CN116850630A - Hydrogen peroxide hydrogenated liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system - Google Patents

Hydrogen peroxide hydrogenated liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system Download PDF

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Publication number
CN116850630A
CN116850630A CN202210194081.8A CN202210194081A CN116850630A CN 116850630 A CN116850630 A CN 116850630A CN 202210194081 A CN202210194081 A CN 202210194081A CN 116850630 A CN116850630 A CN 116850630A
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pressure
valve
exhaust gas
liquid storage
storage tank
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胡仁刚
文长明
尹建鸣
任成韵
刘毅
于进玉
石峰
李少华
胡国领
贾瑞平
刘勇福
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Dongming Xuyang Chemical Co ltd
Xuyang Engineering Co ltd
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Dongming Xuyang Chemical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0033Other features
    • B01D5/0051Regulation processes; Control systems, e.g. valves
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B15/00Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
    • C01B15/01Hydrogen peroxide
    • C01B15/022Preparation from organic compounds
    • C01B15/023Preparation from organic compounds by the alkyl-anthraquinone process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/04Arrangement or mounting of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/06Closures, e.g. cap, breakable member

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

本发明提供了一种双氧水氢化液储罐解析气回收装置、方法及双氧水制备系统,双氧水氢化液储罐解析气回收装置包括:氢化液储罐;第一压力传感器,设于氢化液储罐上,用于检测氢化液储罐内的压力,并生成第一压力信号;冷凝器,其热流体侧进口与氢化液储罐的顶部连接;水封槽,通过第一支路与冷凝器的热流体侧气体出口连接;尾气回收罐,通过第二支路与冷凝器的热流体侧气体出口连接;第二压力传感器,设于尾气回收罐上,用于检测尾气回收罐内的压力;释放气切断阀,设于第二支路上;控制单元,与第一压力传感器、第二压力传感器和释放气切断阀电连接,控制单元根据第一压力信号控制释放气切断阀的开度。本发明能够减少原料氢浪费,改善工作环境。

The invention provides a hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device, a method and a hydrogen peroxide preparation system. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device includes: a hydrogenation liquid storage tank; a first pressure sensor located on the hydrogenation liquid storage tank , used to detect the pressure in the hydrogenation liquid storage tank and generate the first pressure signal; the condenser, its hot fluid side inlet is connected to the top of the hydrogenation liquid storage tank; the water seal tank is connected to the heat of the condenser through the first branch The fluid side gas outlet is connected; the exhaust gas recovery tank is connected to the hot fluid side gas outlet of the condenser through the second branch; the second pressure sensor is located on the exhaust gas recovery tank and is used to detect the pressure in the exhaust gas recovery tank; release gas The cut-off valve is located on the second branch; the control unit is electrically connected to the first pressure sensor, the second pressure sensor and the release gas cut-off valve. The control unit controls the opening of the release gas cut-off valve according to the first pressure signal. The invention can reduce the waste of raw material hydrogen and improve the working environment.

Description

双氧水氢化液储罐解析气回收装置、方法及双氧水制备系统Hydrogen peroxide hydrogenated liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system

技术领域Technical field

本发明涉及化工技术领域,尤其是涉及一种双氧水氢化液储罐解析气回收装置、方法及双氧水制备系统。The invention relates to the field of chemical engineering technology, and in particular to a hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system.

背景技术Background technique

工业规模化双氧水(H2O2)生产主要采用蒽醌法工艺,以蒽醌为溶质,与有机溶剂按一定比例配制成工作液。在一定温度和压力及有催化剂的条件下,通入氢气进行氢化反应,得到相应的氢蒽醌溶液,俗称氢化液,生成的氢化液进入到氢化液储罐,后续的氧化工序中,氢化液在一定温度、压力下与空气中的氧气进行氧化反应,经萃取净化、纯化得到质量分数为27.5~38%的双氧水水溶液产品。Industrial-scale hydrogen peroxide (H 2 O 2 ) production mainly adopts the anthraquinone method, which uses anthraquinone as the solute and is mixed with organic solvents in a certain proportion to form a working solution. Under certain temperature and pressure conditions with a catalyst, hydrogen gas is introduced to carry out the hydrogenation reaction to obtain the corresponding hydroanthraquinone solution, commonly known as hydrogenation liquid. The generated hydrogenation liquid enters the hydrogenation liquid storage tank. In the subsequent oxidation process, the hydrogenation liquid It undergoes an oxidation reaction with oxygen in the air at a certain temperature and pressure, and then obtains a hydrogen peroxide aqueous solution product with a mass fraction of 27.5 to 38% through extraction, purification, and purification.

现有的蒽醌法双氧水生产工艺存在原料消耗高,对操作环境也不友好的问题。The existing anthraquinone-based hydrogen peroxide production process has problems such as high raw material consumption and unfriendly operating environment.

发明内容Contents of the invention

针对现有技术中存在的上述技术问题,本发明提供了一种高双氧水氢化液储罐解析气回收装置、方法及双氧水制备系统,能够减少原料浪费。In view of the above technical problems existing in the prior art, the present invention provides a high hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system, which can reduce the waste of raw materials.

一方面,本发明实施例提供了一种双氧水氢化液储罐解析气回收装置,包括:On the one hand, embodiments of the present invention provide a hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device, including:

氢化液储罐,其用于存储氢化液;Hydrogenated liquid storage tank, which is used to store hydrogenated liquid;

第一压力传感器,其设于所述氢化液储罐上,所述第一压力传感器用于检测所述氢化液储罐内的压力,并生成第一压力信号;A first pressure sensor located on the hydrogenation liquid storage tank, the first pressure sensor is used to detect the pressure in the hydrogenation liquid storage tank and generate a first pressure signal;

冷凝器,其热流体侧进口与所述氢化液储罐的顶部连接,所述冷凝器的热流体侧液体出口连接氢化液储罐;A condenser with a hot fluid side inlet connected to the top of the hydrogenated liquid storage tank, and a hot fluid side liquid outlet of the condenser connected with the hydrogenated liquid storage tank;

水封槽,其通过第一支路与所述冷凝器的热流体侧气体出口连接,所述水封槽上设有第一放空管,所述第一放空管上设置有压力控制阀;A water seal tank is connected to the hot fluid side gas outlet of the condenser through a first branch. A first vent pipe is provided on the water seal tank, and a pressure control valve is provided on the first vent pipe. ;

尾气回收罐,其通过第二支路与所述冷凝器的热流体侧气体出口连接;An exhaust gas recovery tank, which is connected to the hot fluid side gas outlet of the condenser through a second branch;

至少两个第二压力传感器,其设于所述尾气回收罐上,所述第二压力传感器用于检测所述尾气回收罐内的压力,并生成第二压力信号;At least two second pressure sensors are provided on the exhaust gas recovery tank, the second pressure sensors are used to detect the pressure in the exhaust gas recovery tank and generate a second pressure signal;

释放气切断阀,其设于所述第二支路上;A release gas cut-off valve located on the second branch;

控制单元,其与所述第一压力传感器、所述第二压力传感器和所述释放气切断阀电连接,所述控制单元根据接收的所述第一压力信号向所述释放气切断阀发送控制信号,以控制所述释放气切断阀的开度。A control unit electrically connected to the first pressure sensor, the second pressure sensor and the release gas cut-off valve, and the control unit sends control to the release gas cut-off valve according to the received first pressure signal. signal to control the opening of the release gas shut-off valve.

