CN116900719A - A drilling and milling compound machine tool - Google Patents
A drilling and milling compound machine tool Download PDFInfo
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- CN116900719A CN116900719A CN202311077152.7A CN202311077152A CN116900719A CN 116900719 A CN116900719 A CN 116900719A CN 202311077152 A CN202311077152 A CN 202311077152A CN 116900719 A CN116900719 A CN 116900719A
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Abstract
Description
技术领域Technical field
本发明涉及机床加工技术领域,具体是一种钻铣复合机床。The invention relates to the technical field of machine tool processing, specifically a drilling and milling compound machine tool.
背景技术Background technique
随着国内航空航天及军工产业的发展,多工序结构复杂的零件加工需要越来越多,为保证产品质量和加工效率,传统的加工方式为多设备流水线生产,需要较多操作人员,操作方法复杂,占地面积大,生产成本较高。现有的数控加工机床一般只有单个主轴进行卧式或者立式铣削加工,每完成一道工序后,转移至其他机床上进行加工,因此工件需进行多次装夹,更换刀具及对刀等操作,导致工件加工精度和加工效率无法保证。特别在生产大批量产品时,现有数控机床已无法完成融合性的复杂加工工作,极大影响产品的加工效率。With the development of domestic aerospace and military industries, there are more and more requirements for processing parts with complex multi-process structures. In order to ensure product quality and processing efficiency, the traditional processing method is multi-equipment assembly line production, which requires more operators and operating methods. It is complex, covers a large area, and has high production costs. Existing CNC machining machines generally only have a single spindle for horizontal or vertical milling. After each process is completed, it is transferred to other machine tools for processing. Therefore, the workpiece requires multiple clamping, tool replacement, and tool setting operations. As a result, the workpiece processing accuracy and processing efficiency cannot be guaranteed. Especially when producing large quantities of products, existing CNC machine tools are no longer able to complete integrated and complex processing work, which greatly affects the processing efficiency of the products.
发明内容Contents of the invention
本发明的目的在于提供一种钻铣复合机床,以解决上述背景技术中提出的问题。The object of the present invention is to provide a drilling and milling compound machine tool to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种钻铣复合机床,所述机床包括机架,所述机架底部设置有用于放置工件的加工台以及用于带动工作台移动的X轴移动机构,所述机架的上端设置有用于对工件进行加工的卧式摆动加工装置、立式摆动加工装置以及斜式加工装置,所述机架上安装有用于带动卧式摆动加工装置的横向移动的Z1轴移动机构和纵向移动的Y1轴移动机构、用于带动立式摆动加工装置横向移动的Z2轴移动机构和纵向移动的Y2轴移动机构、用于带动斜式加工装置斜向移动的Z3轴移动机构。In order to achieve the above object, the present invention provides the following technical solution: a drilling and milling compound machine tool. The machine tool includes a frame. The bottom of the frame is provided with a processing table for placing workpieces and an X-axis movement for driving the worktable to move. Mechanism, the upper end of the frame is provided with a horizontal swing processing device, a vertical swing processing device and an oblique processing device for processing workpieces, and a lateral movement for driving the horizontal swing processing device is installed on the frame The Z1-axis moving mechanism and the Y1-axis moving mechanism for longitudinal movement, the Z2-axis moving mechanism for driving the vertical swing processing device to move laterally and the Y2-axis moving mechanism for longitudinal movement, and the Z3 for driving the oblique processing device to move diagonally Axis moving mechanism.
进一步的,所述X轴移动机构包括设置于机架底部的X轴电机、X轴线轨以及嵌设于X轴线轨上的X轴滑块,所述摆动机构固定于X轴滑块上。Further, the X-axis moving mechanism includes an X-axis motor provided at the bottom of the frame, an X-axis rail, and an X-axis slider embedded on the X-axis rail. The swing mechanism is fixed on the X-axis slider.
