CN116871138A - Surface permeation curing modification and facing technology suitable for inorganic salt plate - Google Patents
Surface permeation curing modification and facing technology suitable for inorganic salt plate Download PDFInfo
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- CN116871138A CN116871138A CN202310864677.9A CN202310864677A CN116871138A CN 116871138 A CN116871138 A CN 116871138A CN 202310864677 A CN202310864677 A CN 202310864677A CN 116871138 A CN116871138 A CN 116871138A
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- inorganic salt
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- 229910017053 inorganic salt Inorganic materials 0.000 title claims abstract description 35
- 238000012986 modification Methods 0.000 title claims abstract description 18
- 230000004048 modification Effects 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title description 3
- 238000001723 curing Methods 0.000 claims abstract description 20
- 238000007730 finishing process Methods 0.000 claims abstract description 20
- 230000035515 penetration Effects 0.000 claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 14
- 239000003292 glue Substances 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000010422 painting Methods 0.000 claims abstract description 8
- 238000003848 UV Light-Curing Methods 0.000 claims abstract description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000000839 emulsion Substances 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 18
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000008595 infiltration Effects 0.000 abstract 1
- 238000001764 infiltration Methods 0.000 abstract 1
- 239000011148 porous material Substances 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- OLZDXDPSDUSGIS-UHFFFAOYSA-N sulfinylmagnesium Chemical compound [Mg].S=O OLZDXDPSDUSGIS-UHFFFAOYSA-N 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/025—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to flat rectangular articles, e.g. flat sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Coating Apparatus (AREA)
Abstract
本发明属于板材领域,具体的说是一种适用于无机盐板材的表面渗透固化改性与饰面工艺,该饰面工艺具体步骤如下:S1:用丙烯酸类水溶性乳液对板材浸润,让无机板毛细孔充分吸收溶液;S2:用红外流平线对浸润后的板材进行干燥与半固化;S3:干燥后用光固化胶水对板材进行二次渗透;S4:经过红外流平后再经过紫外光固化;S5:上带封闭剂的底漆,经红外流平定型;S6:要做涂装工艺的板材,先将板材放置在处理组件上进行涂装后再上面漆,本发明所述的一种适用于无机盐板材的表面渗透固化改性与饰面工艺,通过设置的涂抹辊,通过该设计不仅操作简单,而且能够均匀的对无机盐板材进行涂装表面进行涂装,同时,能够降低涂料的浪费,从而提高了加工质量。
The invention belongs to the field of boards. Specifically, it is a surface penetration curing modification and finishing process suitable for inorganic salt boards. The specific steps of the finishing process are as follows: S1: Use acrylic water-soluble emulsion to infiltrate the board to allow the inorganic The capillary pores of the plate fully absorb the solution; S2: Use infrared leveling line to dry and semi-cure the plate after infiltration; S3: After drying, use light-curing glue to penetrate the plate twice; S4: After infrared leveling and then through UV Light curing; S5: Apply the primer with sealer, and shape it through infrared leveling; S6: For the plate to be painted, first place the plate on the processing component for painting and then topcoat. According to the present invention A surface penetration, curing, modification and finishing process suitable for inorganic salt plates. Through the set of applicator rollers, this design is not only simple to operate, but also can paint the surface of inorganic salt plates evenly. At the same time, It can reduce the waste of paint, thereby improving the processing quality.
Description
技术领域Technical field
本发明属于板材领域,具体的说是一种适用于无机盐板材的表面渗透固化改性与饰面工艺。The invention belongs to the field of boards, and is specifically a surface penetration, curing, modification and finishing process suitable for inorganic salt boards.
背景技术Background technique
传统的板材都是木工板,强化板等,一是有甲醛,二是不防火,三是不防潮,四是易发霉,所以我们把传统的板材换成了性能更稳定,安全环保,防火防潮的无机盐板材,比如硫氧镁板,硅酸钙板,玻镁板等。Traditional boards are all woodworking boards, reinforced boards, etc. One is that they contain formaldehyde, the other is not fireproof, the third is not moisture-proof, and the fourth is easy to get moldy, so we replaced the traditional boards with more stable performance, safety and environmental protection, fireproof and moisture-proof Inorganic salt boards, such as magnesium oxysulfide board, calcium silicate board, glass magnesium board, etc.
