CN116851607A - High-speed cold header - Google Patents
High-speed cold header Download PDFInfo
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- CN116851607A CN116851607A CN202310856526.9A CN202310856526A CN116851607A CN 116851607 A CN116851607 A CN 116851607A CN 202310856526 A CN202310856526 A CN 202310856526A CN 116851607 A CN116851607 A CN 116851607A
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- material receiving
- cavity
- cold heading
- receiving tank
- heading machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明公开了一种高速冷镦机,涉及冷镦机技术领域,包括冷镦机主体,冷镦机主体的底部安装有基台,冷镦机主体一侧设置有接料罐,接料罐的顶端开设有接料槽,冲洗后的水以及螺母表面的金属碎屑会连通水一同从过滤框的滤孔掉落到接料罐的内腔底部,而清洗干净的螺母会通过振动不断下落直至掉落到接料罐底部的送料机构中,通过螺旋输送机能够将清洗干净的螺母均匀送出,被阻挡的金属碎屑会残留在金属网输送带的网孔内,伴随金属网输送带旋转移动至底部时,这些金属碎屑会由于重力以及同步环绕运动的机械应力加上水泵供给给喷淋花洒的水流冲击而晃动掉落,实现金属碎屑的集中收集,进一步具有方便收集的特点。
The invention discloses a high-speed cold heading machine, which relates to the technical field of cold heading machines. It includes a main body of the cold heading machine. A base is installed at the bottom of the main body of the cold heading machine. A material receiving tank is provided on one side of the main body of the cold heading machine. The material receiving tank There is a receiving tank at the top. The rinsed water and the metal debris on the surface of the nut will connect with the water and fall from the filter hole of the filter frame to the bottom of the inner cavity of the receiving tank. The cleaned nut will continue to fall through vibration. Until they fall into the feeding mechanism at the bottom of the receiving tank, the cleaned nuts can be sent out evenly through the screw conveyor. The blocked metal debris will remain in the mesh of the metal mesh conveyor belt, and will rotate as the metal mesh conveyor belt rotates. When moving to the bottom, these metal debris will sway and fall due to gravity and the mechanical stress of synchronous circular motion and the impact of the water flow supplied to the spray shower by the water pump, achieving centralized collection of metal debris, which further facilitates collection. .
Description
技术领域Technical field
本发明涉及冷镦机技术领域,具体为一种高速冷镦机。The invention relates to the technical field of cold heading machines, specifically a high-speed cold heading machine.
背景技术Background technique
冷墩机,是机械制造中的一种冲压加工机器,用冷镦加工方法制造紧固件、连接件(如螺栓、螺母、螺钉、铆钉等)用的钢称为冷镦钢,俗称铆螺钢。通常使用的有调质型合金钢、低温回火型合金结构钢、低碳低合金高强度钢、铁素体-马氏体双相钢等,冷镦是在常温下利用金属塑性成形的,采用冷镦工艺制造紧固件,不但效率高、质量好,而且用料省、成本低,但是冷镦工艺对原材料的质量要求较高。Cold piercing machine is a kind of stamping processing machine in machinery manufacturing. The steel used to manufacture fasteners and connectors (such as bolts, nuts, screws, rivets, etc.) using cold heading processing method is called cold heading steel, commonly known as rivet screws. steel. Commonly used ones include quenched and tempered alloy steel, low-temperature tempered alloy structural steel, low-carbon low-alloy high-strength steel, ferrite-martensite dual-phase steel, etc. Cold heading is plastically formed by metal at room temperature. The cold heading process is used to manufacture fasteners, which not only has high efficiency and good quality, but also saves materials and has low cost. However, the cold heading process has higher quality requirements for raw materials.
授权公告号CN215998559U的实用新型专利,其说明书有益效果段记载“通过冷镦机对螺母进行加工时,通过在冷镦机本体上可拆卸连接有固定片,方便对底板进行固定和拆卸,通过在固定片上固定连接有底板,底板上设有滑槽,支撑板通过滑块和滑槽与底板滑动配合,既方便将支撑板进行滑动,又能够防止支撑板滑出底板,还能够带动支撑板上的收纳盒滑动,在收纳盒装满时便于更换”,其所仅仅是解决出料螺母不方便连续收集的技术问题,但关于出料螺母表面金属碎屑的清洁以及出料螺母的输送高度均没有涉及,存在功能单一收集不便的问题。The utility model patent with authorization announcement number CN215998559U, the beneficial effects section of the description states that "when the nuts are processed by the cold heading machine, a fixing piece is detachably connected to the cold heading machine body, which facilitates the fixing and disassembly of the base plate. There is a bottom plate fixedly connected to the fixed piece, and a chute is provided on the bottom plate. The support plate slides and cooperates with the bottom plate through the slider and the chute, which not only facilitates the sliding of the support plate, but also prevents the support plate from sliding out of the bottom plate, and can also drive the support plate The storage box slides and is easy to replace when the storage box is full. "It only solves the technical problem of inconvenient continuous collection of the discharge nut, but it also concerns the cleaning of metal debris on the surface of the discharge nut and the conveying height of the discharge nut. Not covered, there is the problem of inconvenient collection with a single function.
