CN116858450A - A gas cylinder pressure maintaining leak testing device and pressure maintaining leak testing method - Google Patents

A gas cylinder pressure maintaining leak testing device and pressure maintaining leak testing method Download PDF

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CN116858450A
CN116858450A CN202311068265.0A CN202311068265A CN116858450A CN 116858450 A CN116858450 A CN 116858450A CN 202311068265 A CN202311068265 A CN 202311068265A CN 116858450 A CN116858450 A CN 116858450A
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pressure
pipeline
gas
cylinder
valve
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CN116858450B (en
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王文堂
李红芳
张秀蕊
刘莹
苏恒
陈文明
李学然
李永强
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Henan Xinlianxin Shenleng Energy Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/30Hydrogen technology
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Abstract

The invention relates to a pressure maintaining leakage testing device and a pressure maintaining leakage testing method for a gas cylinder; comprises a vacuum bin body, wherein a pressure maintaining pipeline is arranged in the vacuum bin body; the vacuum bin body is provided with a vacuumizing device, a vacuum bin detection unit and a helium filling pipeline part; the pressure maintaining pipeline is provided with a plurality of gas cylinder connectors and pipeline pressure sensors, a pressure maintaining pipeline detection unit is arranged outside the vacuum bin body, and the pressure maintaining pipeline is also connected with a non-helium inert gas filling pipeline part; the vacuum bin detection unit comprises a bin body pressure sensor and an oxygen content meter; the pressure maintaining pipeline detection unit comprises a pipeline vacuumizing device and a gas detection part; the gas cylinder can be prevented from being corroded to cause gas pollution in a pressure and/or gas component detection and analysis mode, meanwhile, the operation difficulty of detection personnel can be reduced, the misjudgment risk is reduced, and the gas cylinder gas tightness detection device has the characteristics of high detection accuracy and capability of detecting the gas tightness of the gas cylinder.

Description

一种气瓶保压试漏装置及保压试漏方法A gas cylinder pressure maintaining leak testing device and pressure maintaining leak testing method

技术领域Technical field

本发明涉及气瓶检测技术领域,具体为一种气瓶保压试漏装置及保压试漏方法。The invention relates to the technical field of gas cylinder detection, specifically a gas cylinder pressure maintaining leak testing device and a pressure maintaining leak testing method.

背景技术Background technique

现有的气瓶试漏主要依靠人工使用试漏液进行试漏,该试漏方式较为传统,其存在着如下缺陷:1、采用试漏液进行试漏时,当气瓶出现大幅度泄漏时效果较为明显,当出现微量泄漏的情况时无法检查出来;该种情况造成气瓶充装后长距离运输时,会出现气瓶内产品气大量泄漏的问题,不仅对气瓶使用单位造成巨大财产损失,同时气瓶气属于禁止排放的气体时会造成环境污染的问题;2、当大批量气瓶需要进行检测时,试漏液价格相对较为昂贵、并且试漏液本身对气瓶有锈蚀及气体污染的风险;上述情况造成了检测成本高,以及影响气瓶使用寿命和造成产品气不达标的问题;尤其是气瓶中充装电子级,高纯度级气体时,会造成气瓶中的产品收到污染无法使用的缺陷;3、试漏过程中对于试漏人员具有专业要求,尤其是在试漏判断中受人员技能、环境等多方因素影响造成结果判定不一致以及误差偏大的缺陷。Existing gas cylinder leak testing mainly relies on manual use of leak testing liquid for leak testing. This leak testing method is relatively traditional and has the following defects: 1. When using leak testing liquid for leak testing, when the gas cylinder leaks significantly The effect is obvious, and it cannot be detected when a small amount of leakage occurs. This situation causes the problem of large leakage of product gas in the cylinder when it is transported over a long distance after being filled, which not only causes huge losses to the unit using the cylinder. At the same time, when cylinder gas is prohibited to be discharged, it will cause environmental pollution problems; 2. When a large number of gas cylinders need to be tested, the leak test liquid is relatively expensive, and the leak test liquid itself may cause corrosion and corrosion to the cylinders. The risk of gas contamination; the above situation has caused high detection costs, affected the service life of gas cylinders, and caused the product gas to be substandard; especially when the gas cylinders are filled with electronic-grade and high-purity gases, it will cause Defects in which the product is contaminated and cannot be used; 3. During the leak test process, there are professional requirements for leak test personnel, especially defects in the leak test judgment that are affected by personnel skills, environment and other factors, resulting in inconsistent results and large errors.

发明内容Contents of the invention

本发明的目的在于提供一种气瓶保压试漏装置及保压试漏方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a gas cylinder pressure maintaining leak testing device and a pressure maintaining leak testing method to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:

一种气瓶保压试漏装置,包括真空仓仓体,所述真空仓仓体内设有保压管道;所述真空仓仓体设有抽真空装置、真空仓检测单元以及氦气填充管路部;所述保压管道设有若干个气瓶接头以及管道压力传感器,真空仓仓体的外部设有保压管道检测单元,保压管道还与非氦气惰性气体填充管路部相连;所述的真空仓检测单元包括用于检测真空仓仓体内部压力的仓体压力传感器,以及用于对真空仓仓体内部氧气含量进行检测的氧含量仪;所述保压管道检测单元至少包括用于对保压管道进行抽真空的管道抽真空装置、用于对保压管道中是否泄漏入其他气体的气体检测部。A pressure-maintaining and leak-testing device for gas cylinders, including a vacuum warehouse body, the vacuum warehouse body is provided with a pressure-maintaining pipeline; the vacuum warehouse body is provided with a vacuum pumping device, a vacuum warehouse detection unit and a helium filling pipeline part; the pressure-maintaining pipeline is provided with several gas bottle joints and pipeline pressure sensors, the outside of the vacuum warehouse body is provided with a pressure-maintaining pipeline detection unit, and the pressure-maintaining pipeline is also connected to the non-helium inert gas filling pipeline part; so The vacuum chamber detection unit includes a chamber pressure sensor for detecting the internal pressure of the vacuum chamber body, and an oxygen content meter for detecting the oxygen content inside the vacuum chamber body; the pressure maintaining pipeline detection unit at least includes a It is a pipeline vacuuming device used to evacuate pressure-maintaining pipelines, and a gas detection part used to detect whether other gases leak into pressure-maintaining pipelines.

本发明的有益效果:本发明利用安装保压管道的真空仓仓体作为一个容器,使保压管道为另一个容器,通过气瓶与保压管道以及使气瓶和保压管道处于真空仓仓体内,并通过压力检测和/或气体成分检测分析,对气瓶的泄漏情况以及气密性进行检测,需要注意的是,本发明中所述的气瓶的泄漏情况是指瓶阀损坏而造成出现大幅度泄漏,气瓶的气密性主要是微量泄漏,经研究发现微量泄漏主要来源于瓶阀的螺纹处;进一步地,本发明通过设置若干个气瓶接头能够实现气瓶的批量检测,以达提高检测效率和降低检测成本的目的;通过压力和/或气体成分检测分析的方式能够避免气瓶出现锈蚀造成气体污染的现象,同时能够降低检测人员的操作难度,降低误判风险,具有检测准确率高以及能够对气瓶的气密性进行检测的特点。Beneficial effects of the present invention: The present invention uses the vacuum warehouse body installed with the pressure-maintaining pipeline as a container, and makes the pressure-maintaining pipeline another container. Through the gas bottle and the pressure-maintaining pipeline, the gas bottle and the pressure-maintaining pipeline are placed in the vacuum warehouse. In vivo, and through pressure detection and/or gas component detection and analysis, the leakage and air tightness of the gas cylinder are detected. It should be noted that the leakage of the gas cylinder described in the present invention refers to the damage to the bottle valve. If a large leakage occurs, the air tightness of the gas cylinder is mainly due to trace leakage. After research, it is found that the trace leakage mainly comes from the thread of the bottle valve; further, the present invention can realize batch detection of gas cylinders by setting up several gas cylinder joints. In order to achieve the purpose of improving detection efficiency and reducing detection costs; through pressure and/or gas component detection and analysis, the phenomenon of gas pollution caused by corrosion of gas bottles can be avoided, and at the same time, it can reduce the operational difficulty of the detection personnel and reduce the risk of misjudgment. It has It has the characteristics of high detection accuracy and the ability to detect the air tightness of gas bottles.

优选的,所述氦气填充管路部包括氦气瓶或氦气管网,氦气瓶或氦气管网通过管道与真空仓仓体相连,管道上设有第一气动阀以及氦气压力传感器。Preferably, the helium filling pipeline part includes a helium bottle or a helium pipe network, the helium bottle or helium pipe network is connected to the vacuum chamber body through a pipe, and the pipe is provided with a first pneumatic valve and a helium pressure sensor.

优选的,所述非氦气惰性气体填充管路部包括惰性气瓶或惰性气管网,惰性气瓶或惰性气管网通过管道与保压管道相连,管道上设有第二气动阀以及惰性气压力传感器。Preferably, the non-helium inert gas filling pipeline section includes an inert gas bottle or an inert gas pipeline network, the inert gas bottle or the inert gas pipeline network is connected to a pressure maintaining pipeline through a pipeline, and a second pneumatic valve and an inert gas pressure are provided on the pipeline. sensor.

优选的,所述真空仓仓体上设有带电控锁的仓门,真空仓仓体上设有带通风电机的通风管路。Preferably, the vacuum warehouse body is provided with a door with an electronically controlled lock, and the vacuum warehouse body is provided with a ventilation pipeline with a ventilation motor.

优选的,所述保压管道通过抽真空管道与管道抽真空装置相连,抽真空管道上依次设有第一三通、第二三通、用于检测抽真空管道中真空度的真空计以及第三气动阀;所述气体检测部包括与第一三通第三端相连的泵吸式报警仪,以及与第二三通第三端相连的氦质谱检漏仪。Preferably, the pressure-maintaining pipeline is connected to the pipeline vacuuming device through a vacuuming pipeline, and the vacuuming pipeline is sequentially provided with a first tee, a second tee, a vacuum gauge for detecting the vacuum degree in the vacuuming pipeline, and a third pneumatic Valve; the gas detection part includes a pump-type alarm connected to the third end of the first tee, and a helium mass spectrometer leak detector connected to the third end of the second tee.

优选的,所述第一三通第三端和泵吸式报警仪之间设有第四气动阀;第二三通第三端和氦质谱检漏仪之间设有第五气动阀。Preferably, a fourth pneumatic valve is provided between the third end of the first three-way and the pump-type alarm; and a fifth pneumatic valve is provided between the third end of the second three-way and the helium mass spectrometer leak detector.

