CN116794865A - LCM packaging adhesive packaging mechanism - Google Patents
LCM packaging adhesive packaging mechanism Download PDFInfo
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- CN116794865A CN116794865A CN202310766056.7A CN202310766056A CN116794865A CN 116794865 A CN116794865 A CN 116794865A CN 202310766056 A CN202310766056 A CN 202310766056A CN 116794865 A CN116794865 A CN 116794865A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 33
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 16
- 239000000853 adhesive Substances 0.000 title abstract 5
- 230000001070 adhesive effect Effects 0.000 title abstract 5
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 239000003292 glue Substances 0.000 claims description 24
- 239000000565 sealant Substances 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 15
- 238000009957 hemming Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 239000000872 buffer Substances 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 5
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 239000008393 encapsulating agent Substances 0.000 claims description 2
- 238000003491 array Methods 0.000 claims 1
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 208000016509 ear folding Diseases 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920001690 polydopamine Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及液晶屏加工技术领域,尤其涉及一种LCM封装胶封装机构。The invention relates to the technical field of liquid crystal screen processing, and in particular to an LCM sealant sealing mechanism.
背景技术Background technique
tape胶是遮光胶带的一种,主要用于光学显示器件中起到黏贴和遮光的作用,广泛用于笔记本电脑、手机、PDA、数码等电子显示屏,液晶屏与Tape胶包边的贴合程度以及边框的精准对位,直接影响显示屏的遮光效果。Tape glue is a kind of light-shielding tape. It is mainly used for adhesion and light-shielding in optical display devices. It is widely used in laptops, mobile phones, PDAs, digital and other electronic displays, as well as LCD screens and Tape glue-wrapped edges. The degree of integration and the precise alignment of the frame directly affect the shading effect of the display.
而在将tape胶实现对液晶屏边缘的贴胶和包边时较为麻烦,现有技术中无法快速采用自动化设备同时实现贴胶和包边的操作,基于此,本发明设计了一种LCM封装胶封装机构。It is troublesome to apply tape to the edge of the LCD screen. In the existing technology, it is not possible to quickly use automated equipment to achieve the operations of taping and wrapping at the same time. Based on this, the present invention designs an LCM package. Glue packaging mechanism.
发明内容Contents of the invention
本发明的目的是解决现有技术中的问题,而提出的一种LCM封装胶封装机构。The purpose of the present invention is to solve the problems in the prior art and propose an LCM sealant sealing mechanism.
一种LCM封装胶封装机构,包括底座、固定台和电控组件,所述固定台的顶部固定连接有机架,所述电控组件连接有移动组件,所述移动组件连接有工作台,所述机架连接有对工作台的台面进行图像识别的图像识别组件,所述移动组件连接有封胶组件,所述封胶组件对液晶屏的非PCB所在侧边进行三边的贴胶和包边,所述封胶组件连接有包边组件。An LCM sealant packaging mechanism includes a base, a fixed platform and an electronic control component. The top of the fixed platform is fixedly connected to a frame, the electronic control component is connected to a mobile component, and the mobile component is connected to a workbench. The frame is connected to an image recognition component that performs image recognition on the workbench, and the mobile component is connected to a sealing component. The sealing component glues and wraps the non-PCB sides of the LCD screen on three sides. The sealing component is connected to an edge wrapping component.
在上述LCM封装胶封装机构中,所述移动组件包括连接在固定台上的滑轨一,所述滑轨一连接有滑块一,所述滑块一的顶部连接有连接架,所述连接架的侧面连接有坦克链,所述坦克链的另一端与固定台连接,所述连接架的顶部与工作台连接,所述工作台上方形阵列设置有多个采用负压固定液晶屏的负压吸盘。In the above-mentioned LCM sealant packaging mechanism, the moving component includes a slide rail connected to a fixed platform. The slide rail is connected to a slide block. The top of the slide block is connected to a connecting frame. The connecting frame A tank chain is connected to the side of the frame, and the other end of the tank chain is connected to the fixed table. The top of the connecting frame is connected to the workbench. The square array on the workbench is provided with a plurality of negative pressure negative pressure-fixed LCD screens. Press the suction cup.
