CN116899516A - A chemical reaction equipment that is easy to clean - Google Patents
A chemical reaction equipment that is easy to clean Download PDFInfo
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- CN116899516A CN116899516A CN202311044348.6A CN202311044348A CN116899516A CN 116899516 A CN116899516 A CN 116899516A CN 202311044348 A CN202311044348 A CN 202311044348A CN 116899516 A CN116899516 A CN 116899516A
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- frame
- kettle body
- fixedly connected
- reaction kettle
- driving motor
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 94
- 230000003670 easy-to-clean Effects 0.000 title description 5
- 238000003756 stirring Methods 0.000 claims abstract description 60
- 238000007790 scraping Methods 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 44
- 238000003860 storage Methods 0.000 claims description 21
- 239000000126 substance Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 13
- 238000002347 injection Methods 0.000 abstract description 6
- 239000007924 injection Substances 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 12
- 238000009527 percussion Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/008—Feed or outlet control devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
技术领域Technical field
本发明涉及化工反应设备技术领域,尤其涉及一种便于清洗的化工反应设备。The invention relates to the technical field of chemical reaction equipment, and in particular to a chemical reaction equipment that is easy to clean.
背景技术Background technique
不锈钢反应釜广泛应用于化工、食品、涂料、热熔胶、硅胶、油漆、医药、石油化工生产中的反应,蒸发,合成,聚合,皂化,磺化,氯化,硝化等工艺过程的压力容器,例如反应器、反应釜、分解锅、聚合釜等。反应锅主要由内罐体、夹套、搅拌装置、支承座四大部件组成。Stainless steel reactors are widely used as pressure vessels for reactions, evaporation, synthesis, polymerization, saponification, sulfonation, chlorination, nitration and other processes in chemical, food, coating, hot melt adhesive, silica gel, paint, medicine, and petrochemical production. , such as reactors, reaction kettles, decomposition kettles, polymerization kettles, etc. The reaction pot is mainly composed of four major components: inner tank, jacket, stirring device, and support base.
化工反应釜在使用的时候需要掺入各类不同的化工原料,如粉剂、溶剂、固体颗粒和特殊气体,加入罐体后进行密闭搅拌加热混合等步骤,在经过一系列的操作,完成相应的化学反应,但在多次的反应过程中,反应釜接触不同原料的原因,所以在罐体内侧壁上很容易附着一些化学药剂污垢,长时间的积垢后,容易造成釜体内部的反应原料污染,影响到反应效果,因此在使用一段时间后,需要对釜体内部进行清洗,常规的清洗方式是采用化学药剂对釜体内部进行浸泡的方式进行清洗,此种清洗方式需要大量的化学药剂,清洗完成后对药剂的处理也会变得极为麻烦,需要净化才能排放,容易造成环境污染。When using a chemical reactor, it is necessary to add various chemical raw materials, such as powders, solvents, solid particles and special gases. After adding them to the tank, they undergo closed stirring, heating and mixing. After a series of operations, the corresponding Chemical reactions, but during multiple reactions, the reactor comes into contact with different raw materials, so it is easy for some chemical dirt to adhere to the inner wall of the tank. After a long period of fouling, it is easy to cause the reaction raw materials inside the kettle to Contamination affects the reaction effect, so after using it for a period of time, the inside of the kettle needs to be cleaned. The conventional cleaning method is to soak the inside of the kettle with chemicals. This cleaning method requires a large amount of chemicals. , it will also become extremely troublesome to handle the chemicals after cleaning is completed, and they need to be purified before they can be discharged, which can easily cause environmental pollution.
发明内容Contents of the invention
为了克服现有的化工反应釜在原料反应的过程中容易出现釜体内侧壁上积垢的缺点,本发明提供一种在反应过程中能够对釜体内壁进行积垢刮除的便于清洗的化工反应设备。In order to overcome the shortcoming that existing chemical reaction kettles are prone to scale accumulation on the inner wall of the kettle body during the reaction of raw materials, the present invention provides an easy-to-clean chemical reaction kettle that can scrape off scale buildup on the inner wall of the kettle body during the reaction process. reaction equipment.
