CN116810583A - Automatic machine case production facility based on artificial intelligence - Google Patents
Automatic machine case production facility based on artificial intelligence Download PDFInfo
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- CN116810583A CN116810583A CN202310528310.XA CN202310528310A CN116810583A CN 116810583 A CN116810583 A CN 116810583A CN 202310528310 A CN202310528310 A CN 202310528310A CN 116810583 A CN116810583 A CN 116810583A
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Abstract
本发明涉及机箱生产技术领域,公开了一种基于人工智能自动化机箱生产设备,包括加工台,所述加工台上设有环形滑轨,所述加工台中部设有通槽,所述环形滑轨上安装有滑座,所述滑座上安装有打磨模块,所述打磨模块包括:伸缩组件,所述伸缩组件设置于所述滑座上,并用于推动打磨组件进行伸缩移动;打磨组件,所述打磨组件设置于所述滑座上,并与所述伸缩组件连接;本发明通过设置多条打磨带,利用打磨带目数从上至下逐渐降低的方式先粗后细,依次打磨,相比较现有技术中频繁更换打磨带的方式,本实施中只需要预先安装多条打磨带即可实现一次性打磨,免去了更换不同目数打磨带的工序,相对提高了打磨加工的整体效率,也降低了工人的劳动强度。
The invention relates to the technical field of chassis production, and discloses an automated chassis production equipment based on artificial intelligence, which includes a processing table. The processing table is provided with an annular slide rail. The middle part of the processing table is provided with a through groove. The annular slide rail A sliding seat is installed on the sliding seat, and a grinding module is installed on the sliding seat. The grinding module includes: a telescopic component, which is arranged on the sliding seat and is used to push the grinding component to telescopically move; the grinding component, The grinding assembly is arranged on the sliding seat and is connected to the telescopic assembly; in the present invention, multiple grinding belts are provided, and the mesh number of the grinding belts is gradually reduced from top to bottom, first coarsely and then finely, and the grinding is performed in sequence. Compared with the frequent replacement of polishing belts in the prior art, in this implementation, only multiple polishing belts need to be installed in advance to achieve one-time polishing, eliminating the process of replacing polishing belts with different mesh numbers, and relatively improving the overall efficiency of the grinding process. , also reduces the labor intensity of workers.
Description
技术领域Technical field
本发明涉及机箱生产技术领域,具体涉及一种基于人工智能自动化机箱生产设备。The invention relates to the technical field of chassis production, and in particular to an automated chassis production equipment based on artificial intelligence.
背景技术Background technique
人工智能的应用和自动化技术的普及让机箱逐渐迈入大批量生产,机箱在生产时一般需要经过切割、磨削、折弯、焊接、组装及打磨的加工过程,由此可见打磨是机箱生产工艺中较为重要的一个步骤。The application of artificial intelligence and the popularization of automation technology have gradually moved into mass production of chassis. The production of chassis generally requires cutting, grinding, bending, welding, assembly and polishing. It can be seen that polishing is the chassis production process one of the more important steps.
中国专利CN202210610900.2公开了一种不规则机箱加工用磨削装置,通过滑动设置于环形滑轨上的打磨机构与机箱的竖边贴合进而进行打磨作业,通过驱动组件带动升降板进行升降,从而完成对整条竖边的打磨,可以适用于不规则机箱的竖边打磨,降低使用局限性。Chinese patent CN202210610900.2 discloses a grinding device for processing irregular chassis. The grinding mechanism is slidably mounted on an annular slide rail to fit with the vertical edge of the chassis to perform grinding operations. The driving assembly drives the lifting plate to lift. This completes the grinding of the entire vertical edge, which can be applied to grinding the vertical edges of irregular chassis and reduces usage limitations.
但是上述方案主要依靠多个打磨组件中的打磨皮带,以同步进行多条竖边的打磨工作,却忽略了在实际打磨过程中,一般需要通过多个粗糙度的打磨皮带依次轮换打磨,才能够达到最终的要求,而多个打磨皮带的更换过程对生产来说较为繁琐和耗时。However, the above solution mainly relies on the grinding belts in multiple grinding assemblies to simultaneously grind multiple vertical edges, but ignores that in the actual grinding process, it is generally necessary to rotate the grinding belts through multiple roughnesses in order to achieve the desired results. To achieve the final requirements, the replacement process of multiple grinding belts is cumbersome and time-consuming for production.
发明内容Contents of the invention
本发明的目的在于提供一种基于人工智能自动化机箱生产设备,解决以上技术问题。The purpose of the present invention is to provide an automated chassis production equipment based on artificial intelligence to solve the above technical problems.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be achieved through the following technical solutions:
一种基于人工智能自动化机箱生产设备,包括加工台,所述加工台上设有环形滑轨,所述加工台中部设有通槽,所述环形滑轨上安装有滑座,所述滑座上安装有打磨模块,所述打磨模块包括:An automated chassis production equipment based on artificial intelligence, including a processing table. The processing table is provided with an annular slide rail. A through groove is provided in the middle of the processing table. A sliding seat is installed on the annular slide rail. The sliding seat A grinding module is installed on the machine, and the grinding module includes:
伸缩组件,所述伸缩组件设置于所述滑座上,并用于推动打磨组件进行伸缩移动;A telescopic component, which is arranged on the sliding seat and is used to push the grinding component to telescopically move;
打磨组件,所述打磨组件设置于所述滑座上,并与所述伸缩组件连接。A grinding component, which is disposed on the sliding seat and connected to the telescopic component.