发明内容Contents of the invention
本发明的目的在于提供一种高速冷镦机,以解决背景技术中提到的技术问题。The purpose of the present invention is to provide a high-speed cold heading machine to solve the technical problems mentioned in the background art.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be achieved through the following technical solutions:
一种高速冷镦机,包括冷镦机主体,所述冷镦机主体的底部安装有基台,所述冷镦机主体一侧设置有接料罐,所述接料罐的顶端开设有接料槽,所述接料槽的槽底还垂直固定安装有挡板,所述接料槽的下底开设有碎屑排料口和螺母排料口,所述接料槽内设置有过滤框,所述过滤框的内腔腔底贯穿下底开设有若干滤孔,所述过滤框的两相对外侧壁与接料槽的两相对内槽壁之间安装振动弹簧,所述接料罐的两相对外侧壁均安装两个振动电机,四个所述振动电机的输出端均垂直固定连接在过滤框的两相对外侧壁,所述过滤框的底端固定安装过滤箱,所述过滤箱顶端和底端贯穿内腔分别开设有进入腔和排出腔,所述过滤箱的内腔中环绕转动设置有金属网输送带,所述过滤箱内腔中安装水泵,所述水泵的输入端设置在金属网输送带的内环壁且与进入腔位置相对设置,所述接料罐的下方设置有输送管,所述输送管转动设置在接料罐下方端部。A high-speed cold heading machine includes a main body of the cold heading machine, a base is installed at the bottom of the main body of the cold heading machine, a material receiving tank is provided on one side of the main body of the cold heading machine, and a material receiving tank is provided on the top of the cold heading machine body. Material trough, the bottom of the material receiving trough is also vertically fixed with a baffle, the lower bottom of the material receiving trough is provided with a debris discharge port and a nut discharge port, and a filter frame is provided in the material receiving trough , the inner cavity bottom of the filter frame has a number of filter holes through the lower bottom, a vibration spring is installed between the two opposite outer walls of the filter frame and the two opposite inner tank walls of the material receiving tank, and the material receiving tank Two vibration motors are installed on the two opposite outer side walls. The output ends of the four vibration motors are vertically fixedly connected to the two opposite outer side walls of the filter frame. A filter box is fixedly installed on the bottom end of the filter frame. The top end of the filter box An inlet cavity and a discharge cavity are respectively provided through the inner cavity at the bottom end of the filter box. A metal mesh conveyor belt is installed in the inner cavity of the filter box to rotate around. A water pump is installed in the inner cavity of the filter box. The input end of the water pump is set at The inner ring wall of the metal mesh conveyor belt is arranged opposite to the position of the entering cavity. A conveying pipe is provided below the material receiving tank, and the conveying pipe is rotated and installed at the lower end of the material receiving tank.
作为本发明进一步的方案:所述接料槽被挡板分隔呈两个槽腔,两个所述槽腔的腔底均呈V字形设计,且所述碎屑排料口和螺母排料口均位于对应槽腔腔底处,所述接料槽的两相对内槽壁均贯穿接料罐外侧壁开设有两个贯穿滑孔,四个所述贯穿滑孔均倾斜设计,且均设置在槽底设置有碎屑排料口的槽腔内。As a further solution of the present invention: the material receiving groove is divided into two groove cavities by a baffle, the bottoms of the two groove cavities are designed in a V shape, and the chip discharge port and the nut discharge port are They are all located at the bottom of the corresponding tank cavity. The two opposite inner tank walls of the material receiving tank are penetrated through the outer wall of the material receiving tank and two through sliding holes are opened. The four through sliding holes are all inclined and are arranged in The bottom of the tank is provided with a debris discharge port in the tank cavity.
作为本发明进一步的方案:所述接料罐的下底四个边角处均垂直固定连接有支撑腿,四个所述支撑腿的底端均固定安装支撑脚,四个所述支撑脚底部与基台底部高度高度平齐设置,两相邻的所述支撑腿之间均垂直固定连接加固腿,四个所述加固腿两长两短平行对称分布在同一水平面上。As a further solution of the present invention: the four corners of the lower bottom of the material receiving tank are vertically fixedly connected with supporting legs, and the bottom ends of the four supporting legs are fixedly installed with supporting feet. It is arranged flush with the height of the bottom of the base, and the two adjacent support legs are vertically fixedly connected to the reinforcement legs. The four reinforcement legs, two long and two short, are symmetrically distributed in parallel on the same horizontal plane.
作为本发明进一步的方案:所述过滤框的两相对外侧壁均固定安装有第一安装块,四个所述第一安装块的斜上方均设置有第二安装块,四个所述第二安装块分别垂直固定安装在接料槽的两相对内槽壁,四个所述第一安装块和对应第二安装块之间均安装振动弹簧,四个所述振动电机的输出端分别贯穿对应贯穿滑孔均伸入至接料槽内,且垂直固定安装在过滤框的两相对外侧壁。As a further solution of the present invention: first mounting blocks are fixedly installed on the two opposite outer side walls of the filter frame, and second mounting blocks are arranged diagonally above the four first mounting blocks. The four second mounting blocks are The installation blocks are vertically fixed and installed on the two opposite inner groove walls of the material receiving trough. Vibration springs are installed between the four first installation blocks and the corresponding second installation blocks. The output ends of the four vibration motors respectively pass through the corresponding The through-slide holes extend into the material receiving trough and are vertically fixed and installed on the two opposite outer walls of the filter frame.
作为本发明进一步的方案:所述过滤框的两相对内框壁均嵌入安装若干喷头,位于同一侧的若干所述喷头规格一致且相互之间等间距分布,若干所述喷头输出端的喷射方向倾斜向下,与过滤框内腔腔底位置相对设置。As a further solution of the present invention: a plurality of nozzles are embedded in two opposite inner frame walls of the filter frame. The nozzles located on the same side have the same specifications and are equally spaced from each other. The spray directions of the output ends of the nozzles are inclined. Downward, set relative to the bottom of the inner cavity of the filter frame.
