CN116868705A - Tea garden machine of turning over - Google Patents
Tea garden machine of turning over Download PDFInfo
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- CN116868705A CN116868705A CN202311087645.9A CN202311087645A CN116868705A CN 116868705 A CN116868705 A CN 116868705A CN 202311087645 A CN202311087645 A CN 202311087645A CN 116868705 A CN116868705 A CN 116868705A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/08—Tools; Details, e.g. adaptations of transmissions or gearings
- A01B33/10—Structural or functional features of the tools ; Theoretical aspects of the cutting action
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/02—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs with tools on horizontal shaft transverse to direction of travel
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B69/00—Steering of agricultural machines or implements; Guiding agricultural machines or implements on a desired track
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B71/00—Construction or arrangement of setting or adjusting mechanisms, of implement or tool drive or of power take-off; Means for protecting parts against dust, or the like; Adapting machine elements to or for agricultural purposes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Soil Working Implements (AREA)
Abstract
Description
技术领域Technical field
本发明涉及农业机械技术领域,尤其涉及一种茶园翻地机。The invention relates to the technical field of agricultural machinery, and in particular to a tea garden tiller.
背景技术Background technique
由于茶园道路狭窄、茶树行间距较小,茶园土壤耕翻则主要依靠人工或小型旋转式微耕机,但大多数茶园疏于田间管理,土地板结严重,上述微耕机对于硬、板结地入土效果较差,通常只能对茶园表层100mm-150mm的土壤进行旋耕,能达到的耕深往往较浅,难以实现对土壤的深松深耕,不利于提高土壤的蓄水保肥能力。Due to the narrow roads in tea gardens and the small spacing between tea tree rows, tea garden soil tillage mainly relies on manual or small rotary tillers. However, most tea gardens are neglected in field management and the soil is seriously compacted. The above-mentioned tillers are effective in soil hardening and compaction. It is poor. Usually only the 100mm-150mm of soil on the surface of the tea garden can be rotary tilled. The plowing depth that can be achieved is often shallow, making it difficult to achieve deep loosening and deep plowing of the soil, which is not conducive to improving the soil's ability to retain water and fertilizer.
另外由于化学除草剂会对作物造成农药残留问题,降低茶叶品质,因此在茶园应尽量避免采用化学除草剂进行除草,但上述微耕机刀轴为单向旋转,作业时,杂草依然浮于地表,难以实现有效埋草,除草效果较差。In addition, since chemical herbicides can cause pesticide residue problems on crops and reduce the quality of tea, we should try to avoid using chemical herbicides for weeding in tea gardens. However, the blade shaft of the above-mentioned mini-tiller rotates in one direction, and weeds are still floating on the surface during operation. On the ground surface, it is difficult to effectively bury weeds, and the weeding effect is poor.
同时上述微耕机刀轴转速较快,在作业过程中冲击性较大,对操作手在力气和操纵技巧都有一定要求,否则易出现失控现象,危及操作手的生命健康安全。At the same time, the blade shaft of the above-mentioned micro tillage machine rotates quickly and has a large impact during the operation, which requires certain strength and control skills of the operator. Otherwise, it is easy to lose control and endanger the life, health and safety of the operator.
发明内容Contents of the invention
基于背景技术存在的技术问题,本发明提出了一种茶园翻地机,通过特定设计的抛土执行单元、动力输出单元及行走单元,模拟人工用铁叉抛土的动作过程,限定了一种类三角形的螺旋入土刀末端的闭合运动轨迹,使螺旋入土刀更深地插入土壤以形成更深的耕深,同时便于将土壤进行抛翻以达到埋草的目的;预压力调节螺母及缓冲弹簧使该茶园翻地机具有良好的耕深一致性,且在丘陵山地茶园具有良好的操纵性,不易出现失控现象。Based on the technical problems existing in the background technology, the present invention proposes a tea garden tiller, which simulates the action process of manually throwing soil with an iron fork through a specifically designed soil-throwing execution unit, power output unit and walking unit, and defines a category. The closed movement trajectory at the end of the triangular spiral soil-entering knife allows the spiral soil-entering knife to penetrate deeper into the soil to form a deeper plowing depth. At the same time, it is easy to turn over the soil to achieve the purpose of burying grass; the pre-pressure adjustment nut and buffer spring make the tea garden The tiller has good plowing depth consistency, good maneuverability in hilly and mountainous tea gardens, and is not prone to loss of control.
本发明提出的一种茶园翻地机,包括:The invention proposes a tea garden tiller, which includes:
抛土执行单元,用于对茶园土壤进行深松埋草;The soil throwing execution unit is used to deeply loosen and bury the tea garden soil;
行走单元,用于装置的移动;Walking unit, used for the movement of the device;
动力输出单元,用于驱动抛土执行单元和行走单元;Power output unit, used to drive the soil throwing execution unit and walking unit;
所述抛土执行单元包括安装机架,所述安装机架上下两端分别设置有曲柄臂和摇杆臂,所述曲柄臂远离所述安装机架一端通过第一连接杆转动连接有连杆臂,所述摇杆臂远离所述安装机架一端通过第二连接杆与所述连杆臂转动连接,通过安装机架、曲柄臂、摇杆臂以及连杆臂构成曲柄摇杆机构,所述连杆臂末端设置有抛土部件,所述抛土部件末端的运动轨迹为类三角形的闭合轨迹abc,所述闭合轨迹包含一段入土运动轨迹ab、一段抛土埋草运动轨迹bc以及一段空中回程运动轨迹ac。The soil throwing execution unit includes an installation frame. The upper and lower ends of the installation frame are respectively provided with crank arms and rocker arms. The end of the crank arm away from the installation frame is connected to a connecting rod through a first connecting rod. arm, the end of the rocker arm away from the mounting frame is rotationally connected to the connecting rod arm through a second connecting rod, and a crank rocker mechanism is formed by the mounting frame, crank arm, rocker arm and connecting rod arm. The end of the connecting rod arm is provided with a soil-throwing component, and the movement trajectory of the end of the soil-throwing component is a triangular-like closed trajectory abc. The closed trajectory includes a section of soil-entrying movement trajectory ab, a section of soil-throwing and grass-burying movement trajectory bc, and a section in the air. Return motion trajectory ac.
优选地,所述曲柄臂通过曲柄销轴与所述安装机架连接,所述曲柄销轴与所述安装机架转动连接,所述摇杆臂通过摇杆销轴与所述安装机架连接,所述摇杆臂通过摇杆销轴与所述安装机架转动连接,所述连杆臂末端设置有限位柱,所述限位柱的底端套接有缓冲弹簧,所述抛土部件与限位柱活动连接。Preferably, the crank arm is connected to the installation frame through a crank pin, the crank pin is rotationally connected to the installation frame, and the rocker arm is connected to the installation frame through a rocker pin. , the rocker arm is rotationally connected to the installation frame through a rocker pin, a limiting column is provided at the end of the connecting rod arm, a buffer spring is connected to the bottom end of the limiting column, and the soil throwing component Movably connected with the limiting column.