进一步的,所述机床两侧安装支撑立柱,两所述支撑立柱之间安装有横梁,所述Z1轴移动机构包括安装于横梁上的Z1轴电机、Z1轴线轨以及嵌设于Z1轴线轨上的Z1轴滑块,所述Y1轴移动机构固定于Z1轴滑块上,所述Z2轴移动机构包括安装于横梁上的Z2轴电机、Z2轴线轨以及嵌设于Z2轴线轨上的Z2轴滑块,所述Y2轴移动机构固定于Z2轴滑块上。Further, support columns are installed on both sides of the machine tool, and a cross beam is installed between the two support columns. The Z1 axis moving mechanism includes a Z1 axis motor installed on the cross beam, a Z1 axis rail, and a Z1 axis rail embedded on the Z1 axis rail. Z1 axis slider, the Y1 axis moving mechanism is fixed on the Z1 axis slider, the Z2 axis moving mechanism includes a Z2 axis motor installed on the cross beam, a Z2 axis rail and a Z2 axis embedded on the Z2 axis rail Slider, the Y2-axis moving mechanism is fixed on the Z2-axis slider.
进一步的,所述Y1轴移动机构包括Y1轴线轨、Y1轴滑块,Y1轴电机以及Y1轴丝杆,所述Y1轴线轨和Y1轴电机安装于Z1轴滑块上,所述Y1轴滑块嵌设于Y1轴线轨中,且与Y1轴丝杆螺纹连接,卧式摆动加工装置安装于Y1轴滑块上。Further, the Y1-axis moving mechanism includes a Y1-axis linear rail, a Y1-axis slider, a Y1-axis motor, and a Y1-axis screw. The Y1-axis linear rail and Y1-axis motor are installed on the Z1-axis slider. The Y1-axis slider The block is embedded in the Y1 axis line rail and is threadedly connected to the Y1 axis screw rod. The horizontal swing processing device is installed on the Y1 axis slide block.
进一步的,所述Y2轴移动机构包括Y2轴线轨、Y2轴滑块,Y2轴电机以及Y2轴丝杆,所述Y2轴线轨和Y2轴电机安装于Z2轴滑块上,所述Y2轴滑块嵌设于Y2轴线轨中,且与Y2轴丝杆螺纹连接,立式摆动加工装置安装于Y2轴滑块上。Further, the Y2-axis moving mechanism includes a Y2-axis linear rail, a Y2-axis slider, a Y2-axis motor and a Y2-axis screw. The Y2-axis linear rail and Y2-axis motor are installed on the Z2-axis slider. The Y2-axis slider The block is embedded in the Y2-axis linear rail and is threadedly connected to the Y2-axis screw rod. The vertical swing processing device is installed on the Y2-axis slide block.
进一步的,所述Z3轴移动机构包括固定于机架上的Z3轴电机、Z3轴线轨以及嵌设于Z3轴线轨上的Z3轴滑块,所述斜式加工装置固定于Z3轴滑块上。Further, the Z3-axis moving mechanism includes a Z3-axis motor fixed on the frame, a Z3-axis linear rail, and a Z3-axis slider embedded on the Z3-axis linear rail, and the oblique processing device is fixed on the Z3-axis slider. .
进一步的,所述卧式摆动加工装置包括C1主轴、用于带动C1主轴转动的C1电机以及用于带动C1主轴摆动的A1电机,所述C1主轴上安装有刀具。Further, the horizontal swing processing device includes a C1 spindle, a C1 motor used to drive the C1 spindle to rotate, and an A1 motor used to drive the C1 spindle to swing. A tool is installed on the C1 spindle.
进一步的,所述立式摆动加工装置包括C2主轴、用于带动C2主轴转动的C2电机以及用于带动C2主轴摆动的A2电机,所述C2主轴上安装有刀具。Further, the vertical swing processing device includes a C2 spindle, a C2 motor used to drive the C2 spindle to rotate, and an A2 motor used to drive the C2 spindle to swing. A tool is installed on the C2 spindle.
