CN116832926A - Organic fertilizer feeding, crushing and screening integrated machine - Google Patents

Abstract

The invention discloses an organic fertilizer feeding, crushing and screening integrated machine, which includes a mounting leg, a first servo motor, and a driving roller. The first servo motor is fixedly installed on the upper surface of the mounting leg, and the driving roller is fixedly installed on the first On the output shaft of the servo motor, a feeding belt is drivingly connected to the outer surface of the driving roller. This integrated organic fertilizer feeding, crushing and screening machine can drive the moving block to move by activating the two-way hydraulic rod, so that the moving block drives the driving arm. The driving arm can be used to drive the push plate to move, and the unqualified materials on the upper surface of the screening plate are removed. The material is pushed into the inner cavity of the collection box. By starting the third servo motor, the feeding screw can be driven to rotate. The material in the inner cavity of the collection box can be re-introduced into the inner cavity of the crushing box through the guide bin to achieve the purpose of repeated crushing. Improves the convenience of the device.

Description

Organic fertilizer feeding, crushing and screening all-in-one machine

Technical field

The invention belongs to the technical field of organic fertilizer production, and specifically relates to an integrated machine for feeding, crushing and screening organic fertilizer.

Background technique

Organic fertilizers are also called "farm fertilizers". All those that use organic matter (compounds containing carbon elements) as fertilizers are called organic fertilizers, including human excrement, manure, compost, green manure, cake fertilizer, biogas fertilizer, etc. There are many types of fertilizers. With the characteristics of wide source and long fertilizer effect, the nutrients contained in organic fertilizers are mostly in an organic state, which is difficult for crops to use directly. Through the action of microorganisms, a variety of nutrients are slowly released, and nutrients are continuously supplied to crops during the production process. It needs to be crushed and sorted, and its particle size can be adjusted to uniformize the moisture content of the raw materials to a certain extent. At the same time, the crushing increases the surface area of the raw materials, which accelerates the rate of microbial erosion and increases the fermentation speed. However, in the actual operation process There are the following problems, one: the transport truck squeezes a large amount of raw materials together. Although there are currently loading machines, workers still need to load the raw materials and then load them. This achieves semi-automation, but does not achieve full automation. The second purpose of the operation: if the raw material is wet immediately, it will greatly affect the crushing process and easily cause the raw material to stick to the surface of the crushing knife. The third: although the smaller the particle size, the easier it is to decompose, but Considering that while increasing the surface area of the material, the porosity of a single material will become smaller, making it inconvenient for ventilation, making it difficult for the material to obtain sufficient oxygen, and affecting the fermentation efficiency. In view of this, an organic fertilizer feeding, crushing and screening integrated machine is proposed here. to solve the above problems.

Contents of the invention

In view of the shortcomings of the existing technology, the present invention provides an integrated machine for feeding, crushing and screening organic fertilizers, which solves the problems raised in the above background technology.

In order to achieve the above objectives, the present invention is realized through the following technical solutions: an organic fertilizer feeding, crushing and screening integrated machine includes a mounting leg, a first servo motor, and a driving roller. The first servo motor is fixedly installed on the upper surface of the mounting leg. , the driving roller is fixedly installed on the output shaft of the first servo motor, and is characterized in that: the outer surface of the driving roller is connected with a feed belt, and the outer surface of the output shaft of the first servo motor is fixedly connected with a third A sprocket, the outer surface of the first sprocket is drivingly connected to a chain, the other side of the chain is drivingly connected to a second sprocket, and a driven roller is fixedly installed in the middle of the second sprocket, and the The driven roller is drivingly connected to the left side of the feed belt. The chain is installed on the front side of the feed belt. The outer surface of the driven roller is fixedly connected to a first runner. The outer surface of the first runner is drivingly connected. There is a first transmission belt, and a second runner is connected to the other side of the first transmission belt. A feeding claw is fixedly installed in the middle of the second runner. A discharge plate is provided on the left side of the feeding belt. The discharge plate is fixedly installed on the inside of the mounting leg.