可选实施例中,所述回收装置还包括:尾气压缩机,其输入端与所述尾气回收罐连接,所述尾气压缩机与所述控制单元电连接,用于将所述尾气回收罐内的气体压缩;第三压力传感器,靠近所述尾气压缩机设置,用于检测所述尾气压缩机的出口处的压力,并生成第三压力信号,所述第三压力传感器与所述控制单元电连接,以将所述第三压力信号传输至所述控制单元;循环氢管道,其与所述尾气压缩机的输出端连接,用于将压缩后的气体输送至制备双氧水的氢气供给装置;出口切断阀,其设于所述循环氢管道上,所述出口切断阀与所述控制单元电连接,所述控制单元根据所述尾气压缩机的启停、所述第三压力信号和所述第二压力信号向所述出口切断阀发送控制信号,以控制所述出口切断阀的开度;尾气回流管,其分别连接所述尾气压缩机的输出端和所述尾气回收罐;回流调节阀,其设于所述尾气回流管上,所述回流调节阀与所述控制单元电连接,所述控制单元根据所述尾气压缩机的启停和所述第二压力信号向所述回流调节阀发送控制信号,以控制所述回流调节阀的开度。In an optional embodiment, the recovery device further includes: an exhaust gas compressor, the input end of which is connected to the exhaust gas recovery tank. The exhaust gas compressor is electrically connected to the control unit and is used to transfer the exhaust gas into the exhaust gas recovery tank. gas compression; a third pressure sensor, located close to the exhaust gas compressor, is used to detect the pressure at the outlet of the exhaust gas compressor and generate a third pressure signal. The third pressure sensor is electrically connected to the control unit. Connection to transmit the third pressure signal to the control unit; a circulating hydrogen pipeline connected to the output end of the tail gas compressor for transporting compressed gas to a hydrogen supply device for preparing hydrogen peroxide; an outlet A cut-off valve is provided on the circulating hydrogen pipeline, the outlet cut-off valve is electrically connected to the control unit, and the control unit responds to the start and stop of the exhaust gas compressor, the third pressure signal and the third pressure signal. Two pressure signals send control signals to the outlet cut-off valve to control the opening of the outlet cut-off valve; an exhaust gas return pipe, which is respectively connected to the output end of the exhaust gas compressor and the exhaust gas recovery tank; a return flow regulating valve, It is located on the exhaust gas return pipe, and the return regulating valve is electrically connected to the control unit. The control unit sends a signal to the return regulating valve according to the start and stop of the exhaust gas compressor and the second pressure signal. Control signal to control the opening of the backflow regulating valve.

可选实施例中,所述尾气压缩机停止或至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤0.5Kpa时,所述控制单元控制所述回流调节阀打开,控制所述出口切断阀关闭;所述尾气压缩机启动、所述第三压力传感器检测到所述尾气压缩机的出口处的压力≥100KPa和至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≥1.0Kpa时,所述出口切断阀打开。In an optional embodiment, when the exhaust gas compressor stops or at least one of at least two second pressure sensors detects that the pressure in the exhaust gas recovery tank is ≤0.5Kpa, the control unit controls the return flow adjustment. The valve is opened, and the outlet cut-off valve is controlled to be closed; the exhaust gas compressor is started, the third pressure sensor detects that the pressure at the outlet of the exhaust gas compressor is ≥ 100KPa, and at least two of the second pressure sensors When at least one detects that the pressure in the exhaust gas recovery tank is ≥1.0Kpa, the outlet shut-off valve is opened.

可选实施例中,所述回收装置还包括:氮气源,其用于提供氮气;第一氮气补充管,其分别连接所述氮气源和所述氢化液储罐;氮气调节阀,其设于所述第一氮气补充管上,所述氮气调节阀与所述控制单元电连接,所述控制单元根据所述第一压力传感器检测的所述压力信号控制所述氮气调节阀的开度;第二氮气补充管,其分别连接所述氮气源和所述尾气回收罐;氮气切断阀,其设于所述第二氮气补充管上,所述氮气切断阀与所述控制单元电连接,所述控制单元根据所述第二压力传感器检测的压力信号控制所述氮气调节阀和所述氮气切断阀的开度。In an optional embodiment, the recovery device further includes: a nitrogen source, which is used to provide nitrogen; a first nitrogen supplementary pipe, which is respectively connected to the nitrogen source and the hydrogenation liquid storage tank; a nitrogen regulating valve, which is located at On the first nitrogen replenishing pipe, the nitrogen regulating valve is electrically connected to the control unit, and the control unit controls the opening of the nitrogen regulating valve according to the pressure signal detected by the first pressure sensor; a nitrogen supply pipe, which is connected to the nitrogen source and the tail gas recovery tank respectively; a nitrogen cut-off valve, which is located on the second nitrogen supply pipe; the nitrogen cut-off valve is electrically connected to the control unit; the nitrogen cut-off valve is electrically connected to the control unit; The control unit controls the opening of the nitrogen regulating valve and the nitrogen cut-off valve according to the pressure signal detected by the second pressure sensor.

可选实施例中,至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤1.0Kpa时,所述氮气切断阀打开;至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≥2.0Kpa时,所述氮气切断阀关闭。In an optional embodiment, when at least one of the at least two second pressure sensors detects that the pressure in the exhaust gas recovery tank is ≤1.0Kpa, the nitrogen cut-off valve opens; at least two of the second pressure sensors When at least one of them detects that the pressure in the exhaust gas recovery tank is ≥2.0Kpa, the nitrogen cut-off valve is closed.

可选实施例中,所述第一压力传感器检测到所述氢化液储罐内的压力≤0.5Kpa时,所述释放气切断阀关闭;所述第一压力传感器检测到所述氢化液储罐的压力≥1.0Kpa时,所述释放气切断阀打开。In an optional embodiment, when the first pressure sensor detects that the pressure in the hydrogenated liquid storage tank is ≤0.5Kpa, the release gas cut-off valve is closed; the first pressure sensor detects that the hydrogenated liquid storage tank When the pressure is ≥1.0Kpa, the release gas cut-off valve opens.

可选实施例中,所述尾气回收罐上设有第二放空管,所述第二放空管上设有放空阀组,所述放空阀组与所述控制单元电连接。In an optional embodiment, the exhaust gas recovery tank is provided with a second vent pipe, the second vent pipe is provided with a vent valve group, and the vent valve group is electrically connected to the control unit.

可选实施例中,至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐的压力≥8.0Kpa时,所述放空阀组开启50%;至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐的压力≥10Kpa时,所述放空阀组开启100%;至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤5Kpa时,所述放空阀组关闭。In an optional embodiment, when at least one of the at least two second pressure sensors detects that the pressure of the exhaust gas recovery tank is ≥8.0Kpa, the vent valve group opens 50%; at least two of the second pressure sensors When at least one of the sensors detects that the pressure in the exhaust gas recovery tank is ≥10Kpa, the vent valve group opens 100%; at least one of the at least two second pressure sensors detects the pressure in the exhaust gas recovery tank. When ≤5Kpa, the vent valve group is closed.

第二方面,本发明实施例提供了一种双氧水氢化液储罐解析气回收方法,所述方法采用上述任一实施例所述的双氧水氢化液储罐解析气回收装置。In a second aspect, embodiments of the present invention provide a method for recovering desorbed gas from a hydrogen peroxide hydrogenated liquid storage tank. The method adopts the desorbed gas recovery device from a hydrogen peroxide hydrogenated liquid storage tank described in any of the above embodiments.

第三方面,本发明实施例提供了一种双氧水制备系统,包括氢化塔、与所述氢化塔连接的氢气供给装置和与所述氢化塔连接的氢化液储罐,还包括上述任一实施例所述的双氧水氢化液储罐解析气回收装置。In a third aspect, embodiments of the present invention provide a hydrogen peroxide preparation system, including a hydrogenation tower, a hydrogen supply device connected to the hydrogenation tower, and a hydrogenation liquid storage tank connected to the hydrogenation tower, and also includes any of the above embodiments. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device.

本发明实施例提供的一种双氧水氢化液储罐解析气回收装置中,采用冷凝器对氢化液储罐产生的解析气进行冷却,水封槽对氢化液储罐进行液封,避免氢化液储罐压力过低,尾气回收罐能够氢化液储罐产生的解析气进行回收,回收的含氢尾气可以作为原料返回双氧水生成的氢化反应部分,氢化液储罐释放气中的氢可以得到回收、循环使用,节省原料氢气,降低了双氧水生产氢气消耗,并且避免了释放气排空而影响环境。In the hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device provided by the embodiment of the present invention, a condenser is used to cool the analysis gas generated by the hydrogenation liquid storage tank, and the water seal tank liquid seals the hydrogenation liquid storage tank to avoid hydrogenation liquid storage. If the tank pressure is too low, the tail gas recovery tank can recover the analytical gas generated by the hydrogenation liquid storage tank. The recovered hydrogen-containing tail gas can be used as raw material to return to the hydrogenation reaction part generated by hydrogen peroxide. The hydrogen in the gas released from the hydrogenation liquid storage tank can be recovered and recycled. Using it saves raw material hydrogen, reduces hydrogen consumption in hydrogen peroxide production, and avoids environmental impact due to the release of gas.

