CN116793066A - A complete set of equipment for carbothermal reduction reaction - Google Patents

A complete set of equipment for carbothermal reduction reaction Download PDF

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CN116793066A
CN116793066A CN202211505277.0A CN202211505277A CN116793066A CN 116793066 A CN116793066 A CN 116793066A CN 202211505277 A CN202211505277 A CN 202211505277A CN 116793066 A CN116793066 A CN 116793066A
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kiln
carbothermal reduction
heating
rotary
reduction reaction
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冯良荣
甘亚
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China Hydrogen Metallurgical Control Chengdu Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/02Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/12Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on the circumference of a rotating drum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/2016Arrangements of preheating devices for the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/22Rotary drums; Supports therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/30Arrangements of partitions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/33Arrangement of devices for discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/02Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
    • F27B2007/025Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type with different chambers, e.g. treatment zones

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

一种用于碳热还原反应的成套装置,用于生产钒氮合金、氮化钒铁、还原铁、氮化铬铁等产品,其包括对辊压球机和直热式回转窑。对辊压球机轧辊上的半球窝模具的一部分或者全部为弹性材料制成。直热式回转窑包括回转管、回转管内部的耐材、窑头箱和窑尾箱等部件。耐材围成的圆柱形或者棱柱形的内腔为窑膛。窑膛被分为预热段、加热段和降温段。在加热段的两端设置有正负电极。在所述的窑膛内壁上设有高度1cm以上的凸起。本发明的优点是提高了窑膛内部物料的填充率、降低了加热电源的电压,提高了直热式回转窑产能、降低能耗。

A complete set of equipment for carbothermal reduction reaction, used to produce vanadium-nitrogen alloy, ferrovanadium nitride, reduced iron, ferrochromium nitride and other products. It includes a double-roller briquetting machine and a direct-heated rotary kiln. Part or all of the hemispherical nest mold on the roller of the ball press is made of elastic material. The direct heating rotary kiln includes a rotary tube, refractory material inside the rotary tube, kiln head box, kiln tail box and other components. The cylindrical or prismatic inner cavity surrounded by refractory materials is the kiln chamber. The kiln chamber is divided into preheating section, heating section and cooling section. Positive and negative electrodes are provided at both ends of the heating section. There are protrusions with a height of more than 1cm on the inner wall of the kiln chamber. The invention has the advantages of increasing the filling rate of materials inside the kiln chamber, reducing the voltage of the heating power supply, increasing the production capacity of the direct heating rotary kiln, and reducing energy consumption.

Description

一种用于碳热还原反应的成套装置A complete set of equipment for carbothermal reduction reaction

技术领域Technical field

本发明涉及一种高温碳热还原反应的成套装置,属于高温设备技术领域。The invention relates to a complete set of equipment for high-temperature carbothermal reduction reaction and belongs to the technical field of high-temperature equipment.

背景技术Background technique

回转窑是化工、材料、甚至医药行业重要的加热煅烧设备,应用非常广泛。本发明人提交的中国专利CN112880389A披露了一种用于碳热还原反应的直热式回转窑,为一种将电源通过电极直接馈入回转窑内的被加热的固体物料(也即回转窑所处理的物料,以下简称物料),电流从加热电源经正极流经物料、返回负极再回到加热电源,利用物料的电阻使得物料自身直接发热的电加热回转窑(下称直热式回转窑)。窑膛(紧靠回转管内壁的耐材构成的近似圆柱形的内腔 ,即回转管内物料所能到达的地方)内的物料一般随着回转管的旋转而旋转和/或翻滚,并且由于回转窑的回转管一般与水平面有一个倾角,物料也会在旋转过程中沿回转管轴向前进,也即回转窑内的物料是螺旋前进的。回转窑窑膛沿回转管轴向方向被分为预热段(或升温段)、加热段(或高温段)、降温段(或冷却段),物料依次经过预热段、加热段、冷却段然后出窑。一般说来,回转窑在制作过程中,处于回转管内部的正负电极之间的距离已经固定,也就是说正负极之间的距离已经固定,进一步就固定了作为发热电阻的加热段物料的长度。加热段物料的横截面积则会随着窑膛中物料的填充率的增加而增加(回转窑填充率一般定义为回转窑内物料体积与回转窑窑膛体积之比),提高直热式回转窑的填充率,或者说提高加热段的填充率,就可以提高直热式回转窑的产能(即单位时间的产量)。The rotary kiln is an important heating and calcining equipment in the chemical, material, and even pharmaceutical industries, and is widely used. The Chinese patent CN112880389A submitted by the inventor discloses a direct-heated rotary kiln for carbothermal reduction reaction, which feeds power directly into the heated solid material in the rotary kiln through electrodes (that is, the rotary kiln). The material to be processed (hereinafter referred to as the material), the electric current flows from the heating power supply through the material through the positive electrode, returns to the negative electrode and then returns to the heating power supply, using the resistance of the material to make the material itself directly heat the electric heating rotary kiln (hereinafter referred to as the direct heating rotary kiln) . The materials in the kiln chamber (the approximately cylindrical inner cavity formed by the refractory material close to the inner wall of the rotary tube, that is, the place where the materials in the rotary tube can reach) generally rotate and/or tumble with the rotation of the rotary tube, and due to the rotation The rotary tube of the kiln generally has an inclination angle with the horizontal plane, and the material will also advance along the axis of the rotary tube during the rotation process, that is, the material in the rotary kiln advances in a spiral. The rotary kiln chamber is divided into preheating section (or heating section), heating section (or high temperature section), and cooling section (or cooling section) along the axial direction of the rotary tube. The materials pass through the preheating section, heating section, and cooling section in sequence. Then leave the kiln. Generally speaking, during the manufacturing process of the rotary kiln, the distance between the positive and negative electrodes inside the rotary tube has been fixed, which means that the distance between the positive and negative electrodes has been fixed, and further the heating section material used as the heating resistor has been fixed. length. The cross-sectional area of the material in the heating section will increase as the filling rate of the material in the kiln increases (the filling rate of the rotary kiln is generally defined as the ratio of the volume of the material in the rotary kiln to the volume of the rotary kiln), which improves the direct heating rotary kiln. The filling rate of the kiln, or increasing the filling rate of the heating section, can increase the production capacity of the direct-heated rotary kiln (ie, the output per unit time).