现有技术中,在长时间使用观察中,发现现有的无机盐板有上述很多优点,但板材是无机盐压制,没有纤维,易起灰,易脱层,在涂装或者贴面过程中,面层有很大的脱落风险,为此,本发明提供一种适用于无机盐板材的表面渗透固化改性与饰面工艺。In the existing technology, after long-term use observation, it was found that the existing inorganic salt boards have many of the above advantages, but the boards are pressed by inorganic salts and have no fibers. They are easy to dust and delaminate during the painting or veneer process. , the surface layer has a great risk of falling off. For this reason, the present invention provides a surface penetration curing modification and finishing process suitable for inorganic salt plates.
发明内容Contents of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the shortcomings of the existing technology, at least one technical problem raised in the background art is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种适用于无机盐板材的表面渗透固化改性与饰面工艺,该饰面工艺具体步骤如下:The technical solution adopted by the present invention to solve the technical problem is: a surface penetration curing modification and finishing process suitable for inorganic salt plates according to the present invention. The specific steps of the finishing process are as follows:
S1:用丙烯酸类水溶性乳液对板材浸润,让无机板毛细孔充分吸收溶液;S1: Wet the board with acrylic water-soluble emulsion to allow the capillaries of the inorganic board to fully absorb the solution;
S2:用红外流平线对浸润后的板材进行干燥与半固化;S2: Use infrared leveling line to dry and semi-cure the wetted board;
S3:干燥后用光固化胶水对板材进行二次渗透;S3: After drying, use light-curing glue to penetrate the board twice;
S4:经过红外流平后再经过紫外光固化;S4: After infrared leveling and then UV curing;
S5:上带封闭剂的底漆,经红外流平定型;S5: Primer with sealer, then infrared leveling and shaping;
S6:要做涂装工艺的板材,先将板材放置在处理组件上进行涂装后再上面漆,如果用来覆贴三聚氰胺贴面或装饰膜的,则先上面漆,再用专用的uv固化胶结合MDI胶对面材进行覆贴。S6: For panels to be painted, first place the panels on the processing components for painting and then top paint. If they are used to cover melamine veneers or decorative films, top paint first, and then use a special UV cured glue is combined with MDI glue to cover the surface.
优选的,其中S6中的所述处理组件包括机体;所述机体的侧壁对称固接有两组支撑板;所述支撑板的内侧转动设置有输送装置;所述机体的侧壁固接有支撑架;所述支撑架的侧壁固接有储存罐;所述储存罐的内侧固接有安装板;所述安装板的底端固接有复位弹簧;所述储存罐的底端开设有出液口;所述复位弹簧的端部固接有卡块;所述卡块与所述出液口之间形状相对应;所述机体的侧壁固接有伺服电机;所述伺服电机的输出端固接有涂抹辊;所述涂抹辊的表面固接有凸块;通过该设计能够均匀的对无机盐板材进行涂装表面进行涂装。Preferably, the processing component in S6 includes a body; two sets of support plates are symmetrically fixed on the side walls of the body; a conveying device is rotated on the inside of the support plate; the side walls of the body are fixed on A support frame; a storage tank is fixedly connected to the side wall of the support frame; a mounting plate is fixed to the inside of the storage tank; a return spring is fixed to the bottom end of the installation plate; and the bottom end of the storage tank is provided with a A liquid outlet; a clamping block is fixedly connected to the end of the return spring; the shapes of the clamping block and the liquid outlet correspond to each other; a servo motor is fixedly connected to the side wall of the body; and the servo motor is fixed to the side wall of the body. An applicator roller is fixedly connected to the output end; bumps are fixedly connected to the surface of the applicator roller; through this design, the surface of the inorganic salt plate can be evenly coated.
