CN116856698A - Steel bar truss floor carrier plate hole sealing die and use method - Google Patents
Steel bar truss floor carrier plate hole sealing die and use method Download PDFInfo
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- CN116856698A CN116856698A CN202310640108.6A CN202310640108A CN116856698A CN 116856698 A CN116856698 A CN 116856698A CN 202310640108 A CN202310640108 A CN 202310640108A CN 116856698 A CN116856698 A CN 116856698A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
- E04G15/063—Re-usable forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
- E04G15/063—Re-usable forms
- E04G15/065—Re-usable forms with mechanical means to modify the section
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Abstract
Description
技术领域Technical field
本发明涉及建筑施工技术领域,尤其涉及一种钢筋桁架楼承板洞口封闭模具及使用方法。The invention relates to the technical field of building construction, and in particular to a steel truss floor deck opening sealing mold and a method of use.
背景技术Background technique
钢筋桁架,指以钢筋为上弦、下弦及腹杆,通过电阻点焊连接而成的桁架。钢筋桁架楼承板,指将钢筋桁架与底板(压型钢板)通过电阻点焊连接成整体的组合承重板,在施工阶段能够承受湿混凝土自重及施工荷载,其可显著减少现场钢筋绑扎工程量、装配式模板和连接件拆装方便以及提高现场施工进度的优点;在施工过程中,相邻两个钢筋桁架楼承板通过阴阳扣拉结的方式进行连接,以使多个钢筋桁架楼承板形成整体。Steel truss refers to a truss made of steel bars as upper chords, lower chords and web members, connected by resistance spot welding. Reinforced truss floor bearing plate refers to a composite load-bearing plate that connects the steel truss and the bottom plate (profiled steel plate) through resistance spot welding. It can withstand the dead weight of wet concrete and construction load during the construction stage. It can significantly reduce the amount of on-site steel tying work. , the advantages of easy disassembly and assembly of prefabricated formwork and connectors and improving the progress of on-site construction; during the construction process, two adjacent steel truss floor decks are connected through Yin and Yang buckle ties, so that multiple steel truss floor decks can The plates form a whole.
在钢筋桁架楼承板使用过程中,需要预留洞口位置;同时,为保证钢筋桁架的整体结构强度、承载力,以及混凝土施工后的质量,需待楼承板混凝土达到设计强度的75%时才可以切断钢筋桁架楼承板的钢筋及钢板。因此,现有技术中,在钢筋桁架楼承板上通过支模的方式预留洞口,在混凝土层达到强度后拆模并切断钢筋桁架楼承板,形成洞口。During the use of the steel truss floor deck, it is necessary to reserve opening positions; at the same time, in order to ensure the overall structural strength and bearing capacity of the steel truss, as well as the quality of the concrete after construction, it is necessary to wait until the concrete of the floor deck reaches 75% of the design strength. Only then can the steel bars and steel plates of the steel truss floor deck be cut. Therefore, in the prior art, openings are reserved in the steel truss floor decking by means of formwork, and after the concrete layer reaches strength, the formwork is removed and the steel truss floor decking is cut off to form the opening.
作为现有施工方式之一,采取木模支模的方式设置形成洞口,木模之间采用钢钉进行拉结固定,并在木模上预设供钢筋桁架通过的锯齿状缺口,在缺口处绑扎钢筋或钢丝的方式拦截混凝土;这种方式在混凝土板成型后拆除木模,但模板通常损耗较高。作为现有施工方式之二,对于混凝土柱与梁分次浇筑的情况,采用在洞口周边放置钢丝网的方式拦截混凝土,即将钢丝网绑扎于钢筋桁架上,围圈形成洞口;但这种方式对钢筋桁架楼承板来说,混凝土浇筑高度是是高于桁架钢筋的,绑扎于钢筋桁架上的钢丝网对于高于桁架部分的混凝土层无法形成与下层一样相当有效的拦截作用。As one of the existing construction methods, wooden formwork is used to set up the formwork to form an opening. Steel nails are used to fasten the wooden formwork. A jagged gap is preset on the wooden formwork for the steel truss to pass through. At the gap, Concrete is intercepted by tying steel bars or steel wires; in this method, the wooden formwork is removed after the concrete slab is formed, but the formwork usually suffers from high losses. As the second existing construction method, when concrete columns and beams are poured in stages, steel wire mesh is placed around the opening to intercept the concrete, that is, the steel wire mesh is tied to the steel truss and the hole is formed in a circle; however, this method For steel truss floor decking, the concrete pouring height is higher than the truss steel bars. The steel wire mesh tied to the steel truss cannot form the same effective interception effect on the concrete layer higher than the truss as the lower layer.
发明内容Contents of the invention
针对现有技术中所存在的不足,本发明提供了一种钢筋桁架楼承板洞口封闭模具及使用方法,其可改善现有技术中不便于对钢筋桁架楼承板洞口进行有效模具支撑,同时减少模具材料浪费的问题。In view of the shortcomings in the prior art, the present invention provides a mold for sealing the opening of the steel truss floor decking plate and a method of using it, which can improve the inconvenience in the existing technology of effectively supporting the mold for the opening of the steel bar truss floor decking slab, and at the same time Reduce the problem of mold material waste.
