CN116810388A - Door back type double-spindle machining center for fixed rotary workbench and machining method - Google Patents
Door back type double-spindle machining center for fixed rotary workbench and machining method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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Abstract
Description
技术领域Technical field
本发明涉及机械加工技术领域,更具体的说是涉及一种固定回转工作台的门背式双主轴加工中心及用于孔系对称分布的圆形零件高效加工方法。The present invention relates to the field of mechanical processing technology, and more specifically to a door-back dual-spindle machining center with a fixed rotary table and an efficient processing method for circular parts with symmetrically distributed hole systems.
背景技术Background technique
立式加工中心是常用的数控机床,由底座部件、滑鞍部件、工作台部件、立柱部件、主轴箱部件与数控系统组成,由于结构简单、使用方便、通用性好,获得广泛应用;但是立式加工中心单立柱与主轴箱形成的C型机床机构,刚性较差,不能适应重切削加工需求;单主轴单刀加工效率较低;移动工作台比固定回转工作台动特性较差,不能适应高精加工需求;并且X向、Y向导轨容易进切屑,机床精度保持性较差;难以适应不同行业、不同用户、不同零件、不同工艺差异化需求;由于现有机床产品比较单调不能适应战略性新兴产业高质量发展需求,市场形成同质化恶性竞争迫切需要改变;为此,我们根据孔系对称分布的圆形零件高效加工需求,提出一种固定回转工作台的门背式双主轴加工中心及加工方法。The vertical machining center is a commonly used CNC machine tool. It consists of a base component, a sliding saddle component, a workbench component, a column component, a spindle box component, and a CNC system. It is widely used due to its simple structure, easy use, and good versatility; but the vertical machining center The C-type machine tool mechanism formed by a single column and a spindle box in a machining center has poor rigidity and cannot adapt to the needs of heavy cutting processing; the single spindle and single tool processing efficiency is low; the mobile worktable has poorer dynamic characteristics than the fixed rotary worktable and cannot adapt to high-speed machining. Finishing requirements; and the X- and Y-direction guides are prone to chips, and the accuracy of the machine tool is poor; it is difficult to adapt to the differentiated needs of different industries, different users, different parts, and different processes; because the existing machine tool products are relatively monotonous, they cannot adapt to strategic needs The demand for high-quality development of emerging industries and the homogenization and vicious competition in the market urgently need to be changed; for this reason, we propose a door-back dual-spindle machining center with a fixed rotary table based on the demand for efficient processing of circular parts with symmetrically distributed holes. and processing methods.
发明内容Contents of the invention
有鉴于此,本发明提供了一种固定回转工作台的门背式双主轴加工中心及加工方法,旨在解决上述技术问题。In view of this, the present invention provides a door-back dual-spindle machining center with a fixed rotary table and a processing method, aiming to solve the above technical problems.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种固定回转工作台的门背式双主轴加工中心,包括底座,所述底座的顶面前端固定有回转工作台,顶面后端固定有门背式龙门,所述门背式龙门通过横梁导轨副滑动连接有半封闭方滑枕主轴装置,所述门背式龙门侧面固定有刀库,所述底座的侧面设有控制加工中心运作的数控集中控制装置。A door-back type dual-spindle machining center with a fixed rotary workbench, including a base. A rotary workbench is fixed at the top front end of the base, and a door-back type gantry is fixed at the rear end of the top surface. The door-back type gantry passes through a cross beam. The guide rail pair is slidingly connected with a semi-enclosed square ram spindle device, a tool magazine is fixed on the side of the door-back gantry, and a CNC centralized control device for controlling the operation of the machining center is provided on the side of the base.
优选的,所述回转工作台为数控回转工作台、气动回转工作台或液压回转工作台。Preferably, the rotary workbench is a CNC rotary workbench, a pneumatic rotary workbench or a hydraulic rotary workbench.
优选的,所述门背式龙门是立柱与横梁一体化结构,且在左右立柱间设有提高整体刚性的加强板。Preferably, the door-back gantry has an integrated structure of columns and beams, and is provided with reinforcing plates between the left and right columns to improve overall rigidity.
本发明其中一个优选结构,所述半封闭方滑枕主轴装置的数量为一个,所述半封闭方滑枕主轴装置滑动连接于横梁中间。In one preferred structure of the present invention, the number of the semi-closed square ram spindle device is one, and the semi-closed square ram spindle device is slidingly connected in the middle of the cross beam.