优选地,所述抛土部件包括壳体,所述壳体与限位柱滑动连接,所述限位柱外端螺纹连接有限位螺母,所述限位柱的内端螺纹连接有预压力调节螺母,所述壳体内腔中转动连接有刀具安装杆,所述刀具安装杆上部的外壁固定连接有第一齿轮,所述刀具安装杆的下端通过螺钉固定连接有螺旋入土刀,所述壳体的顶部通过螺钉固定连接有壳盖,所述壳盖的顶部固定连接有液压马达,所述液压马达输出轴的外壁固定连接有第二齿轮,中间位置的所述第一齿轮与第二齿轮及其余第一齿轮啮合连接。Preferably, the soil-throwing component includes a shell, the shell is slidingly connected to the limiting column, the outer end of the limiting column is threaded with a limiting nut, and the inner end of the limiting column is threaded with a pre-pressure adjustment nut, a tool mounting rod is rotatably connected to the inner cavity of the housing, the outer wall of the upper part of the tool mounting rod is fixedly connected to a first gear, the lower end of the tool mounting rod is fixedly connected to a screw-in soil knife through a screw, and the housing A shell cover is fixedly connected to the top of the shell cover with screws. A hydraulic motor is fixedly connected to the top of the shell cover. A second gear is fixedly connected to the outer wall of the output shaft of the hydraulic motor. The first gear and the second gear in the middle position are The remaining first gears are meshed and connected.
优选地,所述螺旋入土刀的末端位于连杆臂延长线上构成连杆延长杆,所述安装机架、曲柄臂、摇杆臂、连杆臂、连杆延长杆在长度上的比例关系为:安装机架:曲柄臂:摇杆臂:连杆臂:连杆延长杆=3.6:1.3:1.8:3.2:4.9。Preferably, the end of the screw-in soil knife is located on the extension line of the connecting rod arm to form a connecting rod extension rod. The proportional relationship in length of the installation frame, crank arm, rocker arm, connecting rod arm, and connecting rod extension rod is For: installation frame: crank arm: rocker arm: connecting rod arm: connecting rod extension = 3.6:1.3:1.8:3.2:4.9.
优选地,入土运动轨迹ab的入土角为85°,抛土埋草运动轨迹bc的抛土角为30°,空中回程运动轨迹ac的回程角为为15°。Preferably, the soil entry angle of the soil entry motion trajectory ab is 85°, the soil throwing angle of the soil throwing and grass burying motion trajectory bc is 30°, and the return angle of the air return motion trajectory ac is 15°.
优选地,所述螺旋入土刀1504下端呈锥形结构,所述螺旋入土刀1504的周侧壁设置有刀刃,所述刀刃的横截面呈等腰五边形,所述刀刃呈螺旋形结构。Preferably, the lower end of the spiral soil-entering knife 1504 has a tapered structure, and the peripheral side wall of the spiral soil-entering knife 1504 is provided with a blade. The cross-section of the blade is an isosceles pentagon, and the blade has a spiral structure.
优选地,所述动力输出单元包括承重车架,所述承重车架上设置有发动机、减速器、液压泵、液压控制部件和液压油箱,所述发动机的输出轴通过联轴器与减速器的输入轴固定连接,所述发动机输出轴的外壁固定连接有第一皮带轮,所述液压泵输入轴的外壁固定连接有第二皮带轮,所述第一皮带轮通过传动皮带与第二皮带轮传动连接,所述液压泵、液压控制部件与液压油箱之间通过管路连接,所述液压控制部件通过液压软管与液压马达连接;Preferably, the power output unit includes a load-bearing frame, and an engine, a reducer, a hydraulic pump, a hydraulic control component and a hydraulic oil tank are provided on the load-bearing frame. The output shaft of the engine is connected to the reducer through a coupling. The input shaft is fixedly connected, the outer wall of the engine output shaft is fixedly connected with a first pulley, the outer wall of the hydraulic pump input shaft is fixedly connected with a second pulley, the first pulley is drivingly connected to the second pulley through a transmission belt, so The hydraulic pump, the hydraulic control component and the hydraulic oil tank are connected through pipelines, and the hydraulic control component is connected to the hydraulic motor through a hydraulic hose;
所述减速器输出轴的两端均固定连接有第一链轮,所述承重车架的顶部固定连接轴承支座,所述轴承支座内转动连接有传动支撑杆,所述传动支撑杆的外壁分别固定连接有第二链轮、第三链轮、第四链轮,所述曲柄销轴的外壁固定连接有第五链轮,所述第一链轮通过第一传动链与第二链轮传动连接,所述第三链轮通过第二传动链与第五链轮传动连接,所述承重车架底部分别转动连接有第一传动轴、第二传动轴,所述第一传动轴的外壁固定连接有第六链轮,所述第四链轮通过第三传动链与第六链轮传动连接,所述第一传动轴的外壁、第二传动轴的外壁分别固定连接有第三齿轮、第四齿轮,所述第三齿轮与第四齿轮啮合连接。Both ends of the reducer output shaft are fixedly connected to the first sprocket, the top of the load-bearing frame is fixedly connected to a bearing support, and a transmission support rod is rotatably connected to the bearing support. The transmission support rod is The outer wall is fixedly connected with the second sprocket, the third sprocket and the fourth sprocket respectively. The outer wall of the crank pin is fixedly connected with the fifth sprocket. The first sprocket and the second chain are connected through the first transmission chain. The third sprocket is connected to the fifth sprocket through a second transmission chain. The bottom of the load-bearing frame is rotatably connected to a first transmission shaft and a second transmission shaft respectively. The first transmission shaft has A sixth sprocket is fixedly connected to the outer wall, and the fourth sprocket is drivingly connected to the sixth sprocket through a third transmission chain. A third gear is fixedly connected to the outer wall of the first transmission shaft and the outer wall of the second transmission shaft respectively. , the fourth gear, the third gear is meshed with the fourth gear.
优选地,所述行走单元包括前部铁轮、后部铁轮和扶手,所安装机架的底端转动连接有前轮销轴,所述前部铁轮与前轮销轴卡接,所述承重车架的底端转动连接有后轮转轴,所述后部铁轮卡接在后轮转轴的外端,所述后轮转轴的内端通过牙嵌离合器与第二传动轴传动连接,所述扶手的顶部分别固定连接有左离合控制手柄、右离合控制手柄,所述右离合控制手柄上安装有急停按钮。Preferably, the walking unit includes a front iron wheel, a rear iron wheel and a handrail. The bottom end of the installed frame is rotatably connected to a front wheel pin, and the front iron wheel is engaged with the front wheel pin, so The bottom end of the load-bearing frame is rotatably connected to a rear wheel shaft, the rear iron wheel is clamped on the outer end of the rear wheel shaft, and the inner end of the rear wheel shaft is drivingly connected to the second transmission shaft through a tooth clutch. A left clutch control handle and a right clutch control handle are respectively fixedly connected to the top of the armrest, and an emergency stop button is installed on the right clutch control handle.