进一步的,所述斜式加工装置包括C3主轴以及用于带动C3主轴转动的C3电机,所述C3主轴上安装有刀具。Further, the oblique machining device includes a C3 spindle and a C3 motor for driving the C3 spindle to rotate. A tool is installed on the C3 spindle.
进一步的,所述机架底部设置有用于带动工作台旋转的旋转机构。Further, the bottom of the frame is provided with a rotation mechanism for driving the workbench to rotate.
与现有技术相比,本发明的有益效果是:本发明的钻铣复合机床将立式铣削、卧式铣削及斜式钻铣结合,除了铣削功能和深孔钻削以外,还可以进行其他功能扩展,如实现扩孔及攻丝,实现一机多用的效果,可实现连续自动加工工作,配合移动机构可实现卧式铣削加工运动、立式铣削加工运动和斜式钻削加工,而且卧式摆动加工装置、立式摆动加工装置能够进行复杂曲面的加工技术,从而实现工件的快速加工,大幅度节省对刀、装夹、工件移动等工序的次数,进一步提高效率、时间、精度,节省人工,具有操作方便,控制精准等特点,同时节省机器成本,节省机器使用空间,提高工件产品表面质量和使役性能,节省人员工时的消耗,提高工作效率,具有较高的应用价值和市场前景,适合推广使用。Compared with the existing technology, the beneficial effects of the present invention are: the drilling and milling compound machine tool of the present invention combines vertical milling, horizontal milling and oblique drilling and milling. In addition to milling functions and deep hole drilling, it can also perform other tasks. Functional expansion, such as hole enlarging and tapping, can realize the multi-purpose effect of one machine, and can realize continuous automatic processing. With the moving mechanism, it can realize horizontal milling movement, vertical milling movement and oblique drilling process, and horizontal milling movement can be realized. The swing processing device and the vertical swing processing device can perform complex curved surface processing technology, thereby realizing rapid processing of workpieces, greatly saving the number of processes such as tool setting, clamping, and workpiece movement, further improving efficiency, time, precision, and saving Manual, it has the characteristics of easy operation and precise control. It also saves machine costs and machine usage space, improves the surface quality and service performance of workpiece products, saves the consumption of personnel time, improves work efficiency, and has high application value and market prospects. Suitable for promotional use.
附图说明Description of the drawings
图1为本发明钻铣复合机床结构示意图;Figure 1 is a schematic structural diagram of the drilling and milling compound machine tool of the present invention;
图2为本发明钻铣复合机床侧视结构示意图;Figure 2 is a side structural schematic diagram of the drilling and milling compound machine tool of the present invention;
图3为本发明钻铣复合机床中立式摆动加工装置结构示意图;Figure 3 is a schematic structural diagram of the vertical swing processing device of the drilling and milling compound machine tool of the present invention;
图中,100-机架、101-支撑立柱、102-横梁、103-立柱、1-加工台、3-X轴移动机构、31- X轴线轨、32- X轴滑块、4-卧式摆动加工装置、41- C1主轴、42- C1电机、43-A1轴电机箱、5-立式摆动加工装置、51-C2主轴、52- C2电机、53-A2轴电机箱、6-斜式加工装置、61-C3主轴、62- C3电机、7-Z1轴移动机构、71- Z1轴线轨、72- Z1轴滑块、8-Y1轴移动机构、9- Z2轴移动机构、91- Z2轴线轨、92- Z2轴滑块、10-Y2轴移动机构、11-Z3轴移动机构、111-Z3轴线轨、112-Z3轴滑块。In the picture, 100-frame, 101-support column, 102-beam, 103-column, 1-processing table, 3-X-axis moving mechanism, 31-X-axis linear rail, 32-X-axis slider, 4-horizontal Swing processing device, 41- C1 spindle, 42- C1 motor, 43-A1 axis motor box, 5- vertical swing processing device, 51-C2 spindle, 52- C2 motor, 53-A2 axis motor box, 6- oblique type Processing device, 61-C3 spindle, 62- C3 motor, 7-Z1 axis moving mechanism, 71- Z1 axis linear rail, 72- Z1 axis slider, 8-Y1 axis moving mechanism, 9- Z2 axis moving mechanism, 91- Z2 Axis rail, 92-Z2 axis slider, 10-Y2 axis moving mechanism, 11-Z3 axis moving mechanism, 111-Z3 axis rail, 112-Z3 axis slider.