Further, a material distribution box is provided on the right side of the feeding belt. An anti-overflow plate is fixedly installed in the inner cavity of the material distribution box. A blower is installed on the front of the material distribution box. The front of the bottom of the material distribution box is installed. A first shunt pipe is installed on the side, and a second shunt pipe is installed on the rear side of the bottom of the material distribution box.

Further, a crushing box is provided below the second shunt pipe, a second servo motor is fixedly installed on the front of the crushing box, and a crushing knife is fixedly installed on the output shaft of the second servo motor. The second servo motor A third runner is fixedly connected to the outer surface of the motor output shaft, a second transmission belt is drivingly connected to the outer surface of the third runner, and a fourth runner is drivingly connected to the other side of the second transmission belt. An eccentric wheel is fixedly installed in the middle of the fourth runner, support columns are provided at the four corners of the inner cavity of the crushing box, a limit block is fixedly installed on the top of the support column, and a return spring is provided on the outer surface of the support column. , a screening plate is movably installed on the outer surface of the support column.

Further, a through-hole warehouse is fixedly installed at the bottom of the screening plate, electric telescopic rods are fixedly installed on both left and right sides of the through-hole warehouse, and a through-hole needle plate is fixedly installed on the output shaft of the electric telescopic rod. The through-hole needle plate is movably installed inside the through-hole chamber.

Furthermore, a fixed frame is fixedly installed on the left side of the crushing box, a two-way hydraulic rod is fixedly installed on the inside of the fixed frame, a moving block is fixedly installed on the output shaft of the two-way hydraulic rod, and the internal movement of the moving block A guide post is installed, a driving arm is installed on the surface of the moving block, and a push plate is installed on the other end of the driving arm.

Further, a collection box is installed on the right side of the crushing box, a material guide pipe is fixedly connected to the bottom of the right side of the collection box, and a third servo motor is fixedly installed on the top of the material guide pipe. The third servo motor A feeding screw is fixedly installed on the output shaft of the motor, and a guide bin is fixedly connected to the upper side of the left surface of the guide pipe.

Further, limiting grooves are provided on the outer surfaces of the third runner and the fourth runner, and the second transmission belt is drivingly connected in the limiting grooves.

Further, the diameter of the limiting block is one to two centimeters larger than the diameter of the support column, and the return spring is fixedly connected to the screening plate.

Further, the left side of the crushing box is provided with a through slot that matches the push plate, the right side of the crushing box is equipped with an opening and closing door, and the moving block on the front side is at the forefront of the outer surface of the guide pillar when it is not driven. The moving block on the side and rear side is at the rearmost side of the outer surface of the guide column when it is not driven.

beneficial effects

1. This organic fertilizer feeding, crushing and screening all-in-one machine can drive the driving roller to rotate by starting the first servo motor, and the driving roller can be used to drive the feeding belt, so that the feeding belt drives the driven roller to rotate, and the driven roller can be used to drive The first runner rotates, causing the first runner to drive the first transmission belt. The first transmission belt can be used to drive the second runner to rotate, so that the loading claw can realize the purpose of automatically loading raw materials. With the feeding belt, full automation can be achieved , through the mutual cooperation between the first sprocket, the chain, and the second sprocket, the driving force of the feed belt can be improved, and the problem of too much material on the surface of the feed belt making it difficult to drive can be avoided.

2. This integrated organic fertilizer feeding, crushing and screening machine can divert the wet material inside the material distribution box by starting the blower, so that the material that is too wet enters the first diverter pipe and is dried, which can improve the crushing effect. By starting The second servo motor can drive the crushing knife to crush the material, and the third runner can drive the second transmission belt, so that the second transmission belt drives the fourth runner to rotate, so that the eccentric wheel drives the screening plate, and cooperates with the return spring It can make the screening plate continuously vibrate to achieve the purpose of screening materials, so that materials with qualified volume can enter the inner cavity of the through-hole bin. Through the through-hole needle plate, the surface of the material can be drilled to increase the amount of voids. By starting the electric The telescopic rod can shrink the through-hole needle plate to prevent the material from penetrating and staying on the surface of the through-hole needle plate. It is fixedly connected to the bottom of the screening plate through the through-hole chamber, which can also cause the through-hole chamber to vibrate, making it easier to unload materials.