附图说明Description of the drawings

在不一定按比例绘制的附图中,相同的附图标记可以在不同的视图中描述相似的部件。具有字母后缀或不同字母后缀的相同附图标记可以表示相似部件的不同实例。附图大体上通过举例而不是限制的方式示出各种实施例,并且与说明书以及权利要求书一起用于对所公开的实施例进行说明。在适当的时候,在所有附图中使用相同的附图标记指代同一或相似的部分。这样的实施例是例证性的,而并非旨在作为本装置或方法的穷尽或排他实施例。In the drawings, which are not necessarily to scale, the same reference numbers may describe similar components in the different views. The same reference number with a letter suffix or different letter suffixes may refer to different instances of similar components. The drawings illustrate various embodiments generally by way of example and not limitation, and together with the description and claims serve to explain the disclosed embodiments. Where appropriate, the same reference numbers will be used throughout the drawings to refer to the same or similar parts. Such embodiments are illustrative and are not intended to be exhaustive or exclusive embodiments of the apparatus or method.

图1为本发明实施例的双氧水氢化液储罐解析气回收装置的结构示意图。Figure 1 is a schematic structural diagram of a hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to an embodiment of the present invention.

图中:1-氢化液储罐;2-水封槽;3-尾气回收罐;4-尾气压缩机; 5-冷凝器;6-氮气调节阀;7-氮气切断阀;8-释放气切断阀;9-放空阀组;10-回流调节阀;11-第一压力传感器;12-第二压力传感器;13- 第一液位计;14-现场压力传感器;15-第三压力传感器;16-出口切断阀;17-出口流量计;18-出口流量显示远传机构;19-第二液位计;20- 第一支路;21-第一放空管;22-压力控制阀;23-第二支路;24-循环氢管道;25-尾气回流管;26-氮气源;27-第一氮气补充管;28-第二氮气补充管;29-第二放空管;30-手动阀;31-阀门回路;32-阀门管路。In the picture: 1-Hydrogenated liquid storage tank; 2-Water seal tank; 3-Tail gas recovery tank; 4-Tail gas compressor; 5-Condenser; 6-Nitrogen regulating valve; 7-Nitrogen cut-off valve; 8-Release gas cut-off valve; 9-venting valve group; 10-return regulating valve; 11-first pressure sensor; 12-second pressure sensor; 13-first liquid level gauge; 14-on-site pressure sensor; 15-third pressure sensor; 16 -Outlet shut-off valve; 17-Outlet flow meter; 18-Outlet flow display remote transmission mechanism; 19-Second liquid level gauge; 20-First branch; 21-First vent pipe; 22-Pressure control valve; 23 -Second branch; 24-circulating hydrogen pipeline; 25-exhaust gas return pipe; 26-nitrogen source; 27-first nitrogen supplement pipe; 28-second nitrogen supplement pipe; 29-second vent pipe; 30-manual Valve; 31-valve circuit; 32-valve pipeline.

具体实施方式Detailed ways

为使本领域技术人员更好的理解本发明的技术方案,下面结合附图和具体实施方式对本发明作详细说明。下面结合附图和具体实施例对本发明的实施例作进一步详细描述,但不作为对本发明的限定。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the drawings and specific implementation modes. The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and specific examples, but this is not intended to limit the present invention.

本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。"First", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different parts. Similar words such as "include" or "include" mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of also covering other elements. "Up", "down", "left", "right", etc. are only used to express relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

在本发明中,当描述到特定器件位于第一器件和第二器件之间时,在该特定器件与第一器件或第二器件之间可以存在居间器件,也可以不存在居间器件。当描述到特定器件连接其它器件时,该特定器件可以与所述其它器件直接连接而不具有居间器件,也可以不与所述其它器件直接连接而具有居间器件。In the present invention, when a specific device is described as being located between a first device and a second device, there may or may not be an intervening device between the specific device and the first device or the second device. When a specific device is described as being connected to another device, the specific device may be directly connected to the other device without an intervening device, or may not be directly connected to the other device but with an intervening device.

本发明使用的所有术语(包括技术术语或者科学术语)与本发明所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms (including technical terms or scientific terms) used in the present invention have the same meanings as understood by one of ordinary skill in the art to which the present invention belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general dictionaries should be construed to have meanings consistent with their meanings in the context of the relevant technology and should not be interpreted in an idealized or highly formalized sense, except as expressly stated herein. Define it this way.

对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered a part of the specification.

参见图1,本发明实施例提供了一种双氧水氢化液储罐1解析气回收装置,包括氢化液储罐1、第一压力传感器11、冷凝器5、水封槽2、尾气回收罐3、第二压力传感器12、释放气切断阀8和控制单元。Referring to Figure 1, an embodiment of the present invention provides a device for recovering desorbed gas from a hydrogen peroxide hydrogenation liquid storage tank 1, including a hydrogenation liquid storage tank 1, a first pressure sensor 11, a condenser 5, a water seal tank 2, and an exhaust gas recovery tank 3. The second pressure sensor 12, the release gas shut-off valve 8 and the control unit.

氢化液储罐1用于存储氢化液,第一压力传感器11设于氢化液储罐1上,第一压力传感器11用于检测氢化液储罐1内的压力,第一压力传感器11根据检测到的压力生成第一压力信号,冷凝器5的热流体侧进口与氢化液储罐1的顶部连接,以对氢化液储罐1内产生的解析气进行冷却。水封槽2通过第一支路20与冷凝器5的热流体侧气体出口连接,水封槽2上设有第一放空管21,第一放空管21上设置有压力控制阀22。当氢化液储罐1内产生的解析气较少时,通过水封槽2对氢化液储罐1进行水封。The hydrogenation liquid storage tank 1 is used to store hydrogenation liquid. The first pressure sensor 11 is provided on the hydrogenation liquid storage tank 1. The first pressure sensor 11 is used to detect the pressure in the hydrogenation liquid storage tank 1. The first pressure sensor 11 detects the pressure in the hydrogenation liquid storage tank 1. The pressure generates a first pressure signal, and the hot fluid side inlet of the condenser 5 is connected to the top of the hydrogenation liquid storage tank 1 to cool the desorbed gas generated in the hydrogenation liquid storage tank 1 . The water seal tank 2 is connected to the hot fluid side gas outlet of the condenser 5 through the first branch 20. The water seal tank 2 is provided with a first vent pipe 21, and the first vent pipe 21 is provided with a pressure control valve 22. When the desorbed gas generated in the hydrogenation liquid storage tank 1 is less, the hydrogenation liquid storage tank 1 is water-sealed through the water sealing tank 2 .

尾气回收罐3通过第二支路23与冷凝器5的热流体侧气体出口连接,解析气经冷凝器5冷却后进入尾气回收罐3进行回收。第二压力传感器12设于尾气回收罐3上,第二压力传感器12用于检测尾气回收罐3内的压力,第二压力传感器12根据检测到的压力生成第二压力信号。释放气切断阀8设于第二支路23上。释放气切断阀8用于尾气回收罐3与冷凝器5之间的切断或导通,例如,当氢化液储罐1产生的解析气较少时,释放气切断阀8可以切断,通过水封槽2对氢化液储罐1进行水封。第二压力传感器12至少为两个,设置至少两个第二压力传感器12检测尾气回收罐3的压力,可以及时进行联控,避免出现负压。The exhaust gas recovery tank 3 is connected to the hot fluid side gas outlet of the condenser 5 through the second branch 23. The analyzed gas is cooled by the condenser 5 and then enters the exhaust gas recovery tank 3 for recovery. The second pressure sensor 12 is provided on the exhaust gas recovery tank 3. The second pressure sensor 12 is used to detect the pressure in the exhaust gas recovery tank 3. The second pressure sensor 12 generates a second pressure signal according to the detected pressure. The release gas shut-off valve 8 is provided on the second branch 23 . The release gas cut-off valve 8 is used to cut off or connect the exhaust gas recovery tank 3 and the condenser 5. For example, when the hydrogenation liquid storage tank 1 generates less analytical gas, the release gas cut-off valve 8 can be cut off and the water seal is used. Tank 2 performs water sealing on hydrogenation liquid storage tank 1. There are at least two second pressure sensors 12. At least two second pressure sensors 12 are provided to detect the pressure of the exhaust gas recovery tank 3, so that joint control can be performed in a timely manner to avoid negative pressure.