本发明还包括PLC控制系统,PLC控制系统的信号输入端分别与管道压力传感器、管道温度传感器、仓体压力传感器、氧含量仪、氦气压力传感器、惰性气压力传感器、真空计、泵吸式报警仪和氦质谱检漏仪;PLC控制系统的信号输出端分别与第一气动阀、第二气动阀、第三气动阀、第四气动阀、第五气动阀、抽真空装置、真空计以及管道抽真空装置;所述的保压管道上还设置有管道温度传感器。The invention also includes a PLC control system. The signal input terminals of the PLC control system are respectively connected with the pipeline pressure sensor, pipeline temperature sensor, warehouse pressure sensor, oxygen content meter, helium pressure sensor, inert gas pressure sensor, vacuum gauge, and pump suction type. Alarm instrument and helium mass spectrometer leak detector; the signal output end of the PLC control system is respectively connected with the first pneumatic valve, the second pneumatic valve, the third pneumatic valve, the fourth pneumatic valve, the fifth pneumatic valve, the vacuum device, the vacuum gauge and Pipe vacuuming device; the pressure-maintaining pipeline is also provided with a pipeline temperature sensor.

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验;所述瓶阀接口正压气密性试验用于检测保压管道中气体是否通过瓶阀泄漏至真空仓仓体内以及气瓶的气体是否进入保压管道中;所述瓶阀接口负压气密性试验用于检测气瓶或真空仓仓体中是否有气体通过瓶阀接口进入保压管道内;所述警仪检测试验用于检测气瓶中是否有气体通过瓶阀接口进入保压管道内;氦质谱检漏仪检测试验用于检测真空仓仓体中的气体是否通过瓶阀泄漏至保压管道内。A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of a bottle valve interface, a negative pressure air tightness test of a bottle valve interface, an alarm detection test, and a helium mass spectrometer Leak detector detection test; the bottle valve interface positive pressure air tightness test is used to detect whether the gas in the pressure maintaining pipeline leaks into the vacuum warehouse through the bottle valve and whether the gas in the cylinder enters the pressure maintaining pipeline; the bottle valve The interface negative pressure air tightness test is used to detect whether there is gas in the gas cylinder or vacuum chamber body entering the pressure maintaining pipeline through the bottle valve interface; the alarm detection test is used to detect whether there is gas in the gas cylinder passing through the bottle valve interface into the pressure-maintaining pipeline; the helium mass spectrometer leak detector detection test is used to detect whether the gas in the vacuum chamber body leaks into the pressure-maintaining pipeline through the bottle valve.

本发明的有益效果为:本发明中上述方法可交叉使用,以提高气瓶保压试漏的准确性,上述四种方法可全部使用,也可选择其中至少一项使用;具体来说,本发明中所述的瓶阀接口正压气密性试验用于检测瓶阀是否泄漏以及气密性的情况,瓶阀接口负压气密性试验用于检测瓶阀是否泄漏以及气密性的情况,报警仪检测试验主要用于检测瓶阀是否泄漏,氦质谱检漏仪检测试验主要用于检测瓶阀的气密性;本发明可进行批量作业,对气瓶进行检测,当一批次没有问题时,可判断整个批次合格;当一批次存在问题时,可对该批次进行拆分后分别检测,以达到确定具体存在问题的瓶阀。上述方式能够有效提高检测效率,同时保证了检测的准确率。The beneficial effects of the present invention are: the above-mentioned methods in the present invention can be used cross-wise to improve the accuracy of the pressure-maintaining leak test of gas bottles. All the above-mentioned four methods can be used, or at least one of them can be selected for use; specifically, this method The positive pressure air tightness test of the bottle valve interface described in the invention is used to detect whether the bottle valve leaks and the air tightness, and the negative pressure air tightness test of the bottle valve interface is used to detect whether the bottle valve leaks and the air tightness. The alarm instrument detection test is mainly used to detect whether the bottle valve is leaking, and the helium mass spectrometer leak detector detection test is mainly used to detect the air tightness of the bottle valve; the present invention can be used for batch operations to detect gas bottles. When there is no problem in a batch When there is a problem, the entire batch can be judged to be qualified; when there is a problem in a batch, the batch can be split and tested separately to determine the specific bottle valve with the problem. The above method can effectively improve detection efficiency while ensuring detection accuracy.

优选的,所述瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验分别包括如下步骤:Preferably, the positive pressure air tightness test of the bottle valve interface, the negative pressure air tightness test of the bottle valve interface, the alarm detection test and the helium mass spectrometer leak detector detection test respectively include the following steps:

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道中气瓶接头的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder joint in the pressure-maintaining pipeline;

步骤2:将试验气体充入保压管道内,使保压管道内的气体压力大于真空仓仓体中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipeline so that the gas pressure in the pressure-maintaining pipeline is greater than the pressure in the vacuum chamber body and less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器检测保压管道内气体压力的是否产生波动,当管道压力传感器检测保压管道内气体压力下降时,则证明保压管道中的气体通过瓶阀泄漏至真空仓仓体中,即瓶阀的气密性差;当管道压力传感器检测保压管道内气体压力上升时,则证明气瓶内的气体进入保压管道内,即瓶阀存在泄漏的情况;当管道压力传感器检测保压管道内气体不发生变化时,则证明瓶阀的气密性好,以及不会发生泄漏的现象;Step 3: Use the pipeline pressure sensor to detect whether the gas pressure in the pressure-maintaining pipeline fluctuates. When the pipeline pressure sensor detects that the gas pressure in the pressure-maintaining pipeline drops, it proves that the gas in the pressure-maintaining pipeline leaks to the vacuum chamber body through the bottle valve. medium, that is, the air tightness of the bottle valve is poor; when the pipeline pressure sensor detects an increase in gas pressure in the pressure-maintaining pipeline, it proves that the gas in the cylinder enters the pressure-maintaining pipeline, that is, the bottle valve leaks; when the pipeline pressure sensor detects When the gas in the pressure-maintaining pipeline does not change, it proves that the air tightness of the bottle valve is good and no leakage will occur;

步骤4:上述检测完毕后,对保压管道内的试验气体进行回收,或利用管道抽真空装置进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline, or use the pipeline vacuum device to evacuate;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道中气瓶接头的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder joint in the pressure-maintaining pipeline;

步骤2:打开第二气动阀,惰性气瓶或惰性气管网中的非氦气惰性气体进入保压管道中进行气体置换,置换后关闭第二气动阀并泄压,最后利用管道抽真空装置对保压管道进行抽真空处理,并通过真空计确定保压管道内的真空度;Step 2: Open the second pneumatic valve, and the non-helium inert gas in the inert gas bottle or inert gas pipe network enters the pressure-maintaining pipeline for gas replacement. After replacement, close the second pneumatic valve and relieve the pressure. Finally, use the pipeline vacuum device to The pressure-maintaining pipeline is evacuated, and the vacuum degree in the pressure-maintaining pipeline is determined through a vacuum gauge;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体中的压力,真空仓仓体中的压力大于保压管道内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body, and the pressure in the vacuum chamber body is greater than the pressure in the pressure maintaining pipeline; the cylinder valve of the gas cylinder is in a closed state;

步骤4:通过管道压力传感器检测保压管道内气体压力是否上升,当管道压力传感器检测保压管道内气体压力上升时,则证明真空仓仓体或气瓶中的气体进入保压管道内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor to detect whether the gas pressure in the pressure-maintaining pipeline rises. When the pipeline pressure sensor detects that the gas pressure in the pressure-maintaining pipeline rises, it proves that the gas in the vacuum chamber or cylinder enters the pressure-maintaining pipeline, that is, The bottle valve is leaking or has poor air tightness;

当管道压力传感器检测保压管道内气体压力不变时,瓶阀的气密性好,以及不会发生泄漏的现象;When the pipeline pressure sensor detects that the gas pressure in the pressure-maintaining pipeline remains unchanged, the air tightness of the bottle valve is good and leakage will not occur;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道中气瓶接头的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder joint in the pressure-maintaining pipeline;

步骤2:打开第二气动阀,惰性气瓶或惰性气管网中的非氦气惰性气体进入保压管道中进行气体置换,置换后关闭第二气动阀并泄压,使保压管道中的压力与真空仓仓体中的压力保持一致;Step 2: Open the second pneumatic valve, and the non-helium inert gas in the inert gas bottle or inert gas pipe network enters the pressure-maintaining pipeline for gas replacement. After replacement, close the second pneumatic valve and release the pressure to reduce the pressure in the pressure-maintaining pipeline. Keep consistent with the pressure in the vacuum chamber body;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body;

步骤4:PLC控制系统控制第四气动阀打开,并启动泵吸式报警仪;所述步骤1中气瓶内的气体与泵吸式报警仪检测的气体一致;Step 4: The PLC control system controls the fourth pneumatic valve to open and starts the pump-type alarm; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm;

步骤5:泵吸式报警仪检测保压管道中的气体时,检测保压管道中的气体含有气瓶中气体的成分,说明瓶阀存在泄漏的情况;Step 5: When the pump-type alarm detects the gas in the pressure-maintaining pipeline, it detects that the gas in the pressure-maintaining pipeline contains the components of the gas in the cylinder, indicating that the bottle valve is leaking;

检测保压管道中的气体不含有气瓶中气体的成分,说明瓶阀不存在泄漏的情况;Detect that the gas in the pressure-maintaining pipeline does not contain the components of the gas in the cylinder, indicating that there is no leakage in the cylinder valve;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道中气瓶接头的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder joint in the pressure-maintaining pipeline;

步骤2:启动抽真空装置,将真空仓仓体进行抽真空处理,当达到预设真空值时,关闭抽真空装置,打开第一气动阀,使氦气瓶或氦气管网中的氦气进入真空仓仓体中;Step 2: Start the vacuuming device and evacuate the vacuum chamber body. When the preset vacuum value is reached, close the vacuuming device and open the first pneumatic valve to allow helium gas in the helium bottle or helium pipe network to enter. In the vacuum chamber body;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体中的压力大于保压管道中的压力,真空仓仓体中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body is greater than the pressure in the pressure-maintaining pipe, and the pressure in the vacuum chamber body is less than the pressure in the gas cylinder;

步骤4:PLC控制系统控制第五气动阀打开,并启动氦质谱检漏仪;Step 4: The PLC control system controls the fifth pneumatic valve to open and starts the helium mass spectrometer leak detector;

步骤5:氦质谱检漏仪检测保压管道中的气体时,检测保压管道中的气体含有氦气成分,说明瓶阀存在气密性差的情况;Step 5: When the helium mass spectrometer leak detector detects the gas in the pressure-maintaining pipeline, it detects that the gas in the pressure-maintaining pipeline contains helium, indicating that the bottle valve has poor air tightness;

检测保压管道中的气体不含有氦气成分,说明瓶阀的气密性良好。It is detected that the gas in the pressure-maintaining pipeline does not contain helium, indicating that the air tightness of the bottle valve is good.