3. This organic fertilizer feeding, crushing and screening all-in-one machine can drive the moving block to move by activating the two-way hydraulic rod, so that the moving block drives the driving arm. The driving arm can be used to drive the push plate to move, and the upper surface volume of the screening plate is reduced. Qualified materials are pushed into the inner cavity of the collection box. By starting the third servo motor, the feeding screw can be driven to rotate, and the materials in the inner cavity of the collection box can be reintroduced into the inner cavity of the crushing box through the guide bin to achieve the purpose of repeated crushing. The convenience of the device is greatly improved.

Description of the drawings

Figure 1 is a schematic side view of the structure of the present invention;

Figure 2 is a three-dimensional structural schematic diagram of the feeding belt of the present invention;

Figure 3 is a three-dimensional structural schematic diagram of the through-hole compartment of the present invention;

Figure 4 is a three-dimensional structural schematic diagram of the screening plate of the present invention;

Figure 5 is a three-dimensional structural schematic diagram of the through-hole needle plate of the present invention;

Figure 6 is a three-dimensional structural schematic diagram of the push plate of the present invention;

Figure 7 is a three-dimensional structural schematic diagram of the feeding spiral of the present invention.

In the picture: 1. Installation leg; 2. First servo motor; 3. Driving roller; 4. Feeding belt; 5. First sprocket; 6. Chain; 7. Second sprocket; 8. Driven roller; 9 , first runner; 10, first transmission belt; 11, second runner; 12, feeding claw; 13, material distribution box; 14, anti-overflow plate; 15, blower; 16, first diverter pipe; 17, Second shunt pipe; 18. Crushing box; 19. Second servo motor; 20. Crushing knife; 21. Third runner; 22. Second transmission belt; 23. Fourth runner; 24. Eccentric wheel; 25. Support Column; 26. Limit block; 27. Return spring; 28. Screening plate; 29. Through-hole warehouse; 30. Electric telescopic rod; 31. Through-hole needle plate; 32. Two-way hydraulic rod; 33. Moving block; 34 , guide column; 35. driving arm; 36. push plate; 37. collection box; 38. guide pipe; 39. third servo motor; 40. feeding screw; 41. guide bin; 42. discharge plate; 43. Fixed frame.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.

Please refer to Figures 1 and 2. The present invention provides a technical solution: an organic fertilizer feeding, crushing and screening integrated machine, including a mounting leg 1, a first servo motor 2, and a driving roller 3. The first servo motor 2 is fixedly installed on the mounting leg 1 On the upper surface of the drive roller 3, the drive roller 3 is fixedly installed on the output shaft of the first servo motor 2. The outer surface of the drive roller 3 is connected with a feed belt 4. The surface of the feed belt 4 is provided with a placement slot, which can smoothly introduce materials into the classification system. In the inner cavity of the material box 13, to avoid the problem of excessive material leakage, the first sprocket 5 is fixedly connected to the outer surface of the output shaft of the first servo motor 2, and the first sprocket 5, the chain 6, and the second The cooperation between the sprockets 7 can improve the power of the feed belt 4 and avoid the problem that the material on the surface of the feed belt 4 is too heavy and difficult to drive. The outer surface of the first sprocket 5 is connected with a chain 6, and the other side of the chain 6 A second sprocket 7 is connected to the drive, and a driven roller 8 is fixedly installed in the middle of the second sprocket 7. The driven roller 8 is drive connected to the left side of the feed belt 4, and the chain 6 is installed on the front side of the feed belt 4. The outer surface of the roller 8 is fixedly sleeved with a first runner 9. The outer surface of the first runner 9 is drivingly connected with a first transmission belt 10. The other side of the first transmission belt 10 is drivingly connected with a second runner 11. A loading claw 12 is fixedly installed in the middle of the runner 11, and a discharge plate 42 is provided on the left side of the feed belt 4. The discharge plate 42 is located below the feed belt 4, and can carry and collect spilled materials to prevent the materials from falling. After falling to the ground, the discharge plate 42 is fixedly installed on the inside of the mounting leg 1 .