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1~图3所示,本实施例提供一种钻铣复合机床,所述机床包括机架100,所述机架100为矩形框架结构,能够有效保证床身稳定和刚性,所述机架100两侧安装有支撑立柱101,两所述支撑立柱101之间安装有横梁102,横梁102的另一侧安装有立柱103,所述机架100底部设置有用于放置工件的加工台1、用于带动工作台1旋转的旋转机构以及用于带动工作台1移动的X轴移动机构3,所述机架100的上端设置有用于对工件进行加工的卧式摆动加工装置4、立式摆动加工装置5以及斜式加工装置6,所述机架100上安装有用于带动卧式摆动加工装置的横向移动的Z1轴移动机构7和纵向移动的Y1轴移动机构8、用于带动立式摆动加工装置横向移动的Z2轴移动机构9和纵向移动的Y2轴移动机构10、用于带动斜式加工装置斜向移动的Z3轴移动机构11,所述旋转机构包括置于加工台1下的驱动电机,驱动电机的转轴与加工台1连接,从而驱动加工台1绕B轴旋转,所述X轴移动机构3包括设置于机架100底部的X轴电机、X轴线轨31以及嵌设于X轴线轨上的X轴滑块32,所述摆动机构12固定于X轴滑块31上,在本实施例中,摆动机构12通过一固定座123固定于X轴滑块31上,摆动驱动组件121固定连接于固定座123上,所述X轴电机为力矩电机,机床的控制系统通过双路通道分别控制铣削加工和钻削加工,均为独立结构,可单独运行也可联动运行。As shown in Figures 1 to 3, this embodiment provides a drilling and milling compound machine tool. The machine tool includes a frame 100. The frame 100 is a rectangular frame structure, which can effectively ensure the stability and rigidity of the machine bed. Support columns 101 are installed on both sides of the frame 100. A cross beam 102 is installed between the two support columns 101. A column 103 is installed on the other side of the cross beam 102. A processing table 1 for placing workpieces is provided at the bottom of the frame 100. A rotating mechanism for driving the workbench 1 to rotate and an X-axis moving mechanism 3 for driving the workbench 1 to move. The upper end of the frame 100 is provided with a horizontal swing processing device 4 and a vertical swing for processing workpieces. Processing device 5 and oblique processing device 6. The frame 100 is equipped with a Z1-axis moving mechanism 7 for driving the horizontal movement of the horizontal swing processing device and a Y1-axis moving mechanism 8 for driving the vertical swing. The Z2-axis moving mechanism 9 for transverse movement of the processing device, the Y2-axis moving mechanism 10 for longitudinal movement, and the Z3-axis moving mechanism 11 for driving the oblique processing device to move obliquely. The rotating mechanism includes a drive placed under the processing table 1 The rotating shaft of the motor is connected to the processing table 1 to drive the processing table 1 to rotate around the B axis. The X-axis moving mechanism 3 includes an X-axis motor provided at the bottom of the frame 100, an X-axis linear rail 31 and an X-axis linear rail 31 embedded in the The X-axis slider 32 on the axis rail, the swing mechanism 12 is fixed on the X-axis slider 31. In this embodiment, the swing mechanism 12 is fixed on the X-axis slider 31 through a fixed seat 123, and the swing drive assembly 121 is fixedly connected to the fixed base 123. The X-axis motor is a torque motor. The control system of the machine tool controls milling and drilling respectively through dual channels. They are both independent structures and can operate alone or in conjunction.
