod, so There are multiple connecting rods. One end of the connecting rod away from the base is fixedly connected to a workbench. The main motor is fixedly connected to the top center of the base. The top of the workbench is fixedly connected to the grinding mechanism and the clamping mechanism. A cleaning mechanism is fixedly connected to the inner wall of the workbench;
所述打磨机构包括转盘和砂纸,所述转盘套设并固定连接在主电机的输出端,所述砂纸固定连接在转盘的底部。The grinding mechanism includes a turntable and sandpaper. The turntable is sleeved and fixedly connected to the output end of the main motor. The sandpaper is fixedly connected to the bottom of the turntable.
进一步地,所述打磨机构还包括伸缩柱、圆顶凸台和弹簧一,所述工作台的顶部开设有凹槽,所述伸缩柱滑动连接在凹槽的内壁,所述圆顶凸台固定连接在伸缩柱的顶部,所述弹簧一固定连接在伸缩柱的底部,所述弹簧一远离伸缩柱的一端固定连接在凹槽的内壁底部。Further, the grinding mechanism also includes a telescopic column, a dome boss and a spring. A groove is provided on the top of the workbench. The telescopic column is slidingly connected to the inner wall of the groove. The dome boss is fixed. Connected to the top of the telescopic column, the spring is fixedly connected to the bottom of the telescopic column, and the end of the spring away from the telescopic column is fixedly connected to the bottom of the inner wall of the groove.
进一步地,所述打磨机构还包括固定块、弹簧二和顶板,所述固定块固定连接在工作台的顶部,所述固定块以两个为一组且两个固定块对称设置在伸缩柱的中心处两侧,所述固定块设置有多组,所述弹簧二固定连接在固定块的侧面,所述顶板固定连接在弹簧二远离固定块的一端,打磨机构利用伸缩柱和顶板将电缆端头固定在合适的位置,且工作台上含有多个伸缩柱,可以同时打磨多个电缆端头,从而提高工作人员的工作效率。Further, the grinding mechanism also includes a fixed block, a spring 2 and a top plate. The fixed block is fixedly connected to the top of the workbench. The fixed blocks are in a group of two and the two fixed blocks are symmetrically arranged on the telescopic column. On both sides of the center, multiple sets of fixed blocks are provided. The second spring is fixedly connected to the side of the fixed block. The top plate is fixedly connected to the end of the second spring away from the fixed block. The grinding mechanism uses telescopic columns and the top plate to connect the cable ends. The head is fixed in a suitable position, and the workbench contains multiple telescopic columns, which can grind multiple cable ends at the same time, thereby improving the work efficiency of the staff.
进一步地,所述打磨机构和夹紧机构均位于工作台的顶部外侧,所述夹紧机构位于打磨机构的外侧,所述清洁机构位于工作台的顶部中心处。Further, the grinding mechanism and the clamping mechanism are located outside the top of the workbench, the clamping mechanism is located outside the grinding mechanism, and the cleaning mechanism is located at the top center of the workbench.
进一步地,所述夹紧机构包括转动柱、夹持板和弹簧三,所述转动柱固定连接在工作台的顶部,所述转动柱设置有两个且对称设置在伸缩柱的中心处两侧,所述夹持板转动连接在转动柱的侧面,所述弹簧三的两端分别固定连接在两个夹持板相对的一侧。Further, the clamping mechanism includes a rotating column, a clamping plate and a spring. The rotating column is fixedly connected to the top of the workbench. There are two rotating columns and they are symmetrically arranged on both sides of the center of the telescopic column. , the clamping plate is rotationally connected to the side of the rotating column, and the two ends of the spring three are respectively fixedly connected to the opposite sides of the two clamping plates.
进一步地,所述夹紧机构还包括按压板、支撑杆、支撑头、三角板和卡槽,所述按压板通过支架转动连接在工作台的顶部,所述按压板位于夹持板的正下方,所述支撑杆固定连接在按压板靠近弹簧三的一端,夹紧机构的作用是利用夹持板夹持电缆,避免电缆跑动而影响端头的打磨。Further, the clamping mechanism also includes a pressing plate, a support rod, a support head, a triangular plate and a slot. The pressing plate is rotatably connected to the top of the workbench through a bracket, and the pressing plate is located directly below the clamping plate. The support rod is fixedly connected to one end of the pressing plate close to spring 3. The function of the clamping mechanism is to use the clamping plate to clamp the cable to prevent the cable from running and affecting the polishing of the end.
