CN116838299A - Electric balance flexible traction pumping unit - Google Patents

Electric balance flexible traction pumping unit Download PDF

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Publication number
CN116838299A
CN116838299A CN202310582546.1A CN202310582546A CN116838299A CN 116838299 A CN116838299 A CN 116838299A CN 202310582546 A CN202310582546 A CN 202310582546A CN 116838299 A CN116838299 A CN 116838299A
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motor
load
transmission
energy storage
flexible
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周明宝
李正浩
毛谦明
李卫伟
毛伟东
王淳民
钱万政
邢台
蒋彪
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Jiangsu Yuchang Intelligent Technology Co ltd
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Jiangsu Yuchang Intelligent Technology Co ltd
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Priority to CN202310582546.1A priority Critical patent/CN116838299A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/126Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses an electric balance flexible traction pumping unit, which comprises a base, a plurality of support plates and a plurality of support plates, wherein the base is used for supporting all parts; the tower is arranged on the base; the host is arranged on the base at one side of the tower, and at least comprises a motor and a controller, and the controller is electrically connected with the motor; a guide mounted on top of the tower; the flexible transmission piece is connected with the load from one side of the guide piece to the other side of the guide piece along the guide structure of the guide piece, and the other end of the flexible transmission piece is connected with the motor through a transmission device; in the up-stroke stage of the load, the flexible transmission piece drives the load to lift; and in the down stroke stage of the load, the flexible transmission piece drives the motor to generate power.

Description

一种电平衡柔性牵引抽油机An electrically balanced flexible traction oil pumping unit

技术领域Technical field

本发明涉及抽油机技术领域,特别涉及一种电平衡柔性牵引抽油机。The invention relates to the technical field of oil pumping units, and in particular to an electrically balanced flexible traction oil pumping unit.

背景技术Background technique

目前石油开采机械通常使用的抽油机为游梁式抽油机和立式抽油机等。游梁式抽油机由电机、皮带减速装置、齿轮减速机、四连杆机构组成,四连杆机构绕游梁支架上的销轴进行往复运动,带动驴头上下运动使光杆带动抽油泵上下运动实现抽油目的。At present, the pumping units commonly used in petroleum mining machinery are beam pumping units and vertical pumping units. The beam-type oil pumping unit is composed of a motor, a belt reduction device, a gear reducer, and a four-bar linkage mechanism. The four-bar linkage mechanism reciprocates around the pin on the beam bracket, driving the donkey head to move up and down so that the polished rod drives the oil pump up and down. Exercise achieves the purpose of oil extraction.

现有立式抽油机虽然抽油效率提高了,但其塔架较高,体积和重量较大,安装维护困难且风险较大,传动部件易磨损,油井维护时需整体偏移,操作不便,整个抽油机使用维护成本偏高、能耗较高;设置配重的改进方式理论上可以降低能耗,但实际应用由于油井现场环境变化,有时需调节配重,耗时耗力,影响油井产量。Although the oil pumping efficiency of the existing vertical oil pumping unit has been improved, its tower is tall, the volume and weight are large, installation and maintenance are difficult and risky, the transmission parts are easy to wear, and the entire oil well needs to be offset during maintenance, which is inconvenient to operate. , the entire pumping unit has high maintenance costs and high energy consumption; the improved method of setting counterweights can theoretically reduce energy consumption, but in actual applications, due to changes in the oil well site environment, it is sometimes necessary to adjust the counterweights, which is time-consuming and labor-intensive, affecting Well production.

上述结构的抽油机存在以下缺点:①机械效率低:由电机机轴旋转到光杆实现往复运动,是通过皮带减速、齿轮减速机、四连杆机构等实现,过程耗能大,机械传动效率很低。The pumping unit with the above structure has the following shortcomings: ① Low mechanical efficiency: the reciprocating motion from the motor shaft to the polished rod is realized through belt reduction, gear reducer, four-bar linkage mechanism, etc. The process consumes a lot of energy and the mechanical transmission efficiency Very low.

②传动件易磨损、使用寿命短:为了实现光杆运动,需要很大的驱动力矩,力矩的增大使零部件磨损很快,导致传动件使用寿命较短。② Transmission parts are easy to wear and have a short service life: In order to achieve polished rod movement, a large driving torque is required. The increase in torque causes the parts to wear out quickly, resulting in a short service life of the transmission parts.

③针对性差:难于调整抽油机的冲程和冲次,以适应油田油层结构及地下含油量的需要。③Poor pertinence: It is difficult to adjust the stroke and stroke frequency of the pumping unit to adapt to the needs of the oil field structure and underground oil content.

④运输安装不便,现有抽油机结构整体结构固定,不易拆卸组装,不便运输安装。④ It is inconvenient to transport and install. The existing pumping unit structure has a fixed overall structure and is not easy to disassemble and assemble, making it inconvenient to transport and install.

综上,现有的抽油机存在使用效率、成本、能耗等多方面问题。In summary, existing pumping units have many problems such as efficiency, cost, and energy consumption.

发明内容Contents of the invention

本发明的目的是为了解决上述技术问题,而提供一种电平衡柔性牵引抽油机,可以将能耗降低,并使结构简单且便于维护。The purpose of the present invention is to solve the above technical problems and provide an electrically balanced flexible traction oil pumping unit, which can reduce energy consumption and make the structure simple and easy to maintain.

为了实现上述目的,本发明采用了如下技术方案:一种电平衡柔性牵引抽油机,包括In order to achieve the above object, the present invention adopts the following technical solution: an electrically balanced flexible traction oil pumping unit, including

底座,用于支撑各部件;Base, used to support various components;

塔架,设置在底座上;Tower, set on the base;

主机,设置在塔架一侧的底座上,所述主机至少包括电机和控制器,所述控制器与所述电机电连接;The main machine is arranged on the base on one side of the tower. The main machine at least includes a motor and a controller, and the controller is electrically connected to the motor;

导向件,所述导向件安装在所述塔架顶部;A guide member installed on the top of the tower;

柔性传动件,所述柔性传动件沿所述导向件的导向结构由导向件一侧至导向件另一侧,所述柔性传动件的一端连接负载,所述柔性传动件的另一端通过传动装置与所述电机连接;在负载的上冲程阶段,通过所述柔性传动件带动负载提升;在负载的下冲程阶段,通过所述柔性传动件带动电机发电;Flexible transmission member, the flexible transmission member moves from one side of the guide member to the other side of the guide member along the guide structure of the guide member, one end of the flexible transmission member is connected to the load, and the other end of the flexible transmission member passes through the transmission device Connected to the motor; during the upstroke stage of the load, the flexible transmission member drives the load to lift; during the downstroke stage of the load, the flexible transmission member drives the motor to generate electricity;

储能装置,所述储能装置与所述电机、控制器电连接,所述储能装置在负载的下冲程阶段,将电机产生的电能进行存储;在负载的上冲程阶段,为电机提供电能通过所述柔性传动件带动负载提升。Energy storage device, the energy storage device is electrically connected to the motor and the controller. The energy storage device stores the electric energy generated by the motor during the down stroke stage of the load; and provides electric energy to the motor during the up stroke stage of the load. The load is lifted through the flexible transmission part.

