CN116815615A - Structure and construction method of high-filling bridge head anti-void assembled pre-stressed butt strap - Google Patents
Structure and construction method of high-filling bridge head anti-void assembled pre-stressed butt strap Download PDFInfo
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- CN116815615A CN116815615A CN202310280874.6A CN202310280874A CN116815615A CN 116815615 A CN116815615 A CN 116815615A CN 202310280874 A CN202310280874 A CN 202310280874A CN 116815615 A CN116815615 A CN 116815615A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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Abstract
Description
技术领域Technical field
本发明涉及桥梁结构及施工技术领域,特别涉及一种高填土桥头防脱空装配式预应力搭板结构及施工方法。The invention relates to the technical fields of bridge structures and construction, and in particular to a high-fill soil bridge head anti-fallout assembled prestressed slab structure and a construction method.
背景技术Background technique
高填土路基桥头跳车一直是公路建设中的难题,因高填土路基自重大,自然沉降量较大,台背桥头搭板下填土极易沉降脱空,从而导致搭板断裂,形成桥头跳车。由于脱空在搭板下纵向靠近桥梁侧大于路基侧、横向路中大于路边,形成的脱空边界线难以用理论准确计算。传统的地质雷达检测搭板脱空技术,因搭板是隐蔽工程,存在一定的局部性、片面性,不能精确判断脱空的位置和面积,更无法判断脱空的高度,本发明的一种桥头防脱空装配式预应力搭板结构,能根据监测数值的大小,精确判断脱空的位置、面积和高度,作为是否进行压浆处理的依据。High-fill soil roadbed bridge head jumping has always been a difficult problem in highway construction. Because the high-fill soil roadbed has a heavy weight and a large amount of natural settlement, the fill soil under the bridge head deck on the back of the abutment can easily settle and become voided, causing the deck to break and form Bridge jumping. Since the void is larger on the side closer to the bridge than on the subgrade side in the vertical direction under the slab, and larger in the middle of the road than on the side of the road, the resulting void boundary line is difficult to accurately calculate theoretically. The traditional geological radar detection technology for slab voiding has a certain degree of locality and one-sidedness because the slab is a hidden project. It cannot accurately determine the location and area of the void, let alone the height of the void. A bridge head of the present invention The hollow-proof assembled prestressed slab structure can accurately determine the position, area and height of hollows based on the monitoring value, which can be used as a basis for grouting treatment.
本发明采用高标号预应力混凝土搭板设计,比普通钢筋混凝土搭板厚度薄,节省钢筋和混凝土用量;预应力搭板无缝工作,增加了搭板的耐久性;板的刚度增大,减少了汽车荷载经过时的冲击作用和导致的搭板变形,减轻了板底对下承层的压力,从而减缓了台后填土的沉降速度。The present invention adopts high-grade prestressed concrete slab design, which is thinner than ordinary reinforced concrete slabs, saving the amount of steel bars and concrete; the prestressed slabs work seamlessly, increasing the durability of the slab; the stiffness of the slab increases, reducing the It reduces the impact of the passing car load and the resulting deformation of the decking, and reduces the pressure from the bottom of the slab on the underlying layer, thus slowing down the settlement speed of the fill behind the platform.
路基沉降期内持续发生工后沉降,一次压浆难以彻底消除搭板脱空问题,本发明设置了多个压浆孔,可对沉降期持续产生的脱空分多次进行压浆处理。传统处理方式需要在搭板上进行钻孔注浆,一是施工期影响交通,二是钻孔需要破坏搭板上沥青混凝土面层,破坏后沥青面层需要铣刨重新摊铺,三是工期长、造价高,存在安全隐患。本发明灌浆钢管由注浆预留孔引至桥头路基两侧,注浆时在桥头路基两侧进行注浆施工,无需破坏沥青面层,不影响车辆通行。注浆后,管道内充满浆液,凝固后管道无法再次利用,因此设置了多个注浆单项阀装置以保证可以进行多次压浆。注浆时压力由下至上,楔形软木塞的设置可防止浆液进入未使用的灌浆钢管,从而保证能进行多次注浆,解决了路基沉降期搭板脱空的问题,预防了桥头跳车的产生。Post-construction settlement continues to occur during the subgrade settlement period, and it is difficult to completely eliminate the voiding problem of the slab with one grouting operation. The present invention is provided with multiple grouting holes, and can perform grouting treatment multiple times on the voiding points that continue to occur during the settlement period. The traditional treatment method requires drilling and grouting on the deck. First, it affects traffic during the construction period. Second, drilling requires destroying the asphalt concrete surface layer on the deck. After the damage, the asphalt surface layer needs to be milled and re-paved. Third, the construction period It is long, expensive and has potential safety hazards. The grouting steel pipe of the present invention is led from the reserved grouting holes to both sides of the bridgehead roadbed. During grouting, grouting construction is performed on both sides of the bridgehead roadbed without damaging the asphalt surface layer and without affecting vehicle traffic. After grouting, the pipeline is filled with slurry. After solidification, the pipeline cannot be reused. Therefore, multiple grouting single valve devices are installed to ensure that multiple grouting operations can be performed. When grouting, the pressure is from bottom to top. The setting of the wedge-shaped cork can prevent the slurry from entering unused grouting steel pipes, thus ensuring that multiple groutings can be carried out, solving the problem of the slab being empty during the subgrade settlement period, and preventing the bridge head from jumping. produce.