作为进一步地技术方案,所述打磨组件包括:As a further technical solution, the grinding assembly includes:
安装架,所述安装架滑动连接在所述滑座上,且设置成L型结构;Mounting frame, the mounting frame is slidingly connected to the sliding seat and is arranged in an L-shaped structure;
带轮,所述带轮转动设置于所述安装架上,且至少设有两个;Pulleys, the pulleys are rotatably installed on the mounting bracket, and there are at least two pulleys;
打磨带,所述打磨带套设于所述带轮上,所述打磨带设有多个,且按照从上至下目数逐渐递减的趋势分布;Polishing belts, the polishing belts are sleeved on the pulleys, there are multiple polishing belts, and they are distributed according to the trend of gradually decreasing mesh number from top to bottom;
张紧轮,所述张紧轮底部设置有位移槽,所述位移槽内设有复位弹簧,所述张紧轮的轮轴滑动安装在所述位移槽内,所述张紧轮转动设置于所述安装架上,并用于调节所述打磨带的松紧。Tension wheel, the bottom of the tension wheel is provided with a displacement groove, and a return spring is provided in the displacement groove. The axle of the tension wheel is slidably installed in the displacement groove, and the tension wheel is rotated and installed on the on the mounting bracket and used to adjust the tightness of the grinding belt.
作为进一步地技术方案,伸缩组件包括:As a further technical solution, the telescopic components include:
电动伸缩杆,所述电动伸缩杆通过安装板固定设置在所述滑座上;所述安装架的竖直部固定在所述电动伸缩杆的伸缩端部;Electric telescopic rod, the electric telescopic rod is fixedly arranged on the sliding seat through a mounting plate; the vertical part of the mounting bracket is fixed on the telescopic end of the electric telescopic rod;
滑槽,所述滑槽开设在所述滑座上表面上,所述滑槽为两条且平行设置;Chute, the chute is provided on the upper surface of the slide seat, the chute is two and arranged in parallel;
滑块,所述滑块固定设置在所述安装架底部,并与所述滑槽滑动连接。A slide block is fixedly arranged at the bottom of the mounting frame and is slidably connected to the chute.
作为进一步地技术方案,所述安装架的上方设有上板,所述带轮转动连接在所述上板上,所述张紧轮滑动连接在所述上板上开设的调节槽内,所述张紧轮上还安装有调节机构,所述调节机构用于调节工作的打磨带。As a further technical solution, an upper plate is provided above the mounting frame, the pulley is rotationally connected to the upper plate, and the tensioning wheel is slidingly connected in an adjustment groove provided on the upper plate. An adjustment mechanism is also installed on the tension wheel, and the adjustment mechanism is used to adjust the working sanding belt.
作为进一步地技术方案,所述调节机构包括:As a further technical solution, the adjustment mechanism includes:
套筒,所述套筒固定在所述张紧轮顶部,且所述套筒的外径与所述张紧轮相同,所述套筒的内径大于所述张紧轮的内径;A sleeve, the sleeve is fixed on the top of the tension wheel, and the outer diameter of the sleeve is the same as the tension wheel, and the inner diameter of the sleeve is greater than the inner diameter of the tension wheel;
移动槽,所述移动槽设置在所述套筒上且沿周向分布有多个;A moving groove, which is provided on the sleeve and has multiple ones distributed along the circumferential direction;
弧形板,所述弧形板设置有多组,所述弧形板滑动安装在所述移动槽内;Arc-shaped plates, the arc-shaped plates are provided in multiple groups, and the arc-shaped plates are slidably installed in the moving groove;
锥台,所述锥台设有多个,所述锥台的外径从上至下逐渐递减,所述锥台套设在所述张紧轮的轮轴上,且位于上方的锥台长度大于位于下方的锥台;There are multiple frustums. The outer diameter of the frustum gradually decreases from top to bottom. The frustum is sleeved on the axle of the tensioning wheel, and the length of the upper frustum is greater than frustum located below;
斜块,所述斜块固定设置在所述弧形板的内侧面上;An inclined block, the inclined block is fixedly arranged on the inner side of the arc-shaped plate;
连杆,所述连杆固定设置在多个锥台之间,用于连接所述锥台;A connecting rod, which is fixedly arranged between a plurality of frustums and used to connect the frustums;
电动伸缩柱,所述电动伸缩柱一端固定在所述安装架底壁,另一端端部设置成圆弧形,并能够推动顶部的所述锥台下移。Electric telescopic column, one end of the electric telescopic column is fixed on the bottom wall of the installation frame, the other end is set in an arc shape, and can push the frustum at the top to move downward.
作为进一步地技术方案,所述斜块朝向所述锥台的侧面设置有T型凸起部,所述锥台上开设有对应凸起的限位槽部。As a further technical solution, the inclined block is provided with a T-shaped protruding portion on the side facing the frustum, and the frustum is provided with a limiting groove portion corresponding to the protrusion.