储能装置与电机电连接,控制器与所述电机、储能装置电连接;储能装置与控制器安装位置无限制,一般靠电机就近安装,负载下冲程阶段电机发电存储于储能装置中;所述控制器包括PLC(可编程逻辑器件)控制器,通过编程实现控制电机运动、系统信号采集、监测、能源管理等功能。The energy storage device is electrically connected to the motor, and the controller is electrically connected to the motor and the energy storage device; the installation location of the energy storage device and the controller is not limited, and is generally installed close to the motor. The generated electricity generated by the motor during the under-load stroke phase is stored in the energy storage device. ; The controller includes a PLC (programmable logic device) controller, which realizes functions such as controlling motor movement, system signal acquisition, monitoring, and energy management through programming.

为了提高电机的寿命,提高电机的能效,进一步优选的技术方案还有,电机为永磁电机,所述永磁电机主要由机座、单节距绕组、混合永磁转子、隐蔽式风道的强迫抽风散热机构等组成。混合永磁转子包括转子轮毂、N极稀土磁极、S极稀土磁极和极间铁氧体磁极组成,在提高驱动和发电能效的同时降低了稀土材料的用量。隐蔽式风道的强迫抽风散热机构是由机壳、空气过滤器、抽风机、前端盖、后端盖、外罩盖板组成隐蔽式通风道,可以有效地排除热量,降低电机温度,从而避免退磁,提高了电机性能,延长了电机寿命。In order to improve the life of the motor and improve the energy efficiency of the motor, a further preferred technical solution is that the motor is a permanent magnet motor. The permanent magnet motor mainly consists of a base, a single-pitch winding, a hybrid permanent magnet rotor, and a concealed air duct. It is composed of forced ventilation and heat dissipation mechanism. The hybrid permanent magnet rotor consists of a rotor hub, N-pole rare earth magnetic poles, S-pole rare earth magnetic poles and inter-pole ferrite magnetic poles, which improves driving and power generation energy efficiency while reducing the amount of rare earth materials. The forced exhaust heat dissipation mechanism of the concealed air duct is composed of a casing, an air filter, an exhaust fan, a front end cover, a rear end cover, and an outer cover. It can effectively remove heat, reduce the motor temperature, and avoid demagnetization. , improves motor performance and extends motor life.

为了提高整机能效,为了在下冲程充分回收上冲程集聚起的势能,采用储能装置储存电机将势能转换成的电能;所述储能装置配置在控制器里,所述控制器至少包括PLC控制单元、变频器及其储能装置。储能装置包括逆变单元、DC-DC单元和储能单元;其中逆变单元共用变频器中的逆变单元;逆变单元分别与电机和DC-DC单元电连接,储能单元与DC-DC单元电连接;逆变单元用于处理电机发出的电能,得到直流电;DC-DC单元用于将高压转换为储能单元匹配的电压,并对储能单元进行充放电。In order to improve the energy efficiency of the whole machine, in order to fully recover the potential energy accumulated in the upper stroke during the down stroke, an energy storage device is used to store the electrical energy converted by the motor into potential energy; the energy storage device is configured in the controller, and the controller at least includes PLC control Unit, frequency converter and its energy storage device. The energy storage device includes an inverter unit, a DC-DC unit and an energy storage unit; the inverter unit shares the inverter unit in the frequency converter; the inverter unit is electrically connected to the motor and the DC-DC unit respectively, and the energy storage unit is connected to the DC-DC unit. The DC unit is electrically connected; the inverter unit is used to process the electric energy emitted by the motor to obtain direct current; the DC-DC unit is used to convert the high voltage into a voltage matching the energy storage unit and charge and discharge the energy storage unit.

为了提高传动件的寿命,进一步优选的技术方案还有,所述柔性传动件至少包括一根传动钢带。In order to improve the service life of the transmission part, a further preferred technical solution is that the flexible transmission part includes at least one transmission steel belt.

为了提高传动件的寿命,进一步优选的技术方案还有,所述传动钢带的一端与所述负载连接,另一端与传动装置连接。In order to improve the service life of the transmission parts, a further preferred technical solution is that one end of the transmission steel belt is connected to the load, and the other end is connected to the transmission device.

为了提高传动件的寿命,进一步优选的技术方案还有,所述柔性传动件还至少包括一根钢丝绳,所述传动钢带一端通过连接器与至少一根钢丝绳的一端连接,所述钢丝绳的另一端与所述负载连接,所述传动钢带另一端与传动装置连接。In order to improve the service life of the transmission part, a further preferred technical solution is that the flexible transmission part further includes at least one steel wire rope, one end of the transmission steel belt is connected to one end of at least one steel wire rope through a connector, and the other end of the steel wire rope One end is connected to the load, and the other end of the transmission steel belt is connected to the transmission device.

为了提高导向件的寿命,且为了防止钢带或钢丝绳偏移,进一步优选的技术方案还有,所述导向件至少包括一个刚性滑轮,所述刚性滑轮的外周面设有至少一圈凹槽与所述柔性传动件配合。In order to improve the life of the guide member and prevent the steel belt or wire rope from deflecting, a further preferred technical solution is that the guide member includes at least one rigid pulley, and the outer circumferential surface of the rigid pulley is provided with at least one ring of grooves and The flexible transmission member cooperates.

为了提高导向件的寿命,进一步优选的技术方案还有,所述导向件至少包括一个刚性滑轮,所述刚性滑轮的外周面设有至少一圈凹槽,所述凹槽内设有至少一圈塑性复合件,所述塑性复合件上设有至少一圈线槽与所述钢丝绳配合。所述塑性复合件是由多块弧形条块组成的圆环,环外侧有与钢丝绳匹配的沟槽,环被镶嵌在滑轮表面的凹槽内。In order to improve the service life of the guide member, a further preferred technical solution is that the guide member includes at least one rigid pulley, the outer circumferential surface of the rigid pulley is provided with at least one ring of grooves, and the groove is provided with at least one ring of grooves. Plastic composite part, the plastic composite part is provided with at least one circle of wire trough to cooperate with the steel wire rope. The plastic composite part is a circular ring composed of multiple arc-shaped strips. There is a groove on the outside of the ring that matches the steel wire rope, and the ring is embedded in the groove on the surface of the pulley.