所述卧式摆动加工装置4包括C1主轴41、用于带动C1主轴41转动的C1电机42以及用于带动C1主轴41摆动的A1电机,所述A1电机安装于A1电机箱43内,所述C1主轴41上安装有刀具,C1电机42带动C1主轴41进行360°旋转,进而带动刀具绕C1轴旋转,可进行工件侧面加工,A1电机带动C1主轴进行120°摆动,进而带动刀具绕A1轴120°摆动,可对工件侧面进行曲面加工;所述立式摆动加工装置5包括C2主轴51、用于带动C2主轴51转动的C2电机52以及用于带动C2主轴摆动的A2电机,所述A2电机安装于A2电机箱53内,所述C2主轴51上安装有刀具,C2电机52带动C2主轴51旋转,进而带动刀具绕C2轴旋转,可进行工件上面加工,A2电机带动C2主轴进行120°摆动,进而带动刀具绕A2轴120°摆动,可对工件上面进行曲面加工;所述斜式加工装置6包括C3主轴61以及用于带动C3主轴61转动的C3电机62,所述C3主轴61上安装有刀具,C3电机62可通过齿轮组件带动C2主轴61旋转,进而带动刀具绕C2轴旋转,可对工件进行深孔钻加工、镗孔加工、攻牙加工等;The horizontal swing processing device 4 includes a C1 spindle 41, a C1 motor 42 for driving the C1 spindle 41 to rotate, and an A1 motor for driving the C1 spindle 41 to swing. The A1 motor is installed in the A1 motor box 43. A tool is installed on the C1 spindle 41. The C1 motor 42 drives the C1 spindle 41 to rotate 360°, and then drives the tool to rotate around the C1 axis, which can process the side of the workpiece. The A1 motor drives the C1 spindle to swing 120°, and then drives the tool around the A1 axis. 120° swing, which can perform curved surface processing on the side of the workpiece; the vertical swing processing device 5 includes a C2 spindle 51, a C2 motor 52 for driving the C2 spindle 51 to rotate, and an A2 motor for driving the C2 spindle to swing. The A2 The motor is installed in the A2 motor box 53, and a tool is installed on the C2 spindle 51. The C2 motor 52 drives the C2 spindle 51 to rotate, and then drives the tool to rotate around the C2 axis, so that the workpiece can be processed. The A2 motor drives the C2 spindle to perform 120° Swing, and then drive the tool to swing 120° around the A2 axis, which can perform curved surface processing on the workpiece; the oblique processing device 6 includes a C3 spindle 61 and a C3 motor 62 for driving the C3 spindle 61 to rotate. With the tool installed, the C3 motor 62 can drive the C2 spindle 61 to rotate through the gear assembly, thereby driving the tool to rotate around the C2 axis, and can perform deep hole drilling, boring, tapping, etc. on the workpiece;
所述Z1轴移动机构7包括安装于横梁102上的Z1轴电机、Z1轴线轨71以及嵌设于Z1轴线轨71上的Z1轴滑块72,所述Y1轴移动机构8固定于Z1轴滑块71上,所述Z2轴移动机构9包括安装于横梁102上的Z2轴电机、Z2轴线轨91以及嵌设于Z2轴线轨91上的Z2轴滑块92,所述Y2轴移动机构10固定于Z2轴滑块92上,所述Y1轴移动机构9可采用丝杆线轨升降机构,丝杆线轨升降机构为现有技术,例如Y1轴移动机构9可包括Y1轴线轨、Y1轴滑块,Y1轴电机以及Y1轴丝杆,所述Y1轴线轨和Y1轴电机安装于Z1轴滑块72上,所述Y1轴滑块嵌设于Y1轴线轨中,且与Y1轴丝杆螺纹连接,卧式摆动加工装置4安装于Y1轴滑块上,所述Y2轴移动机构10包括Y2轴线轨、Y2轴滑块,Y2轴电机以及Y2轴丝杆,所述Y2轴线轨和Y2轴电机安装于Z2轴滑块91上,所述Y2轴滑块91嵌设于Y2轴线轨中,且与Y2轴丝杆螺纹连接,立式摆动加工装置5安装于Y2轴滑块91上;The Z1-axis moving mechanism 7 includes a Z1-axis motor installed on the cross beam 102, a Z1-axis rail 71, and a Z1-axis slider 72 embedded on the Z1-axis rail 71. The Y1-axis moving mechanism 8 is fixed on the Z1-axis slider. On block 71, the Z2-axis moving mechanism 9 includes a Z2-axis motor installed on the cross beam 102, a Z2-axis rail 91, and a Z2-axis slider 92 embedded on the Z2-axis rail 91. The Y2-axis moving mechanism 10 is fixed On the Z2-axis slider 92, the Y1-axis moving mechanism 9 can adopt a screw linear rail lifting mechanism, which is an existing technology. For example, the Y1-axis moving mechanism 9 can include a Y1-axis linear rail and a Y1-axis slider. block, Y1-axis motor and Y1-axis screw. The Y1-axis linear rail and Y1-axis motor are installed on the Z1-axis slider 72. The Y1-axis slider is embedded in the