在上述LCM封装胶封装机构中,所述封胶组件包括取胶部件、滚压部件和承压部件,所述取胶部件包括支架板,所述支架板连接有竖轨道,所述竖轨道连接有安装台,所述安装台的底部连接有剥离板,所述支架板连接有水平轨道。In the above-mentioned LCM sealing glue packaging mechanism, the sealing assembly includes a glue taking part, a rolling part and a pressure-bearing part. The glue taking part includes a bracket plate, and the bracket plate is connected to a vertical rail. The vertical rail is connected to There is an installation platform, the bottom of the installation platform is connected with a peeling plate, and the bracket plate is connected with a horizontal track.
在上述LCM封装胶封装机构中,所述滚压部件包括固定架,所述固定架的顶部连接有平台,所述平台的两侧分别连接有一个同步轮,两个所述同步轮通过同步带连接,所述同步带的一侧连接有连接板,所述连接板分别连接有坦克链和滑块二,所述滑块二连接有滑轨二,所述滑轨二与平台连接,所述滑块二通过液压缸一连接有可上下移动的贴附滚轮。In the above-mentioned LCM sealant packaging mechanism, the rolling component includes a fixed frame, a platform is connected to the top of the fixed frame, a synchronous wheel is connected to both sides of the platform, and the two synchronous wheels pass through the synchronous belt connection, one side of the synchronous belt is connected to a connecting plate, the connecting plates are respectively connected to a tank chain and a second slider, the second slider is connected to a second slide rail, the second slide rail is connected to the platform, and the Slide block two is connected with an attached roller that can move up and down through hydraulic cylinder one.
在上述LCM封装胶封装机构中,所述承压部件包括两侧开设有限位槽的承压架,所述限位槽中滑动连接有承压平台,所述承压平台的顶部两侧分别连接有一个液压缸二,所述液压缸二的固定端与承压架连接,所述承压架的内顶部连接有限位台,所述承压架位于承压平台的两侧分别设置有一组缓冲部件,每组所述缓冲部件包括设置在限位槽上下两侧的安装块,每个所述安装块分别连接有一个伸缩筒,两个所述伸缩筒的活动端均连接有锥形体。In the above-mentioned LCM sealant packaging mechanism, the pressure-bearing component includes a pressure-bearing frame with limited slots on both sides. A pressure-bearing platform is slidably connected in the limit slot, and the two sides of the top of the pressure-bearing platform are connected respectively. There is a hydraulic cylinder two. The fixed end of the hydraulic cylinder two is connected to a pressure-bearing frame. The inner top of the pressure-bearing frame is connected to a limiting platform. The pressure-bearing frame is located on both sides of the pressure-bearing platform and is provided with a set of buffers. Each set of the buffer components includes installation blocks arranged on the upper and lower sides of the limiting groove. Each of the installation blocks is connected to a telescopic tube, and the movable ends of the two telescopic tubes are connected to cones.
在上述LCM封装胶封装机构中,所述包边组件包括包边台,所述包边台的底部连接有通过滑块四连接有多个滑轨三,所述包边台的内侧分别连接有压辊一和压辊二,所述压辊一和压辊二的两端分别连接有一个转动台,所述压辊一和压辊二的上下两侧分别连接有上料辊和废料辊,所述上料辊和废料辊共同卷绕有装有多个胶条的料卷。In the above-mentioned LCM encapsulant sealing mechanism, the edge-wrapping component includes an edge-wrapping platform. The bottom of the edge-wrapping platform is connected to a plurality of slide rails 3 connected through slide blocks 4. The inner sides of the edge-wrapping platform are connected to Pressure roller one and pressure roller two. The two ends of the pressure roller one and the pressure roller two are respectively connected to a rotating platform. The upper and lower sides of the pressure roller one and the pressure roller two are respectively connected with a feeding roller and a waste roller. The feeding roller and the waste roller are jointly wound with a material roll equipped with a plurality of rubber strips.