为了提高导向件的寿命,且便于安装和调节,进一步优选的技术方案还有,所述传动钢带一端设有锁具与所述传动装置连接,另一端设有连接器连接负载。锁具是块条形板件,一端中间有沟槽,钢带一端插入其中,通过铆压工艺固定在一起。连接器是块中空的板材,一端类似锁具,中间有沟槽,钢带另一端插入其中,通过铆压工艺固定在一起;连接器另一端在使用时类似横梁,中间有孔,光杆穿入其中,在横梁上方的光杆上套上光杆卡子并固定好,光杆就被挂在横梁上。钢带上下运行时带动光杆一起上下运动。In order to improve the service life of the guide and facilitate installation and adjustment, a further preferred technical solution is that one end of the transmission steel belt is provided with a lock to connect to the transmission device, and the other end is provided with a connector to connect the load. The lock is a strip-shaped plate with a groove in the middle of one end. One end of the steel strip is inserted into it and fixed together through a riveting process. The connector is a hollow plate with one end similar to a lock and a groove in the middle. The other end of the steel strip is inserted into it and fixed together through a riveting process. The other end of the connector is similar to a beam when used, with a hole in the middle and a polished rod passing through it. , put the polished pole clamp on the polished pole above the beam and fix it, and the polished pole will be hung on the beam. When the steel belt runs up and down, it drives the polished rod to move up and down together.

为了将导向轮支架向塔架上方反转或向离开井口方向平移,从而让出更大修井空间,进一步优选的技术方案还有,所述导向件通过导向件支架与所述塔架活动连接。In order to reverse the guide wheel bracket toward the top of the tower or translate in the direction away from the wellhead, so as to make more space for well workover, a further preferred technical solution is that the guide member is movably connected to the tower through the guide member bracket.

为满足有时修井时需要更大操作空间,进一步优选的技术方案还有,可以拆去各节支架相互连接处的紧固件和定位销,将上层支架向离开井口方向移开并固定,或者取走上层支架,或者移走整个支架。In order to meet the need for larger operating space during well workover, a further preferred technical solution is to remove the fasteners and positioning pins at the interconnection of each bracket, move the upper bracket away from the wellhead and fix it, or Remove the upper bracket, or remove the entire bracket.

所述传动装置包括减速器,所述减速器的输入端与所述电机输出连接,所述减速器的输出端装有滚筒,所述传动钢带缠绕在所述滚筒上;所述减速器的输入端另一端装有制动器,所述制动方式可为盘刹、块刹、鼓刹或套轴刹,上述几种方式可任意一种,形式多样化,以适合不同要求。滚筒由多块钢板和钢管焊接而成,或者铸造而成。在其边缘处切割出与钢带锁具匹配的狭缝,钢带锁具插入其中并用挡板压住,避免脱出。The transmission device includes a reducer, the input end of the reducer is connected to the motor output, the output end of the reducer is equipped with a roller, and the transmission steel belt is wrapped around the roller; The other end of the input end is equipped with a brake. The braking method can be disc brake, block brake, drum brake or sleeve brake. The above methods can be any one, and the forms are diversified to suit different requirements. The drum is welded or cast from multiple steel plates and steel pipes. A slit matching the steel belt lock is cut at its edge, and the steel belt lock is inserted into it and pressed with a baffle to prevent it from coming out.

为了塔架制作和安装便利,也为了让位方便,进一步优选的技术方案还有,所述塔架由若干个单节支架叠加构成,两节支架之间直接连接或通过平板连接以使相互之间可以平移。塔架高度取决于井口高度、防冲距和冲程,一般在5米到15米范围内。单节支架的高度取决于原料长度、塔架高度等,一般在1米到6米范围内。底部和顶部支架较低,中间支架较高。In order to facilitate the manufacture and installation of the tower, as well as to facilitate the installation, a further preferred technical solution is that the tower is composed of several single-section brackets stacked, and the two-section brackets are directly connected or connected through flat plates so that they can be connected to each other. Can be panned. The height of the tower depends on the wellhead height, anti-offset distance and stroke, and is generally in the range of 5 meters to 15 meters. The height of the single-section bracket depends on the length of the raw material, the height of the tower, etc., and is generally in the range of 1 meter to 6 meters. The bottom and top brackets are lower and the middle bracket is higher.

为了将导向轮支架向塔架上方反转,从而让出更大修井空间,进一步优选的技术方案还有,所述底座设有一个竖向设置的液压缸,所述液压缸的底部铰接在所述底座;所述导向件支架远离所述负载的一侧通过铰轴铰接在所述塔架上,所述导向件支架底部设有滑块,所述滑块通过连杆与所述液压缸的活塞杆连接。In order to reverse the guide wheel bracket toward the top of the tower to allow more workover space, a further preferred technical solution is that the base is provided with a vertically arranged hydraulic cylinder, and the bottom of the hydraulic cylinder is hinged at the The base; the side of the guide bracket away from the load is hinged to the tower through a hinge axis, and a slider is provided at the bottom of the guide bracket, and the slider is connected to the hydraulic cylinder through a connecting rod. Piston rod connection.

为了将塔架向远离井口的方向平移,从而让出更大修井空间,进一步优选的技术方案还有,所述底座设置在导板上,所述导板上设有导轨与所述底座滑动配合,所述导板上远离所述负载的一侧设有液压缸,所述液压缸活塞杆与所述底座一侧连接。In order to translate the tower away from the wellhead so as to make more space for workover, a further preferred technical solution is that the base is provided on a guide plate, and a guide rail is provided on the guide plate to slidingly cooperate with the base. A hydraulic cylinder is provided on the side of the guide plate away from the load, and the piston rod of the hydraulic cylinder is connected to one side of the base.