优选的,所述试验结束后,人员需要进入时,开启通风电机,氧含量仪实时检测真空仓仓体中的含氧量,当含氧量达到人体进入标准时,带电控锁的仓门打开。Preferably, after the test is completed, when personnel need to enter, the ventilation motor is turned on, and the oxygen content meter detects the oxygen content in the vacuum chamber body in real time. When the oxygen content reaches the human body entry standard, the chamber door with an electrically controlled lock is opened. .

按照上述方案制成的一种气瓶保压试漏装置及保压试漏方法,本发明利用安装保压管道的真空仓仓体作为一个容器,使保压管道为另一个容器,通过气瓶与保压管道以及使气瓶和保压管道处于真空仓仓体内,并通过压力检测和/或气体成分检测分析,对气瓶的泄漏情况以及气密性进行检测,需要注意的是,本发明中所述的气瓶的泄漏情况是指瓶阀损坏而造成出现大幅度泄漏,气瓶的气密性主要是微量泄漏,经研究发现微量泄漏主要来源于瓶阀的螺纹处;进一步地,根据上述设置本发明设置了瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验,通过上述试验能够在不使用试漏液的前提下有效提高检测的准确率,并且能够降低试漏液的购置成本、避免气瓶出现锈蚀造成气体污染的现象,同时能够降低检测人员的操作难度,降低误判风险,具有检测准确率高以及能够对气瓶的气密性进行检测的特点。A gas bottle pressure-maintaining leak test device and a pressure-maintaining leak test method made according to the above solution. The present invention uses the vacuum warehouse body installed with the pressure-maintaining pipeline as a container, so that the pressure-maintaining pipeline is another container, and the pressure maintaining pipeline is used as another container. With the pressure-maintaining pipeline and the gas cylinder and the pressure-maintaining pipeline being placed in the vacuum warehouse, and through pressure detection and/or gas component detection and analysis, the leakage and air tightness of the gas cylinder are detected. It should be noted that the present invention The leakage of the gas cylinder described in refers to a large leakage caused by damage to the cylinder valve. The air tightness of the gas cylinder is mainly a trace leakage. After research, it is found that the trace leakage mainly comes from the thread of the cylinder valve; further, according to With the above settings, the present invention has set up a bottle valve interface positive pressure air tightness test, a bottle valve interface negative pressure air tightness test, an alarm detection test, and a helium mass spectrometer leak detector detection test. Through the above tests, it is possible to perform the test without using a leak test liquid. It can effectively improve the accuracy of detection, reduce the purchase cost of leak test fluid, avoid the phenomenon of gas pollution caused by corrosion of gas bottles, and at the same time reduce the difficulty of operation of detection personnel and reduce the risk of misjudgment. It has high detection accuracy and the ability to Characteristics of testing the air tightness of gas cylinders.

附图说明Description of the drawings

图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2为本发明的控制原理框图。Figure 2 is a control principle block diagram of the present invention.

图中:1、真空仓仓体;2保压管道;3、抽真空装置;4、气瓶接头;5、管道压力传感器;6、管道温度传感器;7、仓体压力传感器;8、氧含量仪;9、管道抽真空装置;10、氦气瓶或氦气管网;11、第一气动阀;12、氦气压力传感器;13、惰性气瓶或惰性气管网;14、第二气动阀;15、惰性气压力传感器;16、电控锁;17、通风电机;18、第一三通;19、第二三通;20、真空计;21、第三气动阀;22、泵吸式报警仪;23、氦质谱检漏仪;24、第四气动阀;25、第五气动阀;26、PLC控制系统。In the picture: 1. Vacuum warehouse body; 2. Pressure maintaining pipeline; 3. Vacuum evacuation device; 4. Gas cylinder connector; 5. Pipe pressure sensor; 6. Pipe temperature sensor; 7. Warehouse pressure sensor; 8. Oxygen content instrument; 9. Pipeline vacuum device; 10. Helium cylinder or helium pipe network; 11. First pneumatic valve; 12. Helium pressure sensor; 13. Inert gas cylinder or inert gas pipe network; 14. Second pneumatic valve; 15. Inert gas pressure sensor; 16. Electrically controlled lock; 17. Ventilation motor; 18. First tee; 19. Second tee; 20. Vacuum gauge; 21. Third pneumatic valve; 22. Pump suction alarm instrument; 23. Helium mass spectrometer leak detector; 24. Fourth pneumatic valve; 25. Fifth pneumatic valve; 26. PLC control system.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

参见图1-2,本发明为一种气瓶保压试漏装置及保压试漏方法,其装置包括真空仓仓体1,所述真空仓仓体1内设有保压管道2;所述真空仓仓体1设有抽真空装置3、真空仓检测单元以及氦气填充管路部;所述保压管道2设有若干个气瓶接头4以及管道压力传感器5,真空仓仓体1的外部设有保压管道检测单元,保压管道2还与非氦气惰性气体填充管路部相连;所述的真空仓检测单元包括用于检测真空仓仓体1内部压力的仓体压力传感器7,以及用于对真空仓仓体1内部氧气含量进行检测的氧含量仪8;所述保压管道检测单元至少包括用于对保压管道2进行抽真空的管道抽真空装置9、用于对保压管道2中是否泄漏入其他气体的气体检测部。本发明适用于气瓶的检测,具体适用于对气瓶的泄漏状况以及气密性的检测,气瓶的泄漏情况是指瓶阀损坏而造成出现大幅度泄漏,气瓶的气密性主要是微量泄漏;尤其是适用于电子级或高纯度产品气气瓶的检测,本发明利用气瓶与保压管道2相连,且气瓶和保压管道2均处于真空仓仓体1中的特点,以保压管道2和真空仓仓体1为不同腔体,并配合压力和/或气体成分分析,对气瓶的泄漏情况以及气密性进行检测,以达到提高检测准确率的目的;本发明无需使用泄漏液,具有节约成本、防止避免气瓶出现锈蚀造成气体污染的现象,同时能够降低检测人员的操作难度,降低误判风险;尤其是能够检测出瓶阀的气密性问题,能够在长途运输的过程中保证不会出现产品气大量泄漏的问题,以提高客户的满意度。需要注意的是,气瓶的气密性问题通过试漏液的方式无法进行有效检测(试漏液的泄漏量较少,实际检测时为渗出状态,不宜发现和观察);但是当气密性较差时,气瓶在储运环节或存放环节,气瓶内产品气会存在长时间持续性泄漏,对气瓶使用单位造成巨大财产损失,同时也容易引起气体供应商因为运输过程中发生泄漏,造成赔款等,一致困扰着气体生产企业。需要注意的是,本发明还设置有管道温度传感器6能够对保压管道2内的温度进行检测,后期可通过换算以消除气体温度对与气体压力的影响。Referring to Figures 1-2, the present invention is a gas cylinder pressure maintaining leak testing device and a pressure maintaining leak testing method. The device includes a vacuum chamber body 1, and the vacuum chamber body 1 is provided with a pressure maintaining pipeline 2; The vacuum chamber body 1 is provided with a vacuuming device 3, a vacuum chamber detection unit and a helium filling pipeline part; the pressure maintaining pipeline 2 is provided with a number of gas bottle joints 4 and pipeline pressure sensors 5. The vacuum chamber body 1 There is a pressure maintaining pipeline detection unit on the outside, and the pressure maintaining pipeline 2 is also connected to the non-helium inert gas filling pipeline part; the vacuum chamber detection unit includes a chamber pressure sensor for detecting the internal pressure of the vacuum chamber body 1 7, and an oxygen content meter 8 for detecting the oxygen content inside the vacuum warehouse body 1; the pressure-maintaining pipeline detection unit at least includes a pipeline vacuuming device 9 for vacuuming the pressure-maintaining pipeline 2. The gas detection part is used to detect whether other gases leak into the pressure-maintaining pipeline 2. The invention is suitable for detecting gas cylinders, and is specifically suitable for detecting the leakage status and air tightness of gas bottles. The leakage status of gas bottles refers to the large leakage caused by damage to the bottle valve, and the air tightness of gas bottles is mainly due to Trace leakage; especially suitable for detection of electronic grade or high-purity product gas cylinders. The present invention utilizes the characteristics that the gas cylinder is connected to the pressure-maintaining pipeline 2, and the gas bottle and the pressure-maintaining pipeline 2 are both located in the vacuum chamber body 1. Using the pressure-maintaining pipeline 2 and the vacuum warehouse body 1 as different cavities, and cooperating with pressure and/or gas component analysis, the leakage and air tightness of the gas cylinder are detected to achieve the purpose of improving detection accuracy; the present invention There is no need to use leakage fluid, which saves costs and prevents the phenomenon of gas pollution caused by corrosion of gas bottles. At the same time, it can reduce the operational difficulty of the inspection personnel and reduce the risk of misjudgment; in particular, it can detect the air tightness problem of the bottle valve, and can It is ensured that there will be no large leakage of product gas during long-distance transportation to improve customer satisfaction. It should be noted that the air tightness problem of the gas cylinder cannot be effectively detected through leak testing (the leakage amount of the leak testing liquid is small, and it is in a seeping state during the actual detection, which is not suitable for discovery and observation); but when the air tightness When the performance of the gas cylinder is poor, the product gas in the cylinder will continue to leak for a long time during the storage and transportation process, causing huge property losses to the gas cylinder user unit, and also easily causing the gas supplier to cause accidents during transportation. Leakage, resulting in compensation, etc., have always troubled gas production companies. It should be noted that the present invention is also equipped with a pipeline temperature sensor 6 that can detect the temperature in the pressure-maintaining pipeline 2, and can later be converted to eliminate the influence of the gas temperature on the gas pressure.

进一步地,所述氦气填充管路部包括氦气瓶或氦气管网10,氦气瓶或氦气管网10通过管道与真空仓仓体1相连,管道上设有第一气动阀11以及氦气压力传感器12。通过上述设置能够使氦气瓶或氦气管网10的氦气进入真空仓仓体1中以便于后期进行检测的目的。Further, the helium filling pipeline part includes a helium bottle or a helium pipe network 10. The helium bottle or helium pipe network 10 is connected to the vacuum chamber body 1 through a pipe. The pipe is provided with a first pneumatic valve 11 and a helium valve. Air pressure sensor 12. Through the above arrangement, helium gas from the helium bottle or helium pipe network 10 can enter the vacuum chamber body 1 for later detection purposes.