在上述LCM封装胶封装机构中,所述图像识别组件包括检测架,所述检测架连接有连接台,所述连接台固定连接有多个等距离设置的安装板,每个所述安装板固定连接有一个探头,所述连接台连接有灯架并通过灯架安装有照明灯。In the above-mentioned LCM encapsulation glue packaging mechanism, the image recognition component includes a detection frame, the detection frame is connected to a connection platform, and the connection platform is fixedly connected to a plurality of equidistantly arranged installation boards, and each of the installation boards is fixed A probe is connected to the connection platform, a light frame is connected to the connection platform, and a lighting lamp is installed through the light frame.
与现有的技术相比,本发明优点在于:Compared with existing technology, the advantages of the present invention are:
1:本发明通过设置可以对液晶屏的三侧不含PCB板的部分进行同时胶贴和包边工作,提高加工效率,方便操作。1: The present invention can simultaneously glue and encapsulate the three sides of the LCD screen that do not contain PCB boards, thereby improving processing efficiency and facilitating operation.
2:在进行贴胶时,进料辊和废料辊共同卷绕一个装有多个tape胶的料卷,而通过取胶部件中剥离板的负压吸附可以将料卷上的tape胶转移至液晶屏边缘处,并通过滚压部件的按压加固,然后弯折包边完成贴胶包边的加工操作。2: When applying glue, the feed roller and the waste roller jointly wind a roll containing multiple tape glues, and the tape glue on the roll can be transferred to the negative pressure adsorption of the peeling plate in the glue taking part. The edges of the LCD screen are pressed and reinforced by rolling components, and then bent and wrapped to complete the processing operation of glue wrapping.
3:本发明采用全自动控制设备,可以自动对废料、Tape料卷供料,通过伺服控制张力系统,提供由满料卷和空料卷状态下料带张力稳定的特点,设备内所有机构需具备快速可调整设计,需调节机构采用伺服或闭环步进驱动;部分需手动调整部件需有标尺,千分尺等可数字量化标示,同时各部件均采用通用性设计,切换型时无需更换设备部件。3: This invention adopts fully automatic control equipment, which can automatically feed scrap and tape rolls. Through the servo control tension system, it provides the characteristics of stable tape tension between full and empty rolls. All mechanisms in the equipment need to It has a fast adjustable design, and the adjustment mechanism needs to be driven by servo or closed-loop stepper; some parts that require manual adjustment need to have rulers, micrometers, etc. that can be digitally marked. At the same time, each component adopts a universal design, and there is no need to replace equipment parts when switching types.
附图说明Description of the drawings
图1为本发明提出的一种LCM封装胶封装机构中的结构示意图;Figure 1 is a schematic structural diagram of an LCM sealant sealing mechanism proposed by the present invention;
图2为图1中A部分的放大示意图;Figure 2 is an enlarged schematic diagram of part A in Figure 1;
图3为本发明提出的一种LCM封装胶封装机构中取胶部件的结构示意图;Figure 3 is a schematic structural diagram of the glue-taking component in the LCM sealant sealing mechanism proposed by the present invention;
图4为本发明提出的一种LCM封装胶封装机构中滚压部件的机构示意图;Figure 4 is a schematic diagram of the rolling components in the LCM sealant sealing mechanism proposed by the present invention;
图5为本发明提出的一种LCM封装胶封装机构中承压部件的结构示意图;Figure 5 is a schematic structural diagram of a pressure-bearing component in an LCM sealant sealing mechanism proposed by the present invention;
图6为本发明提出的一种LCM封装胶封装机构中包边组件的结构示意图;Figure 6 is a schematic structural diagram of an edge-wrapping component in an LCM sealant packaging mechanism proposed by the present invention;
图7为本发明提出的一种LCM封装胶封装机构中图像识别组件的结构示意图。Figure 7 is a schematic structural diagram of an image recognition component in an LCM sealant packaging mechanism proposed by the present invention.