本发明另一个优选结构为,所述半封闭方滑枕主轴装置的数量为两个,所述半封闭方滑枕主轴装置分别滑动连接于横梁的两侧。Another preferred structure of the present invention is that the number of the semi-closed square ram spindle devices is two, and the semi-closed square ram spindle devices are respectively slidingly connected to both sides of the cross beam.
优选的,两个所述半封闭方滑枕主轴装置的主轴中心线均与所述回转工作台的中心线在同平面上,并与横梁导轨中心线平行。Preferably, the spindle center lines of the two semi-enclosed square ram spindle devices are on the same plane as the center line of the rotary worktable and parallel to the center line of the crossbeam guide rail.
优选的,所述半封闭方滑枕主轴装置包括滑鞍,在所述滑鞍上设置有方形滑枕,所述方形滑枕上连接有丝杆,所述丝杆的外部通过轴承与所述方形滑枕之间相互固定,在所述丝杆的一端固定连接有伺服电机,在所述方形滑枕的正面设置有主电机,所述主电机的输出轴上固定有同步轮,所述同步轮的外部通过同步带与主轴之间传动连接,所述主轴上设置有打刀缸支架,在所述打刀缸支架上安装有打刀缸本体;所述滑鞍的两侧分别设置有侧塞铁,所述方形滑枕上设置有前塞铁,侧塞铁与前塞铁之间采用塞铁锁紧块进行锁紧固定。Preferably, the semi-closed square ram spindle device includes a sliding saddle, a square ram is provided on the sliding saddle, a screw rod is connected to the square ram, and the outside of the screw rod is connected to the square ram through a bearing. The rams are fixed to each other, a servo motor is fixedly connected to one end of the screw rod, a main motor is provided on the front of the square ram, and a synchronous wheel is fixed on the output shaft of the main motor. The synchronous wheel The outside is connected through a synchronous belt and the main shaft. The main shaft is provided with a knife cylinder bracket, and the knife cylinder body is installed on the knife cylinder bracket; side plugs are provided on both sides of the sliding saddle. Iron, the square ram is provided with a front plug iron, and a plug iron locking block is used to lock and fix the side plug iron and the front plug iron.
优选的,所述的半封闭方形滑枕与全封闭方形滑枕的四个面均设有方形的导轨,所述方形滑枕上设有保证装置正常稳定工作的平衡缸,所述方形滑枕可进行上下滑动。Preferably, the four sides of the semi-enclosed square ram and the fully enclosed square ram are provided with square guide rails, and the square ram is provided with a balance cylinder to ensure the normal and stable operation of the device. The square ram can Swipe up and down.
优选的,所述数控集中控制装置为七轴控制系统,用于控制两个滑鞍Y向移动的伺服电机,两个方形滑枕Z向移动的伺服电机,两个主电机与回转工作台上的伺服电机。Preferably, the CNC centralized control device is a seven-axis control system, used to control two servo motors that move the saddle in the Y direction, two servo motors that move the square ram in the Z direction, and the two main motors and the rotary table. of servo motor.