进一步地,所述非氦气惰性气体填充管路部包括惰性气瓶或惰性气管网13,惰性气瓶或惰性气管网13通过管道与保压管道2相连,管道上设有第二气动阀14以及惰性气压力传感器15。通过上述设置能够使非氦气惰性气体进入保压管道2,在便于后期进行检测,同时能够使其与真空仓仓体1中的氦气进行区分;所述的非氦气惰性气体可以包括氖、氩、氪和氙等。Further, the non-helium inert gas filling pipeline section includes an inert gas bottle or an inert gas pipeline network 13. The inert gas bottle or inert gas pipeline network 13 is connected to the pressure maintaining pipeline 2 through a pipeline, and a second pneumatic valve 14 is provided on the pipeline. and inert gas pressure sensor 15. Through the above arrangement, the non-helium inert gas can enter the pressure-maintaining pipeline 2, which facilitates later detection and can be distinguished from the helium in the vacuum chamber body 1; the non-helium inert gas can include neon. , argon, krypton and xenon, etc.

进一步地,所述真空仓仓体1上设有带电控锁16的仓门,真空仓仓体1上设有带通风电机17的通风管路。本发明中所述的电控锁16可以与通风电机17相匹配,即,在人员进入真空仓仓体1时,首先启动通风电机17,当真空仓仓体1与外接空气相同时,电控锁16打开,以保证进入现场人员的生命安全。Furthermore, the vacuum warehouse body 1 is provided with a door with an electrically controlled lock 16 , and the vacuum warehouse body 1 is provided with a ventilation pipeline with a ventilation motor 17 . The electronically controlled lock 16 described in the present invention can be matched with the ventilation motor 17, that is, when a person enters the vacuum chamber body 1, the ventilation motor 17 is first started. When the vacuum chamber body 1 is the same as the external air, the electronically controlled lock 16 is opened to ensure the safety of people entering the site.

进一步地,所述保压管道2通过抽真空管道与管道抽真空装置9相连,抽真空管道上依次设有第一三通18、第二三通19、用于检测抽真空管道中真空度的真空计20以及第三气动阀21;所述气体检测部包括与第一三通18第三端相连的泵吸式报警仪22,以及与第二三通19第三端相连的氦质谱检漏仪23。通过上述设置能够实现对保压管道2进行抽真空处理、以及对保压管道2中的气体进行检测;所述的泵吸式报警仪22中气体检测仪与气瓶中的产品气一致:如:气瓶中的产品气为一氧化碳时,泵吸式报警仪22为CO气体检测仪。Further, the pressure-maintaining pipeline 2 is connected to the pipeline vacuuming device 9 through a vacuuming pipeline. The vacuuming pipeline is sequentially provided with a first tee 18, a second tee 19, and a vacuum gauge for detecting the degree of vacuum in the vacuuming pipeline. 20 and a third pneumatic valve 21; the gas detection part includes a pumping alarm 22 connected to the third end of the first tee 18, and a helium mass spectrometer leak detector 23 connected to the third end of the second tee 19 . Through the above settings, it is possible to perform vacuum processing on the pressure-maintaining pipeline 2 and detect the gas in the pressure-maintaining pipeline 2; the gas detector in the pump-type alarm 22 is consistent with the product gas in the gas cylinder: such as : When the product gas in the gas cylinder is carbon monoxide, the pump suction alarm device 22 is a CO gas detector.

进一步地,所述第一三通18第三端和泵吸式报警仪22之间设有第四气动阀24;第二三通19第三端和氦质谱检漏仪23之间设有第五气动阀25。Further, a fourth pneumatic valve 24 is provided between the third end of the first tee 18 and the pump suction alarm 22; a third pneumatic valve 24 is provided between the third end of the second tee 19 and the helium mass spectrometer leak detector 23. Five pneumatic valves 25.

本发明还包括PLC控制系统26,PLC控制系统26的信号输入端分别与管道压力传感器5、管道温度传感器6、仓体压力传感器7、氧含量仪8、氦气压力传感器12、惰性气压力传感器15、真空计20、泵吸式报警仪22和氦质谱检漏仪23;PLC控制系统26的信号输出端分别与第一气动阀11、第二气动阀14、第三气动阀21、第四气动阀24、第五气动阀25、抽真空装置3、真空计20以及管道抽真空装置9;所述的保压管道2上还设置有管道温度传感器6。The invention also includes a PLC control system 26. The signal input end of the PLC control system 26 is respectively connected to the pipeline pressure sensor 5, the pipeline temperature sensor 6, the warehouse pressure sensor 7, the oxygen content meter 8, the helium pressure sensor 12, and the inert gas pressure sensor. 15. Vacuum gauge 20, pump suction alarm 22 and helium mass spectrometer leak detector 23; the signal output end of the PLC control system 26 is respectively connected with the first pneumatic valve 11, the second pneumatic valve 14, the third pneumatic valve 21, the fourth Pneumatic valve 24, fifth pneumatic valve 25, vacuuming device 3, vacuum gauge 20 and pipeline vacuuming device 9; the pressure maintaining pipeline 2 is also provided with a pipeline temperature sensor 6.

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验;所述瓶阀接口正压气密性试验用于检测保压管道2中气体是否通过瓶阀泄漏至真空仓仓体1内以及气瓶的气体是否进入保压管道2中;所述瓶阀接口负压气密性试验用于检测气瓶或真空仓仓体1中是否有气体通过瓶阀接口进入保压管道2内;所述警仪检测试验用于检测气瓶中是否有气体通过瓶阀接口进入保压管道2内;氦质谱检漏仪检测试验用于检测真空仓仓体1中的气体是否通过瓶阀泄漏至保压管道2内。本发明中上述方法可交叉使用,以提高气瓶保压试漏的准确性,上述四种方法可全部使用,也可选择其中至少一项使用;具体来说,本发明中所述的瓶阀接口正压气密性试验用于检测瓶阀是否泄漏以及气密性的情况,瓶阀接口负压气密性试验用于检测瓶阀是否泄漏以及气密性的情况(瓶阀接口负压气密性试验的检测方法与瓶阀接口正压气密性试验的检测方法相同),报警仪检测试验主要用于检测瓶阀是否泄漏,氦质谱检漏仪检测试验主要用于检测瓶阀的气密性;本发明可进行批量作业,对气瓶进行检测,当一批次没有问题时,可判断整个批次合格;当一批次存在问题时,可对该批次进行拆分后分别检测,以达到确定具体存在问题的瓶阀。上述方式能够有效提高检测效率,同时保证了检测的准确率。A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of a bottle valve interface, a negative pressure air tightness test of a bottle valve interface, an alarm detection test, and a helium mass spectrometer Leak detector detection test; the positive pressure air tightness test of the bottle valve interface is used to detect whether the gas in the pressure maintaining pipeline 2 leaks into the vacuum warehouse body 1 through the bottle valve and whether the gas in the cylinder enters the pressure maintaining pipeline 2; The negative pressure air tightness test of the bottle valve interface is used to detect whether there is gas in the gas bottle or vacuum chamber body 1 and enters the pressure maintaining pipeline 2 through the bottle valve interface; the alarm detection test is used to detect whether there is gas in the gas bottle or the vacuum chamber body 1. Gas enters the pressure-maintaining pipeline 2 through the bottle valve interface; the helium mass spectrometer leak detector detection test is used to detect whether the gas in the vacuum chamber body 1 leaks into the pressure-maintaining pipeline 2 through the bottle valve. In the present invention, the above methods can be used interchangeably to improve the accuracy of the pressure maintaining leak test of gas cylinders. All the above four methods can be used, or at least one of them can be selected for use; specifically, the bottle valve described in the present invention The positive pressure air tightness test of the bottle valve is used to detect whether the bottle valve is leaking and the air tightness. The negative pressure air tightness test of the bottle valve interface is used to detect whether the bottle valve is leaking and the air tightness (negative pressure air tightness of the bottle valve interface is The detection method of the bottle valve interface positive pressure air tightness test is the same as the detection method of the bottle valve interface positive pressure air tightness test). The alarm instrument detection test is mainly used to detect whether the bottle valve leaks. The helium mass spectrometer leak detector detection test is mainly used to detect the air tightness of the bottle valve. ; The present invention can perform batch operations and detect gas bottles. When there is no problem in a batch, the entire batch can be judged to be qualified; when there is a problem in a batch, the batch can be split and tested separately to ensure To determine the specific bottle valve with the problem. The above method can effectively improve detection efficiency while ensuring detection accuracy.

进一步地,所述瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验分别包括如下步骤:Further, the positive pressure air tightness test of the bottle valve interface, the negative pressure air tightness test of the bottle valve interface, the alarm detection test and the helium mass spectrometer leak detector detection test respectively include the following steps:

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力下降时,则证明保压管道2中的气体通过瓶阀泄漏至真空仓仓体1中,即瓶阀的气密性差;当管道压力传感器5检测保压管道2内气体压力上升时,则证明气瓶内的气体进入保压管道2内,即瓶阀存在泄漏的情况;当管道压力传感器5检测保压管道2内气体不发生变化时,则证明瓶阀的气密性好,以及不会发生泄漏的现象;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 drops, it proves that the gas in the pressure-maintaining pipeline 2 leaks through the bottle valve. to the vacuum warehouse body 1, that is, the air tightness of the bottle valve is poor; when the pipeline pressure sensor 5 detects that the gas pressure in the pressure maintaining pipeline 2 rises, it proves that the gas in the cylinder enters the pressure maintaining pipeline 2, that is, the bottle valve exists Leakage situation; when the pipeline pressure sensor 5 detects that the gas in the pressure-maintaining pipeline 2 does not change, it proves that the air tightness of the bottle valve is good and no leakage will occur;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 rises. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the vacuum chamber body 1 or the gas bottle enters the pressure-maintaining pipeline. In the pressure pipe 2, that is, the bottle valve has leakage or poor air tightness;

当管道压力传感器5检测保压管道2内气体压力不变时,瓶阀的气密性好,以及不会发生泄漏的现象;When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 remains unchanged, the air tightness of the bottle valve is good and no leakage occurs;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述步骤1中气瓶内的气体与泵吸式报警仪22检测的气体一致;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm 22;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体含有气瓶中气体的成分,说明瓶阀存在泄漏的情况;Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 contains components of the gas in the cylinder, indicating that there is leakage in the bottle valve;

检测保压管道2中的气体不含有气瓶中气体的成分,说明瓶阀不存在泄漏的情况;It is detected that the gas in the pressure-maintaining pipeline 2 does not contain the components of the gas in the cylinder, indicating that there is no leakage in the cylinder valve;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the chamber enters the vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体含有氦气成分,说明瓶阀存在气密性差的情况;Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 contains helium components, indicating that the air tightness of the bottle valve is poor;

检测保压管道2中的气体不含有氦气成分,说明瓶阀的气密性良好。It is detected that the gas in the pressure-maintaining pipeline 2 does not contain helium, indicating that the air tightness of the bottle valve is good.

