CN116856550A - A reverse construction method for new construction above ground with reinforced concrete frame structure steel slideway jacking - Google Patents
A reverse construction method for new construction above ground with reinforced concrete frame structure steel slideway jacking Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
- E04B1/3522—Extraordinary methods of construction, e.g. lift-slab, jack-block characterised by raising a structure and then adding structural elements under it
- E04B1/3527—Extraordinary methods of construction, e.g. lift-slab, jack-block characterised by raising a structure and then adding structural elements under it the structure being a roof
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Abstract
Description
技术领域Technical field
本发明涉及建筑技术领域,具体涉及一种钢筋混凝土框架结构钢滑道顶升地上新建逆向施工方法。The invention relates to the field of construction technology, and in particular to a reverse construction method for a steel slideway jacking above ground for a reinforced concrete frame structure.
背景技术Background technique
建筑业是国民经济的支柱产业,为我国经济持续健康发展提供了有力支撑。但建筑业生产方式仍然比较粗放,与高质量发展要求相比还有很大差距。为推进建筑工业化、数字化、智能化升级,加快建造方式转变,推动建筑业高质量发展,住建部联合12部委发布了《关于推动智能建造与建筑工业化协同发展的指导意见》等国家级文件,为建筑业智能建造大变革拉开了序幕。传统建筑建造模式为单层式由下而上逐层施工,需采用爬模、脚手架等施工防护且占用时间长,为此,研究出一种在地下建造并顶升的施工方法,免除爬架及脚手架的搭设,此新型地上新建逆向施工方法应用前景广阔。The construction industry is a pillar industry of the national economy and provides strong support for the sustained and healthy development of our country's economy. However, the production methods of the construction industry are still relatively extensive, and there is still a big gap compared with the requirements for high-quality development. In order to promote the industrialization, digitalization and intelligent upgrading of construction, accelerate the transformation of construction methods, and promote the high-quality development of the construction industry, the Ministry of Housing and Urban-Rural Development and 12 ministries and commissions jointly issued the "Guiding Opinions on Promoting the Coordinated Development of Intelligent Construction and Construction Industrialization" and other national documents, providing The great revolution of intelligent construction in the construction industry has begun. The traditional building construction mode is a single-story construction from bottom to top, which requires the use of climbing formwork, scaffolding and other construction protection and takes a long time. Therefore, a construction method of building underground and jacking up is developed, eliminating the need for climbing frames. and the erection of scaffolding, this new above-ground reverse construction method has broad application prospects.
发明内容Contents of the invention
本发明的目的在于,针对现有钢筋混凝土框架结构单层式由下而上逐层施工建造技术工期长、施工面高、需使用爬架或脚手架等现象,提供一种在离地约两米处浇筑楼层梁板结构,可免除搭设脚手架或使用爬架的高效建造方法。The purpose of this invention is to provide a method for constructing a single-layer reinforced concrete frame structure about two meters above the ground in view of the long construction period, high construction surface, and the need to use climbing frames or scaffolding. The floor beam-slab structure is poured everywhere, which is an efficient construction method that eliminates the need to set up scaffolding or use climbing frames.
为实现上述目的,本发明的技术解决方案是:一种钢筋混凝土框架结构钢滑道顶升地上新建逆向施工方法,其特征在于,包括以下步骤:In order to achieve the above object, the technical solution of the present invention is: a new reverse construction method for steel slide jacking on the ground with reinforced concrete frame structure, which is characterized by including the following steps:
步骤一、首先将各层混凝土框架柱拆分为三段预制混凝土柱,分为首节预制柱、中间节预制柱和下节预制柱,并提前按相关节点构造进行预制;Step 1: First, split the concrete frame columns of each layer into three sections of precast concrete columns, which are divided into the first section of precast columns, the middle section of precast columns and the lower section of precast columns, and precast in advance according to the relevant node structure;
