CN116849386A - Automatic change dried tofu production machinery - Google Patents
Automatic change dried tofu production machinery Download PDFInfo
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- CN116849386A CN116849386A CN202311045009.XA CN202311045009A CN116849386A CN 116849386 A CN116849386 A CN 116849386A CN 202311045009 A CN202311045009 A CN 202311045009A CN 116849386 A CN116849386 A CN 116849386A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/40—Pulse curds
- A23L11/45—Soy bean curds, e.g. tofu
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Abstract
本发明公开了一种自动化豆干生产机械,本发明中:混合器通过搅拌叶将豆浆和凝固剂混合后形成豆脑;混合器的下端出料口将豆脑送入铺豆脑器中;挤压装置包括上下设置的下链板输送带和上链板输送带;下链板输送带的前端接收铺豆脑器输送的豆脑;下链板输送带和上链板输送带相对转动,上链板输送带对下链板输送带上的豆脑进行挤压成形为豆干;机械抓手的端部设有吸盘,机械抓手通过吸盘将下链板输送带的后端输送的豆干进行吸附并转移至储料豆筐中。本发明通过混合器、挤压装置和机械抓手配合构成豆干的生产产线,实现了豆干的自动化生产。
The invention discloses an automated dried bean curd production machine. In the present invention: the mixer mixes soybean milk and coagulant through stirring blades to form soybean brain; the lower end outlet of the mixer feeds soybean brain into the soybean brain spreading device; The extrusion device includes a lower chain plate conveyor belt and an upper chain plate conveyor belt arranged up and down; the front end of the lower chain plate conveyor belt receives the bean curd transported by the bean curd spreader; the lower chain plate conveyor belt and the upper chain plate conveyor belt rotate relative to each other. The upper chain plate conveyor belt extrudes the beans brains on the lower chain plate conveyor belt into dried beans; the end of the mechanical gripper is equipped with a suction cup, and the mechanical gripper uses the suction cup to squeeze the beans transported by the rear end of the lower chain plate conveyor belt. Dry for adsorption and transfer to storage bean basket. The invention uses the combination of a mixer, an extrusion device and a mechanical gripper to form a production line for dried tofu, thereby realizing the automated production of dried tofu.
Description
技术领域Technical field
本发明属于豆制品生产技术领域,特别是涉及一种自动化豆干生产机械。The invention belongs to the technical field of bean product production, and in particular relates to an automated dried bean production machine.
背景技术Background technique
豆制品是大豆经加工制成的,如豆腐、豆腐丝、豆腐干、豆浆、豆腐脑、腐竹、豆芽菜等,因大豆经过加工,不仅蛋白质含量不减,而且还提高了消化吸收率,同时,各种豆制品美味可口,促进食欲,豆芽菜中还含有丰富的维生素C,在缺菜的冬春季节可起调剂作用,豆制品的营养主要体现在其丰富蛋白质含量上,豆制品所含人体必需氨基酸与动物蛋白相似,同样也含有钙、磷、铁等人体需要的矿物质,含有维生素Bl、B2和纤维素,而豆制品中却不含胆固醇,因此,有人提倡肥胖、动脉硬化、高脂血症、高血压、冠心病等患者多吃豆类和豆制品,对健康群体而言,营养来源单一是不可取的,豆制品可以做为蛋白质的来源之一,豆制品是平衡膳食的重要组成部分。Soy products are made from processed soybeans, such as tofu, shredded tofu, dried tofu, soy milk, tofu curd, yuba, bean sprouts, etc. Because soybeans are processed, not only the protein content is not reduced, but also the digestion and absorption rate is improved. , all kinds of soy products are delicious and can stimulate appetite. Bean sprouts are also rich in vitamin C, which can play a role in regulating food in winter and spring when vegetables are scarce. The nutrition of soy products is mainly reflected in its rich protein content. Soy products contain Essential amino acids for the human body are similar to animal protein. They also contain calcium, phosphorus, iron and other minerals needed by the human body, as well as vitamins Bl, B2 and fiber. However, soy products do not contain cholesterol. Therefore, some people advocate obesity, arteriosclerosis, Patients with hyperlipidemia, hypertension, coronary heart disease, etc. should eat more beans and soy products. For healthy people, a single source of nutrition is not advisable. Soy products can be used as one of the sources of protein. Soy products are a balanced diet. important parts of.