具体使用本发明时,可单独使用瓶阀接口正压气密性试验或瓶阀接口负压气密性试验,或者瓶阀接口正压气密性试验或瓶阀接口负压气密性试验可进行配合交叉验证,或者瓶阀接口负压气密性试验与报警仪检测试验相配合,或者瓶阀接口负压气密性试验与氦质谱检漏仪检测试验相配合;或者瓶阀接口正压气密性试验与报警仪检测试验相配合,或者瓶阀接口正压气密性试验与报警仪检测试验以及氦质谱检漏仪检测试验相配合。需要注意的是:气瓶中的产品其不同,泄漏和气密性的标准不同;通常可以1.0×10-7mbar·I/s为分界线,当泄漏量大于1.0×10-7mbar·I/s为泄漏;当泄漏量等于或小于于1.0×10- 7mbar·I/s为气密性差;尤其是采用瓶阀接口负压气密性试验时,出现不合格的状况时,可通过报警仪检测试验和/或氦质谱检漏仪检测试验相配合,以确定瓶阀具体的泄漏情况或气密性的问题;瓶阀如出现泄漏情况时可选择维修或更换的方式,如出现气密性的问题则可针对其丝扣进行维护,以避免气瓶在泄露产品气的情况下流通入市场中。When the present invention is specifically used, the positive pressure air tightness test of the bottle valve interface or the negative pressure air tightness test of the bottle valve interface can be used alone, or the positive pressure air tightness test of the bottle valve interface or the negative pressure air tightness test of the bottle valve interface can be used in combination. Cross verification, or the negative pressure air tightness test of the bottle valve interface is matched with the alarm detection test, or the negative pressure air tightness test of the bottle valve interface is matched with the helium mass spectrometer leak detector detection test; or the positive pressure air tightness of the bottle valve interface is matched The test is coordinated with the alarm instrument detection test, or the bottle valve interface positive pressure air tightness test is coordinated with the alarm instrument detection test and the helium mass spectrometer leak detector detection test. It should be noted that the products in the cylinder are different, and the standards for leakage and air tightness are different; usually 1.0×10 -7 mbar·I/s can be used as the dividing line. When the leakage is greater than 1.0×10 -7 mbar·I/ s represents leakage; when the leakage amount is equal to or less than 1.0×10 - 7 mbar·I/s, the air tightness is poor; especially when the negative pressure air tightness test of the bottle valve interface is used, if an unqualified condition occurs, the alarm can be The instrument testing test and/or the helium mass spectrometer leak detector testing test are coordinated to determine the specific leakage or air tightness problem of the bottle valve; if the bottle valve leaks, you can choose to repair or replace it. For sexual problems, the threads can be maintained to prevent the cylinder from flowing into the market while leaking product gas.

进一步地,所述试验结束后,人员需要进入时,开启通风电机17,氧含量仪8实时检测真空仓仓体1中的含氧量,当含氧量达到人体进入标准时,带电控锁16的仓门打开。为了保证进入真空仓仓体1中的人员安全,在人员进入真空仓仓体1前,首先开启通风电机17,开启通风电机17时氧含量仪8实施检测真空仓仓体1中的含氧量,当含氧量符合人体进入标准时,电控锁16打开,人员通过仓门进入真空仓仓体1中进行操作。Further, after the test is completed, when personnel need to enter, the ventilation motor 17 is turned on, and the oxygen content meter 8 detects the oxygen content in the vacuum chamber body 1 in real time. When the oxygen content reaches the human body entry standard, the electric control lock 16 is The barn door is open. In order to ensure the safety of personnel entering the vacuum chamber 1, before the personnel enter the vacuum chamber 1, the ventilation motor 17 is first turned on. When the ventilation motor 17 is turned on, the oxygen content meter 8 is implemented to detect the oxygen content in the vacuum chamber 1. , when the oxygen content meets the human body entry standard, the electronic control lock 16 is opened, and personnel enter the vacuum chamber body 1 through the chamber door to operate.

为了更加清楚的解释本发明,现结合具体实施例对其进行进一步说明。具体的实施例如下:In order to explain the present invention more clearly, it will be further described with reference to specific embodiments. Specific examples are as follows:

实施例1Example 1

一种气瓶保压试漏装置,包括真空仓仓体1,所述真空仓仓体1内设有保压管道2;所述真空仓仓体1设有抽真空装置3、真空仓检测单元以及氦气填充管路部;所述保压管道2设有若干个气瓶接头4以及管道压力传感器5,真空仓仓体1的外部设有保压管道检测单元,保压管道2还与非氦气惰性气体填充管路部相连;所述的真空仓检测单元包括用于检测真空仓仓体1内部压力的仓体压力传感器7,以及用于对真空仓仓体1内部氧气含量进行检测的氧含量仪8;所述保压管道检测单元至少包括用于对保压管道2进行抽真空的管道抽真空装置9、用于对保压管道2中是否泄漏入其他气体的气体检测部。所述氦气填充管路部包括氦气瓶或氦气管网10,氦气瓶或氦气管网10通过管道与真空仓仓体1相连,管道上设有第一气动阀11以及氦气压力传感器12。所述非氦气惰性气体填充管路部包括惰性气瓶或惰性气管网13,惰性气瓶或惰性气管网13通过管道与保压管道2相连,管道上设有第二气动阀14以及惰性气压力传感器15。所述真空仓仓体1上设有带电控锁16的仓门,真空仓仓体1上设有带通风电机17的通风管路。所述保压管道2通过抽真空管道与管道抽真空装置9相连,抽真空管道上依次设有第一三通18、第二三通19、用于检测抽真空管道中真空度的真空计20以及第三气动阀21;所述气体检测部包括与第一三通18第三端相连的泵吸式报警仪22,以及与第二三通19第三端相连的氦质谱检漏仪23。所述第一三通18第三端和泵吸式报警仪22之间设有第四气动阀24;第二三通19第三端和氦质谱检漏仪23之间设有第五气动阀25。还包括PLC控制系统26,PLC控制系统26的信号输入端分别与管道压力传感器5、管道温度传感器6、仓体压力传感器7、氧含量仪8、氦气压力传感器12、惰性气压力传感器15、真空计20、泵吸式报警仪22和氦质谱检漏仪23;PLC控制系统26的信号输出端分别与第一气动阀11、第二气动阀14、第三气动阀21、第四气动阀24、第五气动阀25、抽真空装置3、真空计20以及管道抽真空装置9;所述的保压管道2上还设置有管道温度传感器6。A pressure-maintaining leak test device for gas cylinders, including a vacuum chamber body 1, which is provided with a pressure-maintaining pipeline 2; the vacuum chamber body 1 is provided with a vacuum device 3 and a vacuum chamber detection unit and a helium filling pipeline part; the pressure-maintaining pipeline 2 is provided with several gas bottle joints 4 and pipeline pressure sensors 5. The outside of the vacuum warehouse body 1 is provided with a pressure-maintaining pipeline detection unit, and the pressure-maintaining pipeline 2 is also connected to non- The helium inert gas filling pipeline is connected; the vacuum chamber detection unit includes a chamber pressure sensor 7 for detecting the internal pressure of the vacuum chamber body 1, and a chamber pressure sensor 7 for detecting the oxygen content inside the vacuum chamber body 1 Oxygen content meter 8; the pressure-maintaining pipeline detection unit at least includes a pipeline vacuuming device 9 for evacuating the pressure-maintaining pipeline 2, and a gas detection part for detecting whether other gases leak into the pressure-maintaining pipeline 2. The helium filling pipeline part includes a helium bottle or a helium pipe network 10. The helium bottle or helium pipe network 10 is connected to the vacuum chamber body 1 through a pipe. The pipe is provided with a first pneumatic valve 11 and a helium pressure sensor. 12. The non-helium inert gas filling pipeline part includes an inert gas bottle or an inert gas pipe network 13. The inert gas bottle or the inert gas pipe network 13 is connected to the pressure maintaining pipe 2 through a pipe. The pipe is provided with a second pneumatic valve 14 and an inert gas pipe. Pressure sensor 15. The vacuum warehouse body 1 is provided with a door with an electronically controlled lock 16 , and the vacuum warehouse body 1 is provided with a ventilation pipeline with a ventilation motor 17 . The pressure-maintaining pipeline 2 is connected to the pipeline vacuuming device 9 through a vacuuming pipeline. The vacuuming pipeline is sequentially provided with a first tee 18, a second tee 19, a vacuum gauge 20 for detecting the vacuum degree in the vacuuming pipeline, and a third Three pneumatic valves 21; the gas detection part includes a pump-type alarm 22 connected to the third end of the first tee 18, and a helium mass spectrometer leak detector 23 connected to the third end of the second tee 19. A fourth pneumatic valve 24 is provided between the third end of the first tee 18 and the pump suction alarm 22; a fifth pneumatic valve 24 is provided between the third end of the second tee 19 and the helium mass spectrometer leak detector 23 25. It also includes a PLC control system 26. The signal input terminals of the PLC control system 26 are respectively connected to the pipeline pressure sensor 5, the pipeline temperature sensor 6, the warehouse pressure sensor 7, the oxygen content meter 8, the helium pressure sensor 12, the inert gas pressure sensor 15, Vacuum gauge 20, pump suction alarm 22 and helium mass spectrometer leak detector 23; the signal output end of the PLC control system 26 is connected to the first pneumatic valve 11, the second pneumatic valve 14, the third pneumatic valve 21 and the fourth pneumatic valve respectively. 24. The fifth pneumatic valve 25, vacuuming device 3, vacuum gauge 20 and pipeline vacuuming device 9; the pressure maintaining pipeline 2 is also provided with a pipeline temperature sensor 6.

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法为瓶阀接口正压气密性试验,包括如下步骤:A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method is a positive pressure air tightness test of a bottle valve interface, which includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力下降时,则证明保压管道2中的气体通过瓶阀泄漏至真空仓仓体1中,即瓶阀的气密性差;此时针对瓶阀的气密性差进行检查维护。Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 drops, it proves that the gas in the pressure-maintaining pipeline 2 leaks through the bottle valve. to the vacuum warehouse body 1, that is, the air tightness of the bottle valve is poor; at this time, check and maintain the poor air tightness of the bottle valve.

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可。Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate.