Please refer to Figure 1 and Figure 2. A material distribution box 13 is provided on the right side of the feeding belt 4. An anti-overflow plate 14 is fixedly installed in the inner cavity of the material distribution box 13. The anti-overflow plate 14 is installed at a downward slope and can be divided into two parts. The material in the inner cavity of the material box 13 is blocked to prevent the blower 15 from blowing the material out from the upper side of the material distribution box 13 when blowing. The blower 15 is installed on the front of the material distribution box 13 and the front side of the bottom of the material distribution box 13 is installed. There is a first shunt pipe 16. The cooperation between the first shunt pipe 16 and the second shunt pipe 17 can not only realize the shunt to avoid the problem of clogging, but also change the problem of excessive moisture of the material. The rear side of the bottom of the material distribution box 13 A second branch pipe 17 is installed.

Please refer to Figure 1, Figure 3 and Figure 4. A crushing box 18 is provided below the second shunt pipe 17. A second servo motor 19 is fixedly installed on the front of the crushing box 18, and a second servo motor 19 is fixedly installed on the output shaft of the second servo motor 19. The third runner 21 is fixedly connected to the outer surface of the output shaft of the crushing knife 20 and the second servo motor 19. The outer surfaces of the third runner 21 and the fourth runner 23 are provided with limited slots, and the second transmission belt 22 is drivingly connected. In the limiting groove, the second transmission belt 22 can be limited by the limiting groove, so that the second transmission belt 22 is driven more smoothly and prevents the second transmission belt 22 from being separated from the outer surfaces of the third runner 21 and the fourth runner 23 , the outer surface of the third runner 21 is drivingly connected to the second transmission belt 22, the other side of the second transmission belt 22 is drivingly connected to the fourth runner 23, the middle part of the fourth runner 23 is fixedly installed with an eccentric wheel 24, and the crushing box Support columns 25 are provided at the four corners of the inner cavity of 18. The support columns 25 can be used to support the return spring 27 to avoid bending and damage of the return spring 27 when deformed. A limit block is fixedly installed on the top of the support column 25. 26. The diameter of the limit block 26 is one to two centimeters larger than the diameter of the support column 25. The return spring 27 is fixedly connected to the screening plate 28. The limit block 26 can be used to limit the stroke of the screening plate 28 to avoid The screening plate 28 is separated from the outer surface of the support column 25. The outer surface of the support column 25 is provided with a return spring 27. The screening plate 28 is movably installed on the outer surface of the support column 25.

Please refer to Figure 3, Figure 4 and Figure 5. The through-hole bin 29 is fixedly installed at the bottom of the screening plate 28. The through-hole bin 29 is fixedly installed at the bottom of the screening plate 28 and can vibrate together with the screening plate 28 to facilitate passage. The material inside the hole bin 29 is unloaded. Electric telescopic rods 30 are fixedly installed on the left and right sides of the through-hole bin 29. A through-hole needle plate 31 is fixedly installed on the output shaft of the electric telescopic rod 30. The through-hole needle plate 31 is movable. Installed inside the through-hole warehouse 29, when there is a material hole on the surface of the through-hole needle plate 31, the electric telescopic rod 30 can be started to shrink the through-hole needle plate 31, and with the through-hole warehouse 29, the surface of the through-hole needle plate 31 can be retained. Material is removed.

Referring to Figures 3 and 6, a fixed frame 43 is fixedly installed on the left side of the crushing box 18, a two-way hydraulic rod 32 is fixedly installed on the inside of the fixed frame 43, and a moving block 33 is fixedly installed on the output shaft of the two-way hydraulic rod 32. The left side of the box 18 is provided with a through slot that matches the push plate 36, which facilitates the smooth operation of the push plate 36 and prevents interference with the crushing box 18. An opening and closing door is installed on the right side of the crushing box 18, which can Smoothly introduce the material into the inner cavity of the collection box 37. When closed, it can avoid the overflow phenomenon when the material in the inner cavity of the crushing box 18 is crushed. When the front side moving block 33 is not driven, it is at the front and rear sides of the outer surface of the guide pillar 34. When the moving block 33 is not driven, it is located at the rearmost side of the outer surface of the guide pillar 34, which can provide sufficient driving stroke for the push plate 36 to ensure that the materials on the upper surface of the screening plate 28 can be pushed into the inner cavity of the collection box 37. The moving block There is a guide post 34 installed movable inside the frame 33. The guide post 34 is fixedly installed on the inside of the fixed frame 43 to support the moving block 33, making the moving block 33 more stable when driven and preventing it from shaking. The surface of the moving block 33 is installed There is a driving arm 35, and a push plate 36 is installed at the other end of the driving arm 35.