优选地,所述前部铁轮外轮毂的周侧壁焊接有前防滑弧板,前防滑弧板与外轮毂半径延长线间的夹角α为15°-60°;所述后部铁轮外轮毂的周侧壁焊接有后防滑弧板,后防滑弧板与外轮毂半径延长线间的夹角β为15°-60°。Preferably, a front anti-skid arc plate is welded to the peripheral side wall of the outer hub of the front iron wheel, and the angle α between the front anti-skid arc plate and the radius extension of the outer hub is 15°-60°; the rear iron wheel A rear anti-skid arc plate is welded to the peripheral side wall of the outer hub, and the angle β between the rear anti-skid arc plate and the radius extension of the outer hub is 15°-60°.
优选地,所述曲柄臂转动方向为顺时针,所述前部铁轮、后部铁轮逆时针转动以满足该茶园翻地机以倒退的方式进行作业。Preferably, the rotation direction of the crank arm is clockwise, and the front iron wheel and the rear iron wheel rotate counterclockwise to allow the tea garden tiller to operate in a backward manner.
本发明的有益技术效果:Beneficial technical effects of the present invention:
1、本发明中特定设计的抛土执行单元,其包括的安装机架、曲柄臂、摇杆臂以及连杆臂构成对称布置的曲柄摇杆机构,受力均匀,结构简单、制造成本较低,模拟人工用铁叉抛土的动作过程,通过曲柄摇杆机构带动螺旋入土刀入土并完成抛土埋草动作,相较于小型旋转式微耕机旋耕抛土,该茶园翻地机能够达到更深的耕深使土壤疏松,有利于茶树的生长并提高土壤的蓄水保肥能力。1. The specially designed soil-throwing execution unit in the present invention includes an installation frame, a crank arm, a rocker arm and a connecting rod arm to form a symmetrically arranged crank-rocker mechanism, with uniform force, simple structure and low manufacturing cost. , simulating the process of manually throwing soil with an iron fork, and driving the screw soil-entering knife into the soil through the crank rocker mechanism to complete the action of throwing soil and burying grass. Compared with the small rotary micro-tiller rotary tilling and throwing soil, this tea garden tiller can achieve Deeper plowing makes the soil looser, which is beneficial to the growth of tea trees and improves the soil's ability to retain water and fertilizer.
2、本发明给出了一种具体的四杆机构长度比例关系及具体的长度尺寸,从而限定了一种类三角形的螺旋入土刀末端的闭合运动轨迹,该闭合轨迹包含一段入土角约85°的入土运动轨迹ab,便于使螺旋入土刀更深地插入土壤以形成更深的耕深,一段抛土角约30°的抛土埋草运动轨迹bc,便于将切下的土壤进行抛翻,使带有杂草的土壤表层向下倾覆以达到埋草的目的,能够同时进行翻地与除草作业。2. The present invention provides a specific length proportional relationship and specific length dimensions of the four-bar mechanism, thereby defining a closed movement trajectory of the end of a triangular-like spiral soil-inserting knife. The closed trajectory includes a section with an insertion angle of about 85°. The soil-entrying movement trajectory ab facilitates the spiral soil-entry knife to be inserted deeper into the soil to form a deeper plowing depth. The soil-throwing and grass-burying movement trajectory bc with a soil-throwing angle of about 30° facilitates the cutting of the soil and makes it easier to turn over the soil. The soil surface of the weeds is tilted downward to bury the weeds, and plowing and weeding operations can be carried out at the same time.
3、本发明中特定设计的抛土部件,其包括的螺旋入土刀以旋转的方式插入土壤,在入土的过程中对土壤产生扰动作用,便于减小螺旋入土刀的入土阻力;当该茶园翻地机需要在土质相对较硬的茶园作业时,通过将预压力调节螺母顺时针向限位柱外侧旋合,使得缓冲弹簧的预压缩量增大,从而增大螺旋入土刀的入土压力,以保证该茶园翻地机在土质相对较硬的茶园作业时能够保证需要的耕作深度,不会因茶园土质较硬而使得耕作深度减小,反之则反,从而使该茶园翻地机具有良好的耕深一致性。3. The specially designed soil-throwing component of the present invention includes a spiral soil-entering knife that is inserted into the soil in a rotating manner, causing disturbance to the soil during the soil-entering process, thereby reducing the soil-entry resistance of the spiral soil-entering knife; when the tea garden is plowed When the earth machine needs to operate in a tea garden with relatively hard soil, the pre-pressure adjustment nut can be screwed clockwise toward the outside of the limit column to increase the pre-compression amount of the buffer spring, thus increasing the soil-entry pressure of the spiral soil-entry knife. It is ensured that the tea garden tiller can maintain the required tillage depth when operating in tea gardens with relatively hard soil. The tillage depth will not be reduced due to the hard soil in the tea garden, and vice versa, so that the tea garden tiller has good Cultivating consistency.
4、本发明中特定设计的行走单元,具有自走功能,其包括的前部铁轮、后部铁轮均焊接有具有特定倾角的防滑弧板,使得该茶园翻地机在曲柄摇杆机构带动抛土部件进行抛土时具有良好的抓地性能,且使防滑弧板不易塞土堵塞,避免该茶园翻地机在抛土部件抛土时出现车体打滑现象,且便于该茶园翻地机在坡度较大的丘陵山地茶园行走,并且通过左、右两个牙嵌离合器能够实现转向功能,使其具有良好的操纵性。4. The specially designed walking unit in the present invention has a self-propelled function. The front iron wheel and the rear iron wheel it includes are welded with anti-slip arc plates with specific inclination angles, so that the tea garden tiller can rotate in the crank rocker mechanism. It has good ground-grabbing performance when driving the soil-throwing part to throw soil, and makes the anti-slip arc plate less likely to be clogged with soil, which prevents the tea garden tiller from slipping when the soil-throwing part throws soil, and facilitates the tea garden plowing. The machine can walk in the hilly and mountainous tea gardens with large slopes, and can realize the steering function through the left and right tooth clutches, giving it good maneuverability.
5、本发明中特定设计的动力输出单元,其包括的减速器将发动机的转速降低,使得抛土部件能够以60rpm的转速进行抛土埋草作业,相比于传统的微耕机,该茶园翻地机运转速度较慢,使得其在进行抛土埋草作业时的冲击性较小、易于操作,对于操作手的要求不高,不易出现失控现象。5. The specially designed power output unit in the present invention includes a reducer that reduces the engine speed so that the soil-throwing component can perform soil-throwing and grass-burying operations at a speed of 60 rpm. Compared with traditional micro-tillers, the tea garden The slow operation speed of the earth-turning machine makes it less impactful and easy to operate when carrying out earth-throwing and grass-burying operations. It has low requirements on the operator and is less likely to lose control.
附图说明Description of the drawings
图1为本发明提出的的茶园翻地机的结构示意图。Figure 1 is a schematic structural diagram of the tea garden tiller proposed by the present invention.