一般的非直热式的回转窑,受传热限制的影响,其物料填充率,特别是加热段的填充率很少有大于20%的。而作为直热式回转窑,窑膛内的物料自身直接发热,省却了热量从回转管内壁或者窑膛内气氛传递到物料的过程,可以在保持物料流量增加时增加加热段物料填充率,提高回转窑产能,降低单位产品的能耗(因为无论产能大小,只要温度相同,同一回转窑通过回转管向周围环境的散热量基本上是一定的,产能大,则单位产品分摊的这个热损失就小),当然也提高了生产效率。一般直热式回转窑在运转过程中,填充率都控制在25%以上,最好控制在50%左右,对流动性好、结块不严重的物料,可以控制在70%甚至更高,提高设备产能至少一倍以上。In general non-directly heated rotary kilns, due to heat transfer limitations, the material filling rate, especially the filling rate in the heating section, is rarely greater than 20%. As a direct-heating rotary kiln, the material in the kiln chamber directly heats itself, eliminating the process of heat transfer to the material from the inner wall of the rotary tube or the atmosphere in the kiln chamber. It can increase the material filling rate in the heating section while maintaining an increase in material flow rate, and improve Rotary kiln production capacity reduces the energy consumption per unit product (because no matter the production capacity is large or small, as long as the temperature is the same, the heat dissipation of the same rotary kiln to the surrounding environment through the rotary tube is basically certain. If the production capacity is large, the heat loss shared by the unit product will be Small), of course it also improves production efficiency. Generally, during the operation of a direct-heated rotary kiln, the filling rate is controlled at more than 25%, preferably around 50%. For materials with good fluidity and not serious caking, it can be controlled at 70% or even higher, improving The equipment production capacity is at least doubled.

虽然发明人研究直热式回转窑的初衷是以更低的能耗更高的效率生产氮化钒或钒氮合金,但是经过近年来的改进和对其它原料和产品的接触,发现不同碳热还原反应,就是一般采用金属氧化物和碳质还原剂进行高温加热还原和/或氮化的反应,都有一个共同特点,反应过程中固体原料中大量的氧和碳生成一氧化碳气体后,固体原料由于质量减少,且伴随后续的高温收缩密度变大,体积往往减少一半甚至四分之三或者更多。而采用直热式回转窑作为碳热还原反应的反应器时,回转窑在安装完成后,其窑膛结构也即窑型也随即固定,回转管的倾斜率(回转管轴线与水平面的夹角)也同时固定,其对物料在其中的前进速度的影响也固定了。在物料在反应过程中体积大幅减小和回转窑窑型和倾斜率固定这两个因素的影响下,体积未减小的物料(下称左端物料)和体积减小的物料(下称右端物料)的体积流速相差不大的情况下,流速的速控步骤必然是左端物料的体积流速。也就是左端物料的体积流速即使比右端物料的体积流速大,左端物料的体积流速也满足不了右端物料体积流速的要求,这导致了右端物料所在的窑膛段填充率大幅降低。Although the original intention of the inventor to study the direct-heated rotary kiln was to produce vanadium nitride or vanadium-nitrogen alloy with lower energy consumption and higher efficiency, after improvements in recent years and contact with other raw materials and products, he discovered that different carbon heat The reduction reaction is a reaction in which metal oxides and carbonaceous reducing agents are generally used for high-temperature heating reduction and/or nitridation. They all have a common characteristic. During the reaction process, a large amount of oxygen and carbon in the solid raw materials generate carbon monoxide gas. Due to the reduction in mass and the subsequent increase in density due to high temperature shrinkage, the volume is often reduced by half or even three-quarters or more. When a direct-heated rotary kiln is used as the reactor for the carbothermal reduction reaction, after the rotary kiln is installed, its kiln chamber structure, that is, the kiln type, is also fixed immediately. The inclination of the rotary tube (the angle between the axis of the rotary tube and the horizontal plane) ) is also fixed at the same time, and its influence on the forward speed of the material in it is also fixed. Under the influence of two factors, the volume of the material is greatly reduced during the reaction process and the rotary kiln type and slope are fixed. The material whose volume has not been reduced (hereinafter referred to as the left-end material) and the material whose volume has decreased (hereinafter referred to as the right-end material) ) are almost the same, the flow rate control step must be the volumetric flow rate of the material at the left end. That is to say, even if the volume flow rate of the material at the left end is greater than the volume flow rate of the material at the right end, the volume flow rate of the material at the left end cannot meet the volume flow rate requirement of the material at the right end. This results in a significant reduction in the filling rate of the kiln section where the material at the right end is located.

实际生产实践中,由于上述右端物料在回转窑中经过高温收缩和更长时间的运动,比左端物料更加光滑和密度更大,更加有利于增加其体积流速。另外,直热式回转窑加热段温度比较高,一般都在1000℃以上,高温下的挥发性组份会随气相流动到预热段,随着温度降低,其在预热段的某一段沉积形成结圈,就是回转窑中常见的结圈现象,该结圈又会进一步降低左端物料的体积流速。In actual production practice, since the above-mentioned right-end material has experienced high-temperature shrinkage and longer movement in the rotary kiln, it is smoother and denser than the left-end material, which is more conducive to increasing its volumetric flow rate. In addition, the temperature of the heating section of the direct-heated rotary kiln is relatively high, generally above 1000°C. Volatile components at high temperatures will flow with the gas phase to the preheating section. As the temperature decreases, they will be deposited in a certain section of the preheating section. The formation of loops is a common phenomenon in rotary kilns, and the loops will further reduce the volumetric flow rate of the material at the left end.

因此,碳热还原反应中上述左端物料的流速成为阻碍窑膛中物料填充率特别是加热段填充率的限制性控制因素,是一个流速瓶颈。这大大降低了直热式回转窑的物料填充率、限制了回转窑预热段的长度(预热段越长、对物料流动的阻力越大)、降低了其设备产能,增加了控制较高填充率的困难。虽然发明人在CN112880389A专利申请中采用了多种技术方案来提高直热式回转窑中加热段物料的填充率和左端物料的前进速度,也遇到控制困难、物料流速和填充率很难兼顾、需要针对不同物料和不同体积收缩比例对直热式回转窑各种结构参数进行研究和调整等问题。Therefore, the flow rate of the above-mentioned left-end materials in the carbothermal reduction reaction becomes a restrictive control factor that hinders the filling rate of materials in the kiln, especially the filling rate of the heating section, and is a flow rate bottleneck. This greatly reduces the material filling rate of the direct-heated rotary kiln, limits the length of the preheating section of the rotary kiln (the longer the preheating section, the greater the resistance to material flow), reduces its equipment capacity, and increases the control requirements. Fill rate difficulties. Although the inventor adopted a variety of technical solutions in the CN112880389A patent application to improve the filling rate of the heating section material and the forward speed of the left end material in the direct-heated rotary kiln, it also encountered control difficulties. It was difficult to balance the material flow rate and filling rate. It is necessary to study and adjust various structural parameters of direct-heated rotary kilns for different materials and different volume shrinkage ratios.