作为本发明进一步的方案:所述过滤箱一侧固定安装有驱动电机,所述过滤箱内腔中设置有两个规格一致且对称分布的转动筒,两个所述转动筒的两端分别转动安装在对应过滤箱内腔壁上,所述驱动电机的输出端贯穿伸入至转动筒内筒腔中,且固定连接在其中一个转动筒端部,两个所述转动筒之间环绕套装有金属网输送带,所述水泵的输出端连接回流水管,所述回流水管的末端贯穿延伸出过滤箱,并从接料罐的底部贯穿延伸至接料罐的上方,最终贯穿伸入至过滤框内且分别与若干喷头相连通设置。As a further solution of the present invention: a driving motor is fixedly installed on one side of the filter box, and two rotating cylinders of the same specifications and symmetrically distributed are provided in the inner cavity of the filter box, and the two ends of the two rotating cylinders rotate respectively. Installed on the inner wall of the corresponding filter box, the output end of the drive motor extends into the inner cavity of the rotating cylinder and is fixedly connected to the end of one of the rotating cylinders. There is a ring surrounding the two rotating cylinders. Metal mesh conveyor belt, the output end of the water pump is connected to the return water pipe, the end of the return water pipe extends out of the filter box, and extends from the bottom of the material receiving tank to the top of the material receiving tank, and finally extends into the filter frame Inside and connected to several nozzles respectively.
作为本发明进一步的方案:所述金属网输送带分别与进入腔的下腔口以及排出腔的上腔口相贴合设计,所述进入腔与碎屑排料口相连通设置,且所述金属网输送带的宽度与两个转动筒的长度一致,所述水泵两相对外侧壁分别固定安装在对应过滤箱的两相对内侧壁,所述水泵设置在两个转动筒之间。As a further solution of the present invention: the metal mesh conveyor belt is designed to fit the lower cavity of the inlet cavity and the upper cavity of the discharge cavity, the inlet cavity is connected to the debris discharge port, and the The width of the metal mesh conveyor belt is consistent with the length of the two rotating drums. The two opposite outer walls of the water pump are fixedly installed on the two opposite inner walls of the corresponding filter box. The water pump is arranged between the two rotating drums.
作为本发明进一步的方案:所述水泵的顶端开设有两个条形槽,两个所述条形槽的两相对内槽壁之间均转动安装转动辊,两个所述转动辊均与金属网输送带内环壁滚动接触,两个所述转动辊之间的间距与进入腔的腔宽一致。As a further solution of the present invention: the top of the water pump is provided with two strip grooves, and rotating rollers are installed between two opposite inner groove walls of the two strip grooves. Both of the two rotating rollers are connected with metal The inner ring wall of the mesh conveyor belt is in rolling contact, and the distance between the two rotating rollers is consistent with the width of the cavity entering the cavity.
作为本发明进一步的方案:所述接料罐的下方设置有送料机构,所述送料机构包括固定座,所述固定座固定安装在接料罐的下底,所述固定座的顶端贯穿底端开设有排料孔,所述排料孔与螺母排料口位置相对设置,所述固定座的两相对内侧壁之间转动安装存料盒,所述存料盒的顶端安装有连通软管,所述连通软管的顶端贯穿排料孔并与螺母排料口相连通设置,所述存料盒一侧垂直固定安装输送管,所述所述输送管内转动安装螺旋输送片,所述存料盒远离输送管一侧垂直固定安装有输送电机,所述输送电机的输出端连接旋转轴,所述旋转轴伸入至输送管内腔中,且所述螺旋输送片螺旋缠绕固定安装在旋转轴的外轴壁,所述输送管的外管壁竖直安装排料筒。As a further solution of the present invention: a feeding mechanism is provided below the material receiving tank. The feeding mechanism includes a fixed seat. The fixed seat is fixedly installed on the lower bottom of the material receiving tank. The top of the fixed seat penetrates the bottom. A discharge hole is provided, and the discharge hole is positioned opposite to the nut discharge opening. A storage box is rotatably installed between the two opposite inner walls of the fixed seat, and a connecting hose is installed on the top of the storage box. The top of the connecting hose penetrates the discharge hole and is connected to the nut discharge port. A conveying pipe is fixed vertically on one side of the storage box, and a spiral conveying piece is rotated in the conveying pipe. A conveying motor is vertically fixed on the side of the box away from the conveying pipe. The output end of the conveying motor is connected to a rotating shaft. The rotating shaft extends into the inner cavity of the conveying pipe, and the spiral conveying piece is spirally wound and fixedly installed on the rotating shaft. On the outer shaft wall, a discharge barrel is installed vertically on the outer pipe wall of the conveying pipe.
作为本发明进一步的方案:所述固定座的外侧壁固定安装减速电机,所述减速电机的输出端贯穿伸入至固定座的两相对内侧壁,且垂直固定安装在存料盒一端,所述输送管内腔与排料筒内腔、存料盒内腔以及连通软管相连通设置。As a further solution of the present invention: a reduction motor is fixedly installed on the outer wall of the fixed seat, and the output end of the reduced motor penetrates into the two opposite inner walls of the fixed seat, and is vertically fixed and installed on one end of the storage box. The inner cavity of the conveying pipe is connected with the inner cavity of the discharge barrel, the inner cavity of the storage box and the connecting hose.