图2为本发明提出的螺旋入土刀在入土状态时的结构示意图;Figure 2 is a schematic structural diagram of the spiral soil-entering knife proposed by the present invention in the soil-embedding state;
图3为本发明提出的螺旋入土刀在抛土状态时的结构示意图;Figure 3 is a schematic structural diagram of the spiral soil inserting knife proposed by the present invention in a soil throwing state;
图4为本发明提出的螺旋入土刀在空中回程时的结构示意图;Figure 4 is a schematic structural diagram of the spiral soil inserting knife proposed by the present invention when it returns in the air;
图5为本发明提出的抛土执行单元的结构示意图;Figure 5 is a schematic structural diagram of the soil throwing execution unit proposed by the present invention;
图6为本发明提出的壳体的内部结构示意图;Figure 6 is a schematic diagram of the internal structure of the housing proposed by the present invention;
图7为本发明提出的安装机架上AB段、曲柄臂上BC段、摇杆臂上AD段、连杆臂上CD段、连杆延长杆上CE段的长度关系示意图;Figure 7 is a schematic diagram of the length relationship between the AB section on the mounting frame, the BC section on the crank arm, the AD section on the rocker arm, the CD section on the connecting rod arm, and the CE section on the connecting rod extension rod proposed by the present invention;
图8为本发明提出的承重车架的连接示意图;Figure 8 is a schematic connection diagram of the load-bearing frame proposed by the present invention;
图9为本发明提出的承重车架与安装机架、扶手的连接示意图;Figure 9 is a schematic diagram of the connection between the load-bearing vehicle frame, the installation frame and the handrail proposed by the present invention;
图10为本发明提出的连杆臂与限位柱的连接示意图;Figure 10 is a schematic diagram of the connection between the connecting rod arm and the limiting column proposed by the present invention;
图11为本发明提出的螺旋入土刀末端的运动轨迹图;Figure 11 is a motion trajectory diagram of the end of the spiral soil inserting knife proposed by the present invention;
图12为本发明提出的螺旋入土刀的结构示意图;Figure 12 is a schematic structural diagram of the spiral soil inserting knife proposed by the present invention;
图13为本发明提出的螺旋入土刀横截面的结构示意图;Figure 13 is a schematic structural diagram of the cross section of the spiral soil inserting knife proposed by the present invention;
图14为本发明提出的前部铁轮的结构示意图;Figure 14 is a schematic structural diagram of the front iron wheel proposed by the present invention;
图15为本发明提出的后部铁轮的结构示意图。Figure 15 is a schematic structural diagram of the rear iron wheel proposed by the present invention.
图中:1-抛土执行单元、11-安装机架、12-曲柄臂、13-摇杆臂、14-连杆臂、15-抛土部件、1501-壳体、1502-刀具安装杆、1503-第一齿轮、1504-螺旋入土刀、1505-壳盖、1506-液压马达、1507-第二齿轮、16-曲柄销轴、17-摇杆销轴、18-第一连接杆、19-第二连接杆、110-限位柱、111-缓冲弹簧、112-限位螺母、113-预压力调节螺母、2-动力输出单元、21-承重车架、22-发动机、23-减速器、24-液压泵、25-液压控制部件、26-液压油箱、27-第一皮带轮、28-第二皮带轮、29-传动皮带、210-液压软管、211-第一链轮、212-轴承支座、213-传动支撑杆、214-第二链轮、215-第三链轮、216-第四链轮、217-第五链轮、218-第一传动链、219-第二传动链、220-第一传动轴、221-第二传动轴、222-第六链轮、223-第三传动链、224-第三齿轮、225-第四齿轮、3-行走单元、31-前部铁轮、3101-前防滑弧板、32-后部铁轮、3201-后防滑弧板、33-扶手、3301-左离合控制手柄、3302-右离合控制手柄、3303-急停按钮、34-前轮销轴、35-后轮转轴、36-牙嵌离合器。In the picture: 1-soil throwing execution unit, 11-installation frame, 12-crank arm, 13-rocker arm, 14-link arm, 15-soil throwing component, 1501-casing, 1502-tool mounting rod, 1503-first gear, 1504-screw burr, 1505-shell cover, 1506-hydraulic motor, 1507-second gear, 16-crank pin, 17-rocker pin, 18-first connecting rod, 19- Second connecting rod, 110-limit column, 111-buffer spring, 112-limit nut, 113-preload adjustment nut, 2-power output unit, 21-load-bearing frame, 22-engine, 23-reducer, 24-Hydraulic pump, 25-Hydraulic control components, 26-Hydraulic oil tank, 27-First pulley, 28-Second pulley, 29-Transmission belt, 210-Hydraulic hose, 211-First sprocket, 212-Bearing support Seat, 213-transmission support rod, 214-second sprocket, 215-third sprocket, 216-fourth sprocket, 217-fifth sprocket, 218-first transmission chain, 219-second transmission chain, 220-first transmission shaft, 221-second transmission shaft, 222-sixth sprocket, 223-third transmission chain, 224-third gear, 225-fourth gear, 3-traveling unit, 31-front iron Wheel, 3101-front anti-skid arc plate, 32-rear iron wheel, 3201-rear anti-skid arc plate, 33-armrest, 3301-left clutch control handle, 3302-right clutch control handle, 3303-emergency stop button, 34-front Wheel pin, 35-rear wheel shaft, 36-jaw clutch.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步解说。The present invention will be further explained below in conjunction with specific embodiments.
参照图1,本发明提出的一种茶园翻地机,包括抛土执行单元1、动力输出单元2以及行走单元3;抛土执行单元1用于对茶园土壤进行深松埋草,动力输出单元2用于驱动抛土执行单元1和行走单元3的运行。Referring to Figure 1, the present invention proposes a tea garden tiller, which includes a soil throwing execution unit 1, a power output unit 2 and a walking unit 3; the soil throwing execution unit 1 is used for deep loosening and burying grass in tea garden soil, and the power output unit 2 is used to drive the operation of soil throwing execution unit 1 and walking unit 3.
对于抛土执行单元1来说,包括安装机架11、曲柄臂12、摇杆臂13、连杆臂14、抛土部件15,曲柄臂12、摇杆臂13均设置有两个,安装机架11、曲柄臂12、摇杆臂13以及连杆臂14构成对称布置的曲柄摇杆机构,抛土部件15安装在连杆臂14的末端。For the soil throwing execution unit 1, it includes an installation frame 11, a crank arm 12, a rocker arm 13, a connecting rod arm 14, and a soil throwing component 15. There are two crank arms 12 and two rocker arms 13. The installation machine The frame 11 , the crank arm 12 , the rocker arm 13 and the connecting rod arm 14 form a symmetrically arranged crank and rocker mechanism, and the soil throwing component 15 is installed at the end of the connecting rod arm 14 .
此外,参照图5、图9和图10,安装机架11的上、下两端分别转动连接有曲柄销轴16、摇杆销轴17,曲柄臂12固定连接在曲柄销轴16的周侧壁上,曲柄臂12的另一端通过第一连接杆18与连杆臂14转动连接,摇杆臂13固定连接在摇杆销轴17的周侧壁上,摇杆臂13的另一端通过第二连接杆19与连杆臂14转动连接,连杆臂14的末端设置有放置抛土部件15的L型平台,连杆臂14的末端设置有限位柱110,限位柱110共设置有四个,限位柱110呈对称布置,限位柱110的底端套接有缓冲弹簧111,抛土部件15与限位柱110活动连接。In addition, referring to Figures 5, 9 and 10, the upper and lower ends of the mounting frame 11 are respectively rotatably connected to a crank pin 16 and a rocker pin 17, and the crank arm 12 is fixedly connected to the peripheral side of the crank pin 16. On the wall, the other end of the crank arm 12 is rotationally connected to the connecting rod arm 14 through the first connecting rod 18. The rocker arm 13 is fixedly connected to the peripheral side wall of the rocker pin 17. The other end of the rocker arm 13 passes through the third connecting rod 18. The two connecting rods 19 are rotationally connected to the connecting rod arm 14. The end of the connecting rod arm 14 is provided with an L-shaped platform for placing the soil throwing component 15. The end of the connecting rod arm 14 is provided with a limiting column 110. The limiting column 110 is provided with a total of four The limiting posts 110 are arranged symmetrically. The bottom end of the limiting posts 110 is sleeved with a buffer spring 111. The soil throwing component 15 is movably connected with the limiting posts 110.