图中:1底座、2固定台、3机架、4图像识别组件、41检测架、42连接台、43安装板、44探头、45照明灯、5移动组件、51滑轨一、52滑块一、53连接架、54坦克链、6封胶组件、61取胶部件、611支架板、612竖轨道、613安装台、614剥离板、615水平轨道、62滚压部件、621固定架、622平台、623同步轮、624同步带、625连接板、626滑块二、627滑轨二、628贴附滚轮、629控制电机、6210液压缸一、63承压部件、631承压架、632限位槽、633承压平台、634液压缸二、635限位台、636取胶平台、637安装块、638伸缩筒、639锥形体、7工作台、8包边组件、81包边台、82滑轨三、83压辊一、84压辊二、85转动台、86上料辊、87废料辊、9负压吸盘。In the picture: 1 base, 2 fixed table, 3 rack, 4 image recognition components, 41 detection frame, 42 connection table, 43 mounting plate, 44 probe, 45 lighting, 5 mobile components, 51 slide rail one, 52 slider 1. 53 connecting frame, 54 tank chain, 6 sealing components, 61 glue taking parts, 611 bracket plate, 612 vertical track, 613 installation platform, 614 peeling plate, 615 horizontal track, 62 rolling parts, 621 fixed frame, 622 Platform, 623 synchronous wheel, 624 synchronous belt, 625 connecting plate, 626 slider 2, 627 slide rail 2, 628 attached roller, 629 control motor, 6210 hydraulic cylinder 1, 63 pressure-bearing parts, 631 pressure-bearing frame, 632 limit slot, 633 pressure platform, 634 hydraulic cylinder two, 635 limit table, 636 glue platform, 637 installation block, 638 telescopic tube, 639 cone, 7 workbench, 8 hemming components, 81 hemming table, 82 Slide rail three, 83 pressure roller one, 84 pressure roller two, 85 rotating table, 86 feeding roller, 87 waste roller, 9 negative pressure suction cup.
具体实施方式Detailed ways
参照图1-7,一种LCM封装胶封装机构,包括底座1、固定台2和电控组件,电控组件采用现有技术中的控制系统固定台2的顶部固定连接有机架3,电控组件连接有移动组件5,移动组件5连接有工作台7,机架3连接有对工作台7的台面进行图像识别的图像识别组件4,移动组件5连接有封胶组件6,封胶组件6对液晶屏的非PCB所在侧边进行三边的贴胶和包边,封胶组件6连接有包边组件8Referring to Figures 1-7, an LCM sealant packaging mechanism includes a base 1, a fixed platform 2 and an electronic control component. The electronic control component adopts the control system in the prior art. The top of the fixed platform 2 is fixedly connected to a frame 3. The control component is connected to a mobile component 5, the mobile component 5 is connected to a workbench 7, the frame 3 is connected to an image recognition component 4 for image recognition of the workbench 7, the mobile component 5 is connected to a sealing component 6, and the sealing component 6. Glue and encapsulate the non-PCB side of the LCD screen on three sides. The sealing component 6 is connected to the encapsulating component 8.
移动组件5包括连接在固定台2上的滑轨一51,滑轨一51连接有滑块一52,滑块一52的顶部连接有连接架53,连接架53的侧面连接有坦克链54,坦克链54的另一端与固定台2连接,连接架53的顶部与工作台7连接,工作台7上方形阵列设置有多个采用负压固定液晶屏的负压吸盘9,图像识别组件4包括检测架41,检测架41连接有连接台42,连接台42固定连接有多个等距离设置的安装板43,每个安装板固定连接有一个探头44,连接台42连接有灯架并通过灯架安装有照明灯45,通过照明灯45提高图像识别的环境质量,并通过探头44的拍摄实现对液晶屏位置的确定,方便后续封胶组件6和包边组件8的工作。The mobile component 5 includes a slide rail 51 connected to the fixed platform 2. The slide rail 51 is connected to a slide block 52. The top of the slide block 52 is connected to a connecting frame 53. The side of the connecting frame 53 is connected to a tank chain 54. The other end of the tank chain 54 is connected to the fixed table 2, and the top of the connecting frame 53 is connected to the workbench 7. A square array on the workbench 7 is provided with a plurality of negative pressure suction cups 9 that use negative pressure to fix the LCD screen. The image recognition component 4 includes Detection frame 41. The detection frame 41 is connected to a connection platform 42. The connection platform 42 is fixedly connected to a plurality of equidistantly arranged installation plates 43. Each installation plate is fixedly connected to a probe 44. The connection platform 42 is connected to a lamp holder and passes through the lamp. The rack is equipped with a lighting lamp 45, which improves the environmental quality of image recognition, and determines the position of the LCD screen through the photography of the probe 44, which facilitates the subsequent work of the sealing component 6 and the edge wrapping component 8.