采用直热式回转窑进行碳热还原反应,将固体原料压块成型,有利于提高固体原料的导电性、改善反应过程中的传热传质过程、提高回转窑窑膛中物料的前进速度。但是,现有的各种压球机或者其它类型的成球机,都有各自的缺点。Using a direct-heated rotary kiln to carry out carbothermal reduction reaction and briquetting the solid raw materials is beneficial to improving the conductivity of the solid raw materials, improving the heat and mass transfer process during the reaction, and increasing the forward speed of the materials in the rotary kiln chamber. However, various existing briquetting machines or other types of pelletizing machines have their own shortcomings.

常用的球团造球机,其在成球过程中粉状原料需要不停的滚动,而金属氧化物密度往往比碳质还原剂大,粉料滚动过程中,容易使得这二者分离。并且其成球的球强度比较低。当然其优点是成型的球圆整度比较好、设备产能大。In commonly used pelletizing machines, powdered raw materials need to be continuously rolled during the pelletizing process, and the density of metal oxides is often greater than that of carbonaceous reducing agents. During the rolling process of the powdered materials, the two are easily separated. And its ball strength is relatively low. Of course, its advantages are that the formed balls have better roundness and the equipment has high production capacity.

等静压或者准等静压压球机,操作压力大成型的料球强度高,但设备价格高、产能小、操作程序繁复,不能满足碳热还原反应的要求。Isostatic pressing or quasi-isostatic briquetting machines use large operating pressure to form pellets with high strength. However, the equipment is expensive, has small production capacity, and has complicated operating procedures, and cannot meet the requirements of carbothermal reduction reaction.

对辊压球机,其产能大、自动化程度高操作简单、设备价格较低,得到广泛使用。但是由于要兼顾脱模的难易,其一对轧辊模具上的半球窝的深度或者说半球窝的深度与宽度的比例受到限制,如果半球窝太深,则不易脱模。因此一般球窝的深度都做得比较浅,压出的料球圆整度很差,甚至接近为圆饼形状或者双四棱锥形状。这样形状的料球的料堆安息角比较大,在回转窑中流动困难,前进的速度较低。Roller briquetting machines are widely used due to their large production capacity, high degree of automation, simple operation, and low equipment prices. However, due to the difficulty of demoulding, the depth of the hemispherical sockets on the pair of roller molds or the ratio of the depth and width of the hemispherical sockets is limited. If the hemispherical sockets are too deep, it will be difficult to demould. Therefore, the depth of the ball socket is generally made relatively shallow, and the roundness of the extruded ball is very poor, even close to a round cake shape or a double quadrangular pyramid shape. The repose angle of the material pile of such shaped balls is relatively large, making it difficult to flow in the rotary kiln and the forward speed is low.

就发明人所知,还没有一种设备价格低、产能大、成型的料球圆整度好、成型的料球强度高、自动化程度高、操作工序简单的压球机。As far as the inventor knows, there is no briquetting machine with low equipment price, large production capacity, good roundness of the formed balls, high strength of the formed balls, high degree of automation and simple operating procedures.

综上所述,虽然直热式回转窑用于碳热还原反应具有巨大的优势,但是只靠直热式回转窑的改进来提高其窑膛中物料的填充率、并且兼顾提高物料的体积流速非常困难,需要结合对压球机的改进来达到兼顾提高填充率和提高物料体积流速的目的。To sum up, although the direct-heated rotary kiln has huge advantages for carbothermal reduction reactions, only the improvement of the direct-heated rotary kiln can improve the filling rate of materials in the kiln chamber and increase the volumetric flow rate of the materials. It is very difficult and needs to be combined with the improvement of the briquetting machine to achieve the purpose of increasing the filling rate and increasing the material volume flow rate.

发明内容Contents of the invention

发明的目的:在碳热还原中,提高直热式回转窑高窑膛中前述左端物料的体积流速、兼顾窑膛中固体物料足够高的填充率、提高窑膛中全部固体物料的体积流速、降低回转窑运转时回转管的转速、适应不同的碳热还原反应中不同原料的不同的体积收缩率;在提高左端物料体积流速的前提下,在直热式回转窑窑膛中设置预热段或者延长预热段的长度;通过以上目的最终达到进一步提高直热式回转窑的电热效率、简化回转窑结构参数的调整、简化回转窑运行控制难度、提高回转窑运行稳定性、提高设备产能、降低粉尘产生量。The purpose of the invention is to increase the volumetric flow rate of the aforementioned left-end materials in the high kiln chamber of a direct-heated rotary kiln, take into account a sufficiently high filling rate of solid materials in the kiln chamber, and increase the volumetric flow rate of all solid materials in the kiln chamber during carbothermal reduction. Reduce the rotation speed of the rotary tube when the rotary kiln is running, and adapt to the different volume shrinkage rates of different raw materials in different carbothermal reduction reactions; on the premise of increasing the volume flow rate of the material at the left end, a preheating section is set up in the direct-heated rotary kiln chamber. Or extend the length of the preheating section; through the above purposes, we can ultimately further improve the electric heating efficiency of the direct-heated rotary kiln, simplify the adjustment of the rotary kiln structural parameters, simplify the difficulty of rotary kiln operation control, improve the operation stability of the rotary kiln, and increase equipment productivity. Reduce dust generation.

本发明的目的是这样实现的:本发明在总结本发明人之前制造和使用直热式回转窑进行碳热还原反应的经验基础上,对碳热还原装置中的对辊压球机进行了改进,提高了其成型原料球的圆整度,降低对直热式回转窑的各种结构参数的调整难度并提高了其运行稳定性。The purpose of the present invention is achieved as follows: on the basis of summarizing the inventor's previous experience in manufacturing and using a direct-heated rotary kiln for carbothermal reduction reactions, the present invention improves the roller briquetting machine in the carbothermal reduction device. , improves the roundness of the formed raw material balls, reduces the difficulty of adjusting various structural parameters of the direct-heated rotary kiln, and improves its operational stability.