作为进一步地技术方案,位于下方的所述锥台底部固定有环体,所述环体与所述张紧轮的顶壁之间设有支撑弹簧。As a further technical solution, a ring body is fixed at the bottom of the frustum located below, and a support spring is provided between the ring body and the top wall of the tensioning wheel.
作为进一步地技术方案,所述加工台上方固定设置有架体,所述架体上固定设置有液压伸缩柱,所述液压伸缩柱底部固定设置有压板;As a further technical solution, a frame is fixed above the processing table, a hydraulic telescopic column is fixed on the frame, and a pressure plate is fixed on the bottom of the hydraulic telescopic column;
所述加工台下方设置有底座,所述底座中部设置有竖直槽,所述竖直槽内滑动连接着承载台,所述承载台底部与所述竖直槽底部之间设置有阻尼弹簧,所述承载台上设置有多个螺纹孔。A base is provided below the processing table, and a vertical groove is provided in the middle of the base. A bearing platform is slidably connected in the vertical groove, and a damping spring is provided between the bottom of the bearing platform and the bottom of the vertical groove. The bearing platform is provided with a plurality of threaded holes.
本发明的有益效果:Beneficial effects of the present invention:
本发明利用设置的打磨组件和伸缩组件配合,在使用时,先将机箱放置在承载台上,再根据机箱的形状在承载台上螺纹连接多个限位杆,从而形成机箱的限位夹具,并且能够根据不同形状的机箱进行拆装组合,适用性较强;The present invention uses the set grinding component and the telescopic component to cooperate. When in use, the chassis is first placed on the bearing platform, and then multiple limiting rods are threaded on the bearing platform according to the shape of the chassis, thereby forming a limiting fixture for the chassis. And it can be disassembled and assembled according to different shapes of chassis, which has strong applicability;
本发明通过设置多条打磨带,利用打磨带目数从上至下逐渐降低的方式先粗后细,依次打磨,相比较现有技术中频繁更换打磨带的方式,本实施中只需要预先安装多条打磨带即可实现一次性打磨,免去了更换不同目数打磨带的工序,相对提高了打磨加工的整体效率,也降低了工人的劳动强度;In the present invention, multiple polishing belts are provided, and the mesh number of the polishing belts is gradually reduced from top to bottom, first coarse and then fine, and then polished in sequence. Compared with the method of frequently replacing the polishing belts in the prior art, in this implementation, only pre-installation is required. Multiple grinding belts can achieve one-time grinding, eliminating the process of replacing grinding belts with different mesh numbers, which relatively improves the overall efficiency of the grinding process and reduces the labor intensity of workers;
本发明通过将上方的锥台长度大于所述下方锥台的长度,所以在下方锥台移动致使弧形板向外扩张到位时,上方相邻的弧形板还未扩张到位,利用弧形板的阶梯型扩张,能够从上至下依次的改变打磨带的张紧度,一方面能够实现张紧度的微调以及区别性调节,以获得更好的打磨加工效果;另一方面根据机箱竖边不同的粗糙程度,通过张紧度的变化,可实现对不同机箱竖边的加工需求。In the present invention, the length of the upper frustum is greater than the length of the lower frustum. Therefore, when the lower frustum moves and causes the arc plate to expand outwards and is in place, the upper adjacent arc plate has not yet expanded in place, and the arc plate is used. The stepped expansion can change the tension of the polishing belt from top to bottom. On the one hand, it can realize fine-tuning and differential adjustment of the tension to obtain better polishing effects; on the other hand, it can adjust the tension according to the vertical edge of the chassis. Different roughness levels and changes in tension can meet the processing requirements for different vertical edges of the chassis.
附图说明Description of the drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明的三维图;Figure 1 is a three-dimensional diagram of the present invention;
图2为本发明中打磨组件和伸缩组件的三维图;Figure 2 is a three-dimensional view of the grinding assembly and the telescopic assembly in the present invention;
图3为本发明中调节机构的局部三维图;Figure 3 is a partial three-dimensional view of the adjustment mechanism in the present invention;
图4为本发明中打磨组件的内部结构图;Figure 4 is an internal structural diagram of the grinding assembly in the present invention;
图5为本发明中安装架的三维图;Figure 5 is a three-dimensional view of the mounting bracket in the present invention;
图6为本发明中斜块与锥台的连接示意图。Figure 6 is a schematic diagram of the connection between the inclined block and the frustum in the present invention.
附图说明:1、加工台;2、环形滑轨;3、滑座;4、伸缩组件;41、电动伸缩杆;42、滑槽;43、滑块;5、打磨组件;51、安装架;52、带轮;53、打磨带;54、张紧轮;55、位移槽;6、上板;7、调节槽;8、调节机构;81、套筒;82、移动槽;83、弧形板;84、锥台;85、斜块;86、连杆;87、电动伸缩柱;88、T型凸起部;89、限位槽部;9、环体;10、支撑弹簧;11、架体;12、液压伸缩柱;13、底座;14、承载台。Description of the drawings: 1. Processing table; 2. Ring slide rail; 3. Slide seat; 4. Telescopic component; 41. Electric telescopic rod; 42. Chute; 43. Slider; 5. Grinding component; 51. Mounting frame ; 52. Pulley; 53. Polishing belt; 54. Tension pulley; 55. Displacement groove; 6. Upper plate; 7. Adjustment groove; 8. Adjustment mechanism; 81. Sleeve; 82. Moving groove; 83. Arc Shaped plate; 84, frustum; 85, inclined block; 86, connecting rod; 87, electric telescopic column; 88, T-shaped protrusion; 89, limit groove; 9, ring body; 10, support spring; 11 , Frame body; 12. Hydraulic telescopic column; 13. Base; 14. Bearing platform.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-6所示,本发明为一种基于人工智能自动化机箱生产设备,Please refer to Figures 1-6. The present invention is an automated chassis production equipment based on artificial intelligence.
