Disclosure of Invention
The application aims at: in order to solve the problems in the background, the application provides a preparation process of the high-heat-preservation Qiao Rongbu.
The application adopts the following technical scheme for realizing the purposes:
a preparation process of high thermal insulation Qiao Rongbu, which uses a preparation device of high thermal insulation Qiao Rongbu, the preparation device of high thermal insulation Qiao Rongbu comprises:
the machine comprises a frame, wherein two ends of the frame are respectively provided with a discharging roller and a receiving roller in a rotating manner, a velvet cutting box is arranged on the frame and positioned between the discharging roller and the receiving roller, and two opposite sides of the velvet cutting box are respectively provided with a through groove in a penetrating manner;
the frame is horizontally arranged in the velvet cutting box, and a cutting mechanism for cutting velvet is arranged on the frame;
the auxiliary mechanism comprises two transmission rollers which are rotatably arranged at the top of the frame, rubber transmission belts are sleeved on the two transmission rollers in a transmission mode, plastic plates with the ends being overlapped with the rubber transmission belts are arranged on the frame, one of the transmission rollers is connected with a first driving motor which is arranged on the frame, a first carding roller is rotatably arranged at one end, close to the discharging roller, of the bottom of the frame, a plurality of first deflector rods which are annularly distributed are arranged on the outer surface array of the first carding roller, and the first carding roller and one of the transmission rollers are connected with a first belt pulley assembly;
the cleaning mechanism is arranged on the velvet cutting box and is used for cleaning the velvet remained by cutting on the velvet cutting cloth;
when Qiao Rongbu is cut by using the high-heat-preservation Qiao Rongbu preparation device, the method comprises the following steps:
s1: cloth is transmitted, a velvet cloth roll is placed on a discharging roller, the end part of Qiao Rongbu movably penetrates through two through grooves and is connected to a receiving roller, and the discharging roller and the receiving roller synchronously rotate so as to realize transmission of velvet cloth;
s2: cutting fluff, when the first carding roller rotates, carding the fluff on the arbor and fleece by a plurality of first poking rods, carding the fluff uniformly and keeping the fluff in a fluffy state, generating static electricity by friction with a plastic plate when the rubber conveying belt is in transmission, and cutting the vertical fluff by a cutting mechanism under the action of the static electricity, wherein the fluff fluffy Ji Shun is in a vertical state;
s3: and cleaning the fluff, wherein the cleaning mechanism cleans the fluff remained after cutting on the arbor and velvet cloth, and Qiao Rongbu after cleaning is wound on the material receiving roller.
Further, the cutting mechanism includes:
the two shaft rods are all rotatably arranged on the frame, driving wheels are fixedly arranged on the two shaft rods, driving belts are wound on the driving wheels, a plurality of cutting pieces are arranged on the transmission surface of each driving belt in an array mode, and one end portion of each shaft rod is connected with a second driving motor arranged on the frame.
Further, two sliding rods penetrate through the frame in a sliding mode, the plastic plate is arranged on the two sliding rods, and a spring sleeved on the sliding rods is arranged between the plastic plate and the frame.
Further, brackets are arranged on the machine frame and positioned at two ends of the velvet cutting box, and guide rollers are arranged on the two brackets in a rotating mode.
Further, be provided with electric putter on the support, electric putter's piston end is provided with the movable frame, it is provided with the bearing roller to rotate on the movable frame, one of them the end connection of guide roller has the setting to be in third driving motor on the support, two be connected with second belt pulley assembly between the guide roller.
Further, two sections of threads are formed on the outer surfaces of the guide roller and the carrier roller, and the two sections of threads are opposite in rotation direction.
Further, the cleaning mechanism includes:
the air collecting cover is arranged in the velvet cutting box and is downward in opening;
the exhaust fan is arranged on the velvet cutting box, an exhaust opening of the exhaust fan is communicated with the air collecting cover to form a conveying pipe, the conveying pipe is communicated with a collecting box arranged on the velvet cutting box, and a filter screen is arranged in the collecting box.
Further, the collecting box is internally provided with a rotating rod in a rotating mode, an impeller and a scraping plate are fixedly arranged on the rotating rod, and the scraping plate is in lap joint with the filter screen.
Further, the second carding roller is penetrated through the opposite side of the inner wall of the air collecting cover in a rotating way, a plurality of second deflector rods which are distributed in an annular mode are arranged on the outer surface of the second carding roller in an array mode, and a third belt pulley assembly is connected between the second carding roller and the first carding roller.
Further, a collecting frame is movably penetrated at one side of the velvet cutting box.