进一步地,所述支撑头设置有两个并分别固定连接在支撑杆的两端,所述三角板固定连接在夹持板的侧面,所述卡槽开设在三角板的侧面顶部,所述支撑头滑动连接在三角板的侧面和卡槽的内壁。Further, two support heads are provided and fixedly connected to both ends of the support rod respectively. The triangular plate is fixedly connected to the side of the clamping plate. The slot is opened at the top of the side of the triangular plate. The support head slides. Connected to the side of the triangular plate and the inner wall of the slot.
进一步地,所述清洁机构包括护壳一、护壳二、连接架和套筒,所述护壳一固定连接在工作台的内壁,所述护壳二滑动连接在主电机的输出端侧面,所述连接架设置有多个,所述连接架的上下两端分别固定连接在护壳一和护壳二的内壁,所述套筒套设并滑动连接在主电机的输出端侧面,所述连接架远离护壳一和护壳二的一端固定连接在套筒的外壁,清洁机构的主要作用是吸收和打扫因为打磨端头而产生的粉尘。Further, the cleaning mechanism includes a protective shell 1, a protective shell 2, a connecting frame and a sleeve. The protective shell 1 is fixedly connected to the inner wall of the workbench, and the protective shell 2 is slidingly connected to the output end side of the main motor. There are multiple connecting frames, and the upper and lower ends of the connecting frame are fixedly connected to the inner walls of the first and second protective shells respectively. The sleeve is sleeved and slidably connected to the side of the output end of the main motor. One end of the connecting frame away from the first and second protective shells is fixedly connected to the outer wall of the sleeve. The main function of the cleaning mechanism is to absorb and clean the dust generated by polishing the ends.
进一步地,所述清洁机构还包括移动板、弹簧四、顶杆和顶盘,所述移动板套设并滑动连接在套筒的外壁,所述移动板远离套筒的一侧滑动连接在护壳一的内壁,所述弹簧四固定连接在移动板的顶部,所述弹簧四远离移动板的一端固定连接在连接架的底部,所述顶杆固定连接在移动板的底部,所述顶盘套设并固定连接在主电机的输出端侧面,所述顶杆远离移动板的一端滑动连接在顶盘的顶部。Further, the cleaning mechanism also includes a moving plate, a spring, a push rod and a top plate. The moving plate is sleeved and slidably connected to the outer wall of the sleeve. The side of the moving plate away from the sleeve is slidably connected to the protective wall. The inner wall of shell one, the spring four is fixedly connected to the top of the moving plate, the end of the spring four away from the moving plate is fixedly connected to the bottom of the connecting frame, the push rod is fixedly connected to the bottom of the moving plate, and the top plate It is sleeved and fixedly connected to the output end side of the main motor, and the end of the push rod away from the moving plate is slidingly connected to the top of the top plate.
进一步地,所述清洁机构还包括吸尘部件,所述吸尘部件包括滑动筒、吸尘壳、吸尘孔和刷毛,所述滑动筒的顶部和底部分别通过导轨滑动连接在护壳二的底部和护壳一的顶部,所述吸尘壳连通在滑动筒的外壁,所述吸尘孔设置有两组并分别开设在吸尘壳的端面和底部一侧,所述刷毛固定连接在吸尘壳底部的另一侧,所述吸尘壳的顶部通过支架套设并固定连接在主电机的输出端侧面。Further, the cleaning mechanism also includes a dust suction component, which includes a sliding cylinder, a dust suction shell, a dust suction hole, and bristles. The top and bottom of the sliding cylinder are respectively slidably connected to the second protective shell through guide rails. The bottom and the top of the protective shell are connected to the outer wall of the sliding tube. The dust suction holes are provided with two groups and are respectively opened on the end face and the bottom side of the dust suction shell. The bristles are fixedly connected to the suction hole. On the other side of the bottom of the dust shell, the top of the dust suction shell is set through a bracket and fixedly connected to the output end side of the main motor.