本发明的技术实施方案是:一种便于清洗的化工反应设备,包括有支撑架、反应釜体、侧边注料管道、釜体顶盖、搅拌驱动电机、搅拌轴体、搅动架和螺旋刮擦组件,支撑架上固接反应釜体,反应釜体上设置侧边注料管道,反应釜体顶部设置釜体顶盖,釜体顶盖上安装搅拌驱动电机,搅拌驱动电机的输出轴穿过釜体顶盖且在该输出轴上固接搅拌轴体,搅拌轴体下部固接搅动架,搅拌轴体上设置螺旋刮擦组件。The technical embodiment of the present invention is: a chemical reaction equipment that is easy to clean, including a support frame, a reaction kettle body, a side injection pipe, a top cover of the kettle body, a stirring drive motor, a stirring shaft body, a stirring frame and a spiral scraper Wipe assembly, the reaction kettle body is fixed on the support frame, the side injection pipe is set on the reaction kettle body, the top cover of the kettle body is set on the top of the reaction kettle body, the stirring drive motor is installed on the top cover of the kettle body, and the output shaft of the stirring drive motor passes through The top cover of the kettle body is passed and the stirring shaft body is fixed on the output shaft. The lower part of the stirring shaft body is fixed on the stirring frame. A spiral scraping assembly is arranged on the stirring shaft body.
进一步的是,螺旋刮擦组件包括有固定板、积垢刮擦板和螺旋导向条,搅拌轴体上刻有往复螺纹槽,搅拌轴体上的往复螺纹上螺纹连接固定板,固定板上固接积垢刮擦板,积垢刮擦板与反应釜体的内侧壁接触,反应釜体的内侧壁上固接螺旋导向条,积垢刮擦板与螺旋导向条滑动连接。Further, the spiral scraping assembly includes a fixed plate, a scale scraping plate and a spiral guide bar. The stirring shaft body is engraved with a reciprocating thread groove, and the reciprocating threads on the stirring shaft body are threadedly connected to the fixed plate. The fixed plate is fixed The scale scraping plate is connected to the inside wall of the reaction kettle body. The scale scraping plate is in contact with the inner wall of the reaction kettle body. The spiral guide strip is fixed on the inner wall of the reaction kettle body. The scale scraping plate is slidingly connected to the spiral guide strip.
进一步的是,还包括有底壁刮擦组件,搅拌轴体下部设置底壁刮擦组件;底壁刮擦组件包括有十字固定架、第一固定套环、倾斜刮板和第二固定套环,搅拌轴体下部固接十字固定架,十字固定架上固接第一固定套环,第一固定套环上固接若干倾斜刮板,倾斜刮板与反应釜体的内侧壁接触,倾斜刮板的端部共同固接第二固定套环。Further, a bottom wall scraping assembly is also included, and a bottom wall scraping assembly is provided at the lower part of the stirring shaft body; the bottom wall scraping assembly includes a cross fixing frame, a first fixing collar, an inclined scraper and a second fixing collar. , the lower part of the stirring shaft body is fixed with a cross fixing frame, the cross fixing frame is fixed with a first fixed collar, and a number of inclined scrapers are fixed with the first fixed collar, and the inclined scrapers are in contact with the inner wall of the reaction kettle body, and the inclined scrapers are The ends of the plates are jointly fixed with the second fixing collar.
进一步的是,还包括有清洗液补充组件,反应釜体外侧壁上设置清洗液补充组件;清洗液补充组件包括有储液框体、连通管道、辅助加料管和阀门,反应釜体外侧壁上固接储液框体,储液框体上接通连通管道的一端,连通管道的另一端与反应釜体接通,连通管道上设置阀门,储液框体上接通辅助加料管。Further, it also includes a cleaning liquid replenishing component. The cleaning liquid replenishing component is provided on the outer wall of the reaction kettle body; the cleaning liquid replenishing component includes a liquid storage frame, a connecting pipe, an auxiliary feeding pipe and a valve. The liquid storage frame is fixedly connected to one end of the connecting pipe, and the other end of the connecting pipe is connected to the reaction kettle body. The connecting pipe is provided with a valve, and the liquid storage frame is connected to the auxiliary feeding pipe.