发明内容Contents of the invention
本发明要解决的技术问题是:桥头高填土路基普通钢筋混凝土搭板刚度小、振动大,且无法判断脱空的准确位置和面积,及无法进行多次压浆的问题。The technical problems to be solved by this invention are: ordinary reinforced concrete slabs with high fill soil subgrade at the bridge head have low stiffness and large vibration, and the exact position and area of the void cannot be judged, and multiple grouting cannot be performed.
为了解决上述技术问题,本发明提供一种高填土桥头防脱空装配式预应力搭板的结构,用于高填土路基的桥头搭板脱空的判断及处理,其特征在于,所述结构包括以下三个部分:In order to solve the above technical problems, the present invention provides a structure of a high-fill soil bridge head anti-fallout assembled prestressed slab, which is used for the judgment and processing of the hollowing-out of the bridge head slab on the high-fill soil roadbed. It is characterized in that: The structure consists of the following three parts:
装配式预应力搭板,其设置为栓接于牛腿上;Prefabricated prestressed lap panels, which are configured to be bolted to the corbels;
一组或多组监测装置,设置于所述搭板不同时期脱空边界线附近,由设置于上部的钢筋应力计和设置于下部的压力传感器组成;One or more sets of monitoring devices are installed near the boundary line of the slab at different stages, and are composed of a steel stress meter installed on the upper part and a pressure sensor installed on the lower part;
注浆单向阀装置,包括灌浆钢管、搭板注浆预留孔、楔形软木塞和密封橡胶垫,其中所述密封橡胶垫设置于所述搭板的底部。The grouting one-way valve device includes a grouting steel pipe, a reserved hole for grouting in the lap plate, a wedge-shaped cork and a sealing rubber gasket, wherein the sealing rubber gasket is arranged at the bottom of the lap plate.
根据本发明的另一个具体实施方式,其中,所述装配式预应力搭板进一步包括:According to another specific embodiment of the present invention, the assembled prestressed strap further includes:
沿着路基长度方向设置的预制板组A(2)、预制板组B(3)和预应力湿接缝(4),预制板组A(2)和预制板组B(3)均由多个横向布置的混凝土板块组成,相邻的横向混凝土板块之间通过拉杆(5)连接,预制板组A(2)的一端与桥台的牛腿(1)通过锚栓固定,预制板组A(2)的另一端通过预应力湿接缝(4)与预制板组B(3)连接。Precast panel group A (2), precast panel group B (3) and prestressed wet joints (4) are arranged along the length of the roadbed. Precast panel group A (2) and precast panel group B (3) are composed of multiple It consists of two horizontally arranged concrete plates. The adjacent horizontal concrete plates are connected by tie rods (5). One end of the prefabricated plate group A (2) is fixed to the corbels (1) of the abutment through anchor bolts. The prefabricated plate group A The other end of (2) is connected to the prefabricated panel group B (3) through a prestressed wet joint (4).
根据本发明的再一个具体实施方式,其中,所述预应力湿接缝(4)进一步包括:According to yet another specific embodiment of the present invention, the prestressed wet joint (4) further includes:
预制板组A(2)中的预埋扎花钢绞线(20),预制板组B(3)中的钢绞线(8)、连接器(9)、塑料管(10)、密封套(11)、波纹管(12)、湿接缝混凝土(21)。Precast patterned steel strands (20) in prefabricated panel group A (2), steel strands (8), connectors (9), plastic pipes (10), and sealing sleeves in prefabricated panel group B (3) (11), corrugated pipe (12), wet joint concrete (21).
根据本发明的又一个具体实施方式,其中,所述所述的监测装置进一步包括:According to yet another specific embodiment of the present invention, the monitoring device further includes:
由若干个绑扎在底部纵向结构钢筋上的应变计(13)与预埋在搭板底部竖向相对应所述应变计(13)位置的压力传感器(14)组成。It consists of several strain gauges (13) tied to the bottom longitudinal structural steel bars and a pressure sensor (14) embedded in the vertical position of the bottom of the deck plate corresponding to the strain gauge (13).
根据本发明的再一个具体实施方式,其中,所述的注浆单向阀装置进一步包括:搭板注浆预留孔(15)、楔形软木塞(17)、和密封橡胶垫。According to yet another specific embodiment of the present invention, the grouting one-way valve device further includes: a reserved hole (15) for grouting in the slab, a wedge-shaped cork (17), and a sealing rubber gasket.
根据本发明的另一个具体实施方式,其中,所述的预制板组A(2)板厚为25cm~40cm,宽度根据车道宽度调整,长度7m~8m,混凝土标号40Mpa~50 Mpa;钢绞线直径采用15.20mm,强度1860Mpa;锚具采用BJM15-3系列。According to another specific embodiment of the present invention, the thickness of the prefabricated panel group A (2) is 25cm ~ 40cm, the width is adjusted according to the width of the lane, the length is 7m ~ 8m, and the concrete grade is 40Mpa ~ 50Mpa; steel strand The diameter is 15.20mm and the strength is 1860Mpa; the anchorage is BJM15-3 series.
根据本发明的又一个具体实施方式,其中,所述的预制板组A(2)钢绞线配筋按照可存在一定长度的脱空进行设计,目标值为脱空长度4m~5m。According to another specific embodiment of the present invention, the steel strand reinforcement of the prefabricated panel group A (2) is designed so that a certain length of void can exist, and the target value is a void length of 4m to 5m.