控制单元与第一压力传感器11、第二压力传感器12和释放气切断阀8电连接,控制单元根据接收的第一压力信号向释放气切断阀8发送控制信号,以控制释放气切断阀8的开度。The control unit is electrically connected to the first pressure sensor 11, the second pressure sensor 12 and the release gas cut-off valve 8. The control unit sends a control signal to the release gas cut-off valve 8 according to the received first pressure signal to control the release gas cut-off valve 8. opening.

蒽醌法双氧水生产工艺以氢气原料,在一定压力条件下,氢气在氢化塔内钯触媒作用下与含蒽醌有机溶液反应,反应后的溶液俗称氢化液,反应生成的氢化液进入到氢化液储罐1,在反应过程中会有部分氢气溶解到氢化液中,由于氢化液储罐1为常压设备,溶解在氢化液中的氢气会解析出,现场放空不但造成氢气消耗高,因释放气的放空会携带部分有机物对操作环境也有一定的影响。The anthraquinone hydrogen peroxide production process uses hydrogen as raw material. Under certain pressure conditions, the hydrogen reacts with an anthraquinone-containing organic solution under the action of a palladium catalyst in the hydrogenation tower. The solution after the reaction is commonly known as a hydrogenation liquid. The hydrogenated liquid generated by the reaction enters the hydrogenation liquid. Storage tank 1, during the reaction process, some hydrogen will be dissolved into the hydrogenation liquid. Since the hydrogenation liquid storage tank 1 is a normal pressure device, the hydrogen dissolved in the hydrogenation liquid will be desorbed. On-site venting will not only cause high hydrogen consumption, but also cause high hydrogen consumption due to the release of hydrogen. The venting of gas will carry some organic matter and have a certain impact on the operating environment.

本发明实施例中,采用冷凝器5对氢化液储罐1产生的解析气进行冷却,水封槽2对氢化液储罐1进行液封,避免氢化液储罐1压力过低,尾气回收罐3能够氢化液储罐1产生的解析气进行回收,回收的含氢尾气可以作为原料返回双氧水生成的氢化反应部分,氢化液储罐1释放气中的氢可以得到回收、循环使用,节省原料氢气,降低了双氧水生产氢气消耗,并且避免了释放气排空而影响环境。In the embodiment of the present invention, the condenser 5 is used to cool the desorbed gas generated by the hydrogenation liquid storage tank 1, and the water seal tank 2 performs liquid sealing on the hydrogenation liquid storage tank 1 to prevent the pressure of the hydrogenation liquid storage tank 1 from being too low and the tail gas recovery tank 3. The analytical gas generated by the hydrogenation liquid storage tank 1 can be recovered. The recovered hydrogen-containing tail gas can be used as a raw material to return to the hydrogenation reaction part generated by hydrogen peroxide. The hydrogen in the gas released from the hydrogenation liquid storage tank 1 can be recovered and recycled, saving raw material hydrogen. , reducing the hydrogen consumption of hydrogen peroxide production, and avoiding the impact of the released gas on the environment.

本发明实施例中,冷凝器5的热流体侧液体出口连接氢化液储罐1,解析气冷凝后的液体返回氢化液储罐1,较少氢化液损耗和环境污染。In the embodiment of the present invention, the liquid outlet on the hot fluid side of the condenser 5 is connected to the hydrogenation liquid storage tank 1, and the liquid after condensation of the analytical gas is returned to the hydrogenation liquid storage tank 1, thereby reducing hydrogenation liquid loss and environmental pollution.

本发明实施例的回收装置可以用于双氧水制备系统,双氧水制备系统包括氢化塔、与氢化塔连接的氢气供给装置和与氢化塔连接的氢化液储罐1。氢气供给装置向氢化塔内供应氢气,氢气与含蒽醌有机溶液在氢化塔内钯触媒作用下反应,反应后的溶液称为氢化液,氢化液储罐1用于容纳反应生成的氢化液。回收装置中的尾气回收罐3可以与氢气供给装置连接,使尾气回收罐3内回收的含氢释放气可以返回氢气供给装置,作为原料输送至氢化塔内进行反应,降低了双氧水生产氢气消耗,并且避免了释放气排空而影响环境。The recovery device of the embodiment of the present invention can be used in a hydrogen peroxide preparation system. The hydrogen peroxide preparation system includes a hydrogenation tower, a hydrogen supply device connected to the hydrogenation tower, and a hydrogenation liquid storage tank 1 connected to the hydrogenation tower. The hydrogen supply device supplies hydrogen into the hydrogenation tower. The hydrogen reacts with the anthraquinone-containing organic solution under the action of the palladium catalyst in the hydrogenation tower. The solution after the reaction is called hydrogenation liquid. The hydrogenation liquid storage tank 1 is used to accommodate the hydrogenation liquid generated by the reaction. The tail gas recovery tank 3 in the recovery device can be connected to the hydrogen supply device, so that the hydrogen-containing released gas recovered in the tail gas recovery tank 3 can be returned to the hydrogen supply device and transported as raw material to the hydrogenation tower for reaction, thereby reducing hydrogen consumption in hydrogen peroxide production. And it avoids the environmental impact caused by the release of gas.

一些实施例中,双氧水氢化液储罐1解析气回收装置还包括尾气压缩机4、第三压力传感器15、循环氢管道24、出口切断阀16、尾气回流管25和回流调节阀10。尾气压缩机4的输入端与尾气回收罐3连接,尾气压缩机4与控制单元电连接,用于将尾气回收罐3内的气体压缩。尾气回收罐3内的释放气可以通过尾气压缩机4加压后,作为原料送至氢气供给装置。第三压力传感器15靠近尾气压缩机4设置,用于检测尾气压缩机4的出口处的压力。第三压力传感器15检测生成的压力信号可以称为第三压力信号,第三压力传感器15与控制单元电连接,以将第三压力信号传输至控制单元。控制单元根据第三压力信号能够实时获得尾气回收罐3内的压力。循环氢管道24与尾气压缩机 4的输出端连接,用于将压缩后的气体输送至制备双氧水的氢气供给装置。尾气压缩机4加压后的解析气经由循环氢管道24返回氢气供给装置,实现解析气中氢原料的利用。出口切断阀16设于循环氢管道24 上,出口切断阀16与控制单元电连接,以使控制单元控制出口切断阀 16的开度。控制单元可以根据尾气压缩机4的启停、第三压力信号和第二压力信号向出口切断阀16发送控制信号,以控制出口切断阀16 的开度。尾气回流管25分别连接尾气压缩机4的输出端和尾气回收罐 3。设置尾气回流管25可以避免尾气回收罐3内的压力过低。回流调节阀10设于尾气回流管25上,回流调节阀10与控制单元电连接,以使控制单元控制回流调节阀10的开度。控制单元可以根据尾气压缩机 4的启停和第二压力信号向回流调节阀10发送控制信号,以控制回流调节阀10的开度。In some embodiments, the desorbed gas recovery device of the hydrogen peroxide hydrogenation liquid storage tank 1 also includes an exhaust gas compressor 4, a third pressure sensor 15, a circulating hydrogen pipeline 24, an outlet shut-off valve 16, an exhaust gas return pipe 25 and a return flow regulating valve 10. The input end of the exhaust gas compressor 4 is connected to the exhaust gas recovery tank 3. The exhaust gas compressor 4 is electrically connected to the control unit and is used to compress the gas in the exhaust gas recovery tank 3. The released gas in the exhaust gas recovery tank 3 can be pressurized by the exhaust gas compressor 4 and then sent to the hydrogen supply device as raw material. The third pressure sensor 15 is disposed close to the exhaust gas compressor 4 and is used to detect the pressure at the outlet of the exhaust gas compressor 4 . The pressure signal generated by the third pressure sensor 15 may be called a third pressure signal. The third pressure sensor 15 is electrically connected to the control unit to transmit the third pressure signal to the control unit. The control unit can obtain the pressure in the exhaust gas recovery tank 3 in real time based on the third pressure signal. The circulating hydrogen pipeline 24 is connected to the output end of the tail gas compressor 4 and is used to transport the compressed gas to a hydrogen supply device for preparing hydrogen peroxide. The analyzed gas pressurized by the tail gas compressor 4 returns to the hydrogen supply device through the circulating hydrogen pipeline 24 to realize the utilization of the hydrogen raw material in the analyzed gas. The outlet cut-off valve 16 is provided on the circulating hydrogen pipeline 24, and the outlet cut-off valve 16 is electrically connected to the control unit, so that the control unit controls the opening of the outlet cut-off valve 16. The control unit may send a control signal to the outlet cut-off valve 16 according to the start and stop of the exhaust gas compressor 4, the third pressure signal and the second pressure signal to control the opening of the outlet cut-off valve 16. The exhaust gas return pipe 25 is connected to the output end of the exhaust gas compressor 4 and the exhaust gas recovery tank 3 respectively. The exhaust gas return pipe 25 can be provided to prevent the pressure in the exhaust gas recovery tank 3 from being too low. The backflow regulating valve 10 is disposed on the exhaust gas return pipe 25 , and the backflow regulating valve 10 is electrically connected to the control unit, so that the control unit controls the opening of the backflow regulating valve 10 . The control unit may send a control signal to the backflow regulating valve 10 according to the start and stop of the exhaust gas compressor 4 and the second pressure signal to control the opening of the backflow regulating valve 10.