实施例Example
包括加工台1,所述加工台1上设有环形滑轨2,所述加工台1中部设有通槽,所述环形滑轨2上安装有滑座3,所述滑座3上安装有打磨模块,所述打磨模块包括:It includes a processing table 1. An annular slide rail 2 is provided on the processing table 1. A through groove is provided in the middle of the processing table 1. A slide base 3 is installed on the annular slide rail 2. A slide base 3 is installed on the slide base 3. Polishing module, the polishing module includes:
伸缩组件,所述伸缩组件4设置于所述滑座3上,并用于推动打磨组件5进行伸缩移动;Telescopic assembly, the telescopic assembly 4 is arranged on the sliding seat 3 and is used to push the grinding assembly 5 to telescopically move;
打磨组件5,所述打磨组件5设置于所述滑座3上,并与所述伸缩组件4连接。The grinding assembly 5 is arranged on the sliding seat 3 and connected to the telescopic assembly 4 .
所述打磨组件5包括:The grinding assembly 5 includes:
安装架51,所述安装架51滑动连接在所述滑座3上,且设置成L型结构;Mounting frame 51, the mounting frame 51 is slidingly connected to the sliding seat 3, and is arranged in an L-shaped structure;
带轮52,所述带轮52转动设置于所述安装架51上,且至少设有两个;Pulley 52, the pulley 52 is rotatably installed on the mounting bracket 51, and there are at least two pulleys;
打磨带53,所述打磨带53套设于所述带轮52上,所述打磨带53设有多个,且按照从上至下目数逐渐递减的趋势分布;The polishing belt 53 is sleeved on the pulley 52. There are multiple polishing belts 53, and they are distributed according to the trend of gradually decreasing mesh number from top to bottom;
张紧轮54,所述张紧轮54底部设置有位移槽55,所述位移槽55内设有复位弹簧,所述张紧轮54的轮轴滑动安装在所述位移槽55内,所述张紧轮54转动设置于所述安装架51上,并用于调节所述打磨带53的松紧。The tensioning wheel 54 is provided with a displacement groove 55 at the bottom of the tensioning wheel 54. A return spring is provided in the displacement groove 55. The axle of the tensioning wheel 54 is slidably installed in the displacement groove 55. The tightening wheel 54 is rotatably mounted on the mounting bracket 51 and is used to adjust the tightness of the grinding belt 53 .
伸缩组件4包括:Telescopic components 4 include:
电动伸缩杆41,所述电动伸缩杆41通过安装板固定设置在所述滑座3上;所述安装架51的竖直部固定在所述电动伸缩杆41的伸缩端部;Electric telescopic rod 41, the electric telescopic rod 41 is fixedly arranged on the sliding seat 3 through a mounting plate; the vertical part of the mounting bracket 51 is fixed on the telescopic end of the electric telescopic rod 41;
滑槽42,所述滑槽42开设在所述滑座3上表面上,所述滑槽42为两条且平行设置;The chute 42 is provided on the upper surface of the slide seat 3. There are two chute 42 and they are arranged in parallel;
滑块43,所述滑块43固定设置在所述安装架51底部,并与所述滑槽42滑动连接。The slider 43 is fixedly arranged at the bottom of the mounting bracket 51 and is slidingly connected with the slide groove 42 .
所述加工台1上方固定设置有架体11,所述架体11上固定设置有液压伸缩柱12,所述液压伸缩柱12底部固定设置有压板;A frame 11 is fixed above the processing table 1, a hydraulic telescopic column 12 is fixed on the frame 11, and a pressure plate is fixed on the bottom of the hydraulic telescopic column 12;
所述加工台1下方设置有底座13,所述底座13中部设置有竖直槽,所述竖直槽内滑动连接着承载台14,所述承载台14底部与所述竖直槽底部之间设置有阻尼弹簧,所述承载台14上设置有多个螺纹孔。A base 13 is provided below the processing table 1, and a vertical groove is provided in the middle of the base 13. A bearing platform 14 is slidably connected in the vertical groove, between the bottom of the bearing platform 14 and the bottom of the vertical groove. A damping spring is provided, and the bearing platform 14 is provided with a plurality of threaded holes.