与现有技术相比,本发明的有益效果是:①抽油机改变了以往通过多重减速与四连杆传动的游梁式结构,采用塔架和导向轮将驱动主机的旋转运动改变成光杆的直线运动,运动方式简单,大大减少了无用的力和成为阻力的分力,从而使能耗大幅度的降低;电动部分采用永磁材料产生力矩,取代了异步电机,也减少了无功损耗,整个抽油机的驱动效率和发电效率得到了大幅提升。②作为本发明的不同结构方式,驱动主机相对塔架为下置式,配合形式灵活调整,便于抽油机的安装和维护。③改变导向轮支架与塔架间的固定结构形式,可保证在设备需维修时,取走上层支架或将导向轮支架向塔架上方反转或向离开井口方向平移,从而让出更大修井空间。④制动方式可为盘刹、块刹、鼓刹或套轴刹,上述几种因素可任意一种,形式多样化,以适合不同要求。⑤驱动主机的控制采用PLC和专用变频器可以实现油井冲次和冲程随意调整。⑥利用抽油机工况特点,在光杆下冲程收集负载的重力势能,进而收集为电能;收集到的电能,可以自行利用,也可以回馈电网。Compared with the existing technology, the beneficial effects of the present invention are: ① The oil pumping unit changes the previous beam structure through multiple speed reduction and four-link transmission, and uses a tower and a guide wheel to change the rotational motion of the driving host into a polished rod Linear motion, the movement method is simple, which greatly reduces the useless force and the component force that becomes resistance, thereby greatly reducing the energy consumption; the electric part uses permanent magnet materials to generate torque, replacing the asynchronous motor, and also reducing the reactive power loss , the driving efficiency and power generation efficiency of the entire pumping unit have been greatly improved. ② As a different structural mode of the present invention, the driving main engine is installed downward relative to the tower, and the matching form can be flexibly adjusted to facilitate the installation and maintenance of the pumping unit. ③ Changing the fixed structure form between the guide wheel bracket and the tower can ensure that when the equipment needs maintenance, the upper bracket can be removed or the guide wheel bracket can be reversed toward the top of the tower or translated away from the wellhead, thus allowing for greater workover work. space. ④The braking method can be disc brake, block brake, drum brake or sleeve brake. Any of the above factors can be used, and the forms are diversified to suit different requirements. ⑤The control of the driving host adopts PLC and special frequency converter, which can realize the random adjustment of oil well flushing frequency and stroke. ⑥ Taking advantage of the working conditions of the pumping unit, the gravitational potential energy of the load is collected during the lower stroke of the polished rod, and then collected into electrical energy; the collected electrical energy can be used by itself or fed back to the power grid.

附图说明Description of the drawings

图1为本发明角钢分层平移塔架及单钢带分体底座抽油机的轴测图;Figure 1 is an isometric view of the angle steel layered translation tower and the single steel belt split base oil pumping unit of the present invention;

图2为本发明角钢分层塔架及单钢带分体底座抽油机的轴测图;Figure 2 is an isometric view of the angle steel layered tower and the single steel belt split base oil pumping unit of the present invention;

图3为本发明角钢一体化塔架及单钢带整体底座抽油机的轴测图;Figure 3 is an isometric view of the angle steel integrated tower and the single steel belt integrated base pumping unit of the present invention;

图4为本发明角钢一体化塔架及单钢带整体底座抽油机的轴测图;Figure 4 is an isometric view of the angle steel integrated tower and the single steel belt integrated base pumping unit of the present invention;

图5为本发明工字钢一体化塔架及单钢丝绳钢带整体底座抽油机的轴测图;Figure 5 is an isometric view of the I-beam integrated tower and the single steel wire rope steel belt integrated base oil pumping unit of the present invention;

图6为本发明工字钢一体化塔架及双轮双钢丝绳钢带分体底座抽油机的轴测图;Figure 6 is an isometric view of the I-beam integrated tower and the two-wheel, double-wire rope steel belt split-base oil pumping unit of the present invention;

图7为本发明单根工字钢塔架及单钢丝绳钢带整体底座抽油机的轴测图;Figure 7 is an isometric view of a single I-beam tower and a single steel wire rope steel belt integral base oil pumping unit according to the present invention;

图8为本发明移动底座抽油机的轴测图;Figure 8 is an isometric view of the mobile base oil pumping unit of the present invention;

图9为本发明转动导向件支架的轴测图;Figure 9 is an isometric view of the rotation guide bracket of the present invention;

图10为本发明局部传动钢带的轴测图;Figure 10 is an isometric view of the partial transmission steel belt of the present invention;

图11为本发明永磁电机的轴测图;Figure 11 is an isometric view of the permanent magnet motor of the present invention;

图中:1.底座;2.卷筒;3.减速机;4.制动器;5.电机;5.1机座;5.2.单节距绕组;5.3.混合永磁转子;5.4.强迫抽风散热机构;5.4.1.机壳;5.4.2.空气过滤器;5.4.3.抽风机;5.4.4.前端盖;5.4.5.后端盖;5.4.6.外罩盖板;6.塔架;7.柔性传动件;71.锁具;72.下防冲器;73.上防冲器;74.连接器;8.导向件支架;9.导向件;10.负载;11.钢丝绳;12.液压缸;13.导板;14.连杆;15.滑块;10.铰轴。In the picture: 1. Base; 2. Reel; 3. Reducer; 4. Brake; 5. Motor; 5.1 Machine base; 5.2. Single-pitch winding; 5.3. Hybrid permanent magnet rotor; 5.4. Forced air ventilation and heat dissipation mechanism; 5.4.1. Chassis; 5.4.2. Air filter; 5.4.3. Exhaust fan; 5.4.4. Front end cover; 5.4.5. Rear end cover; 5.4.6. Cover plate; 6. Tower; 7. Flexible transmission parts; 71. Lock; 72. Lower anti-impact device; 73. Upper anti-impact device; 74. Connector; 8. Guide bracket; 9. Guide piece; 10. Load; 11. Wire rope; 12. Hydraulic cylinder; 13. Guide plate; 14. Connecting rod; 15. Slider; 10. Hinge shaft.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.

实施例Example

如图1所示,一种电平衡柔性牵引抽油机,包括底座1,用于支撑各部件;所述底座上设有塔架6,所述塔架6由若干个单节支架构成,所述塔架6顶部安装有转动的导向件7;所述塔架6一侧的底座上设有主机,所述主机至少包括电机5和控制器,所述电机5通过传动装置与所述柔性传动件7的一端连接,所述柔性传动件7的另一端由所述导向件9一侧沿导向件9的导向结构至所述导向件9的另一侧,所述柔性传动件7的另一端连接负载,所述负载10由光杆、抽油杆、油液、阻力等相关要素构成,在负载10的上冲程阶段,电机通过所述柔性传动件7带动负载提升;在负载10的下冲程阶段,负载通过所述柔性传动件7带动电机5发电;As shown in Figure 1, an electrically balanced flexible traction oil pumping unit includes a base 1 for supporting various components; a tower 6 is provided on the base, and the tower 6 is composed of several single-section brackets. A rotating guide 7 is installed on the top of the tower 6; a main machine is provided on the base on one side of the tower 6. The main machine at least includes a motor 5 and a controller. The motor 5 is connected to the flexible transmission through a transmission device. One end of the flexible transmission member 7 is connected to the other end of the flexible transmission member 7 from one side of the guide member 9 along the guide structure of the guide member 9 to the other side of the guide member 9. The other end of the flexible transmission member 7 Connect the load. The load 10 is composed of polished rod, sucker rod, oil, resistance and other related elements. During the upper stroke stage of the load 10, the motor drives the load to lift through the flexible transmission member 7; during the lower stroke stage of the load 10 , the load drives the motor 5 to generate electricity through the flexible transmission part 7;

