CN116813192B - A fully automatic production and processing system for glass fiber yarn - Google Patents
A fully automatic production and processing system for glass fiber yarnInfo
- Publication number
- CN116813192B CN116813192B CN202310838338.3A CN202310838338A CN116813192B CN 116813192 B CN116813192 B CN 116813192B CN 202310838338 A CN202310838338 A CN 202310838338A CN 116813192 B CN116813192 B CN 116813192B
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- China
- Prior art keywords
- glass fiber
- frame
- rod
- fixedly installed
- baffle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/022—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from molten glass in which the resultant product consists of different sorts of glass or is characterised by shape, e.g. hollow fibres, undulated fibres, fibres presenting a rough surface
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/03—Drawing means, e.g. drawing drums ; Traction or tensioning devices
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/03—Drawing means, e.g. drawing drums ; Traction or tensioning devices
- C03B37/035—Drawing means, e.g. drawing drums ; Traction or tensioning devices having means for deflecting or stripping-off fibres or for removing defective parts
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/10—Non-chemical treatment
- C03B37/16—Cutting or severing
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
Abstract
The invention discloses a full-automatic production and processing system of glass fiber, in particular to the field of glass fiber preparation, which comprises a combustion chamber, a frame and a base, wherein the top end of the combustion chamber is provided with a melting box, the top of frame fixed mounting has the drain box, melt and be linked together through the pipe between case and the drain box, melt the case and pass through the pipe and carry glass melt to the drain box in. The glass melt conveying efficiency can be adjusted by adjusting the size of the through hole, the glass melt conveying is carried out in a sealed environment in the conveying process, the heat loss of the glass melt can be reduced, the glass melt drawing efficiency is prevented from being influenced, the glass fiber yarns are guided through the wire guide mechanism, guide grooves in corresponding positions are formed in the surfaces of the guide rollers, the situation that the glass fiber yarns are crossed and knotted in the drawing process is avoided, the step is arranged below the winding shaft, the winding shaft can be carried up and down through the inclined plane on one side of the step, and the difficulty in replacing the winding shaft is greatly reduced.
Description
Technical Field
The invention relates to the field of glass fiber yarn preparation, in particular to a full-automatic glass fiber yarn production and processing system.
Background
The glass fiber is an inorganic nonmetallic material with excellent performance, and has various kinds, good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength. The hair fiber is manufactured by taking six ores of pyrophyllite, quartz sand, limestone, dolomite, loam and paigeite as raw materials through high-temperature melting, wire drawing and other processes, wherein the diameter of a monofilament is several micrometers to twenty-several micrometers, which is equivalent to 1/20-1/5 of a hair, and each bundle of fiber precursors consists of hundreds or even thousands of monofilaments. Glass fibers are commonly used as reinforcing materials in composite materials, electrical and thermal insulation materials, circuit substrates, and the like in various areas of national economy.
The prior application number is CN202210080881.7, which discloses a glass fiber production device, comprising a crucible and a bushing plate, wherein a plate-shaped piece is arranged in the crucible, a plurality of first filtering holes are distributed on the plate-shaped piece, crucible discharge spouts are distributed at the bottom of the crucible, the bushing plate is arranged under the crucible, and the bottom of the bushing plate is provided with the bushing plate discharge spouts. The glass fiber production device produces superfine glass fibers by a crucible bushing method, glass balls are placed on a plate-shaped piece in a crucible to be heated and melted into glass liquid, then overflows into a bushing through a first filtering hole, clarification and homogenization of the glass liquid are realized in the overflow process, small bubbles are discharged, and the quality of the produced glass fibers is improved;
The existing full-automatic production and processing system for preparing glass fiber has the following defects that 1, before the wire drawing process, glass melt is required to be poured into a bushing plate for wire drawing treatment, the temperature is reduced too fast in the pouring process, the subsequent wire drawing efficiency is easily influenced, and the pouring rate is not easy to control;
2. in the wire drawing process, a plurality of glass fiber wires are pulled out together, and when the glass fiber wires are interfered by the outside, the glass fiber wires are easy to cross and tie, so that a certain influence is caused on the subsequent winding;
3. In the winding process of the glass fiber yarn, the glass fiber yarn needs to be wound on the outer surface of the winding shaft, and after winding is completed, the winding shaft needs to be replaced, because the winding shaft is large in size, the movement is difficult in the replacement process.