本发明的具体技术方案如下:The specific technical solutions of the present invention are as follows:

一种用于碳热还原反应的成套装置,其包括对辊压球机和直热式回转窑,其特征在于:对辊压球机的轧辊上的半球窝模具有一部分或者全部为弹性材料。由于在轧辊模具的半球窝模部位采用弹性材料,可以将半球窝做得比较深,并且其压球时在压力作用下半球窝底部的弹性材料变形并扩展变薄使得半球窝深度进一步增加,使得压制的料球圆整度得以提高。在压力消失的时候,弹性材料回弹,自然将压制的料球脱模弹出球窝,有利于料球的脱模。A complete set of equipment for carbothermal reduction reaction, which includes a counter-roller briquetting machine and a direct-heated rotary kiln. It is characterized in that part or all of the hemispherical nest molds on the rollers of the counter-roller briquetting machine are made of elastic materials. Since the elastic material is used in the hemispherical cavity mold part of the roll mold, the hemispherical cavity can be made deeper, and when the ball is pressed, the elastic material at the bottom of the hemispherical cavity deforms and expands and becomes thinner under the action of pressure, so that the depth of the hemispherical cavity is further increased, so that The roundness of the pressed balls is improved. When the pressure disappears, the elastic material rebounds and naturally releases the pressed ball from the mold and pops out of the ball socket, which is beneficial to the release of the ball.

所述的直热式回转窑包括回转管、回转管内部的耐材、窑头箱和窑尾箱;耐材围成的长条形的内腔为窑膛;窑膛分为预热段、加热段和降温段;在加热段的两端设置有正负电极,加热电源在正极和负极上外接加热电源,通过电极与回转窑内部被加热的物料接触,电流经由正极流经物料再到负极,使得物料自身作为电阻发热,以完成对物料的加热;在所述的窑膛内壁上设有高度1cm 以上的凸起;回转管与窑头箱和窑尾箱之间转动密封连接;在窑尾箱上设置有进气口。窑膛内壁上的凸起一般由耐材构成,凸起组成炒料槽和/或者挡料环。在原料球圆整度提高的情况下,炒料槽不但有提高窑膛中原料球料位高度、提高填充率的作用,还有翻炒原料球料堆、防止原料球料堆整体滑动的作用。挡料环则可以缩小窑膛有效内径,提高其与窑膛进料口之间物料的填充率。The direct heating rotary kiln includes a rotary tube, refractory material inside the rotary tube, a kiln head box and a kiln tail box; the long inner cavity surrounded by the refractory material is the kiln chamber; the kiln chamber is divided into a preheating section, Heating section and cooling section; positive and negative electrodes are provided at both ends of the heating section. The heating power supply is externally connected to the positive and negative electrodes. The electrodes are in contact with the heated material inside the rotary kiln. The current flows through the material through the positive electrode and then to the negative electrode. , so that the material itself acts as a resistor to heat up to complete the heating of the material; a protrusion with a height of more than 1cm is provided on the inner wall of the kiln chamber; the rotary tube is rotationally sealed and connected to the kiln head box and kiln tail box; in the kiln The tail box is provided with an air inlet. The protrusions on the inner wall of the kiln chamber are generally made of refractory materials, and the protrusions form the frying tank and/or the retaining ring. When the roundness of the raw material balls is improved, the stir-frying trough not only has the function of raising the height of the raw material balls in the kiln chamber and increasing the filling rate, but also has the function of stir-frying the raw material ball pile and preventing the overall sliding of the raw material ball pile. . The retaining ring can reduce the effective inner diameter of the kiln chamber and increase the filling rate of materials between it and the kiln chamber feed port.

碳热还原反应的固体原料经过所述的对辊压球机压球成型后,经过直热式回转窑的窑头箱进入窑膛、依次经过预热段、加热段和降温段,然后从窑膛出料口掉落到窑尾箱中暂存。由于原料球圆整度提高,设置预热段或者加长预热段的长度对左端物料的体积流速影响较小。物料经过预热段后温度得以升高,并且被部分还原,获得了较好的导电性。After the solid raw materials for the carbothermal reduction reaction are pelletized by the double-roller briquette machine, they enter the kiln chamber through the kiln head box of the direct-heated rotary kiln, pass through the preheating section, heating section and cooling section in sequence, and then exit from the kiln. The discharge port of the chamber falls into the kiln tail box for temporary storage. Since the roundness of the raw material ball is improved, setting up a preheating section or lengthening the length of the preheating section will have little impact on the volumetric flow rate of the material at the left end. After the material passes through the preheating section, the temperature rises and is partially reduced, achieving better electrical conductivity.

碳热还原反应的气体原料或者保护性气体从窑尾箱上的进气口进入窑尾箱,然后依次经过降温段、加热段和预热段撤出窑膛。The gaseous raw material or protective gas for the carbothermal reduction reaction enters the kiln tail box from the air inlet on the kiln tail box, and then exits the kiln chamber through the cooling section, heating section and preheating section.

进一步的是所述的弹性材料为橡胶或者优选为聚氨酯橡胶。Further, the elastic material is rubber or preferably polyurethane rubber.

进一步的是,在所述的窑膛出料口设置有挡料板;碳热还原反应的固体原料经过所述的对辊压球机压球成型后,经过直热式回转窑的窑头箱进入窑膛、依次经过预热段、加热段和降温段,然后从窑膛出料口越过挡料板后掉落到窑尾箱中暂存。在窑膛出料口设置挡料板,减小窑膛出料口的有效内径,使得该处成为固体物料体积流速的瓶颈,使得前述左端物料的体积流速跟得上右端物料的体积流速的需求。进一步在保持或者降低回转管转速的情况下使得直热式回转窑窑膛中物料的填充率达到要求的高度。Further, a baffle plate is provided at the discharge port of the kiln chamber; after the solid raw material of the carbothermal reduction reaction is pelletized by the double-roller briquetting machine, it passes through the kiln head box of the direct-heated rotary kiln. It enters the kiln chamber, passes through the preheating section, heating section and cooling section in sequence, then crosses the baffle plate from the kiln discharge port and falls into the kiln tail box for temporary storage. Set a baffle plate at the kiln discharge port to reduce the effective inner diameter of the kiln discharge port, making this place a bottleneck for the solid material volume flow rate, so that the volume flow rate of the aforementioned left end material can keep up with the volume flow rate requirement of the right end material. . Further, while maintaining or reducing the rotation speed of the rotary tube, the filling rate of materials in the kiln chamber of the direct-heated rotary kiln reaches the required height.