公开号为CN104982551B的专利公开了一种自动化豆腐干生产线,包括机架,所述的机架上设有一个以上的上浆桶,每个上浆桶的上方设有往上浆桶内注浆的进浆泵,上浆桶的下方设有用于盛装上浆桶放出的浆料的下浆,下浆桶的底部连接有一个以上的定量放浆装置,每个定量放浆装置的下侧的机架上堆叠有豆腐胚型框及可在豆腐胚型框内升降的升降装置,豆腐胚型框的一侧设有一台以上将豆腐胚型框内的浆料压制成豆腐干的压机,优点是:实现自动化生产,准确的把握住生产工序的各个环节,产品的生产效率高,生产出来的产品的合格率高,品质好,豆腐干的薄厚均匀。The patent with publication number CN104982551B discloses an automated dried tofu production line, including a rack. The rack is provided with more than one sizing bucket, and above each sizing bucket is a slurry inlet for injecting slurry into the sizing bucket. The bottom of the sizing bucket is equipped with a lower slurry for holding the slurry released from the sizing bucket. The bottom of the lower slurry bucket is connected with more than one quantitative slurry discharging device. The rack on the lower side of each quantitative slurry discharging device is stacked with The tofu embryo frame and the lifting device that can be raised and lowered in the tofu embryo frame. One side of the tofu embryo frame is equipped with one or more presses for pressing the slurry in the tofu embryo frame into dried tofu. The advantage is: automation Production, accurately grasping all aspects of the production process, the product production efficiency is high, the products produced have a high qualification rate, good quality, and the thickness of the dried tofu is uniform.
但是目前豆制品在生产过程中都是有人工对每个工序进行单独操作形成一套流水线,这种方法不仅人力劳动强度大,且产品生产效率低下,无法满足社会需求,同时人工操作对于产品卫生有一定的影响,严重影响了顾客的身体健康。However, in the current production process of soy products, each process is manually operated separately to form a set of assembly lines. This method is not only labor-intensive, but also has low product production efficiency and cannot meet social needs. At the same time, manual operations are not good for product hygiene. It has a certain impact and seriously affects the health of customers.
发明内容Contents of the invention
本发明的目的在于提供一种自动化豆干生产机械,通过混合器、挤压装置和机械抓手配合构成豆干的生产产线,实现了豆干的自动化生产,提高生产效率,解决了豆干的生产效率和卫生问题。The purpose of the present invention is to provide an automated dried bean curd production machine. The mixer, extrusion device and mechanical gripper cooperate to form a dried bean curd production line, thereby realizing the automated production of dried bean curd, improving production efficiency and solving the problem of dried bean curd. production efficiency and hygiene issues.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above technical problems, the present invention is implemented through the following technical solutions:
本发明为一种自动化豆干生产机械,包括用于将豆浆和凝固剂进行混合的混合器,所述混合器的中间安装有搅拌叶,所述混合器通过搅拌叶将豆浆和凝固剂混合后形成豆脑;所述混合器的下端出料口将豆脑送入铺豆脑器中;用于豆干成形的挤压装置,所述挤压装置包括上下设置的下链板输送带和上链板输送带;所述下链板输送带的前端接收铺豆脑器输送的豆脑;所述下链板输送带和上链板输送带相对转动,所述上链板输送带对下链板输送带上的豆脑进行挤压成形为豆干;用于转移豆干的机械抓手,所述机械抓手的端部设有吸盘,所述机械抓手通过吸盘将下链板输送带的后端输送的豆干进行吸附并转移至储料豆筐中。The invention is an automated dried bean production machine, which includes a mixer for mixing soy milk and a coagulant. A stirring blade is installed in the middle of the mixer. The mixer mixes the soy milk and the coagulant through the stirring blade. Form bean curd; the lower outlet of the mixer sends bean curd into the bean curd spreading device; an extrusion device for forming bean curd, the extrusion device includes a lower chain plate conveyor belt arranged up and down and an upper Chain plate conveyor belt; the front end of the lower link plate conveyor belt receives the bean curd transported by the bean curing device; the lower link plate conveyor belt and the upper link plate conveyor belt rotate relative to each other, and the upper link plate conveyor belt rotates relative to the lower chain plate conveyor belt. The bean brains on the plate conveyor belt are extruded and formed into dried beans; a mechanical gripper is used to transfer the dried beans. The end of the mechanical gripper is provided with a suction cup, and the mechanical gripper moves the lower chain plate conveyor belt through the suction cup. The dried beans transported at the rear end are absorbed and transferred to the storage bean basket.