实施例2Example 2

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法为瓶阀接口正压气密性试验,包括如下步骤:A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method is a positive pressure air tightness test of a bottle valve interface, which includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力上升时,则证明气瓶内的气体进入保压管道2内,即瓶阀存在泄漏的情况;此时针对瓶阀存在泄漏的问题进行检查维护或更换。Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the cylinder enters the pressure-maintaining pipeline 2 , that is, the bottle valve is leaking; at this time, check, maintain or replace the bottle valve for leakage.

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可。Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate.

实施例3Example 3

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法为瓶阀接口正压气密性试验,包括如下步骤:A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method is a positive pressure air tightness test of a bottle valve interface, which includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体不发生变化时,则证明瓶阀的气密性好,以及不会发生泄漏的现象;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas in the pressure-maintaining pipeline 2 does not change, it proves that the air tightness of the bottle valve is good, and it does not Leakage may occur;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可。Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate.

实施例4Example 4

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、瓶阀接口负压气密性试验;A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of a bottle valve interface and a negative pressure air tightness test of a bottle valve interface;

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体不发生变化时,则证明瓶阀的气密性好,以及不会发生泄漏的现象;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas in the pressure-maintaining pipeline 2 does not change, it proves that the air tightness of the bottle valve is good, and it does not Leakage may occur;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力不变时,瓶阀的气密性好,以及不会发生泄漏的现象。Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 is rising. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 remains unchanged, the air tightness of the bottle valve is good and no leakage will occur. Phenomenon.

通过上述交叉验证证明瓶阀的气密性好,以及不会发生泄漏的现象。The above cross-validation proves that the air tightness of the bottle valve is good and no leakage occurs.

实施例5Example 5

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、报警仪检测试验;A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of a bottle valve interface, a negative pressure air tightness test of a bottle valve interface, and an alarm detection test;

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力上升时,则证明气瓶内的气体进入保压管道2内,即瓶阀存在泄漏的情况;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the cylinder enters the pressure-maintaining pipeline 2 , that is, there is leakage in the bottle valve;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 rises. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the vacuum chamber body 1 or the gas bottle enters the pressure-maintaining pipeline. In the pressure pipe 2, that is, the bottle valve has leakage or poor air tightness;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述步骤1中气瓶内的气体与泵吸式报警仪22检测的气体一致;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm 22;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体含有气瓶中气体的成分,说明瓶阀存在泄漏的情况。Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 contains components of the gas in the cylinder, indicating that there is leakage in the cylinder valve.

通过上述交叉验证证明瓶阀存在着泄漏的情况,因此需要进行检查维护或更换。The above cross-validation proves that the bottle valve is leaking, so it needs to be inspected, maintained or replaced.

实施例6Example 6

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、瓶阀接口负压气密性试验、氦质谱检漏仪检测试验分别包括如下步骤:A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of a bottle valve interface, a negative pressure air tightness test of a bottle valve interface, and a helium mass spectrometer leak detector detection test. Include the following steps respectively:

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力下降时,则证明保压管道2中的气体通过瓶阀泄漏至真空仓仓体1中,即瓶阀的气密性差;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 drops, it proves that the gas in the pressure-maintaining pipeline 2 leaks through the bottle valve. to the vacuum chamber body 1, that is, the air tightness of the bottle valve is poor;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 rises. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the vacuum chamber body 1 or the gas bottle enters the pressure-maintaining pipeline. In the pressure pipe 2, that is, the bottle valve has leakage or poor air tightness;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the chamber enters the vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体含有氦气成分,说明瓶阀存在气密性差的情况。Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 contains helium components, indicating that the air tightness of the bottle valve is poor.

所述试验结束后,人员需要进入时,开启通风电机17,氧含量仪8实时检测真空仓仓体1中的含氧量,当含氧量达到人体进入标准时,带电控锁16的仓门打开。After the test is completed, when personnel need to enter, the ventilation motor 17 is turned on, and the oxygen content meter 8 detects the oxygen content in the vacuum chamber body 1 in real time. When the oxygen content reaches the human body entry standard, the chamber door with the electrically controlled lock 16 Open.

通过上述交叉验证证明瓶阀存在着泄漏的情况,因此需要进行检查维护或更换。The above cross-validation proves that the bottle valve is leaking, so it needs to be inspected, maintained or replaced.

实施例7Example 7

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括瓶阀接口负压气密性试验、报警仪检测试验;A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes a negative pressure air tightness test of the bottle valve interface and an alarm detection test;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 rises. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the vacuum chamber body 1 or the gas bottle enters the pressure-maintaining pipeline. In the pressure pipe 2, that is, the bottle valve has leakage or poor air tightness;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述步骤1中气瓶内的气体与泵吸式报警仪22检测的气体一致;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm 22;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体不含有气瓶中气体的成分,说明瓶阀不存在泄漏的情况。Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 does not contain the gas components in the cylinder, indicating that there is no leakage in the cylinder valve.

通过上述交叉验证证明瓶阀不存在着泄漏的情况,但存在着气密性差的缺陷,因此需要对瓶阀进行检查维护。The above cross-validation proves that the bottle valve does not leak, but it has the defect of poor air tightness, so the bottle valve needs to be inspected and maintained.

实施例8Example 8

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验;A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a negative pressure air tightness test of the bottle valve interface, an alarm detection test, and a helium mass spectrometer leak detector detection test;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 rises. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 rises, it proves that the gas in the vacuum chamber body 1 or the gas bottle enters the pressure-maintaining pipeline. In the pressure pipe 2, that is, the bottle valve has leakage or poor air tightness;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述步骤1中气瓶内的气体与泵吸式报警仪22检测的气体一致;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm 22;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体含有气瓶中气体的成分,说明瓶阀存在泄漏的情况;Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 contains components of the gas in the cylinder, indicating that there is leakage in the bottle valve;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the chamber enters the vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体不含有氦气成分,说明瓶阀的气密性良好。Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 does not contain helium, indicating that the air tightness of the bottle valve is good.

所述试验结束后,人员需要进入时,开启通风电机17,氧含量仪8实时检测真空仓仓体1中的含氧量,当含氧量达到人体进入标准时,带电控锁16的仓门打开。After the test is completed, when personnel need to enter, the ventilation motor 17 is turned on, and the oxygen content meter 8 detects the oxygen content in the vacuum chamber body 1 in real time. When the oxygen content reaches the human body entry standard, the chamber door with the electrically controlled lock 16 Open.

通过上述交叉验证证明瓶阀存在着泄漏的情况,不存在着气密性差的缺陷,因此需要对瓶阀进行检查维护或更换。The above cross-verification proves that the bottle valve is leaking and does not have a defect of poor air tightness. Therefore, the bottle valve needs to be inspected, maintained or replaced.

实施例9Example 9

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口负压气密性试验、报警仪检测试验以及氦质谱检漏仪检测试验;A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a negative pressure air tightness test of the bottle valve interface, an alarm detection test, and a helium mass spectrometer leak detector detection test;

所述瓶阀接口负压气密性试验,包括如下步骤:The negative pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Disabled;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力不变时,瓶阀的气密性好,以及不会发生泄漏的现象;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 is rising. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 remains unchanged, the air tightness of the bottle valve is good and no leakage will occur. Phenomenon;

所述报警仪检测试验,包括如下步骤:The alarm detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述步骤1中气瓶内的气体与泵吸式报警仪22检测的气体一致;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; in step 1, the gas in the cylinder is consistent with the gas detected by the pump-type alarm 22;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体不含有气瓶中气体的成分,说明瓶阀不存在泄漏的情况;Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 does not contain the components of the gas in the cylinder, indicating that there is no leakage from the bottle valve;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the chamber enters the vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体不含有氦气成分,说明瓶阀的气密性良好。Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 does not contain helium, indicating that the air tightness of the bottle valve is good.

所述试验结束后,人员需要进入时,开启通风电机17,氧含量仪8实时检测真空仓仓体1中的含氧量,当含氧量达到人体进入标准时,带电控锁16的仓门打开。After the test is completed, when personnel need to enter, the ventilation motor 17 is turned on, and the oxygen content meter 8 detects the oxygen content in the vacuum chamber body 1 in real time. When the oxygen content reaches the human body entry standard, the chamber door with the electrically controlled lock 16 Open.

通过上述交叉验证证明瓶阀不存在着泄漏的情况,以及气密性良好。The above cross-validation proves that there is no leakage in the bottle valve and the air tightness is good.

实施例10Example 10

一种气瓶保压试漏装置,其结构与实施例1相同;A gas cylinder pressure maintaining leak test device, the structure of which is the same as that of Embodiment 1;

一种气瓶保压试漏装置的保压试漏方法,该保压试漏方法包括:瓶阀接口正压气密性试验、氦质谱检漏仪检测试验分别包括如下步骤:A pressure-maintaining leak test method of a gas cylinder pressure-maintaining leak test device. The pressure-maintaining leak test method includes: a positive pressure air tightness test of the cylinder valve interface and a helium mass spectrometer leak detector detection test, which respectively include the following steps:

所述瓶阀接口正压气密性试验,包括如下步骤:The positive pressure air tightness test of the bottle valve interface includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力下降时,则证明保压管道2中的气体通过瓶阀泄漏至真空仓仓体1中,即瓶阀的气密性差;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 drops, it proves that the gas in the pressure-maintaining pipeline 2 leaks through the bottle valve. to the vacuum chamber body 1, that is, the air tightness of the bottle valve is poor;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

所述氦质谱检漏仪检测试验,包括如下步骤:The helium mass spectrometer leak detector detection test includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the chamber enters the vacuum chamber body 1;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体含有氦气成分,说明瓶阀存在气密性差的情况;Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 contains helium components, indicating that the air tightness of the bottle valve is poor;

所述试验结束后,人员需要进入时,开启通风电机17,氧含量仪8实时检测真空仓仓体1中的含氧量,当含氧量达到人体进入标准时,带电控锁16的仓门打开。After the test is completed, when personnel need to enter, the ventilation motor 17 is turned on, and the oxygen content meter 8 detects the oxygen content in the vacuum chamber body 1 in real time. When the oxygen content reaches the human body entry standard, the chamber door with the electrically controlled lock 16 Open.

通过上述交叉验证证明瓶阀不存在着泄漏的情况,但存在着气密性差的缺陷,因此需要对瓶阀进行检查维护。The above cross-validation proves that the bottle valve does not leak, but it has the defect of poor air tightness, so the bottle valve needs to be inspected and maintained.