进一步的是,所述的加热电源为可调直流电源,其最大输出电压为Umax伏特,最大输出电流为Imax安培;有电压值U1在0 ~ Umax伏特之间,有电流值I1在0 ~ Imax安培之间;所述的直热式回转窑在工作时,加热电源在保持装机功率不变的前提下,其输出可在两档电压电流范围之间切换;两档电压电流范围分别为高电压低电流档和低电压大电流档;在高电压低电流档时,输出电压可调范围为0 ~ Umax伏特,输出电流可调范围在为0 ~ I1安培;在低电压大电流档时,输出电压可调范围为0 ~ U1伏特,输出电流可调范围为0 ~ Imax安培。Further, the heating power supply is an adjustable DC power supply, its maximum output voltage is Umax volts, and its maximum output current is Imax amperes; the voltage value U1 is between 0 ~ Umax volts, and the current value I1 is between 0 ~ Imax between amperes; when the direct heating rotary kiln is working, the output of the heating power supply can be switched between two voltage and current ranges while keeping the installed power unchanged; the two voltage and current ranges are high voltage and high voltage respectively. Low current gear and low voltage and high current gear; in the high voltage and low current gear, the output voltage is adjustable from 0 to Umax volts, and the output current is adjustable from 0 to I1 amps; in the low voltage and high current gear, the output The adjustable voltage range is 0 ~ U1 volts, and the output current adjustable range is 0 ~ Imax amps.

在所述的窑膛加热段有一根或多根热电偶,其沿回转管径向方向穿过回转管并插入耐材中或者穿过耐材,并靠近窑膛壁;热电偶测得的温度数据模拟量被固定在回转管圆周面外面上的温度变送器进行模数变换后无线传送到所述的加热电源的控制柜,用于温度的显示和对加热电源输出功率的控制。There are one or more thermocouples in the kiln heating section, which pass through the rotary tube in the radial direction and are inserted into the refractory material or pass through the refractory material and close to the kiln wall; the temperature measured by the thermocouples The data analog quantity is wirelessly transmitted to the control cabinet of the heating power supply after analog-to-digital conversion by a temperature transmitter fixed on the outer circumferential surface of the rotary tube for temperature display and control of the heating power supply output power.

进一步的是,本发明所述的成套装置,其用作高温碳热还原反应和/或高温氮化反应的成套设备,所述的反应包括以下反应过程:Furthermore, the complete set of equipment of the present invention is used as a complete set of equipment for high-temperature carbothermal reduction reaction and/or high-temperature nitriding reaction. The reaction includes the following reaction process:

R1 .氧化钒与碳质还原剂在高温和氮气气氛下碳热还原氮化生产钒氮合金;R1. Carbothermal reduction and nitridation of vanadium oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce vanadium-nitrogen alloy;

R2 .氧化钒、铁和/或氧化铁、碳质还原剂在高温和氮气气氛下碳热还原氮化生产氮化钒铁;R2. Carbothermal reduction and nitridation of vanadium oxide, iron and/or iron oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce iron vanadium nitride;

R3 .氧化铁和/或铁矿和碳质还原剂和/或氢气在高温和隔绝空气的情况下反应生产还原铁、海绵铁、氮化铁或铁碳化合物或混合物;R3. Reaction of iron oxide and/or iron ore and carbonaceous reducing agent and/or hydrogen at high temperature and in isolation from air to produce reduced iron, sponge iron, iron nitride or iron-carbon compounds or mixtures;

R4:氧化铬和碳质还原剂在高温和氮气气氛下碳热还原氮化生产氮化铬和/或碳化铬;R4: Carbothermal reduction and nitridation of chromium oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce chromium nitride and/or chromium carbide;

R5:高碳铬铁和氧化铬和/或氧化铁在高温和氮气气氛下碳热还原氮化生产微碳氮化铬铁;R5: Carbothermal reduction and nitridation of high carbon ferrochromium and chromium oxide and/or iron oxide under high temperature and nitrogen atmosphere to produce microcarbon ferrochromium nitride;

R6:钛氧化合物在高温和氮气气氛下碳热还原氮化生产碳氮化钛;R6: Carbothermal reduction and nitridation of titanium oxide compounds under high temperature and nitrogen atmosphere to produce titanium carbonitride;

R7:用石油焦和/或沥青在高温下碳化和/或石墨化生产二次电池电极石墨;R7: Use petroleum coke and/or asphalt to carbonize and/or graphitize at high temperatures to produce secondary battery electrode graphite;

R8:二氧化硅和碳质还原剂在高温下碳热还原生产金属硅、碳化硅或者在氮气气氛下生产氮化硅和/或碳氮化硅。R8: Carbothermal reduction of silicon dioxide and carbonaceous reducing agent at high temperature to produce metallic silicon and silicon carbide or in nitrogen atmosphere to produce silicon nitride and/or silicon carbonitride.

R9:钛氧化物、铝氧化物和碳质还原剂在高温下碳热还原制备碳氮化铝钛材料,其为MAX相材料的一种。R9: Titanium carbonitride material is prepared by carbothermal reduction of titanium oxide, aluminum oxide and carbonaceous reducing agent at high temperature, which is a type of MAX phase material.

与现有技术相比,采用本发明的技术方案具有如下的优点:Compared with the existing technology, the technical solution of the present invention has the following advantages:

1)通过将对辊压球机的轧辊上的半球窝模具的一部分或者全部替换为弹性材料,获得圆整度较高的原料球,并且压球时料球容易脱模,并且同时保持了对辊压球机的产能、自动化程度和操作稳定性。1) By replacing part or all of the hemispherical nest mold on the roller of the ball press with elastic material, a raw material ball with a higher roundness can be obtained, and the ball can be easily demoulded during ball pressing, and at the same time maintain the alignment. The production capacity, degree of automation and operational stability of the roller ball machine.

2)通过将对辊压球机的轧辊辊上的半球窝模具的一部分或者全部替换为弹性材料,获得圆整度较高的原料球。在碳热还原反应中,即使在反应过程中物料体积大幅缩小的情况下,其提高了原料球在直热式回转窑窑膛中的体积流速,使得前述左端物料的体积流速跟得上右端物料体积流速的需要。提高了窑膛中的物料的填充率,并可使回转管在较低的转速下运行。2) By replacing part or all of the hemispherical nest mold on the roll of the double-roller ball press with an elastic material, raw material balls with higher roundness can be obtained. In the carbothermal reduction reaction, even when the volume of the material is greatly reduced during the reaction, it increases the volumetric flow rate of the raw material balls in the direct-heated rotary kiln chamber, so that the volumetric flow rate of the aforementioned left-end material can keep up with the right-end material. Volumetric flow rate needs. It improves the filling rate of materials in the kiln chamber and allows the rotary tube to operate at a lower speed.