所述电机5可采用多绕组永磁电机,永磁电机转子永磁体能够独立励磁,永磁电机转子在抽油机机械能拖动下旋转,转子永磁磁场旋转切割发电绕组,从而实现回馈绕组的发电运行,永磁电机发电能量经过变频器逆变器、DC/AC单元等模块处理,再暂时储存到储能装置中,然后再反向提供给电机使用;The motor 5 can be a multi-winding permanent magnet motor. The permanent magnets of the rotor of the permanent magnet motor can be independently excited. The rotor of the permanent magnet motor rotates under the mechanical energy of the pumping unit. The permanent magnet magnetic field of the rotor rotates and cuts the power generation winding, thereby realizing the feedback winding. During power generation operation, the energy generated by the permanent magnet motor is processed by modules such as the inverter, DC/AC unit, etc., and then temporarily stored in the energy storage device, and then provided to the motor in reverse;

如图11所示,所述永磁电机主要由机座5.1、单节距绕组5.2、混合永磁转子5.3、隐蔽式风道的强迫抽风散热机构5.4等组成。混合永磁转子5.3包括转子轮毂、N极稀土磁极、S极稀土磁极和极间铁氧体磁极组成,在提高驱动和发电能效的同时降低了稀土材料的用量。隐蔽式风道的强迫抽风散热机构5.4是由机壳5.4.1、空气过滤器5.4.2、抽风机5.4.3、前端盖5.4.4、后端盖5.4.5、外罩盖板5.4.6组成隐蔽式通风道,可以有效地排除热量,降低电机温度,从而避免退磁,提高了电机性能,延长了电机寿命;As shown in Figure 11, the permanent magnet motor is mainly composed of a frame 5.1, a single-pitch winding 5.2, a hybrid permanent magnet rotor 5.3, a forced air exhaust heat dissipation mechanism 5.4 of a concealed air duct, etc. The hybrid permanent magnet rotor 5.3 consists of a rotor hub, N-pole rare earth magnetic poles, S-pole rare earth magnetic poles and inter-pole ferrite magnetic poles, which improves driving and power generation energy efficiency while reducing the amount of rare earth materials. The forced exhaust heat dissipation mechanism 5.4 of the concealed air duct is composed of the chassis 5.4.1, the air filter 5.4.2, the exhaust fan 5.4.3, the front end cover 5.4.4, the rear end cover 5.4.5, and the outer cover 5.4.6 Forming a concealed ventilation duct, it can effectively remove heat and reduce the motor temperature, thereby avoiding demagnetization, improving motor performance and extending motor life;

进一步地,通过将所述电机5由塔架6顶部移至底座1安装,便于抽油机的安装和维护;并将以往通过多重减速与四连杆传动的游梁式结构抽油机进行改变,采用塔架6和导向件9将驱动主机的旋转运动改变成光杆的直线运动;电动部分采用永磁材料产生力矩,取代了异步电机,也减少了无功损耗,整个抽油机的效率得到了大幅提升;利用抽油机工况特点,在光杆下冲程收集负载的重力势能,进而收集为电能;收集到的电能,可以自行利用,也可以回馈电网;Furthermore, by moving the motor 5 from the top of the tower 6 to the base 1 for installation, the installation and maintenance of the pumping unit are facilitated; and the previous beam-type pumping unit with multiple reduction speeds and four-link transmission is changed. , using the tower 6 and the guide 9 to change the rotational motion of the driving host into the linear motion of the polished rod; the electric part uses permanent magnet materials to generate torque, replacing the asynchronous motor, and also reduces the reactive power loss, and the efficiency of the entire pumping unit is improved It has been greatly improved; by taking advantage of the operating conditions of the pumping unit, the gravitational potential energy of the load is collected during the lower stroke of the polished rod, and then collected into electrical energy; the collected electrical energy can be used by itself or fed back to the power grid;

进一步地,为了能够将电机5产生的电能存储,自行利用,为了储能装置安全可靠,储能装置被安装在控制柜中;所述储能装置在负载10的下冲程阶段,将电机5产生的电能进行存储;在负载10的上冲程阶段,为电机5提供电能通过所述柔性传动件7带动负载提升;所述储能装置可采用锂电池、超镍电池和超级电容中的一种进行储能,本实施例中优选地采用超级电容,所述超级电容在满足使用性能的前提下,寿命更长;Furthermore, in order to be able to store the electric energy generated by the motor 5 for self-use, and in order to ensure the safety and reliability of the energy storage device, the energy storage device is installed in the control cabinet; during the down stroke stage of the load 10, the energy storage device stores the electric energy generated by the motor 5. The electric energy is stored; in the upstroke stage of the load 10, electric energy is provided to the motor 5 to drive the load to lift through the flexible transmission member 7; the energy storage device can be carried out using one of lithium batteries, super nickel batteries and super capacitors. For energy storage, in this embodiment, supercapacitors are preferably used, and the supercapacitors have a longer life under the premise of meeting the performance requirements;

为了提高整机能效,为了在下冲程充分回收上冲程集聚起的势能,采用储能装置储存电机将势能转换成的电能;储能装置包括逆变单元、DC-DC单元和储能单元;其中逆变单元共用变频器中的逆变单元;逆变单元分别与电机和DC-DC单元电连接,储能单元与DC-DC单元电连接;逆变单元用于处理电机发出的电能,得到直流电;DC-DC单元用于将高压转换为储能单元匹配的电压,并对储能单元进行充放电;储能单元用于储能;所述逆变单元的电路基于分立式绝缘栅双极型晶体管IGBT设计;电路由六只快速恢复二极管VD1~VD6与六个IGBT Q1~Q6并联而成,通过控制电路中PWM模块产生的PWM信号控制IGBT通断,最终将输入的正弦波变换成直流电或将直流电转换成合适频率的正弦波;In order to improve the energy efficiency of the whole machine and fully recover the potential energy accumulated in the upper stroke during the down stroke, an energy storage device is used to store the electrical energy converted by the motor into potential energy. The energy storage device includes an inverter unit, a DC-DC unit and an energy storage unit; among which the inverter unit The conversion unit shares the inverter unit in the frequency converter; the inverter unit is electrically connected to the motor and the DC-DC unit respectively, and the energy storage unit is electrically connected to the DC-DC unit; the inverter unit is used to process the electric energy generated by the motor to obtain direct current; The DC-DC unit is used to convert high voltage into a voltage matching the energy storage unit, and charge and discharge the energy storage unit; the energy storage unit is used to store energy; the circuit of the inverter unit is based on a discrete insulated gate bipolar type Transistor IGBT design; the circuit is composed of six fast recovery diodes VD1~VD6 and six IGBTs Q1~Q6 connected in parallel. The PWM signal generated by the PWM module in the control circuit controls the IGBT on and off, and finally converts the input sine wave into DC or Convert direct current into sine waves of appropriate frequency;