一方面,根据本发明的实施例,一种钢筋桁架楼承板洞口封闭模具,其包括穿筋板,相向设置有两块,且所述穿筋板的下端开设有供钢筋桁架穿过的穿筋孔,所述穿筋板长度方向的两端伸出有下搭接部,两个所述下搭接部位于同一水平面上;以及护板,相向设置有两块,且两块所述穿筋板和两块所述护板围绕形成矩形洞口,所述护板长度方向的两端伸出有上搭接部,所述上搭接部和下搭接部适配并相搭接。On the one hand, according to an embodiment of the present invention, a mold for closing the opening of a steel truss floor decking plate includes two reinforcing plates, two of which are arranged opposite each other, and the lower end of the reinforcing plate is provided with a through hole for the steel truss to pass through. rib holes, with lower overlapping portions protruding from both ends in the length direction of the ribbing plate, and the two lower overlapping portions are located on the same horizontal plane; A rectangular opening is formed around the rib plate and the two protective plates. Upper overlapping portions extend from both ends in the length direction of the protective plates. The upper overlapping portion and the lower overlapping portion are adapted to each other and overlap.
通过采用上述技术方案,两块穿筋板和两块护板依次间隔设置围绕形成矩形洞口,以便放置于楼承板上,同时开设穿筋孔供钢筋桁架通过,在浇筑混凝土的过程中,相互搭接的上搭接部和下搭接部承受混凝土的挤压力,保持洞口封闭模具的形状,保证模具的结构强度,改善现有技术中不便于对钢筋桁架楼承板洞口进行有效模具支撑的问题;同时,采用上搭接部和下搭接部相搭接,在拆模时,由于两个上搭接部或两个下搭接部位于同一水平面上,使得将搭接部位于上方的穿筋板或护板向上提起即可完成拆模工作,拆、装模方式简便、快速,且可减少模具破损并造成材料浪费的问题。By adopting the above technical solution, two reinforcing plates and two protective plates are arranged at intervals around each other to form a rectangular opening for placement on the floor deck. At the same time, reinforcing holes are opened for the steel trusses to pass through. During the process of pouring concrete, each other is The upper and lower overlapping parts of the overlap bear the extrusion force of the concrete, maintain the shape of the mold that closes the opening, ensure the structural strength of the mold, and improve the existing technology that is inconvenient to effectively support the mold for the steel truss floor deck opening. problem; at the same time, the upper overlap part and the lower overlap part are used to overlap. When the mold is removed, since the two upper overlap parts or the two lower overlap parts are located on the same horizontal plane, the overlap part is located above The mold removal work can be completed by lifting up the ribbing plate or guard plate. The mold removal and installation method is simple and fast, and can reduce the problem of mold damage and material waste.
优选的,所述穿筋板包括:一号穿筋板,不少于一块,且所述穿筋孔开设于一号穿筋板,所述下搭接部设置于一号穿筋板的端侧;二号穿筋板,不少于一块,且所述穿筋孔同时开设于二号穿筋板,所述二号穿筋板的两端伸出有适配并搭接于下搭接部或上搭接部的一号搭接部;以及一号连接杆,设置有多根,且所述一号连接杆同时插接于下搭接部和一号搭接部,或下搭接部和上搭接部,或一号搭接部和上搭接部。Preferably, the reinforcing plate includes: No. 1 reinforcing plate, no less than one, and the reinforcing hole is opened in the No. 1 reinforcing plate, and the lower overlap portion is provided at the end of the No. 1 reinforcing plate. Side; No. 2 rib-piercing plates, no less than one, and the rib-piercing holes are also opened in the No. 2 rib-piercing plates. The two ends of the No. 2 rib-piercing plates extend out and overlap with the lower overlap. The No. 1 overlapping part of the upper or upper overlapping part; and the No. 1 connecting rod, which is provided with multiple pieces, and the No. 1 connecting rod is inserted into the lower overlapping part and the No. 1 overlapping part at the same time, or the No. 1 connecting rod The upper part and the upper overlap part, or the No. 1 overlap part and the upper overlap part.
通过采用上述技术方案,在搭接形成洞口封闭模具时,可根据洞口所需大小选择一号穿筋板和二号穿筋板各自的数量,使得模具整体尺寸的改变,提高实用性,同时,一号穿筋板、二穿筋板以及一号连接杆的设置使得穿筋板整体便于拆装、更换,运输所占用的空间更小,在局部损坏时只需要更换该局部损坏的一号穿筋板或二号穿筋板即可,减少了材料浪费。By adopting the above technical solution, when overlapping to form a hole-closing mold, the number of the No. 1 rib-piercing plate and the No. 2 rib-piercing plate can be selected according to the required size of the hole, thereby changing the overall size of the mold and improving practicality. At the same time, The arrangement of the No. 1 rib-piercing plate, the No. 2 rib-piercing plate and the No. 1 connecting rod makes the whole rib-piercing plate easy to disassemble and replace, and takes up less space for transportation. When it is partially damaged, only the locally damaged No. 1 rib needs to be replaced. The rib plate or No. 2 rib plate can be used to reduce material waste.
优选的,所述下搭接部的侧面竖向开设有一号卡槽,且所述一号搭接部设置有适配并向下插入一号卡槽的一号卡板。Preferably, a No. 1 card slot is vertically provided on the side of the lower overlapping portion, and the No. 1 overlapping portion is provided with a No. 1 card plate adapted to be inserted downward into the No. 1 card slot.