尾气压缩机4的输入端和输出端通过阀门管路32连接,在尾气压缩机4启动前可以通过阀门管路32连通输入端和输出端。The input end and the output end of the exhaust gas compressor 4 are connected through a valve pipeline 32. Before the exhaust gas compressor 4 is started, the input end and the output end can be connected through the valve pipeline 32.

一些实施例中,尾气压缩机4停止或至少两个第二压力传感器12 中的至少一个检测到尾气回收罐3内的压力小于等于第一阈值时,控制单元控制回流调节阀10打开,控制出口切断阀16关闭;尾气压缩机4启动、第三压力传感器15检测到尾气压缩机4的出口处的压力大于等于第二阈值和至少两个第二压力传感器12中的至少一个检测到尾气回收罐3内的压力大于等于第三阈值时,出口切断阀16打开。第三阈值大于第一阈值。示例性实施例中,第一阈值为0.5Kpa,第二阈值为100KPa,第三阈值为1.0Kpa。本发明实施例中,氢化液储罐1内的压力控制在5KPa(G)左右,生产中尾气压缩机4停机和尾气收回罐内的压力≤0.5Kpa(G),其中一个条件达到要求,回流调节阀10打开,出口切断阀16关闭,停止送气。设置尾气回收罐3控制压力≤0.5Kpa(G) 触发回流调节阀10打开,可以防止在尾气压缩机4运行中,氮气补充不及时,系统出现负压,影响安全运行。尾气压缩机4开启运行,设置尾气压缩机4的出口压力≥100KPa,满足含氢解析气返回氢气供给装置需要的压力要求;设置尾气回收罐3内压力≥1.0Kpa(G)可以防止压力过低,避免压缩机出现异常,出现过量抽气,造成负压,保障回收装置安全稳定运行。In some embodiments, when the exhaust gas compressor 4 stops or at least one of the at least two second pressure sensors 12 detects that the pressure in the exhaust gas recovery tank 3 is less than or equal to the first threshold, the control unit controls the backflow regulating valve 10 to open and controls the outlet. The cut-off valve 16 is closed; the exhaust gas compressor 4 is started, the third pressure sensor 15 detects that the pressure at the outlet of the exhaust compressor 4 is greater than or equal to the second threshold, and at least one of the at least two second pressure sensors 12 detects the exhaust gas recovery tank. When the pressure in 3 is greater than or equal to the third threshold, the outlet cut-off valve 16 is opened. The third threshold is greater than the first threshold. In an exemplary embodiment, the first threshold is 0.5Kpa, the second threshold is 100KPa, and the third threshold is 1.0Kpa. In the embodiment of the present invention, the pressure in the hydrogenation liquid storage tank 1 is controlled at about 5KPa (G). During production, the tail gas compressor 4 is shut down and the pressure in the tail gas recovery tank is ≤ 0.5 Kpa (G). If one of the conditions is met, the reflux The regulating valve 10 is opened, the outlet shut-off valve 16 is closed, and the air supply is stopped. Setting the control pressure of the exhaust gas recovery tank 3 to ≤0.5Kpa (G) triggers the opening of the backflow regulating valve 10, which can prevent the system from negative pressure due to untimely nitrogen replenishment during the operation of the exhaust gas compressor 4, which affects safe operation. Start the tail gas compressor 4 and set the outlet pressure of the tail gas compressor 4 to ≥100KPa to meet the pressure requirements for the hydrogen-containing analytical gas to be returned to the hydrogen supply device; set the pressure in the tail gas recovery tank 3 to ≥1.0Kpa (G) to prevent the pressure from being too low. , to avoid abnormalities in the compressor, excessive air pumping, and negative pressure, and to ensure the safe and stable operation of the recovery device.

一些实施例中,回收装置还包括氮气源26、第一氮气补充管27、氮气调节阀6、第二氮气补充管28和氮气切断阀7。氮气源26用于提供氮气。第一氮气补充管27分别连接氮气源26和氢化液储罐1。氮气调节阀6设于第一氮气补充管27上,氮气调节阀6与控制单元电连接,控制单元根据第一压力传感器11检测的压力信号控制氮气调节阀6的开度。第二氮气补充管28分别连接氮气源26和尾气回收罐3,氮气切断阀7设于第二氮气补充管28上,氮气切断阀7与控制单元电连接,控制单元根据第二压力传感器12检测的压力信号控制氮气调节阀6和氮气切断阀7的开度。In some embodiments, the recovery device further includes a nitrogen source 26 , a first nitrogen supplementary pipe 27 , a nitrogen regulating valve 6 , a second nitrogen supplementary pipe 28 and a nitrogen cutoff valve 7 . Nitrogen source 26 is used to provide nitrogen. The first nitrogen supplement pipe 27 is connected to the nitrogen source 26 and the hydrogenation liquid storage tank 1 respectively. The nitrogen regulating valve 6 is provided on the first nitrogen replenishing pipe 27 . The nitrogen regulating valve 6 is electrically connected to the control unit. The control unit controls the opening of the nitrogen regulating valve 6 according to the pressure signal detected by the first pressure sensor 11 . The second nitrogen replenishment pipe 28 is connected to the nitrogen source 26 and the tail gas recovery tank 3 respectively. The nitrogen cut-off valve 7 is provided on the second nitrogen replenishment pipe 28. The nitrogen cut-off valve 7 is electrically connected to the control unit. The control unit detects according to the second pressure sensor 12. The pressure signal controls the opening of the nitrogen regulating valve 6 and the nitrogen cut-off valve 7.