进一步的是,还包括有收集机构,反应釜体下部设置收集机构;收集机构包括有第一安装套环、第一驱动电机、第二安装套环和收集组件,反应釜体下部固接第一安装套环,第一安装套环上固接第一驱动电机,第一驱动电机的输出轴上固接第二安装套环,第二安装套环随第一驱动电机的转动能够与反应釜体的排料口重合,第二安装套环上设置收集组件。Furthermore, a collection mechanism is also included, and a collection mechanism is provided in the lower part of the reaction kettle body; the collection mechanism includes a first installation collar, a first driving motor, a second installation collar and a collection assembly, and the lower part of the reaction kettle body is fixedly connected to the first installation collar. The first installation collar is fixedly connected to the first drive motor, and the second installation collar is fixed to the output shaft of the first drive motor. The second installation collar can be connected with the reaction kettle body along with the rotation of the first drive motor. The discharge openings overlap, and a collection component is set on the second installation collar.
进一步的是,收集组件包括有收集框、抽液泵、导管和滤网,第二固定套环底部固接收集框,收集框底部安装抽液泵,抽液泵的进水口与收集框接通,抽液泵的出水口处接通导管的一端,导管的另一端与储液框体接通,收集框上固接滤网。Further, the collection assembly includes a collection frame, a liquid pump, a conduit and a filter. The bottom of the second fixed collar is fixed to the collection frame. A liquid pump is installed at the bottom of the collection frame. The water inlet of the liquid pump is connected to the collection frame. , the water outlet of the liquid pump is connected to one end of the conduit, the other end of the conduit is connected to the liquid storage frame, and the filter screen is fixed on the collection frame.
进一步的是,还包括有推动组件,第二固定套环上设置推动组件;推动组件包括有第一安装架、第二驱动电机和转动凹轮,第二固定套环底部固接第一安装架,第一安装架上安装第二驱动电机,第一安装架上对称转动连接转动凹轮,第二驱动电机的输出轴与其中的一个转动凹轮固接。Further, a pushing component is also included, and a pushing component is provided on the second fixed collar; the pushing component includes a first mounting frame, a second driving motor and a rotating concave wheel, and the bottom of the second fixed collar is fixedly connected to the first mounting frame. , the second driving motor is installed on the first mounting frame, the first mounting frame is symmetrically connected to the rotating concave wheel, and the output shaft of the second driving motor is fixedly connected to one of the rotating concave wheels.
进一步的是,还包括有敲击组件,第一安装架上设置敲击组件;敲击组件包括有顶杆、第三驱动电机、第二安装架、摆动块、敲击球体、接触框、突出套环、限制卡块和弹簧,第一安装架上安装第三驱动电机,第三驱动电机的输出轴上固接第二安装架,第二安装架上铰接摆动块,摆动块与第二安装架之间的铰接处设有扭簧,摆动块上固接敲击球体,两侧的转动凹轮之间滑动置入一顶杆,搅拌轴体底部开有一空腔,空腔内对称滑动连接限制卡块,限制卡块与搅拌轴体之间共同固接弹簧,顶杆上固接突出套环,顶杆滑入该空腔内并通过突出套环卡在限制卡块之间,顶杆下部固接接触框,接触框与敲击球体接触。Further, a percussion component is also included, and the percussion component is provided on the first mounting frame; the percussion component includes a push rod, a third drive motor, a second mounting frame, a swing block, a knocking body, a contact frame, and a protrusion. Collar, limiting block and spring, the third drive motor is installed on the first mounting frame, the second mounting frame is fixed on the output shaft of the third drive motor, the swing block is hinged on the second mounting frame, and the swing block is connected to the second mounting frame. There is a torsion spring at the hinge between the frames, the knocking ball is fixed on the swing block, and a push rod is slidably inserted between the rotating concave wheels on both sides. There is a cavity at the bottom of the stirring shaft body, and the cavity is symmetrically slidingly connected. The limiting block and the mixing shaft body are jointly fixed with a spring. The ejector pin is fixed with a protruding collar. The ejector slides into the cavity and is stuck between the limiting blocks through the protruding collar. The ejector pin The lower part is fixed to the contact frame, and the contact frame is in contact with the knocking ball.