本发明提供了一种光伏电缆端头抛光装置。具备以下有益效果:The invention provides a photovoltaic cable end polishing device. It has the following beneficial effects:
1.该一种光伏电缆端头抛光装置,设置有打磨机构,为解决无法同时打磨多个端头的问题,该抛光装置的在工作台设置了多个打磨点共享一张砂纸,在需要打磨端头时,将端头深入砂纸和圆顶凸台,伸缩柱受到弹簧一的挤压将圆顶凸台顶在电缆端头中心的圆孔上,顶板在弹簧二的作用下将端头的外侧夹持,然后开动主电机,主电机带动转盘和砂纸转动,以此来达到打磨电缆端头的目的,且工作台上含有多个伸缩柱,可以同时固定和打磨多个电缆端头,从而提高工作人员的工作效率。1. This kind of photovoltaic cable end polishing device is equipped with a grinding mechanism. In order to solve the problem of being unable to polish multiple ends at the same time, the polishing device is equipped with multiple grinding points on the workbench to share a piece of sandpaper. When polishing is needed When terminating, insert the end into the sandpaper and the dome boss. The telescopic column is squeezed by spring one and the dome boss is pressed against the round hole in the center of the cable end. The top plate presses the end of the end under the action of spring two. Clamp the outside, and then start the main motor. The main motor drives the turntable and sandpaper to rotate to achieve the purpose of polishing the cable ends. The workbench contains multiple telescopic columns that can fix and polish multiple cable ends at the same time. Improve staff productivity.
2.该一种光伏电缆端头抛光装置,设置有夹紧机构在打磨端头时应该保持电缆不动,避免电缆因为晃动而影响端头的打磨,在打磨端头之前,拨动按压板,支撑头在按压板被拨动之后滑出卡槽并沿着三角板的侧面下滑,失去支撑杆的支撑,夹持板在弹簧三的作用下张开,此时将电缆放置在两块夹持板之间,然后再次拨动按压板,支撑头将夹持板的一侧撑开,另一侧在旋转之后将电缆夹持,由此将电缆的电线部分夹持固定,避免了电缆的电线部分对端头的打磨造成影响。2. This photovoltaic cable end polishing device is equipped with a clamping mechanism that should keep the cable stationary when polishing the end to avoid the shaking of the cable from affecting the polishing of the end. Before polishing the end, turn the pressing plate. After the pressing plate is moved, the support head slides out of the slot and slides down along the side of the triangular plate. It loses the support of the support rod and the clamping plate opens under the action of spring three. At this time, the cable is placed on the two clamping plates. in between, and then move the pressing plate again, the support head will open one side of the clamping plate, and the other side will clamp the cable after rotation, thereby clamping and fixing the wire part of the cable, avoiding the wire part of the cable It affects the grinding of the ends.
3.该一种光伏电缆端头抛光装置,设置有吸尘孔,在打磨过程中,会产生很多金属粉尘,这些粉尘对人体有害,而吸尘孔可将粉尘吸收,开动主电机之后,顶盘随之转动,在顶盘转动过程中,顶盘的顶部会间歇性挤压顶杆,顶杆受到挤压之后带动移动板上移,顶杆失去挤压之后,移动板又因为弹簧四带动顶杆下滑,由此可在护壳一和护壳二的内部产生负压,吸尘壳的吸尘孔通过负压产生的吸力吸收工作台上打磨产生的粉尘,由此达到利用吸尘孔清理漂浮灰尘的目的。3. This photovoltaic cable end polishing device is equipped with a dust suction hole. During the polishing process, a lot of metal dust will be produced, which is harmful to the human body. The dust suction hole can absorb the dust. After starting the main motor, the top The disk rotates accordingly. During the rotation of the top disk, the top of the top disk will intermittently squeeze the ejector rod. After the ejector rod is squeezed, it drives the movable plate to move. After the ejector rod loses its squeeze, the movable plate is driven by the spring. The push rod slides down, thereby generating negative pressure inside the first and second protective shells. The suction holes of the dust suction housing absorb the dust generated by grinding on the workbench through the suction generated by the negative pressure, thus achieving the goal of utilizing the dust suction holes. The purpose of cleaning floating dust.