为了解决在使用时需要使用不同目数的打磨带53,而现有技术中的打磨带53更换较为繁琐,影响机箱加工效率的问题,本实施例中,利用设置的打磨组件5和伸缩组件4配合,在使用时,先将机箱放置在承载台14上,再根据机箱的形状在承载台14上螺纹连接多个限位杆,从而形成机箱的限位夹具,并且能够根据不同形状的机箱进行拆装组合,适用性较强;In order to solve the problem that different mesh numbers of polishing belts 53 need to be used during use, and the replacement of the polishing belts 53 in the prior art is relatively cumbersome and affects the processing efficiency of the chassis, in this embodiment, the polishing assembly 5 and the telescopic assembly 4 are used When in use, the chassis is first placed on the bearing platform 14, and then multiple limiting rods are threaded on the bearing platform 14 according to the shape of the chassis, thereby forming a limiting fixture for the chassis, and can be configured according to chassis of different shapes. Disassembly and assembly combination, strong applicability;
初始状态下,在阻尼弹簧的支撑下,承载台14处于加工台1平齐的桩体,通过将滑座3移动并对正机箱的竖边后,通过伸缩组件4中的电动伸缩杆41推动安装架51向机箱竖边移动,直至打磨带53与竖边贴合,且在竖边的被动挤压下让打磨带53向内凹陷并贴合到竖边上,此时张紧轮54被动在调节槽7内位移,以适应打磨带53姿态的调整,并能够形成一定的包裹效果,对竖边的两侧边缘也能够接触到,达到增加竖边打磨完整度的目的;In the initial state, under the support of the damping spring, the load-bearing platform 14 is positioned flush with the pile body of the processing platform 1. After moving the sliding seat 3 and aligning it with the vertical edge of the chassis, it is pushed by the electric telescopic rod 41 in the telescopic assembly 4. The mounting bracket 51 moves toward the vertical edge of the chassis until the polishing belt 53 fits the vertical edge, and under the passive extrusion of the vertical edge, the polishing belt 53 recesses inward and fits the vertical edge. At this time, the tensioning wheel 54 is passive. The displacement in the adjustment groove 7 is to adapt to the adjustment of the posture of the grinding belt 53, and can form a certain wrapping effect, and can also contact the edges on both sides of the vertical edge, so as to achieve the purpose of increasing the completeness of the vertical edge grinding;
调整完毕后,通过液压伸缩柱12带动底端的压板向下伸长,从而对机箱进行下压动作,让机箱缓慢向下位移,而打磨带53保持水平位置不动,于是形成了对机箱竖边从上至下的打磨,且通过设置多条打磨带53,利用打磨带53目数从上至下逐渐降低的方式先粗后细,依次打磨,相比较现有技术中频繁更换打磨带53的方式,本实施中只需要预先安装多条打磨带53即可实现一次性打磨,免去了更换不同目数打磨带53的工序,相对提高了打磨加工的整体效率,也降低了工人的劳动强度;After the adjustment is completed, the hydraulic telescopic column 12 drives the bottom pressure plate to extend downward, thereby pressing down on the chassis, allowing the chassis to slowly move downward, while the grinding belt 53 remains in a horizontal position, thus forming a vertical edge of the chassis. Grinding from top to bottom, and by arranging multiple grinding belts 53, using the method of gradually reducing the mesh number of the grinding belts 53 from top to bottom, first coarse and then fine, and grinding in sequence, compared with the frequent replacement of the grinding belts 53 in the prior art Method, in this implementation, only multiple polishing belts 53 need to be installed in advance to achieve one-time polishing, eliminating the process of replacing polishing belts 53 with different mesh numbers, which relatively improves the overall efficiency of the polishing process and reduces the labor intensity of workers. ;
打磨完毕后,先通过伸缩组件4将打磨组件5退回,与机箱脱离后,再收缩液压伸缩柱12,在阻尼弹簧的复位作用下支撑台和机箱逐渐回到初始位置,再将打磨好的机箱取出即可。After the grinding is completed, first retract the grinding component 5 through the telescopic component 4. After being separated from the chassis, the hydraulic telescopic column 12 is retracted. Under the restoring action of the damping spring, the support table and chassis gradually return to the initial position, and then the polished chassis is Just take it out.
实施例Example
所述安装架51的上方设有上板6,所述带轮52转动连接在所述上板6上,所述张紧轮54滑动连接在所述上板6上开设的调节槽7内,所述张紧轮54上还安装有调节机构8,所述调节机构8用于调节工作的打磨带53。An upper plate 6 is provided above the mounting bracket 51, the pulley 52 is rotatably connected to the upper plate 6, and the tensioning wheel 54 is slidingly connected in the adjustment groove 7 opened on the upper plate 6. An adjustment mechanism 8 is also installed on the tensioning wheel 54, and the adjustment mechanism 8 is used to adjust the working grinding belt 53.
