Alumina ceramic plate production and processing equipment and method
Technical Field
The invention relates to the technical field of alumina ceramic plate processing equipment, in particular to alumina ceramic plate production and processing equipment and method.
Background
Alumina ceramic plates are a plate-like ceramic material made using an alumina material. Alumina is a high temperature wear resistant material with high hardness, corrosion resistance and thermal stability. Therefore, alumina ceramic plates are often used as wear-resistant materials in high temperature environments, and alumina ceramic plates are widely used in industrial fields, and common applications include wear-resistant lining plates of high temperature furnaces, heat-dissipating materials of electronic equipment, corrosion-resistant parts of chemical equipment, and the like.
In the prior art, when an alumina ceramic plate is processed, required materials are sintered and molded generally, then punching operation is carried out, the surface of the alumina ceramic plate is required to be polished after punching is finished, so that the surface of the alumina ceramic plate is smooth and tidy, but when the alumina ceramic plate is polished, the surface is polished well, but when the alumina ceramic plate is polished in a hole, the polishing head is affected to move downwards due to the fact that scraps generated by polishing are accumulated in the hole, the polishing effect of the device is reduced, and the alumina ceramic plate is inconvenient to use.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, when polishing is performed in a hole, fragments generated by polishing are accumulated in the hole to affect the downward movement of a polishing head, the polishing effect of a device is reduced, and the use is inconvenient.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an aluminium oxide ceramic plate production and processing equipment, includes the workstation, the inside of workstation is provided with the mounting panel, the below of mounting panel is provided with the grinding head, the dwang is installed at the top of grinding head, still includes: the adsorption component is arranged in the rotating rod, one end of the adsorption component extends to the outside and is arranged on the mounting plate, and the adsorption component is used for adsorbing and collecting scraps generated by processing; the enclosing and blocking assembly is sleeved outside the rotating rod and is used for enclosing and blocking scraps generated on the surface of the top of the punching hole of the alumina ceramic plate; the cleaning assembly is arranged in the surrounding baffle assembly and used for cleaning the chips attached in the surrounding baffle assembly.
Preferably, the adsorption component comprises an adsorption pipe arranged in a rotating rod, adsorption heads which are distributed at equal intervals are fixed at the bottom of the adsorption pipe, the penetrating rotating rod of the adsorption heads extends to the outside, a rotary joint is arranged at the top of the adsorption pipe, an air suction pipe is connected to the end of the rotary joint, an air suction box is fixed to the end of the air suction pipe, the air suction box is arranged on a mounting plate, an air delivery pipe is fixed to one end of the air suction box, a collecting box is arranged on one side surface of the mounting plate, the end of the air delivery pipe penetrates through the mounting plate and extends to the inside of the collecting box, an air inlet head is arranged on one side of the air delivery pipe in the collecting box, and one end of the air inlet head is connected with an exhaust pipe.
Preferably, the enclosure assembly comprises a connection box fixed at the end part of the exhaust pipe, the connection box is installed on a support plate, the support plate is rotationally connected on the surface of a rotating rod through a bearing, a cover body is fixed at the bottom of the support plate, a connecting part is fixed at the bottom of the cover body, a communicating pipe is fixed at the bottom of the connection box, one end of the communicating pipe penetrates through the support plate to extend to the cover body, an annular air ejector pipe is fixed in the cover body, ventilation openings are formed in the surfaces of two sides of the cover body, and dust-proof nets are arranged in the ventilation openings.
Preferably, the cleaning assembly comprises a rotating shaft which is rotationally connected in the connecting box through a bearing, an impeller is arranged on the surface of the rotating shaft, one end of the rotating shaft penetrates through the connecting box and extends to the outside to be fixed with a cam, a connecting disc is attached to the surface of the cam, a sliding rod is fixed at the bottom of the connecting disc, one end of the sliding rod penetrates through the supporting plate in a sliding mode, a supporting rod is fixed at the bottom of the sliding rod, a hairbrush plate is connected to the end portion of the supporting rod, the surface of the hairbrush plate is attached to the inner wall of the cover body, an extrusion spring is sleeved on the surface of the sliding rod, and two ends of the extrusion spring are connected with the connecting disc and the supporting plate respectively.