本发明的有益效果:Beneficial effects of the present invention:
首先,在冷镦机主体的输出端口处设置一个接料罐,接料罐内设置能够上下振动且倾斜设置的过滤框,从冷镦机主体出料的螺母会直接掉落到过滤框内,在过滤框两内侧壁均安装若干喷头,对过滤框内的螺母进行冲洗,冲洗后的水以及螺母表面的金属碎屑会连通水一同从过滤框的滤孔掉落到接料罐的内腔底部,而清洗干净的螺母会通过振动不断下落直至掉落到接料罐底部的送料机构中,通过螺旋输送机能够将清洗干净的螺母均匀送出,并且由于输送管能够旋转调整角度,因此能够调整螺母送出点的高度,方便接料设备接纳收集;First, a receiving tank is set up at the output port of the cold heading machine body. A filter frame that can vibrate up and down and is tilted is set inside the receiving tank. The nuts discharged from the cold heading machine body will fall directly into the filter frame. Several nozzles are installed on both inner walls of the filter frame to flush the nuts in the filter frame. The rinsed water and the metal debris on the surface of the nuts will connect with the water and fall from the filter holes of the filter frame to the inner cavity of the material receiving tank. At the bottom, the cleaned nuts will continue to fall through vibration until they fall into the feeding mechanism at the bottom of the receiving tank. The cleaned nuts can be sent out evenly through the screw conveyor, and because the conveying pipe can rotate and adjust the angle, it can be adjusted The height of the nut delivery point is convenient for the receiving equipment to accept and collect;
其次,掉落到接料罐底部的金属碎屑和水会被水泵收集,并且通过回流管道重新回流输送至若干喷头处,形成完整的水循环系统,具有节约水资源的特点,且在水泵的输入端口处设置一个环绕运转的金属网输送带,金属网输送带能够阻挡金属碎屑通过,而允许水流正常进入,避免金属碎屑进水水泵、回流管道和喷头,影响水循环的正常使用,并且被阻挡的金属碎屑会残留在金属网输送带的网孔内,伴随金属网输送带旋转移动至底部时,这些金属碎屑会由于重力以及同步环绕运动的机械应力加上水泵供给给喷淋花洒的水流冲击而晃动掉落,实现金属碎屑的集中收集,进一步具有方便收集的特点。Secondly, the metal debris and water falling to the bottom of the receiving tank will be collected by the water pump, and re-flowed to several nozzles through the return pipe, forming a complete water circulation system, which has the characteristics of saving water resources, and at the input of the water pump A metal mesh conveyor belt running around the port is installed. The metal mesh conveyor belt can block the passage of metal debris and allow the normal entry of water, preventing metal debris from entering the water pump, return pipe and nozzle, affecting the normal use of the water cycle, and being The blocked metal debris will remain in the mesh of the metal mesh conveyor belt. As the metal mesh conveyor belt rotates and moves to the bottom, these metal debris will be supplied to the spray flower due to gravity and the mechanical stress of synchronous circular motion plus the water pump. The sprinkled water flow impacts and sloshes down, achieving centralized collection of metal debris, which further facilitates collection.
附图说明Description of the drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明整体第一视角结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention from a first perspective;
图2为本发明整体第二视角结构示意图;Figure 2 is a schematic structural diagram of the overall second perspective of the present invention;
图3为本发明接料罐结构示意图;Figure 3 is a schematic structural diagram of the material receiving tank of the present invention;
图4为本发明过滤框结构示意图;Figure 4 is a schematic structural diagram of the filter frame of the present invention;
图5为本发明过滤箱安装结构示意图;Figure 5 is a schematic diagram of the installation structure of the filter box of the present invention;
图6为本发明金属网输送带安装结构示意图;Figure 6 is a schematic diagram of the installation structure of the metal mesh conveyor belt of the present invention;
图7为本发明水泵安装结构示意图;Figure 7 is a schematic diagram of the installation structure of the water pump of the present invention;
图8为本发明送料机构结构示意图。Figure 8 is a schematic structural diagram of the feeding mechanism of the present invention.