4.该一种光伏电缆端头抛光装置,设置有刷毛,除了漂浮粉尘外,还存在一些粉尘掉落在工作台上,而刷毛可清理这些粉尘,主电机转动之后带动滑动筒转动,然后位于吸尘壳底部的刷毛在吸尘壳随着滑动筒转动的过程中不断清扫并激起掉落的粉尘,被刷毛激起的粉尘又被吸尘孔吸收,还有一部分吸附在刷毛上,由此达到了清理掉落灰粉尘的目的。4. This photovoltaic cable end polishing device is equipped with bristles. In addition to floating dust, there is also some dust falling on the workbench, and the bristles can clean the dust. After the main motor rotates, the sliding cylinder is driven to rotate, and then located The bristles at the bottom of the vacuum shell continuously clean and stir up the fallen dust as the vacuum shell rotates with the sliding cylinder. The dust stirred up by the bristles is absorbed by the suction holes, and part of it is adsorbed on the bristles. This achieves the purpose of cleaning up fallen dust.
附图说明Description of the drawings
图1为本发明转盘结构示意图;Figure 1 is a schematic structural diagram of the turntable of the present invention;
图2为本发明光伏电缆端头抛光装置结构示意图;Figure 2 is a schematic structural diagram of the photovoltaic cable end polishing device of the present invention;
图3为本发明伸缩柱结构示意图;Figure 3 is a schematic structural diagram of a telescopic column according to the present invention;
图4为本发明夹紧机构结构示意图;Figure 4 is a schematic structural diagram of the clamping mechanism of the present invention;
图5为本发明清洁机构结构示意图;Figure 5 is a schematic structural diagram of the cleaning mechanism of the present invention;
图6为本发明顶盘结构示意图;Figure 6 is a schematic structural diagram of the top plate of the present invention;
图7为本发明吸尘部件结构示意图;Figure 7 is a schematic structural diagram of the dust collecting component of the present invention;
图8为本发明护壳一和护壳二的剖面结构示意图。Figure 8 is a schematic cross-sectional structural diagram of the protective shell 1 and the protective shell 2 of the present invention.
图中:1、底座;11、万向轮;12、连接杆;13、工作台;14、主电机;2、打磨机构;21、转盘;22、砂纸;23、伸缩柱;24、圆顶凸台;25、弹簧一;26、固定块;27、弹簧二;28、顶板;3、夹紧机构;31、转动柱;32、夹持板;33、弹簧三;34、按压板;35、支撑杆;36、支撑头;37、三角板;38、卡槽;4、清洁机构;41、护壳一;42、护壳二;43、连接架;44、套筒;45、移动板;46、弹簧四;47、顶杆;48、顶盘;49、吸尘部件;491、滑动筒;492、吸尘壳;493、吸尘孔;494、刷毛。In the picture: 1. Base; 11. Universal wheel; 12. Connecting rod; 13. Workbench; 14. Main motor; 2. Grinding mechanism; 21. Turntable; 22. Sandpaper; 23. Telescopic column; 24. Dome Boss; 25. Spring one; 26. Fixed block; 27. Spring two; 28. Top plate; 3. Clamping mechanism; 31. Rotating column; 32. Clamping plate; 33. Spring three; 34. Pressing plate; 35 , support rod; 36, support head; 37, triangle plate; 38, card slot; 4, cleaning mechanism; 41, protective shell one; 42, protective shell two; 43, connecting frame; 44, sleeve; 45, moving plate; 46. Spring four; 47. Push rod; 48. Top plate; 49. Vacuum suction parts; 491. Sliding cylinder; 492. Vacuum suction shell; 493. Vacuum suction hole; 494. Bristles.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图4,本发明提供一种技术方案:一种光伏电缆端头抛光装置,包括底座1,底座1的底部固定连接有万向轮11,底座1的顶部固定连接有连接杆12,连接杆12设置有多个,连接杆12远离底座1的一端固定连接有工作台13,底座1的顶部中心处固定连接有主电机14,工作台13的顶部固定连接打磨机构2和夹紧机构3,工作台13的内壁固定连接有清洁机构4;Please refer to Figures 1-4. The present invention provides a technical solution: a photovoltaic cable end polishing device, including a base 1. The bottom of the base 1 is fixedly connected with a universal wheel 11, and the top of the base 1 is fixedly connected with a connecting rod. 12. There are multiple connecting rods 12. One end of the connecting rod 12 away from the base 1 is fixedly connected to the workbench 13. The main motor 14 is fixedly connected to the top center of the base 1. The top of the workbench 13 is fixedly connected to the grinding mechanism 2 and the clamp. Tightening mechanism 3, a cleaning mechanism 4 is fixedly connected to the inner wall of the workbench 13;