3)由于原料球圆整度的提高,在窑膛预热段结圈的情况下,原料球在结圈处也能够保持足够的体积流速以满足前述右端物料体积流速的要求。保持了回转窑运行的稳定性,延长了因此导致的回转窑的检修间隔时间。3) Due to the improved roundness of the raw material balls, when the kiln preheating section is ringed, the raw material balls can maintain sufficient volume flow rate at the ringed place to meet the aforementioned requirements for the material volume flow rate at the right end. The stability of the rotary kiln operation is maintained and the maintenance interval of the rotary kiln is extended.

4)由于原料球圆整度的提高,提高了前述左端物料的体积流速,使得整体物料的体积流速瓶颈移动到挡料环或者挡料板处,从而简化了窑膛中物料的填充率的控制、简化了回转管转速与窑膛出料口固体物料体积流速的对应关系。在加热能力足够和保持最低反应时间要求的情况下,可以方便的用回转管的转速控制回转窑的产量。4) Due to the improvement of the roundness of the raw material ball, the volume flow rate of the material at the left end is increased, causing the volume flow rate bottleneck of the overall material to move to the baffle ring or baffle plate, thus simplifying the control of the filling rate of the material in the kiln chamber. , Simplifying the corresponding relationship between the rotary tube rotation speed and the solid material volume flow rate at the kiln discharge port. When the heating capacity is sufficient and the minimum reaction time requirements are maintained, the rotation speed of the rotary tube can be conveniently used to control the output of the rotary kiln.

5)由于原料球圆整度的提高,回转管在较低的转速下也能够提供足够的固体物料的体积流速,因此降低了物料的磨损程度,降低了窑膛中粉尘的产生和扬尘,降低了粉尘回收和扬尘治理的压力。5) Due to the improved roundness of the raw material ball, the rotary tube can provide sufficient volume flow rate of solid materials at a lower speed, thus reducing the wear of the material, reducing the generation and dust emission in the kiln chamber, and reducing Reduce the pressure of dust recovery and dust control.

6)由于原料球圆整度的提高,提高了前述左端物料的体积流速,较长的窑膛预热段长度对左端物料的体积流速影响较小,可以设置较长的预热段长度,提高预热段热交换效果,降低撤出预热段的气体温度,提高从预热段进入加热段的固体物料的温度,提高进入加热段的固体物料的预还原程度。6) Due to the improvement of the roundness of the raw material ball, the volume flow rate of the material at the left end is increased. The longer length of the kiln preheating section has less impact on the volume flow rate of the material at the left end. A longer preheating section length can be set to improve the The heat exchange effect of the preheating section reduces the temperature of the gas exiting the preheating section, increases the temperature of the solid materials entering the heating section from the preheating section, and increases the pre-reduction degree of the solid materials entering the heating section.

7)由于原料球圆整度的提高,提高了前述左端物料的体积流速,可以降低回转管的倾斜率,提高回转窑运行安全性和寿命。7) Due to the improvement of the roundness of the raw material ball, the volume flow rate of the material at the left end is increased, which can reduce the inclination rate of the rotary tube and improve the operation safety and life of the rotary kiln.

8)由于原料球圆整度的提高,减少了料球的边缘和棱角,降低了在窑膛中原料球边缘和棱角的磨损率,降低了细粒度料的比例。对于要求产品粒度较大的产品,降低了回返细粒度料的比例,提高了生产效率。8) Due to the improvement of the roundness of the raw material ball, the edges and corners of the raw material ball are reduced, the wear rate of the edges and corners of the raw material ball in the kiln chamber is reduced, and the proportion of fine-grained materials is reduced. For products requiring larger particle size, the proportion of returned fine-grained materials is reduced and production efficiency is improved.

9)由于原料球圆整度的提高,兼顾调整回转窑结构参数、窑膛物料填充率、回转管转速、进出料速度变得相对简单,使得制造更大规模的碳热还原反应直热式回转窑,扩大生产规模,在技术上变得相对简单。9) Due to the improvement of the roundness of raw material balls, it has become relatively simple to adjust the rotary kiln structural parameters, kiln material filling rate, rotary tube speed, and material inlet and outlet speed, making it possible to manufacture larger-scale direct-heated rotary kiln for carbothermal reduction reaction. Kiln, expanding the scale of production has become relatively simple technically.

采用本发明的技术方案进行所述的碳热还原反应,生产稳定可靠,提高了所述的碳热还原反应的产量,使得工艺过程环保、高效、节能、自动化程度高,生产成本和劳动强度降低。The technical solution of the present invention is used to carry out the carbothermal reduction reaction, the production is stable and reliable, the output of the carbothermal reduction reaction is improved, the process is environmentally friendly, efficient, energy-saving, highly automated, and the production cost and labor intensity are reduced. .

附图说明Description of the drawings

图1是实施例1直热式回转窑示意图图。Figure 1 is a schematic diagram of a direct-heated rotary kiln in Embodiment 1.

图2是实施例1直热式回转窑的回转管由出料端到进料端方向的正视图示意图,左上部分局部剖视。Figure 2 is a schematic front view of the rotary tube of the direct-heated rotary kiln in Embodiment 1 from the discharge end to the feed end, with the upper left part partially sectioned.

图3是实施例1对辊压球机的球窝模具示意图。Figure 3 is a schematic diagram of the ball socket mold of the pair of roller ball presses in Embodiment 1.

实施例1Example 1

图1和图2为实施例1的示意图。如图1所示,所述的直热式回转窑,其用作金属氧化物等原料碳热还原和/或氮化反应的反应器,包括窑头箱1、窑头箱尾气出口16、驱动轮2、承重轮3、一组两个正极14、回转管5、耐材6、一组两个负极15、6支k分度热电偶12、窑尾箱与回转管之间的转动密封连接8、窑尾箱9和窑尾箱上的进气口13。耐材6同时起到耐火、保温和绝缘的作用,要求加热段与物料接触的耐材的电阻比物料大。耐材6围成的一个近似圆形、与回转管接近等长的内腔称为窑膛17。窑膛17按照物料经过的先后顺序,依次分为窑膛进料口171、预热段172、加热段173、降温段174、窑膛出料口175。其余细节未示出。Figures 1 and 2 are schematic diagrams of Embodiment 1. As shown in Figure 1, the direct-heated rotary kiln is used as a reactor for carbothermal reduction and/or nitridation reactions of raw materials such as metal oxides, and includes a kiln head box 1, a kiln head box tail gas outlet 16, a drive Wheel 2, load-bearing wheel 3, a set of two positive electrodes 14, a rotary tube 5, a refractory material 6, a set of two negative poles 15, 6 K-grading thermocouples 12, the rotational sealing connection between the kiln tail box and the rotary tube 8. Kiln tail box 9 and air inlet 13 on the kiln tail box. Refractory material 6 plays the role of fire resistance, heat preservation and insulation at the same time. It is required that the resistance of the refractory material in contact with the heating section and the material is greater than that of the material. An approximately circular inner cavity surrounded by the refractory material 6 and approximately the same length as the rotary tube is called the kiln chamber 17 . The kiln chamber 17 is divided into the kiln chamber inlet 171, the preheating section 172, the heating section 173, the cooling section 174, and the kiln chamber outlet 175 according to the order in which the materials pass through. The remaining details are not shown.