参照图6、图10和图12,抛土部件15包括壳体1501、刀具安装杆1502、第一齿轮1503、螺旋入土刀1504、壳盖1505、液压马达1506、第二齿轮1507,壳体1501与限位柱110滑动连接,壳体1501的边缘设置有与限位柱110滑动连接的耳板,耳板上开设有与限位柱110配合滑动的通孔,限位柱110的内端周侧壁、限位柱110的外端周侧壁均设置有螺纹,限位柱110的外端螺纹连接有限位螺母112,限位螺母112设置在限位柱110的外端,对抛土部件15起到限位作用,限位柱110的内端螺纹连接有预压力调节螺母113,缓冲弹簧111设置在壳体1501与预压力调节螺母113之间,壳体1501内腔中转动连接有刀具安装杆1502,刀具安装杆1502贯穿壳体1501的底壁,刀具安装杆1502共设置有三个并呈线性等距布置,刀具安装杆1502的上端由限位板进行限位,刀具安装杆1502的上端通过轴承与限位板转动连接,刀具安装杆1502的中部通过轴承转动连接在壳体1501的底壁内,刀具安装杆1502上部的外壁固定连接有第一齿轮1503,刀具安装杆1502的下端通过螺钉固定连接有螺旋入土刀1504,最外侧两个螺旋入土刀1504之间的间距为350mm,壳体1501的顶部通过螺钉固定连接有壳盖1505,壳盖1505的顶部通过螺钉固定连接有液压马达1506,液压马达1506的输出轴贯穿壳盖1505,液压马达1506输出轴的外壁固定连接有第二齿轮1507,中间位置的第一齿轮1503与第二齿轮1507及其他两个第一齿轮1503啮合连接。液压马达1506将液压能转化为机械能,液压马达1506输出轴带动第二齿轮1507旋转,第二齿轮1507啮合传动中间位置的第一齿轮1503,中间位置的第一齿轮1503分别啮合传动两侧的第一齿轮1503使各刀具安装杆1502旋转,从而带动螺旋入土刀1504旋转入土。Referring to Figure 6, Figure 10 and Figure 12, the soil throwing component 15 includes a housing 1501, a cutter mounting rod 1502, a first gear 1503, a screw inserting knife 1504, a shell cover 1505, a hydraulic motor 1506, a second gear 1507, and the housing 1501 It is slidingly connected to the limiting column 110. The edge of the housing 1501 is provided with an ear plate slidingly connected to the limiting column 110. The ear plate is provided with a through hole that cooperates with the limiting column 110 and slides. The inner end circumference of the limiting column 110 is The side walls and the outer end peripheral side walls of the limit column 110 are all provided with threads. The outer end of the limit column 110 is threadedly connected to a limit nut 112. The limit nut 112 is arranged on the outer end of the limit column 110 to prevent the earth-throwing component. 15 plays a limiting role. The inner end of the limiting column 110 is threaded with a pre-pressure adjusting nut 113. The buffer spring 111 is set between the housing 1501 and the pre-pressure adjusting nut 113. A tool is rotatably connected to the inner cavity of the housing 1501. The installation rod 1502 and the tool installation rod 1502 penetrate through the bottom wall of the housing 1501. There are three tool installation rods 1502 arranged linearly and equidistantly. The upper end of the tool installation rod 1502 is limited by a limit plate. The upper end is rotatably connected to the limit plate through a bearing. The middle part of the tool mounting rod 1502 is rotatably connected to the bottom wall of the housing 1501 through the bearing. The outer wall of the upper part of the tool mounting rod 1502 is fixedly connected to the first gear 1503. The lower end of the tool mounting rod 1502 The screw knives 1504 are fixedly connected with screws. The distance between the two outermost screw knives 1504 is 350mm. The top of the shell 1501 is connected with a shell cover 1505 with screws. The top of the shell cover 1505 is connected with a hydraulic screw. The output shaft of the motor 1506 and the hydraulic motor 1506 penetrates the shell cover 1505. The outer wall of the output shaft of the hydraulic motor 1506 is fixedly connected with a second gear 1507. The first gear 1503 in the middle position meshes with the second gear 1507 and the other two first gears 1503. connect. The hydraulic motor 1506 converts hydraulic energy into mechanical energy. The output shaft of the hydraulic motor 1506 drives the second gear 1507 to rotate. The second gear 1507 meshes with the first gear 1503 in the middle position of the transmission. The first gear 1503 in the middle position meshes with the first gear 1503 on both sides of the transmission respectively. A gear 1503 rotates each cutter mounting rod 1502, thereby driving the spiral soil inserting cutter 1504 to rotate into the soil.
本发明的预压力调节螺母113配合缓冲弹簧111能够保证该茶园翻地机在土质较硬或较软的茶园都能够达到需要的耕作深度,通过改变预压力调节螺母113在限位柱110上的位置调节缓冲弹簧111的预压量。The pre-pressure adjusting nut 113 of the present invention cooperates with the buffer spring 111 to ensure that the tea garden tiller can reach the required tilling depth in tea gardens with hard or soft soil. By changing the position of the pre-pressure adjusting nut 113 on the limiting column 110 The position adjusts the preload amount of the buffer spring 111.
当该茶园翻地机需要在土质相对较硬的茶园作业时,则将预压力调节螺母113顺时针向限位柱110外侧旋合,使得缓冲弹簧111的预压缩量增大,使曲柄摇杆机构的作用力更直接地传递给螺旋入土刀1504,从而增大螺旋入土刀1504的入土压力,以保证该茶园翻地机需要在土质相对较硬的茶园作业时能够保证需要的耕作深度,不会因茶园土质较硬而使得耕作深度减小。When the tea garden tiller needs to operate in a tea garden with relatively hard soil, the pre-pressure adjustment nut 113 is screwed clockwise toward the outside of the limiting column 110, so that the pre-compression amount of the buffer spring 111 is increased, and the crank rocker is The force of the mechanism is more directly transmitted to the auger blade 1504, thereby increasing the auger blade 1504's auger pressure to ensure that the tea garden tiller can maintain the required plowing depth when operating in tea gardens with relatively hard soil. Due to the hard soil in the tea garden, the depth of cultivation will be reduced.