打磨机构2包括转盘21和砂纸22,转盘21套设并固定连接在主电机14的输出端,砂纸22固定连接在转盘21的底部,打磨机构2还包括伸缩柱23、圆顶凸台24和弹簧一25,工作台13的顶部开设有凹槽,凹槽开设有多个,伸缩柱23滑动连接在凹槽的内壁,圆顶凸台24固定连接在伸缩柱23的顶部,弹簧一25固定连接在伸缩柱23的底部,弹簧一25远离伸缩柱23的一端固定连接在凹槽的内壁底部,打磨机构2还包括固定块26、弹簧二27和顶板28,固定块26固定连接在工作台13的顶部,固定块26以两个为一组且两个固定块26对称设置在伸缩柱23的中心处两侧,固定块26设置有多组,弹簧二27固定连接在固定块26的侧面,顶板28固定连接在弹簧二27远离固定块26的一端。The grinding mechanism 2 includes a turntable 21 and sandpaper 22. The turntable 21 is sleeved and fixedly connected to the output end of the main motor 14. The sandpaper 22 is fixedly connected to the bottom of the turntable 21. The grinding mechanism 2 also includes a telescopic column 23, a dome boss 24 and a Spring one 25, the top of the workbench 13 is provided with a plurality of grooves, the telescopic column 23 is slidingly connected to the inner wall of the groove, the dome boss 24 is fixedly connected to the top of the telescopic column 23, and the spring one 25 is fixed Connected to the bottom of the telescopic column 23, one end of the spring 25 away from the telescopic column 23 is fixedly connected to the bottom of the inner wall of the groove. The grinding mechanism 2 also includes a fixed block 26, a spring 27 and a top plate 28. The fixed block 26 is fixedly connected to the workbench. 13, the fixed blocks 26 are arranged in groups of two, and the two fixed blocks 26 are symmetrically arranged on both sides of the center of the telescopic column 23. The fixed blocks 26 are provided in multiple groups, and the springs 27 are fixedly connected to the sides of the fixed blocks 26. , the top plate 28 is fixedly connected to one end of the second spring 27 away from the fixed block 26 .
在需要打磨端头时,将端头深入砂纸22和圆顶凸台24,伸缩柱23受到弹簧一25的挤压将圆顶凸台24顶在电缆端头中心的圆孔上,顶板28在弹簧二27的作用下将端头的外侧夹持,然后开动主电机14,主电机14带动转盘21和砂纸22转动,以此来打磨端头,且每个凹槽都设置了伸缩柱23,因此该设备可一次性打磨多个端头,进而提高工人的工作效率。When the end needs to be polished, insert the end into the sandpaper 22 and the dome boss 24. The telescopic column 23 is extruded by the spring 25 and pushes the dome boss 24 against the round hole in the center of the cable end. The top plate 28 is in The outer side of the end is clamped under the action of the second spring 27, and then the main motor 14 is started. The main motor 14 drives the turntable 21 and the sandpaper 22 to rotate to polish the end, and each groove is provided with a telescopic column 23. Therefore, the equipment can grind multiple ends at one time, thereby improving workers' work efficiency.
打磨机构2和夹紧机构3均位于工作台13的顶部外侧,夹紧机构3位于打磨机构2的外侧,清洁机构4位于工作台13的顶部中心处,电缆的电线由夹紧机构3固定,端头部分由打磨机构2打磨和固定,打磨产生粉尘被清洁机构4清理。The grinding mechanism 2 and the clamping mechanism 3 are both located on the outside of the top of the workbench 13. The clamping mechanism 3 is located on the outside of the grinding mechanism 2. The cleaning mechanism 4 is located at the top center of the workbench 13. The wires of the cable are fixed by the clamping mechanism 3. The end part is polished and fixed by the grinding mechanism 2, and the dust generated by grinding is cleaned by the cleaning mechanism 4.