所述变频器、PLC等电气零器件设于控制柜内,用于驱动永磁同步减速机带动光杆以设定的运动方式以设定的冲程做上下往复运动;其信号输入端分别与传感器的信号输出端连接;其信号输出端分别与制动机构的信号输入端连接;其动力电源输入端分别与防雷击浪涌保护器的动力电源输入端和外部动力电源输出端对应连接;The electrical components such as frequency converters and PLCs are located in the control cabinet and are used to drive the permanent magnet synchronous reducer to drive the polished rod to reciprocate up and down in a set motion mode and a set stroke; its signal input end is connected to the sensor respectively. The signal output end is connected; its signal output end is connected to the signal input end of the braking mechanism respectively; its power supply input end is connected correspondingly to the power supply input end of the lightning surge protector and the external power supply output end;

优选地,当电机连续工作多个发电周期,使储能单元存储的电能达到容量上限时,则触发报警并停止继续储能,同时,驱动控制装置控制电力电子器件闭合,导通电动运行绕组与工频电网之间的连接;Preferably, when the motor continuously operates for multiple power generation cycles and the electric energy stored in the energy storage unit reaches the upper limit of capacity, an alarm is triggered and the energy storage is stopped. At the same time, the drive control device controls the power electronic device to close and conduct the electric operation winding and Connections between power frequency grids;

进一步地,所述传动装置至少包括减速机3,所述减速机3采用永磁同步减速机,具体的,所述电机5的输出与所述减速机3的输入端连接,所述减速机3输入轴的另一端与制动器4连接;所述制动器4可以为鼓式刹车、块式刹车或盘式刹车、套轴式刹车任意一种,本实施例中优选地采用盘式刹车制动器4。盘式刹车制动器由刹车盘、抱刹机构、手刹机构和电力液压推动器组成。制动器为常开式,按指令制动;在停机或断电检修保养时可通过手动刹车及其自锁机构进行刹车,此时不再需要电源。Further, the transmission device at least includes a reducer 3. The reducer 3 adopts a permanent magnet synchronous reducer. Specifically, the output of the motor 5 is connected to the input end of the reducer 3. The reducer 3 The other end of the input shaft is connected to the brake 4; the brake 4 can be any one of drum brake, block brake, disc brake, and sleeve brake. In this embodiment, the disc brake 4 is preferably used. The disc brake consists of a brake disc, a holding brake mechanism, a handbrake mechanism and an electro-hydraulic pusher. The brake is normally open and can be braked according to instructions; during shutdown or power outage for maintenance and repair, manual braking and its self-locking mechanism can be used to brake, and no power supply is needed at this time.

如图4、5、6所示,进一步地,所述柔性传动件7至少包括一段传动钢带,所述传动钢带一端固定并卷绕在滚筒2上,所述传动钢带的另一端与所述负载10连接,或通过连接器与至少一根钢丝绳11一端连接,所述钢丝绳11另一端与所述负载10连接;As shown in Figures 4, 5, and 6, further, the flexible transmission member 7 includes at least a section of transmission steel belt. One end of the transmission steel belt is fixed and wound on the drum 2, and the other end of the transmission steel belt is connected to the drum 2. The load 10 is connected, or connected to one end of at least one steel wire rope 11 through a connector, and the other end of the steel wire rope 11 is connected to the load 10;

通过所述传动钢带与所述钢丝绳11的配合形成多种柔性传动机构;Various flexible transmission mechanisms are formed through the cooperation of the transmission steel belt and the steel wire rope 11;

具体的,如图4所示,第一种传动方式中,直接由所述传动钢带进行传动,即所述传动钢带一端固定并卷绕在滚筒2,另一端由导向件9一侧沿导向件9的导向结构至导向件9另一侧,所述传动钢带的另一端与负载10连接;Specifically, as shown in Figure 4, in the first transmission mode, the transmission is directly carried out by the transmission steel belt, that is, one end of the transmission steel belt is fixed and wound on the drum 2, and the other end is driven along one side of the guide 9 The guide structure of the guide member 9 reaches the other side of the guide member 9, and the other end of the transmission steel belt is connected to the load 10;

如图5所示,第二种传动方式中,所述传动钢带一端固定并卷绕在滚筒2,另一端通过连接器与一根钢丝绳11一端连接,所述钢丝绳11另一端由导向件9一侧沿导向件9导向结构至导向件9另一侧,与负载10连接;As shown in Figure 5, in the second transmission mode, one end of the transmission steel belt is fixed and wound on the drum 2, and the other end is connected to one end of a steel wire rope 11 through a connector. The other end of the steel wire rope 11 is connected by a guide 9 One side guides the structure along the guide 9 to the other side of the guide 9 and is connected to the load 10;

如图6所示,第三种传动方式中,所述传动钢带一端固定并卷绕在滚筒2,另一端通过连接器与两根钢丝绳11一端同时连接,两根所述钢丝绳11另一端同时由导向件9一侧沿导向件9到导向结构至导向件9另一侧,与负载10连接;As shown in Figure 6, in the third transmission mode, one end of the transmission steel belt is fixed and wound on the drum 2, the other end is connected to one end of the two steel wire ropes 11 through a connector at the same time, and the other ends of the two steel wire ropes 11 are simultaneously connected. From one side of the guide member 9 to the guide structure to the other side of the guide member 9, connected to the load 10;

如图4、5、6所示,进一步地,所述导向件9至少包括一个刚性滑轮,所述刚性滑轮的外周面设有至少一圈凹槽形成导向结构,所述柔性传动件7与所述凹槽配合;As shown in Figures 4, 5, and 6, further, the guide member 9 includes at least one rigid pulley. The outer circumferential surface of the rigid pulley is provided with at least one ring of grooves to form a guide structure. The flexible transmission member 7 is connected with the The groove fit;