当该茶园翻地机需要在土质相对较软的茶园作业时,则将预压力调节螺母113逆时针向限位柱110内侧旋合,使得缓冲弹簧111的预压缩量减小,使曲柄摇杆机构的部分作用力分散到缓冲弹簧111上,从而减小螺旋入土刀1504的入土压力,以保证该茶园翻地机需要在土质相对较软的茶园作业时也能够保证需要的耕作深度,不会因茶园土质较软而使得耕作深度加大。When the tea garden tiller needs to operate in a tea garden with relatively soft soil, the pre-pressure adjustment nut 113 is screwed counterclockwise toward the inside of the limiting column 110, so that the pre-compression amount of the buffer spring 111 is reduced, and the crank rocker Part of the force of the mechanism is dispersed to the buffer spring 111, thereby reducing the soil entry pressure of the spiral soil entry knife 1504 to ensure that the tea garden tiller can maintain the required tillage depth when operating in tea gardens with relatively soft soil. Because the tea garden soil is soft, the depth of cultivation is increased.
螺旋入土刀1504的末端即为抛土部件15的末端,抛土部件15的末端位于连杆臂14延长线上构成连杆延长杆,安装机架11、曲柄臂12、摇杆臂13、连杆臂14、连杆延长杆在长度上的比例关系为:安装机架:曲柄臂:摇杆臂:连杆臂:连杆延长杆=3.6:1.3:1.8:3.2:4.9。安装机架11、曲柄臂12、连杆臂14以及摇杆臂13构成对称布置的曲柄摇杆机构,曲柄臂12顺时针旋转,模拟人工用铁叉抛土的动作过程,通过曲柄摇杆机构带动螺旋入土刀1504入土并完成抛土埋草动作,能够达到更深的耕深使土壤疏松,有利于茶树的生长并提高土壤的蓄水保肥能力。The end of the screw-in soil knife 1504 is the end of the soil-throwing component 15. The end of the soil-throwing component 15 is located on the extension line of the connecting rod arm 14 to form a connecting rod extension rod. The mounting frame 11, crank arm 12, rocker arm 13, and connecting rod are installed. The proportional relationship between the length of the rod arm 14 and the connecting rod extension rod is: installation frame: crank arm: rocker arm: connecting rod arm: connecting rod extension rod = 3.6:1.3:1.8:3.2:4.9. The installation frame 11, the crank arm 12, the connecting rod arm 14 and the rocker arm 13 form a symmetrically arranged crank and rocker mechanism. The crank arm 12 rotates clockwise to simulate the action process of manually throwing soil with an iron fork. Through the crank and rocker mechanism By driving the spiral soil-entering knife 1504 into the soil and completing the action of throwing soil and burying grass, it can reach a deeper plowing depth and loosen the soil, which is beneficial to the growth of tea trees and improves the soil's water storage and fertilizer capacity.
参照图2-4和图11,抛土部件15末端的运动轨迹为类三角形的闭合轨迹,闭合轨迹包含一段入土角约85°的入土运动轨迹ab、一段抛土角约40°的抛土埋草运动轨迹bc,闭合轨迹还包含一段回程角约15°的空中回程运动轨迹ac,入土角为入土行程中,螺旋入土刀1504运动方向与水平方向夹角;抛土角为抛土行程中,螺旋入土刀1504运动方向与水平方向夹角;回程角为回程行程中,螺旋入土刀1504运动方向与水平方向夹角。Referring to Figures 2-4 and 11, the motion trajectory of the end of the soil throwing component 15 is a triangular-like closed trajectory. The closed trajectory includes a section of the soil entry motion trajectory ab with a soil penetration angle of approximately 85°, and a section of soil throwing movement trajectory ab with a soil penetration angle of approximately 40°. The grass movement trajectory bc, the closed trajectory also includes a section of air return movement trajectory ac with a return angle of about 15°, the soil entry angle is the angle between the movement direction of the spiral soil entry knife 1504 and the horizontal direction during the soil entry stroke; the soil throwing angle is during the soil throwing stroke, The angle between the movement direction of the spiral soil-entering knife 1504 and the horizontal direction; the return angle is the angle between the movement direction of the spiral soil-entering knife 1504 and the horizontal direction during the return stroke.
螺旋入土刀1504在入土运动轨迹ab段以入土角约85°近乎竖直地插入到土壤中,使螺旋入土刀1504更深地插入土壤以形成更深的耕深;螺旋入土刀1504在抛土埋草运动轨迹bc段以抛土角约40°将切下的土壤进行抛翻,使带有杂草的土壤表层向下倾覆以达到埋草的目的;在空中回程运动轨迹ac段以回程角约15°快速地使螺旋入土刀1504回到下一抛土循环的起始点。The spiral soil-entering knife 1504 is inserted into the soil almost vertically at a soil-entry angle of about 85° in the section ab of the soil-entry movement trajectory, so that the spiral soil-entering knife 1504 is inserted deeper into the soil to form a deeper plowing depth; the spiral soil-entering knife 1504 is throwing away soil and burying grass. The bc section of the motion trajectory throws the cut soil over at a throwing angle of about 40°, so that the soil surface layer with weeds is tilted downward to achieve the purpose of burying weeds; in the aerial return motion trajectory ac section, the return angle is about 15° °Quickly return the spiral soil inserting knife 1504 to the starting point of the next soil throwing cycle.
参照图7,本实施例中,安装机架11上AB段、曲柄臂12上BC段、摇杆臂13上AD段、连杆臂14上CD段、连杆延长杆上CE段的长度分别为360mm、130mm、180mm、320mm、490mm。Referring to Figure 7, in this embodiment, the lengths of the AB section on the mounting frame 11, the BC section on the crank arm 12, the AD section on the rocker arm 13, the CD section on the connecting rod arm 14, and the CE section on the connecting rod extension rod are respectively For 360mm, 130mm, 180mm, 320mm, 490mm.
参照图13,螺旋入土刀1504下端呈锥形结构以减小入土阻力,螺旋入土刀1504的周侧壁设置有刀刃,刀刃以螺旋入土刀1504轴心为中心呈环形等距分布,刀刃的横截面呈等腰五边形,刀刃的高度H为5mm,刀刃的底部宽度EF为4mm,刀刃的下腰长FG为4.5mm,刀刃的上腰长GK为1.25mm,刀刃呈螺旋形结构。螺旋入土刀1504以旋转的方式插入土壤,在入土的过程中对土壤产生扰动作用,以减小螺旋入土刀1504的入土阻力。Referring to Figure 13, the lower end of the spiral soil-entering knife 1504 has a tapered structure to reduce the resistance to soil penetration. The peripheral side walls of the spiral soil-entering knife 1504 are provided with blades. The blades are distributed annularly and equidistantly with the axis of the spiral soil-entering knife 1504 as the center. The cross-section is an isosceles pentagon, the height H of the blade is 5mm, the bottom width EF of the blade is 4mm, the lower waist length FG of the blade is 4.5mm, the upper waist length GK of the blade is 1.25mm, and the blade has a spiral structure. The spiral soil-entering knife 1504 is inserted into the soil in a rotating manner, and disturbs the soil during the process of entering the soil, so as to reduce the soil-entry resistance of the spiral soil-entering knife 1504.