图中:In the picture:
1、冷镦机主体;1. Main body of cold heading machine;
2、接料罐;21、接料槽;22、挡板;23、贯穿滑孔;24、碎屑排料口;25、螺母排料口;26、支撑腿;27、支撑脚;28、加固腿;2. Material receiving tank; 21. Material receiving trough; 22. Baffle; 23. Through sliding hole; 24. Chip discharge port; 25. Nut discharge port; 26. Supporting leg; 27. Supporting foot; 28. Reinforced legs;
3、过滤框;31、第一安装块;32、振动弹簧;33、第二安装块;34、喷头;35、振动电机;3. Filter frame; 31. First mounting block; 32. Vibration spring; 33. Second mounting block; 34. Nozzle; 35. Vibration motor;
4、过滤箱;41、进入腔;42、排出腔;43、驱动电机;44、转动筒;45、金属网输送带;46、水泵;47、条形槽;48、转动辊;49、回流水管;4. Filter box; 41. Inlet chamber; 42. Discharge chamber; 43. Drive motor; 44. Rotating cylinder; 45. Metal mesh conveyor belt; 46. Water pump; 47. Strip trough; 48. Rotating roller; 49. Return flow water pipe;
5、送料机构;51、固定座;52、排料孔;53、存料盒;54、连通软管;55、输送管;56、减速电机;57、螺旋输送片;58、输送电机。5. Feeding mechanism; 51. Fixing seat; 52. Discharge hole; 53. Storage box; 54. Connecting hose; 55. Conveying pipe; 56. Reducing motor; 57. Spiral conveying piece; 58. Conveying motor.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1-8所示,一种高速冷镦机,包括冷镦机主体1,冷镦机主体1的底部安装有基台,冷镦机主体1一侧设置有接料罐2,接料罐2的顶端开设有接料槽21,接料槽21的槽底还垂直固定安装有挡板22,接料槽21的下底开设有碎屑排料口24和螺母排料口25,接料槽21内设置有过滤框3,过滤框3的内腔腔底贯穿下底开设有若干滤孔(滤孔允许颗粒较小的金属碎屑以及水穿过而阻挡螺母穿过,使得螺母始终在过滤框3上方振动滚落),过滤框3的两相对外侧壁与接料槽21的两相对内槽壁之间安装振动弹簧32,振动弹簧32能够反馈振动能量,起到辅助振动的作用,接料罐2的两相对外侧壁均安装两个振动电机35,四个振动电机35的输出端均垂直固定连接在过滤框3的两相对外侧壁,过滤框3的底端固定安装过滤箱4,过滤箱4顶端和底端贯穿内腔分别开设有进入腔41和排出腔42,过滤箱4的内腔中环绕转动设置有金属网输送带45,过滤箱4内腔中安装水泵46,水泵46的输入端设置在金属网输送带45的内环壁且与进入腔41位置相对设置,使得从进入腔41的水和金属碎屑全部都只被水泵46抽取,而不会泄露到过滤箱4内,接料罐2的下方设置有输送管55,输送管55转动设置在接料罐2下方端部;As shown in Figure 1-8, a high-speed cold heading machine includes a cold heading machine body 1. A base is installed at the bottom of the cold heading machine body 1. A receiving tank 2 is provided on one side of the cold heading machine body 1 to receive materials. The top of the tank 2 is provided with a material receiving trough 21. The bottom of the material receiving trough 21 is also vertically fixed with a baffle 22. The lower bottom of the material receiving trough 21 is provided with a chip discharge port 24 and a nut discharge port 25. A filter frame 3 is provided in the trough 21. The inner cavity bottom of the filter frame 3 is provided with a number of filter holes through the lower bottom (the filter holes allow small metal debris and water to pass through and block the nuts from passing through, so that the nuts are always The vibration spring 32 is installed between the two opposite outer walls of the filter frame 3 and the two opposite inner walls of the material receiving tank 21. The vibration spring 32 can feed back the vibration energy and play the role of auxiliary vibration. , two vibration motors 35 are installed on the two opposite outer walls of the material receiving tank 2, the output ends of the four vibration motors 35 are vertically fixedly connected to the two opposite outer walls of the filter frame 3, and the filter box is fixedly installed on the bottom end of the filter frame 3 4. The top and bottom ends of the filter box 4 are respectively provided with an inlet cavity 41 and a discharge cavity 42 through the inner cavity. A metal mesh conveyor belt 45 is arranged to rotate around the inner cavity of the filter box 4. A water pump 46 is installed in the inner cavity of the filter box 4. The input end of the water pump 46 is set on the inner ring wall of the metal mesh conveyor belt 45 and is set opposite the inlet chamber 41, so that all water and metal debris from the inlet chamber 41 are only extracted by the water pump 46 without leaking to the filter. In the box 4, a conveying pipe 55 is provided below the material receiving tank 2, and the conveying pipe 55 is rotated and installed at the lower end of the material receiving tank 2;
如图2-3所示,尤为特别的是,接料槽21被挡板22分隔呈两个槽腔,两个槽腔的腔底均呈V字形设计,且碎屑排料口24和螺母排料口25均位于对应槽腔腔底处,确保没有排料死角,方便排料,接料槽21的两相对内槽壁均贯穿接料罐2外侧壁开设有两个贯穿滑孔23,四个贯穿滑孔23均倾斜设计,且均设置在槽底设置有碎屑排料口24的槽腔内,方便振动电机35输出端穿过,接料罐2的下底四个边角处均垂直固定连接有支撑腿26,四个支撑腿26的底端均固定安装支撑脚27,四个支撑脚27底部与基台底部高度高度平齐设置,确保支撑平稳,两相邻的支撑腿26之间均垂直固定连接加固腿28,四个加固腿28两长两短平行对称分布在同一水平面上,提高支撑稳定性,过滤框3的两相对外侧壁均固定安装有第一安装块31,四个第一安装块31的斜上方均设置有第二安装块33,四个第二安装块33分别垂直固定安装在接料槽21的两相对内槽壁,四个第一安装块31和对应第二安装块33之间均安装振动弹簧32,四个振动电机35的输出端分别贯穿对应贯穿滑孔23均伸入至接料槽21内,且垂直固定安装在过滤框3的两相对外侧壁,过滤框3的两相对内框壁均嵌入安装若干喷头34,位于同一侧的若干喷头34规格一致且相互之间等间距分布,若干喷头34输出端的喷射方向倾斜向下,与过滤框3内腔腔底位置相对设置,使得掉落在过滤框3内的若干螺母都能够均匀的被水冲击,达到良好的清洗去屑效果;As shown in Figure 2-3, what is particularly special is that the material receiving groove 21 is divided into two grooves by the