本发明同时还适用于与大规模成批次的对气瓶进行检测,如果成批次检测气瓶没有问题时,则整个批次没有问题;如果该批次有问题,则对该批次拆分,拆分后剔除没有问题的气瓶,对其余气瓶进行再次拆分,以达到提高检测效率的目的;本发明通过压力和/或气体成分进行分析,得出气瓶泄漏或气密性的问题,其无需经验判断,以达到避免误判的目的,同时还能够提高检测的准确率,现有技术相比能够降低试漏液的购置成本、避免气瓶出现锈蚀造成气体污染的现象,同时能够降低检测人员的操作难度,降低误判风险,具有检测准确率高以及能够对气瓶的气密性进行检测的特点。The invention is also suitable for large-scale testing of gas bottles in batches. If there is no problem with the gas bottles in the batch, then there is no problem with the entire batch; if there is a problem with the batch, the batch will be dismantled. After splitting, the gas bottles with no problems are eliminated, and the remaining gas bottles are split again to achieve the purpose of improving detection efficiency; the present invention analyzes the pressure and/or gas components to obtain the leakage or air tightness of the gas cylinder. It does not require empirical judgment to achieve the purpose of avoiding misjudgment, and it can also improve the accuracy of detection. Compared with the existing technology, it can reduce the purchase cost of leak test liquid and avoid the phenomenon of gas pollution caused by corrosion of gas bottles. At the same time, It can reduce the operational difficulty of the inspection personnel and reduce the risk of misjudgment. It has the characteristics of high detection accuracy and the ability to detect the air tightness of the gas cylinder.

试验例1Test example 1

本发明采用瓶阀接口正压气密性试验,包括如下步骤:The present invention adopts the positive pressure air tightness test of the bottle valve interface, which includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:将试验气体充入保压管道2内,使保压管道2内的气体压力大于真空仓仓体1中的压力,同时小于气瓶内的压力;气瓶的瓶阀处于关闭状态;气瓶的容积为40L,压力为13.52MPA,充装的产品气为电子级的二氧化碳;保压管道2内的压力为7.5MPA,真空仓压力为大气压;Step 2: Fill the test gas into the pressure-maintaining pipe 2, so that the gas pressure in the pressure-maintaining pipe 2 is greater than the pressure in the vacuum chamber body 1, and at the same time less than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is closed; The volume of the gas cylinder is 40L, the pressure is 13.52MPA, and the filled product gas is electronic grade carbon dioxide; the pressure in the pressure-maintaining pipeline 2 is 7.5MPA, and the vacuum chamber pressure is atmospheric pressure;

步骤3:通过管道压力传感器5检测保压管道2内气体压力的是否产生波动,当管道压力传感器5检测保压管道2内气体压力下降了1KPA时,则证明保压管道2中的气体通过瓶阀泄漏至真空仓仓体1中,即瓶阀的气密性差;Step 3: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 fluctuates. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 drops by 1KPA, it proves that the gas in the pressure-maintaining pipeline 2 passes through the bottle. The valve leaks into the vacuum chamber body 1, that is, the air tightness of the bottle valve is poor;

步骤4:上述检测完毕后,对保压管道2内的试验气体进行回收,或利用管道抽真空装置9进行抽真空即可;Step 4: After the above detection is completed, recover the test gas in the pressure-maintaining pipeline 2, or use the pipeline vacuum device 9 to evacuate;

通过上述方式能够证明气瓶的瓶阀存在气密性的问题;当通过常规的泄漏液的方式进行检测,没有发现泄漏也渗出,因此认定气瓶的瓶阀合格。Through the above method, it can be proved that the cylinder valve of the gas cylinder has air tightness problems; when tested through conventional leakage methods, no leakage or leakage was found, so the cylinder valve of the gas cylinder was deemed to be qualified.

试验例2Test example 2

本发明采用瓶阀接口负压气密性试验,包括如下步骤:The present invention adopts the negative pressure air tightness test of the bottle valve interface, which includes the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,最后利用管道抽真空装置9对保压管道2进行抽真空处理,并通过真空计20确定保压管道2内的真空度;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure-maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and relieve the pressure, and finally use the pipeline The vacuuming device 9 performs vacuuming on the pressure-maintaining pipeline 2, and determines the vacuum degree in the pressure-maintaining pipeline 2 through the vacuum gauge 20;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力,真空仓仓体1中的压力大于保压管道2内的压力;气瓶的瓶阀处于关闭状态;气瓶的容积为40L,压力为13.52MPA,充装的产品气为电子级的一氧化碳;保压管道2内抽真空的压力为-90kPa,真空仓压力为大气压;Step 3: The cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1, and the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2; the cylinder valve of the gas cylinder is in a closed state. Closed state; the volume of the gas cylinder is 40L, the pressure is 13.52MPA, and the filled product gas is electronic grade carbon monoxide; the vacuum pressure in the pressure-maintaining pipeline 2 is -90kPa, and the vacuum chamber pressure is atmospheric pressure;

步骤4:通过管道压力传感器5检测保压管道2内气体压力是否上升,当管道压力传感器5检测保压管道2内气体压力上升了5kPa时,则证明真空仓仓体1或气瓶中的气体进入保压管道2内,即瓶阀存在泄漏或气密性差的情况;Step 4: Use the pipeline pressure sensor 5 to detect whether the gas pressure in the pressure-maintaining pipeline 2 has increased. When the pipeline pressure sensor 5 detects that the gas pressure in the pressure-maintaining pipeline 2 has increased by 5kPa, it is proved that the gas in the vacuum chamber body 1 or the gas bottle Entering the pressure-maintaining pipeline 2, that is, the bottle valve has leakage or poor air tightness;

进一步地,采用报警仪检测试验,包括如下步骤:Further, the alarm instrument detection test is used, including the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:打开第二气动阀14,惰性气瓶或惰性气管网13中的非氦气惰性气体进入保压管道2中进行气体置换,置换后关闭第二气动阀14并泄压,使保压管道2中的压力与真空仓仓体1中的压力保持一致;保压管道2和真空仓仓体1的压力均为大气压;Step 2: Open the second pneumatic valve 14, and the non-helium inert gas in the inert gas bottle or inert gas pipe network 13 enters the pressure maintaining pipeline 2 for gas replacement. After replacement, close the second pneumatic valve 14 and release the pressure to maintain the pressure. The pressure in pipeline 2 is consistent with the pressure in vacuum chamber body 1; the pressures in pressure-maintaining pipeline 2 and vacuum chamber body 1 are both atmospheric pressure;

步骤3:气瓶的瓶阀处于关闭状态,气瓶内的压力大于真空仓仓体1中的压力;Step 3: The cylinder valve of the gas cylinder is closed, and the pressure in the gas cylinder is greater than the pressure in the vacuum chamber body 1;

步骤4:PLC控制系统26控制第四气动阀24打开,并启动泵吸式报警仪22;所述泵吸式报警仪22为CO气体检测仪;Step 4: The PLC control system 26 controls the fourth pneumatic valve 24 to open and starts the pump-type alarm 22; the pump-type alarm 22 is a CO gas detector;

步骤5:泵吸式报警仪22检测保压管道2中的气体时,检测保压管道2中的气体不含有气瓶中气体的成分,说明瓶阀不存在泄漏的情况;Step 5: When the pump-type alarm device 22 detects the gas in the pressure-maintaining pipeline 2, it detects that the gas in the pressure-maintaining pipeline 2 does not contain the components of the gas in the cylinder, indicating that there is no leakage from the bottle valve;

更进一步地,采用氦质谱检漏仪检测试验,包括如下步骤:Furthermore, a helium mass spectrometer leak detector detection test is used, including the following steps:

步骤1:将气瓶的瓶阀与保压管道2中气瓶接头4的充装排相连;Step 1: Connect the cylinder valve of the gas cylinder to the filling row of the gas cylinder connector 4 in the pressure maintaining pipeline 2;

步骤2:启动抽真空装置3,将真空仓仓体1进行抽真空处理,当达到预设真空值时,关闭抽真空装置3,打开第一气动阀11,使氦气瓶或氦气管网10中的氦气进入真空仓仓体1中,保压管道2的压力为大气压;Step 2: Start the vacuuming device 3 to evacuate the vacuum chamber body 1. When the preset vacuum value is reached, close the vacuuming device 3, open the first pneumatic valve 11, and let the helium cylinder or helium pipe network 10 The helium in the vacuum chamber enters the vacuum chamber body 1, and the pressure of the pressure maintaining pipe 2 is atmospheric pressure;

步骤3:气瓶的瓶阀处于关闭状态,真空仓仓体1中的压力大于保压管道2中的压力,真空仓仓体1中的压力小于气瓶内的压力;Step 3: The cylinder valve of the gas cylinder is closed, the pressure in the vacuum chamber body 1 is greater than the pressure in the pressure maintaining pipe 2, and the pressure in the vacuum chamber body 1 is less than the pressure in the gas cylinder;

步骤4:PLC控制系统26控制第五气动阀25打开,并启动氦质谱检漏仪23;Step 4: The PLC control system 26 controls the fifth pneumatic valve 25 to open and starts the helium mass spectrometer leak detector 23;

步骤5:氦质谱检漏仪23检测保压管道2中的气体时,检测保压管道2中的气体含有氦气成分,检测浓度为1.0×10-7mbar·I/s,说明瓶阀存在气密性差的情况。Step 5: When the helium mass spectrometer leak detector 23 detects the gas in the pressure-maintaining pipeline 2, it is detected that the gas in the pressure-maintaining pipeline 2 contains helium components, and the detected concentration is 1.0×10 -7 mbar·I/s, indicating the existence of the bottle valve. Poor air tightness.

通过上述方式能够证明气瓶的瓶阀存在气密性的问题;当通过常规的泄漏液的方式进行检测,没有发现泄漏也渗出,因此认定气瓶的瓶阀合格。Through the above method, it can be proved that the cylinder valve of the gas cylinder has air tightness problems; when tested through conventional leakage methods, no leakage or leakage was found, so the cylinder valve of the gas cylinder was deemed to be qualified.