根据本发明的再一个具体实施方式,其中,所述的预制板组B(3)板厚为25cm~40cm,宽度根据车道宽度调整,长度根据台背填土高度确定,混凝土标号40Mpa~50Mpa;钢绞线直径采用15.20mm,强度1860Mpa;锚具采用BJM15-2系列。According to another specific embodiment of the present invention, the thickness of the prefabricated panel group B (3) is 25cm~40cm, the width is adjusted according to the width of the lane, the length is determined according to the height of the back filling, and the concrete label is 40Mpa~50Mpa; The steel strand diameter is 15.20mm and the strength is 1860Mpa; the anchorage is BJM15-2 series.
根据本发明的另一个方面,还提供了一种高填土桥头防脱空装配式预应力搭板结构的施工方法,包括如下步骤:According to another aspect of the present invention, a construction method of a high-fill soil bridge head anti-fallout assembled prestressed slab structure is provided, which includes the following steps:
1)预制:预制预制板组A(2)和预制板组B(3),预制板组A(2)预留扎花钢绞线(20),并在预制板组A(2)底部纵向构造钢筋(16)上预埋应变计(13),在板底对应位置预留压力传感器安装槽,预制板组A(2)上预留搭板注浆预留孔(15);1) Prefabrication: Prefabricated prefabricated panel group A (2) and prefabricated panel group B (3). Prefabricated panel group A (2) reserves patterned steel strands (20) and installs them longitudinally at the bottom of prefabricated panel group A (2). Strain gauges (13) are pre-embedded in the structural steel bars (16), pressure sensor installation slots are reserved at corresponding positions at the bottom of the plate, and prefabricated plate group A (2) is reserved with holes (15) reserved for grouting;
2)张拉压浆:预制板组A(2)的混凝土强度达到100%后进行钢绞线(23)张拉压浆;2) Tension grouting: After the concrete strength of prefabricated panel group A (2) reaches 100%, the steel strand (23) is tensioned and grouted;
3)凿毛:对预制板组A(2)和预制板组B(3)湿接缝(4)侧进行凿毛;3) Chiseling: chisel the wet joint (4) side of precast panel group A (2) and precast panel group B (3);
4)压力传感器安装:拆除预制板组A(2)预留安装槽模板,将压力传感器(14)安装于安装槽内,调整压力传感器(14)底部承压面与预制板组A(2)板底齐平后,用结构胶将压力传感器固定;4) Pressure sensor installation: Remove the prefabricated panel group A (2) and reserve the installation slot template, install the pressure sensor (14) in the installation slot, and adjust the bottom pressure-bearing surface of the pressure sensor (14) and the prefabricated panel group A (2) After the bottom of the board is flush, use structural glue to fix the pressure sensor;
5)单向阀安装:清理预制板上的预留搭板注浆预留孔(15),由底部将楔形软木塞(17)塞入搭板注浆预留孔(15),最后用密封橡胶垫(18)在搭板底部将楔形软木塞(17)粘牢密封;5) Installation of one-way valve: Clean the reserved hole (15) for grouting on the prefabricated board, insert the wedge-shaped cork (17) from the bottom into the reserved hole (15) for grouting on the lap board, and finally seal it with The rubber pad (18) sticks the wedge-shaped cork (17) at the bottom of the lap board to seal it tightly;
6)压力传感器垫层施工:在搭板垫层对应的压力传感器(14)位置,在下承层(6)上预先凿出50cm×50cm×2cm正方形槽,摊铺细砂并压实,细砂顶面与周围垫层平齐;6) Pressure sensor cushion construction: At the position of the pressure sensor (14) corresponding to the slab cushion, pre-cut a 50cm×50cm×2cm square groove on the lower bearing layer (6), spread fine sand and compact it. The top surface is flush with the surrounding cushion;
7)预制板安装:在桥台的牛腿(1)上铺设两层油毛毡,采用吊车安装预制板组A(2),并把预制板组A(2)的一端与牛腿(1)采用锚栓固定,然后吊装预制板组B(3)至预定位置安装;7) Installation of prefabricated panels: Lay two layers of linoleum felt on the corbels (1) of the bridge abutment, use a crane to install the prefabricated panel group A (2), and connect one end of the prefabricated panel group A (2) with the corbels (1). Fix the anchor bolts, and then hoist the prefabricated panel group B (3) to the predetermined position for installation;
8)钢绞线连接:采用连接器(9)把预制板组A(2)预埋扎花钢绞线(20)与和预制板组B(3)的钢绞线(8)连接在一起,在连接器(9)外侧套接塑料管(10),塑料管(10)靠近预制板组A(2)一侧的端部密封,靠近预制板组B(3)一侧的端部与预制板组B(3)的波纹管(12)密封连接,且塑料管(10)两端均留有钢绞线连接器(9)张拉移动所需的空间;8) Steel strand connection: Use the connector (9) to connect the precast patterned steel strands (20) of prefabricated panel group A (2) and the steel strands (8) of prefabricated panel group B (3). , the plastic pipe (10) is sleeved on the outside of the connector (9), the end of the plastic pipe (10) close to the side of the prefabricated panel group A (2) is sealed, and the end of the plastic pipe (10) close to the side of the prefabricated panel group B (3) is connected to The bellows (12) of the prefabricated panel group B (3) are connected in a sealed manner, and the space required for the tensile movement of the steel strand connector (9) is left at both ends of the plastic pipe (10);
9)湿接缝施工:由桥一侧一次浇筑纵向预应力湿接缝(4)和横向由拉杆(5)连接的普通混凝土连接缝(24),并洒水覆盖养生7天;9) Wet joint construction: The longitudinal prestressed wet joint (4) and the transverse ordinary concrete connection joint (24) connected by the tie rod (5) are poured from one side of the bridge at one time, and sprinkled with water to cover and cure for 7 days;
10)预制板组B(3)张拉:预应力湿接缝(4)强度达到100%时,张拉预制板组B(3)的钢绞线,张拉完毕后压浆封锚;10) Tensioning of precast panel group B (3): When the strength of the prestressed wet joint (4) reaches 100%, tension the steel strands of precast panel group B (3), and grout and seal the anchors after the tensioning is completed;
11)伸缩缝处理:在前墙(22)与预制板组A(2)之间的伸缩缝处填充聚氨酯沥青;11) Expansion joint treatment: fill the expansion joint between the front wall (22) and the precast panel group A (2) with polyurethane asphalt;
12)压浆管安装:用灌浆钢管(19)与预制板组A(2)上预留的搭板注浆预留孔(15)连接并引至搭板外侧桥头。12) Installation of grouting pipe: Use the grouting steel pipe (19) to connect with the reserved hole (15) for grouting of the lap plate reserved on the precast panel group A (2) and lead it to the bridge head on the outside of the lap plate.