步骤二、浇筑钢筋混凝土柱的基础,并预埋钢滑道垫板及埋件;Step 2: Pour the foundation of the reinforced concrete column and embed the steel slide pad and embedded parts;
步骤三、安装钢滑道及钢牛腿,随后将顶层层首节预制柱(按2米)安装到位(见图1);Step 3: Install the steel slides and steel corbels, and then install the first prefabricated column (2 meters) on the top floor in place (see Figure 1);
步骤四、在离地不高处安装顶层梁、板模板并现场绑扎钢筋笼,浇筑混凝土,混凝土整体养护至指定强度值,使得顶层梁与顶层首节柱连接形成整体,而顶层板与顶层首节柱脱开,便于钢滑道穿过顶层楼面;Step 4: Install the top beams and slab formwork at a low height from the ground, tie the steel cage on site, pour concrete, and maintain the concrete to the specified strength value so that the top beams and the first column of the top floor are connected to form a whole, and the top slab and the first column of the top floor are connected as a whole. The knotted columns are detached to allow steel slides to pass through the top floor;
步骤五、对顶层及已安装好的顶层首节预制柱所形成的整体进行顶升,顶升达到一定高度后,在钢滑道内安装顶层中间节预制柱,同时浇筑顶层下一结构层的柱混凝土(见图2);Step 5: Jack up the whole structure formed by the top layer and the installed first section of the precast columns on the top layer. After the jacking reaches a certain height, install the top middle section of precast columns in the steel slide, and at the same time pour the columns of the next structural layer on the top layer. Concrete (see Figure 2);
步骤六、待顶层中间节预制柱与顶层首节预制柱形成整体后,继续向上顶升,顶升达到一定高度后安装顶层下节预制柱(见图3);Step 6: After the prefabricated columns in the middle section of the top layer and the precast columns in the first section of the top layer are integrated, continue to lift upward. After reaching a certain height, install the prefabricated columns in the lower section of the top layer (see Figure 3);
步骤七、待形成整体后,顶层建成,继续顶升,并浇筑顶层下一楼层楼面结构,同时安装顶层下一楼层首节预制柱(见图4);Step 7: After forming a whole, the top floor is completed, continue to lift, and pour the floor structure of the next floor on the top floor, and at the same time install the first section of prefabricated columns on the next floor on the top floor (see Figure 4);
步骤八、多次循环实现顶层下2层、下3层、下4层…,直至浇筑完成2层楼面;Step 8: Repeat multiple cycles to achieve 2 floors below the top, 3 floors below, 4 floors below... until the 2 floors are poured;
步骤九、所有楼层浇筑完成并达到设计标高后,安装底层下节柱,与基础内预埋底板进行焊接,并包500高混凝土柱脚;Step 9: After the pouring of all floors is completed and the design elevation is reached, the lower section columns of the bottom floor are installed, welded to the embedded bottom plate in the foundation, and covered with 500-meter-high concrete column feet;
步骤十、拆除钢滑道,浇筑楼板与预制柱间的混凝土。Step 10: Remove the steel slide and pour the concrete between the floor slab and the prefabricated columns.
所述步骤三中钢牛腿可临时固定于钢滑道上,当安装预制柱后,钢牛腿与预制柱可靠连接,千斤顶顶升钢牛腿时可带动预制柱向上滑动。In step three, the steel corbels can be temporarily fixed on the steel slide. After the prefabricated columns are installed, the steel corbels are reliably connected to the prefabricated columns. When the jack lifts the steel corbels, the prefabricated columns can be driven to slide upward.
所述步骤四实施前需充分考虑各框架梁纵筋与预制柱纵筋、钢滑道间的碰撞问题。Before the implementation of step four, the collision problem between the longitudinal bars of each frame beam, the longitudinal bars of the prefabricated columns, and the steel slides must be fully considered.
所述步骤五、六、七中需考虑中间节预制柱与首节预制柱、下节预制柱间的连接,可通过预制柱上下预埋钢板焊接、各预制柱的杯口、各预制柱凸出的柱脚灌浆形成整体。In the steps five, six and seven, it is necessary to consider the connection between the middle section of the precast column, the first section of the precast column and the lower section of the precast column. This can be done by welding the upper and lower embedded steel plates of the precast column, the cup mouth of each precast column, and the convex part of each precast column. The outgoing column feet are grouted to form a whole.