本发明还提供了一种适用于孔系对称分布的圆形零件高效加工方法,使用固定回转工作台的门背式双主轴加工中心进行加工,包括以下步骤:The invention also provides an efficient processing method for circular parts suitable for symmetrically distributed hole systems, using a door-back dual-spindle machining center with a fixed rotary table for processing, which includes the following steps:
S1、将零件安装到回转工作台上;调整零件孔系中心与回转工作台中心保持一致;S1. Install the parts on the rotary table; adjust the center of the hole system of the parts to be consistent with the center of the rotary table;
S2、启动数控集中控制装置控制七个伺服电机的运作;S2. Start the CNC centralized control device to control the operation of the seven servo motors;
S3、启动两个Y向伺服电机驱动两根Y向丝杆旋转,调整左右半封闭方滑枕主轴装置的位置,使左右两根主轴至待加工零件孔系上方;S3. Start the two Y-direction servo motors to drive the two Y-direction screw rods to rotate, and adjust the position of the left and right semi-closed square ram spindle devices so that the left and right spindles are above the hole system of the part to be processed;
S4、启动两个主电机,两个主电机通过同步轮,同步带轮带动左右两根主轴旋转,主轴带动刀具旋转;S4. Start the two main motors. The two main motors pass through the synchronous pulley. The synchronous pulley drives the left and right spindles to rotate, and the spindle drives the tool to rotate;
S5、启动两个方形滑枕Z向移动的伺服电机,驱动两根Z向丝杆旋转、带动左右两个方形滑枕向下移动进给;双主轴的刀具对工件对称孔系进行钻扩镗铰工序加工,完成一个工序加工循环;S5. Start the servo motors that move the two square rams in the Z-direction, drive the two Z-direction screw rods to rotate, and drive the two left and right square rams to move downward and feed; the dual-spindle tool drills and expands the symmetrical hole system of the workpiece. Hinge process processing, completing a process processing cycle;
S6、伺服电机带动回转工作台作旋转运动,使左右双主轴位于对称分布的同心圆孔系上方,继而对同心圆孔系进行双主轴加工;S6. The servo motor drives the rotary table to rotate, so that the left and right spindles are located above the symmetrically distributed concentric hole system, and then the concentric hole system is processed by the double spindle;
S7、启动两个Y向伺服电机,驱动左右两个半封闭方滑枕主轴装置沿Y向左右移动,使主轴位于不同直径的同心圆孔系上方,继而对不同直径的同心圆孔系进行双主轴加工;S7. Start the two Y-direction servo motors to drive the two left and right semi-enclosed square ram spindle devices to move left and right along the Y direction so that the spindle is located above the concentric circular hole system of different diameters, and then double-check the concentric circular hole system of different diameters. Spindle machining;
S8、再次启动回转工作台或移动左右半封闭方滑枕主轴装置位置,使主轴位于非对称孔系上方,继而对非同心圆孔系继续加工,最终实现工件一次装夹,完成对称分布孔系双主轴高效加工与非对称孔系全部工序加工。S8. Start the rotary table again or move the position of the left and right semi-closed square ram spindle devices so that the spindle is above the asymmetric hole system. Then continue processing the non-concentric hole system, and finally achieve one-time clamping of the workpiece and complete the symmetrically distributed hole system. Double-spindle high-efficiency machining and asymmetric hole system machining for all processes.
与现有技术相比,本发明公开提供了一种固定回转工作台的门背式双主轴加工中心及加工方法,凭借独特的机床结构,具备以下综合性有益效果:Compared with the existing technology, the present invention discloses a door-back dual-spindle machining center with a fixed rotary table and a machining method. With a unique machine tool structure, it has the following comprehensive beneficial effects:
1、本发明固定回转工作台的门背式双主轴加工中心,所述的门背式龙门是立柱与横梁一体化结构,且在左右立柱间设有提高整体刚性的加强板,比立式加工中心的立柱与龙门加工中心立柱横梁分体式结构、刚性大幅加强,能适应重切削高效加工需求。1. The door-back double-spindle machining center of the fixed rotary table of the present invention. The door-back gantry has an integrated structure of columns and beams, and is provided with reinforcing plates between the left and right columns to improve the overall rigidity. Compared with the vertical machining center, The central column and the gantry machining center have a split structure of column and beam, which greatly enhances the rigidity and can adapt to the needs of heavy cutting and efficient processing.
2、本发明固定回转工作台的门背双主轴加工中心,通过横梁导轨副滑动连接的方形滑枕的四个面均设有方形导轨,方形滑枕的方形导轨在上下滑动时,四面受力均匀,比龙门加工中心的T形滑枕接触刚性好,精度保持性好,使用寿命长。2. In the door-back dual-spindle machining center of the fixed rotary table of the present invention, the four sides of the square ram slidingly connected through the cross-beam guide rail pair are provided with square guide rails. When the square guide rails of the square ram slide up and down, the four sides are stressed. It is uniform, has better contact rigidity than the T-shaped ram of the gantry machining center, has good accuracy retention and has a long service life.
3、本发明固定回转工作台的门背式双主轴加工中心,通过横梁导轨副滑动连接有半封闭的方滑枕主轴装置,优点在于:半封闭方滑枕主轴装置主电机可以安装在主轴前侧端,通过同步带传动实现减速增大扭矩,使之适用于重切削对大扭矩的需求。3. The door-back double-spindle machining center with a fixed rotary table of the present invention has a semi-closed square ram spindle device slidingly connected through a crossbeam guide rail pair. The advantage is that the main motor of the semi-closed square ram spindle device can be installed in front of the spindle. On the side end, the synchronous belt drive is used to achieve deceleration and increase torque, making it suitable for heavy cutting requirements for large torque.