本发明的有益效果是:The beneficial effects of the present invention are:
1)本发明设置的监测装置,能准确检测判断脱空位置、面积和高度,从而准确计算脱空体积,及时进行压浆处理,防止搭板断裂,预防桥头跳车;1) The monitoring device set up in the present invention can accurately detect and judge the position, area and height of the void, thereby accurately calculating the void volume, performing grouting treatment in a timely manner, preventing the breakage of the decking, and preventing the bridgehead from jumping;
2)本发明采用预应力混凝土搭板,比普通钢筋混凝土搭板厚度薄,节省钢筋和混凝土用量;预应力搭板无缝工作,增加了搭板的耐久性;板的刚度增大,减少了汽车荷载经过时的冲击作用和导致的搭板变形,减轻了板底对下承层的压力,从而减缓了台后填土的沉降速度。2) The present invention uses prestressed concrete slabs, which are thinner than ordinary reinforced concrete slabs, saving the amount of steel bars and concrete; the prestressed slabs work seamlessly, increasing the durability of the slabs; the stiffness of the slabs increases, reducing the The impact of the passing car load and the resulting deformation of the decking reduce the pressure from the bottom of the slab on the underlying layer, thereby slowing down the settlement rate of the fill behind the platform.
3)本发明设置多个搭板注浆预留孔,单向阀的设置保证了利用某一搭板注浆预留孔进行压浆时不影响其他搭板注浆预留孔的后期使用,可根据脱空发生的不同时间分多次进行压浆,解决了搭板脱空多次压浆问题。3) The present invention is provided with multiple reserved holes for grouting in the deck. The setting of the one-way valve ensures that the use of a reserved hole for grouting in a certain deck will not affect the later use of the reserved holes for grouting in other decks. The grouting can be carried out multiple times according to the different times when the void occurs, which solves the problem of multiple grouting for the slab to be voided.
附图说明Description of the drawings
图1为本发明的断面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of the present invention;
图2为本发明的平面结构示意图;Figure 2 is a schematic plan view of the present invention;
图3为本发明的预应力湿接缝放大示意图;Figure 3 is an enlarged schematic diagram of the prestressed wet joint of the present invention;
图4为本发明预制板组A、B靠近湿接缝端的横断面示意图;Figure 4 is a schematic cross-sectional view of prefabricated panel groups A and B near the wet joint ends of the present invention;
图5为本发明预留灌浆孔结构示意图;Figure 5 is a schematic diagram of the reserved grouting hole structure of the present invention;
图6为桥头处沿道路纵向剖面示意图;Figure 6 is a schematic diagram of the longitudinal section along the road at the bridge head;
图7为桥头处沿道路横向剖面示意图;Figure 7 is a schematic cross-section along the road at the bridge head;
图8为桥头处脱空分界线的示意图。Figure 8 is a schematic diagram of the demarcation line at the bridge head.
图中:1、牛腿;2、预制板组A;3、预制板组B;4、预应力湿接缝;5、拉杆;6、下承层;7、路面结构;8、B板钢绞线;9、连接器;10、塑料管;11、密封套;12、波纹管;13、应变计;14、压力传感器;15、搭板注浆预留孔;16、纵向构造钢筋;17、楔形软木塞;18、密封橡胶垫;19、灌浆钢管;20、预埋扎花钢绞线;21、湿接缝混凝土;22、前墙;23、A板钢绞线;24、普通混凝土连接缝。In the picture: 1. Corbel; 2. Precast panel group A; 3. Precast panel group B; 4. Prestressed wet joint; 5. Tie rod; 6. Lower bearing layer; 7. Pavement structure; 8. B plate steel Stranded wire; 9. Connector; 10. Plastic pipe; 11. Sealing sleeve; 12. Corrugated pipe; 13. Strain gauge; 14. Pressure sensor; 15. Reserved holes for grouting in the slab; 16. Longitudinal structural steel bars; 17 , wedge-shaped cork; 18. Sealing rubber gasket; 19. Grouting steel pipe; 20. Pre-embedded patterned steel strand; 21. Wet joint concrete; 22. Front wall; 23. A-plate steel strand; 24. Ordinary concrete Joining seams.