本发明中涉及的一种钢筋混凝土框架结构钢滑道顶升地上新建逆向施工方法具有以下有益效果:The invention involves a reinforced concrete frame structure steel slideway jacking above ground new construction reverse construction method, which has the following beneficial effects:
本发明公开的一种钢筋混凝土框架结构钢滑道顶升地上新建逆向施工方法,通过钢滑道将已建好的部分钢筋混凝土框架结构向上顶升,可实现在地面低处施工,免除脚手架搭设或爬架的使用,从而达到地上新建逆向施工。该施工方法可免除脚手架搭设或爬架的使用,减少高空作业,减少资金、资源占用时间,符合智能建造的发展趋势,可大范围推广应用。The invention discloses a reverse construction method for a reinforced concrete frame structure that is lifted up by steel slides to build a new building on the ground. Part of the already built reinforced concrete frame structure is lifted upward through the steel slides, which can realize construction at low places on the ground and eliminate the need for scaffolding erection. Or the use of climbing frames to achieve reverse construction of new buildings on the ground. This construction method can eliminate the need for scaffolding or climbing frames, reduce high-altitude operations, and reduce the time occupied by funds and resources. It is in line with the development trend of intelligent construction and can be widely promoted and applied.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings needed to describe the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明公开的浇筑顶层梁板后状态示意图;Figure 1 is a schematic diagram of the state after pouring the top beam plate disclosed in the present invention;
图2为本发明公开的顶层中间节预制柱安装后状态示意图;Figure 2 is a schematic diagram of the prefabricated column in the top middle section disclosed by the present invention after installation;
图3为本发明公开的顶层下节预制柱安装后状态示意图;Figure 3 is a schematic diagram of the prefabricated column in the lower section of the top layer disclosed in the present invention after installation;
图4为本发明公开的顶层下一层浇筑后状态示意图;Figure 4 is a schematic diagram of the state after the top layer and the next layer are poured according to the invention;
图5为本发明公开的建筑施工完成后状态示意图;Figure 5 is a schematic diagram of the state of the building disclosed in the present invention after completion of construction;
图6为本发明公开的预制柱底部构造大样图(仰视);Figure 6 is a large diagram of the bottom structure of the prefabricated column disclosed by the present invention (looking down);
图7为本发明公开的预制柱顶部构造大样图(俯视)。Figure 7 is a large-scale view (top view) of the top structure of the prefabricated column disclosed in the present invention.
具体实施方式Detailed ways
下面将结合本发明实施方式,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
为使本发明的目的、技术方案和优点表达得更加清楚明白,下面结合附图对本发明作进一步的介绍。In order to express the purpose, technical solutions and advantages of the present invention more clearly, the present invention will be further introduced below in conjunction with the accompanying drawings.
步骤一、首先根据结构施工图确定首先需要浇筑的顶层楼面梁7、板8,并将所有混凝土框架柱拆分为三段预制混凝土柱,分为首节预制柱(6和16)、中间节预制柱12和下节预制柱14,其中首节预制柱(6和16,按2米左右考虑)需考虑框架梁(7和17)柱(6和16)之间的连接,并避免钢筋碰撞(见图1~图4);Step 1: First determine the top floor beams 7 and slabs 8 that need to be poured first according to the structural construction drawings, and split all concrete frame columns into three sections of precast concrete columns, divided into the first section of precast columns (6 and 16), the middle section Precast column 12 and lower precast column 14. Among them, the first section of precast columns (6 and 16, considered at about 2 meters) needs to consider the connection between frame beams (7 and 17) and columns (6 and 16), and avoid steel bar collisions. (See Figures 1 to 4);
步骤二、浇筑钢筋混凝土柱的基础1,并预埋埋件2和钢滑道垫板3(见图1);Step 2: Pour the foundation 1 of the reinforced concrete column, and embed the embedded parts 2 and the steel slide pad 3 (see Figure 1);
步骤三、安装钢滑道4及钢牛腿5,随后将第4层首节预制柱6安装到位(见图1);Step 3: Install the steel slides 4 and steel corbels 5, and then install the first prefabricated column 6 of the 4th floor in place (see Figure 1);
步骤四、在离地不高处安装顶层梁7、板8模板并现场绑扎钢筋笼,浇筑混凝土,混凝土整体养护至指定强度值,使得顶层梁7与顶层首节柱6连接形成整体,而顶层板8与顶层首节柱脱开,便于钢滑道穿过顶层楼面(见图1);Step 4: Install the top beam 7 and plate 8 formwork at a low height from the ground and tie the steel cage on site. Concrete is poured and the concrete is cured to the specified strength value so that the top beam 7 and the top first column 6 are connected to form a whole. The plate 8 is detached from the first column on the top floor to facilitate the steel slide to pass through the top floor (see Figure 1);
步骤五、千斤顶9就位后,对顶层已安装好的板8、梁7和柱6形成的整体进行顶升,顶升达到一定高度后,将顶层中间节预制柱12移至钢滑道4内,将顶层首节预制柱6的下凸柱头10落入中间节预制柱12的上凹槽11内,并将首节预制柱6的下预埋钢板19与中间节预制柱12的上预埋钢板20进行焊接,并对凹槽11的下预埋注浆管21进行灌浆,待上出浆管22出浆后,对注浆口和出浆口均进行封堵(见图2)。Step 5: After the jack 9 is in place, jack up the whole body formed by the installed plate 8, beam 7 and column 6 on the top floor. After the jack 9 reaches a certain height, move the prefabricated column 12 in the middle section of the top floor to the steel slide 4 , drop the lower convex column head 10 of the first section of the precast column 6 on the top floor into the upper groove 11 of the middle section of the precast column 12, and connect the lower embedded steel plate 19 of the first section of the precast column 6 with the upper precast column of the middle section of the precast column 12. The embedded steel plate 20 is welded, and the lower embedded grouting pipe 21 of the groove 11 is grouted. After the upper grouting pipe 22 is grouted, both the grouting port and the grouting port are blocked (see Figure 2).