4、本发明固定回转工作台的门背式双主轴加工中心,通过横梁导轨副滑动连接有左右两个方滑枕主轴装置及两根主轴,可同时对零件进行加工或重切削加工,生产效率提高一倍或一倍以上;滑动连接一个方滑枕主轴装置及主轴的结构也具有提高生产效率与加工精度的有益效果。4. The door-back double-spindle machining center with a fixed rotary table of the present invention has two left and right square ram spindle devices and two spindles slidingly connected through a beam guide rail pair, which can process parts or heavy cutting at the same time, thereby improving production efficiency. It is doubled or more than doubled; the structure of slidingly connecting a square ram spindle device and the spindle also has the beneficial effect of improving production efficiency and machining accuracy.
5、本发明固定回转工作台的门背式双主轴加工中心,通过横梁导轨副滑动连接的方滑枕主轴装置的双主轴与回转工作台同面;加工时设计基准、工艺基准与按装基准一致,有效消除了基准不统一误差,提高了孔系零件的加工精度。5. In the door-back dual-spindle machining center with a fixed rotary table of the present invention, the dual spindles of the square ram spindle device slidingly connected through the beam guide rail pair are on the same plane as the rotary table; the design benchmark, process benchmark and installation benchmark during processing Consistent, effectively eliminating benchmark non-uniform errors and improving the machining accuracy of hole system parts.
6、本发明固定回转工作台的门背式双主轴加工中心,在底座的顶面前端固定有回转工作台,固定的回转工作台比立式加工中心工作台X向与Y向移动结构简单刚性好,并且切屑不会进入,精度保持性好。6. The door-back double-spindle machining center with a fixed rotary worktable of the present invention has a rotary worktable fixed on the top and front end of the base. The fixed rotary worktable has a simpler and more rigid structure for moving the X- and Y-direction worktables than a vertical machining center. It is good, and chips will not enter, and the accuracy is maintained well.
7、本发明固定回转工作台的门背式双主轴加工中心,固定的回转工作台直径可以大于门背式龙门内侧,也就是说加工零件直径可以大于门背式龙门内侧,实现小机床加工大零件,这是现有龙门机床无法做到的,例如龙门内侧宽度1500,能加工φ1800的零件,降低机床的采购成本,提高机床性价比。7. In the door-back double-spindle machining center with a fixed rotary table of the present invention, the diameter of the fixed rotary table can be larger than the inside of the door-back gantry, that is to say, the diameter of the processed parts can be larger than the inside of the door-back gantry, realizing large-scale processing by small machine tools. Parts, this is something that existing gantry machine tools cannot do. For example, the inner width of the gantry is 1500, and it can process parts of φ1800, which reduces the purchase cost of the machine tool and improves the cost performance of the machine tool.
8、本发明固定工作台的门背式双轴加工中心,由门背式高刚性结构、大扭矩主轴功能部件、固定回转台独特结构形成区别于立式加工中心、龙门加工中心独特的机床新品种,具有结构简单、占地面积小、投资省、效率高、性价比好的综合性优势。8. The door-back double-axis machining center with a fixed workbench of the present invention is composed of a door-back high-rigidity structure, high-torque spindle functional components, and a unique structure of a fixed rotary table to form a unique new machine tool that is different from vertical machining centers and gantry machining centers. It has the comprehensive advantages of simple structure, small floor space, low investment, high efficiency and good cost performance.
9、本发明固定工作台的门背式双主轴加工中心,特别适用于孔系对称分布的圆形零件,例如泵阀行业大型法兰高效高刚性加工,例如工程机械精密回转支承的高效高精加工。9. The door-back double-spindle machining center with a fixed workbench of the present invention is particularly suitable for circular parts with symmetrically distributed holes, such as high-efficiency and high-rigidity processing of large flanges in the pump and valve industry, such as high-efficiency and high-precision processing of precision slewing bearings in engineering machinery. processing.