进一步地,所述混合器包括储料斗,所述出料口设置在储料斗的下端;所述出料口的一侧设置有第一驱动电机,所述第一驱动电机的输出轴通过锥形齿轮组与搅拌叶连接。Further, the mixer includes a storage hopper, and the discharge port is provided at the lower end of the storage hopper; a first drive motor is provided on one side of the discharge port, and the output shaft of the first drive motor passes through a tapered The gear set is connected with the stirring blade.
进一步地,所述出料口的下端设有送料管,所述送料管将搅拌好的豆脑输送至铺豆脑器中;所述出料口与送料管的连接处安装有一控制下料开关的气动阀。Further, a feeding pipe is provided at the lower end of the discharge port, and the feeding pipe transports the stirred soybean brains to the bean curd spreading device; a control unloading switch is installed at the connection between the discharge port and the feeding pipe. pneumatic valve.
进一步地,所述铺豆脑器为一设置在下链板输送带前端的箱体结构,所述铺豆脑器的下端安装有齿形计量器;所述齿形计量器包括转轴,所述转轴的侧面上均匀设有若干计量齿,所述转轴的端部与驱动电机连接;所述齿形计量器转动将计量分隔后的豆脑通过铺豆脑器下端的下料口输送至下链板输送带上。Further, the bean paste spreading device is a box structure arranged at the front end of the lower chain plate conveyor belt, and a toothed meter is installed at the lower end of the bean paste spreading device; the toothed meter includes a rotating shaft, and the rotating shaft A number of metering teeth are evenly provided on the side of the meter, and the end of the rotating shaft is connected to the drive motor; the toothed meter rotates to transport the measured and separated beans to the lower chain plate through the lower end of the beans and beans spreading device. on the conveyor belt.
进一步地,所述下链板输送带的链板安装在第一桁架上,所述上链板输送带的链板安装在第二桁架上。Further, the chain plates of the lower chain plate conveyor belt are installed on the first truss, and the chain plates of the upper link plate conveyor belt are installed on the second truss.
进一步地,所述下链板输送带上表面铺设有一侧无纺布,所述下链板输送带的前端两侧分别安装有一扒边器,所述扒边器的内侧面并排设有若干第一喷气口,所述扒边器通过第一喷气口将无纺布的左右两边吹向中间将豆脑进行包裹;所述下链板输送带的后端两侧分别安装有一扒布器;所述扒布器的外侧面并排设有若干第二喷气口,所述扒布器通过第二喷气口将包裹在豆干上的无纺布向两边吹开。Furthermore, one side of the non-woven fabric is laid on the upper surface of the lower link plate conveyor belt, and an edge scraper is installed on both sides of the front end of the lower link plate conveyor belt. Several third edge scrapers are arranged side by side on the inner side of the lower link plate conveyor belt. An air jet port, the edge scraper blows the left and right sides of the non-woven fabric to the middle through the first air jet port to wrap the beans; a cloth scraper is installed on both sides of the rear end of the lower chain plate conveyor belt; A plurality of second air jets are arranged side by side on the outer side of the cloth scraper. The cloth scraper blows the non-woven fabric wrapped on the dried beans to both sides through the second air jets.
进一步地,所述上链板输送带的链板上并排设置有若干豆干模具,相邻所述豆干模具之间设置有用于将豆干进行分割的分隔刀,所述分隔刀与链板之间设置有弹簧。Further, several dried tofu molds are arranged side by side on the chain plate of the upper chain plate conveyor belt, and a dividing knife for dividing the dried tofu is provided between the adjacent dried tofu molds. The dividing knife and the chain plate A spring is provided between them.
进一步地,所述机械抓手包括底盘和基座;所述基座为一圆形齿轮;所述基座的中间安装有一固定轴;所述底盘活动安装在固定轴上,所述底盘上表面一侧安装有一转动电机;所述转动电机的输出轴安装有一驱动齿轮;所述驱动齿轮与基座啮合;所述转动电机驱动底盘进行转动;所述底盘的上表面另一侧铰接安装有一支撑架,所述支撑架的前端大臂端部铰接设有水平环;所述吸盘安装在水平环的下端。Further, the mechanical gripper includes a chassis and a base; the base is a circular gear; a fixed shaft is installed in the middle of the base; the chassis is movably mounted on the fixed shaft, and the upper surface of the chassis A rotating motor is installed on one side; a driving gear is installed on the output shaft of the rotating motor; the driving gear meshes with the base; the rotating motor drives the chassis to rotate; a support is hingedly installed on the other side of the upper surface of the chassis The support frame has a horizontal ring hinged at the front end of the big arm; the suction cup is installed at the lower end of the horizontal ring.