封胶组件6包括取胶部件61、滚压部件62和承压部件63,取胶部件61包括支架板611,支架板611连接有竖轨道612,竖轨道612连接有安装台613,安装台613的底部连接有剥离板614,支架板611连接有水平轨道615,滚压部件62包括固定架621,固定架621的顶部连接有平台622,平台622的两侧分别连接有一个同步轮623,两个同步轮623通过同步带624连接,同步带624的一侧连接有连接板625,连接板625分别连接有坦克链54和滑块二626,滑块二626连接有滑轨二627,滑轨二627与平台622连接,滑块二626通过液压缸一6210连接有可上下移动的贴附滚轮628,贴附滚轮628安装在贴附头上,而贴附头与液压缸一6210连接,贴附头移动时会带动贴附滚轮628滚动,一个同步轮623连接有控制电机629,可以控制同步带624进行往复移动,这样会带动贴附滚轮628进行滚动工作,将tape胶在液晶屏上压平,承压部件63包括两侧开设有限位槽632的承压架631,限位槽632中滑动连接有承压平台633,承压平台633的顶部两侧分别连接有一个液压缸二634,液压缸二634的固定端与承压架631连接,承压架631的内顶部连接有限位台635,承压架631的顶部连接有取胶平台636,承压架631位于承压平台633的两侧分别设置有一组缓冲部件,每组缓冲部件包括设置在限位槽632上下两侧的安装块637,每个安装块637分别连接有一个伸缩筒638,两个伸缩筒638的活动端均连接有锥形体639The sealing assembly 6 includes a glue taking part 61, a rolling part 62 and a pressure bearing part 63. The glue taking part 61 includes a bracket plate 611. The bracket plate 611 is connected to a vertical rail 612. The vertical rail 612 is connected to an installation platform 613. The installation platform 613 A stripping plate 614 is connected to the bottom, a horizontal rail 615 is connected to the bracket plate 611, the rolling component 62 includes a fixed frame 621, a platform 622 is connected to the top of the fixed frame 621, and a synchronizing wheel 623 is connected to both sides of the platform 622. The two synchronous wheels 623 are connected through a synchronous belt 624. One side of the synchronous belt 624 is connected to a connecting plate 625. The connecting plate 625 is connected to the tank chain 54 and the second slider 626 respectively. The second slider 626 is connected to a second slide rail 627. The slide rail The second 627 is connected to the platform 622, and the second slider 626 is connected to an attachment roller 628 that can move up and down through the hydraulic cylinder 6210. The attachment roller 628 is installed on the attachment head, and the attachment head is connected to the hydraulic cylinder 6210. When the attachment head moves, it will drive the attachment roller 628 to roll. A synchronous wheel 623 is connected to a control motor 629, which can control the synchronous belt 624 to move back and forth. This will drive the attachment roller 628 to roll, and press the tape glue on the LCD screen. Flat, the pressure-bearing component 63 includes a pressure-bearing frame 631 with limited slots 632 on both sides. A pressure-bearing platform 633 is slidably connected to the limit slot 632. A hydraulic cylinder 634 is connected to the top of the pressure-bearing platform 633 on both sides. The fixed end of the second hydraulic cylinder 634 is connected to the pressure-bearing frame 631. The inner top of the pressure-bearing frame 631 is connected to the limiting platform 635. The top of the pressure-bearing frame 631 is connected to a glue-taking platform 636. The pressure-bearing frame 631 is located on the pressure-bearing platform 633. A set of buffer parts are respectively provided on both sides. Each set of buffer parts includes mounting blocks 637 arranged on the upper and lower sides of the limiting groove 632. Each mounting block 637 is connected to a telescopic tube 638. The movable ends of the two telescopic tubes 638 are both Connected with cone 639