baffle 22. The bottoms of the two grooves are V-shaped, and the chip discharge port 24 and the nut The discharge openings 25 are located at the bottom of the corresponding groove cavity to ensure that there are no dead corners for discharging materials and facilitate discharge. The two opposite inner groove walls of the material receiving tank 21 both penetrate the outer wall of the material receiving tank 2 and have two through sliding holes 23. The four through-sliding holes 23 are all inclined and are arranged in the groove cavity with a debris discharge port 24 at the bottom of the groove to facilitate the output end of the vibration motor 35 to pass through and at the four corners of the lower bottom of the material receiving tank 2 Support legs 26 are all vertically fixedly connected, and support legs 27 are fixedly installed at the bottoms of the four support legs 26. The bottoms of the four support legs 27 are set flush with the bottom of the base to ensure stable support. Two adjacent support legs 26 are vertically fixedly connected to the reinforcement legs 28. The four reinforcement legs 28, two long and two short, are symmetrically distributed on the same horizontal plane to improve the support stability. The two opposite outer walls of the filter frame 3 are fixedly installed with the first mounting block 31. , a second mounting block 33 is provided diagonally above the four first mounting blocks 31. The four second mounting blocks 33 are respectively vertically fixed and installed on the two opposite inner walls of the material receiving chute 21. The four first mounting blocks 31 Vibration springs 32 are installed between the second installation block 33 and the corresponding second installation block 33. The output ends of the four vibration motors 35 respectively pass through the corresponding sliding holes 23 and extend into the material receiving groove 21, and are vertically fixed and installed on both sides of the filter frame 3. Relative to the outer wall, a number of nozzles 34 are embedded in the two inner frame walls of the filter frame 3. The nozzles 34 located on the same side have the same specifications and are equally spaced from each other. The spray direction of the output ends of the nozzles 34 is inclined downward, in line with the filter. The bottom position of the inner cavity of the frame 3 is set relative to each other, so that several nuts dropped in the filter frame 3 can be evenly impacted by water, achieving a good cleaning and dandruff removal effect;
如图5-7所示,尤为特别的是,过滤箱4一侧固定安装有驱动电机43,过滤箱4内腔中设置有两个规格一致且对称分布的转动筒44,两个转动筒44的两端分别转动安装在对应过滤箱4内腔壁上,驱动电机43的输出端贯穿伸入至转动筒44内筒腔中,且固定连接在其中一个转动筒44端部,两个转动筒44之间环绕套装有金属网输送带45,金属网输送带45的网孔呈凹口设计,能够收集少量金属碎屑,水泵46的其中一个输出端连接回流水管49,回流水管49的末端贯穿延伸出过滤箱4,并从接料罐2的底部贯穿延伸至接料罐2的上方,最终贯穿伸入至过滤框3内且分别与若干喷头34相连通设置,回流水管49会沿着过滤框3的内壁呈Y型分布,金属网输送带45分别与进入腔41的下腔口以及排出腔42的上腔口相贴合设计,确保没有水和金属碎屑泄露,进入腔41与碎屑排料口24相连通设置,确保水回流顺畅,且金属网输送带45的宽度与两个转动筒44的长度一致,确保金属网输送带45旋转稳定,水泵46两相对外侧壁分别固定安装在对应过滤箱4的两相对内侧壁,水泵46设置在两个转动筒44之间,水泵46还有一个输出端安装喷淋花洒,喷淋花洒设置在金属网输送带45的内圈中,且输出端竖直向下与金属网输送带45内环壁位置相对设置,能够提高藏匿在金属网输送带45凹孔内金属碎屑的排出效果,水泵46的顶端开设有两个条形槽47,两个条形槽47的两相对内槽壁之间均转动安装转动辊48,两个转动辊48均与金属网输送带45内环壁滚动接触,在确保密封不泄露的前提下,使得与金属网输送带45之间的磨损降低,两个转动辊48之间的间距与进入腔41的腔宽一致,同样是确保密封不泄露;As shown in Figures 5-7, what is particularly special is that a drive motor 43 is fixedly installed on one side of the filter box 4. There are two rotating drums 44 with the same specifications and symmetrically distributed in the inner cavity of the filter box 4. The two rotating drums 44 The two ends are respectively rotatably installed on the inner cavity wall of the corresponding filter box 4. The output end of the driving motor 43 extends into the inner cavity of the rotating cylinder 44 and is fixedly connected to the end of one of the rotating cylinders 44. The two rotating cylinders 44 is surrounded by a metal mesh conveyor belt 45. The mesh of the metal mesh conveyor belt 45 is notched to collect a small amount of metal debris. One of the output ends of the water pump 46 is connected to the return water pipe 49, and the end of the return water pipe 49 extends through The filter box 4 extends from the bottom of the material receiving tank 2 to the top of the material receiving tank 2 , and finally extends into the filter frame 3 and is connected to a plurality of nozzles 34 respectively. The return water pipe 49 will be along the filter frame 3 The inner wall is distributed in a Y shape, and the metal mesh conveyor belt 45 is designed to fit the lower cavity of the inlet cavity 41 and