参照图1、图8、图9,动力输出单元2包括承重车架21、发动机22、减速器23、液压泵24、液压控制部件25、液压油箱26,发动机22采用输出转速为3000rpm的170F型号汽油机,减速器23采用减速比为1/50的双输出轴蜗轮蜗杆减速器23,发动机22、减速器23、液压泵24、液压控制部件25、液压油箱26固定连接在承重车架21上,发动机22的输出轴通过联轴器与减速器23的输入轴固定连接,通过减速器23的减速作用使减速器23输出轴的转速为60rpm,发动机22输出轴的外壁固定连接有第一皮带轮27,液压泵24输入轴的外壁固定连接有第二皮带轮28,第一皮带轮27、第二皮带轮28均设置有两个轮槽,第一皮带轮27通过传动皮带29与第二皮带轮28传动连接,传动皮带29设置有两个,液压泵24、液压控制部件25与液压油箱26之间通过管路连接,液压控制部件25包括节流阀、换向阀等常规的液压控制元件,液压控制部件25通过液压软管210与液压马达1506连接,发动机22通过传动皮带29带动液压泵24从液压油箱26吸油,液压泵24将发动机22的机械能转换为液压能,液压介质通过管道经液压控制部件25进入液压马达1506左腔体内部,使得液压马达1506输出轴旋转,液压马达1506将液压能转化为机械能,从而带动螺旋入土刀1504旋转入土,液压马达1506右腔体排出的液压介质经液压控制部件25流回液压油箱26。Referring to Figures 1, 8, and 9, the power output unit 2 includes a load-bearing frame 21, an engine 22, a reducer 23, a hydraulic pump 24, a hydraulic control component 25, and a hydraulic oil tank 26. The engine 22 adopts the 170F model with an output speed of 3000 rpm. For the gasoline engine, the reducer 23 adopts a double output shaft worm gear reducer 23 with a reduction ratio of 1/50. The engine 22, reducer 23, hydraulic pump 24, hydraulic control component 25, and hydraulic oil tank 26 are fixedly connected to the load-bearing frame 21. The output shaft of the engine 22 is fixedly connected to the input shaft of the reducer 23 through a coupling. Through the deceleration effect of the reducer 23, the rotation speed of the output shaft of the reducer 23 is 60 rpm. The outer wall of the output shaft of the engine 22 is fixedly connected with a first pulley 27 , a second pulley 28 is fixedly connected to the outer wall of the input shaft of the hydraulic pump 24. The first pulley 27 and the second pulley 28 are both provided with two wheel grooves. The first pulley 27 is drivingly connected to the second pulley 28 through the transmission belt 29. There are two belts 29. The hydraulic pump 24, the hydraulic control component 25 and the hydraulic oil tank 26 are connected through pipelines. The hydraulic control component 25 includes conventional hydraulic control components such as a throttle valve and a reversing valve. The hydraulic control component 25 passes through The hydraulic hose 210 is connected to the hydraulic motor 1506. The engine 22 drives the hydraulic pump 24 to suck oil from the hydraulic tank 26 through the transmission belt 29. The hydraulic pump 24 converts the mechanical energy of the engine 22 into hydraulic energy. The hydraulic medium enters the hydraulic pressure through the pipeline through the hydraulic control component 25. The inside of the left cavity of the motor 1506 causes the output shaft of the hydraulic motor 1506 to rotate. The hydraulic motor 1506 converts the hydraulic energy into mechanical energy, thereby driving the screw soil inserting knife 1504 to rotate into the soil. The hydraulic medium discharged from the right cavity of the hydraulic motor 1506 flows through the hydraulic control component 25 Return to hydraulic oil tank 26.
减速器23输出轴的两端均固定连接有第一链轮211,第一链轮211以减速器23为中心呈对称设置,承重车架21的顶部固定连接轴承支座212,轴承支座212内转动连接有传动支撑杆213,传动支撑杆213的外壁分别固定连接有第二链轮214、第三链轮215、第四链轮216,曲柄销轴16的外壁固定连接有第五链轮217,第一链轮211通过第一传动链218与第二链轮214传动连接,第三链轮215通过第二传动链219与第五链轮217传动连接,承重车架21底部分别转动连接有第一传动轴220、第二传动轴221,第一传动轴220的外壁固定连接有第六链轮222,第四链轮216通过第三传动链223与第六链轮222传动连接,第一传动轴220的外壁、第二传动轴221的外壁分别固定连接有第三齿轮224、第四齿轮225,第三齿轮224与第四齿轮225的传动比为1:4,第三齿轮224与第四齿轮225啮合连接;Both ends of the output shaft of the reducer 23 are fixedly connected to the first sprocket 211. The first sprocket 211 is symmetrically arranged with the reducer 23 as the center. The top of the load-bearing frame 21 is fixedly connected to the bearing support 212. The bearing support 212 There is a transmission support rod 213 connected to the inner rotation. The outer wall of the transmission support rod 213 is fixedly connected with the second sprocket 214, the third sprocket 215 and the fourth sprocket 216 respectively. The outer wall of the crank pin 16 is fixedly connected with the fifth sprocket. 217. The first sprocket 211 is drivingly connected to the second sprocket 214 through the first transmission chain 218, the third sprocket 215 is drivingly connected to the fifth sprocket 217 through the second transmission chain 219, and the bottom of the load-bearing frame 21 is rotationally connected respectively. There is a first transmission shaft 220 and a second transmission shaft 221. The outer wall of the first transmission shaft 220 is fixedly connected with a sixth sprocket 222. The fourth sprocket 216 is transmission connected with the sixth sprocket 222 through the third transmission chain 223. The outer walls of the first transmission shaft 220 and the second transmission shaft 221 are respectively fixedly connected with a third gear 224 and a fourth gear 225. The transmission ratio of the third gear 224 and the fourth gear 225 is 1:4. The fourth gear 225 is meshed and connected;
减速器23输出轴通过第一链轮211、第二链轮214及第一传动链218将动力传递给传动支撑杆213使之转动,传动支撑杆213通过第三链轮215、第五链轮217及第二传动链219将动力传递给曲柄臂12使之顺时针转动,进一步带动螺旋入土刀1504做往复入土、抛土动作;The output shaft of the reducer 23 transmits power to the transmission support rod 213 to rotate through the first sprocket 211, the second sprocket 214 and the first transmission chain 218. The transmission support rod 213 passes through the third sprocket 215 and the fifth sprocket. 217 and the second transmission chain 219 transmit power to the crank arm 12 to rotate clockwise, further driving the spiral soil inserting knife 1504 to perform reciprocating soil inserting and soil throwing actions;
同时通过第四链轮216、第六链轮222将动力传递给第一传动轴220使之顺时针转动,固定在第一传动轴220上的第三齿轮224啮合传动第四齿轮225使第二传动轴221逆时针转动,第二传动轴221通过左、右两个牙嵌离合器36的结合使后部铁轮32逆时针旋转,从而使该茶园翻地机倒退行走,通过左或右两个牙嵌离合器36的分离使该茶园翻地机具有转向功能。At the same time, the power is transmitted to the first transmission shaft 220 through the fourth sprocket 216 and the sixth sprocket 222 to rotate clockwise. The third gear 224 fixed on the first transmission shaft 220 engages and drives the fourth gear 225 to cause the second gear 220 to rotate clockwise. The transmission shaft 221 rotates counterclockwise, and the second transmission shaft 221 rotates the rear iron wheel 32 counterclockwise through the combination of the left and right tooth clutches 36, thereby making the tea garden tiller walk backwards, and the tea garden tiller moves backward through the left or right two tooth clutches 36. The separation of the tooth clutch 36 enables the tea garden tiller to have a steering function.