10、本发明固定回转工作台的门背式双主轴加工中心,不仅适用于孔系对称分布的圆形零件高效高精加工,还适用于部分非对称孔系的高效高精加工,使用固定回转工作台的门背式双主轴加工中心进行加工的加工方法是种以孔系对称分布为主的圆形零件高效高精新的加工方法。10. The door-back dual-spindle machining center with a fixed rotary table of the present invention is not only suitable for efficient and high-precision machining of circular parts with symmetrically distributed hole systems, but is also suitable for high-efficiency and high-precision machining of some asymmetric hole systems, using fixed rotation. The processing method of the door-back dual-spindle machining center on the workbench is an efficient and high-precision processing method for circular parts based on the symmetrical distribution of hole systems.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1附图为本发明固定回转工作台的门背式双主轴加工中心的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the door-back dual-spindle machining center with a fixed rotary table according to the present invention;
图2附图为本发明固定回转工作台的门背式双主轴加工中心的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the door-back dual-spindle machining center with a fixed rotary table according to the present invention;
图3附图为本发明固定回转工作台的门背式双主轴加工中心的方形滑枕结构示意图;Figure 3 is a schematic structural diagram of a square ram of a door-back dual-spindle machining center with a fixed rotary table according to the present invention;
图4附图为本发明固定回转工作台的门背式双主轴加工中心的方形滑枕的剖视结构示意图;Figure 4 is a schematic cross-sectional structural diagram of a square ram of a door-back dual-spindle machining center with a fixed rotary table according to the present invention;
图5附图为本发明固定回转工作台的门背式双主轴加工中心的方形滑枕的俯视结构示意图。Figure 5 is a schematic top structural view of a square ram of a door-back dual-spindle machining center with a fixed rotary table according to the present invention.
其中,in,
1、底座;2、回转工作台;3、门背式龙门;4、半封闭方滑枕主轴装置;5、左刀库;6、右刀库;7、数控集中控制装置;11、滑鞍;12、方形滑枕;13、丝杆;14、伺服电机;15、主电机;16、主轴;17、打刀缸支架;18、打刀缸本体;19、侧塞铁;20、前塞铁;21、塞铁锁紧块;22、平衡缸;23、轴承;24、同步轮;25、同步带。1. Base; 2. Rotary table; 3. Door-back gantry; 4. Semi-enclosed square ram spindle device; 5. Left tool magazine; 6. Right tool magazine; 7. CNC centralized control device; 11. Sliding saddle ; 12. Square ram; 13. Lead screw; 14. Servo motor; 15. Main motor; 16. Spindle; 17. Knife cylinder bracket; 18. Knife cylinder body; 19. Side plug iron; 20. Front plug Iron; 21. Iron plug locking block; 22. Balance cylinder; 23. Bearing; 24. Synchronous wheel; 25. Synchronous belt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1至图2,本发明提供了一种固定回转工作台的门背式双主轴加工中心,包括底座1,底座1的顶面前端固定有回转工作台2,回转工作台2可以是数控回转工作台,气动回转工作台或液压回转工作台;固定的回转工作台2比立式加工中心工作台X向与Y向移动结构简单刚性好;并且切屑不易进入,特别适用于陶瓷、石墨类切削灰尘多的零件加工,精度保持性好;固定工作台上安装的零件位置固定有利于机器人上下料,是种适宜自动线配套的机床结构;固定的回转工作台2直径可以大于门背式龙门内侧,也就是说加工零件直径可以大于门背式龙门内侧,实现小机床加工大零件,这是固定回转工作台2加工圆形零件特有的工作性能,现有龙门无法做到,例如龙门内侧宽度1500,本实施例能加工φ1800的零件,降低机床的采购成本,提高机床性价比;固定回转工作台机床结构与立式加工中心相比省却了X向移动装置,结构更紧凑,刚性更好,性价比更优。Referring to Figures 1 to 2, the present invention provides a door-back double-spindle machining center with a fixed rotary worktable, including a base 1. A rotary worktable 2 is fixed on the top and front end of the base 1. The rotary worktable 2 can be CNC rotary table, pneumatic rotary table or hydraulic rotary table; the fixed rotary table 2 is simpler and more rigid than the vertical machining center table in the X and Y directions; and the chips are not easy to enter, especially suitable for ceramics and graphite It is similar to the processing of dusty parts and has good accuracy retention; the fixed position of the parts installed on the fixed workbench is conducive to robot loading and unloading, and it is a machine tool structure suitable for automatic lines; the diameter of the fixed rotary worktable 2 can be larger than that of the door-back gantry On the inside, that is to say, the diameter of the processed parts can be larger than the inside of the door-back gantry, allowing small machine tools to process large parts. This is the unique working performance of the fixed rotary table 2 for processing round parts, which cannot be achieved by existing gantry, such as the width of the inside of the gantry. 1500. This embodiment can process φ1800 parts, reducing the purchase cost of the machine tool and improving the cost performance of the machine tool; compared with the vertical machining center, the fixed rotary table machine tool structure omits the X-direction moving device, has a more compact structure, better rigidity, and cost performance. better.