通过采用上述技术方案,通过一号卡板插入一号卡槽内的方式增强一号穿筋板和二号穿筋板的连接强度;由于一号卡板竖直向下插入一号卡槽,也即在竖直方向上,一号搭接部所在水平面高于下搭接部所在竖平面,即上搭接部高于下搭接部所在竖平面,在拆卸时,因部分混凝土会流入并凝固于穿筋孔,故而先拆卸搭接于穿筋板端部上方的护板,相对于先拆卸穿筋板更加轻松、容易和顺利;同时,由于一号卡槽连通于下搭接部的侧面,这使得一号卡板插入后,一号卡板形成一号穿筋板和二号穿筋板连接缝隙的密封作用,减少混凝土浆渗过的可能性。By adopting the above technical solution, the connection strength of the No. 1 rib-piercing plate and the No. 2 rib-piercing plate is enhanced by inserting the No. 1 card plate into the No. 1 card slot; since the No. 1 card plate is inserted vertically downward into the No. 1 card slot, That is to say, in the vertical direction, the horizontal plane of the No. 1 overlap part is higher than the vertical plane of the lower overlap part, that is, the upper overlap part is higher than the vertical plane of the lower overlap part. During disassembly, some concrete will flow into and It is solidified in the reinforcement hole, so it is easier, easier and smoother to remove the protective plate overlapping the end of the reinforcement plate first than to remove the reinforcement plate first; at the same time, since the No. 1 slot is connected to the lower overlap part On the side, this allows the No. 1 card plate to form a sealing effect on the connection gap between the No. 1 reinforcing plate and the No. 2 reinforcing plate after the No. 1 card plate is inserted, reducing the possibility of concrete slurry seeping through.
优选的,所述护板包括:一号护板,不少于一块,且所述上搭接部设置于一号护板的端侧;二号护板,不少于一块,且所述二号护板的两端伸出有适配并搭接于上搭接部的二号搭接部;以及二号连接杆,设置有多根,且所述二号连接杆同时插接于上搭接部和二号搭接部,或下搭接部和上搭接部。Preferably, the guard plate includes: No. 1 guard plate, no less than one piece, and the upper overlap portion is provided on the end side of the No. 1 guard plate; No. 2 guard plate, no less than one piece, and the second guard plate There are No. 2 overlapping parts extending from both ends of the No. 1 guard plate that are adapted to and overlapped with the upper overlapping part; The joint part and the No. 2 overlap part, or the lower overlap part and the upper overlap part.
通过采用上述技术方案,搭接形成洞口封闭模具时,可根据洞口所需大小选择一号护板和二号护板各自的数量,使得模具整体尺寸的改变,进一步提高实用性,同时,一号护板、二护板以及二号连接杆的设置使得护板整体便于拆装、更换,运输所占用的空间更小,在局部损坏时只需要更换该局部损坏的一号护板或二号护板即可,减少了材料浪费。By adopting the above technical solution, when overlapping to form a hole-closing mold, the respective quantities of the No. 1 guard plate and the No. 2 guard plate can be selected according to the required size of the hole, thereby changing the overall size of the mold and further improving the practicality. At the same time, the No. 1 guard plate The arrangement of the guard plate, the second guard plate and the No. 2 connecting rod makes the whole guard plate easy to disassemble and replace, and takes up less space for transportation. When it is partially damaged, only the partially damaged No. 1 guard plate or No. 2 guard plate needs to be replaced. Just use the board, reducing material waste.
优选的,所述二号搭接部的侧面竖向开设有二号卡槽,且所述上搭接部设置有适配并向下插入二号卡槽的二号卡板;所述二号卡板适配并插入一号卡槽。Preferably, a No. 2 card slot is vertically provided on the side of the No. 2 overlapping portion, and the No. 2 card plate is provided with the No. 2 overlapping portion to adapt and insert downward into the No. 2 card slot; The card board is adapted and inserted into the No. 1 card slot.
通过采用上述技术方案,通过二号卡板插入二号卡槽内的方式增强二号搭接部和上搭接部的连接强度;由于二号卡板竖直向下插入二号卡槽,也即在竖直方向上,上搭接部所在水平面高于二号搭接部所在竖平面,且由于二号卡槽连通于二号搭接部的侧面,这使得二号卡板插入后,二号卡板形成一号护板和二号护板连接缝隙的密封作用,减少混凝土浆渗过的可能性;此外,由于二号卡板适配并插入一号卡槽,这使得一号护板和一号穿筋板之间的连接强度进一步增强,也即,增强了穿筋板和护板之间的结构强度。By adopting the above technical solution, the connection strength of the No. 2 overlapping part and the upper overlapping part is enhanced by inserting the No. 2 card plate into the No. 2 card slot; since the No. 2 card plate is vertically inserted downward into the No. 2 card slot, the connection strength between the No. 2 card plate and the No. 2 card slot is also enhanced. That is to say, in the vertical direction, the horizontal plane of the upper overlap part is higher than the vertical plane of the second overlap part, and since the second card slot is connected to the side of the second overlap part, this makes the second card plate inserted. The No. 1 guard plate forms a sealing effect on the connection gap between the No. 1 guard plate and the No. 2 guard plate, reducing the possibility of concrete slurry seeping through; in addition, since the No. 2 guard plate is adapted and inserted into the No. 1 card slot, the No. 1 guard plate The connection strength with the No. 1 stiffening plate is further enhanced, that is, the structural strength between the stiffening plate and the protective plate is enhanced.
优选的,所述二号连接杆和一号连接杆的尺寸相同。Preferably, the size of the No. 2 connecting rod and the No. 1 connecting rod are the same.
通过采用上述技术方案,在将护板搭接于穿筋板上时,可减少二号连接杆或一号连接杆的使用数量,且可增强二号连接杆和一号连接杆的通用性。By adopting the above technical solution, when the guard plate is overlapped on the stiffened plate, the number of No. 2 connecting rods or No. 1 connecting rods used can be reduced, and the versatility of the No. 2 connecting rods and No. 1 connecting rods can be enhanced.