实施方式Implementation
首先,需要说明一下关于搭板下路基脱空的规律:First of all, it is necessary to explain the rules about the voiding of the roadbed under the slab:
1.如图6所示,给出了桥头处沿道路纵向剖面示意图,可见沿道路的纵向方向桥头侧脱空深度大于路基侧。1. As shown in Figure 6, a schematic diagram of the longitudinal section of the bridge head along the road is given. It can be seen that the void depth on the bridge head side along the longitudinal direction of the road is greater than the subgrade side.
2.如图7所示,给出了桥头处沿道路横向剖面示意图,可见沿着路基横向方向路中脱空深度大于路肩处。2. As shown in Figure 7, a schematic diagram of the transverse section along the road at the bridge head is given. It can be seen that the void depth in the road along the transverse direction of the roadbed is greater than at the road shoulder.
3.如图8所示,给出了桥头处脱空分界线的示意图,可见随着公路运营不同的时期搭板和路基不同的脱空分界线,脱空线的位置和形状与搭板的结构设计、汽车荷载、路基基础、台背回填处理方式等有关。3. As shown in Figure 8, a schematic diagram of the void dividing line at the bridge head is given. It can be seen that with the different periods of highway operation, the void dividing lines of the slab and roadbed are different. The position and shape of the void line are related to the slab. It is related to structural design, vehicle load, roadbed foundation, backfill treatment method, etc.
因此,针对上述实际施工过程中的相关规律以及本发明所述的现有技术中的缺陷,本发明提供一种如图1-2所示的高填土桥头防脱空装配式预应力搭板的结构,用于高填土路基的桥头搭板脱空的判断及处理,其特征在于,所述结构包括以下三个部分:Therefore, in view of the above-mentioned relevant rules in the actual construction process and the defects in the prior art described in the present invention, the present invention provides a high-fill soil bridge head anti-fallout assembled prestressed slab as shown in Figure 1-2 The structure is used to judge and handle the voiding of bridgehead slabs on high-fill soil subgrades. It is characterized in that the structure includes the following three parts:
装配式预应力搭板,其设置为栓接于牛腿上;Prefabricated prestressed lap panels, which are configured to be bolted to the corbels;
一组或多组监测装置,设置于所述搭板的不同位置,由设置于上部的钢筋应力计和设置于下部的压力传感器组成;One or more sets of monitoring devices are arranged at different positions of the decking, and are composed of a steel stress meter arranged on the upper part and a pressure sensor arranged on the lower part;
注浆单向阀装置,包括灌浆钢管、搭板注浆预留孔、楔形软木塞和密封橡胶垫,其中所述密封橡胶垫设置于所述搭板的底部。The grouting one-way valve device includes a grouting steel pipe, a reserved hole for grouting in the lap plate, a wedge-shaped cork and a sealing rubber gasket, wherein the sealing rubber gasket is arranged at the bottom of the lap plate.
其中,优选的,所述检测装置设置于所述搭板的不同时期脱空边界线附近或近端。Preferably, the detection device is arranged near or at the proximal end of the emptying boundary line of the strapping plate at different stages.
需要说明的是,装配式和预应力技术已在桥梁上普遍应用,但是预应力技术在搭板上尚未应用。所述预应力搭板具有以下优点:It should be noted that prefabricated and prestressed technologies have been commonly used on bridges, but prestressed technology has not yet been applied to slabs. The prestressed decking has the following advantages:
1.比普通钢筋混凝土搭板板的厚度减小,板的钢筋用量和混凝土用量比普通钢筋混凝土少。1. The thickness of the slab is smaller than that of ordinary reinforced concrete slabs, and the amount of steel bars and concrete used in the slab is less than that of ordinary reinforced concrete.
2.搭板采用预应力后,搭板的刚性变大,变形变小,减小了行车时板的振幅,搭板下脱空的时间延后。2. After the tie plate is prestressed, the rigidity of the tie plate becomes larger and the deformation becomes smaller, which reduces the amplitude of the plate during driving and delays the time of emptying under the tie plate.
3.预应力搭板无缝工作,延长了板的寿命。3. Prestressed slabs work seamlessly, extending the life of the slabs.
此外,优选的,所述的搭板上传感器布设具有以下规律:In addition, preferably, the sensor layout on the strap has the following rules:
1.搭板上有一定数量的监测点,每个监测点上下分别对应布设钢筋应变计和压力传感器。1. There are a certain number of monitoring points on the decking, and steel strain gauges and pressure sensors are arranged above and below each monitoring point.
2.监测点布设在搭板上平面位置等距成列的不同时期的搭板脱空分界线附近。2. The monitoring points are arranged near the demarcation lines of the slabs of different periods in equidistant rows on the plane of the slab.
3.通过空载与荷载时每个监测点的钢筋应变计和压力传感器的数值,带入搭板脱空受力方程,可求解脱空面积和脱空高度。传统用的雷达监测脱空技术,因搭板是隐蔽工程,存在一定的局限性和片面性,判断脱空的位置和面积不准确,且不能判断搭板的脱空高度,无法计算压浆时需要的浆液体积。3. By bringing the values of the steel strain gauges and pressure sensors at each monitoring point during no-load and load conditions into the stress equation of the slab escapement, the voidage area and voidage height can be obtained. The traditional radar monitoring technology for voiding has certain limitations and one-sidedness because the slab is a concealed project. It cannot accurately determine the location and area of the void, and it cannot judge the void height of the slab and cannot calculate the required amount of grouting. of slurry volume.