底座1的顶面后端固定有门背式龙门3,门背式龙门3是种立柱与横梁一体化结构,且左右立柱间设有提高龙门整体刚性的加强板,比现有龙门立柱与横梁分体式结构刚性大幅提升,适用于重切削加工;门背式龙门3通过横梁导轨副滑动连接有两个半封闭方滑枕主轴装置4,半封闭方滑枕主轴装置主电机可以安装在主轴前侧端,通过同步带传动实现减速增大扭矩,使之适用于重切削对大扭矩的需求;本实施例还包括通过横梁轨道副滑动连接两个全封闭的方滑枕主轴装置,主电机安装在方滑枕顶端,通过传动轴与主轴直联,适用于常规加工;通过在门背式龙门3的两侧分别设置两个半封闭或全封闭方滑枕主轴装置4,对安装在固定回转工作台上的零件进行双主轴同时加工或双主轴高刚性大扭矩重切削,例如泵阀行业的大型法兰高效高刚性加工,效率提高一倍或一倍以上;本发明在门背式龙门的中间设置一个滑枕主轴装置及一根主轴,同样具有提高加工效率与加工精度的有益效果。The back end of the top surface of the base 1 is fixed with a door-back gantry 3. The door-back gantry 3 is an integrated structure of columns and beams, and there are reinforcement plates between the left and right columns to improve the overall rigidity of the gantry. It is better than the existing gantry columns and beams. The rigidity of the split structure is greatly improved and is suitable for heavy cutting processing; the door-back gantry 3 has two semi-closed square ram spindle devices 4 slidingly connected through the beam guide rail pair. The main motor of the semi-closed square ram spindle device can be installed in front of the spindle. At the side end, the synchronous belt drive is used to achieve deceleration and increase the torque, making it suitable for heavy cutting requirements for large torque; this embodiment also includes two fully enclosed square ram spindle devices that are slidingly connected through the beam track pair, and the main motor is installed At the top of the square ram, it is directly connected to the spindle through the transmission shaft, which is suitable for conventional processing; by setting two semi-enclosed or fully enclosed square ram spindle devices 4 on both sides of the door-back gantry 3, the main shaft device 4 is installed on the fixed rotary Parts on the workbench are processed simultaneously by dual spindles or heavy cutting with high rigidity and high torque by dual spindles. For example, large flanges in the pump and valve industry are processed with high efficiency and high rigidity, and the efficiency is doubled or more than doubled; the present invention is used in the door-back gantry A ram spindle device and a spindle are arranged in the middle, which also has the beneficial effect of improving processing efficiency and processing accuracy.
请参阅图3至5,半封闭方滑枕主轴装置4包括滑鞍11,在滑鞍11上设置有方形滑枕12,并且在方形滑枕12上连接有丝杆13,丝杆13的外部通过轴承23与方形滑枕12之间相互固定,在丝杆13的一端固定连接有伺服电机14,与此同时在方形滑枕12的前面设置有主电机15,主电机15的输出轴上固定有同步轮24,而同步轮24的外部通过同步带25与主轴16之间传动连接,并且主轴16上设置有打刀缸支架17,在打刀缸支架17上安装有打刀缸本体18;与此同时在滑鞍11的两侧分别设置有侧塞铁19,并且在方形滑枕12上设置有前塞铁20,侧塞铁19与前塞铁20之间采用塞铁锁紧块21进行锁紧固定,方形滑枕12可进行上下滑动,并且方形滑枕12的四个面均设置有方形的导轨,方形滑枕12的方形导轨在上下滑动时,四面受力均匀,比龙门加工中心的T形滑枕接触刚性好,精度保持性好,使用寿命长;方形滑枕主轴喉伸比立式加工中心短,刚性好;方形滑枕的高刚性结构与主轴短喉伸结构,均有利于实现高效加工。Please refer to Figures 3 to 5. The semi-closed square ram spindle device 4 includes a sliding saddle 11. A square ram 12 is provided on the sliding saddle 11, and a screw rod 13 is connected to the square ram 12. The outside of the screw rod 13 The bearing 23 and the square ram 12 are fixed to each other, and a servo motor 14 is fixedly connected to one end of the screw rod 13. At the same time, a main motor 15 is provided in front of the square ram 12, and the output shaft of the main motor 15 is fixed There is a synchronous wheel 24, and the outside of the synchronous wheel 24 is connected to the main shaft 16 through a synchronous belt 25, and the main shaft 16 is provided with a knife cylinder bracket 17, and a knife cylinder body 18 is installed on the knife cylinder bracket 17; At the same time, side plug irons 19 are respectively provided on both sides of the sliding saddle 11, and a front plug iron 20 is provided on the square ram 12. A plug iron locking block 21 is used between the side plug iron 19 and the front plug iron 20. Locking and fixing, the square ram 12 can slide up and down, and the four sides of the square ram 12 are equipped with square guide rails. When the square guide rails of the square ram 12 slide up and down, the four sides are evenly stressed, which is better than gantry processing The T-shaped ram in the center has good contact rigidity, good accuracy retention and long service life; the square ram has a shorter spindle throat extension than the vertical machining center and has good rigidity; the square ram has a high rigidity structure and a short spindle throat extension structure. Conducive to achieving efficient processing.