进一步地,所述支撑架的下端铰接安装有支撑柱,所述支撑柱的下端铰接在底盘上;所述支撑柱的中间设有一固定平台;所述固定平台的下端面安装有一第一伸缩杆,所述第一伸缩杆的另一端铰接在底盘上表面中间;所述固定平台的上表面铰接安装有一第二伸缩杆,所述第二伸缩杆的另一端铰接在支撑架的后端;所述第一伸缩杆驱动支撑架前后倾斜,所述第二伸缩杆驱动支撑架前端大臂端部的吸盘上下移动。Further, a support column is hingedly installed on the lower end of the support frame, and the lower end of the support column is hinged on the chassis; a fixed platform is provided in the middle of the support column; a first telescopic rod is installed on the lower end of the fixed platform. , the other end of the first telescopic rod is hinged in the middle of the upper surface of the chassis; a second telescopic rod is hingedly mounted on the upper surface of the fixed platform, and the other end of the second telescopic rod is hinged at the rear end of the support frame; The first telescopic rod drives the support frame to tilt forward and backward, and the second telescopic rod drives the suction cup at the end of the big arm at the front end of the support frame to move up and down.
进一步地,所述吸盘的上表面通过一连接柱安装在水平环上;所述吸盘的下表面并排设有若干吸口,所述吸口与真空泵连接,所述洗盘通过吸口将豆干进行吸附。Further, the upper surface of the suction cup is installed on the horizontal ring through a connecting column; the lower surface of the suction cup is provided with several suction ports side by side, and the suction ports are connected to a vacuum pump. The washing plate absorbs dried beans through the suction ports.
本发明具有以下有益效果:The invention has the following beneficial effects:
1、本发明通过混合器、挤压装置和机械抓手配合构成豆干的生产产线,实现了豆干的自动化生产,提高生产效率,并且无需人工生产,避免了卫生问题;1. The present invention uses a mixer, an extrusion device and a mechanical gripper to form a production line for dried tofu, which realizes the automated production of dried tofu, improves production efficiency, and eliminates the need for manual production and avoids hygiene problems;
2、本发明通过设置铺豆脑器中的齿形计量器对豆脑进行分隔计量,将豆脑分隔好之后输送至下链板输送带上,实现了豆脑的定量输出;2. The present invention separates and measures the pea brains by setting a toothed meter in the pea brain spreading machine, and then transports the pea brains to the lower chain plate conveyor belt to realize the quantitative output of the pea brains;
3、本发明通过在下链板输送带的前后两端设置扒边器和扒布器将铺设在下链板输送带上的无纺布进行包裹和扒开,无需人工铺设无纺布;3. The present invention wraps and unwraps the non-woven fabric laid on the lower link plate conveyor belt by setting edge removers and cloth removers at the front and rear ends of the lower link plate conveyor belt, eliminating the need for manual laying of non-woven fabrics;
4、本发明通过在上链板输送带上设置模具,通过模具可以将豆干挤压成形,并通过模具之间的分隔刀对豆干进行分割,实现了豆干的一体化挤压成形分割,提高生产效率。4. The present invention realizes the integrated extrusion, molding and segmentation of dried tofu by arranging a mold on the upper chain plate conveyor belt, through which the dried tofu can be extruded and formed, and through the dividing knives between the molds to separate the dried tofu. ,Increase productivity.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为一种自动化豆干生产机械的结构示意图;Figure 1 is a schematic structural diagram of an automated tofu production machine;
图2为混合器的结构示意图;Figure 2 is a schematic structural diagram of the mixer;
图3为扒边器的结构示意图;Figure 3 is a schematic structural diagram of the edge scraper;
图4为扒布器的结构示意图;Figure 4 is a schematic structural diagram of the cloth scraper;
图5为上链板输送带的正视图;Figure 5 is a front view of the upper chain plate conveyor belt;
图6为上链板输送带的剖面图;Figure 6 is a cross-sectional view of the upper chain plate conveyor belt;
图7为机械抓手的结构示意图;Figure 7 is a schematic structural diagram of the mechanical gripper;
图8为吸盘的仰视图;Figure 8 is a bottom view of the suction cup;
图9为同步链板的结构示意图。Figure 9 is a schematic structural diagram of the synchronization chain plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surroundings", etc. The indication of orientation or positional relationship is only to facilitate the description of the present invention and simplify the description. It does not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. .