Please refer to Figure 1 and Figure 7. A collection box 37 is installed on the right side of the crushing box 18. The bottom of the collection box 37 on the right side is fixedly connected with a guide pipe 38. The guide bin 41 is tilted to the lower left side at a forty-five degree fixed sleeve. Connected to the left side of the guide pipe 38, the material can enter the inner cavity of the crushing box 18 by relying on its own gravity. A third servo motor 39 is fixedly installed on the top of the guide pipe 38, and the output of the third servo motor 39 A feeding screw 40 is fixedly installed on the shaft, and a guide bin 41 is fixedly connected to the upper side of the left surface of the guide pipe 38. The left end of the guide bin 41 is directly above the crushing box 18, so that materials can be accurately reintroduced into the crushing box 18. cavity to avoid material leakage.

To sum up, when using the organic fertilizer feeding, crushing and screening all-in-one machine, the transport vehicle places the materials on the upper surface of the discharge plate 42, and then needs to start the first servo motor 2 to drive the driving roller 3 to rotate, and the driving roller is used 3. Drive the feeding belt 4, so that the feeding belt 4 drives the driven roller 8 to rotate, and the driven roller 8 drives the first runner 9 to rotate, so that the first runner 9 drives the first transmission belt 10, and the first transmission belt 10 is driven by the driven roller 8. 10 drives the second wheel 11 to rotate, so that the feeding claw 12 and the feeding belt 4 realize automatic loading and feeding of raw materials. When the feeding belt 4 introduces the material into the inner cavity of the material distribution box 13, the blower 15 needs to be started to pair the material distribution box 13 The internal wet materials are diverted, so that the overly wet materials enter the first shunt pipe 16 to be dried, and the materials with qualified humidity will enter the inner cavity of the crushing box 18, and then the second servo motor 19 needs to be started to drive the 20 pairs of crushing knives The material is crushed, and at the same time, the third runner 21 drives the second transmission belt 22, so that the second transmission belt 22 drives the fourth runner 23 to rotate, so that the eccentric wheel 24 drives the screening plate 28, and cooperates with the return spring 27 to make the screen The dividing plate 28 continues to vibrate to screen the materials, so that the materials with qualified volume enter the inner cavity of the through-hole bin 29. At this time, the through-hole needle plate 31 will make holes on the surface of the materials to increase the amount of gaps, and then start the electric motor The telescopic rod 30 causes the through-hole needle plate 31 to shrink, and the material remaining on the surface of the through-hole needle plate 31 due to the hole is removed, and then the two-way hydraulic rod 32 is started to drive the moving block 33 to move, so that the moving block 33 drives the driving arm 35. The drive arm 35 is used to drive the push plate 36 to move, and the unqualified materials on the upper surface of the screening plate 28 are pushed into the inner cavity of the collection box 37. Finally, the third servo motor 39 is started to drive the feeding screw 40 to rotate, and the inner cavity of the collection box 37 is pushed. The materials in the crushing box 18 are reintroduced into the inner cavity of the crushing box 18 through the guide bin 41 to achieve the purpose of repeated crushing, and that's it.

Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (9)

1. The utility model provides a screening all-in-one is smashed to fertilizer material loading, includes mounting leg (1), first servo motor (2), drive roller (3), first servo motor (2) fixed mounting is on the upper surface of mounting leg (1), drive roller (3) fixed mounting is on the output shaft of first servo motor (2), its characterized in that: the automatic feeding device is characterized in that a feeding belt (4) is connected to the outer surface transmission of the driving roller (3), a first sprocket (5) is sleeved on the outer surface of an output shaft of the first servo motor (2), a chain (6) is connected to the outer surface transmission of the first sprocket (5), a second sprocket (7) is connected to the other side transmission of the chain (6), a driven roller (8) is fixedly installed in the middle of the second sprocket (7), the driven roller (8) is connected to the left side of the feeding belt (4) in a transmission mode, the chain (6) is installed on the front surface of the feeding belt (4), a first rotating wheel (9) is sleeved on the outer surface of the driven roller (8), a second rotating wheel (11) is connected to the outer surface transmission of the first rotating wheel (9), a feeding claw (12) is fixedly installed in the middle of the second rotating wheel (11), and a feeding plate (42) is fixedly installed on the left side of the feeding belt (4) and is fixedly installed on the inner side of a mounting leg (1).