通过上述两个试验例能够证明本发明的检测方法能够在不使用泄漏液的前提下对气瓶的泄漏问题以及气密性进行检测,尤其是在检测气瓶气密性上,其准确率高于现有技术。The above two test examples can prove that the detection method of the present invention can detect the leakage problem and air tightness of gas bottles without using leakage liquid, especially in detecting the air tightness of gas bottles, its accuracy is high on existing technology.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a gas cylinder pressurize leak test device, includes vacuum storehouse body (1), its characterized in that: a pressure maintaining pipeline (2) is arranged in the vacuum bin body (1);
The vacuum bin body (1) is provided with a vacuumizing device (3), a vacuum bin detection unit and a helium filling pipeline part;
the pressure maintaining pipeline (2) is provided with a plurality of gas bottle connectors (4) and pipeline pressure sensors (5), a pressure maintaining pipeline detection unit is arranged outside the vacuum bin body (1), and the pressure maintaining pipeline (2) is also connected with a non-helium inert gas filling pipeline part;
the vacuum bin detection unit comprises a bin body pressure sensor (7) for detecting the internal pressure of the vacuum bin body (1), and an oxygen content meter (8) for detecting the internal oxygen content of the vacuum bin body (1);
the pressure maintaining pipeline detection unit at least comprises a pipeline vacuumizing device (9) for vacuumizing the pressure maintaining pipeline (2) and a gas detection part for detecting whether other gases leak into the pressure maintaining pipeline (2).
2. The gas cylinder pressure maintaining leak testing device according to claim 1, wherein: the helium filling pipeline part comprises a helium bottle or a helium pipe network (10), the helium bottle or the helium pipe network (10) is connected with the vacuum bin body (1) through a pipeline, and a first pneumatic valve (11) and a helium pressure sensor (12) are arranged on the pipeline.
3. The gas cylinder pressure maintaining leak testing device according to claim 1, wherein: the non-helium inert gas filling pipeline part comprises an inert gas cylinder or an inert gas pipe network (13), the inert gas cylinder or the inert gas pipe network (13) is connected with the pressure maintaining pipeline (2) through a pipeline, and a second pneumatic valve (14) and an inert gas pressure sensor (15) are arranged on the pipeline.
4. The gas cylinder pressure maintaining leak testing device according to claim 1, wherein: the vacuum bin body (1) is provided with a bin door with an electric control lock (16), and the vacuum bin body (1) is provided with a ventilation pipeline with a ventilation motor (17).
5. The gas cylinder pressure maintaining leak testing device according to claim 1, wherein: the pressure maintaining pipeline (2) is connected with the pipeline vacuumizing device (9) through a vacuumizing pipeline, and a first tee joint (18), a second tee joint (19), a vacuum gauge (20) for detecting the vacuum degree in the vacuumizing pipeline and a third pneumatic valve (21) are sequentially arranged on the vacuumizing pipeline;
the gas detection part comprises a pumping type alarm (22) connected with the third end of the first tee joint (18), and a helium mass spectrum leak detector (23) connected with the third end of the second tee joint (19).
6. The gas cylinder pressure maintaining leak testing device according to claim 5, wherein: a fourth pneumatic valve (24) is arranged between the third end of the first tee joint (18) and the pumping type alarm instrument (22); a fifth pneumatic valve (25) is arranged between the third end of the second tee joint (19) and the helium mass spectrometer leak detector (23).
7. The gas cylinder pressure maintaining leak testing device according to claim 1, wherein: the device also comprises a PLC control system (26), wherein the signal input end of the PLC control system (26) is respectively connected with a pipeline pressure sensor (5), a pipeline temperature sensor (6), a bin body pressure sensor (7), an oxygen content meter (8), a helium pressure sensor (12), an inert gas pressure sensor (15), a vacuum gauge (20), a pumping type alarm instrument (22) and a helium mass spectrometer leak detector (23); the signal output end of the PLC control system (26) is respectively connected with the first pneumatic valve (11), the second pneumatic valve (14), the third pneumatic valve (21), the fourth pneumatic valve (24), the fifth pneumatic valve (25), the vacuumizing device (3), the vacuum gauge (20) and the pipeline vacuumizing device (9); the pressure maintaining pipeline (2) is also provided with a pipeline temperature sensor (6).
8. A pressure maintaining and leak testing method of the pressure maintaining and leak testing device for gas cylinders according to any one of claims 1 to 7, characterized in that: the pressure maintaining leakage testing method comprises the following steps: the method comprises the following steps of a positive pressure air tightness test of a valve interface, a negative pressure air tightness test of the valve interface, a detection test of an alarm instrument and a detection test of a helium mass spectrometer leak detector;
the positive pressure airtight test of the bottle valve interface is used for detecting whether gas in the pressure maintaining pipeline (2) leaks into the vacuum bin body (1) through the bottle valve and whether the gas of the gas bottle enters the pressure maintaining pipeline (2);
the cylinder valve interface negative pressure air tightness test is used for detecting whether gas in the gas cylinder or the vacuum bin body (1) enters the pressure maintaining pipeline (2) through the cylinder valve interface;
the alarm detection test is used for detecting whether gas in the gas cylinder enters the pressure maintaining pipeline (2) through the cylinder valve interface;
the helium mass spectrometer leak detector detection test is used for detecting whether the gas in the vacuum bin body (1) leaks into the pressure maintaining pipeline (2) through the bottle valve.
9. The pressure maintaining leak testing method of the gas cylinder pressure maintaining leak testing device according to claim 8, characterized in that: the positive pressure air tightness test of the valve interface, the negative pressure air tightness test of the valve interface, the detection test of the alarm instrument and the detection test of the helium mass spectrometer leak detector respectively comprise the following steps:
The positive pressure air tightness test of the bottle valve interface comprises the following steps:
step 1: connecting a cylinder valve of a gas cylinder with a filling row of a gas cylinder joint (4) in a pressure maintaining pipeline (2);
step 2: filling test gas into the pressure maintaining pipeline (2), so that the gas pressure in the pressure maintaining pipeline (2) is higher than the pressure in the vacuum bin body (1) and is lower than the pressure in the gas cylinder; the cylinder valve of the gas cylinder is in a closed state;
step 3: detecting whether the pressure of the gas in the pressure maintaining pipeline (2) fluctuates or not through the pipeline pressure sensor (5), and when the pipeline pressure sensor (5) detects that the pressure of the gas in the pressure maintaining pipeline (2) is reduced, proving that the gas in the pressure maintaining pipeline (2) leaks into the vacuum bin body (1) through the bottle valve, namely the air tightness of the bottle valve is poor; when the pipeline pressure sensor (5) detects that the pressure of the gas in the pressure maintaining pipeline (2) rises, the gas in the gas cylinder enters the pressure maintaining pipeline (2), namely, the leakage condition of the cylinder valve is proved; when the pipeline pressure sensor (5) detects that the gas in the pressure maintaining pipeline (2) is not changed, the air tightness of the bottle valve is proved to be good, and the leakage phenomenon is avoided;
step 4: after the detection is finished, the test gas in the pressure maintaining pipeline (2) is recovered, or the pipeline vacuumizing device (9) is utilized to vacuumize;
The negative pressure air tightness test of the bottle valve interface comprises the following steps:
step 1: connecting a cylinder valve of a gas cylinder with a filling row of a gas cylinder joint (4) in a pressure maintaining pipeline (2);
step 2: opening a second pneumatic valve (14), enabling non-helium inert gas in an inert gas cylinder or an inert gas pipe network (13) to enter a pressure maintaining pipeline (2) for gas replacement, closing the second pneumatic valve (14) and releasing pressure after the replacement, and finally vacuumizing the pressure maintaining pipeline (2) by using a pipeline vacuumizing device (9), and determining the vacuum degree in the pressure maintaining pipeline (2) by using a vacuum gauge (20);
step 3: the cylinder valve of the gas cylinder is in a closed state, the pressure in the gas cylinder is larger than the pressure in the vacuum chamber body (1), and the pressure in the vacuum chamber body (1) is larger than the pressure in the pressure maintaining pipeline (2); the cylinder valve of the gas cylinder is in a closed state;
step 4: detecting whether the pressure of the gas in the pressure maintaining pipeline (2) rises or not through a pipeline pressure sensor (5), and when the pipeline pressure sensor (5) detects that the pressure of the gas in the pressure maintaining pipeline (2) rises, proving that the gas in the vacuum bin body (1) or the gas cylinder enters the pressure maintaining pipeline (2), namely, the condition that a cylinder valve has leakage or poor air tightness;
when the pipeline pressure sensor (5) detects that the gas pressure in the pressure maintaining pipeline (2) is unchanged, the air tightness of the bottle valve is good, and the leakage phenomenon can not occur;
The alarm detection test comprises the following steps:
step 1: connecting a cylinder valve of a gas cylinder with a filling row of a gas cylinder joint (4) in a pressure maintaining pipeline (2);
step 2: opening a second pneumatic valve (14), enabling non-helium inert gas in an inert gas cylinder or an inert gas pipe network (13) to enter a pressure maintaining pipeline (2) for gas replacement, closing the second pneumatic valve (14) after replacement and releasing pressure, so that the pressure in the pressure maintaining pipeline (2) is consistent with the pressure in a vacuum bin body (1);
step 3: the cylinder valve of the gas cylinder is in a closed state, and the pressure in the gas cylinder is higher than the pressure in the vacuum bin body (1);
step 4: the PLC control system (26) controls the fourth pneumatic valve (24) to be opened and starts the pumping type alarm (22); the gas in the gas cylinder in the step 1 is consistent with the gas detected by the pumping type alarm (22);
step 5: when the pumping type alarm (22) detects the gas in the pressure maintaining pipeline (2), detecting that the gas in the pressure maintaining pipeline (2) contains the gas component in the gas cylinder, and indicating the condition that the cylinder valve is leaked;
detecting that the gas in the pressure maintaining pipeline (2) does not contain the gas component in the gas cylinder, and indicating that the gas cylinder valve does not leak;
the helium mass spectrometer leak detector detection test comprises the following steps:
Step 1: connecting a cylinder valve of a gas cylinder with a filling row of a gas cylinder joint (4) in a pressure maintaining pipeline (2);
step 2: starting a vacuumizing device (3), vacuumizing the vacuum bin body (1), closing the vacuumizing device (3) when a preset vacuum value is reached, and opening a first pneumatic valve (11) to enable helium in a helium bottle or a helium pipe network (10) to enter the vacuum bin body (1);
step 3: the cylinder valve of the gas cylinder is in a closed state, the pressure in the vacuum chamber body (1) is larger than the pressure in the pressure maintaining pipeline (2), and the pressure in the vacuum chamber body (1) is smaller than the pressure in the gas cylinder;
step 4: a PLC control system (26) controls the opening of a fifth pneumatic valve (25) and starts a helium mass spectrometer leak detector (23);
step 5: when the helium mass spectrometer leak detector (23) detects the gas in the pressure maintaining pipeline (2), detecting that the gas in the pressure maintaining pipeline (2) contains helium components, and indicating that the bottle valve has poor air tightness;
the detection of the absence of helium in the gas in the pressure maintaining pipe (2) indicates that the cylinder valve has good air tightness.
10. The pressure maintaining leak testing method of the gas cylinder pressure maintaining leak testing apparatus as defined in claim 9, wherein: after the test is finished, when a person needs to enter, a ventilation motor (17) is started, an oxygen content meter (8) detects the oxygen content in the vacuum bin body (1) in real time, and when the oxygen content reaches the human body entry standard, a bin door with a control lock (16) is opened.
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