所述调节机构8包括:The adjustment mechanism 8 includes:
套筒81,所述套筒81固定在所述张紧轮54顶部,且所述套筒81的外径与所述张紧轮54相同,所述套筒81的内径大于所述张紧轮54的内径;Sleeve 81, the sleeve 81 is fixed on the top of the tension wheel 54, and the outer diameter of the sleeve 81 is the same as the tension wheel 54, and the inner diameter of the sleeve 81 is larger than the tension wheel 54. inner diameter of 54;
移动槽82,所述移动槽82设置在所述套筒81上且沿周向分布有多个;Moving groove 82, the moving groove 82 is provided on the sleeve 81 and has multiple ones distributed along the circumferential direction;
弧形板83,所述弧形板83设置有多组,所述弧形板83滑动安装在所述移动槽82内;Arc-shaped plates 83, the arc-shaped plates 83 are provided in multiple groups, and the arc-shaped plates 83 are slidably installed in the moving groove 82;
锥台84,所述锥台84设有多个,所述锥台84的外径从上至下逐渐递减,所述锥台84套设在所述张紧轮54的轮轴上,且位于上方的锥台84长度大于位于下方的锥台84;There are multiple frustums 84. The outer diameter of the frustums 84 gradually decreases from top to bottom. The frustums 84 are sleeved on the axle of the tensioning wheel 54 and are located above. The length of the frustum 84 is greater than the length of the frustum 84 located below;
斜块85,所述斜块85固定设置在所述弧形板83的内侧面上;The inclined block 85 is fixedly arranged on the inner side of the arc plate 83;
连杆86,所述连杆86固定设置在多个锥台84之间,用于连接所述锥台84;Connecting rod 86, the connecting rod 86 is fixedly arranged between a plurality of frustums 84 and is used to connect the frustums 84;
电动伸缩柱87,所述电动伸缩柱87一端固定在所述安装架51底壁,另一端端部设置成圆弧形,并能够推动顶部的所述锥台84下移。The electric telescopic column 87 has one end fixed on the bottom wall of the mounting frame 51 and the other end is set in an arc shape and can push the frustum 84 at the top to move downward.
所述斜块85朝向所述锥台84的侧面设置有T型凸起部88,所述锥台84上开设有对应凸起的限位槽部89。The inclined block 85 is provided with a T-shaped protruding portion 88 on the side facing the frustum 84 , and the frustum 84 is provided with a limiting groove portion 89 corresponding to the protrusion.
位于下方的所述锥台84底部固定有环体9,所述环体9与所述张紧轮54的顶壁之间设有支撑弹簧10。A ring body 9 is fixed at the bottom of the frustum 84 located below, and a support spring 10 is provided between the ring body 9 and the top wall of the tensioning wheel 54 .
本实施例中,通过设置了调节机构8,利用调节机构8对工作时的多个打磨带53的姿态进行调节,具体的,在打磨带53提盒竖边完毕后,张紧轮54的轮轴被动在移动槽82内移动,使张紧轮54顶部的套筒81内侧正对电动伸缩柱87的底端;In this embodiment, the adjustment mechanism 8 is provided, and the adjustment mechanism 8 is used to adjust the postures of the plurality of polishing belts 53 during operation. Specifically, after the polishing belts 53 complete lifting the vertical edges of the box, the axle of the tensioning wheel 54 Passively move in the moving groove 82 so that the inside of the sleeve 81 on the top of the tensioning wheel 54 is facing the bottom end of the electric telescopic column 87;
在需要调节打磨带53的工作姿态时,通过电动伸缩柱87向下伸长,深入套筒81内并对上方的锥台84进行施压,让锥台84在压力下产生下移运动,由于斜块85与锥台84的表面配合,在锥台84下移过程中会逐渐推动斜块85向外移动,并转换成弧形板83向外伸出的状态,此时弧形板83组成的外径大于下方张紧轮54的外径,使得张紧轮54上方的打磨带53处于张紧状态;When it is necessary to adjust the working posture of the grinding belt 53, the electric telescopic column 87 is extended downward, goes deep into the sleeve 81 and applies pressure to the upper frustum 84, so that the frustum 84 moves downward under the pressure. The inclined block 85 cooperates with the surface of the frustum 84. During the downward movement of the frustum 84, the inclined block 85 will be gradually pushed outward and converted into a state in which the arc plate 83 extends outward. At this time, the arc plate 83 forms The outer diameter is larger than the outer diameter of the lower tension wheel 54, so that the grinding belt 53 above the tension wheel 54 is in a tensioned state;
由于上方的锥台84长度大于所述下方锥台84的长度,所以在下方锥台84移动致使弧形板83向外扩张到位时,上方相邻的弧形板83还未扩张到位,利用弧形板83的阶梯型扩张,能够从上至下依次的改变打磨带53的张紧度,一方面能够实现张紧度的微调以及区别性调节,以获得更好的打磨加工效果;另一方面根据机箱竖边不同的粗糙程度,通过张紧度的变化,可实现对不同机箱竖边的加工需求,例如从上至下设有三个打磨带53,依次为细、中、粗三级,当机箱表面初始为粗级,需要机箱竖边打磨需求为细时,调节机构8不工作,三级打磨带53共同工作,依次打磨得到符合要求的表面;当机箱表面初始就高于粗级但需求为中时,调节机构8工作,多个锥台84下移一个距离,此时中级打磨带53被弧形板83张紧,此时细打磨带53和粗打磨带53都相对松弛,不执行打磨工作,于是中级打磨带53单独实现中级打磨需求,得到中级粗糙度的机箱竖边;当机箱表面初始为中级但需求为细时,调节机构8推动锥台84再次下移一个距离,此时细打磨带53也张紧到位,于是中、细两个打磨带53处于工作状态,因此可实现打磨到细的过程;Since the length of the upper frustum 84 is greater than the length of the lower frustum 84 , when the lower frustum 84 moves and causes the arc plate 83 to expand outward to the position, the upper adjacent arc plate 83 has not yet expanded to the position. The stepped expansion of the shaped plate 83 can change the tension of the polishing belt 53 sequentially from top to bottom. On the one hand, it can realize fine adjustment and differential adjustment of the tension to obtain better polishing effect; on the other hand, According to the different roughness of the vertical sides of the chassis, the processing requirements for different vertical sides