请参阅图1至2,左右两个半封闭方滑枕主轴装置4的主轴中心线均与回转工作台2的中心线在同平面上,并与横梁导轨中心线平行,是精密对称孔系零件加工独特的精密机床结构,加工时设计基准、工艺基准与安装基准一致,有效消除了基准不统一误差,对于孔系精密加工意义重大,并且双主轴与回转工作台同平面并与横梁导轨中心平行,编程方便,省却了工件试切削调整过程,提高了孔系零件的加工精度;例如工程机械行业的精密回转支承高效高精加工;在门背式龙门的左侧固定有左刀库5、右侧固定有右刀库6,底座1上的数控集中控制装置7为七轴控制系统,用于控制两个滑鞍11Y向移动的伺服电机,两个方形滑枕12Z向移动的伺服电机,两个主电机15与回转工作台2上的伺服电机,利用数控集中控制装置7保证了双主轴门背式加工中心的控制,保证了加工中心的正常运作,数控集中控制装置7控制伺服电机的工作为现有技术,本申请在此不做过多的赘述。Please refer to Figures 1 to 2. The spindle center lines of the left and right semi-enclosed square ram spindle devices 4 are on the same plane as the center line of the rotary table 2 and parallel to the center line of the crossbeam guide rail. They are precision symmetrical hole system parts. Processing a unique precision machine tool structure, the design datum, process datum and installation datum are consistent during processing, effectively eliminating datum non-uniform errors, which is of great significance for precision machining of hole systems, and the dual spindles are on the same plane as the rotary table and parallel to the center of the crossbeam guide rail , programming is convenient, eliminating the workpiece trial cutting adjustment process, and improving the machining accuracy of hole system parts; for example, precision slewing bearings in the engineering machinery industry are highly efficient and high-precision machining; a left tool magazine 5 and a right tool magazine are fixed on the left side of the door-back gantry. There is a right tool magazine 6 fixed on the side, and the CNC centralized control device 7 on the base 1 is a seven-axis control system, which is used to control the servo motors of the two sliding saddles 11 that move in the Y direction, and the two square rams 12 that move in the Z direction. The main motor 15 and the servo motor on the rotary table 2 use the CNC centralized control device 7 to ensure the control of the double-spindle door-back machining center and ensure the normal operation of the machining center. The CNC centralized control device 7 controls the work of the servo motor. It is a prior art and will not be described in detail here in this application.