Disclosure of Invention
In order to overcome the defects of the prior art, the embodiment of the invention provides a full-automatic glass fiber yarn production and processing system, which can adjust the efficiency of glass melt conveying by adjusting the size of a through hole, can reduce the heat loss of the glass melt in a sealed environment in the conveying process, and avoid influencing the efficiency of glass melt drawing, guides the glass fiber yarn through a wire guide mechanism, is provided with guide grooves at corresponding positions on the surfaces of guide rollers, avoids the situation that the glass fiber yarn is crossed and knotted in the drawing process, and is provided with a step below a winding shaft, so that the winding shaft can be conveyed up and down through an inclined plane at one side of the step, and the difficulty in replacing the winding shaft is greatly reduced.
The full-automatic glass fiber production and processing system comprises a combustion chamber, a frame, a base and side frames fixedly arranged on two sides of the top end of the frame, wherein a melting tank is arranged at the top end of the combustion chamber, a leakage tank is fixedly arranged at the top end of the frame, the melting tank is communicated with the leakage tank through a guide pipe, glass melt is conveyed into the leakage tank through the guide pipe by the melting tank, and a plurality of leakage holes are formed in the bottom end of the leakage tank;
a through hole adjusting mechanism is arranged in the melting box, and the opening size of the through hole is adjusted through the through hole adjusting mechanism;
A wire guide mechanism is arranged below the leakage box, the glass fiber yarns are guided and regulated through the wire guide mechanism, the wire guide mechanism comprises two first guide rollers and a second guide roller, a distance regulating mechanism is arranged between the two first guide rollers, and the distance between the two first guide rollers is regulated through the distance regulating mechanism;
The device comprises a base, a winding mechanism, a winding shaft, a winding assembly and a winding assembly, wherein the winding mechanism is fixedly arranged at the top end of the base and is used for winding glass fiber yarns, the winding mechanism comprises a mounting frame and the winding shaft arranged on the mounting frame, the mounting assembly is arranged at two ends of the inner wall of the mounting frame, which are positioned at the winding shaft, and the winding shaft is arranged on the mounting frame through the mounting assembly;
the outer surface of the base is positioned at one side of the winding mechanism and is provided with a wire frame, the outer surface of the wire frame is fixedly provided with a cutting assembly, and glass fiber yarns are cut off through the cutting assembly.
Further, the through hole adjusting mechanism comprises an inner ring arranged on the inner layer of the melting box, the inner ring and the outer surface of the melting box are provided with through holes, the inner ring is rotationally connected with the melting box, and the size of the through holes is adjusted by rotating the inner ring.
Further, the top of melting case is provided with the upper cover, the surface fixed mounting of upper cover has first motor, the below of upper cover is provided with the gear, the output shaft and the gear fixed connection of first motor, the top fixed mounting of inner ring has the top ring, be connected through the latch meshing of top ring inner wall between inner ring and the top ring, first motor drives the gear rotation, drives the top ring through the gear to drive the inner ring rotation.
Further, first sliding grooves are formed in the outer surfaces of the side frames at the two ends of the first guide roller, sliding rods are fixedly mounted at the two ends of the first guide roller and inserted into the first sliding grooves, and the positions of the first guide roller can be adjusted along the first sliding grooves;
The outer surface of the first guide roller is provided with a plurality of guide grooves, and the glass fiber yarns are guided through the guide grooves, so that cross knotting is avoided.