一些实施例中,至少两个第二压力传感器12中的至少一个检测到尾气回收罐3内的压力小于等于第四阈值时,氮气切断阀7打开。至少两个第二压力传感器12中的至少一个检测到尾气回收罐3内的压力大于等于第五阈值时,氮气切断阀7关闭。第五阈值大于第四阈值。示例性实施例中,第四阈值为1.0Kpa,第五阈值为2.0Kpa。设置尾气回收罐3内压力≤1.0Kpa(G)时氮气切断阀7打开,可以避免尾气回收罐3及回收装置整个系统出现负压,在尾气回收罐3压力小于等于 1.0Kpa时,氮气切断阀7打开,给尾气回收罐3补充氮气,维持压力。在补氮气达到一定条件,氮气切断阀7需要关闭,当尾气回收罐3压力大于等于2.0Kpa时下,不需要补充氮气,氮气切断阀7关闭。避免氮气过多影响压缩机出力及后系统气体成分要求。In some embodiments, when at least one of the at least two second pressure sensors 12 detects that the pressure in the exhaust gas recovery tank 3 is less than or equal to the fourth threshold, the nitrogen cut-off valve 7 is opened. When at least one of the at least two second pressure sensors 12 detects that the pressure in the exhaust gas recovery tank 3 is greater than or equal to the fifth threshold, the nitrogen cut-off valve 7 is closed. The fifth threshold is greater than the fourth threshold. In an exemplary embodiment, the fourth threshold is 1.0Kpa, and the fifth threshold is 2.0Kpa. Setting the nitrogen cut-off valve 7 to open when the pressure in the exhaust gas recovery tank 3 is ≤1.0Kpa (G) can avoid negative pressure in the entire system of the exhaust gas recovery tank 3 and the recovery device. When the pressure in the exhaust gas recovery tank 3 is less than or equal to 1.0Kpa, the nitrogen cut-off valve 7. Open the exhaust gas recovery tank 3 and add nitrogen to maintain the pressure. When the nitrogen supply reaches a certain condition, the nitrogen cut-off valve 7 needs to be closed. When the pressure of the tail gas recovery tank 3 is greater than or equal to 2.0Kpa, there is no need to supplement nitrogen and the nitrogen cut-off valve 7 is closed. Prevent excessive nitrogen from affecting the compressor output and the gas composition requirements of the subsequent system.

一些实施例中,第一压力传感器11检测到氢化液储罐1内的压力小于等于第六阈值时,释放气切断阀8关闭;第一压力传感器11检测到氢化液储罐1的压力大于等于第七阈值时,释放气切断阀8打开。第七阈值大于第六阈值。示例性实施例中,第六阈值为0.5Kpa,第七阈值为1.0Kpa。正常情况下,氢化液储罐1压力控制在5Kpa(G)左右,当出现压力过低,设定压力低于0.5Kpa(G)时,关闭释放气切断阀8,释放气经水封槽2放空。防止氢化液储罐1压力过低,出现负压。设置氢化液储罐1压力达到≥1.0Kpa(G)时,打开释放气切断阀8,送气给尾气回收罐3,从而由尾气压缩机4增压后,送后续系统。即可避免氢化液储罐1出现负压,同时又满足正常运行压力需要。In some embodiments, when the first pressure sensor 11 detects that the pressure in the hydrogenation liquid storage tank 1 is less than or equal to the sixth threshold, the release gas cut-off valve 8 is closed; the first pressure sensor 11 detects that the pressure in the hydrogenation liquid storage tank 1 is greater than or equal to At the seventh threshold, the release gas cut-off valve 8 is opened. The seventh threshold is greater than the sixth threshold. In the exemplary embodiment, the sixth threshold is 0.5Kpa and the seventh threshold is 1.0Kpa. Under normal circumstances, the pressure of the hydrogenation liquid storage tank 1 is controlled at about 5Kpa (G). When the pressure is too low and the set pressure is lower than 0.5Kpa (G), the release gas cut-off valve 8 is closed, and the release gas passes through the water seal tank 2 Short. Prevent the pressure of the hydrogenated liquid storage tank 1 from being too low and causing negative pressure. When the pressure of the hydrogenated liquid storage tank 1 reaches ≥1.0Kpa (G), the release gas cut-off valve 8 is opened, and the gas is supplied to the exhaust gas recovery tank 3, so that it is pressurized by the exhaust gas compressor 4 and sent to the subsequent system. This can avoid negative pressure in the hydrogenation liquid storage tank 1 and at the same time meet the normal operating pressure requirements.

一些实施例中,尾气回收罐3上设有第二放空管29,第二放空管29上设有放空阀组9,放空阀组9与控制单元电连接。In some embodiments, the exhaust gas recovery tank 3 is provided with a second vent pipe 29 , the second vent pipe 29 is provided with a vent valve group 9 , and the vent valve group 9 is electrically connected to the control unit.

一些实施例中,至少两个第二压力传感器12中的至少一个检测到尾气回收罐3的压力大于等于第八阈值时,放空阀组9开启50%;至少两个第二压力传感器12中的至少一个检测到尾气回收罐3的压力大于等于第九阈值时,放空阀组9开启100%;至少两个第二压力传感器12 中的至少一个检测到尾气回收罐3内的压力小于等于第十阈值时,放空阀组9关闭。第八阈值小于第九阈值为10Kpa,第十阈值小于第八阈值。示例性实施例中,第八阈值为8.0Kpa,第九阈值为10Kpa,第十阈值为5Kpa。因氢化液储罐1正常情况下压力控制在5.0Kpa(G)左右,尾气回收罐3压力过高,影响氢化液储罐1压力控制,从而影响氢化液储罐1进料,同时尾气回收罐3压力过高,影响压缩机出口压力升高,可能影响后续用气。根据尾气回收罐3内的压力控制放空阀组9的开度,避免出现抽负,超压。In some embodiments, when at least one of the at least two second pressure sensors 12 detects that the pressure of the exhaust gas recovery tank 3 is greater than or equal to the eighth threshold, the vent valve group 9 opens 50%; When at least one detects that the pressure in the exhaust gas recovery tank 3 is greater than or equal to the ninth threshold, the vent valve group 9 is opened 100%; at least one of the at least two second pressure sensors 12 detects that the pressure in the exhaust gas recovery tank 3 is less than or equal to the tenth threshold. At the threshold, the vent valve group 9 is closed. The eighth threshold is less than the ninth threshold by 10Kpa, and the tenth threshold is less than the eighth threshold. In the exemplary embodiment, the eighth threshold is 8.0Kpa, the ninth threshold is 10Kpa, and the tenth threshold is 5Kpa. Because the pressure of the hydrogenated liquid storage tank 1 is controlled at around 5.0Kpa (G) under normal circumstances, the pressure of the exhaust gas recovery tank 3 is too high, which affects the pressure control of the hydrogenated liquid storage tank 1, thereby affecting the feed of the hydrogenated liquid storage tank 1, and at the same time, the exhaust gas recovery tank 3. The pressure is too high, which affects the increase in the compressor outlet pressure and may affect subsequent gas use. The opening of the vent valve group 9 is controlled according to the pressure in the exhaust gas recovery tank 3 to avoid pumping out and overpressure.

本发明实施例中,第二压力传感器12至少为两个,至少一个第二压力传感器12检测到的压力满足控制条件时,就会引起相应阀门动作。例如,设置两个第二压力传感器12时,其中任意一个检测到的压力满足条件即可调整相应阀门的开度。或者设置三个第二压力传感器12,其中任意两个检测到压力满足条件即可调整相应阀门的开度。可以减少误动作。In the embodiment of the present invention, there are at least two second pressure sensors 12. When the pressure detected by at least one second pressure sensor 12 meets the control condition, the corresponding valve action will be caused. For example, when two second pressure sensors 12 are provided, the opening of the corresponding valve can be adjusted if the pressure detected by any one of them meets the conditions. Alternatively, three second pressure sensors 12 are provided, and if any two of them detect that the pressure meets the conditions, the opening of the corresponding valve can be adjusted. Can reduce malfunctions.

一些实施例中,回流调节阀10的两侧分别设有手动阀30,两个手动阀30与回流调节阀10构成回流阀组,回流阀组并联有阀门回路31。设置阀门旁路,可以在回流调节阀10有故障时,左右两侧的手动阀30 关闭,阀门旁路打开,维修回流调节阀10,避免停。In some embodiments, manual valves 30 are respectively provided on both sides of the return regulating valve 10. The two manual valves 30 and the return regulating valve 10 form a return valve group, and a valve circuit 31 is connected in parallel to the return valve group. By setting up a valve bypass, when the backflow regulating valve 10 fails, the manual valves 30 on the left and right sides can be closed and the valve bypass can be opened to repair the backflow regulating valve 10 to avoid downtime.

本发明实施例中,尾气回收罐3上还设有现场压力传感器14。氢化液储罐1上设有第一液位计13。水封槽2上设有第二液位计19。循环氢管道24上设有出口流量计17和出口流量显示远传机构18。In the embodiment of the present invention, the exhaust gas recovery tank 3 is also provided with an on-site pressure sensor 14. The hydrogenation liquid storage tank 1 is provided with a first liquid level gauge 13 . The water seal tank 2 is provided with a second liquid level gauge 19 . The circulating hydrogen pipeline 24 is provided with an outlet flow meter 17 and an outlet flow display remote transmission mechanism 18.