如图1-2所示,监测装置由若干个绑扎在底部纵向结构钢筋上的应变计(13)与预埋在搭板底部竖向相对应应变计(13)位置的压力传感器(14)组成。As shown in Figure 1-2, the monitoring device consists of several strain gauges (13) tied to the longitudinal structural steel bars at the bottom and pressure sensors (14) embedded at the vertical positions corresponding to the strain gauges (13) at the bottom of the slab. .
如图2所示,装配式预应力搭板的结构包括沿着路基长度方向设置的预制板组A(2)、预制板组B(3)和预应力湿接缝(4),预制板组A(2)和预制板组B(3)均由多个横向布置的混凝土板块组成,相邻的横向混凝土板块之间通过拉杆(5)连接,预制板组A(2)的一端与桥台的牛腿(1)通过锚栓固定,预制板组A(2)的另一端通过预应力湿接缝(4)与预制板组B(3)连接。As shown in Figure 2, the structure of the prefabricated prestressed lap panel includes precast panel group A (2), precast panel group B (3) and prestressed wet joints (4) arranged along the length direction of the roadbed. The precast panel group Both A (2) and precast panel group B (3) are composed of multiple horizontally arranged concrete panels. Adjacent transverse concrete panels are connected by tie rods (5). One end of precast panel group A (2) is connected to the bridge abutment. The corbels (1) are fixed by anchor bolts, and the other end of the prefabricated panel group A (2) is connected to the prefabricated panel group B (3) through a prestressed wet joint (4).
如图2-3所示,预制板组A(2)板厚为25cm~40cm,宽度根据车道宽度调整,长度7m~8m,混凝土标号40Mpa~50 Mpa;钢绞线直径采用15.20mm,强度1860Mpa;锚具采用BJM15-3系列。预制板组A(2)钢绞线配筋按照可存在一定长度的脱空进行设计,目标值为脱空长度4m~5m。As shown in Figure 2-3, the thickness of prefabricated panel group A (2) is 25cm ~ 40cm, the width is adjusted according to the width of the lane, the length is 7m ~ 8m, the concrete grade is 40Mpa ~ 50Mpa; the diameter of the steel strand is 15.20mm, and the strength is 1860Mpa ;The anchorage adopts BJM15-3 series. The steel strand reinforcement of prefabricated panel group A (2) is designed to allow for a certain length of void, and the target value is a void length of 4m to 5m.
如图2-3所示,预制板组B(3)板厚为25cm~40cm,宽度根据车道宽度调整,长度根据台背填土高度确定,混凝土标号40Mpa~50Mpa;钢绞线直径采用15.20mm,强度1860Mpa;锚具采用BJM15-2系列。As shown in Figure 2-3, the thickness of prefabricated panel group B (3) is 25cm ~ 40cm, the width is adjusted according to the width of the lane, the length is determined according to the height of the backfill, the concrete label is 40Mpa ~ 50Mpa; the diameter of the steel strand is 15.20mm , strength 1860Mpa; anchorage adopts BJM15-2 series.
如图4所示,预应力湿接缝(4)包括:预制板组A(2)中的预埋扎花钢绞线(20),预制板组B(3)中的钢绞线(8)、连接器(9)、塑料管(10)、密封套(11)、波纹管(12)、湿接缝混凝土(21)。As shown in Figure 4, the prestressed wet joint (4) includes: pre-embedded patterned steel strands (20) in prefabricated panel group A (2), and steel strands (8) in prefabricated panel group B (3). ), connector (9), plastic pipe (10), sealing sleeve (11), bellows (12), wet joint concrete (21).
如图5所示,注浆单向阀装置由搭板注浆预留孔(15)、楔形软木塞(17)、密封橡胶垫(18)组成。As shown in Figure 5, the grouting one-way valve device consists of a reserved hole for grouting (15), a wedge-shaped cork (17), and a sealing rubber gasket (18).
其中,需要说明的是,搭板脱空到一定面积,搭板受荷载应力大于设计应力就会破坏,所以需在搭板所受荷载应力达到设计应力临界值时及时对脱空部分进行注浆处理,避免搭板破坏。Among them, it should be noted that if the strap is hollowed out to a certain area, the strap will be damaged if the load stress is greater than the design stress. Therefore, the hollow part needs to be grouted in time when the load stress on the strap reaches the critical value of the design stress. Handle to avoid deck board damage.
由于地质、荷载、台后处理方式等条件不同,随着道路的长时间使用,脱空可能持续发生,需要进行多次压浆处理。Due to different conditions such as geology, load, and post-stage treatment methods, as the road is used for a long time, hollowing may continue to occur, requiring multiple grouting treatments.
传统处理方式需要在搭板上进行钻孔注浆,一是施工影响交通,二是钻孔需要破坏搭板上沥青混凝土面层,破坏后沥青面层需要铣刨后重新摊铺,三是工期长、造价高,存在安全隐患。The traditional treatment method requires drilling and grouting on the deck. First, the construction affects traffic. Second, drilling requires destroying the asphalt concrete surface layer on the deck. After the damage, the asphalt surface layer needs to be milled and re-paved. Third, the construction period It is long, expensive and has potential safety hazards.