夹紧机构3包括转动柱31、夹持板32和弹簧三33,转动柱31固定连接在工作台13的顶部,转动柱31设置有两个且对称设置在伸缩柱23的中心处两侧,夹持板32转动连接在转动柱31的侧面,弹簧三33的两端分别固定连接在两个夹持板32相对的一侧,夹紧机构3还包括按压板34、支撑杆35、支撑头36、三角板37和卡槽38,按压板34通过支架转动连接在工作台13的顶部,按压板34位于夹持板32的正下方,支撑杆35固定连接在按压板34靠近弹簧三33的一端,支撑头36设置有两个并分别固定连接在支撑杆35的两端,三角板37固定连接在夹持板32的侧面,卡槽38开设在三角板37的侧面顶部,支撑头36滑动连接在三角板37的侧面和卡槽38的内壁。The clamping mechanism 3 includes a rotating column 31, a clamping plate 32 and a spring 33. The rotating column 31 is fixedly connected to the top of the workbench 13. There are two rotating columns 31 and they are symmetrically arranged on both sides of the center of the telescopic column 23. The clamping plate 32 is rotationally connected to the side of the rotating column 31, and the two ends of the spring 33 are fixedly connected to the opposite sides of the two clamping plates 32. The clamping mechanism 3 also includes a pressing plate 34, a support rod 35, and a support head. 36. Triangular plate 37 and slot 38. The pressing plate 34 is rotatably connected to the top of the workbench 13 through the bracket. The pressing plate 34 is located directly below the clamping plate 32. The support rod 35 is fixedly connected to one end of the pressing plate 34 close to the spring 33. , two support heads 36 are provided and fixedly connected to both ends of the support rod 35 respectively. The triangular plate 37 is fixedly connected to the side of the clamping plate 32. The slot 38 is opened at the top of the side of the triangular plate 37. The support head 36 is slidingly connected to the triangular plate. 37 and the inner wall of the slot 38 .
在打磨端头之前,拨动按压板34,支撑头36在按压板34被拨动之后滑出卡槽38并沿着三角板37的侧面下滑,三角板37的侧面由宽到窄,因此在失去支撑杆35的支撑之后,弹簧三33拉动夹持板32的一侧,进而使得另一侧绕着转动柱31转动之后张开,然后将电缆放置在两块夹持板32之间,然后再次拨动按压板34,支撑头36上移并再次卡入卡槽38,支撑头36将夹持板32的一侧撑开,另一侧在旋转之后将电缆夹持,由此将电缆的电线部分夹持固定。Before grinding the end, turn the pressing plate 34. After the pressing plate 34 is turned, the support head 36 slides out of the slot 38 and slides down along the side of the triangular plate 37. The side of the triangular plate 37 goes from wide to narrow, so it loses support. After the support of the rod 35, the spring 33 pulls one side of the clamping plate 32, causing the other side to rotate around the rotating column 31 and then open, and then place the cable between the two clamping plates 32, and then pull it again. Move the pressing plate 34, the support head 36 moves up and snaps into the slot 38 again. The support head 36 opens one side of the clamping plate 32, and the other side clamps the cable after rotating, thereby clamping the wire part of the cable. Clamped and fixed.
请参阅图1-图8,本发明提供一种技术方案:清洁机构4包括护壳一41、护壳二42、连接架43和套筒44,护壳一41固定连接在工作台13的内壁,护壳二42滑动连接在主电机14的输出端侧面,连接架43设置有多个,连接架43的上下两端分别固定连接在护壳一41和护壳二42的内壁,套筒44套设并滑动连接在主电机14的输出端侧面,连接架43远离护壳一41和护壳二42的一端固定连接在套筒44的外壁。清洁机构4还包括移动板45、弹簧四46、顶杆47和顶盘48,移动板45套设并滑动连接在套筒44的外壁,移动板45远离套筒44的一侧滑动连接在护壳一41的内壁,弹簧四46固定连接在移动板45的顶部,弹簧四46远离移动板45的一端固定连接在连接架43的底部,顶杆47固定连接在移动板45的底部,顶盘48套设并固定连接在主电机14的输出端侧面,顶杆47远离移动板45的一端滑动连接在顶盘48的顶部。Please refer to Figures 1 to 8. The present invention provides a technical solution: the cleaning mechanism 4 includes a protective shell 41, a protective shell 42, a connecting frame 43 and a sleeve 44. The protective shell 41 is fixedly connected to the inner wall of the workbench 13. The second protective shell 42 is slidingly connected to the output side of the main motor 14. There are multiple connecting frames 43. The upper and lower ends of the connecting frame 43 are fixedly connected to the inner walls of the protective shell 1 41 and the second protective shell 42 respectively. The sleeve 44 It is sleeved and slidably connected to the output end side of the main motor 14. One end of the connecting frame 43 away from the first protective shell 41 and the second protective shell 42 is fixedly connected to the outer wall of the sleeve 44. The cleaning mechanism 4 also includes a moving plate 45, a spring 46, a push rod 47 and a top plate 48. The moving plate 45 is sleeved and slidably connected to the outer wall of the sleeve 44. The side of the moving plate 45 away from the sleeve 44 is slidably connected to the protective wall. On the inner wall of the shell 41, the spring 46 is fixedly connected to the top of the moving plate 45, the end of the spring 46 away from the moving plate 45 is fixedly connected to the bottom of the connecting frame 43, the push rod 47 is fixedly connected to the bottom of the moving plate 45, and the top plate 48 is sleeved and fixedly connected to the output end side of the main motor 14, and the end of the push rod 47 away from the moving plate 45 is slidably connected to the top of the top plate 48.