有益效果:1、本发明所设的螺旋刮擦组件能够在反应釜体进行反应搅拌的过程中,利用积垢刮擦板对反应釜体内壁进行刮擦,以此能够有效地避免反应釜体内部的原料在反应过程中出现积垢堆积的情况,同时在后续的清洗过程中能够更加方便;Beneficial effects: 1. The spiral scraping assembly provided in the present invention can use the fouling scraper plate to scrape the inner wall of the reaction kettle during the reaction stirring process of the reaction kettle, thereby effectively preventing the reaction kettle from being blocked. The internal raw materials will not accumulate scale during the reaction process, and it will be more convenient in the subsequent cleaning process;
2、本发明所设的底壁刮擦组件能够对反应釜体下部的内壁进行刮擦,以实现针对不同位置上的物料积垢清理;2. The bottom wall scraping assembly provided in the present invention can scrape the inner wall of the lower part of the reaction kettle body to clean the material scale at different positions;
3、本发明所设的收集机构能够对清洗过程中的清洗液和清洗出来的结块积垢进行分离收集,以达到快速处理的效果。3. The collection mechanism provided in the present invention can separate and collect the cleaning liquid during the cleaning process and the agglomerated scale accumulated in the cleaning process, so as to achieve the effect of rapid processing.
附图说明Description of the drawings
图1为本发明的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the present invention.
图2为本发明的反应釜体剖视后的立体结构示意图。Figure 2 is a schematic cross-sectional view of the three-dimensional structure of the reaction kettle body of the present invention.
图3为本发明的螺旋刮擦组件立体结构示意图。Figure 3 is a schematic three-dimensional structural diagram of the spiral scraping assembly of the present invention.
图4为本发明的底壁刮擦组件立体结构示意图。Figure 4 is a schematic three-dimensional structural diagram of the bottom wall scraping assembly of the present invention.
图5为本发明的清洗液补充组件立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the cleaning fluid replenishing assembly of the present invention.
图6为本发明的第一安装套环、第一驱动电机和第二安装套环立体结构示意图。Figure 6 is a schematic three-dimensional structural diagram of the first mounting collar, the first driving motor and the second mounting collar of the present invention.
图7为本发明的收集组件立体结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the collection assembly of the present invention.
图8为本发明的收集组件另一视角立体结构示意图。Figure 8 is a schematic three-dimensional structural diagram of the collection assembly of the present invention from another perspective.
图9为本发明的推动组件立体结构示意图。Figure 9 is a schematic three-dimensional structural diagram of the pushing assembly of the present invention.
图10为本发明的推动组件另一视角立体结构示意图。Figure 10 is a schematic three-dimensional structural diagram of the pushing assembly of the present invention from another perspective.
图11为本发明的敲击组件立体结构示意图。Figure 11 is a schematic three-dimensional structural diagram of the percussion component of the present invention.
图12为本发明的顶杆、接触框和突出套环立体结构示意图。Figure 12 is a schematic three-dimensional structural diagram of the push rod, contact frame and protruding collar of the present invention.
图13为本发明的限制卡块和弹簧所处具体位置的立体结构示意图。Figure 13 is a schematic three-dimensional structural diagram of the specific positions of the limiting block and spring of the present invention.
附图标号:1_支撑架,2_反应釜体,3_侧边注料管道,4_釜体顶盖,5_搅拌驱动电机,6_搅拌轴体,7_搅动架,81_固定板,82_积垢刮擦板,83_螺旋导向条,91_十字固定架,92_第一固定套环,93_倾斜刮板,94_第二固定套环,101_储液框体,102_连通管道,103_辅助加料管,104_阀门,111_第一安装套环,112_第一驱动电机,113_第二安装套环,121_收集框,122_抽液泵,123_导管,124_滤网,131_第一安装架,132_第二驱动电机,133_转动凹轮,141_顶杆,142_第三驱动电机,143_第二安装架,144_摆动块,145_敲击球体,146_接触框,147_突出套环,148_限制卡块,149_弹簧。Reference numbers: 1_support frame, 2_reaction kettle body, 3_side injection pipe, 4_kettle body top cover, 5_stirring drive motor, 6_stirring shaft, 7_stirring frame, 81_fixed Plate, 82_scale scraping plate, 83_spiral guide bar, 91_cross fixed frame, 92_first fixed collar, 93_inclined scraper, 94_second fixed collar, 101_liquid storage frame , 102_Connecting pipe, 103_auxiliary feeding pipe, 104_valve, 111_first installation collar, 112_first drive motor, 113_second installation collar, 121_collection frame, 122_liquid pump, 123_Conduit, 124_Filter, 131_First mounting bracket, 132_Second driving motor, 133_Rotating concave wheel, 141_Ejection rod, 142_Third driving motor, 143_Second mounting bracket, 144_ Swing block, 145_knocking ball, 146_contact frame, 147_protruding collar, 148_limiting block, 149_spring.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步地进行说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