of the chassis can be realized by changing the tension. For example, there are three grinding belts 53 from top to bottom, which are fine, medium and coarse in sequence. The surface of the chassis is initially coarse, and when the vertical edge grinding of the chassis is required to be fine, the adjustment mechanism 8 does not work, and the three-level grinding belt 53 works together to obtain a surface that meets the requirements in sequence; when the surface of the chassis is initially higher than the coarse grade, but the demand When it is in the middle, the adjustment mechanism 8 works, and the plurality of frustums 84 move down a distance. At this time, the intermediate grinding belt 53 is tensioned by the arc plate 83. At this time, the fine grinding belt 53 and the coarse grinding belt 53 are relatively loose and are not executed. Grinding work, so the intermediate grinding belt 53 alone realizes the intermediate grinding requirement, and obtains the vertical edge of the chassis with intermediate roughness; when the surface of the chassis is initially intermediate but the requirement is fine, the adjustment mechanism 8 pushes the frustum 84 to move down a distance again. The fine grinding belt 53 is also tensioned in place, so the two medium and fine grinding belts 53 are in working condition, so the process of grinding to fineness can be realized;
本实施例中通过不同的方式组合,既可以实现高效的打磨加工,又可以根据机箱竖边不同的初始粗糙度进行不同选择的加工程度,以得到更加多样化的表面质量的结果,符合生产加工的多种需求,灵活性更高。In this embodiment, through different combinations, efficient grinding processing can be achieved, and different processing levels can be selected according to different initial roughnesses of the vertical edges of the chassis to obtain more diverse surface quality results, which is in line with production and processing. meet a variety of needs with greater flexibility.
本发明的工作原理:Working principle of the invention:
在使用时,先将机箱放置在承载台14上,再根据机箱的形状在承载台14上螺纹连接多个限位杆,从而形成机箱的限位夹具,并且能够根据不同形状的机箱进行拆装组合,适用性较强;When in use, the chassis is first placed on the bearing platform 14, and then a plurality of limiting rods are threaded on the bearing platform 14 according to the shape of the chassis, thereby forming a limiting fixture for the chassis, and can be disassembled and assembled according to the chassis of different shapes. Combination, strong applicability;
初始状态下,在阻尼弹簧的支撑下,承载台14处于加工台1平齐的桩体,通过将滑座3移动并对正机箱的竖边后,通过伸缩组件4中的电动伸缩杆41推动安装架51向机箱竖边移动,直至打磨带53与竖边贴合,且在竖边的被动挤压下让打磨带53向内凹陷并贴合到竖边上,此时张紧轮54被动在调节槽7内位移,以适应打磨带53姿态的调整,并能够形成一定的包裹效果,对竖边的两侧边缘也能够接触到,达到增加竖边打磨完整度的目的;In the initial state, under the support of the damping spring, the load-bearing platform 14 is positioned flush with the pile body of the processing platform 1. After moving the sliding seat 3 and aligning it with the vertical edge of the chassis, it is pushed by the electric telescopic rod 41 in the telescopic assembly 4. The mounting bracket 51 moves toward the vertical edge of the chassis until the polishing belt 53 fits the vertical edge, and under the passive extrusion of the vertical edge, the polishing belt 53 recesses inward and fits the vertical edge. At this time, the tensioning wheel 54 is passive. The displacement in the adjustment groove 7 is to adapt to the adjustment of the posture of the grinding belt 53, and can form a certain wrapping effect, and can also contact the edges on both sides of the vertical edge, so as to achieve the purpose of increasing the completeness of the vertical edge grinding;
调整完毕后,通过液压伸缩柱12带动底端的压板向下伸长,从而对机箱进行下压动作,让机箱缓慢向下位移,而打磨带53保持水平位置不动,于是形成了对机箱竖边从上至下的打磨,且通过设置多条打磨带53,利用打磨带53目数从上至下逐渐降低的方式先粗后细,依次打磨,相比较现有技术中频繁更换打磨带53的方式,本实施中只需要预先安装多条打磨带53即可实现一次性打磨,免去了更换不同目数打磨带53的工序,相对提高了打磨加工的整体效率,也降低了工人的劳动强度;After the adjustment is completed, the hydraulic telescopic column 12 drives the bottom pressure plate to extend downward, thereby pressing down on the chassis, allowing the chassis to slowly move downward, while the grinding belt 53 remains in a horizontal position, thus forming a vertical edge of the chassis. Grinding from top to bottom, and by arranging multiple grinding belts 53, using the method of gradually reducing the mesh number of the grinding belts 53 from top to bottom, first coarse and then fine, and grinding in sequence, compared with the frequent replacement of the grinding belts 53 in the prior art Method, in this implementation, only multiple polishing belts 53 need to be installed in advance to achieve one-time polishing, eliminating the process of replacing polishing belts 53 with different mesh numbers, which relatively improves the overall efficiency of the polishing process and reduces the labor intensity of workers. ;