开动主电机14之后,顶盘48随之转动,在顶盘48转动过程中,顶盘48的顶部会间歇性挤压顶杆47,顶杆47受到挤压之后带动移动板45上移,顶杆47失去挤压之后,移动板45又因为弹簧四46带动顶杆47下滑,由此可在护壳一41和护壳二42的内部产生负压,由此为吸尘部件49提供吸力。After the main motor 14 is started, the top plate 48 rotates accordingly. During the rotation of the top plate 48, the top of the top plate 48 will intermittently squeeze the ejector rod 47. After the ejector rod 47 is squeezed, it drives the moving plate 45 to move upward. After the rod 47 loses its extrusion, the moving plate 45 drives the push rod 47 downward due to the spring four 46, thereby generating negative pressure inside the first protective shell 41 and the second protective shell 42, thus providing suction force for the dust suction component 49.
清洁机构4还包括吸尘部件49,吸尘部件49包括滑动筒491、吸尘壳492、吸尘孔493和刷毛494,滑动筒491的顶部和底部分别通过导轨滑动连接在护壳二42的底部和护壳一41的顶部,吸尘壳492连通在滑动筒491的外壁,吸尘孔493设置有两组并分别开设在吸尘壳492的端面和底部一侧,刷毛494固定连接在吸尘壳492底部的另一侧,吸尘壳492的顶部通过支架套设并固定连接在主电机14的输出端侧面。The cleaning mechanism 4 also includes a dust suction component 49. The dust suction component 49 includes a sliding cylinder 491, a dust suction shell 492, a dust suction hole 493, and bristles 494. The top and bottom of the sliding cylinder 491 are respectively slidingly connected to the protective shell 42 through guide rails. The bottom and the top of the protective shell 41, the dust suction shell 492 is connected to the outer wall of the sliding tube 491, two groups of dust suction holes 493 are provided and are respectively opened on the end face and bottom side of the dust suction shell 492, and the bristles 494 are fixedly connected to the suction hole. On the other side of the bottom of the dust casing 492, the top of the dust suction casing 492 is sleeved through a bracket and fixedly connected to the output end side of the main motor 14.
吸尘壳492的吸尘孔493通过负压产生的吸力吸收工作台13上打磨产生的粉尘,由此达到利用吸尘孔493清理漂浮灰尘的目的。主电机14转动之后带动滑动筒491转动,然后位于吸尘壳492底部的刷毛494在吸尘壳492随着滑动筒491转动的过程中不断清扫并激起掉落的粉尘,被刷毛494激起的粉尘又被吸尘孔493吸收,还有一部分吸附在刷毛494上,由此达到清理掉落粉尘的目的。The dust suction hole 493 of the dust suction shell 492 absorbs the dust generated by grinding on the workbench 13 through the suction force generated by the negative pressure, thereby achieving the purpose of using the dust suction hole 493 to clean the floating dust. After the main motor 14 rotates, the sliding cylinder 491 is driven to rotate, and then the bristles 494 located at the bottom of the dust suction shell 492 continuously clean and agitate the fallen dust as the dust suction shell 492 rotates with the sliding cylinder 491, and are aroused by the bristles 494. The dust is absorbed by the dust suction holes 493, and part of it is adsorbed on the bristles 494, thereby achieving the purpose of cleaning the fallen dust.