实施例1:一种便于清洗的化工反应设备,如图1和图2所示,包括有支撑架1、反应釜体2、侧边注料管道3、釜体顶盖4、搅拌驱动电机5、搅拌轴体6、搅动架7和螺旋刮擦组件,支撑架1上头螺栓固定安装反应釜体2,反应釜体2的上部外侧壁上接通侧边注料管道3用于向反应釜体2内添加辅料或其他物料,反应釜体2顶部设置釜体顶盖4,用于封闭反应釜体2,釜体顶盖4上安装搅拌驱动电机5,搅拌驱动电机5的输出轴穿过釜体顶盖4且在该输出轴上通过联轴器固定搅拌轴体6,搅拌轴体6下部固接搅动架7,搅拌轴体6上设置螺旋刮擦组件,使用时将釜体顶盖4打开后可以向反应釜体2内添加各种反应物料,添加完成后可以闭合釜体顶盖4,随即开始加热搅拌,在此过程中螺旋刮擦组件能够对附着在反应釜体2内侧壁上的物料进行刮除。Embodiment 1: A chemical reaction equipment that is easy to clean, as shown in Figures 1 and 2, including a support frame 1, a reaction kettle body 2, a side injection pipe 3, a top cover 4 of the kettle body, and a stirring drive motor 5 , stirring shaft body 6, stirring frame 7 and spiral scraping assembly, the reaction kettle body 2 is fixedly installed with bolts on the support frame 1, and the side injection pipe 3 is connected to the upper outer wall of the reaction kettle body 2 for feeding the reaction kettle body Add auxiliary materials or other materials into 2, and a top cover 4 of the reaction kettle body 2 is provided on the top of the reaction kettle body 2 for closing the reaction kettle body 2. A stirring drive motor 5 is installed on the top cover 4 of the reaction kettle body, and the output shaft of the stirring drive motor 5 passes through the kettle. The top cover 4 of the kettle body is fixed on the output shaft through a coupling. The lower part of the stirring shaft body 6 is fixed to the stirring frame 7. A spiral scraping assembly is provided on the stirring shaft body 6. When in use, the top cover 4 of the kettle body is fixed. After opening, various reaction materials can be added to the reaction kettle body 2. After the addition is completed, the top cover 4 of the kettle body can be closed, and heating and stirring begin. During this process, the spiral scraping assembly can adhere to the inner wall of the reaction kettle body 2. The material is scraped off.
如图2和图3所示,螺旋刮擦组件包括有固定板81、积垢刮擦板82和螺旋导向条83,搅拌轴体6上刻有往复螺纹槽,搅拌轴体6上的往复螺纹上螺纹连接固定板81,随着搅拌轴体6的转动,固定板81能够沿着搅拌轴体6上的往复螺纹上下移动,固定板81上固接积垢刮擦板82,积垢刮擦板82与反应釜体2的内侧壁接触,反应釜体2的内侧壁上固接螺旋导向条83,积垢刮擦板82与螺旋导向条83滑动连接,积垢刮擦板82跟随固定板81下移的过程中,积垢刮擦板82也将沿着螺旋导向条83滑动,以此实现在固定板81下移的过程中,积垢刮擦板82也将沿着螺旋导向条83对反应釜体2的内壁进行刮除,在反应过程中,能够有效的避免积垢堆积,同时在清洗的过程中能够使得清洗内壁更加有效。As shown in Figures 2 and 3, the spiral scraping assembly includes a fixed plate 81, a scale scraping plate 82 and a spiral guide bar 83. The stirring shaft 6 is engraved with a reciprocating thread groove, and the stirring shaft 6 has a reciprocating thread. The upper thread is connected to the fixed plate 81. As the stirring shaft 6 rotates, the fixed plate 81 can move up and down along the reciprocating threads on the stirring shaft 6. The fixed plate 81 is fixed with a scale scraping plate 82, which can scrape the scale. The plate 82 is in contact with the inner wall of the reaction kettle body 2. The spiral guide bar 83 is fixed on the inner wall of the reaction kettle body 2. The scale scraping plate 82 is slidingly connected to the spiral guide strip 83. The scale scraping plate 82 follows the fixed plate. During the downward movement of 81, the dirt scraping plate 82 will also slide along the spiral guide bar 83, thereby realizing that during the downward movement of the fixed plate 81, the dirt scraping plate 82 will also slide along the spiral guide bar 83. Scraping the inner wall of the reaction kettle body 2 can effectively avoid scale accumulation during the reaction process, and at the same time, it can make cleaning the inner wall more effective during the cleaning process.