优选的,所述一号连接杆螺纹连接于下搭接部,且所述二号连接杆螺纹连接于二号搭接部或下搭接部。Preferably, the No. 1 connecting rod is threadedly connected to the lower overlapping part, and the No. 2 connecting rod is threadedly connected to the No. 2 overlapping part or the lower overlapping part.
通过采用上述技术方案,通过螺纹连接的方式,防止一号连接杆和二号连接杆的脱出,且在向上拆卸穿筋板和护板时,通过该螺纹连接的方式,以使得护板和穿筋板保持形成一块直板的状态,便于一次性拆出。By adopting the above technical solution, the No. 1 connecting rod and the No. 2 connecting rod are prevented from protruding through threaded connection, and when the stiffening plate and the guard plate are removed upward, the threaded connection is used to prevent the guard plate and the through-passing plate from coming out. The rib plate remains in the state of forming a straight plate, making it easy to remove it at one time.
优选的,两块所述穿筋板相向的一侧均设置有多根封孔杆,所述封孔杆与穿筋孔位于同一水平面上,以便安装钢丝网。Preferably, a plurality of sealing rods are provided on the opposite sides of the two reinforcement plates, and the sealing rods and the reinforcement holes are located on the same horizontal plane to facilitate the installation of steel wire mesh.
通过采用上述技术方案,便于在穿筋孔处采用在封孔杆上安装钢丝网的方式进行封闭,拦截浇筑的混凝土。By adopting the above technical solution, it is convenient to install steel wire mesh on the hole sealing rod to seal the reinforcement hole and intercept the poured concrete.
优选的,所述下搭接部的长度等于护板的厚度,所述上搭接部的长度等于穿筋板的厚度。Preferably, the length of the lower overlapping portion is equal to the thickness of the guard plate, and the length of the upper overlapping portion is equal to the thickness of the stiffened plate.
通过采用上述技术方案,以相对保证护板和穿筋板外侧的光滑度,进而保证混凝土层成型后洞口边缘的平整度。By adopting the above technical solution, the smoothness of the outside of the guard plate and the reinforcement plate can be relatively ensured, thereby ensuring the smoothness of the edge of the opening after the concrete layer is formed.
另一方面,根据本发明的实施例,还提供了一种钢筋桁架楼承板洞口封闭模具的使用方法,其包括以下步骤:根据钢筋桁架楼承板洞口设计大小,先将两块穿筋板相对放置于楼层板上;然后将两块护板放置于楼承板上,并使得上搭接部搭接于下搭接部上;最后在封孔杆上安装钢丝网。On the other hand, according to an embodiment of the present invention, a method of using a mold for sealing the opening of the steel truss floor decking plate is also provided, which includes the following steps: first, according to the design size of the opening of the steel bar truss floor decking slab, two reinforcing plates are Place them oppositely on the floor board; then place the two protective boards on the floor decking so that the upper overlap part overlaps the lower overlap part; finally, install the steel wire mesh on the sealing rod.
相比于现有技术,本发明具有如下至少一种有益效果:Compared with the prior art, the present invention has at least one of the following beneficial effects:
1、通过设置两块穿筋板和两块护板以便放置于楼承板上,并围绕形成矩形洞口,同时开设穿筋孔供钢筋桁架通过,在浇筑混凝土的过程中,相互搭接的上搭接部和下搭接部承受混凝土的挤压力,保持洞口封闭模具的形状,保证模具的结构强度,改善现有技术中不便于对钢筋桁架楼承板洞口进行有效模具支撑的问题;同时,采用上搭接部和下搭接部相搭接,在拆模时,由于两个上搭接部或两个下搭接部位于同一水平面上,使得将搭接部位于上方的穿筋板或护板向上提起即可完成拆模工作,拆、装模方式简便、快速,且可减少模具破损并造成材料浪费的问题;1. By setting up two reinforced plates and two protective plates to be placed on the floor deck, and surrounding them to form a rectangular opening, and at the same time opening reinforcement holes for the steel trusses to pass through, during the process of pouring concrete, the overlapping upper The overlapping part and the lower overlapping part bear the extrusion force of the concrete, maintain the shape of the mold that closes the opening, ensure the structural strength of the mold, and improve the problem in the existing technology that it is inconvenient to effectively support the mold for the opening of the steel truss floor deck; at the same time , the upper overlap part and the lower overlap part are overlapped. When the mold is removed, since the two upper overlap parts or the two lower overlap parts are located on the same horizontal plane, the ribbing plate with the overlap part located above Or the guard plate can be lifted up to complete the mold removal work. The mold removal and installation method is simple and fast, and can reduce the problem of mold damage and material waste;
2、通过设置一号穿筋板、二号穿筋板、一号护板以及二号护板,以便通过洞口设计大小调整模具整体的大小,提高实用性,同时,使得穿筋板和护板整体便于拆装、更换,运输所占用的空间更小,在局部损坏时只需要更换该局部损坏的一号穿筋板、二号穿筋板、一号护板或二号护板即可,减少了材料浪费。2. By setting up the No. 1 rib-piercing plate, the No. 2 rib-piercing plate, the No. 1 guard plate and the No. 2 guard plate, the overall size of the mold can be adjusted through the design of the opening, thereby improving the practicality. At the same time, the rib-piercing plate and the guard plate can be The whole structure is easy to disassemble and replace, and takes up less space for transportation. When it is partially damaged, you only need to replace the locally damaged No. 1 stiffening plate, No. 2 stiffening plate, No. 1 guard plate or No. 2 guard plate. Material waste is reduced.