如图2所示,直热式回转窑的耐材6由高低两个规格的耐材602和601组成。在回转管径向方向上,耐材602比601更加突出于窑膛内,突出高度为3cm,形成炒料槽。在回转窑转动时,其可以防止物料在窑膛壁上滑动,抬高物料的料位。在窑膛出料口处设置一块挡料板19,或者在窑膛出料口处连接一段筛孔管25、在筛孔管的出料口处设置一块挡料板19。挡料板19在图2中的右上边缘与水平面的夹角设置为20°。由图 2中还可以看到,环状的负极15比周围的耐材601和602在面向回转管中心轴的方向上都高,形成挡料环。As shown in Figure 2, the refractory material 6 of the direct heating rotary kiln is composed of high and low specifications of refractory material 602 and 601. In the radial direction of the rotary tube, the refractory material 602 protrudes more into the kiln chamber than the refractory material 601, with a protruding height of 3cm, forming a frying trough. When the rotary kiln rotates, it can prevent the material from sliding on the kiln wall and raise the material level. A baffle plate 19 is provided at the discharge port of the kiln chamber, or a section of screen tube 25 is connected to the discharge port of the kiln chamber, and a baffle plate 19 is provided at the discharge port of the screen tube. The angle between the upper right edge of the baffle plate 19 in Figure 2 and the horizontal plane is set to 20°. It can also be seen from Figure 2 that the annular negative electrode 15 is higher than the surrounding refractory materials 601 and 602 in the direction facing the central axis of the rotary tube, forming a retaining ring.

如图3所示的对辊压球机的球窝模具的剖视示意图。子图B为子图A的局部放大图。轧辊钢模具1为一个圆环结构,其外圆柱面规则排列有一系列的半球窝。驱动钢模具转动的轴装配到其内圆中。在半球窝里面有聚氨酯橡胶材质的模具2。模具2覆盖钢模具1的半球窝的底部,构成半球窝模具的一部分。一台对辊压球机有两个钢模具1,其旋转轴在水平面上平行并排排列,其圆柱面彼此分开0到数毫米,并且一个钢模具的半球窝开口面对准另外一个钢模具的半球窝的开口面。两个正对的半球窝合成一个近似的球形。两个将要正对的半球窝将其上方的固体物料随着对辊的向下旋转剜入半球窝并在两个半球窝正对时完成挤压过程。此时半球窝底部的橡胶较厚处的橡胶会向四周较薄处延展,使得半球窝底部变深,并且两个半球窝围成的固体物料近似球形。随着一对轧辊继续向下旋转,压力逐步消失,橡胶回弹并将球弹出,完成压球过程。The schematic cross-sectional view of the ball socket mold of the double-roller ball press is shown in Figure 3. Sub-picture B is a partial enlarged view of sub-picture A. The roll steel mold 1 is a circular ring structure with a series of hemispherical sockets arranged regularly on the outer cylindrical surface. The shaft that drives the steel mold to rotate fits into its inner circle. There is a mold 2 made of polyurethane rubber inside the hemispheric socket. Mold 2 covers the bottom of the hemispherical socket of steel mold 1 and forms part of the hemispherical socket mold. A double-roller briquetting machine has two steel molds 1, whose rotation axes are arranged parallel and side by side on the horizontal plane, their cylindrical surfaces are separated from each other by 0 to several millimeters, and the hemispheric socket opening surface of one steel mold is aligned with the other steel mold. The open surface of the hemispheric fossa. Two opposing hemispheric sockets form an approximate spherical shape. The two hemispherical sockets that are about to face each other will cut the solid material above them into the hemispherical sockets with the downward rotation of the rollers, and the extrusion process will be completed when the two hemispherical sockets are facing each other. At this time, the thicker rubber at the bottom of the hemispheric socket will extend to the thinner parts around it, making the bottom of the hemispheric socket deeper, and the solid material surrounded by the two hemispheric sockets will be approximately spherical. As the pair of rollers continue to rotate downward, the pressure gradually disappears, the rubber rebounds and the ball is ejected, completing the ball pressing process.

压制得到的原料球接近球形,圆整度较好,单个原料球长径大小~4.0cm,短径大小~3.5cm。原料球料堆安息角<15°。直热式回转窑窑膛壁有耐材凸起构成的深度~3cm的炒料槽,在回转管转速为0.2转/分钟时,窑膛中原料料球的料堆斜面与水平面的夹角小于20°。The raw material balls obtained by pressing are nearly spherical and have good roundness. The long diameter of a single raw material ball is ~4.0cm and the short diameter is ~3.5cm. The repose angle of the raw material pellet pile is less than 15°. The wall of the direct heating rotary kiln has a frying tank with a depth of ~3cm formed by refractory protrusions. When the rotation speed of the rotary tube is 0.2 rpm, the angle between the slope of the pile of raw material balls in the kiln and the horizontal plane is less than 20°.

作为对比,采用现有的对辊压球机压制的原料球,形状近似为底部为正方形的两个四棱锥在正方形的一面扣拢形成的双四棱锥。原料球安息角>30°,在35°左右。在上述同样的回转窑条件下,料堆斜面与水平面的夹角约为40°。For comparison, the shape of the raw material balls pressed by the existing double-roller ball press is approximately a double square pyramid formed by two square pyramids with a square bottom joined together on one side of the square. The angle of repose of the raw material ball is >30°, around 35°. Under the same rotary kiln conditions mentioned above, the angle between the slope of the pile and the horizontal plane is approximately 40°.