请参阅图1-8所示,本发明为一种自动化豆干生产机械,包括混合器1、挤压装置以及机械抓手5;混合器1用于将豆浆和凝固剂进行混合形成豆脑,豆脑通过挤压装置挤压成形为豆干,机械抓手5通过吸盘508将下链板输送带3的后端分割成块的豆干吸着移入储料豆筐;Please refer to Figures 1-8. The present invention is an automated bean curd production machine, including a mixer 1, an extrusion device and a mechanical gripper 5; the mixer 1 is used to mix soybean milk and coagulant to form bean curd. The bean curd is extruded into dried beans through the extrusion device, and the mechanical gripper 5 uses the suction cup 508 to suck and move the dried beans divided into pieces from the rear end of the lower link plate conveyor belt 3 into the storage bean basket;
混合器1的中间安装有搅拌叶103,混合器1通过搅拌叶103将豆浆和凝固剂混合后形成豆脑;混合器1包括储料斗101,出料口102设置在储料斗101的下端;出料口102的一侧设置有第一驱动电机104,第一驱动电机104的输出轴通过锥形齿轮组105与搅拌叶103连接;出料口102的下端设有送料管107,送料管107将搅拌好的豆脑输送至铺豆脑器2中;出料口102与送料管107的连接处安装有一控制下料开关的气动阀106;A stirring blade 103 is installed in the middle of the mixer 1. The mixer 1 mixes soy milk and coagulant through the stirring blade 103 to form soybean brain; the mixer 1 includes a storage hopper 101, and a discharge port 102 is provided at the lower end of the storage hopper 101; A first drive motor 104 is provided on one side of the material outlet 102, and the output shaft of the first drive motor 104 is connected to the stirring blade 103 through a bevel gear set 105; a feeding pipe 107 is provided at the lower end of the material outlet 102, and the feeding pipe 107 connects the The stirred bean curd is transported to the bean curd spreading device 2; a pneumatic valve 106 for controlling the unloading switch is installed at the connection between the discharge port 102 and the feeding pipe 107;
混合器1的下端出料口102将豆脑送入铺豆脑器2中;铺豆脑器2的上端设有位置传感器,当辅豆脑器2内存放的豆脑到达上限时,搅拌叶103停止旋转,同时关闭气动阀106停止下料;铺豆脑器2为一设置在下链板输送带3前端的箱体结构,铺豆脑器2的下端安装有齿形计量器;齿形计量器包括转轴201,转轴201的侧面上均匀设有若干计量齿202,通过转轴201和计量齿202可以正好将铺豆脑器2的下料口堵住;转轴201的端部与驱动电机连接;只有当豆脑淹没齿形计量器之后,齿形计量器中堆满豆脑,齿形计量器转动将计量分隔后的豆脑通过铺豆脑器2下端的下料口输送至下链板输送带3上,通过设置齿形计量器可以实现豆脑的定量输送;The lower end outlet 102 of the mixer 1 feeds the bean curd into the bean curd spreading device 2; the upper end of the bean curd spreading device 2 is provided with a position sensor. When the bean curd stored in the auxiliary bean curing device 2 reaches the upper limit, the stirring leaves 103 stops rotating, and at the same time closes the pneumatic valve 106 to stop material discharging; the bean-laying device 2 is a box structure arranged at the front end of the lower chain plate conveyor belt 3, and a tooth-shaped meter is installed at the lower end of the bean-laying device 2; tooth-shaped metering The device includes a rotating shaft 201, and a number of metering teeth 202 are evenly arranged on the side of the rotating shaft 201. The feeding opening of the bean spreading device 2 can be blocked by the rotating shaft 201 and the measuring teeth 202; the end of the rotating shaft 201 is connected to the driving motor; Only when the bean brains submerge the tooth-shaped meter, the tooth-shaped meter is filled with bean brains, and the tooth-shaped meter rotates to transport the measured and separated bean brains to the lower chain plate through the lower end of the bean brain spreading device 2. On belt 3, the quantitative delivery of bean curd can be achieved by setting a toothed meter;