Y1-axis linear rail and threaded with the Y1-axis screw. The horizontal swing processing device 4 is installed on the Y1-axis slider. The Y2-axis moving mechanism 10 includes a Y2-axis linear rail, a Y2-axis slider, a Y2-axis motor and a Y2-axis screw. The Y2-axis linear rail and Y2-axis The motor is installed on the Z2-axis slider 91. The Y2-axis slider 91 is embedded in the Y2-axis linear rail and is threadedly connected to the Y2-axis screw rod. The vertical swing processing device 5 is installed on the Y2-axis slider 91;
所述Z3轴移动机构11包括固定于立柱103上的Z3轴电机、Z3轴线轨111以及嵌设于Z3轴线轨111上的Z3轴滑块112,所述斜式加工装置6固定于Z3轴滑块112上。The Z3-axis moving mechanism 11 includes a Z3-axis motor fixed on the column 103, a Z3-axis linear rail 111, and a Z3-axis slider 112 embedded on the Z3-axis linear rail 111. The oblique processing device 6 is fixed on the Z3-axis slider. On block 112.
具体卧式铣削加工实施例:将待加工工件安装到加工台1上,安装相应刀具,X轴电机控制加工台1在X轴方向移动至设定位置,所述Z1轴滑块72在Y1轴电机的带动下沿Y1方向移动,卧式摆动加工装置4在Z1轴电机的带动下移动至加工位置,卧式摆动加工装置4的C1主轴41通过C1电机42带动旋转,进而带动刀具绕C1轴旋转,可进行工件侧面铣削加工,通过A1电机带动C1主轴41摆动,进而带动刀具绕A1轴摆动,可对工件侧面进行曲面加工,当完成当前侧面加工后,可以通过X轴方向、Y1轴方向和Z1轴方向的配合移动对其他面进行加工,也可通过驱动电机带动加工台1绕B轴旋转一定的角度,使C1主轴41对应其他加工面,进而继续加工,最终可实现零件360度的侧面直接加工,只需要进行一次装夹和对刀,明显提高了加工效率,同时,由于该工作台1只对工件作旋转动作,可以保证旋转精度并承载较大重量的工件加工,这种卧式铣削配合旋转工作台的方式,可使该钻铣一体机同时完成X、Y1、Z1轴、旋转轴B、旋转轴C1和旋转轴A1的联动技术效果,相对传统铣削机床来说,有效提高了加工零件的精度和加工效率,具有较好的适用范围。Specific horizontal milling processing embodiment: install the workpiece to be processed on the processing table 1, install the corresponding tool, the X-axis motor controls the processing table 1 to move to the set position in the X-axis direction, and the Z1-axis slider 72 is in the Y1-axis Driven by the motor, it moves in the Y1 direction. The horizontal swing processing device 4 is driven by the Z1 axis motor to move to the processing position. The C1 spindle 41 of the horizontal swing processing device 4 is driven by the C1 motor 42 to rotate, thereby driving the tool around the C1 axis. Rotate to perform side milling of the workpiece. The A1 motor drives the C1 spindle 41 to swing, which in turn drives the tool to swing around the A1 axis. The side of the workpiece can be curved. After the current side processing is completed, the C1 spindle 41 can be rotated in the X-axis direction and Y1-axis direction. To process other surfaces by moving in conjunction with the Z1 axis, the motor can also be used to drive the processing table 1 to rotate around the B axis at a certain angle, so that the C1 spindle 41 corresponds to other processing surfaces, and then continue processing, ultimately achieving 360-degree processing of the part. Direct processing of the side requires only one clamping and tool setting, which significantly improves the processing efficiency. At the same time, because the workbench 1 only rotates the workpiece, it can ensure the rotation accuracy and carry the larger weight of the workpiece. This horizontal By combining milling with a rotary table, the integrated drilling and milling machine can simultaneously complete the linkage technical effects of X, Y1, Z1 axes, rotation axis B, rotation axis C1 and rotation axis A1. Compared with traditional milling machine tools, it is effectively improved It improves the accuracy and processing efficiency of processed parts and has a better scope of application.