附图说明Description of the drawings
图1是本发明实施例的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2是本发明实施例的局部爆炸结构示意图,主要展示穿筋板和护板的连接结构;Figure 2 is a schematic diagram of the partial explosion structure of the embodiment of the present invention, mainly showing the connection structure of the stiffening plate and the protective plate;
图3是本发明实施例的穿筋板的爆炸结构示意图;Figure 3 is a schematic exploded structural diagram of the stiffened plate according to the embodiment of the present invention;
图4是本发明实施例的护板的爆炸结构示意图。Figure 4 is a schematic diagram of the explosion structure of the guard plate according to the embodiment of the present invention.
上述附图中:1、穿筋板;11、一号穿筋板;111、下搭接部;112、一号卡槽;12、二号穿筋板;121、一号搭接部;122、一号卡板;13、一号连接杆;2、穿筋孔;21、封孔杆;3、护板;31、一号护板;311、上搭接部;312、二号卡板;32、二号护板;321、二号搭接部;322、二号卡槽;33、二号连接杆。In the above drawings: 1. Stiffening plate; 11. Stiffening plate No. 1; 111. Lower overlap portion; 112. No. 1 slot; 12. Stiffening plate No. 2; 121. Overlapping portion No. 1; 122 , No. 1 clamping plate; 13. No. 1 connecting rod; 2. Reinforcement hole; 21. Sealing rod; 3. Guard plate; 31. No. 1 guard plate; 311. Upper overlap part; 312. No. 2 clamp plate ; 32. No. 2 guard plate; 321. No. 2 overlapping part; 322. No. 2 card slot; 33. No. 2 connecting rod.
具体实施方式Detailed ways
下面结合附图1-4对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings 1-4.
参照图1和图2,一方面,本发明实施例提出了一种钢筋桁架楼承板洞口封闭模具,通过该模具实现洞口的预留,以便后续建筑混凝土层,待混凝土层凝固后,拆除该模具,实现钢筋桁架楼承板洞口的成型。Referring to Figures 1 and 2, on the one hand, the embodiment of the present invention proposes a mold for sealing the opening of the steel truss floor deck. The mold can be used to reserve the opening for subsequent construction of a concrete layer. After the concrete layer is solidified, the mold can be removed. Mold to realize the forming of the opening of the steel truss floor deck.
具体的,本发明实施例所述钢筋桁架楼承板洞口封闭模具包括两块相向设置的穿筋板1和两块相向设置的护板3,两块穿筋板1和两块护板3一一岔开围绕形成矩形洞口。其中,在穿筋板1的下端开设有多个穿筋孔2,以供钢筋桁架穿过;在穿筋板1长度方向的两端还一体成型有下搭接部111,两个下搭接部111位于同一水平面上;在护板3长度方向的两端伸出有上搭接部311,上搭接部311和下搭接部111适配并相搭接,并在上搭接部311上竖向开设有插孔。Specifically, the steel truss floor deck opening sealing mold described in the embodiment of the present invention includes two opposite reinforcement plates 1 and two opposite protective plates 3. The two reinforcement plates 1 and the two protective plates 3 are one. A rectangular hole is formed around it. Among them, a plurality of reinforcing holes 2 are provided at the lower end of the reinforcing plate 1 for the steel trusses to pass through; lower overlapping portions 111 are integrally formed at both ends of the reinforcing plate 1 in the length direction, and the two lower overlapping portions are The upper overlap portion 311 is located on the same horizontal plane; upper overlap portions 311 extend from both ends of the guard plate 3 in the length direction. The upper overlap portion 311 and the lower overlap portion 111 are adapted to and overlap each other, and the upper overlap portion 311 A jack is provided vertically on the top.
使用时,将穿筋板1、护板3、穿筋板1以及护板3依次放置于楼承板上,形成洞口即可;放置过程中,使得钢筋桁架从穿筋孔2通过,并使得上搭接部311和下搭接部111相互搭接,通过两者相互搭接的作用保持整个模具的稳定;同时,在浇筑混凝土过程中,上搭接部311和下搭接部111相互搭接,使得整个模具承受来自于混凝土的挤压力,相对于现有技术中需采用钢钉或钢丝进行固定的方式,该模具拆装更加方便,改善现有技术中不便于对钢筋桁架楼承板洞口进行有效模具支撑的问题,且拆除过程,将穿筋板1和护板3上提即可,减少了模具破损并造成材料浪费的问题。When in use, place the reinforcing plate 1, the guard plate 3, the reinforcing plate 1 and the guard plate 3 in sequence on the floor deck to form a hole; during the placement process, the steel truss is allowed to pass through the reinforcing hole 2, and the The upper overlapping part 311 and the lower overlapping part 111 overlap each other, and the stability of the entire mold is maintained by the overlapping effect of the two. At the same time, during the process of pouring concrete, the upper overlapping part 311 and the lower overlapping part 111 overlap with each other. The mold is connected so that the entire mold can withstand the extrusion force from the concrete. Compared with the existing technology that requires the use of steel nails or steel wires for fixation, the mold is more convenient to disassemble and assemble, and improves the inconvenience of the existing technology in fixing steel truss floor bearings. The problem of effective mold support for the plate openings, and during the disassembly process, just lift the ribbing plate 1 and the guard plate 3, which reduces the problem of mold damage and material waste.