打磨完毕后,先通过伸缩组件4将打磨组件5退回,与机箱脱离后,再收缩液压伸缩柱12,在阻尼弹簧的复位作用下支撑台和机箱逐渐回到初始位置,再将打磨好的机箱取出即可;After the grinding is completed, first retract the grinding component 5 through the telescopic component 4. After being separated from the chassis, the hydraulic telescopic column 12 is retracted. Under the restoring action of the damping spring, the support table and chassis gradually return to the initial position, and then the polished chassis is Just take it out;
通过设置了调节机构8,利用调节机构8对工作时的多个打磨带53的姿态进行调节,具体的,在打磨带53提盒竖边完毕后,张紧轮54的轮轴被动在移动槽82内移动,使张紧轮54顶部的套筒81内侧正对电动伸缩柱87的底端;The adjustment mechanism 8 is provided, and the adjustment mechanism 8 is used to adjust the postures of the plurality of polishing belts 53 during operation. Specifically, after the polishing belts 53 complete lifting the vertical edges of the box, the axle of the tensioning wheel 54 is passively moved in the moving groove 82 Move inward so that the inner side of the sleeve 81 on the top of the tensioning wheel 54 is facing the bottom end of the electric telescopic column 87;
在需要调节打磨带53的工作姿态时,通过电动伸缩柱87向下伸长,深入套筒81内并对上方的锥台84进行施压,让锥台84在压力下产生下移运动,由于斜块85与锥台84的表面配合,在锥台84下移过程中会逐渐推动斜块85向外移动,并转换成弧形板83向外伸出的状态,此时弧形板83组成的外径大于下方张紧轮54的外径,使得张紧轮54上方的打磨带53处于张紧状态;When it is necessary to adjust the working posture of the grinding belt 53, the electric telescopic column 87 is extended downward, goes deep into the sleeve 81 and applies pressure to the upper frustum 84, so that the frustum 84 moves downward under the pressure. The inclined block 85 cooperates with the surface of the frustum 84. During the downward movement of the frustum 84, the inclined block 85 will be gradually pushed outward and converted into a state in which the arc plate 83 extends outward. At this time, the arc plate 83 forms The outer diameter is larger than the outer diameter of the lower tension wheel 54, so that the grinding belt 53 above the tension wheel 54 is in a tensioned state;
由于上方的锥台84长度大于所述下方锥台84的长度,所以在下方锥台84移动致使弧形板83向外扩张到位时,上方相邻的弧形板83还未扩张到位,利用弧形板83的阶梯型扩张,能够从上至下依次的改变打磨带53的张紧度,一方面能够实现张紧度的微调以及区别性调节,以获得更好的打磨加工效果;另一方面根据机箱竖边不同的粗糙程度,通过张紧度的变化,可实现对不同机箱竖边的加工需求。Since the length of the upper frustum 84 is greater than the length of the lower frustum 84 , when the lower frustum 84 moves and causes the arc plate 83 to expand outward to the position, the upper adjacent arc plate 83 has not yet expanded to the position. The stepped expansion of the shaped plate 83 can change the tension of the polishing belt 53 sequentially from top to bottom. On the one hand, it can realize fine adjustment and differential adjustment of the tension to obtain better polishing effect; on the other hand, According to the different roughness of the vertical sides of the chassis, the processing requirements for different vertical sides of the chassis can be realized by changing the tension.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the implementation scope of the present invention. All equivalent changes and improvements made within the scope of the present invention shall still fall within the scope of the patent of the present invention.
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| CN216327336U (en) * | 2021-11-02 | 2022-04-19 | 佛山市科达机械设备有限公司 | Numerical control grinds fingerboard convenient to control number grinds intensity |
| CN114683122A (en) * | 2022-06-01 | 2022-07-01 | 扬州禧德制造技术有限公司 | Grinding device is used in processing of irregular quick-witted case |
| CN218194356U (en) * | 2022-08-05 | 2023-01-03 | 南京鼎晋电子有限公司 | Belt grinding device |
| CN115771081A (en) * | 2023-02-11 | 2023-03-10 | 廊坊天雅桥隧设备制造有限公司 | Grinding device is used in various steel sheet production |
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2023
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| CN212497045U (en) * | 2019-11-18 | 2021-02-09 | 镇江乐图精密钣金有限公司 | Abrasive belt grinding machine |
| CN111692302A (en) * | 2020-05-29 | 2020-09-22 | 东莞市嘉宏机电科技有限公司 | Tensioning wheel component for diesel engine |
| CN216327336U (en) * | 2021-11-02 | 2022-04-19 | 佛山市科达机械设备有限公司 | Numerical control grinds fingerboard convenient to control number grinds intensity |
| CN114683122A (en) * | 2022-06-01 | 2022-07-01 | 扬州禧德制造技术有限公司 | Grinding device is used in processing of irregular quick-witted case |
| CN218194356U (en) * | 2022-08-05 | 2023-01-03 | 南京鼎晋电子有限公司 | Belt grinding device |
| CN115771081A (en) * | 2023-02-11 | 2023-03-10 | 廊坊天雅桥隧设备制造有限公司 | Grinding device is used in various steel sheet production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119927758A (en) * | 2025-04-08 | 2025-05-06 | 华海清科(北京)科技有限公司 | Edge grinding device, edge grinding method, wafer edge trimming equipment and edge trimming method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116810583B (en) | 2025-06-27 |
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