具体立式铣削加工实施例:Y2轴电机控制Z2轴滑块91完成Y2轴向的移动工作,同理,Z2轴电机带动立式摆动加工装置5进行垂直方向移动,从而完成Z2轴向的移动效果,从而完成立式加件指定位置的移动,配合工作台1的转动,立式摆动加工装置5的C2主轴51在C2电机52带动下旋转,进而带动刀具绕C2轴旋转,可进行工件上面铣削加工,A2电机带动C2主轴52进行摆动,进而带动刀具绕A2轴摆动,可对工件上面进行曲面加工,可以通过X轴方向、Y2轴方向和Z2轴方向的配合移动对其他面进行加工,也可通过驱动电机带动加工台1绕B轴旋转一定的角度,使C1主轴41对应其他加工面,同时完成X、Y2、Z2轴和旋转轴B、旋转轴C1和旋转轴A1的联动技术效果,大大提高零件的加工质量,减少零件的拆卸和安装,从而完成立式机床的立式加工效果。Specific vertical milling processing embodiment: the Y2-axis motor controls the Z2-axis slider 91 to complete the movement in the Y2-axis direction. Similarly, the Z2-axis motor drives the vertical swing processing device 5 to move in the vertical direction, thereby completing the movement in the Z2-axis direction. The effect is to complete the movement of the specified position of the vertical added part. In conjunction with the rotation of the workbench 1, the C2 spindle 51 of the vertical swing processing device 5 rotates driven by the C2 motor 52, which in turn drives the tool to rotate around the C2 axis, so that the workpiece can be processed In milling processing, the A2 motor drives the C2 spindle 52 to swing, which in turn drives the tool to swing around the A2 axis. Curved surfaces can be processed on the workpiece, and other surfaces can be processed through coordinated movement in the X-axis direction, Y2-axis direction and Z2-axis direction. The motor can also be used to drive the processing table 1 to rotate around the B axis at a certain angle, so that the C1 spindle 41 can correspond to other processing surfaces, and at the same time complete the linkage technical effect of the X, Y2, Z2 axes and the rotation axis B, the rotation axis C1 and the rotation axis A1. , greatly improving the processing quality of parts, reducing the disassembly and installation of parts, thereby completing the vertical processing effect of vertical machine tools.