Further, the interval adjusting mechanism comprises a rotary table movably mounted on the outer surface of the side frame, two ends of the outer surface of the rotary table are integrally connected with connecting frames, one end of each connecting frame is connected with a sliding plate in a sliding mode, one end of each sliding plate is sleeved with one end of each sliding rod, and the sliding rods are driven to slide along the first sliding grooves through the connecting frames.
Further, the surface of carousel is provided with the pull rod, and the inside of carousel has inserted interior pole, and the one end and the pull rod fixed connection of interior pole, the inside one end fixed mounting of carousel has the backing ring, and the backing ring cover is established at the one end surface of interior pole, the surface integral type of interior pole is connected with solid fixed ring, the interior pole surface is located the backing ring and gu the cover between the fixed ring and is equipped with first reset spring, the other end fixed mounting of backing ring has the cardboard, the draw-in groove with cardboard assorted is seted up to the surface of side bearer, can stimulate the pull rod and drive interior pole, drives the cardboard of one end to break away from the draw-in groove through interior pole, releases the spacing to the carousel.
Further, the installation component is including setting up the inside first baffle of mounting bracket, and first baffle and mounting bracket rotate to be connected, the one end surface fixed mounting of first baffle has the connecting pipe, connecting pipe inner wall one end fixed mounting has the electro-magnet, the inside one side that is located first baffle of mounting bracket is provided with the second baffle, the one end fixed mounting of second baffle has the connecting rod, the one end of connecting rod inserts inside the connecting pipe, and connecting rod and connecting pipe sliding connection, the connecting rod overlaps with the surface of connecting pipe and is equipped with second reset spring, the other end fixed mounting of second baffle has the connecting block, the both ends fixed mounting of rolling shaft has the curb plate, the spread groove with connecting block assorted is seted up to the surface of curb plate, one side surface fixed mounting of mounting bracket has the second motor, the output shaft one end of second motor and the surface fixed connection of first baffle;
The top of base is located the below of rolling axle and installs the bench, when dismantling, can slide down the rolling axle along one side of bench, and is comparatively convenient.
Further, the line concentration mouth has been seted up on the surface top of lead frame, the bottom fixed mounting of lead frame has the slider, the surface of base is located the bottom of lead frame and has been seted up the second spout, the inside movable mounting of second spout has first screw rod, and the slider cover is established at the surface of first screw rod, and first screw rod and slider threaded connection, the inside of base is located the one end fixed mounting of first screw rod has the third motor, the output shaft and the first screw rod fixed connection of third motor, starts the third motor, drives lead frame round trip movement through the third motor.
Further, the cutting assembly comprises a tangent line frame fixedly mounted on the outer surface of one side of the lead frame, an opening is formed in the outer surface of the tangent line frame, a pressing plate is arranged in the opening, a second screw rod is arranged at the top end of the tangent line frame and is in threaded connection with the tangent line frame, the bottom end of the second screw rod is rotationally connected with the pressing plate, and the second screw rod can be rotated to push the pressing plate downwards to press the glass fiber.
Further, the inside of clamp plate is provided with the blade, the push rod has been inserted to the inside of second screw rod, the bottom of push rod and the top fixed connection of blade, the inside bottom fixed mounting of second screw rod has the second magnet, and the second magnet cover is established at the surface of push rod, the surface of push rod is located the top fixed mounting of second magnet and has first magnet, resets the push rod through the repulsion of first magnet and second magnet.