Preferably, the air inlet head is in a horn shape, a filter screen is arranged in the air inlet head, and a box door is rotated on the surface of the collecting box through a hinge.
Preferably, the surface of mounting panel is fixed with the connecting rod, the surface sliding connection of connecting rod has the slider, two be fixed with the fixed plate between the slider, the inside of fixed plate is connected with the dwang rotation through the bearing.
Preferably, a fixing block is fixed on one side of the top of the supporting plate, which is located at the connecting box, and end fixing plates of the fixing block are fixedly connected.
Preferably, one side of the fixing plate is fixed with an L-shaped plate, a first driving part is arranged on the surface of the L-shaped plate, a conical gear is fixed at the output end of the first driving part, a fit gear is meshed with the surface of the conical gear, and the fit gear is sleeved on the surface of the rotating rod.
Preferably, the top of mounting panel and the output fixed connection of second drive division, second drive division is installed on the workstation, the bottom surface mounting of workstation has places the board, place the board on seting up the constant head tank.
The application method of the alumina ceramic plate production and processing equipment mainly comprises the following steps:
step A: when the polishing device is used, a perforated alumina ceramic plate is placed on a workbench in advance, then a driving source drives a rotating rod to move downwards so that a polishing head arranged at the bottom of the rotating rod extends into a hole on the alumina ceramic plate, and polishing operation is carried out on the inner surface of the hole;
and (B) step (B): when polishing operation, through the setting of adsorption component, when polishing the first operation of polishing, utilize adsorption component to carry out timely absorption collection to the piece that hole bottom produced, when polishing the first stretch into in the hole, enclose fender subassembly that establishes through the outside cover of dwang and cover the hole area of polishing in advance and enclose keeping off, simultaneously, utilize the power supply drive that adsorption component absorption operation produced to enclose fender subassembly operation, the piece of hole top is blown the clearance of blowing, make the piece blow into in the hole, enclose fender subassembly operation in the in-process of keeping off the subassembly operation and drive the clearance subassembly operation through enclosing, make the clearance subassembly do reciprocating motion from top to bottom, and then conveniently utilize the brush board on the clearance subassembly to enclose the attached piece of dust screen on the fender subassembly to clean.
Compared with the prior art, the invention provides the production and processing equipment for the aluminum oxide ceramic plate, which has the following beneficial effects:
1. this alumina ceramic plate production and processing equipment, through the adsorption component that sets up on the dwang, when polishing the operation in the hole on to the alumina ceramic plate, adsorb the collection to the timely piece that produces of polishing of hole bottom, do not influence the operation of polishing of stretching into of polishing the bistrique, and then improve its effect of polishing.
2. This alumina ceramic plate production and processing equipment, under the cooperation of enclosing the fender subassembly through the adsorption component, when polishing in the hole on the work piece, utilize enclosing the fender subassembly and enclose fender protection to the region around the hole top, then utilize the power that adsorption component absorption produced to make the piece that hole top produced all around all adsorb in getting into the hole, be convenient for better collect the adsorption treatment, prevent that the piece from dispersing.
3. This alumina ceramic plate production and processing equipment, under the mutually supporting of enclosing fender subassembly and clearance subassembly, when using, through enclosing the power drive clearance subassembly synchronous operation that keeps off subassembly operation and produce, to enclosing the piece that keeps off and adhere to on the inner wall in the cover and brush the clearance, improve the cleaning performance of device, and ensure the normal operating of device.