优选的,所述支撑板的顶端固接有支撑块;所述支撑块的侧壁转动设置有第一螺纹杆;所述支撑块的侧壁转动设置有第二螺纹杆;所述第二螺纹杆贯穿于所述机体的表面;所述第二螺纹杆的端部转动连接有推板;所述推板还设置在所述第一螺纹杆的端部;所述推板的侧壁对称固接有两组伸缩杆;所述伸缩杆的端部与所述支撑块进行连接;所述推板的侧壁转动设置有多组辊轮;通过设计当板材进行输送时,能够对无机盐板材进行限位,从而能够减少板材出现偏移的现象。Preferably, a support block is fixedly connected to the top of the support plate; a first threaded rod is rotatably provided on the side wall of the support block; a second threaded rod is rotatably provided on the side wall of the support block; the second thread The rod penetrates the surface of the body; the end of the second threaded rod is rotatably connected to a push plate; the push plate is also provided at the end of the first threaded rod; the side walls of the push plate are symmetrically fixed. Two sets of telescopic rods are connected; the end of the telescopic rod is connected to the support block; the side wall of the push plate is provided with multiple sets of rollers; through the design, when the plate is transported, the inorganic salt plate can be Limiting the position can reduce the deviation of the plate.
优选的,所述支撑板的顶端设置有第一支撑杆;所述第一支撑杆的顶端滑动设置有第二支撑杆;所述第二支撑杆的侧壁开设有多组安装孔;所述安装孔还开设在所述第一支撑杆的侧壁;所述安装孔的内侧转动设置有固定栓;所述第二支撑杆的顶端固接有固定板;所述固定板的侧壁滑动设置有连接板;所述连接板的底端固接有多组第一清洁刷;通过该设计在对无机盐板材涂装前对其表面进行清理。Preferably, the top of the support plate is provided with a first support rod; the top of the first support rod is slidably provided with a second support rod; the side wall of the second support rod is provided with multiple sets of mounting holes; A mounting hole is also provided on the side wall of the first support rod; a fixing bolt is rotated on the inside of the mounting hole; a fixing plate is fixed on the top of the second support rod; the side wall of the fixing plate is slidably provided There is a connecting plate; the bottom end of the connecting plate is fixed with a plurality of sets of first cleaning brushes; through this design, the surface of the inorganic salt plate is cleaned before coating.
优选的,所述固定板的侧壁开设有滑槽;所述连接板的侧壁固接有滑块;所述滑块与所述滑槽的连接方式为滑动连接;通过该设计便于工作人员对第一清洁刷进行安装与拆卸。Preferably, the side wall of the fixed plate is provided with a chute; the side wall of the connecting plate is fixed with a slider; the connection between the slider and the chute is a sliding connection; this design is convenient for workers Install and disassemble the first cleaning brush.
优选的,所述第一螺纹杆的端部固接有手柄;所述手柄还设置在所述第二螺纹杆的端部;所述手柄的表面固接有多组防滑颗粒通过该设计当工作人员转动第一螺纹杆与第二螺纹杆时,能够增加手部摩擦。Preferably, the end of the first threaded rod is fixed with a handle; the handle is also provided at the end of the second threaded rod; multiple sets of anti-slip particles are fixed on the surface of the handle through this design. When a person rotates the first threaded rod and the second threaded rod, hand friction can be increased.
优选的,所述支撑板的侧壁固接有固定架;所述固定架的侧壁固接有多组第二清洁刷;通过该设计能够对输送装置表面进行清理。Preferably, a fixed frame is fixed to the side wall of the support plate; a plurality of sets of second cleaning brushes are fixed to the side wall of the fixed frame; through this design, the surface of the conveying device can be cleaned.
优选的,所述支撑板的侧壁固接有插槽;所述插槽的内侧滑动设置有插块;所述插块的侧壁固接有收集盒;通过该设计能够对清理的灰尘与杂质进行收集。Preferably, the side wall of the support plate is fixed with a slot; the inside of the slot is slidably provided with an insertion block; the side wall of the insertion block is fixed with a collection box; through this design, the cleaned dust and Impurities are collected.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种适用于无机盐板材的表面渗透固化改性与饰面工艺,通过设置的涂抹辊结构,通过该设计不仅操作简单方便,而且能够均匀的对无机盐板材进行涂装表面进行涂装,同时,能够降低涂料的浪费,从而提高了加工质量。1. A surface penetration, curing, modification and finishing process suitable for inorganic salt plates according to the present invention. Through the set application roller structure, this design is not only simple and convenient to operate, but also can evenly coat the inorganic salt plates. The decorative surface is painted, and at the same time, the waste of paint can be reduced, thereby improving the processing quality.