具体斜式钻削加工实施例:当工作台1在X轴电机的带动下沿X轴移动,Z3轴滑块112在Z3轴电机的带动下沿Z3轴线轨111滑动,实现Z3轴方向的移动,斜式加工装置6的C3主轴61在C3电机62带动进行钻削加工,特别是深孔加工,立柱103用于支撑深孔枪钻,以防深孔枪钻在加工阶段受钻削力影响而发生弯曲变形,导致深孔加工精度下降,配合工作平台1的转动,可使该钻铣一体机同时完成X、Z3轴、旋转轴B的联动技术效果从而实现对工件的批量深孔钻加工、镗孔加工、攻牙加工等。Specific example of oblique drilling: when the workbench 1 moves along the X-axis driven by the X-axis motor, the Z3-axis slider 112 slides along the Z3-axis linear rail 111 driven by the Z3-axis motor to realize movement in the Z3-axis direction. , the C3 spindle 61 of the oblique processing device 6 is driven by the C3 motor 62 to perform drilling processing, especially deep hole processing. The column 103 is used to support the deep hole gun drill to prevent the deep hole gun drill from being affected by the drilling force during the processing stage. Bending deformation occurs, resulting in a decrease in deep hole processing accuracy. Cooperating with the rotation of the work platform 1, the drilling and milling machine can simultaneously complete the linkage technical effects of the X, Z3 axes, and the rotation axis B to achieve batch deep hole drilling of workpieces. , boring processing, tapping processing, etc.
具体复合综合加工实施例:通过旋转工作台1,工作时,可将工件旋转至设定角度,通过卧式摆动加工装置4的卧式铣削完成工件各侧面加工工作,后将加工完毕的C1主轴41移走,移动立式摆动加工装置5的C2主轴51及刀具至加工位置,对工件上表面进行铣削加工,当需进行深孔加工时,X轴电机带动工作台1在X轴方向移动至加工位置,最后通过斜式加工装置6的C3主轴61完成深孔加工等操作,从而完成立卧斜一次装夹复合加工,使一台机器可完成多种加工方式,降低机器投入成本,具有复合加工效果。Specific compound comprehensive processing embodiment: through the rotary workbench 1, the workpiece can be rotated to a set angle during operation, and the horizontal milling of each side of the workpiece is completed through horizontal milling of the horizontal swing processing device 4, and then the processed C1 spindle 41 is removed, move the C2 spindle 51 of the vertical swing processing device 5 and the tool to the processing position, and mill the upper surface of the workpiece. When deep hole processing is required, the X-axis motor drives the workbench 1 to move in the X-axis direction to processing position, and finally complete deep hole processing and other operations through the C3 spindle 61 of the oblique processing device 6, thereby completing vertical and horizontal oblique one-time clamping composite processing, so that one machine can complete a variety of processing methods, reduce machine investment costs, and have composite processing effect.
本发明的钻铣复合机床将立式铣削、卧式铣削及斜式钻铣结合,除了铣削功能和深孔钻削以外,还可以进行其他功能扩展,如实现扩孔及攻丝,实现一机多用的效果,可实现连续自动加工工作,配合移动机构可实现卧式铣削加工运动、立式铣削加工运动和斜式钻削加工,而且卧式摆动加工装置、立式摆动加工装置能够进行复杂曲面的加工技术,从而实现工件的快速加工,大幅度节省对刀、装夹、工件移动等工序的次数,进一步提高效率、时间、精度,节省人工,具有操作方便,控制精准等特点,同时节省机器成本,节省机器使用空间,提高工件产品表面质量和使役性能,节省人员工时的消耗,提高工作效率,具有较高的应用价值和市场前景,适合推广使用。The drilling and milling compound machine tool of the present invention combines vertical milling, horizontal milling and oblique drilling and milling. In addition to milling functions and deep hole drilling, it can also expand other functions, such as realizing hole expansion and tapping, realizing a single machine The multi-purpose effect can realize continuous automatic processing. With the moving mechanism, it can realize horizontal milling movement, vertical milling movement and oblique drilling process. Moreover, the horizontal swing processing device and the vertical swing processing device can perform complex curved surfaces. Processing technology to achieve rapid processing of workpieces, greatly saving the number of processes such as tool setting, clamping, and workpiece movement, further improving efficiency, time, accuracy, saving labor, easy operation, precise control, etc., while saving machine cost, save machine usage space, improve the surface quality and service performance of workpiece products, save personnel time consumption, improve work efficiency, have high application value and market prospects, and are suitable for promotion and use.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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