如图4所示,还包括有底壁刮擦组件,搅拌轴体6下部设置底壁刮擦组件;底壁刮擦组件包括有十字固定架91、第一固定套环92、倾斜刮板93和第二固定套环94,搅拌轴体6下部固接十字固定架91,十字固定架91能够跟随搅拌轴体6的转动而转动,十字固定架91上固接第一固定套环92,第一固定套环92上固接若干倾斜刮板93,倾斜刮板93与反应釜体2的内侧壁接触,随着搅拌轴体6的转动,倾斜刮板93将会和反应釜体2下部的内部接触,并对内壁进行刮除,以实现对内壁上附着的积垢进行清理,倾斜刮板93的端部共同固接第二固定套环94,第二固定套环94用于保持倾斜刮板93能够稳固,避免在转动的过程中出现偏斜。As shown in Figure 4, it also includes a bottom wall scraping assembly, and a bottom wall scraping assembly is provided at the lower part of the stirring shaft body 6; the bottom wall scraping assembly includes a cross fixing frame 91, a first fixing collar 92, and an inclined scraper 93 and a second fixed collar 94. The lower part of the mixing shaft body 6 is fixed with a cross fixing frame 91. The cross fixing frame 91 can rotate following the rotation of the stirring shaft body 6. The cross fixing frame 91 is fixed with a first fixing collar 92. A fixed collar 92 is fixed with a plurality of inclined scrapers 93. The inclined scrapers 93 are in contact with the inner wall of the reaction kettle body 2. As the stirring shaft 6 rotates, the inclined scrapers 93 will contact the lower part of the reaction kettle body 2. The end of the inclined scraper 93 is jointly fixed with a second fixed collar 94, and the second fixed collar 94 is used to maintain the inclined scraper. The plate 93 can be stabilized to avoid deflection during rotation.
如图5所示,还包括有清洗液补充组件,反应釜体2外侧壁上设置清洗液补充组件;清洗液补充组件包括有储液框体101、连通管道102、辅助加料管103和阀门104,反应釜体2外侧壁上通过螺栓固定储液框体101,储液框体101内部可以存储清洗反应釜体2的清洗液,储液框体101上接通连通管道102的一端,连通管道102的另一端与反应釜体2接通,连通管道102上设置阀门104,通过开合阀门104,即可使得处于储液框体101内的清洗液进入到反应釜体2内部,储液框体101上接通辅助加料管103,利用该辅助加料管103,能够向储液框体101内补充清洗液。As shown in Figure 5, a cleaning fluid replenishing component is also included. A cleaning fluid replenishing component is provided on the outer wall of the reactor body 2; the cleaning fluid replenishing component includes a liquid storage frame 101, a connecting pipe 102, an auxiliary feeding pipe 103 and a valve 104. , the liquid storage frame 101 is fixed with bolts on the outer wall of the reaction kettle body 2. The cleaning liquid for cleaning the reaction kettle body 2 can be stored inside the liquid storage frame 101. One end of the liquid storage frame 101 is connected to the connecting pipe 102, and the connecting pipe The other end of 102 is connected to the reaction kettle body 2. A valve 104 is provided on the connecting pipe 102. By opening and closing the valve 104, the cleaning liquid in the liquid storage frame 101 can enter the inside of the reaction kettle body 2. The liquid storage frame The body 101 is connected to an auxiliary feeding pipe 103, and the auxiliary feeding pipe 103 can be used to replenish cleaning fluid into the liquid storage frame 101.