The invention has the technical effects and advantages that:
1. According to the invention, the melting tank is communicated with the leakage tank, the efficiency of conveying the glass melt can be adjusted by adjusting the size of the opening, and the glass melt is conveyed in a sealed environment in the conveying process, so that the heat loss of the glass melt can be reduced, and the effect on the drawing efficiency of the glass melt is avoided;
2. According to the invention, the glass fiber yarn is guided by the wire guide mechanism, the guide grooves at the corresponding positions are formed in the surfaces of the guide rollers, so that the situation that the glass fiber yarn is crossly knotted in the drawing process is avoided, the distance between the guide rollers can be adjusted, the tension in the drawing process of the glass fiber yarn is conveniently controlled, and the drawing effect is improved;
3. according to the invention, the two ends of the winding shaft in the winding mechanism are fixed by the mounting assembly, the mounting assembly controls the winding and unwinding by the electromagnet, the winding shaft is conveniently released from limit, the ladder stand is arranged below the winding shaft, the winding shaft can be vertically conveyed by the inclined plane at one side of the ladder stand, and the difficulty in replacing the winding shaft is greatly reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
FIG. 3 is a schematic view of the structure of the melting tank of the present invention.
FIG. 4 is a cross-sectional view of the melting tank of the present invention.
FIG. 5 is a schematic view of the structure of the melting tank of the present invention.
Fig. 6 is a schematic structural view of the wire guide mechanism of the present invention.
Fig. 7 is a schematic structural view of a side frame according to the present invention.
Fig. 8 is a cross-sectional view of a turntable of the present invention.
Fig. 9 is a schematic structural view of the winding mechanism of the present invention.
Fig. 10 is an exploded view of the mounting structure of the take-up spool of the present invention.
Fig. 11 is an exploded view of the mounting assembly of the present invention.
Fig. 12 is a schematic structural diagram of a lead frame according to the present invention.
Fig. 13 is a schematic structural view of the cutting assembly of the present invention.
Fig. 14 is a schematic view of the mounting structure of the blade of the present invention.
The reference numerals are:
1. 11 parts of combustion chamber, 111 parts of melting box, 12 parts of through hole, 13 parts of guide pipe, 14 parts of upper cover, 14 parts of first motor, 15 parts of inner ring, 16 parts of top ring, 17 parts of gear;
2. The device comprises a rack, 21, a side frame, 211, a first chute, 22, a drain box, 23, a first guide roller, 231, a guide groove, 24, a second guide roller, 25, a turntable, 251, a pull rod, 252, an inner rod, 253, a baffle ring, 254, a first return spring, 255, a fixing ring, 256, a clamping plate, 257, a clamping groove, 26, a slide rod, 27, a connecting frame, 28 and a slide plate;
3. The device comprises a base, 31, a mounting rack, 32, a winding shaft, 321, side plates, 322, a connecting groove, 33, a second motor, 34, a first baffle, 341, a connecting pipe, 342, an electromagnet, 35, a second baffle, 351, a connecting rod, 352, a connecting block, 36, a second return spring, 37 and a bench;
4. the wire frame comprises a wire frame body, 41, a sliding block, 42, a first screw rod, 43, a third motor, 44, a wire collecting port, 45, a second sliding groove, 46, a wire cutting frame, 47, a pressing plate, 471, a blade, 472, a second screw rod, 473, a push rod, 474, a first magnet, 475 and a second magnet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to the full-automatic glass fiber production and processing system shown in fig. 1-5, the full-automatic glass fiber production and processing system comprises a combustion chamber 1, a frame 2, a base 3 and side frames 21 fixedly arranged on two sides of the top end of the frame 2, wherein a melting tank 11 is arranged at the top end of the combustion chamber 1, a drain tank 22 is fixedly arranged at the top end of the frame 2, the melting tank 11 is communicated with the drain tank 22 through a guide pipe 12, the melting tank 11 conveys glass melt into the drain tank 22 through the guide pipe 12, and a plurality of drain holes are formed in the bottom end of the drain tank 22;
A through hole adjusting mechanism is arranged in the melting tank 11, and the opening size of the through hole is adjusted through the through hole adjusting mechanism;
Further, the through hole adjusting mechanism comprises an inner ring 15 arranged on the inner layer of the melting box 11, the inner ring 15 and the outer surface of the melting box 11 are provided with through holes 111, the inner ring 15 is rotationally connected with the melting box 11, the staggered angle of the through holes 111 on the inner ring 15 and the through holes 111 on the melting box 11 can be adjusted, the opening size of the through holes 111 is adjusted, and therefore the conveying speed of glass melt in the melting box 11 is adjusted.