The beneficial effects of the application are as follows:
1. according to the application, through the first carding roller which is rotatably arranged, when the first poking rods rotate by taking the first carding roller as the circle center, the fluff is scraped and carded, firstly, the fluff is carded smoothly and kept in a fluffy state, friction is generated between the fluff and the plastic plate during transmission of the rubber transmission belt, static electricity is generated by utilizing the characteristics of materials of the fluff, the fluff fluffy Ji Shun is attracted by utilizing the static electricity, so that the fluff is in an upright state, and after the fluff is in the upright state, the fluff is cut by the cutting mechanism, so that the consistency of the lengths of the cut fluff is ensured, and the attractiveness of the cut fluff of Qiao Rongbu is improved.
2. According to the application, through the rotationally arranged guide roller and the bearing roller, the guide roller and the bearing roller rotate and abut against Qiao Rongbu, not only can the guide effect on Qiao Rongbu be achieved, but also the auxiliary transmission effect on Qiao Rongbu be achieved, the Qiao Rongbu is ensured to be in a straightened state during transmission, and the straightened arbor and fleece has better effect when carding or cutting fluff, so that the practicability is improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
As shown in fig. 1 to 7, a preparation process for high thermal insulation Qiao Rongbu according to an embodiment of the present application uses a preparation device for high thermal insulation Qiao Rongbu, where the preparation device for high thermal insulation Qiao Rongbu includes:
the machine frame 1 is provided with a discharging roller 2 and a receiving roller 3 in a rotating way at two ends, a velvet cutting box 4 is arranged on the machine frame 1 and positioned between the discharging roller 2 and the receiving roller 3, and two opposite sides of the velvet cutting box 4 are provided with through grooves in a penetrating way; when the velvet cutting treatment is carried out on Qiao Rongbu, a velvet cloth roll is placed on a discharging roller 2, the end parts of Qiao Rongbu movably penetrate through two through grooves and are connected to a receiving roller 3, the discharging roller 2 and the receiving roller 3 synchronously rotate under the driving of a driving mechanism, so that the velvet cloth is transmitted, a frame 5 is horizontally arranged in a velvet cutting box 4, and a cutting mechanism 6 for cutting velvet is arranged on the frame 5; the auxiliary mechanism 7 comprises two transmission rollers 701 which are rotatably arranged at the top of the frame 5, a rubber transmission belt 702 is sleeved on the two transmission rollers 701 in a transmission manner, a plastic plate 703 with the end part overlapping with the rubber transmission belt 702 is arranged on the frame 5, a first driving motor 704 is connected with the end part of one transmission roller 701, a first carding roller 705 is rotatably arranged at the bottom of the frame 5 and close to one end of the discharging roller 2, a plurality of first deflector rods 707 distributed in a ring shape are arranged on the outer surface array of the first carding roller 705, and a first belt pulley assembly 706 is connected with one transmission roller 701; the cleaning mechanism 8 is arranged on the velvet cutting box 4 and is used for cleaning the velvet left after cutting on the velvet cutting box 4, preferably, a section of the velvet cutting box 4 is positioned below the first carding roller 705 and the cutting mechanism 6, when Qiao Rongbu is in transmission, the first driving motor 704 does work, the output shaft of the first driving motor drives one of the transmission rollers 701 to rotate, under the linkage of the first belt pulley assembly 706, the first carding roller 705 is driven to rotate, so that the plurality of first deflector rods 707 are driven to rotate around the first carding roller 705, the plurality of first deflector rods 707 comb the velvet on the velvet cutting box, comb the velvet smoothly and keep a fluffy state, when one of the transmission rollers 701 rotates, the other transmission roller 701 is matched, so that the rubber transmission belt 702 is driven to transmit, and as the plastic plate 703 is overlapped with the rubber transmission belt 702, the rubber conveying belt 702 generates friction with the plastic plate 703 when in conveying, static electricity is generated when in friction due to the characteristics of the materials of the rubber conveying belt 702 and the plastic plate 703, under the influence of the static electricity, ji Shun fluffy fluff is influenced by the static electricity and is in an upright state, when the fluff is in the upright state, the fluff is cut by the cutting mechanism 6, so that the length of the cut fluff is consistent, the aesthetic property of the cut fluff is improved Qiao Rongbu, under the influence of the static electricity, part of the cut fluff is adsorbed on the conveying surface of the rubber conveying belt 702, along with the continuous conveying of the rubber conveying belt 702, the adsorbed fluff passes through the plastic plate 703 again, the plastic plate 703 