2.本发明所述的一种适用于无机盐板材的表面渗透固化改性与饰面工艺,通过设置的辊轮结构,通过设计当板材进行输送时,能够对无机盐板材进行限位,从而能够减少板材出现偏移的现象,从而便于工作人员对板材进行加工。2. The surface penetration, curing, modification and finishing process suitable for inorganic salt plates according to the present invention, through the roller structure and design, can limit the position of the inorganic salt plates when the plates are transported, thereby It can reduce the deflection of the plate, making it easier for workers to process the plate.
附图说明Description of the drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明中限位板的立体图;Figure 1 is a perspective view of the limiting plate in the present invention;
图2是本发明中卡块的结构示意图;Figure 2 is a schematic structural diagram of the clamping block in the present invention;
图3是本发明中手柄的结构示意图;Figure 3 is a schematic structural diagram of the handle in the present invention;
图4是本发明中支撑块的结构示意图;Figure 4 is a schematic structural diagram of the support block in the present invention;
图5是本发明中第一清洁刷的结构示意图;Figure 5 is a schematic structural diagram of the first cleaning brush in the present invention;
图6是本发明中收集盒的结构示意图;Figure 6 is a schematic structural diagram of the collection box in the present invention;
图7是本发明中饰面工艺的工艺流程图;Figure 7 is a process flow diagram of the decorative process in the present invention;
图中:1、机体;10、支撑板;11、输送装置;12、支撑架;13、储存罐;14、安装板;15、复位弹簧;16、出液口;17、卡块;18、伺服电机;19、涂抹辊;110、凸块;2、支撑块;21、第一螺纹杆;22、第二螺纹杆;23、伸缩杆;24、推板;25、辊轮;3、第一支撑杆;31、第二支撑杆;32、安装孔;33、固定栓;34、固定板;35、连接板;36、第一清洁刷;4、滑槽;41、滑块;5、手柄;51、防滑颗粒;6、固定架;61、第二清洁刷;7、插槽;71、插块;72、收集盒;8、限位板。In the picture: 1. Body; 10. Support plate; 11. Conveying device; 12. Support frame; 13. Storage tank; 14. Installation plate; 15. Return spring; 16. Liquid outlet; 17. Block; 18. Servo motor; 19. Application roller; 110. Bump; 2. Support block; 21. First threaded rod; 22. Second threaded rod; 23. Telescopic rod; 24. Push plate; 25. Roller; 3. One support rod; 31, second support rod; 32, mounting hole; 33, fixing bolt; 34, fixing plate; 35, connecting plate; 36, first cleaning brush; 4, chute; 41, slider; 5. Handle; 51. Anti-slip particles; 6. Fixed frame; 61. Second cleaning brush; 7. Slot; 71. Insert block; 72. Collection box; 8. Limit plate.
实施方式Implementation
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creative features, objectives and effects achieved by the present invention, the present invention will be further elaborated below in conjunction with specific implementation modes.
如图7所示,本发明实施例所述的一种适用于无机盐板材的表面渗透固化改性与饰面工艺,该饰面工艺具体步骤如下:As shown in Figure 7, the embodiment of the present invention describes a surface penetration curing modification and finishing process suitable for inorganic salt plates. The specific steps of the finishing process are as follows:
S1:用丙烯酸类水溶性乳液对板材浸润,让无机板毛细孔充分吸收溶液;S1: Wet the board with acrylic water-soluble emulsion to allow the capillaries of the inorganic board to fully absorb the solution;
S2:用红外流平线对浸润后的板材进行干燥与半固化;S2: Use infrared leveling line to dry and semi-cure the wetted board;
S3:干燥后用光固化胶水对板材进行二次渗透;S3: After drying, use light-curing glue to penetrate the board twice;
S4:经过红外流平后再经过紫外光固化;S4: After infrared leveling and then UV curing;
S5:上带封闭剂的底漆,经红外流平定型;S5: Primer with sealer, then infrared leveling and shaping;
S6:要做涂装工艺的板材,先将板材放置在处理组件上进行涂装后再上面漆,如果用来覆贴三聚氰胺贴面或装饰膜的,则先上面漆,再用专用的uv固化胶结合MDI胶对面材进行覆贴。S6: For panels to be painted, first place the panels on the processing components for painting and then top paint. If they are used to cover melamine veneers or decorative films, top paint first, and then use a special UV cured glue is combined with MDI glue to cover the surface.