本发明实施例中,下搭接部111的长度等于护板3的厚度,上搭接部311的长度等于穿筋板1的厚度,以相对保证护板3和穿筋板1外侧的光滑度,进而保证混凝土层成型后洞口边缘的平整度,提高施工质量。In the embodiment of the present invention, the length of the lower overlapping portion 111 is equal to the thickness of the guard plate 3 and the length of the upper overlapping portion 311 is equal to the thickness of the stiffened plate 1 to relatively ensure the smoothness of the outer sides of the guard plate 3 and the stiffened plate 1 , thereby ensuring the smoothness of the edge of the opening after the concrete layer is formed, and improving the construction quality.
作为本发明实施例之一,在竖直方向上,下搭接部111的高度低于上搭接部311所处的高度,也即,上搭接部311自上而下搭接于下搭接部111上,在混凝土层成型有,拆除模具时,先将护板3自下而上向上提起,再拆除穿筋板1即可,因混凝土浇筑过程中会流注于穿筋孔2内,该种拆除方式相对于先拆除穿筋板1的方式更加顺利,整个模具被损坏的可能性也就很小。As one embodiment of the present invention, in the vertical direction, the height of the lower overlap portion 111 is lower than the height of the upper overlap portion 311 , that is, the upper overlap portion 311 overlaps the lower overlap portion from top to bottom. On the joint 111, when the concrete layer is formed, when removing the mold, first lift the guard plate 3 from bottom to top, and then remove the reinforcement plate 1, because concrete will flow into the reinforcement hole 2 during the pouring process. , this disassembly method is smoother than dismantling the stiffened plate 1 first, and the possibility of the entire mold being damaged is very small.
作为本发明另一实施例,在竖直方向上,下搭接部111的高度高于上搭接部311所处的高度,该实施例中,在拆除模具时,需先将穿筋板1向上提起并拆除,然后拆除护板3。As another embodiment of the present invention, in the vertical direction, the height of the lower overlapping portion 111 is higher than the height of the upper overlapping portion 311 . In this embodiment, when dismantling the mold, the ribbing plate 1 needs to be removed first. Lift up and remove, then remove guard 3.
参照图2和图3,在一个实施例中,穿筋板1包括不少于一块的一号穿筋板11、不少于一块的二号穿筋板12以及多根一号连接杆13。该实施例中,穿筋孔2均开设于一号穿筋板11和二号穿筋板12,且下搭接部111设置于一号穿筋板11的端侧,具体在竖直方向上位于一号穿筋板11的下端两测;其中,在下搭接部111上还竖向开设有插孔。Referring to FIGS. 2 and 3 , in one embodiment, the ribbed plate 1 includes no less than one No.1 ribbed plate 11 , no less than one No.2 ribbed plate 12 and a plurality of No.1 connecting rods 13 . In this embodiment, the reinforcing holes 2 are opened in the first and second reinforcing plates 11 and 12 , and the lower overlapping portion 111 is provided on the end side of the first reinforcing plate 11 , specifically in the vertical direction. It is located at the lower end of the No. 1 ribbed plate 11; wherein, the lower overlap portion 111 is also vertically provided with a jack hole.
在二号穿筋板12的两端伸出有一号搭接部121,一号搭接部121适配并搭接于下搭接部111上(图中以一号搭接部121向下搭接于下搭接部111上为例进行说明),并在一号搭接部121上竖向开设有插孔,该插孔可与下搭接部111的插孔连通。或在其他实施例中,当在竖直方向上,下搭接部111的高度高于上搭接部311时,一号搭接部121还可搭接于上搭接部311上。A No. 1 overlapping portion 121 extends from both ends of the No. 2 stiffening plate 12. The No. 1 overlapping portion 121 is adapted to and overlaps with the lower overlapping portion 111 (in the figure, the No. 1 overlapping portion 121 overlaps downwards). (connected to the lower overlapping portion 111 for illustration), and a jack hole is vertically provided on the No. 1 overlapping portion 121, and the jack hole can be connected with the jack hole of the lower overlapping portion 111. Or in other embodiments, when the height of the lower overlap portion 111 is higher than the upper overlap portion 311 in the vertical direction, the No. 1 overlap portion 121 can also overlap the upper overlap portion 311 .
由于穿筋板1两端的下搭接部111位于同一水平面上,故而一号穿筋板11和二号穿筋板12的总数量为奇数块且不少于3块,当优选的,下搭接部111的高度低于上搭接部311所处的高度,即一号穿筋板11为偶数块,二号穿筋板12为奇数块。Since the lower overlapping portions 111 at both ends of the stiffening plate 1 are located on the same horizontal plane, the total number of the first and second stiffening plates 11 and 12 is an odd number and not less than 3 pieces. When it is preferred, the lower overlap The height of the connecting portion 111 is lower than the height of the upper overlapping portion 311 , that is, the No. 1 rib-piercing plate 11 is an even-numbered piece, and the No. 2 rib-piercing plate 12 is an odd-numbered piece.
作为本发明优选实施例,一号连接杆13同时插入插接于下搭接部111和一号搭接部121的插孔内,以防止一号穿筋板11和二号穿筋板12相脱离,且该实施例中,一号连接杆13还可同时插入下搭接部111和上搭接部311的插孔内,以防止下搭接部111和上搭接部311相脱离。As a preferred embodiment of the present invention, the No. 1 connecting rod 13 is inserted into the sockets of the lower overlapping portion 111 and the No. 1 overlapping portion 121 at the same time to prevent the No. 1 rib-piercing plate 11 and the No. 2 rib-piercing plate 12 from intersecting. In this embodiment, the No. 1 connecting rod 13 can also be inserted into the insertion holes of the lower overlap portion 111 and the upper overlap portion 311 at the same time to prevent the lower overlap portion 111 and the upper overlap portion 311 from being separated.