the upper cavity of the discharge cavity 42, ensuring that there is no leakage of water and metal debris, and the inlet cavity 41 is connected with the debris discharge The feed ports 24 are connected to ensure smooth water return, and the width of the metal mesh conveyor belt 45 is consistent with the length of the two rotating drums 44 to ensure that the metal mesh conveyor belt 45 rotates stably. The two opposite outer walls of the water pump 46 are fixedly installed on the corresponding On the two opposite inner walls of the filter box 4, the water pump 46 is arranged between the two rotating cylinders 44. The water pump 46 also has an output end installed with a spray shower. The spray shower is arranged in the inner ring of the metal mesh conveyor belt 45. And the output end is arranged vertically downward relative to the inner ring wall of the metal mesh conveyor belt 45, which can improve the discharge effect of metal debris hidden in the concave holes of the metal mesh conveyor belt 45. The top of the water pump 46 is provided with two strip grooves 47. Rotating rollers 48 are installed between the two opposite inner groove walls of the two strip grooves 47. Both rotating rollers 48 are in rolling contact with the inner ring wall of the metal mesh conveyor belt 45. Under the premise of ensuring that the seal does not leak, The wear between the metal mesh conveyor belt 45 is reduced, and the distance between the two rotating rollers 48 is consistent with the width of the entering cavity 41, which also ensures that the seal does not leak;
如图8所示,尤为特别的是,接料罐2的下方设置有送料机构5,送料机构5包括固定座51,固定座51固定安装在接料罐2的下底,固定座51的顶端贯穿底端开设有排料孔52,排料孔52与螺母排料口25位置相对设置,确保螺母掉落准确不会卡主,固定座51的两相对内侧壁之间转动安装存料盒53,存料盒53的顶端安装有连通软管54,连通软管54确保连通的前提下能够方便配合存料盒53同步移动,连通软管54的顶端贯穿排料孔52并与螺母排料口25相连通设置,存料盒53一侧垂直固定安装输送管55,输送管55内转动安装螺旋输送片57,螺旋输送片57的外圈轮廓与输送管55的内管壁贴合充分,确保送料顺畅不卡顿,存料盒53远离输送管55一侧垂直固定安装有输送电机58,输送电机58的输出端连接旋转轴,旋转轴伸入至输送管55内腔中,且螺旋输送片57螺旋缠绕固定安装在旋转轴的外轴壁,输送管55的外管壁竖直安装排料筒,排料筒的出口方向就是螺母最终的出料方向,可以调整排料筒的高度,从而使得螺母最终顺利的掉落至收集设备中,固定座51的外侧壁固定安装减速电机56,减速电机56的输出端贯穿伸入至固定座51的两相对内侧壁,且垂直固定安装在存料盒53一端,输送管55内腔与排料筒内腔、存料盒53内腔以及连通软管54相连通设置,确保螺母掉落通道畅通无阻。As shown in Figure 8, what is particularly special is that a feeding mechanism 5 is provided below the material receiving tank 2. The feeding mechanism 5 includes a fixed base 51. The fixed base 51 is fixedly installed on the lower bottom of the material receiving tank 2, and the top of the fixed base 51 A discharge hole 52 is provided through the bottom end. The discharge hole 52 is opposite to the nut discharge port 25 to ensure that the nut is dropped accurately and does not get stuck. A storage box 53 is installed by rotating between two opposite inner walls of the fixed base 51 , a connecting hose 54 is installed on the top of the storage box 53. The connecting hose 54 can conveniently move synchronously with the storage box 53 while ensuring connectivity. The top of the connecting hose 54 penetrates the discharge hole 52 and is connected to the nut discharge port. 25 are connected to each other, a conveying pipe 55 is fixed vertically on one side of the storage box 53, and a spiral conveying piece 57 is rotatably installed in the conveying pipe 55. The outer contour of the spiral conveying piece 57 fully fits the inner wall of the conveying pipe 55 to ensure The material feeding is smooth and does not get stuck. A conveying motor 58 is vertically fixed on the side of the storage box 53 away from the conveying pipe 55. The output end of the conveying motor 58 is connected to the rotating shaft. The rotating shaft extends into the inner cavity of the conveying pipe 55, and the spiral conveyor sheet 57 is spirally wound and fixedly installed on the outer wall of the rotating shaft. The outer wall of the conveying pipe 55 is vertically installed with a discharge barrel. The exit direction of the discharge barrel is the final discharging direction of the nut. The height of the discharge barrel can be adjusted, thereby So that the nuts finally fall smoothly into the collection equipment, the outer wall of the fixed base 51 is fixedly installed with the reduction motor 56. The output end of the reduction motor 56 extends into the two opposite inner walls of the fixed base 51, and is vertically fixed and installed on the material storage At one end of the box 53, the inner cavity of the conveying pipe 55 is connected with the inner cavity of the discharge barrel, the inner cavity of the storage box 53 and the connecting hose 54 to ensure that the nut falling channel is unimpeded.