如图1、图2、图3和图6所示,其中S6中的所述处理组件包括机体1;所述机体1的侧壁对称固接有两组支撑板10;所述支撑板10的内侧转动设置有输送装置11;所述机体1的侧壁固接有支撑架12;所述支撑架12的侧壁固接有储存罐13;所述储存罐13的内侧固接有安装板14;所述安装板14的底端固接有复位弹簧15;所述储存罐13的底端开设有出液口16;所述复位弹簧15的端部固接有卡块17;所述卡块17与所述出液口16之间形状相对应;所述机体1的侧壁固接有伺服电机18;所述伺服电机18的输出端固接有涂抹辊19;所述涂抹辊19的表面固接有凸块110;工作时,通过机体1能够支撑支撑板10,通过支撑板10能够支撑输送装置11,通过工作人员将无机板材放置在输送装置11上,通过支撑架12能够支撑储存罐13,通过储存罐13能够对涂料进行储存,通过安装板14能够支撑复位弹簧15,通过伺服电机18运转,从而能够带动涂抹辊19进行转动,通过涂抹辊19转动,从而能够带动凸块110进行转动,当凸块110转动到卡块17处时,使得复位弹簧15从而带动卡块17缩回到储存罐13中,涂料便能够从出液口16的缝隙处流出,从而能够流到涂抹辊19表面,通过涂抹辊19能够对无机盐板材进行涂装,通过该设计不仅操作简单方便,而且能够均匀的对无机盐板材进行涂装表面进行涂装,同时,能够降低涂料的浪费,从而提高了加工质量。As shown in Figures 1, 2, 3 and 6, the processing assembly in S6 includes a body 1; two sets of support plates 10 are symmetrically fixed on the side walls of the body 1; A conveying device 11 is rotated inside; a support frame 12 is fixed to the side wall of the body 1; a storage tank 13 is fixed to the side wall of the support frame 12; a mounting plate 14 is fixed to the inner side of the storage tank 13 ; The bottom end of the mounting plate 14 is fixedly connected with a return spring 15; the bottom end of the storage tank 13 is provided with a liquid outlet 16; the end of the return spring 15 is fixedly connected with a clamping block 17; the clamping block 17 corresponds to the shape of the liquid outlet 16; a servo motor 18 is fixedly connected to the side wall of the body 1; a smear roller 19 is fixed to the output end of the servo motor 18; the surface of the smear roller 19 The bump 110 is fixedly connected; during operation, the support plate 10 can be supported by the body 1, the conveying device 11 can be supported by the supporting plate 10, the inorganic plate can be placed on the conveying device 11 by the staff, and the storage tank can be supported by the support frame 12 13. The storage tank 13 can store paint, the mounting plate 14 can support the return spring 15, and the servo motor 18 can operate to drive the applicator roller 19 to rotate. The applicator roller 19 can rotate to drive the bump 110 to rotate. Rotate, when the bump 110 rotates to the clamping block 17, the return spring 15 drives the clamping block 17 to retract into the storage tank 13, and the paint can flow out from the gap of the liquid outlet 16 and flow to the applicator roller. 19 surface, the inorganic salt plate can be coated through the applicator roller 19. This design is not only simple and convenient to operate, but also can evenly coat the surface of the inorganic salt plate. At the same time, the waste of paint can be reduced, thereby improving improve processing quality.