因此,针对本发明所述的注浆单向阀装置,优选的,分别由单独的灌浆钢管、搭板注浆预留孔、楔形软木塞、密封橡胶垫组成。灌浆钢管由注浆预留孔引至桥头路基两侧,注浆时在路基两侧进行注浆施工,无需破坏沥青面层,不影响车辆通行。注浆后,管道内充满浆液,凝固后管道无法再次利用,因此设置了多个注浆单项阀装置。注浆时压力由下至上,楔形软木塞的设置可防止浆液进入未使用的灌浆钢管,从而保证能进行多次注浆。Therefore, the grouting one-way valve device of the present invention is preferably composed of a separate grouting steel pipe, a reserved hole for grouting in the lap plate, a wedge-shaped cork, and a sealing rubber gasket. The grouting steel pipes are led from the reserved holes for grouting to both sides of the roadbed at the bridge head. During grouting, grouting construction is carried out on both sides of the roadbed without damaging the asphalt surface layer and without affecting vehicle traffic. After grouting, the pipeline is filled with slurry. After solidification, the pipeline cannot be reused, so multiple grouting single valve devices are installed. When grouting, the pressure is from bottom to top, and the wedge-shaped cork is installed to prevent grout from entering unused grouting steel pipes, thereby ensuring that multiple grouting can be carried out.
此外,本发明还提供了一种高填土桥头防脱空装配式预应力搭板结构的施工方法,包括如下步骤:In addition, the present invention also provides a construction method of a high-fill soil bridge head anti-fallout assembled prestressed slab structure, which includes the following steps:
1)预制:预制预制板组A(2)和预制板组B(3),预制板组A(2)预留扎花钢绞线(20),并在预制板组A(2)底部纵向构造钢筋(16)上预埋应变计(13),在板底对应位置预留压力传感器安装槽,预制板组A(2)上预留搭板注浆预留孔(15);1) Prefabrication: Prefabricated prefabricated panel group A (2) and prefabricated panel group B (3). Prefabricated panel group A (2) reserves patterned steel strands (20) and installs them longitudinally at the bottom of prefabricated panel group A (2). Strain gauges (13) are pre-embedded in the structural steel bars (16), pressure sensor installation slots are reserved at corresponding positions at the bottom of the plate, and prefabricated plate group A (2) is reserved with holes (15) reserved for grouting;
2)张拉压浆:预制板组A(2)的混凝土强度达到100%后进行钢绞线(23)张拉压浆;2) Tension grouting: After the concrete strength of prefabricated panel group A (2) reaches 100%, the steel strand (23) is tensioned and grouted;
3)凿毛:对预制板组A(2)和预制板组B(3)湿接缝(4)侧进行凿毛;3) Chiseling: chisel the wet joint (4) side of precast panel group A (2) and precast panel group B (3);
4)压力传感器安装:拆除预制板组A(2)预留安装槽模板,将压力传感器(14)安装于安装槽内,调整压力传感器(14)底部承压面与预制板组A(2)板底齐平后,用结构胶将压力传感器固定;4) Pressure sensor installation: Remove the prefabricated panel group A (2) and reserve the installation slot template, install the pressure sensor (14) in the installation slot, and adjust the bottom pressure-bearing surface of the pressure sensor (14) and the prefabricated panel group A (2) After the bottom of the board is flush, use structural glue to fix the pressure sensor;
5)单向阀安装:清理预制板上的预留搭板注浆预留孔(15),由底部将楔形软木塞(17)塞入搭板注浆预留孔(15),最后用密封橡胶垫(18)在搭板底部将楔形软木塞(17)粘牢密封;5) Installation of one-way valve: Clean the reserved hole (15) for grouting on the prefabricated board, insert the wedge-shaped cork (17) from the bottom into the reserved hole (15) for grouting on the lap board, and finally seal it with The rubber pad (18) sticks the wedge-shaped cork (17) at the bottom of the lap board to seal it tightly;
6)压力传感器垫层施工:在搭板垫层对应的压力传感器(14)位置,在下承层(6)上预先凿出50cm×50cm×2cm正方形槽,摊铺细砂并压实,细砂顶面与周围垫层平齐;6) Pressure sensor cushion construction: At the position of the pressure sensor (14) corresponding to the slab cushion, pre-cut a 50cm×50cm×2cm square groove on the lower bearing layer (6), spread fine sand and compact it. The top surface is flush with the surrounding cushion;
7)预制板安装:在桥台的牛腿(1)上铺设两层油毛毡,采用吊车安装预制板组A(2),并把预制板组A(2)的一端与牛腿(1)采用锚栓固定,然后吊装预制板组B(3)至预定位置安装;7) Installation of prefabricated panels: Lay two layers of linoleum felt on the corbels (1) of the bridge abutment, use a crane to install the prefabricated panel group A (2), and connect one end of the prefabricated panel group A (2) with the corbels (1). Fix the anchor bolts, and then hoist the prefabricated panel group B (3) to the predetermined position for installation;
8)钢绞线连接:采用连接器(9)把预制板组A(2)预埋扎花钢绞线(20)与和预制板组B(3)的钢绞线(8)连接在一起,在连接器(9)外侧套接塑料管(10),塑料管(10)靠近预制板组A(2)一侧的端部密封,靠近预制板组B(3)一侧的端部与预制板组B(3)的波纹管(12)密封连接,且塑料管(10)两端均留有钢绞线连接器(9)张拉移动所需的空间;8) Steel strand connection: Use the connector (9) to connect the precast patterned steel strands (20) of prefabricated panel group A (2) and the steel strands (8) of prefabricated panel group B (3). , the plastic pipe (10) is sleeved on the outside of the connector (9), the end of the plastic pipe (10) close to the side of the prefabricated panel group A (2) is sealed, and the end of the plastic pipe (10) close to the side of the prefabricated panel group B (3) is connected to The bellows (12) of the prefabricated panel group B (3) are connected in a sealed manner, and the space required for the tensile movement of the steel strand connector (9) is left at both ends of the plastic pipe (10);
9)湿接缝施工:由桥一侧一次浇筑纵向预应力湿接缝(4)和横向由拉杆(5)连接的普通混凝土连接缝(24),并洒水覆盖养生7天;9) Wet joint construction: The longitudinal prestressed wet joint (4) and the transverse ordinary concrete connection joint (24) connected by the tie rod (5) are poured from one side of the bridge at one time, and sprinkled with water to cover and cure for 7 days;
10)预制板组B(3)张拉:预应力湿接缝(4)强度达到100%时,张拉预制板组B(3)的钢绞线,张拉完毕后压浆封锚;10) Tensioning of precast panel group B (3): When the strength of the prestressed wet joint (4) reaches 100%, tension the steel strands of precast panel group B (3), and grout and seal the anchors after the tensioning is completed;
11)伸缩缝处理:在前墙(22)与预制板组A(2)之间的伸缩缝处填充聚氨酯沥青;11) Expansion joint treatment: fill the expansion joint between the front wall (22) and the precast panel group A (2) with polyurethane asphalt;
12)压浆管安装:用灌浆钢管(19)与预制板组A(2)上预留的搭板注浆预留孔(15)连接并引至搭板外侧桥头。12) Installation of grouting pipe: Use the grouting steel pipe (19) to connect with the reserved hole (15) for grouting of the lap plate reserved on the precast panel group A (2) and lead it to the bridge head on the outside of the lap plate.