本发明的工作原理:Working principle of the invention:
第一步,启动冷镦机主体1,通过带轮,齿轮传递动力,通过曲柄连杆,滑块机构进行直线运动,利用凸模和凹模,使加工零件(螺母)的胚件发生塑性变形或分离,并通过内置输送机将塑性后的螺母从生产工位移动至出料口,最终掉落到接料槽21内;The first step is to start the main body 1 of the cold heading machine, transmit power through pulleys and gears, perform linear motion through the crank connecting rod and slider mechanism, and use the punch and concave mold to plastically deform the blank of the processed part (nut) Or separate, and move the plasticized nut from the production station to the discharge port through the built-in conveyor, and finally fall into the material receiving chute 21;
第二步,并直接掉落到过滤框3内,同步启动四个振动电机35,带动过滤框3在接料罐2内沿着其倾斜面的垂直面方向往复振动,再加上过滤框3本身就是倾斜向下设计,因此掉落在过滤框3内的螺母会不断滚落至右侧框口处,并掉落至由挡板22分隔接料槽21形成的小槽腔内,并最终掉落至连通软管54内,若干螺母在不断滚落的过程中会均匀平铺在整个过滤框3内腔腔底上,并且伴随过滤框3整体振动会使得由于机械冷镦加工而使得螺母表面附着的金属碎屑被抖动掉落下来,且螺母在滚落的同时过滤框3两内侧壁上的若干喷头34会相向集中喷水,帮助金属碎屑从螺母表面脱离,且水流会由于重力从过滤框3内腔腔底的滤孔掉落至接料槽21内,在这个过程中会将之前从螺母表面脱离的金属碎屑一同带入,起到相互辅助提高清洁效果的作用;In the second step, it drops directly into the filter frame 3, starts four vibration motors 35 synchronously, and drives the filter frame 3 to vibrate reciprocally in the material receiving tank 2 along the vertical direction of its inclined surface, plus the filter frame 3 It is designed to be inclined downward, so the nuts dropped in the filter frame 3 will continue to roll down to the right frame opening, and then fall into the small cavity formed by the baffle 22 separating the material receiving slot 21, and finally Falling into the connecting hose 54, several nuts will be evenly spread on the bottom of the entire inner cavity of the filter frame 3 during the continuous rolling process, and with the overall vibration of the filter frame 3, the nuts will be damaged due to the mechanical cold heading process. The metal debris attached to the surface is shaken and falls down, and while the nut rolls down, a number of nozzles 34 on both inner walls of the filter frame 3 will spray water concentratedly toward each other to help the metal debris detach from the nut surface, and the water flow will flow due to gravity. The filter holes at the bottom of the inner cavity of the filter frame 3 fall into the material receiving groove 21. In this process, the metal debris that has been separated from the nut surface will be brought in together, which will help each other to improve the cleaning effect;
第三步,进入连通软管54的螺母会掉落到存料盒53内,并通过启动输送电机58带动螺旋轴以及缠绕固定安装在螺旋轴外轴壁的螺旋输送片57匀速且低速旋转,使得螺母会均匀的从输送管55末端安装的排料筒处掉落出输送管55,可以启动减速电机56进而带动存料盒53、输送管55、螺旋输送片57以及排料筒同步旋转,使得螺母最终掉落点的高度能够与不同规格接料设备相适配,在输送管55旋转的过程中,连通软管54会同步旋转(小角度),此时连通软管54会出现小幅度的移动,但始终确保一端与螺母排料口25连通,另一端与存料盒53内腔连通;In the third step, the nuts entering the connecting hose 54 will fall into the storage box 53, and start the conveying motor 58 to drive the spiral shaft and the spiral conveying piece 57 wound and fixed on the outer wall of the spiral shaft to rotate at a constant speed and at a low speed. The nuts will evenly fall out of the delivery tube 55 from the discharge tube installed at the end of the delivery tube 55, and the reduction motor 56 can be started to drive the storage box 53, the delivery tube 55, the screw conveyor 57 and the discharge tube to rotate synchronously. The height of the final drop point of the nut can be adapted to the material receiving equipment of different specifications. During the rotation of the conveying pipe 55, the connecting hose 54 will rotate synchronously (at a small angle). At this time, the connecting hose 54 will have a small amplitude. movement, but always ensure that one end is connected to the nut discharge port 25, and the other end is connected to the inner cavity of the storage box 53;
第四步,进入接料槽21槽底的金属碎屑以及水流会被水泵46抽取,但可以启动驱动电机43,进而带动对应转动筒44旋转,由于两个转动筒44是通过金属网输送带45传动,因此另一个转动筒44也会辅助同步旋转,也就使得金属网输送带45旋转稳定,由于金属网输送带45是从水泵46和进入腔41之间穿过,因此会阻挡金属碎屑通过,而允许水流正常进入,避免金属碎屑进水水泵46、回流水管49和喷头34,影响水循环系统的正常使用,并且被阻挡的金属碎屑会残留在金属网输送带45的网孔内,伴随金属网输送带45旋转移动至底部时,这些金属碎屑会由于重力以及同步环绕运动的机械应力加上水泵46供给喷淋花洒的水流冲击而晃动掉落(水泵46在给回流水管49供水的同时也会给喷淋花洒供水,喷淋花洒喷出的水加上自身重力会冲击金属网输送带45的内环壁),最终金属碎屑会从排出腔42掉落,实现金属碎屑的集中收集,进一步具有方便收集的特点。In the fourth step, the metal debris and water flow entering the bottom of the material receiving tank 21 will be pumped out by the water pump 46, but the drive motor 43 can be started to drive the corresponding rotating drum 44 to rotate, because the two rotating drums 44 are conveyed through the metal mesh conveyor belt 45 transmission, so another rotating drum 44 will also assist in synchronous rotation, which makes the metal mesh conveyor belt 45 rotate stably. Since the metal mesh conveyor belt 45 passes between the water pump 46 and the inlet chamber 41, it will block the metal debris. The debris passes through, allowing the water flow to enter normally, preventing metal debris from entering the water pump 46, the return water pipe 49 and the nozzle 34, affecting the normal use of the water circulation system, and the blocked metal debris will remain in the mesh of the metal mesh conveyor belt 45 Inside, as the metal mesh conveyor belt 45 rotates and moves to the bottom, these metal debris will sway and fall due to gravity and the mechanical stress of synchronous circular motion plus the impact of the water flow supplied by the water pump 46 to the spray shower (the water pump 46 is supplying return flow When the water pipe 49 supplies water, it will also supply water to the spray shower. The water sprayed by the spray shower plus its own gravity will impact the inner ring wall of the metal mesh conveyor belt 45), and eventually the metal debris will fall from the discharge chamber 42. , realizes the centralized collection of metal debris, and further has the characteristics of convenient collection.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
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