挤压装置包括上下设置的下链板输送带3和上链板输送带4,下链板输送带3的链板安装在第一桁架301上,上链板输送带4的链板安装在第二桁架401上;通过桁架可以在链板挤压时施压压力,提高挤压效果;下链板输送带3的前端接收铺豆脑器2输送的豆脑;下链板输送带3和上链板输送带4相对转动,上链板输送带4对下链板输送带3上的豆脑进行挤压成形为豆干;The extrusion device includes a lower chain plate conveyor belt 3 and an upper chain plate conveyor belt 4 arranged up and down. The chain plate of the lower chain plate conveyor belt 3 is installed on the first truss 301, and the chain plate of the upper chain plate conveyor belt 4 is installed on the first truss 301. The second truss 401 is on; the truss can apply pressure when the chain plate is extruded to improve the extrusion effect; the front end of the lower chain plate conveyor belt 3 receives the bean curd conveyed by the bean curing device 2; the lower chain plate conveyor belt 3 and the upper The chain plate conveyor belt 4 rotates relatively, and the upper chain plate conveyor belt 4 squeezes the bean curd on the lower link plate conveyor belt 3 to form dried beans;
如图3所示,下链板输送带3上表面铺设有一侧无纺布,下链板输送带3的前端两侧分别安装有一扒边器302,扒边器302的内侧面并排设有若干第一喷气口3021,扒边器302通过第一喷气口3021将无纺布的左右两边吹向中间将豆脑进行包裹;As shown in Figure 3, the upper surface of the lower link plate conveyor belt 3 is paved with one side of non-woven fabric. An edge scraper 302 is installed on both sides of the front end of the lower link plate conveyor belt 3. There are several edge scrapers 302 arranged side by side on the inner side. The first air jet port 3021, the edge stripping device 302 blows the left and right sides of the non-woven fabric to the middle through the first air jet port 3021 to wrap the beans;
如图4所示,下链板输送带3的后端两侧分别安装有一扒布器303;扒布器303的外侧面并排设有若干第二喷气口3021,扒布器303通过第二喷气口3021将包裹在豆干上的无纺布向两边吹开;通过设置扒边器和扒布器将铺设在下链板输送带上的无纺布进行包裹和扒开,无需人工铺设无纺布,既干净又卫生。As shown in Figure 4, a cloth scraper 303 is installed on both sides of the rear end of the lower chain plate conveyor belt 3; a plurality of second air jets 3021 are arranged side by side on the outer side of the cloth scraper 303. The cloth scraper 303 passes through the second air jet The mouth 3021 blows the non-woven fabric wrapped on the dried beans to both sides; by setting the edge remover and cloth remover, the non-woven fabric laid on the lower chain plate conveyor belt is wrapped and removed, without manual laying of the non-woven fabric. , both clean and hygienic.
如图5-6所示,上链板输送带4的链板上并排设置有若干豆干模具402,相邻豆干模具402之间设置有用于将豆干进行分割的分隔刀403,分隔刀403与链板之间设置有弹簧404,通过设置弹簧404,可以使分隔刀403通过随着链板下压缩回到模具402的缝隙内,分隔刀403设置为钝刀,防止将无纺布割开。As shown in Figure 5-6, a number of dried tofu molds 402 are arranged side by side on the chain plate of the upper chain plate conveyor belt 4, and a dividing knife 403 for dividing the dried tofu is provided between adjacent dried tofu molds 402. The dividing knife A spring 404 is provided between 403 and the chain plate. By setting the spring 404, the separating knife 403 can be compressed back into the gap of the mold 402 with the chain plate. The separating knife 403 is set as a blunt knife to prevent the non-woven fabric from being cut. open.