本发明实施例提供了一种双氧水氢化液储罐1解析气回收方法,方法采用上述任一实施例的双氧水氢化液储罐1解析气回收装置。Embodiments of the present invention provide a method for recovering desorbed gas from hydrogen peroxide hydrogenated liquid storage tank 1. The method adopts the desorbed gas recovery device from hydrogen peroxide hydrogenated liquid storage tank 1 of any of the above embodiments.

本发明实施例提供了一种双氧水制备系统,包括氢化塔、与氢化塔连接的氢气供给装置和与氢化塔连接的氢化液储罐1,本发明实施例的双氧水制备系统还包括上述任一实施例所述的双氧水氢化液储罐1 解析气回收装置。The embodiment of the present invention provides a hydrogen peroxide preparation system, which includes a hydrogenation tower, a hydrogen supply device connected to the hydrogenation tower, and a hydrogenation liquid storage tank 1 connected to the hydrogenation tower. The hydrogen peroxide preparation system of the embodiment of the present invention also includes any of the above implementations. The hydrogen peroxide hydrogenated liquid storage tank 1 and analytical gas recovery device described in the example.

下面结合实例对本发明实施例的回收装置的工作过程进行说明。The working process of the recovery device according to the embodiment of the present invention will be described below with examples.

实施例1Example 1

第一压力传感器11检测氢化液储罐1的压力为1.7Kpa,氢化液储罐1的释放气体经冷凝器5冷凝回收部分有机物后,经释放气切断阀8 进入尾气回收罐3缓冲,再经过尾气压缩机4增压至0.25MPa送循环氢管道24。The first pressure sensor 11 detects that the pressure of the hydrogenated liquid storage tank 1 is 1.7Kpa. After the released gas from the hydrogenated liquid storage tank 1 is condensed and recovered part of the organic matter by the condenser 5, it enters the tail gas recovery tank 3 for buffering through the released gas cut-off valve 8, and then passes through The exhaust gas compressor 4 pressurizes the exhaust gas to 0.25MPa and sends it to the circulating hydrogen pipeline 24.

实施例2Example 2

第一压力传感器11检测氢化液储罐1的压力为0.4Kpa,氮气调节阀6打开,氮气进入氢化液储罐1,释放气切断阀8关闭,释放气进水封槽2。第一压力传感器11检测氢化液储罐1的压力为0.5Kpa,氮气调节阀6关闭,第一压力传感器11检测氢化液储罐1的压力为1.0Kpa,释放气切断阀8打开。释放尾气经释放气切断阀8进入尾气回收罐3 缓冲,再经尾气压缩机4增压至0.25MPa送循环氢管道24。The first pressure sensor 11 detects that the pressure of the hydrogenated liquid storage tank 1 is 0.4Kpa, the nitrogen regulating valve 6 is opened, nitrogen enters the hydrogenated liquid storage tank 1, the release gas cut-off valve 8 is closed, and the released gas enters the water sealing tank 2. The first pressure sensor 11 detects that the pressure of the hydrogenated liquid storage tank 1 is 0.5Kpa, the nitrogen regulating valve 6 is closed, the first pressure sensor 11 detects that the pressure of the hydrogenated liquid storage tank 1 is 1.0Kpa, and the release gas cut-off valve 8 is opened. The released exhaust gas enters the exhaust gas recovery tank 3 for buffering through the release gas cut-off valve 8, and is then pressurized to 0.25MPa through the exhaust gas compressor 4 and sent to the circulating hydrogen pipeline 24.

以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员可以在本发明的实质和保护范围内,对本发明做出各种修改或等同替换,这种修改或等同替换也应视为落在本发明的保护范围内。The above embodiments are only exemplary embodiments of the present invention and are not used to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the present invention.

Claims (10)