The device has the advantages that the parts which are not involved in the device are the same as or can be realized by adopting the prior art, under the mutual matching of the adsorption component, the enclosing and blocking component and the cleaning component, in the polishing process, timely adsorption and collection are carried out on fragments generated at the bottom of a hole to be polished, the fragments are prevented from blocking the polishing head to move downwards for polishing, the enclosing and blocking are covered at the top of the hole to avoid the fragments from splashing during polishing, the collection effect of the fragments is improved, and meanwhile, the fragments which are attached to the inner wall of the cover body by flying can be scraped, so that the cleaning effect of the device is further improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an alumina ceramic plate production and processing device according to the present invention;
fig. 2 is a schematic diagram of the front view structure of an alumina ceramic plate production and processing device according to the present invention;
FIG. 3 is a schematic diagram showing a front cross-sectional structure of an alumina ceramic plate production and processing equipment according to the present invention;
FIG. 4 is a schematic side sectional view of an alumina ceramic plate manufacturing apparatus according to the present invention;
FIG. 5 is a schematic view of a partial cross-sectional structure of an adsorption mechanism of an alumina ceramic plate production and processing apparatus according to the present invention;
fig. 6 is a schematic view of a partial perspective structure of an adsorption mechanism of an alumina ceramic plate production and processing device according to the present invention;
fig. 7 is a schematic view of a partial cross-sectional structure of a fence assembly of an alumina ceramic plate production and processing apparatus according to the present invention;
fig. 8 is a schematic view showing a bottom view of a baffle assembly of an alumina ceramic plate production and processing device according to the present invention.
In the figure: 1. a work table; 2. a mounting plate; 3. polishing head; 4. a rotating lever; 5. an adsorption assembly; 51. an adsorption tube; 52. an adsorption head; 53. a rotary joint; 54. an air suction pipe; 55. an air suction box; 56. a gas pipe; 57. a collection box; 58. an air inlet head; 59. an exhaust pipe; 6. a baffle assembly; 61. a connection box; 62. a support plate; 63. a cover body; 64. a connection part; 65. a communicating pipe; 66. an annular gas jet tube; 67. a vent; 68. a dust screen; 7. cleaning the assembly; 71. a rotating shaft; 72. an impeller; 73. a cam; 74. a connecting disc; 75. a slide bar; 76. extruding a spring; 77. a support rod; 78. a brush plate; 8. a filter screen; 9. a door; 10. a fixed block; 11. an L-shaped plate; 12. a first driving section; 13. a bevel gear; 14. a mating gear; 15. a fixing plate; 16. a slide block; 17. a connecting rod; 18. a second driving section; 19. placing a plate; 20. and a positioning groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1 to 8, an alumina ceramic plate production and processing equipment, including workstation 1, the inside of workstation 1 is provided with mounting panel 2, and the below of mounting panel 2 is provided with the grinding head 3, and dwang 4 is installed at the top of grinding head 3, still includes: the adsorption component 5 is arranged in the rotating rod 4, and one end of the adsorption component extends to the outside and is arranged on the mounting plate 2, so as to adsorb and collect scraps generated by processing; the enclosing block assembly 6 is sleeved outside the rotating rod 4 and is used for enclosing scraps generated on the surface of the punching top of the alumina ceramic plate; the cleaning component 7 is arranged in the enclosing block component 6 and is used for cleaning the chips attached in the enclosing block component 6.
In the invention, when in use, the perforated alumina ceramic plate is placed on the workbench 1 in advance, then the driving source drives the rotating rod 4 to move downwards so that the polishing head 3 arranged at the bottom of the rotating rod 4 stretches into a hole on the alumina ceramic plate, the inner surface of the hole is polished, when in polishing, the polishing operation of the polishing head 3 is influenced because scraps generated by polishing fall into the hole, the arrangement of the adsorption component 5 is utilized, when the polishing head 3 performs polishing operation, the scraps generated at the bottom of the hole are timely adsorbed and collected by utilizing the adsorption component 5, thereby improving the polishing effect of the polishing head 3, on the other hand, avoiding scraps polluting a working area, saving the trouble of manual cleaning, being convenient and quick to operate, when the polishing head 3 stretches into the hole, enclose fender subassembly 6 that establishes through dwang 4 outside cover in advance and enclose keeping off to the hole area of polishing, and then prevent that the regional piece that flies out in hole top from dispersing on the regional surface of polishing, be convenient for better collect the processing to the piece, simultaneously, utilize the power supply drive that adsorption component 5 absorption operation produced to enclose fender subassembly 6 operation, the piece to the hole top is blown the clearance of blowing for in the piece blows the hole, improve the collecting effect of its piece, enclose the in-process that keeps off subassembly 6 operation and keep off subassembly 6 and drive cleaning component 7 operation, make cleaning component 7 do reciprocating motion from top to bottom, and then conveniently utilize the brush board 78 on the cleaning component 7 to enclose the piece that dust screen 68 attached on keeping off the subassembly 6 cleans, further improve the cleaning effect of device, guarantee the normal operating of adsorption component 5 and enclosing fender subassembly 6 simultaneously.