固定回转工作台的门背式双主轴加工中心,应用于孔系对称分布为主的圆形零件加工、形成一种高效高精加工方法,包括以下步骤:The door-back dual-spindle machining center with a fixed rotary table is used to process circular parts with symmetrically distributed holes, forming an efficient and high-precision machining method, which includes the following steps:
S1、将零件安装到回转工作台2上;调整零件孔系中心与回转工作台中心保持一致;S1. Install the parts on the rotary table 2; adjust the center of the hole system of the parts to be consistent with the center of the rotary table;
S2、启动数控集中控制装置7控制七个伺服电机的运作;S2. Start the CNC centralized control device 7 to control the operation of the seven servo motors;
S3、启动两个Y向伺服电机驱动两根Y向丝杆13旋转,调整左右半封闭方滑枕主轴装置4的位置,使左右两根主轴16至待加工零件孔系上方;S3. Start the two Y-direction servo motors to drive the two Y-direction screw rods 13 to rotate, and adjust the position of the left and right semi-closed square ram spindle devices 4 so that the two left and right spindles 16 are above the hole system of the part to be processed;
S4、启动两个主电机15,两个主电机15通过同步轮24,同步带轮25带动左右两根主轴16旋转,主轴16带动刀具旋转;S4. Start the two main motors 15. The two main motors 15 pass through the synchronous pulley 24. The synchronous pulley 25 drives the left and right main shafts 16 to rotate, and the main shaft 16 drives the tool to rotate;
S5、启动两个方形滑枕Z向移动的伺服电机,驱动两根Z向丝杆旋转、带动左右两个方形滑枕12向下移动进给;双主轴的刀具对工件对称孔系进行钻扩镗铰工序加工,完成一个工序加工循环;S5. Start the servo motors that move the two square rams in the Z-direction, drive the two Z-direction screw rods to rotate, and drive the two left and right square rams 12 to move downward and feed; the dual-spindle tool drills and expands the symmetrical hole system of the workpiece. The boring and reaming process completes a process cycle;
S6、伺服电机带动回转工作台2作旋转运动,使左右双主轴位于对称分布的同心圆孔系上方,继而对同心圆孔系进行双主轴加工;S6. The servo motor drives the rotary table 2 to rotate, so that the left and right double spindles are located above the symmetrically distributed concentric hole system, and then the concentric hole system is processed by the double spindle;
S7、启动两个Y向伺服电机,驱动左右两个半封闭方滑枕主轴装置沿Y向左右移动,使主轴位于不同直径的同心圆孔系上方,继而对不同直径的同心圆孔系进行双主轴加工;S7. Start the two Y-direction servo motors to drive the two left and right semi-enclosed square ram spindle devices to move left and right along the Y direction so that the spindle is located above the concentric circular hole system of different diameters, and then double-check the concentric circular hole system of different diameters. Spindle machining;
S8、再次启动回转工作台或移动左右半封闭方滑枕主轴装置位置,使主轴位于非对称孔系上方,继而对非同心圆孔系继续加工,最终实现工件一次装夹,完成对称分布孔系双主轴高效加工与非对称孔系全部工序加工。S8. Start the rotary table again or move the position of the left and right semi-closed square ram spindle devices so that the spindle is above the asymmetric hole system. Then continue processing the non-concentric hole system, and finally achieve one-time clamping of the workpiece and complete the symmetrically distributed hole system. Double-spindle high-efficiency machining and asymmetric hole system machining for all processes.
本发明固定工作台的门背式双主轴加工中心不仅适用于孔系对称分布的圆形零件高效高精加工,还适用于部分非对称孔系的高效高精加工,是种以孔系对称分布为主的圆形零件高效高精新的加工方法。The door-back dual-spindle machining center with a fixed workbench of the present invention is not only suitable for efficient and high-precision machining of circular parts with symmetrically distributed hole systems, but is also suitable for efficient and high-precision machining of some asymmetric hole systems. It is a kind of symmetrically distributed hole system. An efficient and high-precision new processing method for mainly round parts.
本说明书中各个实施例采用固定回转工作台、门背式高刚性龙门、双主轴高效装置、半封闭大扭矩方滑枕、适用于精密孔系加工的独特精密机床结构与高效高精加工方法,递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可,相关之处参见方法部分说明即可,共同形成一种适用于孔系对称分布的圆形零件高效加工与高精加工的新型机床与方法、具有结构紧凑、占地省、刚性好、性价比优良的众多优点。Each embodiment in this specification adopts a fixed rotary table, a door-back type high-rigidity gantry, a dual-spindle high-efficiency device, a semi-enclosed high-torque square ram, a unique precision machine tool structure suitable for precision hole system machining, and an efficient and high-precision machining method. It is described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other, and the relevant parts can be referred to the description of the method section, which together form a This new type of machine tool and method is suitable for efficient machining and high-precision machining of circular parts with symmetrically distributed holes. It has many advantages such as compact structure, space saving, good rigidity and excellent cost performance.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN117283247B (en) * | 2023-10-31 | 2026-03-06 | 广西建工集团建筑机械制造有限责任公司 | A method for machining large-size components with super-large equipment processing capabilities |
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