如图6和图7所示,还包括有收集机构,反应釜体2下部设置收集机构;收集机构包括有第一安装套环111、第一驱动电机112、第二安装套环113和收集组件,反应釜体2下部固接第一安装套环111,第一安装套环111上固接第一驱动电机112,第一驱动电机112的输出轴上通过键连接第二安装套环113,第二安装套环113处于反应釜体2的排料口下方,第二安装套环113随第一驱动电机112的转动能够与反应釜体2的排料口重合,对反应釜体2进行清洗时,通过第一驱动电机112驱动第二安装套环113转动至和排料口重合,第二安装套环113上设置用于收集排出残渣和清洗液的收集组件,第二安装套环113转动至和排料口重合后,即可利用该收集组件进行收集处理。As shown in Figures 6 and 7, a collection mechanism is also included. A collection mechanism is provided at the lower part of the reactor body 2; the collection mechanism includes a first installation collar 111, a first drive motor 112, a second installation collar 113 and a collection assembly. , the lower part of the reaction kettle body 2 is fixed with the first installation collar 111, the first installation collar 111 is fixed with the first drive motor 112, and the output shaft of the first drive motor 112 is connected with the second installation collar 113 through a key. The second installation collar 113 is located below the discharge opening of the reaction kettle body 2. The second installation collar 113 can coincide with the discharge opening of the reaction kettle body 2 with the rotation of the first drive motor 112. When cleaning the reaction kettle body 2 , the first drive motor 112 drives the second installation collar 113 to rotate to coincide with the discharge port. A collection component for collecting discharged residue and cleaning fluid is provided on the second installation collar 113. The second installation collar 113 rotates to After coinciding with the discharge port, the collection component can be used for collection processing.
如图7和图8所示,收集组件包括有收集框121、抽液泵122、导管123和滤网124,第二固定套环94底部固接收集框121,收集框121底部安装抽液泵122,抽液泵122的进水口与收集框121接通,抽液泵122的出水口处接通导管123的一端,导管123的另一端与储液框体101接通,清洗了反应釜体2后的清洗液将会落入收集框121内,并在抽液泵122的作用下将清洗液送至储液框体101内,以此实现对清洗液的二次收集利用,收集框121上固接滤网124,滤网124则能够将排出的固体残渣进行过滤,防止残渣进入到储液框体101内。As shown in Figures 7 and 8, the collection assembly includes a collection frame 121, a liquid pump 122, a conduit 123 and a filter screen 124. The bottom of the second fixed collar 94 is fixed to the collection frame 121, and the bottom of the collection frame 121 is equipped with a liquid pump. 122. The water inlet of the liquid pump 122 is connected to the collection frame 121, the water outlet of the liquid pump 122 is connected to one end of the conduit 123, and the other end of the conduit 123 is connected to the liquid storage frame 101, thus cleaning the reaction kettle body. The cleaning liquid after 2 will fall into the collection frame 121, and the cleaning liquid will be sent to the liquid storage frame 101 under the action of the liquid pump 122, thereby realizing the secondary collection and utilization of the cleaning liquid. The collection frame 121 The filter screen 124 is fixed on the liquid storage frame 101 , and the filter screen 124 can filter the discharged solid residue to prevent the residue from entering the liquid storage frame 101 .
实施例2:在实施例1的基础上,如图9和图10所示,还包括有推动组件,第二固定套环94上设置推动组件;推动组件包括有第一安装架131、第二驱动电机132和转动凹轮133,第二固定套环94底部通过螺栓固定第一安装架131,第一安装架131上安装第二驱动电机132,第一安装架131上对称转动连接转动凹轮133,第二驱动电机132的输出轴与其中的一个转动凹轮133固接,转动凹轮133能够通过第二驱动电机132驱动转动。Embodiment 2: On the basis of Embodiment 1, as shown in Figures 9 and 10, a push assembly is also included. The push assembly is provided on the second fixed collar 94; the push assembly includes a first mounting bracket 131, a second The driving motor 132 and the rotating concave wheel 133, the bottom of the second fixed collar 94 is fixed to the first mounting bracket 131 through bolts, the second driving motor 132 is installed on the first mounting bracket 131, and the rotating concave wheel is symmetrically connected to the first mounting bracket 131 133. The output shaft of the second driving motor 132 is fixedly connected to one of the rotating concave wheels 133, and the rotating concave wheel 133 can be driven to rotate by the second driving motor 132.