如图7-8所示,机械抓手5包括底盘501和基座503;基座501为一圆形齿轮;基座501的中间安装有一固定轴5031;底盘501活动安装在固定轴5031上,底盘501和固定轴5031之间通过一轴承5032进行铰接连接;底盘501上表面一侧安装有一转动电机504;转动电机504的输出轴安装有一驱动齿轮5041;驱动齿轮5041与基座501啮合;转动电机504驱动底盘501进行转动;底盘501的上表面另一侧铰接安装有一支撑架502,支撑架502的下端铰接安装有支撑柱5021,支撑柱5021的下端铰接在底盘501上;支撑柱5021的中间设有一固定平台5022;固定平台5022的下端面安装有一第一伸缩杆505,第一伸缩杆505的另一端铰接在底盘501上表面中间;固定平台5022的上表面铰接安装有一第二伸缩杆506,第二伸缩杆506的另一端铰接在支撑架502的后端;第一伸缩杆505驱动支撑架502前后倾斜,第二伸缩杆506驱动支撑架502前端大臂端部的吸盘508上下移动;As shown in Figure 7-8, the mechanical gripper 5 includes a chassis 501 and a base 503; the base 501 is a circular gear; a fixed shaft 5031 is installed in the middle of the base 501; the chassis 501 is movably installed on the fixed shaft 5031. The chassis 501 and the fixed shaft 5031 are hingedly connected through a bearing 5032; a rotating motor 504 is installed on one side of the upper surface of the chassis 501; a driving gear 5041 is installed on the output shaft of the rotating motor 504; the driving gear 5041 meshes with the base 501; rotation The motor 504 drives the chassis 501 to rotate; a support frame 502 is hingedly installed on the other side of the upper surface of the chassis 501, and a support column 5021 is hingedly installed at the lower end of the support frame 502. The lower end of the support column 5021 is hinged to the chassis 501; the support column 5021 There is a fixed platform 5022 in the middle; a first telescopic rod 505 is installed on the lower end of the fixed platform 5022, and the other end of the first telescopic rod 505 is hinged in the middle of the upper surface of the chassis 501; a second telescopic rod is hingedly installed on the upper surface of the fixed platform 5022 506, the other end of the second telescopic rod 506 is hinged at the rear end of the support frame 502; the first telescopic rod 505 drives the support frame 502 to tilt forward and backward, and the second telescopic rod 506 drives the suction cup 508 at the front end of the big arm of the support frame 502 to move up and down. ;
支撑架502的前端大臂端部铰接设有水平环507;吸盘508安装在水平环507的下端,吸盘508的上表面通过一连接柱5081安装在水平环507上;吸盘508的下表面并排设有若干吸口5082,吸口5082与真空泵连接,洗盘508通过吸口5082将豆干进行吸附并转移至储料豆筐中。The front end of the big arm of the support frame 502 is hingedly provided with a horizontal ring 507; the suction cup 508 is installed at the lower end of the horizontal ring 507; the upper surface of the suction cup 508 is installed on the horizontal ring 507 through a connecting column 5081; the lower surfaces of the suction cups 508 are arranged side by side. There are several suction ports 5082, and the suction ports 5082 are connected to the vacuum pump. The washing plate 508 absorbs the dried beans through the suction ports 5082 and transfers them to the storage bean basket.
实施例一:Example 1:
本实施例为豆脑的形成过程,具体如下:将加热蒸煮后的热豆浆进行降温,豆浆温度降到85度后,再流进储藏桶;储藏桶里的豆浆再流进混合器1,在混合器1里与凝固剂进行混合,混合后养豆脑15至30分钟豆脑凝固成形;This embodiment is the formation process of soybean milk, which is as follows: the hot soy milk after heating and cooking is cooled down. After the temperature of the soy milk drops to 85 degrees, it then flows into the storage barrel; the soy milk in the storage barrel then flows into the mixer 1. The coagulant is mixed with mixer 1, and after mixing, the bean curd is left to solidify for 15 to 30 minutes;
豆脑养好后进入到辅豆脑箱,由豆脑箱内设的齿形计量器,定量把豆脑辅在下链板输送带上的无纺布上面。After the bean curd is raised, it enters the bean curd box. The toothed meter installed in the bean curd box quantitatively puts the bean curd on the non-woven fabric on the lower chain plate conveyor belt.
实施例二:Example 2:
本实施中无纺布在包裹豆脑时,左右布边,布边的左右设有向上的喷口,喷口把布边向上吹直,在用扒边器302定向折边,把布盖在豆脑上,另一个边同样折叠压在下面、盖在豆脑上的边上。然后进入上下链板输送带挤压。In this embodiment, when the non-woven fabric wraps the bean curd, the left and right edges of the fabric are provided with upward nozzles. The nozzles blow the fabric edge upwards, and then use the edge remover 302 to directionally fold the edges, and cover the cloth on the bean curd. On top, the other edge is also folded and pressed underneath to cover the edge of the bean curd. Then enter the upper and lower chain plate conveyor belt extrusion.
链板运行到末端,挤压包裹的豆脑已变成被分割好的豆干。包裹豆干的布被左右设的第二喷气口3031吹开,扒拉后的布随链板转到下面,布边倒垂在下面随链板运行到前端,继续包裹豆脑、链板挤压。The chain plate runs to the end, and the squeezed and wrapped bean curd has turned into divided bean curd. The cloth wrapping the dried beans is blown open by the second air jets 3031 on the left and right. The pulled cloth turns downwards with the chain plate. The edge of the cloth hangs downwards and runs to the front with the chain plate. It continues to wrap the beans and squeeze them with the chain plate. .