can be used as a scraping plate to scrape the fluff adsorbed on the rubber conveying belt 702, so that the lower bottom surface of the rubber conveying belt 702 can not excessively adsorb the fluff, and the continuous conveying is ensured, the static energy is utilized to effectively attract and erect the fluff on the arbor and fleece, continuous velvet cutting is ensured, the transmission speed of Qiao Rongbu is low, namely, the cutting mechanism 6 is ensured to effectively cut the fluff, the phenomenon of missed cutting is avoided, meanwhile, the phenomenon that the erect fluff is inclined and deviated due to too high transmission speed and too high air impact force is avoided, the Qiao Rongbu is slowly transmitted, the cutting effect of the fluff is ensured, most of the fluff after cutting is remained on the arbor and fleece after the fluff cutting is finished, the Qiao Rongbu is conveyed through the cleaning mechanism 8, the cleaning mechanism 8 cleans the fluff remained after cutting on the arbor and fleece, and Qiao Rongbu after cleaning is finished is wound on the receiving roller 3;
when Qiao Rongbu is cut by using the high-heat-preservation Qiao Rongbu preparation device, the method comprises the following steps:
s1: cloth is transmitted, a velvet cloth roll is placed on the discharging roller 2, the end part of Qiao Rongbu movably penetrates through the two through grooves and is connected to the receiving roller 3, and the discharging roller 2 and the receiving roller 3 synchronously rotate so as to realize transmission of velvet cloth;
s2: cutting down, when the first carding roller 705 rotates, a plurality of first deflector rods 707 comb down on the arbor and fleece, the down is carded well and kept in a fluffy state, friction is generated between the down and the plastic plate 703 when the rubber transmission belt 702 is transmitted, static electricity is generated, the fluffy down of Ji Shun is in an upright state under the action of the static electricity, and the cutting mechanism 6 cuts the upright down;
s3: and cleaning the fluff, namely cleaning the cut residual fluff on the arbor and velvet cloth by a cleaning mechanism 8, and winding the cleaned Qiao Rongbu on the material receiving roller 3.
As shown in fig. 4 and 7, in some embodiments, the cutting mechanism 6 includes: the two shaft rods 601 are both rotatably arranged on the frame 5, the driving wheels 602 are fixedly arranged on the two shaft rods 601, the driving belts 603 are wound on the driving wheels 602 in a driving way, a plurality of cutting pieces 604 are arranged on the transmission surface of the driving belts 603 in an array way, the end part of one shaft rod 601 is connected with a second driving motor 605 arranged on the frame 5, the second driving motor 605 does work, the output shaft of the second driving motor drives one shaft rod 601 to rotate, thereby driving one driving wheel 602 to rotate, and under the cooperation of the other driving wheel 602, the driving belts 603 are driven to drive at high speed, so that the cutting pieces 604 are driven at high speed along with the high-speed driving of the driving belts 603, and cutting of fluff is realized.
As shown in fig. 3, in some embodiments, two sliding rods 9 are slidably penetrated through the frame 5, the plastic plate 703 is disposed on the two sliding rods 9, a spring 10 sleeved on the sliding rods 9 is installed between the plastic plate 703 and the frame 5, and the plastic is a thermoplastic with good heat resistance, corrosion resistance and impact resistance, but has low strength and poor wear resistance, while the rubber has good elasticity, wear resistance and impact resistance, the rubber transmission belt 702 and the plastic plate 703 generate friction, the plastic plate 703 is preferentially worn, so as to ensure that the rubber transmission belt 702 and the plastic plate 703 continuously rub, thereby stably generating static electricity, and the position of the plastic plate 703 is adaptively changed under the interference of the elastic force of the spring 10 along with the wear of the plastic plate 703, so that the plastic plate 703 always keeps abutting and overlapping with the rubber transmission belt 702, thereby ensuring stable generation of static electricity, and further ensuring the cutting operation on Qiao Rongbu.
As shown in fig. 1 and 2, in some embodiments, the brackets 11 are disposed on the frame 1 and at two ends of the cut velvet box 4, the guide rollers 12 are disposed on the two brackets 11 in a rotating manner, along with the continuous cutting velvet, the velvet cloth on the discharging roller 2 is gradually reduced, the velvet cloth on the receiving roller 3 is gradually increased, the height of the transmission plane of the receiving roller 3 is changed when the receiving roller is in Qiao Rongbu transmission, the two guide rollers 12 and Qiao Rongbu are wound on the two guide rollers 12, so that no matter what change happens to the velvet cloth on the discharging roller 2 and the receiving roller 3, the Qiao Rongbu in the cut velvet box 4 is always kept in a horizontal state, the carding effect of the first deflector rod 707 on velvet is ensured, the cutting effect of the cutting mechanism 6 on velvet is ensured, and the practicability is improved.