在打磨端头之前,拨动按压板34,支撑头36在按压板34被拨动之后滑出卡槽38并沿着三角板37的侧面下滑,失去支撑杆35的支撑,夹持板32在弹簧三33的作用下张开,此时将电缆放置在两块夹持板32之间,然后再次拨动按压板34,支撑头36将夹持板32的一侧撑开,另一侧在旋转之后将电缆夹持,由此将电缆的电线部分夹持固定。Before grinding the end, turn the pressing plate 34. After the pressing plate 34 is turned, the supporting head 36 slides out of the slot 38 and slides down along the side of the triangular plate 37, losing the support of the supporting rod 35. The clamping plate 32 is in the spring. It is opened under the action of three 33. At this time, the cable is placed between the two clamping plates 32, and then the pressing plate 34 is moved again. The support head 36 will open one side of the clamping plate 32, and the other side is rotating. The cable is then clamped, whereby the wire portion of the cable is clamped and fixed.
在需要打磨端头时,将端头深入砂纸22和圆顶凸台24,伸缩柱23受到弹簧一25的挤压将圆顶凸台24顶在电缆端头中心的圆孔上,顶板28在弹簧二27的作用下将端头的外侧夹持,然后开动主电机14,主电机14带动转盘21和砂纸22转动,以此来打磨端头。When the end needs to be polished, insert the end into the sandpaper 22 and the dome boss 24. The telescopic column 23 is extruded by the spring 25 and pushes the dome boss 24 against the round hole in the center of the cable end. The top plate 28 is in The outer side of the end is clamped under the action of the second spring 27, and then the main motor 14 is started, and the main motor 14 drives the turntable 21 and the sandpaper 22 to rotate to polish the end.
开动主电机14之后,顶盘48随之转动,在顶盘48转动过程中,顶盘48的顶部会间歇性挤压顶杆47,顶杆47受到挤压之后带动移动板45上移,顶杆47失去挤压之后,移动板45又因为弹簧四46带动顶杆47下滑,由此可在护壳一41和护壳二42的内部产生负压,吸尘壳492的吸尘孔493通过负压产生的吸力吸收工作台13上打磨产生的粉尘,由此达到利用吸尘孔493清理漂浮灰尘的目的。主电机14转动之后带动滑动筒491转动,然后位于吸尘壳492底部的刷毛494在吸尘壳492随着滑动筒491转动的过程中不断清扫并激起掉落的粉尘,被刷毛494激起的粉尘又被吸尘孔493吸收,还有一部分吸附在刷毛494上。After the main motor 14 is started, the top plate 48 rotates accordingly. During the rotation of the top plate 48, the top of the top plate 48 will intermittently squeeze the ejector rod 47. After the ejector rod 47 is squeezed, it drives the moving plate 45 to move upward. After the rod 47 loses its extrusion, the moving plate 45 drives the push rod 47 downward due to the spring four 46, thereby generating negative pressure inside the first protective shell 41 and the second protective shell 42, and the dust suction hole 493 of the dust suction shell 492 passes through. The suction force generated by the negative pressure absorbs the dust generated by grinding on the workbench 13, thereby achieving the purpose of using the dust suction hole 493 to clean the floating dust. After the main motor 14 rotates, the sliding cylinder 491 is driven to rotate, and then the bristles 494 located at the bottom of the dust suction shell 492 continuously clean and agitate the fallen dust as the dust suction shell 492 rotates with the sliding cylinder 491, and are aroused by the bristles 494. The dust is absorbed by the suction holes 493, and part of it is adsorbed on the bristles 494.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in this field and related fields without creative efforts should fall within the scope of protection of the present invention. The structures, devices and operating methods that are not specifically described and explained in the present invention are all implemented according to conventional means in the art unless otherwise specified or limited.
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DE112024000120.3T DE112024000120T5 (en) | 2023-09-08 | 2024-06-04 | Polishing device for PV cable bending |
PCT/CN2024/097292 WO2025050730A1 (en) | 2023-09-08 | 2024-06-04 | Photovoltaic cable termination polishing device |
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