包边组件8包括包边台81,包边台81的底部连接有通过滑块四连接有多个滑轨三82,包边台81的内侧分别连接有压辊一83和压辊二84,压辊一83和压辊二84的两端分别连接有一个转动台85,压辊一83和压辊二84的上下两侧分别连接有上料辊86和废料辊87,上料辊86和废料辊87共同卷绕有装有多个胶条的料卷,料卷上的多个胶条将在剥离板614的剥离作用下离开料卷,这样可以实现上料的操作,而包边组件8中的压辊一83和压辊二84均可以调整相对距离,从而可以对液晶屏的长短边实现tape的折弯和包边的工作。The hemming assembly 8 includes a hemming table 81. The bottom of the hemming table 81 is connected with a plurality of three slide rails 82 connected by four sliders. The inner sides of the hemming table 81 are respectively connected with a pressure roller 83 and a pressure roller two 84. The two ends of the pressure roller one 83 and the two pressure rollers 84 are respectively connected with a rotating platform 85. The upper and lower sides of the pressure roller one 83 and the two pressure rollers 84 are respectively connected with a feeding roller 86 and a waste roller 87. The feeding roller 86 and The waste roller 87 is jointly wound with a material roll equipped with multiple rubber strips. The multiple rubber strips on the material roll will leave the material roll under the peeling action of the peeling plate 614, so that the feeding operation can be realized, and the edge wrapping assembly The relative distance between the pressure roller one 83 and the pressure roller two 84 in 8 can be adjusted, so that the tape bending and edge wrapping work can be realized on the long and short sides of the LCD screen.
本发明中通过Tape料卷进行供料,其中料卷与上料辊86、和废料辊87连接并通过伺服控制张力系统控制,提供由满料卷&空料卷状态下的料带张力始终处于稳定的状态,并使得tape供应稳定,剥离异常<0.3‰剔除材料异常后,在加工中Tape胶带的剥离板处的剥离角度呈约30±10°锐角,Tape剥离侦测Sensor采用伺服控制点位,无需手动调整,剥离板614具备加热功能,可选择是否开启,Tape剥离板出料端左中右设置抗摩擦刻度,方便后续剥离最佳位置参数标准化,Tape吸附异常需真空alarm,机台可在人机上设定抛料模式,供料机构供料&卷料扭力马达分别独立配置,在使用时,料卷上的tape在剥离板614的作用下脱离料卷,然后剥离板614在取胶部件61中的竖轨道612和水平轨道615的作用下与液晶屏的侧边贴合实现预贴胶的作用,此时承压平台633上移至液晶屏下端面贴合,在预贴合的剥离板614下压时共同夹紧液晶屏。In the present invention, the material is supplied through a tape roll, in which the material roll is connected to the feeding roller 86 and the waste roller 87 and is controlled by a servo control tension system to provide the tape tension in the state of full roll & empty roll. Stable state and stable tape supply, peeling abnormality <0.3‰ After removing material abnormality, the peeling angle of the tape peeling plate during processing is about 30±10° acute angle, the tape peeling detection Sensor adopts servo control point , no manual adjustment is required. The peeling plate 614 has a heating function, which can be turned on or off. Anti-friction scales are set on the left, middle and right sides of the discharge end of the Tape peeling plate to facilitate standardization of parameters for the optimal position for subsequent peeling. Abnormal Tape adsorption requires a vacuum alarm. The machine can Set the material throwing mode on the human machine. The feeding mechanism and the coil torque motor are configured independently. When in use, the tape on the material roll is separated from the material roll under the action of the peeling plate 614, and then the peeling plate 614 takes the glue. The vertical rails 612 and horizontal rails 615 in the component 61 are attached to the sides of the LCD screen to achieve the function of pre-gluing. At this time, the pressure-bearing platform 633 moves upward to the lower end face of the LCD screen for lamination. When the peeling plate 614 is pressed down, the LCD screen is clamped together.