步骤六、待所灌浆料强度均达到顶升要求后,继续向上顶升,顶升达到一定高度后,将顶层下节预制柱14移至钢滑道4内,将顶层中间节预制柱12的下凸柱头13落入下节预制柱14的上凹槽内,并将中间节预制柱12的下预埋钢板19与下节预制柱14的上预埋钢板20进行焊接,并对下节预制柱14的上凹槽11的下预埋注浆管21进行灌浆,待上出浆管22出浆后,对注浆口和出浆口均进行封堵(见图3)。Step 6: After the strength of the grouting materials reaches the lifting requirements, continue to lift upward. After the lifting reaches a certain height, move the precast column 14 of the lower section of the top layer to the steel slide 4, and move the precast column 12 of the middle section of the top layer. The lower convex column head 13 falls into the upper groove of the lower prefabricated column 14, and the lower prefabricated steel plate 19 of the middle prefabricated column 12 and the upper prefabricated steel plate 20 of the lower prefabricated column 14 are welded, and the lower prefabricated column 14 is welded. The lower pre-embedded grouting pipe 21 of the upper groove 11 of the column 14 is grouted. After the upper grouting pipe 22 is grouted, both the grouting port and the grouting port are blocked (see Figure 3).
步骤七、继续顶升,待顶升达到一定高度后,将顶层下一层首节预制柱16移至钢滑道4内,将顶层下一层下节预制柱14的下凸柱头15落入顶层下一层上节预制柱16的上凹槽内,并将下节预制柱14的下预埋钢板19与顶层下一层首节预制柱16的上预埋钢板20进行焊接,并对凹槽11的下预埋注浆管21进行灌浆,待上出浆管22出浆后,对注浆口和出浆口均进行封堵,同时浇筑顶层下一层梁17、板18(见图4)。Step 7: Continue jacking. After the jacking reaches a certain height, move the first section of the prefabricated column 16 of the next layer on the top layer to the steel slide 4, and drop the lower convex column head 15 of the lower section of the prefabricated column 14 of the next layer on the top layer. into the upper groove of the upper section of the precast column 16 on the next layer of the top layer, and weld the lower embedded steel plate 19 of the lower section of the precast column 14 with the upper embedded steel plate 20 of the first section of the precast column 16 of the next layer on the top layer, and The lower pre-embedded grouting pipe 21 of the tank 11 is grouted. After the upper grouting pipe 22 is grouted, both the grouting port and the grouting port are blocked. At the same time, the beams 17 and slabs 18 of the lower layer of the top layer are poured (see figure). 4).
步骤八、多次循环实现顶层下2层、下3层、下4层…,直至浇筑完成2层楼面;Step 8: Repeat multiple cycles to achieve 2 floors below the top, 3 floors below, 4 floors below... until the 2 floors are poured;
步骤九、所有楼层浇筑完成并达到设计标高后,安装底层下节柱,将底层下节柱的下预埋钢板与基础内预制底板进行焊接,并包500高混凝土柱脚;Step 9: After the pouring of all floors is completed and reaches the design elevation, install the lower section columns of the bottom floor, weld the lower embedded steel plate of the lower section columns of the bottom floor to the prefabricated bottom plate in the foundation, and wrap 500-meter-high concrete column feet;
步骤十、拆除钢滑道,浇筑楼板与预制柱间的混凝土。Step 10: Remove the steel slide and pour the concrete between the floor slab and the prefabricated columns.
最后应说明的是,以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照实施例,对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但是凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently substituted. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in this document. within the scope of protection of the invention.
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| WO2025001278A1 (en) * | 2024-02-07 | 2025-01-02 | 山东润国建筑工业科技有限公司 | Jacking-type reverse construction method |
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