虽然关于示例实施例及其优点已经详细说明,应当理解在不脱离本发明的精神和所附权利要求限定的保护范围的情况下,可以对这些实施例进行各种变化、替换和修改。对于其他例子,本领域的普通技术人员应当容易理解在保持本发明保护范围内的同时,工艺步骤的次序可以变化。Although example embodiments and their advantages have been described in detail, it should be understood that various changes, substitutions and modifications can be made to these embodiments without departing from the spirit of the invention and the scope of protection as defined by the appended claims. For other examples, one of ordinary skill in the art will readily appreciate that the order of process steps may be varied while remaining within the scope of the present invention.
此外,本发明的应用范围不局限于说明书中描述的特定实施例的工艺、机构、制造、物质组成、手段、方法及步骤。从本发明的公开内容,作为本领域的普通技术人员将容易地理解,对于目前已存在或者以后即将开发出的工艺、机构、制造、物质组成、手段、方法或步骤,其中它们执行与本发明描述的对应实施例大体相同的功能或者获得大体相同的结果,依照本发明可以对它们进行应用。因此,本发明所附权利要求旨在将这些工艺、机构、制造、物质组成、手段、方法或步骤包含在其保护范围内。In addition, the application scope of the present invention is not limited to the process, mechanism, manufacture, material composition, means, methods and steps of the specific embodiments described in the specification. From the disclosure of the present invention, those of ordinary skill in the art will easily understand that there are processes, mechanisms, manufacturing, material compositions, means, methods or steps that currently exist or will be developed in the future, which perform the same functions as the present invention. Corresponding embodiments are described that function substantially the same or achieve substantially the same results, and may be applied in accordance with the present invention. Therefore, the appended claims of the present invention are intended to include these processes, mechanisms, manufactures, material compositions, means, methods or steps within the scope of protection thereof.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310280874.6A CN116815615B (en) | 2023-03-22 | 2023-03-22 | Structure and construction method of high-filling bridge head anti-void assembled pre-stressed butt strap |
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| CN202310280874.6A CN116815615B (en) | 2023-03-22 | 2023-03-22 | Structure and construction method of high-filling bridge head anti-void assembled pre-stressed butt strap |
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| CN116815615A true CN116815615A (en) | 2023-09-29 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120505844A (en) * | 2025-07-07 | 2025-08-19 | 中国中建设计研究院有限公司 | Road early warning method, assembly paving assembly and unit |
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| JP2003184311A (en) * | 2001-12-17 | 2003-07-03 | Se Corp | Grout device and grouting method |
| CN107354937A (en) * | 2017-07-03 | 2017-11-17 | 中建市政工程有限公司 | Construction method for effectively relieving bridge head butt strap settlement and vehicle jumping |
| CN211973067U (en) * | 2019-12-27 | 2020-11-20 | 中交第二航务工程勘察设计院有限公司 | Road and bridge connection transition structure for preventing and treating vehicle bump at bridge head |
| CN213389563U (en) * | 2020-09-04 | 2021-06-08 | 杭州交通投资建设管理集团有限公司 | Road bridge changeover portion adaptive settlement monitoring and control settlement system |
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| JP2003184311A (en) * | 2001-12-17 | 2003-07-03 | Se Corp | Grout device and grouting method |
| CN107354937A (en) * | 2017-07-03 | 2017-11-17 | 中建市政工程有限公司 | Construction method for effectively relieving bridge head butt strap settlement and vehicle jumping |
| CN211973067U (en) * | 2019-12-27 | 2020-11-20 | 中交第二航务工程勘察设计院有限公司 | Road and bridge connection transition structure for preventing and treating vehicle bump at bridge head |
| CN213389563U (en) * | 2020-09-04 | 2021-06-08 | 杭州交通投资建设管理集团有限公司 | Road bridge changeover portion adaptive settlement monitoring and control settlement system |
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| CN120505844A (en) * | 2025-07-07 | 2025-08-19 | 中国中建设计研究院有限公司 | Road early warning method, assembly paving assembly and unit |
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