参照图1、图8、图9、图14、图15,行走单元3包括前部铁轮31、后部铁轮32以及扶手33,前部铁轮31外轮毂的外直径为280mm,前部铁轮31外轮毂的周侧壁焊接有前防滑弧板3101,前防滑弧板3101呈环形等距分布,前防滑弧板3101的高度为35mm,前防滑弧板3101与外轮毂半径延长线间的夹角α为15°-60°,优选为30°,使前防滑弧板3101不易塞土堵塞;后部铁轮32外轮毂的外直径为350mm,后部铁轮32外轮毂的周侧壁焊接有后防滑弧板3201,后防滑弧板3201呈环形等距分布,后防滑弧板3201的高度为40mm,后防滑弧板3201与外轮毂半径延长线间的夹角β为15°-60°,优选为30°,使后防滑弧板3201不易塞土堵塞。Referring to Figures 1, 8, 9, 14 and 15, the walking unit 3 includes a front iron wheel 31, a rear iron wheel 32 and a handrail 33. The outer diameter of the outer hub of the front iron wheel 31 is 280mm. The circumferential side wall of the outer hub of the iron wheel 31 is welded with front anti-skid arc plates 3101. The front anti-skid arc plates 3101 are distributed in an annular and equidistant form. The height of the front anti-skid arc plates 3101 is 35mm. The included angle α is 15°-60°, preferably 30°, so that the front anti-skid arc plate 3101 is not easily blocked by soil; the outer diameter of the outer hub of the rear iron wheel 32 is 350mm, and the circumferential side of the outer hub of the rear iron wheel 32 The rear anti-skid arc plate 3201 is welded to the wall. The rear anti-skid arc plate 3201 is distributed equidistantly in an annular shape. The height of the rear anti-skid arc plate 3201 is 40mm. The angle β between the rear anti-skid arc plate 3201 and the extension line of the outer hub radius is 15°- 60°, preferably 30°, makes the rear anti-slip arc plate 3201 less likely to be clogged with soil.
安装机架11的底端转动连接有前轮销轴34,前部铁轮31与前轮销轴34卡接,承重车架21的底端转动连接有后轮转轴35,前部铁轮31、后部铁轮32均设置有两个,后部铁轮32卡接在后轮转轴35的外端,后轮转轴35的内端通过牙嵌离合器36与第二传动轴221传动连接,扶手33的顶部分别固定连接有左离合控制手柄3301、右离合控制手柄3302,左离合控制手柄3301控制左侧牙嵌离合器36的结合与分离,右离合控制手柄3302控制右侧牙嵌离合器36的结合与分离,右离合控制手柄3302上安装有急停按钮3303,急停按钮3303用于一键熄火、快速停止发动机22,当左、右牙嵌离合器36同时结合时,该茶园翻地机向后倒退行走,当左牙嵌离合器结合36、右牙嵌离合器36分离时,该茶园翻地机向左转向,左牙嵌离合器36分离、右牙嵌离合器36结合时,该茶园翻地机向右转向。The bottom end of the installation frame 11 is rotatably connected to the front wheel pin 34, and the front iron wheel 31 is engaged with the front wheel pin 34. The bottom end of the load-bearing frame 21 is rotatably connected to the rear wheel shaft 35, and the front iron wheel 31 There are two rear iron wheels 32. The rear iron wheels 32 are clamped on the outer end of the rear wheel rotating shaft 35. The inner end of the rear wheel rotating shaft 35 is drivingly connected to the second transmission shaft 221 through a tooth clutch 36. The armrest The top of 33 is fixedly connected with a left clutch control handle 3301 and a right clutch control handle 3302 respectively. The left clutch control handle 3301 controls the combination and separation of the left dog clutch 36, and the right clutch control handle 3302 controls the combination of the right dog clutch 36. and separate, the right clutch control handle 3302 is equipped with an emergency stop button 3303. The emergency stop button 3303 is used to shut down the engine 22 with one button and quickly stop the engine 22. When the left and right tooth clutches 36 are combined at the same time, the tea garden tiller moves backward Walking backwards, when the left jaw clutch 36 is combined and the right jaw clutch 36 is separated, the tea garden tiller turns to the left. When the left jaw clutch 36 is separated and the right jaw clutch 36 is combined, the tea garden tiller turns to the right. Steering.
工作原理:启动发动机22,经减速器23的减速,减速器23输出轴通过第一链轮211、第二链轮214及第一传动链218将动力传递给传动支撑杆213使之转动,传动支撑杆213通过第三链轮215、第五链轮217及第二传动链219将动力传递给曲柄臂12使之顺时针转动;Working principle: start the engine 22, and after deceleration by the reducer 23, the output shaft of the reducer 23 transmits power to the transmission support rod 213 through the first sprocket 211, the second sprocket 214 and the first transmission chain 218 to rotate. The support rod 213 transmits power to the crank arm 12 through the third sprocket 215, the fifth sprocket 217 and the second transmission chain 219 to cause it to rotate clockwise;
同时发动机22通过传动皮带29带动液压泵24从液压油箱26吸油,液压介质通过管道经液压控制部件25进入液压马达1506,使得液压马达1506输出轴旋转,从而带动螺旋入土刀1504旋转,安装机架11、曲柄臂12、连杆臂14以及摇杆臂13构成的曲柄摇杆机构进一步带动螺旋入土刀1504做往复入土、抛土埋草动作。At the same time, the engine 22 drives the hydraulic pump 24 to suck oil from the hydraulic oil tank 26 through the transmission belt 29. The hydraulic medium enters the hydraulic motor 1506 through the pipeline through the hydraulic control component 25, causing the output shaft of the hydraulic motor 1506 to rotate, thereby driving the screw soil inserting knife 1504 to rotate, and the rack is installed. 11. The crank-rocker mechanism composed of the crank arm 12, the connecting rod arm 14 and the rocker arm 13 further drives the screw soil inserting knife 1504 to perform reciprocating soil inserting, throwing soil and burying grass.
螺旋入土刀1504在做往复入土、抛土动作的同时,通过第四链轮216、第六链轮222将动力传递给第一传动轴220使之顺时针转动,第三齿轮224啮合传动第四齿轮225使第二传动轴221逆时针转动,第二传动轴221通过左、右两个牙嵌离合器36的结合使后部铁轮32逆时针旋转,从而使该茶园翻地机以倒退的方式作业。While the spiral soil inserting knife 1504 is performing the reciprocating actions of inserting and throwing soil, it transmits power to the first transmission shaft 220 through the fourth sprocket 216 and the sixth sprocket 222 to rotate clockwise, and the third gear 224 meshes to drive the fourth sprocket. The gear 225 rotates the second transmission shaft 221 counterclockwise, and the second transmission shaft 221 rotates the rear iron wheel 32 counterclockwise through the combination of the left and right tooth clutches 36, thereby making the tea garden tiller move backwards. Operation.
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