Further, the top of melting tank 11 is provided with upper cover 13, the surface fixed mounting of upper cover 13 has first motor 14, the below of upper cover 13 is provided with gear 17, the output shaft and the gear 17 fixed connection of first motor 14, the top fixed mounting of inner ring 15 has top ring 16, through the latch meshing connection of top ring 16 inner wall between inner ring 15 and the top ring 16, start first motor 14, drive the gear 17 rotation of below through first motor 14, gear 17 and top ring 16 meshing connection drive the inner ring 15 rotation of bottom.
The method comprises the steps of pouring raw materials into a melting tank 11, heating the melting tank 11 through a combustion chamber 1 to melt the raw materials in the melting tank 11, starting a first motor 14 after the raw materials in the melting tank 11 are completely melted, driving a gear 17 below through the first motor 14 to rotate, enabling the gear 17 to be meshed with a top ring 16 to drive an inner ring 15 at the bottom to rotate, enabling a through hole 111 on the surface of the inner ring 15 to correspond to the through hole 111 on the melting tank 11, opening the through hole 111, enabling molten liquid in the melting tank 11 to flow out of a guide pipe 12 and enter a drain box 22, drawing glass molten liquid through a drain hole at the bottom end of the drain box 22, driving the inner ring 15 to rotate through the first motor 14, adjusting the staggered angle of the through hole 111 on the inner ring 15 and the through hole 111 on the melting tank 11, and adjusting the opening size of the through hole 111, so that the speed of conveying the glass molten liquid in the melting tank 11 is adjusted, and the method is practical.
According to the full-automatic glass fiber production and processing system shown in fig. 6-8, a wire guide mechanism is arranged below the drain box 22, the glass fiber is guided and adjusted through the wire guide mechanism, the wire guide mechanism comprises two first guide rollers 23 and one second guide roller 24, a distance adjusting mechanism is arranged between the two first guide rollers 23, and the distance between the two first guide rollers 23 is adjusted through the distance adjusting mechanism;
Further, the outer surface of the side frame 21 is provided with first sliding grooves 211 at two ends of the first guide roller 23, two ends of the first guide roller 23 are fixedly provided with sliding rods 26, the sliding rods 26 are inserted into the first sliding grooves 211, and the two groups of first guide rollers 23 can slide along the first sliding grooves 211, so that the distance between the two groups of first guide rollers 23 is adjusted, and the tension of the glass fiber yarn in the winding process is adjusted;
The outer surface of the first guide roller 23 is provided with a plurality of guide grooves 231, and glass fiber wires can sequentially bypass the first guide roller 23 in the side frame 21 in the wire drawing process, and the glass fiber wires are guided through the guide grooves 231 on the first guide roller 23.
Further, the interval adjusting mechanism comprises a turntable 25 movably mounted on the outer surface of the side frame 21, two ends of the outer surface of the turntable 25 are integrally connected with a connecting frame 27, one end of the connecting frame 27 is slidably connected with a sliding plate 28, one end of a sliding rod 26 is sleeved at one end of the sliding plate 28, the sliding plate 28 at two ends drives the first guide roller 23 to slide relatively along the first sliding groove 211, and the sliding plate 28 slides and stretches along the connecting frame 27 in the sliding process.