1.一种双氧水氢化液储罐解析气回收装置,其特征在于,包括:1. A hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device, which is characterized in that it includes: 氢化液储罐,其用于存储氢化液;Hydrogenated liquid storage tank, which is used to store hydrogenated liquid; 第一压力传感器,其设于所述氢化液储罐上,所述第一压力传感器用于检测所述氢化液储罐内的压力,并生成第一压力信号;A first pressure sensor located on the hydrogenation liquid storage tank, the first pressure sensor is used to detect the pressure in the hydrogenation liquid storage tank and generate a first pressure signal; 冷凝器,其热流体侧进口与所述氢化液储罐的顶部连接,所述冷凝器的热流体侧液体出口连接所述氢化液储罐;A condenser with a hot fluid side inlet connected to the top of the hydrogenated liquid storage tank, and a hot fluid side liquid outlet of the condenser connected with the hydrogenated liquid storage tank; 水封槽,其通过第一支路与所述冷凝器的热流体侧气体出口连接,所述水封槽上设有第一放空管,所述第一放空管上设置有压力控制阀;A water seal tank is connected to the hot fluid side gas outlet of the condenser through a first branch. A first vent pipe is provided on the water seal tank, and a pressure control valve is provided on the first vent pipe. ; 尾气回收罐,其通过第二支路与所述冷凝器的热流体侧气体出口连接;An exhaust gas recovery tank, which is connected to the hot fluid side gas outlet of the condenser through a second branch; 至少两个第二压力传感器,其设于所述尾气回收罐上,所述第二压力传感器用于检测所述尾气回收罐内的压力,并生成第二压力信号;At least two second pressure sensors are provided on the exhaust gas recovery tank, the second pressure sensors are used to detect the pressure in the exhaust gas recovery tank and generate a second pressure signal; 释放气切断阀,其设于所述第二支路上;A release gas cut-off valve located on the second branch; 控制单元,其与所述第一压力传感器、所述第二压力传感器和所述释放气切断阀电连接,所述控制单元根据接收的所述第一压力信号向所述释放气切断阀发送控制信号,以控制所述释放气切断阀的开度。A control unit electrically connected to the first pressure sensor, the second pressure sensor and the release gas cut-off valve, and the control unit sends control to the release gas cut-off valve according to the received first pressure signal. signal to control the opening of the release gas shut-off valve. 2.根据权利要求1所述的双氧水氢化液储罐解析气回收装置,其特征在于,所述回收装置还包括:2. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 1, characterized in that the recovery device further includes: 尾气压缩机,其输入端与所述尾气回收罐连接,所述尾气压缩机与所述控制单元电连接,用于将所述尾气回收罐内的气体压缩;An exhaust gas compressor, the input end of which is connected to the exhaust gas recovery tank, the exhaust gas compressor is electrically connected to the control unit, and is used to compress the gas in the exhaust gas recovery tank; 第三压力传感器,靠近所述尾气压缩机设置,用于检测所述尾气压缩机的出口处的压力,并生成第三压力信号,所述第三压力传感器与所述控制单元电连接,以将所述第三压力信号传输至所述控制单元;A third pressure sensor is provided close to the exhaust gas compressor for detecting the pressure at the outlet of the exhaust gas compressor and generating a third pressure signal. The third pressure sensor is electrically connected to the control unit to The third pressure signal is transmitted to the control unit; 循环氢管道,其与所述尾气压缩机的输出端连接,用于将压缩后的气体输送至制备双氧水的氢气供给装置;A circulating hydrogen pipeline, which is connected to the output end of the tail gas compressor and is used to transport the compressed gas to a hydrogen supply device for preparing hydrogen peroxide; 出口切断阀,其设于所述循环氢管道上,所述出口切断阀与所述控制单元电连接,所述控制单元根据所述尾气压缩机的启停、所述第三压力信号和所述第二压力信号向所述出口切断阀发送控制信号,以控制所述出口切断阀的开度;An outlet cut-off valve is provided on the circulating hydrogen pipeline. The outlet cut-off valve is electrically connected to the control unit. The control unit is based on the start and stop of the exhaust gas compressor, the third pressure signal and the The second pressure signal sends a control signal to the outlet cut-off valve to control the opening of the outlet cut-off valve; 尾气回流管,其分别连接所述尾气压缩机的输出端和所述尾气回收罐;Exhaust gas return pipes, which are respectively connected to the output end of the exhaust gas compressor and the exhaust gas recovery tank; 回流调节阀,其设于所述尾气回流管上,所述回流调节阀与所述控制单元电连接,所述控制单元根据所述尾气压缩机的启停和所述第二压力信号向所述回流调节阀发送控制信号,以控制所述回流调节阀的开度。A return regulating valve is provided on the exhaust gas return pipe. The return regulating valve is electrically connected to the control unit. The control unit sends a signal to the exhaust gas compressor according to the start and stop of the exhaust gas compressor and the second pressure signal. The backflow regulating valve sends a control signal to control the opening of the backflow regulating valve. 3.根据权利要求2所述的双氧水氢化液储罐解析气回收装置,其特征在于,所述尾气压缩机停止或至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤0.5Kpa时,所述控制单元控制所述回流调节阀打开,控制所述出口切断阀关闭;3. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 2, characterized in that the exhaust gas compressor stops or at least one of at least two second pressure sensors detects the exhaust gas recovery tank. When the pressure inside is ≤0.5Kpa, the control unit controls the return regulating valve to open and the outlet cut-off valve to close; 所述尾气压缩机启动、所述第三压力传感器检测到所述尾气压缩机的出口处的压力≥100KPa和至少两个所述第二压力传感器中的一个检测到所述尾气回收罐内的压力≥1.0Kpa时,所述出口切断阀打开。The exhaust gas compressor starts, the third pressure sensor detects the pressure at the outlet of the exhaust gas compressor ≥ 100KPa, and at least one of the two second pressure sensors detects the pressure in the exhaust gas recovery tank. When ≥1.0Kpa, the outlet shut-off valve opens. 4.根据权利要求1所述的双氧水氢化液储罐解析气回收装置,其特征在于,所述回收装置还包括:4. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 1, characterized in that the recovery device further includes: 氮气源,其用于提供氮气;A nitrogen source for providing nitrogen; 第一氮气补充管,其分别连接所述氮气源和所述氢化液储罐;A first nitrogen replenishment pipe, which is respectively connected to the nitrogen source and the hydrogenation liquid storage tank; 氮气调节阀,其设于所述第一氮气补充管上,所述氮气调节阀与所述控制单元电连接,所述控制单元根据所述第一压力传感器检测的所述压力信号控制所述氮气调节阀的开度;A nitrogen regulating valve is provided on the first nitrogen replenishing pipe. The nitrogen regulating valve is electrically connected to the control unit. The control unit controls the nitrogen according to the pressure signal detected by the first pressure sensor. Regulate the opening of the valve; 第二氮气补充管,其分别连接所述氮气源和所述尾气回收罐;a second nitrogen supplementary pipe, which is respectively connected to the nitrogen source and the tail gas recovery tank; 氮气切断阀,其设于所述第二氮气补充管上,所述氮气切断阀与所述控制单元电连接,所述控制单元根据所述第二压力传感器检测的压力信号控制所述氮气调节阀和所述氮气切断阀的开度。Nitrogen cut-off valve, which is provided on the second nitrogen supplement pipe. The nitrogen cut-off valve is electrically connected to the control unit. The control unit controls the nitrogen regulating valve according to the pressure signal detected by the second pressure sensor. and the opening of the nitrogen cut-off valve. 5.根据权利要求4所述的双氧水氢化液储罐解析气回收装置,其特征在于,至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤1.0Kpa时,所述氮气切断阀打开;5. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 4, characterized in that at least one of at least two second pressure sensors detects that the pressure in the tail gas recovery tank is ≤1.0Kpa. , the nitrogen cut-off valve opens; 至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≥2.0Kpa时,所述氮气切断阀关闭。When at least one of at least two second pressure sensors detects that the pressure in the exhaust gas recovery tank is ≥2.0Kpa, the nitrogen cut-off valve is closed. 6.根据权利要求1所述的双氧水氢化液储罐解析气回收装置,其特征在于,所述第一压力传感器检测到所述氢化液储罐内的压力≤0.5Kpa时,所述释放气切断阀关闭;6. The hydrogen peroxide hydrogenation liquid storage tank analytical gas recovery device according to claim 1, characterized in that, when the first pressure sensor detects that the pressure in the hydrogenation liquid storage tank is ≤0.5Kpa, the released gas is cut off. valve closed; 所述第一压力传感器检测到所述氢化液储罐的压力≥1.0Kpa时,所述释放气切断阀打开。When the first pressure sensor detects that the pressure of the hydrogenated liquid storage tank is ≥1.0Kpa, the release gas cut-off valve opens. 7.根据权利要求1所述的双氧水氢化液储罐解析气回收装置,其特征在于,所述尾气回收罐上设有第二放空管,所述第二放空管上设有放空阀组,所述放空阀组与所述控制单元电连接。7. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 1, characterized in that the exhaust gas recovery tank is provided with a second vent pipe, and the second vent pipe is provided with a vent valve group. , the vent valve group is electrically connected to the control unit. 8.根据权利要求7所述的双氧水氢化液储罐解析气回收装置,其特征在于,8. The hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device according to claim 7, characterized in that, 至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐的压力≥8.0Kpa时,所述放空阀组开启50%;When at least one of the two second pressure sensors detects that the pressure of the exhaust gas recovery tank is ≥8.0Kpa, the vent valve group opens 50%; 至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐的压力≥10Kpa时,所述放空阀组开启100%;When at least one of the two second pressure sensors detects that the pressure of the exhaust gas recovery tank is ≥10Kpa, the vent valve group opens 100%; 至少两个所述第二压力传感器中的至少一个检测到所述尾气回收罐内的压力≤5Kpa时,所述放空阀组关闭。When at least one of at least two second pressure sensors detects that the pressure in the exhaust gas recovery tank is ≤5Kpa, the vent valve group is closed. 9.一种双氧水氢化液储罐解析气回收方法,其特征在于,采用权利要求1-8任一项所述的双氧水氢化液储罐解析气回收装置。9. A method for recovering desorbed gas from a hydrogen peroxide hydrogenated liquid storage tank, which is characterized in that the desorbed gas recovery device from a hydrogen peroxide hydrogenated liquid storage tank described in any one of claims 1 to 8 is used. 10.一种双氧水制备系统,包括氢化塔、与所述氢化塔连接的氢气供给装置和与所述氢化塔连接的氢化液储罐,其特征在于,还包括权利要求1-8任一项所述的双氧水氢化液储罐解析气回收装置。10. A hydrogen peroxide preparation system, comprising a hydrogenation tower, a hydrogen supply device connected to the hydrogenation tower and a hydrogenation liquid storage tank connected to the hydrogenation tower, characterized in that it also includes the hydrogen peroxide storage tank according to any one of claims 1 to 8. The above-mentioned hydrogen peroxide hydrogenation liquid storage tank analysis gas recovery device.
CN202210194081.8A 2022-03-01 2022-03-01 Hydrogen peroxide hydrogenated liquid storage tank analysis gas recovery device, method and hydrogen peroxide preparation system Pending CN116850630A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108892108A (en) * 2018-09-03 2018-11-27 江山市双氧水有限公司 A kind of process system of hydride storage tank involved in the dilute product process units of hydrogen peroxide
CN208775512U (en) * 2018-09-04 2019-04-23 江山市双氧水有限公司 Hydride separates storage hydride storage tank in a kind of dilute product process units of hydrogen peroxide
CN209630658U (en) * 2018-12-26 2019-11-15 山东东方宏业化工有限公司 A kind of hydrogen peroxide hydrogenated tail gas processing unit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108892108A (en) * 2018-09-03 2018-11-27 江山市双氧水有限公司 A kind of process system of hydride storage tank involved in the dilute product process units of hydrogen peroxide
CN208775512U (en) * 2018-09-04 2019-04-23 江山市双氧水有限公司 Hydride separates storage hydride storage tank in a kind of dilute product process units of hydrogen peroxide
CN209630658U (en) * 2018-12-26 2019-11-15 山东东方宏业化工有限公司 A kind of hydrogen peroxide hydrogenated tail gas processing unit

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