在预贴胶完成后,通过滚压部件62进行压力贴附工作,此时承压平台633起到滚压工作中的承压作用,其中贴附压力精密可调,贴附滚轮628可以采用弹性缓冲机构设计,而贴附头具备快速可拆卸更换功能,背托支撑需具备压力监测系统,压力异常,贴附高度可以使用伺服电机精密控制,并通过压头高度限位检测,防止压入过深导致产品色斑,对位预贴附完成后,贴附滚轮628滚轮沿tape长边方向做滚压压实动作,滚压机构可通过伺服调整滚压Gap或制程气缸确保恒定压力,压力参数可上报SPC,确保tape贴附平整无浮贴,在短边贴附时配置小耳朵折边机构,采用伺服控制点位,提升切机便利性After the pre-gluing is completed, pressure attaching work is performed through the rolling component 62. At this time, the pressure-bearing platform 633 plays a pressure-bearing role in the rolling work, in which the attaching pressure is precisely adjustable, and the attaching roller 628 can be elastic. Buffering mechanism design, and the attachment head has a quick detachable and replacement function. The back support needs to have a pressure monitoring system. If the pressure is abnormal, the attachment height can be precisely controlled using a servo motor, and the pressure head height limit detection can be used to prevent over-pressing. Deep stains will cause product stains. After the alignment pre-attachment is completed, the attachment roller 628 performs rolling and compacting actions along the long side of the tape. The rolling mechanism can adjust the rolling gap or process cylinder through the servo to ensure constant pressure and pressure parameters. SPC can be reported to ensure that the tape is attached flat and without floating tape. It is equipped with a small ear folding mechanism when attaching the short side, and adopts servo control points to improve the convenience of cutting the machine.
Tape弯折时采用伺服马达控制,此过程中将液晶屏移动至压辊一83处,通过压辊一83对tape进行折弯,同时保证tape及产品不与其他机构产生干涉,避免造成产品损伤,弯折后满足tape弯折的精度≤0.1mm,对弯折后的tape进行压着动作,使其牢固避免位移,使tape双面贴附效,无翘曲、偏移现象,本发明中侧面的tape具备侧面抚平功能,可以避免侧面浮贴,无鼓翘现象,贴附效果需满足CSOT外观检测标准,在Tape包边时压辊一83和压辊二84采用弹性设计并且夹力可控,可根据需求调整,防止产品夹持力过大导致品质异常或破片,并且在实际使用时,包边组件8和滚压部件62均可手动调整。The tape is bent using servo motor control. During this process, the LCD screen is moved to the pressure roller 83, and the tape is bent through the pressure roller 83. At the same time, it is ensured that the tape and the product do not interfere with other mechanisms to avoid product damage. , after bending, the tape bending accuracy is ≤0.1mm, and the bent tape is pressed to firmly avoid displacement, so that the tape can be attached to both sides without warping or offset. In the present invention, The tape on the side has a side smoothing function, which can avoid side floating and no bulging. The adhesion effect must meet the CSOT appearance inspection standards. When wrapping the tape, the pressure roller one 83 and the pressure roller two 84 adopt an elastic design and have a clamping force. It is controllable and can be adjusted according to needs to prevent excessive product clamping force from causing abnormal quality or fragmentation. In actual use, both the hemming component 8 and the rolling component 62 can be adjusted manually.
由技术常识可知,本发明可以通过其他的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from common technical knowledge that the present invention can be implemented by other embodiments without departing from its spirit or essential characteristics. Therefore, the above-disclosed embodiments are in all respects illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
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Denomination of invention: A LCM encapsulation adhesive encapsulation mechanism Granted publication date: 20240709 Pledgee: Bank of China Chaohu Branch Pledgor: ANHUI ZHONGXIAN INTELLIGENT ROBOT Co.,Ltd. Registration number: Y2024980055254 |
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