实施例三:Embodiment three:
作为补充方案,如图9所示,本实施中下链板输送带3的链板两侧分别并排设有卡槽槽,无纺布的两边也设置有磁铁,通过磁铁与卡槽配合将无纺布吸附在链板上,方便无纺布的安装和拆卸。As a supplementary solution, as shown in Figure 9, in this implementation, the two sides of the chain plate of the lower chain plate conveyor belt 3 are respectively provided with card slots side by side, and magnets are also provided on both sides of the non-woven fabric. The magnets cooperate with the card slots to secure the non-woven fabric. The woven fabric is adsorbed on the chain plate to facilitate the installation and removal of the non-woven fabric.
具体的,下链板输送带3的下方设置有可以上下移动的同步链板6,当需要更换无纺布时将同步链板6升上去与下链板输送带3贴近,当更换完无纺布后,再控制同步链板6降下去;升级机构可以采用电机或者液压杆驱动。Specifically, a synchronous chain plate 6 that can move up and down is provided below the lower chain plate conveyor belt 3. When the non-woven fabric needs to be replaced, the synchronous chain plate 6 is lifted up and close to the lower chain plate conveyor belt 3. When the non-woven fabric is replaced, the synchronous chain plate 6 is moved up and down. After the cloth is laid, the synchronous chain plate 6 is controlled to lower; the upgrade mechanism can be driven by a motor or a hydraulic rod.
所述同步链板6的转速与下链板输送带3相同,且转动方向和下链板输送带3相反;同步链板6的前、后两端分别设有第二强磁铁602和第一强磁铁601,第一强磁铁601上端的磁极与无纺布上磁铁下端的磁极相反,第二强磁铁602上端的磁极与与无纺布上磁铁下端的磁极相同;The rotation speed of the synchronous link plate 6 is the same as that of the lower link plate conveyor belt 3, and the rotation direction is opposite to that of the lower link plate conveyor belt 3; the front and rear ends of the synchronous link plate 6 are respectively provided with a second strong magnet 602 and a first Strong magnet 601, the magnetic pole at the upper end of the first strong magnet 601 is opposite to the magnetic pole at the lower end of the magnet on the non-woven fabric, and the magnetic pole at the upper end of the second strong magnet 602 is the same as the magnetic pole at the lower end of the magnet on the non-woven fabric;
当下链板输送带3上的无纺布运行到后端时,在第一强磁铁601将无纺布上的磁铁吸下来,无纺布与下链板输送带3分离;When the non-woven fabric on the lower link plate conveyor belt 3 runs to the rear end, the first strong magnet 601 attracts the magnet on the non-woven fabric, and the non-woven fabric is separated from the lower link plate conveyor belt 3;
同步链板6上方中间设有用于夹持新无纺布的夹头;通过第二强磁铁602将磁铁排斥上去,与下链板输送带3上的卡槽配合将新的无纺布夹住。There is a chuck for clamping new non-woven fabrics in the middle above the synchronous chain plate 6; the second strong magnet 602 repels the magnet upward, and cooperates with the slot on the lower chain plate conveyor belt 3 to clamp the new non-woven fabric .
实施例四:Embodiment 4:
本实施例中,支撑架502的前端大臂上端固定装有吊臂5023;吊臂5023上端设有横向轴销5024,横向轴销的端部设置有可调节拉杆,可调节拉杆的另一端与水平环507的外侧面铰接,通过可调节拉杆使水平环507始终保持水平状态。In this embodiment, the upper end of the front end arm of the support frame 502 is fixed with a boom 5023; the upper end of the boom 5023 is provided with a transverse shaft pin 5024, and the end of the transverse shaft pin is provided with an adjustable pull rod. The other end of the adjustable pull rod is connected to The outer side of the horizontal ring 507 is hinged, and the horizontal ring 507 is always kept horizontal through an adjustable pull rod.
实施例五:Embodiment five:
作为补充方案,本实施中水平环507与连接柱5081套装连接,水平环507的上端安装有减速电机;连接柱5081的上轴头是花键轴;花键轴与减速电机轴相连接,减速电机是调整组合吸盘508角度方向。As a supplementary solution, in this implementation, the horizontal ring 507 is connected to the connecting column 5081. The upper end of the horizontal ring 507 is equipped with a reduction motor; the upper shaft head of the connecting column 5081 is a spline shaft; the spline shaft is connected to the reduction motor shaft, and the reduction motor is The motor adjusts the angle direction of the combined suction cup 508.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the invention. in an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
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