Further, a pull rod 251 is disposed on the outer surface of the turntable 25, an inner rod 252 is inserted into the turntable 25, one end of the inner rod 252 is fixedly connected with the pull rod 251, a stop ring 253 is fixedly mounted at one end of the interior of the turntable 25, the stop ring 253 is sleeved on the outer surface of one end of the inner rod 252, a fixed ring 255 is integrally connected to the outer surface of the inner rod 252, a first return spring 254 is sleeved between the stop ring 253 and the fixed ring 255 on the outer surface of the inner rod 252, a clamping plate 256 is fixedly mounted at the other end of the stop ring 253, a clamping groove 257 matched with the clamping plate 256 is formed in the outer surface of the side frame 21, when the first guide roller 23 is regulated, the clamping plate 256 at one end is pulled outwards through the pull rod 251, the clamping plate 257 at the other end is separated from the clamping groove 257 on the surface of the side frame 21, the limit of the turntable 25 is released, and the inner rod 252 can squeeze the first return spring 254 through the fixed ring 255 in the outwards moving process;
The glass fiber yarn can sequentially bypass the first guide roller 23 in the side frame 21 in the wire drawing process, the glass fiber yarn is guided through the guide groove 231 on the first guide roller 23, then the surface of the second guide roller 23 is close to the first guide roller, the glass fiber yarn is conveniently rolled and stored, the two groups of first guide rollers 23 can slide along the first sliding groove 211, and accordingly the distance between the two groups of first guide rollers 23 is adjusted, tension of the glass fiber yarn in the rolling process is adjusted, when the first guide rollers 23 are adjusted, the tension rod 251 is pulled outwards, the clamping plate 256 at one end is separated from the clamping groove 257 on the surface of the side frame 21 through the inner rod 252, limiting of the turntable 25 is released, the inner rod 252 can squeeze the first reset spring 254 through the fixing ring 255 in the outward moving process, then the turntable 25 is rotated, the first guide roller 23 is driven to slide relatively along the first sliding groove 211 through the sliding plates 28 at two ends, the sliding plate 28 slides and stretches along the connecting frame 27 in the sliding process, after the position of the first guide roller 23 is adjusted, the clamping plate 256 is loosened, the clamping plate 256 at one end is pushed by the first clamping plate 254 to be inserted into the first guide roller 23, and the clamping plate 25 is conveniently adjusted inwards, and the clamping plate 25 is inserted into the first guide roller 23.
According to the full-automatic glass fiber production and processing system shown in fig. 9-14, a winding mechanism is fixedly arranged at the top end of the base 3, the glass fiber is wound through the winding mechanism, the winding mechanism comprises a mounting frame 31 and a winding shaft 32 arranged on the mounting frame 31, mounting assemblies are arranged at two ends of the winding shaft 32 on the inner wall of the mounting frame 31, and the winding shaft 32 is arranged on the mounting frame 31 through the mounting assemblies;
the outer surface of the base 3 is positioned at one side of the winding mechanism and is provided with a lead frame 4, the outer surface of the lead frame 4 is fixedly provided with a cutting assembly, and glass fiber yarns are cut off through the cutting assembly.
Further, the installation component is including setting up at the inside first baffle 34 of mounting bracket 31, and first baffle 34 and mounting bracket 31 rotate and be connected, the one end surface fixed mounting of first baffle 34 has connecting pipe 341, connecting pipe 341 inner wall one end fixed mounting has electromagnet 342, the inside of mounting bracket 31 is located one side of first baffle 34 and is provided with second baffle 35, the one end fixed mounting of second baffle 35 has connecting rod 351, the one end of connecting rod 351 inserts inside connecting pipe 341, and connecting rod 351 and connecting pipe 341 sliding connection, connecting rod 351 and connecting pipe 341's surface cover are equipped with second reset spring 36, the other end fixed mounting of second baffle 35 has connecting block 352, the both ends fixed mounting of rolling axle 32 has curb plate 321, the surface of curb plate 321 seted up with connecting block 352 assorted spread groove 322, one side surface fixed mounting of mounting bracket 31 has second motor 33, the output shaft one end of second motor 33 and the surface fixed connection of first baffle 34, the top that is located rolling axle 32 of base 3 installs the ladder platform 37, the electromagnet 351 in the start-up, the electromagnet 321 drives down the one side of connecting rod 32 along the spacing groove 322 that the side of the connection is removed from the side of the connecting rod 32 to the second baffle 35, then the end is removed from the side of the connecting rod 32 along the axial direction of the connecting rod 37 that the side of the axial release of the connecting piece is accomplished to the side of the electromagnet 351.