如图10所示,对应柔性传动件7的第一种传动方式,所述导向件9可直接为刚性滑轮,所述刚性滑轮的外周面设有一圈凹槽与所述钢带配合;所述传动钢带一端设有锁具71与所述传动装置连接,另一端设有连接器74连接光杆。锁具是块条形板件,一端中间有沟槽,钢带一端插入其中,通过铆压工艺固定在一起。连接器是块中空的板材,一端类似锁具,中间有沟槽,钢带另一端插入其中,通过铆压工艺固定在一起;连接器另一端在使用时类似横梁,中间有孔,光杆穿入其中,在横梁上方的光杆上套上光杆卡子并固定好,光杆就被挂在横梁上。钢带上下运行时带动光杆一起上下运动。As shown in Figure 10, corresponding to the first transmission mode of the flexible transmission member 7, the guide member 9 can be directly a rigid pulley, and the outer peripheral surface of the rigid pulley is provided with a circle of grooves to cooperate with the steel belt; One end of the transmission steel belt is provided with a lock 71 to be connected to the transmission device, and the other end is provided with a connector 74 to connect to the polished rod. The lock is a strip-shaped plate with a groove in the middle of one end. One end of the steel strip is inserted into it and fixed together through a riveting process. The connector is a hollow plate with one end similar to a lock and a groove in the middle. The other end of the steel strip is inserted into it and fixed together through a riveting process. The other end of the connector is similar to a beam when used, with a hole in the middle and a polished rod passing through it. , put the polished pole clamp on the polished pole above the beam and fix it, and the polished pole will be hung on the beam. When the steel belt runs up and down, it drives the polished rod to move up and down together.

对应柔性传动件7的第二种传动方式,所述导向件9进行了进一步改进,所述导向件9包括一个刚性滑轮,所述刚性滑轮的外周面设有一圈凹槽,所述凹槽内设有一圈塑性复合件,所述塑性复合件上设有一圈线槽与所述钢丝绳11配合;Corresponding to the second transmission mode of the flexible transmission member 7, the guide member 9 has been further improved. The guide member 9 includes a rigid pulley, and the outer circumferential surface of the rigid pulley is provided with a groove. A circle of plastic composite parts is provided, and a circle of wire grooves is provided on the plastic composite parts to cooperate with the steel wire rope 11;

对应柔性传动件的第三种传动方式,所述导向件9包括两个刚性滑轮,所述两个刚性滑轮设置在一根转轴上,通过转轴与所述塔架6顶部转动连接,每个所述刚性滑轮的外周面设有一圈凹槽,所述凹槽内设有一圈塑性复合件,所述塑性复合件上设有一圈线槽与相应的一根所述钢丝绳11配合,还可以通过在一个所述刚性滑轮的外周面设有两圈凹槽,每圈所述凹槽内设有一圈塑性复合件,所述塑性复合件上设有一圈线槽与相应的一根所述钢丝绳11配合;Corresponding to the third transmission mode of the flexible transmission member, the guide member 9 includes two rigid pulleys. The two rigid pulleys are arranged on a rotating shaft and are rotationally connected to the top of the tower 6 through the rotating shaft. The outer circumferential surface of the rigid pulley is provided with a circle of grooves, and the groove is provided with a circle of plastic composite parts. The plastic composite parts are provided with a circle of wire grooves to cooperate with the corresponding one of the steel wire ropes 11. It can also be used by The outer circumferential surface of one of the rigid pulleys is provided with two rings of grooves. Each ring of the grooves is provided with a ring of plastic composite parts. The plastic composite parts are provided with a ring of wire grooves to cooperate with the corresponding one of the steel wire ropes 11. ;

如图1、2、3所示,进一步地,所述导向件9通过导向件支架8安装在所塔架6的顶部或直接安装在所述塔架6顶部;As shown in Figures 1, 2, and 3, further, the guide 9 is installed on the top of the tower 6 through the guide bracket 8 or directly installed on the top of the tower 6;

进一步地,所述导向件支架8与所述塔架6的活动连接;Further, the movable connection between the guide bracket 8 and the tower 6;

具体的,所述导向件支架8与所述塔架6为可转动配合的铰接固定或可滑动配合的固定联接;当修井时导向件可以向上转动180°或沿横向向塔架6中轴线方向移动,从而让出修井的空间;Specifically, the guide bracket 8 and the tower 6 are hingedly fixed or slidably fixed in a rotatable manner; when the well is being repaired, the guide can be rotated upward 180° or laterally toward the central axis of the tower 6 Move in direction to make room for well repair;

如图1、5、7所示,同时,所述塔架6可采用整体结构或可拆卸的分层结构;如单根工字钢塔架,工字钢组合一体式塔架,或角钢组合一体式塔架,在所述角钢组合一体式塔架可采用整体焊接方式,还可采用多节单节支架通过螺栓连接组合方式,便于拆卸安装;As shown in Figures 1, 5, and 7, at the same time, the tower 6 can adopt an integral structure or a detachable layered structure; such as a single I-beam tower, an I-beam combined integrated tower, or an angle steel combination. In the integrated tower, the angle steel combination integrated tower can be integrally welded, or multi-section single-section brackets can be combined through bolted connections to facilitate disassembly and installation;

如图1和7所示,对应的所述底座1可采用整体底座1或分体式底座1,所述整体底座1可采用工字钢和井字钢焊接形成整体的底座1,或者采用多块钢板通过螺栓、螺母、连接板连接成分体式的底座1;As shown in Figures 1 and 7, the corresponding base 1 can be an integral base 1 or a split base 1. The integral base 1 can be welded with I-beam and tic-beam steel to form an integral base 1, or multiple pieces can be used. The steel plate is connected to the split base 1 through bolts, nuts and connecting plates;

如图8所示,所述底座设置在导板13上,所述导板13上设有导轨与所述底座1滑动配合,所述导板13上远离所述负载10的一侧设有液压缸12,所述液压缸12活塞杆与所述底座1一侧连接;As shown in Figure 8, the base is provided on the guide plate 13. The guide plate 13 is provided with a guide rail that slides with the base 1. The guide plate 13 is provided with a hydraulic cylinder 12 on the side away from the load 10. The piston rod of the hydraulic cylinder 12 is connected to one side of the base 1;

如图9所示,所述底座1设有一个竖向设置的液压缸12,所述液压缸12的底部铰接在所述底座1;所述导向件支架8远离所述负载10的一侧通过铰轴16铰接在所述塔架6上,所述导向件支架8底部设有滑块15,所述滑块15通过连杆14与所述液压缸12的活塞杆连接。As shown in Figure 9, the base 1 is provided with a vertically arranged hydraulic cylinder 12. The bottom of the hydraulic cylinder 12 is hinged to the base 1; the guide bracket 8 passes through the side away from the load 10. The hinge shaft 16 is hinged on the tower 6 , and a slider 15 is provided at the bottom of the guide bracket 8 . The slider 15 is connected to the piston rod of the hydraulic cylinder 12 through a connecting rod 14 .