In a preferred embodiment, referring to fig. 2, 4 and 5, the adsorption assembly 5 includes an adsorption tube 51 disposed in the rotary rod 4, adsorption heads 52 are fixed at the bottom of the adsorption tube 51 and are distributed at equal intervals, the penetration rotary rod 4 of the adsorption heads 52 extends to the outside, a rotary joint 53 is mounted at the top of the adsorption tube 51, an air suction pipe 54 is connected to an end of the rotary joint 53, an air suction box 55 is fixed to an end of the air suction pipe 54, the air suction box 55 is mounted on the mounting plate 2, an air pipe 56 is fixed to one end of the air suction box 55, a collection box 57 is mounted on one side of the mounting plate 2, an end of the air pipe 56 penetrates the mounting plate 2 and extends to the inside of the collection box 57, an air inlet head 58 is disposed in the collection box 57 on one side of the air pipe 56, and one end of the air inlet head 58 is connected to an air exhaust pipe 59.
Specifically, when the operation, through starting the suction box 55, utilize the absorption head 52 that the 3 bottoms of polishing head set up to produce adsorption affinity, produce the piece to the hole bottom and adsorb the collection and handle, avoid in the hole piece pile up in the hole like this, influence the polishing head 3 of dwang 4 tip and stretch into in the hole, influence the operation of polishing head 3, the trouble of manual clearance has been saved simultaneously, convenient operation is swift, the absorptive piece is carried to collection box 57 through gas-supply pipe 56, collect the storage in concentrating, the concentrated clearance of being convenient for procedure, the setting of rotary joint 53, the absorption operation of absorption subassembly 5 is not influenced when the synchronous rotation of convenient absorption pipe 51 and dwang 4 in the use, after gas-supply pipe 56 carries the piece to collection box 57 in, blow to air-supply head 58 department, the convenience is got up inside gas reuse, be convenient for drive and enclose and keep off subassembly 6 synchronous operation.
In a preferred embodiment, referring to fig. 5 and 7, the enclosure assembly 6 includes a connection box 61 fixed at an end of the exhaust pipe 59, the connection box 61 is mounted on a support plate 62, the support plate 62 is rotatably connected to a surface of the rotation rod 4 through a bearing, a cover 63 is fixed at a bottom of the support plate 62, a connection part 64 is fixed at a bottom of the cover 63, a communication pipe 65 is fixed at a bottom of the connection box 61, one end of the communication pipe 65 extends through the support plate 62 to the cover 63 and is internally fixed with an annular air injection pipe 66, ventilation openings 67 are opened at both side surfaces of the cover 63, and a dust screen 68 is provided in the ventilation openings 67.
Specifically, in the use, when polishing head 3 stretches into in the hole, cover body 63 moves down in step, cover the area of polishing to the hole surface and enclose and keep off, wherein connecting portion 64 and work piece surface contact, connecting portion 64 adopt rubber materials to make, after polishing head 3 stretches into in the hole, connecting portion 64 are elastic deformation, do not influence the fender operation of enclosing fender subassembly 6, avoid the splash of piece like this, save the trouble of manual clearance conveniently to concentrate the clearance piece, in the air current that adsorbing assembly 5 department adsorbed and produced is carried to junction box 61 through blast pipe 59 after passing through the filtration, then spout through the annular jet pipe 66 of communicating pipe 65 tip, wherein annular jet pipe 66 is annular form, be provided with a plurality of shower nozzles on annular jet pipe 66 and distribute around the hole surface, and then blow the clearance to the piece, make it blow to in the hole, and then improve the collection effect of its device.