如图3和图4所示,所述支撑板10的顶端固接有支撑块2;所述支撑块2的侧壁转动设置有第一螺纹杆21;所述支撑块2的侧壁转动设置有第二螺纹杆22;所述第二螺纹杆22贯穿于所述机体1的表面;所述第二螺纹杆22的端部转动连接有推板24;所述推板24还设置在所述第一螺纹杆21的端部;所述推板24的侧壁对称固接有两组伸缩杆23;所述伸缩杆23的端部与所述支撑块2进行连接;所述推板24的侧壁转动设置有多组辊轮25;工作时,通过工作人员转动第一螺纹杆21与第二螺纹杆22,从而使得第二螺纹杆22与第一螺纹杆21穿过支撑块2,从而能够推动推板24向无机盐板材靠近,通过伸缩杆23能够进行连接,通过辊轮25从而能够对板材进行输送,通过设计当板材进行输送时,能够对无机盐板材进行限位,从而能够减少板材出现偏移的现象,从而便于工作人员对板材进行加工。As shown in Figures 3 and 4, the top of the support plate 10 is fixed with a support block 2; the side wall of the support block 2 is provided with a first threaded rod 21; the side wall of the support block 2 is provided with a rotation There is a second threaded rod 22; the second threaded rod 22 penetrates the surface of the body 1; the end of the second threaded rod 22 is rotationally connected to a push plate 24; the push plate 24 is also provided on the The end of the first threaded rod 21; two sets of telescopic rods 23 are symmetrically fixed to the side walls of the push plate 24; the end of the telescopic rod 23 is connected to the support block 2; the push plate 24 has The side wall is provided with multiple sets of rollers 25 for rotation; during operation, the staff rotates the first threaded rod 21 and the second threaded rod 22, so that the second threaded rod 22 and the first threaded rod 21 pass through the support block 2, thereby The push plate 24 can be pushed closer to the inorganic salt plate, connected through the telescopic rod 23, and the plate can be transported through the roller 25. Through the design, when the plate is transported, the inorganic salt plate can be limited, thereby reducing the The plate is offset, making it easier for workers to process the plate.
如图1和图5所示,所述支撑板10的顶端设置有第一支撑杆3;所述第一支撑杆3的顶端滑动设置有第二支撑杆31;所述第二支撑杆31的侧壁开设有多组安装孔32;所述安装孔32还开设在所述第一支撑杆3的侧壁;所述安装孔32的内侧转动设置有固定栓33;所述第二支撑杆31的顶端固接有固定板34;所述固定板34的侧壁滑动设置有连接板35;所述连接板35的底端固接有多组第一清洁刷36;工作时,通过第一支撑杆3能够支撑第二支撑杆31,通过第二支撑杆31能够支撑固定板34,通过工作人员拖动第二支撑杆31在第一支撑杆3中进行移动,从而能够带动连接板35进行移动,通过连接板35能够连接第一清洁刷36,当调节到合适的高度后,工作人员选择合适的安装孔32,将固定栓33插入,进行固定,从而能够对调节的高度进行固定,通过第一清洁刷36能够在对无机盐板材涂装前,对其表面进行清理,通过该设计在对无机盐板材涂装前对其表面进行清理,从而能够减少表面沾附灰尘与杂质。As shown in Figures 1 and 5, a first support rod 3 is provided at the top of the support plate 10; a second support rod 31 is slidably provided at the top of the first support rod 3; the second support rod 31 is The side wall is provided with multiple sets of mounting holes 32; the mounting holes 32 are also provided on the side wall of the first support rod 3; a fixing bolt 33 is rotated inside the mounting hole 32; the second support rod 31 A fixed plate 34 is fixed at the top of the fixed plate 34; a connecting plate 35 is slidably provided on the side wall of the fixed plate 34; a plurality of sets of first cleaning brushes 36 are fixed at the bottom end of the connecting plate 35; during operation, through the first support The rod 3 can support the second support rod 31, and the second support rod 31 can support the fixed plate 34. The worker drags the second support rod 31 to move in the first support rod 3, thereby driving the connecting plate 35 to move. , the first cleaning brush 36 can be connected through the connecting plate 35. After adjusting to the appropriate height, the staff selects the appropriate mounting hole 32, inserts the fixing bolt 33, and fixes it, so that the adjusted height can be fixed. A cleaning brush 36 can clean the surface of the inorganic salt plate before painting. This design can clean the surface of the inorganic salt plate before painting, thereby reducing dust and impurities adhering to the surface.