As shown in fig. 2, in some embodiments, an electric push rod 13 is disposed on a support 11, a movable frame 14 is disposed at a piston end of the electric push rod 13, a carrier roller 15 is rotationally disposed on the movable frame 14, an end portion of one of the guide rollers 12 is connected with a third driving motor 16 disposed on the support 11, a second pulley assembly 17 is connected between the two guide rollers 12, when Qiao Rongbu is wound on two transmission rollers 701, the electric push rod 13 performs work, the piston end thereof extends, thereby driving the carrier roller 15 to press and hold the velvet cloth wound on the guide rollers 12, the third driving motor 16 performs work, an output shaft thereof drives one of the guide rollers 12 to rotate, and the linkage of the second pulley assembly 17 is utilized, thereby driving the other guide roller 12 to synchronously rotate in the same direction, when the guide rollers 12 rotate, the carrier roller 15 is under an interference force, so as to drive the carrier roller 15 to synchronously rotate reversely, thereby playing an auxiliary role in conveying the velvet cloth, and simultaneously, enabling the velvet cloth located between the two guide rollers 12 to be in a straight state, and the velvet cloth cutting effect is better, and the velvet carding effect is achieved.
As shown in fig. 2, in some embodiments, two sections of threads 18 are formed on the outer surfaces of the guide roller 12 and the backup roller 15, and the two sections of threads 18 are opposite in rotation direction, preferably, the corresponding threads 18 on the guide roller 12 and the backup roller 15 are opposite, and the transverse flattening of Qiao Rongbu can be further performed when the guide roller 12 and the backup roller 15 perform auxiliary transmission on Qiao Rongbu through the formed threads 18 and opposite in rotation direction, so that the flattened Qiao Rongbu has better effect when carding or cutting fluff, and the practicability is improved.
As shown in fig. 1 and 7, in some embodiments, the cleaning mechanism 8 includes: the wind collecting cover 801 is arranged in the velvet cutting box 4 and is downward in opening; the exhaust fan 802 is arranged on the velvet cutting box 4, an exhaust opening of the exhaust fan 802 is communicated with the air collecting cover 801, a conveying pipe 803 is communicated with a collecting box 804 arranged on the velvet cutting box 4, a filter screen 805 is arranged in the collecting box 804, the exhaust fan 802 does work, suction force is generated, the suction force is transmitted to the air collecting cover 801 through the guidance of the conveying pipe 803, the fluff remained on the velvet cloth after cutting is adsorbed under the action of the suction force, the adsorbed fluff is conveyed to the collecting box 804, the filter screen 805 is used for filtering and intercepting, the adsorbed fluff is trapped in the collecting box 804, the subsequent recycling is facilitated, air passes through the filter screen 805 and is discharged from an air outlet of the exhaust fan 802, the direct discharge of the fluff is avoided, the air environment is influenced, and therefore the practicability is improved.
As shown in fig. 7, in some embodiments, a rotating rod 19 is rotationally disposed in the collecting box 804, an impeller 20 and a scraper 21 are fixedly disposed on the rotating rod 19, the scraper 21 is lapped with the filter screen 805, a part of fluff is attached to the filter screen 805 under the influence of air flow, preferably, a conveying pipe 803 is divided into a first pipeline and a second pipeline, the first pipeline is communicated with the top of the collecting box 804 and an exhaust fan 802, the second pipeline is communicated with the side wall of the collecting box 804 and a wind collecting cover 801, the impeller 20 corresponds to a communication port between the second pipeline and the collecting box 804, fluff firstly enters the collecting box 804 from the second pipeline, the air flow can impact the impeller 20, thereby driving the rotating rod 19 to rotate, so that the scraper 21 rotates and scrapes the filter screen 805, excessive fluff adsorption on the filter screen 805 is avoided, and ventilation efficiency of the filter screen 805 is ensured, and cleaning effect of the filter screen Qiao Rongbu is ensured.
As shown in fig. 1 and fig. 7, in some embodiments, the opposite sides of the inner wall of the air collecting cover 801 rotate and penetrate through the second carding roller 22, a plurality of second deflector rods 23 distributed in a ring shape are arranged on the outer surface array of the second carding roller 22, a third belt pulley assembly 24 is connected between the second carding roller 22 and the first carding roller 705, and when the first carding roller 705 rotates, the second carding roller 22 is driven to synchronously rotate through the linkage of the third belt pulley assembly 24, so that a plurality of second deflector rods 23 are driven to rotate around the second carding roller 22, so that the second deflector rods 23 scrape and comb the georgette, and under the action of scraping and brushing, the cut nap and the uncut nap are separated, so that under the action of suction force, the cut nap can be effectively adsorbed and cleaned, and the cleaning effect on Qiao Rongbu is improved.
As shown in fig. 1 and 2, in some embodiments, a collecting frame 25 is movably penetrated at one side of the cut pile box 4, along with the cutting of the pile by the cutting mechanism 6, part of the pile falls to the inner bottom of the cut pile box 4 due to the lightweight property of the pile material, the collecting frame 25 is movably inserted for collecting and storing the fallen pile, and the collecting frame 25 is drawn away from the cut pile box 4, so that the collected and stored pile can be taken out, thereby improving the practicability.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.