In a preferred embodiment, referring to fig. 5 and 7, the cleaning assembly 7 includes a rotating shaft 71 rotatably connected in the connection box 61 through a bearing, an impeller 72 is provided on the surface of the rotating shaft 71, one end of the rotating shaft 71 penetrates through the connection box 61 and extends to the outside to fix a cam 73, a connecting disc 74 is attached to the surface of the cam 73, a sliding rod 75 is fixed to the bottom of the connecting disc 74, one end of the sliding rod 75 slides through in the supporting plate 62, a supporting rod 77 is fixed to the bottom of the sliding rod 75, a brush plate 78 is connected to the end of the supporting rod 77, the surface of the brush plate 78 is attached to the inner wall of the cover 63, a pressing spring 76 is sleeved on the surface of the sliding rod 75, and two ends of the pressing spring 76 are respectively connected to the connecting disc 74 and the supporting plate 62.
Specifically, be provided with impeller 72 in connection box 61, when the air current of blast pipe 59 department blows in connection box 61, blow impeller 72 and rotate, drive cam 73 through impeller 72 and rotate, under the mutually supporting through slide bar 75, connection pad 74 and extrusion spring 76, make slide bar 75 reciprocating motion from top to bottom, and then make the brush on the brush board 78 clear up the operation to enclosing the inner wall of keeping off subassembly 6 and the piece that adheres to on dust screen 68, avoid enclosing the piece that keeps off subassembly 6 inside and remain, thereby further improve its cleaning performance, make its cleaner of clearance.
In a preferred embodiment, referring to fig. 5 and 7, the air inlet head 58 is in a horn shape, the filter screen 8 is arranged in the air inlet head 58, the surface of the collecting box 57 rotates with the box door 9 through a hinge, the surface of the mounting plate 2 is fixedly provided with the connecting rod 17, the surface of the connecting rod 17 is slidingly connected with the sliding blocks 16, the fixing plate 15 is fixed between the two sliding blocks 16, the inside of the fixing plate 15 is rotationally connected with the rotating rod 4 through a bearing, the fixing block 10 is fixed on one side of the connecting box 61 at the top of the supporting plate 62, the end fixing plate 15 of the fixing block 10 is fixedly connected, the L-shaped plate 11 is fixed on one side of the fixing plate 15, the first driving part 12 is mounted on the surface of the L-shaped plate 11, the conical gear 13 is fixed on the output end of the first driving part 12, the surface of the conical gear 13 is meshed with the engaging gear 14, the engaging gear 14 is sleeved on the surface of the rotating rod 4, the top of the mounting plate 2 is fixedly connected with the output end of the second driving part 18, the second driving part 18 is mounted on the workbench 1, the bottom surface of the workbench 1 is mounted with the placing plate 19, and the positioning groove 20 is formed on the placing plate 19.
Specifically, in the use, be provided with filter screen 8 in air inlet 58, can filter air current piece mixture of air pipe 56 department blowout through filter screen 8, make it stay in collecting box 57, conveniently collect the storage, when piece storage is full in the one collecting box 57 of beating, the chamber door 9 can be opened manually to the staff, clear up the piece of storing in collecting box 57, through setting up of fixed block 10, conveniently will enclose fender subassembly 6 fixed spacing, when polishing operation, wherein first drive portion 12 adopts driving source such as motor to replace the drive operation, start first drive portion 12 and drive bevel gear 13 rotation, mesh with mating gear 14 through bevel gear 13, and then conveniently drive dwang 4 rotation, make polishing head 3 rotatory polish the operation to the hole inner wall, so make the hole of punching more standard, be convenient for follow-up use installation, when needs polish other holes, slide at the surface of connecting rod 17 through slider 16, and then drive polishing head 3 displacement moves to the position of punching, can install the driving source and promote L11 and remove in one side of L11, and then conveniently drive and remove 3 and drive the drive plate, and drive the position plate 20 in the position groove when polishing, and the second drive portion is stretched into at the position of drive plate 20, wherein can be used for the drive plate 20, it is convenient to drive the position to drive plate 20, and the position plate 20, and so when polishing head 3 is rotated and can be used to drive the position the drive plate 20 to take place under the drive plate to take place the drive plate to drive position and take place under the drive plate 20.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.