如图5所示,所述固定板34的侧壁开设有滑槽4;所述连接板35的侧壁固接有滑块41;所述滑块41与所述滑槽4的连接方式为滑动连接;工作时,通过工作人员将滑块41从滑槽4中取出,从而能够将第一清洁刷36进行拆卸,通过该设计便于工作人员对第一清洁刷36进行安装与拆卸,从而便于工作人员后期对第一清洁刷36进行清理与维护。As shown in Figure 5, the side wall of the fixed plate 34 is provided with a chute 4; the side wall of the connecting plate 35 is fixed with a slider 41; the connection method between the slider 41 and the chute 4 is: Sliding connection; during operation, the staff takes out the slider 41 from the chute 4, so that the first cleaning brush 36 can be disassembled. This design facilitates the staff to install and disassemble the first cleaning brush 36, thereby facilitating the installation and removal of the first cleaning brush 36. The staff will clean and maintain the first cleaning brush 36 later.
如图1和图4所示,所述第一螺纹杆21的端部固接有手柄5;所述手柄5还设置在所述第二螺纹杆22的端部;所述手柄5的表面固接有多组防滑颗粒51;工作时,通过手柄5能够连接防滑颗粒51,通过防滑颗粒51能够增加手部摩擦力,通过该设计当工作人员转动第一螺纹杆21与第二螺纹杆22时,能够增加手部摩擦,从而能够减少手部因出汗造成滑落的现象。As shown in Figures 1 and 4, the end of the first threaded rod 21 is fixed with a handle 5; the handle 5 is also provided at the end of the second threaded rod 22; the surface of the handle 5 is fixed Multiple groups of anti-skid particles 51 are connected; when working, the anti-skid particles 51 can be connected through the handle 5, and the anti-skid particles 51 can increase hand friction. Through this design, when the staff rotates the first threaded rod 21 and the second threaded rod 22 , can increase hand friction, thereby reducing hand slipping due to sweating.
如图6所示,所述支撑板10的侧壁固接有固定架6;所述固定架6的侧壁固接有多组第二清洁刷61;工作时,通过固定架6能够支撑第二清洁刷61,当输送装置11进行转动时,通过第二清洁刷61能够对其进行清理,通过该设计能够对输送装置11表面进行清理,从而能够提高设备的使用寿命。As shown in Figure 6, a fixing frame 6 is fixed to the side wall of the support plate 10; a plurality of sets of second cleaning brushes 61 are fixed to the side wall of the fixing frame 6; during operation, the fixing frame 6 can support the second cleaning brush 61. The two cleaning brushes 61 can clean the conveying device 11 when it rotates. This design can clean the surface of the conveying device 11, thereby improving the service life of the equipment.
如图6所示,所述支撑板10的侧壁固接有插槽7;所述插槽7的内侧滑动设置有插块71;所述插块71的侧壁固接有收集盒72;工作时,通过收集盒72能够对工作人员所清理的灰尘与杂质进行收集,通过工作人员将插块71从插槽7中取出,从而能够将收集盒72进行拆卸,通过该设计能够对清理的灰尘与杂质进行收集,同时还便于工作人员对收集盒72进行安装与拆卸。As shown in Figure 6, a slot 7 is fixedly connected to the side wall of the support plate 10; an insert block 71 is slidably provided on the inside of the slot 7; a collection box 72 is fixed to the side wall of the insert block 71; During work, the dust and impurities cleaned by the staff can be collected through the collection box 72. The staff can take out the insert block 71 from the slot 7, so that the collection box 72 can be disassembled. Through this design, the cleaned dust can be collected. Dust and impurities are collected, and at the same time, it is convenient for workers to install and disassemble the collection box 72.
如图1和图5所示,所述支撑板10的顶端固接有限位板8;所述限位板8为倾斜设置;工作时,通过限位板8能够起到限位的作用,通过该设计当工作人员在将无机盐板材进行放置时能够起到限位的作用,从而提高了实用性。As shown in Figures 1 and 5, the top end of the support plate 10 is fixedly connected to the limiting plate 8; the limiting plate 8 is arranged at an angle; during operation, the limiting plate 8 can play a limiting role. This design can play a role in limiting the position when workers place the inorganic salt plates, thereby improving practicality.