2. The organic fertilizer feeding, crushing and screening integrated machine according to claim 1, wherein: the right side of pay-off area (4) is provided with branch workbin (13), fixed mounting has spill-proof plate (14) in the inner chamber of branch workbin (13), air-blower (15) are installed in the front of branch workbin (13), first shunt tubes (16) are installed to the front side of branch workbin (13) bottom, second shunt tubes (17) are installed to the rear side of branch workbin (13) bottom.

3. The organic fertilizer feeding, crushing and screening integrated machine according to claim 2, wherein: the utility model discloses a crushing box, including first branch pipe (17), second branch pipe (17), crushing box (18), front fixed mounting of crushing box (18) has second servo motor (19), fixed mounting has crushing sword (20) on the output shaft of second servo motor (19), the surface fixed of second servo motor (19) output shaft has cup jointed third runner (21), the surface transmission of third runner (21) is connected with second drive belt (22), the opposite side transmission of second drive belt (22) is connected with fourth runner (23), the middle part fixed mounting of fourth runner (23) has eccentric wheel (24), the four corners department of crushing box (18) inner chamber all is provided with support column (25), the top fixed mounting of support column (25) has stopper (26), the surface of support column (25) is provided with reset spring (27), the surface movable mounting of support column (25) has screening board (28).

4. The organic fertilizer feeding, crushing and screening integrated machine according to claim 3, wherein: the bottom fixed mounting of screening board (28) has through-hole storehouse (29), the left and right sides in through-hole storehouse (29) is all fixed mounting has electric telescopic handle (30), fixed mounting has through-hole faller (31) on the output shaft of electric telescopic handle (30), through-hole faller (31) movable mounting is in the inside in through-hole storehouse (29).

5. The organic fertilizer feeding, crushing and screening integrated machine according to claim 3, wherein: the left side fixed mounting of smashing case (18) has fixed frame (43), the inboard fixed mounting of fixed frame (43) has two-way hydraulic stem (32), fixed mounting has movable block (33) on the output shaft of two-way hydraulic stem (32), the inside movable mounting of movable block (33) has guide pillar (34), the surface mounting of movable block (33) has actuating arm (35), push pedal (36) are installed to the other end of actuating arm (35).

6. The organic fertilizer feeding, crushing and screening integrated machine according to claim 3, wherein: the right side of smashing case (18) is installed collecting box (37), guide pipeline (38) has been cup jointed to the bottom on collecting box (37) right side, the top fixed mounting of guide pipeline (38) has third servo motor (39), fixed mounting has feeding spiral (40) on the output shaft of third servo motor (39), guide bin (41) have been cup jointed to the upside of guide pipeline (38) left surface.

7. The organic fertilizer feeding, crushing and screening integrated machine according to claim 3, wherein: limiting grooves are formed in the outer surfaces of the third rotating wheel (21) and the fourth rotating wheel (23), and the second driving belt (22) is in driving connection with the limiting grooves.

8. The organic fertilizer feeding, crushing and screening integrated machine according to claim 3, wherein: the diameter of the limiting block (26) is one to two centimeters larger than that of the supporting column (25), and the reset spring (27) is fixedly connected with the screening plate (28).

9. The organic fertilizer feeding, crushing and screening integrated machine according to claim 5, wherein: the left side of smashing case (18) has seted up the logical groove with push pedal (36) looks adaptation, open and shut door is installed on the right side of smashing case (18), the front side be in the forefront of guide pillar (34) surface when movable block (33) are undriven, the rear side be in the rearmost of guide pillar (34) surface when movable block (33) are undriven.