在其他实施例中,当下搭接部111的高度高于上搭接部311所处的高度时,一号连接杆13还可同时插入一号搭接部121和上搭接部311,防止上搭接部311位于穿筋板1的端部时,穿筋板1与护板3相脱离。In other embodiments, when the height of the lower overlapping portion 111 is higher than the height of the upper overlapping portion 311 , the No. 1 connecting rod 13 can also be inserted into the No. 1 overlapping portion 121 and the upper overlapping portion 311 at the same time to prevent the upper overlapping portion 311 from being lifted upward. When the overlapping portion 311 is located at the end of the stiffened plate 1 , the stiffened plate 1 is separated from the guard plate 3 .
在搭建穿筋板1时,根据预设洞口尺寸大小,选用一号穿筋板11和二号穿筋板12的数量,以调整模具整体尺寸。When building the ribbed plate 1, select the number of the No. 1 ribbed plate 11 and the No. 2 ribbed plate 12 according to the preset hole size to adjust the overall size of the mold.
在一个实施例中,当下搭接部111的高度低于上搭接部311所处的高度时,下搭接部111的插孔为内螺纹孔,一号连接杆13的下端螺纹连接于该内螺纹孔,以防止一号连接杆13的脱离,同时在上提时,对一号连接杆13施加力即可,使用方便。在本实施例中,一号连接杆13的上端设置有把手,以便施力。In one embodiment, when the height of the lower overlap portion 111 is lower than the height of the upper overlap portion 311 , the insertion hole of the lower overlap portion 111 is an internal threaded hole, and the lower end of the No. 1 connecting rod 13 is threadedly connected to the The internal threaded hole is used to prevent the No. 1 connecting rod 13 from being detached. At the same time, when lifting, just apply force to the No. 1 connecting rod 13, which is easy to use. In this embodiment, the upper end of the No. 1 connecting rod 13 is provided with a handle for applying force.
在上述优选实施例的基础上,下搭接部111的侧面竖向开设有一号卡槽112,一号卡槽112为燕尾槽或阶梯槽(图中展示为燕尾槽),且一号搭接部121设置有适配并向下插入一号卡槽112的一号卡板122,图中一号卡板122的横截面展示为燕尾形。On the basis of the above preferred embodiment, a No. 1 card slot 112 is vertically provided on the side of the lower overlap portion 111. The No. 1 card slot 112 is a dovetail slot or a stepped slot (shown as a dovetail slot in the figure), and the No. 1 overlap The portion 121 is provided with a No. 1 card plate 122 that is adapted and inserted downward into the No. 1 card slot 112. The cross section of the No. 1 card plate 122 in the figure is shown as a dovetail shape.
在将二号穿筋板12从上而下与一号穿筋板11连接时,一号搭接部121搭接于下搭接部111上,且一号卡板122向下插入一号卡槽112内,实现一号穿筋板11和二号穿筋板12的拉结,同时防止两者发生相互移动,保持穿筋板1整体的平直度。When the No. 2 stiffening plate 12 is connected to the No. 1 stiffening plate 11 from top to bottom, the No. 1 overlapping portion 121 overlaps the lower overlapping portion 111, and the No. 1 card plate 122 is inserted into the No. 1 card downwards. In the groove 112, the No. 1 rib-piercing plate 11 and the No. 2 rib-piercing plate 12 are tied together, while preventing the two from moving relative to each other and maintaining the overall straightness of the rib-piercing plate 1.
参照图2和图4,护板3包括不少于一块的一号护板31、不少于一块的二号护板32以及多根二号连接杆33。上搭接部311设置于一号护板31的端侧,且作为选优示例,在竖直方向上,上搭接部311设置于一号护板31上端的两侧,一号护板31至少设置有两块,以通过上搭接部311搭接于下搭接部111上。Referring to FIGS. 2 and 4 , the guard plate 3 includes no less than one No. 1 guard plate 31 , no less than one No. 2 guard plate 32 and a plurality of No. 2 connecting rods 33 . The upper overlapping portion 311 is provided on the end side of the first guard plate 31 , and as a preferred example, in the vertical direction, the upper overlapping portion 311 is provided on both sides of the upper end of the first guard plate 31 , and the first guard plate 31 At least two pieces are provided to overlap the lower overlap portion 111 through the upper overlap portion 311 .
二号护板32的两端伸出有二号搭接部321,且二号搭接部321与上搭接部311相搭接。在上搭接部311和二号搭接部321的搭接部均设置有插孔。二号连接杆33同时插接于上搭接部311和二号搭接部321的插孔,以防止一号护板31和二号护板32相脱离。A No. 2 overlapping portion 321 extends from both ends of the No. 2 guard plate 32 , and the No. 2 overlapping portion 321 overlaps with the upper overlapping portion 311 . The overlapping portions of the upper overlapping portion 311 and the second overlapping portion 321 are both provided with insertion holes. The second connecting rod 33 is inserted into the sockets of the upper overlap portion 311 and the second overlap portion 321 at the same time to prevent the first guard plate 31 and the second guard plate 32 from being separated.