Further, the wire collecting port 44 is formed in the top end of the outer surface of the lead frame 4, the sliding block 41 is fixedly mounted at the bottom end of the lead frame 4, the outer surface of the base 3 is provided with the second sliding groove 45 at the bottom end of the lead frame 4, the first screw rod 42 is movably mounted in the second sliding groove 45, the sliding block 41 is sleeved on the outer surface of the first screw rod 42, the first screw rod 42 is in threaded connection with the sliding block 41, the third motor 43 is fixedly mounted at one end of the inner portion of the base 3, which is located at the first screw rod 42, and an output shaft of the third motor 43 is fixedly connected with the first screw rod 42.
Further, the cutting assembly comprises a wire cutting frame 46 fixedly mounted on one side outer surface of the lead frame 4, an opening is formed in the outer surface of the wire cutting frame 46, a pressing plate 47 is arranged in the opening, a second screw rod 472 is arranged at the top end of the wire cutting frame 46, the second screw rod 472 is in threaded connection with the wire cutting frame 46, the bottom end of the second screw rod 472 is in rotary connection with the pressing plate 47, the second screw rod 472 on the wire cutting frame 46 is rotated, the pressing plate 47 is pushed downwards through the second screw rod 472, and glass fiber yarns are pressed and fixed.
Further, a blade 471 is disposed in the platen 47, a push rod 473 is inserted into the second screw rod 472, the bottom end of the push rod 473 is fixedly connected with the top end of the blade 471, a second magnet 475 is fixedly disposed at the bottom end of the second screw rod 472, the second magnet 475 is sleeved on the outer surface of the push rod 473, a first magnet 474 is fixedly disposed above the second magnet 475 on the outer surface of the push rod 473, the push rod 473 is pushed downward, the blade 471 in the platen 47 is pushed downward, the fixed glass fiber is cut off, the push rod 473 drives the first magnet 474 to approach the second magnet 475 in the downward moving process, the first magnet 474 is opposite to the second magnet 475 in the same level, after the cut-off, the push rod 475 is released, and the repulsive force between the first magnet 474 and the second magnet 475 resets the push rod 473;
The embodiment is that when the glass fiber is wound, a plurality of glass fiber threads are firstly passed through a thread collecting port 44 at the top end of a lead frame 4 and then pass through a thread cutting frame 46, then wound on the surface of a winding shaft 32, a second motor at one end of a mounting frame 31 is started to drive the winding shaft 32 to rotate, the glass fiber threads are wound on the surface of the winding shaft 32, meanwhile, a third motor 43 in a base 3 is started, a first screw rod 42 is driven to rotate by the third motor 43, the first screw rod 42 is in threaded connection with a sliding block 41, the sliding block 41 is driven to slide along a second sliding groove 45, so as to drive the 4 lead frame to transversely move back and forth, the glass fiber threads are uniformly wound on the surface of the winding shaft 32, when the winding shaft 32 is required to be replaced, a second screw rod 472 on the rotating cutting frame 46 is firstly pushed downwards by the second screw rod 472, then a pressing plate 47 is pushed downwards, a push rod 473 is pushed downwards, a blade 471 in the pressing plate 47 is pushed downwards, the fixed glass fiber threads is cut off, a push rod 473 is driven to move downwards to a position close to the second magnet 475, the position of the second magnet 475 is driven to the second magnet 475, the first magnet 475 is driven to the second magnet 475 to the position, the sliding block 41 is driven to slide along the second sliding groove 45, the winding groove 45 is driven to uniformly wind up and back and forth, the glass fiber threads are uniformly wound on the winding shaft 32, when the winding shaft 32 is required to be replaced, the winding is released from the connecting rod 32, the connecting plate is released from the connecting plate 32, and the connecting plate 37 is released, and the connecting plate 32, and the connecting plate is connected to the connecting plate 32, and the connecting plate 32 is released to the connecting plate 32, and the connecting plate 35 is released to the connecting plate 32, then closing the electromagnet 342, the second return spring 36 will reset the second baffle 35, so that the connecting block 352 is inserted into the connecting groove 322 to complete the installation of the winding shaft 32, finally, resetting the pressing plate through the second screw 472, loosening the glass fiber, and then continuing winding the glass fiber, thus circulating.