工作时,通过机体1能够支撑支撑板10,通过支撑板10能够支撑输送装置11,通过工作人员将无机板材放置在输送装置11上,通过支撑架12能够支撑储存罐13,通过储存罐13能够对涂料进行储存,通过安装板14能够支撑复位弹簧15,通过伺服电机18运转,从而能够带动涂抹辊19进行转动,通过涂抹辊19转动,从而能够带动凸块110进行转动,当凸块110转动到卡块17处时,使得复位弹簧15从而带动卡块17缩回到储存罐13中,涂料便能够从出液口16的缝隙处流出,从而能够流到涂抹辊19表面,通过涂抹辊19能够对无机盐板材进行涂装,通过工作人员转动第一螺纹杆21与第二螺纹杆22,从而使得第二螺纹杆22与第一螺纹杆21穿过支撑块2,从而能够推动推板24向无机盐板材靠近,通过伸缩杆23能够进行连接,通过辊轮25从而能够对板材进行输送,通过第一支撑杆3能够支撑第二支撑杆31,通过第二支撑杆31能够支撑固定板34,通过工作人员拖动第二支撑杆31在第一支撑杆3中进行移动,从而能够带动连接板35进行移动,通过连接板35能够连接第一清洁刷36,当调节到合适的高度后,工作人员选择合适的安装孔32,将固定栓33插入,进行固定,从而能够对调节的高度进行固定,通过第一清洁刷36能够在对无机盐板材涂装前,对其表面进行清理,通过工作人员将滑块41从滑槽4中取出,从而能够将第一清洁刷36进行拆卸,通过手柄5能够连接防滑颗粒51,通过防滑颗粒51能够增加手部摩擦力,通过固定架6能够支撑第二清洁刷61,当输送装置11进行转动时,通过第二清洁刷61能够对其进行清理,通过收集盒72能够对工作人员所清理的灰尘与杂质进行收集,通过工作人员将插块71从插槽7中取出,从而能够将收集盒72进行拆卸,通过限位板8能够起到限位的作用。During operation, the support plate 10 can be supported by the machine body 1, the conveying device 11 can be supported by the supporting plate 10, the inorganic plate can be placed on the conveying device 11 by the staff, the storage tank 13 can be supported by the support frame 12, and the storage tank 13 can be To store paint, the return spring 15 can be supported by the mounting plate 14, and the servo motor 18 can be operated to drive the applicator roller 19 to rotate. The applicator roller 19 can rotate to drive the bump 110 to rotate. When the bump 110 rotates When it reaches the blocking block 17, the return spring 15 drives the blocking block 17 to retract into the storage tank 13, and the paint can flow out from the gap of the liquid outlet 16 and flow to the surface of the applicator roller 19, through the applicator roller 19 The inorganic salt plate can be painted by the worker rotating the first threaded rod 21 and the second threaded rod 22 so that the second threaded rod 22 and the first threaded rod 21 pass through the support block 2, thereby pushing the push plate 24 Approaching the inorganic salt plate, it can be connected through the telescopic rod 23, the plate can be transported through the roller 25, the second support rod 31 can be supported by the first support rod 3, and the fixed plate 34 can be supported by the second support rod 31. By the staff dragging the second support rod 31 to move in the first support rod 3, the connecting plate 35 can be driven to move, and the first cleaning brush 36 can be connected through the connecting plate 35. After adjusting to the appropriate height, The staff selects a suitable installation hole 32, inserts the fixing bolt 33, and fixes it, so that the adjusted height can be fixed. The first cleaning brush 36 can clean the surface of the inorganic salt plate before painting it. The staff takes out the slider 41 from the chute 4, so that the first cleaning brush 36 can be disassembled, and the anti-skid particles 51 can be connected through the handle 5. The anti-skid particles 51 can increase hand friction, and can be supported by the fixing frame 6 The second cleaning brush 61 can clean the conveying device 11 when it rotates. The collecting box 72 can collect the dust and impurities cleaned by the staff. The inserting block 71 can be removed by the staff. By taking it out from the slot 7, the collection box 72 can be disassembled, and the limiting plate 8 can play a limiting role.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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Application publication date: 20231013 |