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.

Claims (9)

1.一种电平衡柔性牵引抽油机,其特征在于,包括1. An electrically balanced flexible traction oil pumping unit, characterized in that it includes 底座,用于支撑各部件;Base, used to support various components; 塔架,设置在底座上;Tower, set on the base; 主机,设置在塔架一侧的底座上,所述主机至少包括电机和控制器,所述控制器与所述电机电连接;The main machine is arranged on the base on one side of the tower. The main machine at least includes a motor and a controller, and the controller is electrically connected to the motor; 导向件,所述导向件安装在所述塔架顶部;A guide member installed on the top of the tower; 柔性传动件,所述柔性传动件沿所述导向件的导向结构由导向件一侧至导向件另一侧,所述柔性传动件的一端连接负载,所述柔性传动件的另一端通过传动装置与所述电机连接;在负载的上冲程阶段,通过所述柔性传动件带动负载提升;在负载的下冲程阶段,通过所述柔性传动件带动电机发电;Flexible transmission member, the flexible transmission member moves from one side of the guide member to the other side of the guide member along the guide structure of the guide member, one end of the flexible transmission member is connected to the load, and the other end of the flexible transmission member passes through the transmission device Connected to the motor; during the upstroke stage of the load, the flexible transmission member drives the load to lift; during the downstroke stage of the load, the flexible transmission member drives the motor to generate electricity; 储能装置,所述储能装置与所述电机、控制器电连接,所述储能装置在负载的下冲程阶段,将电机产生的电能进行存储;在负载的上冲程阶段,为电机提供电能通过所述柔性传动件带动负载提升。Energy storage device, the energy storage device is electrically connected to the motor and the controller. The energy storage device stores the electric energy generated by the motor during the down stroke stage of the load; and provides electric energy to the motor during the up stroke stage of the load. The load is lifted through the flexible transmission part. 2.如权利要求1所述一种电平衡柔性牵引抽油机,其特征在于,所述电机为永磁电机,电机工作时交替正反转。2. An electrically balanced flexible traction oil pumping unit according to claim 1, characterized in that the motor is a permanent magnet motor, and the motor rotates forward and reverse alternately during operation. 3.如权利要求1所述一种电平衡柔性牵引抽油机,其特征在于,所述控制器至少包括PLC控制单元、变频器及其储能装置;储能装置包括逆变单元、DC-DC单元和储能单元;其中逆变单元共用变频器中的逆变单元;逆变单元分别与电机和DC-DC单元电连接,储能单元与DC-DC单元电连接;逆变单元用于处理电机发出的电能,得到直流电;DC-DC单元用于将高压转换为储能单元匹配的电压,并对储能单元进行充放电。3. An electrically balanced flexible traction pumping unit as claimed in claim 1, characterized in that the controller at least includes a PLC control unit, a frequency converter and an energy storage device thereof; the energy storage device includes an inverter unit, a DC- DC unit and energy storage unit; the inverter unit shares the inverter unit in the frequency converter; the inverter unit is electrically connected to the motor and DC-DC unit respectively, and the energy storage unit is electrically connected to the DC-DC unit; the inverter unit is used The electric energy emitted by the motor is processed to obtain direct current; the DC-DC unit is used to convert the high voltage into a voltage matching the energy storage unit and charge and discharge the energy storage unit. 4.如权利要求1-3任意一项所述一种电平衡柔性牵引抽油机,其特征在于,所述柔性传动件包括一根传动钢带。4. An electrically balanced flexible traction oil pumping unit according to any one of claims 1 to 3, characterized in that the flexible transmission member includes a transmission steel belt. 5.如权利要求4所述一种电平衡柔性牵引抽油机,其特征在于,所述传动钢带的一端与所述负载连接,另一端与传动装置连接。5. An electrically balanced flexible traction oil pumping unit according to claim 4, characterized in that one end of the transmission steel belt is connected to the load, and the other end is connected to the transmission device. 6.如权利要求4所述一种电平衡柔性牵引抽油机,其特征在于,所述柔性传动件还至少包括一根钢丝绳,所述传动钢带一端通过连接器与至少一根钢丝绳的一端连接,所述钢丝绳的另一端与所述负载连接,所述传动钢带另一端与传动装置连接。6. An electrically balanced flexible traction oil pumping unit according to claim 4, characterized in that the flexible transmission member further includes at least one steel wire rope, and one end of the transmission steel belt is connected to one end of at least one steel wire rope through a connector. The other end of the steel wire rope is connected to the load, and the other end of the transmission steel belt is connected to the transmission device. 7.如权利要求5所述一种电平衡柔性牵引抽油机,其特征在于,所述导向件至少包括一个刚性滑轮,所述刚性滑轮的外周面设有至少一圈凹槽与所述柔性传动件配合。7. An electrically balanced flexible traction oil pumping unit according to claim 5, characterized in that the guide member includes at least one rigid pulley, and the outer circumferential surface of the rigid pulley is provided with at least one ring of grooves and the flexible pulley. Matching transmission parts. 8.如权利要求6所述一种电平衡柔性牵引抽油机,其特征在于,所述导向件至少包括一个刚性滑轮,所述刚性滑轮的外周面设有至少一圈凹槽,所述凹槽内设有至少一圈塑性复合件,所述塑性复合件上设有至少一圈线槽与所述钢丝绳配合。8. An electrically balanced flexible traction oil pumping unit according to claim 6, characterized in that the guide member includes at least one rigid pulley, and the outer circumferential surface of the rigid pulley is provided with at least one ring of grooves, and the grooves There is at least one circle of plastic composite parts in the groove, and at least one ring of wire grooves is provided on the plastic composite parts to cooperate with the steel wire rope. 9.如权利要求1所述一种电平衡柔性牵引抽油机,其特征在于,所述导向件通过导向件支架与所述塔架活动连接。9. An electrically balanced flexible traction oil pumping unit according to claim 1, characterized in that the guide member is movably connected to the tower through a guide bracket.
CN202310582546.1A 2023-05-23 2023-05-23 Electric balance flexible traction pumping unit Pending CN116838299A (en)

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