如图11-图13所示,还包括有敲击组件,第一安装架131上设置敲击组件;敲击组件包括有顶杆141、第三驱动电机142、第二安装架143、摆动块144、敲击球体145、接触框146、突出套环147、限制卡块148和弹簧149,第一安装架131上安装第三驱动电机142,第三驱动电机142的输出轴上通过键连接第二安装架143,第二安装架143上铰接摆动块144,摆动块144与第二安装架143之间的铰接处设有扭簧,扭簧用于保持摆动块144在位置上出现偏转后能够恢复到原先位置,摆动块144上焊接敲击球体145,两侧的转动凹轮133之间滑动置入一顶杆141,顶杆141能够和转动凹轮133接触,并通过第二驱动电机132驱动转动凹轮133的转动将会使得顶杆141滑动,顶杆141滑动穿过收集框121,搅拌轴体6底部开有一空腔,空腔内对称滑动连接限制卡块148,限制卡块148与搅拌轴体6之间共同固接弹簧149,顶杆141上固接突出套环147,顶杆141能够在转动凹轮133的推送下滑入该空腔内并通过突出套环147卡在限制卡块148之间,顶杆141下部固接接触框146,接触框146与敲击球体145接触,当顶杆141滑动卡入空腔后,第三驱动电机142转动,继而带着敲击球体145转动,并在转动的过程中与接触框146接触,以此敲击接触框146,将震动传递到顶杆141上,顶杆141对搅拌轴体6和十字固定架91传递震动,继而能够使得堆积的积垢被震动,避免出现刮除后的积垢无法掉落的问题。As shown in Figures 11 to 13, it also includes a percussion component. The percussion component is provided on the first mounting frame 131; the percussion component includes a push rod 141, a third drive motor 142, a second mounting frame 143, and a swing block. 144. Knock the ball body 145, the contact frame 146, the protruding collar 147, the limiting block 148 and the spring 149. The third driving motor 142 is installed on the first mounting frame 131, and the output shaft of the third driving motor 142 is connected to the third driving motor 142 through a key. The second mounting frame 143 has a hinged swing block 144 on the second mounting frame 143. A torsion spring is provided at the hinge between the swing block 144 and the second mounting frame 143. The torsion spring is used to keep the swing block 144 in position after deflection. Return to the original position, the swing block 144 is welded with the knocking ball 145, and a ejector pin 141 is slidably inserted between the rotating concave wheels 133 on both sides. The ejector pin 141 can contact the rotating concave wheel 133, and is driven by the second driving motor 132. The rotation of the driving and rotating concave wheel 133 will cause the ejector rod 141 to slide, and the ejector rod 141 slides through the collection frame 121. There is a cavity at the bottom of the stirring shaft 6, and the restriction block 148 is symmetrically and slidingly connected in the cavity. The spring 149 is fixed together with the stirring shaft body 6, and the protruding collar 147 is fixed on the ejector pin 141. The ejector pin 141 can slide into the cavity under the push of the rotating concave wheel 133 and be stuck in the limit by the protruding collar 147. Between the blocks 148, the lower part of the ejector rod 141 is fixed to the contact frame 146, and the contact frame 146 is in contact with the knocking ball 145. When the ejector pin 141 slides and snaps into the cavity, the third driving motor 142 rotates, and then brings the knocking ball 145 with it. 145 rotates and contacts the contact frame 146 during the rotation, thereby knocking the contact frame 146 and transmitting the vibration to the ejector rod 141. The ejector rod 141 transmits vibration to the stirring shaft 6 and the cross fixing frame 91, which in turn can make The accumulated scale is shaken to avoid the problem that the scale cannot fall off after being scraped off.
以上结合具体实施例描述了本发明实施例的技术原理。这些描述只是为了解释本发明实施例的原理,而不能以任何方式解释为对本发明实施例保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明实施例的其它具体实施方式,这些方式都将落入本发明实施例的保护范围之内。The technical principles of the embodiments of the present invention are described above with reference to specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present invention and should not be construed in any way as limiting the scope of protection of the embodiments of the present invention. Based on the explanations here, those skilled in the art can think of other specific implementations of the embodiments of the present invention without any creative effort, and these methods will all fall within the protection scope of the embodiments of the present invention.
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