在一个实施例中,上搭接部311和下搭接部111的插孔尺寸相同,以便于二号连接杆33同时插接于下搭接部111和上搭接部311的插孔内。且该二号连接杆33的尺寸与一号连接杆13的尺寸相同的尺寸相同,下端均设置有外螺纹,以便二号连接杆33和一号连接杆13实现通用,减少成本。In one embodiment, the insertion holes of the upper overlap portion 311 and the lower overlap portion 111 have the same size, so that the second connecting rod 33 can be inserted into the insertion holes of the lower overlap portion 111 and the upper overlap portion 311 at the same time. And the size of the No. 2 connecting rod 33 is the same as the size of the No. 1 connecting rod 13, and the lower ends are provided with external threads, so that the No. 2 connecting rod 33 and the No. 1 connecting rod 13 can be used universally and reduce costs.
在一个实施例中,二号搭接部321的侧面竖向开设有二号卡槽322,二号卡槽322为燕尾槽或阶梯槽(图中展示为燕尾槽),且上搭接部311设置有适配并向下插入二号卡槽322的二号卡板312;本发明实施例中,二号卡板312适配并插入一号卡槽112。In one embodiment, a No. 2 card slot 322 is vertically provided on the side of the No. 2 overlapping portion 321. The No. 2 card slot 322 is a dovetail groove or a stepped groove (shown as a dovetail groove in the figure), and the upper overlapping portion 311 A No. 2 card plate 312 is provided that is adapted to and inserted downward into the No. 2 card slot 322; in the embodiment of the present invention, the No. 2 card plate 312 is adapted to and inserted into the No. 1 card slot 112.
在将一号护板31从上而下与二号护板32连接时,上搭接部311搭接于二号搭接部321上,且二号卡板312向下插入二号卡槽322内,实现一号护板31和二号护板32的拉结,同时防止两者发生相互移动,保持护板3整体的平直度。同时,一号护板31从上而下与一号穿筋板11连接,上搭接部311搭接于下搭接部111,二号卡板312适配并插入一号卡槽112,防止两者发生相互移动,保持模具整体的结构强度。When the first guard plate 31 is connected to the second guard plate 32 from top to bottom, the upper overlapping portion 311 overlaps the second overlapping portion 321, and the second clamping plate 312 is inserted downward into the second clamping slot 322. Within, the No. 1 guard plate 31 and the No. 2 guard plate 32 are tied together, while preventing the two from moving toward each other and maintaining the overall straightness of the guard plate 3. At the same time, the No. 1 guard plate 31 is connected to the No. 1 rib plate 11 from top to bottom, the upper overlapping portion 311 overlaps the lower overlapping portion 111, and the No. 2 clamping plate 312 is adapted and inserted into the No. 1 clamping slot 112 to prevent The two move with each other to maintain the overall structural strength of the mold.
参照图1,根据本发明的另一实施例,所述一种钢筋桁架楼承板洞口封闭模具,还包括多根封孔杆21,封孔杆21固定于两块穿筋板1相向的一侧,且封孔杆21与穿筋孔2位于同一水平面上,以便在安装好模具之后,通过封孔杆21上安装钢丝网的方式,进一步堵塞穿筋孔2,减少混凝土的流出。Referring to Figure 1, according to another embodiment of the present invention, the mold for sealing openings of steel truss floor decking plates also includes a plurality of hole sealing rods 21, and the hole sealing rods 21 are fixed on one of the two facing reinforcement plates 1. side, and the sealing rod 21 and the reinforcement hole 2 are located on the same level, so that after the mold is installed, the steel wire mesh is installed on the sealing rod 21 to further block the reinforcement hole 2 and reduce the outflow of concrete.
另一方面,本发明实施例还提出了一种钢筋桁架楼承板洞口封闭模具的使用方法,其包括以下步骤:On the other hand, the embodiment of the present invention also proposes a method of using a mold for sealing openings of steel truss floor decking slabs, which includes the following steps:
根据钢筋桁架楼承板洞口设计大小,先将两块穿筋板1相对放置于楼层板上,该过程中,将二号穿筋板12放置于一号穿筋板1上,并使得一号卡板122向下插入一号卡槽112;再将一号连接杆13插入即可;According to the design size of the opening of the steel truss floor deck, first place the two reinforcement plates 1 opposite to each other on the floor plate. During this process, place the No. 2 reinforcement plate 12 on the No. 1 reinforcement plate 1, and make the No. 1 reinforcement plate The card plate 122 is inserted downward into the No. 1 card slot 112; then the No. 1 connecting rod 13 is inserted;
然后将两块护板3放置于楼承板上,并使得上搭接部311搭接于下搭接部111上,二号卡板312适配并向下插入一号卡槽112,二号卡板312向下插入二号卡槽322内,并将二号连接杆33插入即可;Then place the two protective boards 3 on the floor decking, and make the upper overlap portion 311 overlap the lower overlap portion 111. The No. 2 clamping plate 312 is adapted and inserted downward into the No. 1 slot 112. Insert the card plate 312 downward into the No. 2 card slot 322, and insert the No. 2 connecting rod 33;
最后在封孔杆21上安装钢丝网即可。Finally, install the steel wire mesh on the hole sealing rod 21.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.
Claims (10)
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| CN217711729U (en) * | 2021-08-24 | 2022-11-01 | 中国建筑第二工程局有限公司 | An Assemblable Primary Structure Hole Reservation Device |
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| CN203514793U (en) * | 2013-08-23 | 2014-04-02 | 中国建筑第二工程局有限公司 | Equipment reservation template |
| CN108343236A (en) * | 2018-02-08 | 2018-07-31 | 中国二十冶集团有限公司 | A kind of reserved-hole die |
| JP6491386B1 (en) * | 2018-07-31 | 2019-03-27 | 株式会社Aoi | Slab opening form and forming method of slab opening using the same |
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