The working principle of the invention is as follows:
Referring to fig. 1-5 of the specification, firstly pouring raw materials into a melting box 11, heating the melting box 11 through a combustion chamber 1 to melt the raw materials in the melting box 11, starting a first motor 14 on the melting box, driving a gear 17 below to rotate through the first motor 14, meshing and connecting the gear 17 with a top ring 16, driving an inner ring 15 at the bottom to rotate, enabling a through hole 111 on the surface of the inner ring 15 to correspond to the through hole 111 on the melting box 11, opening the through hole 111, enabling molten liquid in the melting box 11 to flow out from a guide pipe 12 into a leakage box 22, and drawing glass molten liquid through a leakage hole at the bottom end of the leakage box 22;
referring to fig. 6-8 of the specification, in the process of drawing, the glass fiber yarn can sequentially bypass the first guide roller 23 in the side frame 21, guide the glass fiber yarn through the guide groove 231 on the first guide roller 23, then close to the surface of the second guide roller 23, and facilitate winding and storage, and the two groups of first guide rollers 23 can slide along the first sliding groove 211, so that the distance between the two groups of first guide rollers 23 is adjusted, and the tension of the glass fiber yarn in the winding process is adjusted.
Referring to fig. 9-14 of the specification, when the glass fiber is wound, a plurality of strands of glass fiber passes through a wire collecting port 44 at the top end of a wire frame 4, then passes through a wire cutting frame 46, then winds on the surface of a winding shaft 32, a second motor 33 at one end of a mounting frame 31 is started to drive the winding shaft 32 to rotate, the glass fiber is wound on the surface of the winding shaft 32, a third motor 43 in a base 3 is started, a first screw rod 42 is driven to rotate by the third motor 43, the wire frame 4 is driven to transversely reciprocate, the glass fiber is uniformly wound on the surface of the winding shaft 32, when the winding shaft 32 needs to be replaced after winding, a blade 471 in a pressing plate 47 is pushed downwards to cut off the fixed glass fiber, then an electromagnet 342 in a connecting pipe 341 is started, the limit on the winding shaft 32 is released, then the wound winding shaft 32 is rolled down along one side of a step 37, and a new winding shaft 32 is placed.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216584745U (en) * | 2022-01-11 | 2022-05-24 | 九江市庐山久兴玻璃纤维厂 | Uniform and stable glass fiber drawing device |
| CN218931973U (en) * | 2023-02-08 | 2023-04-28 | 河北耀兴塑料制品有限公司 | Glass fiber drawing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09124232A (en) * | 1995-10-30 | 1997-05-13 | Nitto Boseki Co Ltd | Glass fiber winder |
| CN113371995B (en) * | 2021-04-21 | 2023-02-21 | 山东玻纤集团股份有限公司 | Glass fiber wire drawing device and glass fiber wire drawing system convenient to change |
| CN216738085U (en) * | 2022-02-24 | 2022-06-14 | 扬州市职业大学(扬州开放大学) | A kind of drawing device for glass fiber processing |
| CN114804616A (en) * | 2022-05-13 | 2022-07-29 | 安徽中纤新材料有限公司 | Glass fiber drawing equipment and production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN216584745U (en) * | 2022-01-11 | 2022-05-24 | 九江市庐山久兴玻璃纤维厂 | Uniform and stable glass fiber drawing device |
| CN218931973U (en) * | 2023-02-08 | 2023-04-28 | 河北耀兴塑料制品有限公司 | Glass fiber drawing equipment |
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