Claims (7)

1.一种用于碳热还原反应的成套装置,其包括对辊压球机和直热式回转窑,其特征在于:对辊压球机的轧辊上的半球窝模具有一部分或者全部为弹性材料;1. A complete set of equipment for carbothermal reduction reaction, which includes a double-roller briquetting machine and a direct-heated rotary kiln. It is characterized in that: part or all of the hemispherical nest molds on the rollers of the double-roller briquetting machine are elastic. Material; 所述的直热式回转窑包括回转管、回转管内部的耐材、窑头箱和窑尾箱;耐材围成的长条形的内腔为窑膛;窑膛分为预热段、加热段和降温段;在加热段的两端设置有正负电极,加热电源在正极和负极上外接加热电源,通过电极与回转窑内部被加热的物料接触,电流经由正极流经物料再到负极,使得物料自身作为电阻发热,以完成对物料的加热;在所述的窑膛内壁上设有高度1cm 以上的凸起,形成炒料槽或挡料环,或者形成炒料槽和挡料环;回转管与窑头箱和窑尾箱之间转动密封连接;在窑尾箱上设置有进气口;The direct heating rotary kiln includes a rotary tube, refractory material inside the rotary tube, a kiln head box and a kiln tail box; the long inner cavity surrounded by the refractory material is the kiln chamber; the kiln chamber is divided into a preheating section, Heating section and cooling section; positive and negative electrodes are provided at both ends of the heating section. The heating power supply is externally connected to the positive and negative electrodes. The electrodes are in contact with the heated material inside the rotary kiln. The current flows through the material through the positive electrode and then to the negative electrode. , so that the material itself acts as a resistor to heat up to complete the heating of the material; a protrusion with a height of more than 1cm is provided on the inner wall of the kiln chamber to form a frying trough or a blocking ring, or a frying trough and a blocking ring. ; The rotary tube is connected with the kiln head box and the kiln tail box in a rotary seal; an air inlet is provided on the kiln tail box; 碳热还原反应的固体原料经过所述的对辊压球机压球成型后,经过直热式回转窑的窑头箱进入窑膛、依次经过预热段、加热段和降温段,然后从窑膛出料口掉落到窑尾箱中;After the solid raw materials for the carbothermal reduction reaction are pelletized by the double-roller briquette machine, they enter the kiln chamber through the kiln head box of the direct-heated rotary kiln, pass through the preheating section, heating section and cooling section in sequence, and then exit from the kiln. The discharge port of the chamber falls into the kiln tail box; 碳热还原反应的气体原料或者保护性气体从窑尾箱上的进气口进入窑尾箱,依次经过窑膛降温段、加热段和预热段,然后撤出窑膛。The gaseous raw material or protective gas for the carbothermal reduction reaction enters the kiln tail box from the air inlet on the kiln tail box, passes through the cooling section, heating section and preheating section of the kiln chamber in sequence, and then exits the kiln chamber. 2.根据权利要求1所述的一种用于碳热还原反应的成套装置,其特征在于:所述的弹性材料为橡胶。2. A complete set of equipment for carbothermal reduction reaction according to claim 1, characterized in that: the elastic material is rubber. 3.根据权利要求1所述的一种用于碳热还原反应的成套装置,其特征在于:所述的弹性材料为聚氨酯橡胶。3. A complete set of equipment for carbothermal reduction reaction according to claim 1, characterized in that: the elastic material is polyurethane rubber. 4.根据权利要求1~3中任意一项所述的一种用于碳热还原反应的成套装置,其特征在于:在所述的窑膛出料口设置有挡料板;碳热还原反应的固体原料经过所述的对辊压球机压球成型后,经过直热式回转窑的窑头箱进入窑膛、依次经过预热段、加热段和降温段,然后从窑膛出料口越过挡料板后掉落到窑尾箱中暂存。4. A complete set of equipment for carbothermal reduction reaction according to any one of claims 1 to 3, characterized in that: a baffle plate is provided at the discharge port of the kiln chamber; carbothermal reduction reaction After the solid raw materials are pelletized by the double-roller briquette machine, they enter the kiln chamber through the kiln head box of the direct-heated rotary kiln, pass through the preheating section, heating section and cooling section in sequence, and then exit the kiln chamber. After crossing the baffle, it falls into the kiln tail box for temporary storage. 5.根据权利要求1~4中任意一项所述的一种用于碳热还原反应的成套装置,其特征在于:所述的加热电源为可调直流电源,其最大输出电压为Umax伏特,最大输出电流为Imax安培;有电压值U1在0 ~ Umax伏特之间,有电流值I1在0 ~ Imax安培之间;所述的直热式回转窑在工作时,加热电源在保持装机功率不变的前提下,其输出可在两档电压电流范围之间切换;两档电压电流范围分别为高电压低电流档和低电压大电流档;在高电压低电流档时,输出电压可调范围为0 ~ Umax伏特,输出电流可调范围在为0 ~ I1安培;在低电压大电流档时,输出电压可调范围为0 ~ U1伏特,输出电流可调范围为0 ~ Imax安培。5. A complete set of equipment for carbothermal reduction reaction according to any one of claims 1 to 4, characterized in that: the heating power supply is an adjustable DC power supply, and its maximum output voltage is Umax volts, The maximum output current is Imax amperes; the voltage value U1 is between 0 ~ Umax volts, and the current value I1 is between 0 ~ Imax amperes; when the direct heating rotary kiln is working, the heating power supply is required to maintain the installed power. Under the premise of changing, its output can be switched between two voltage and current ranges; the two voltage and current ranges are high voltage and low current range and low voltage and high current range; in the high voltage and low current range, the output voltage is adjustable range is 0 ~ Umax volts, the output current can be adjusted in the range of 0 ~ I1 amps; in the low voltage and high current range, the output voltage can be adjusted in the range of 0 ~ U1 volts, and the output current can be adjusted in the range of 0 ~ Imax amps. 6.根据权利要求1~4中任意一项所述的一种用于碳热还原反应的成套装置,其特征在于:在所述的窑膛加热段有一根或多根热电偶,其沿回转管径向方向穿过回转管并插入耐材中或者穿过耐材,并靠近窑膛壁;热电偶测得的温度数据模拟量被固定在回转管圆周面外面上的温度变送器进行模数变换后无线传送到所述的加热电源的控制柜,用于温度的显示和对加热电源输出功率的控制。6. A complete set of equipment for carbothermal reduction reaction according to any one of claims 1 to 4, characterized in that: there is one or more thermocouples in the heating section of the kiln, which rotate along the The tube passes through the rotary tube in the radial direction and is inserted into the refractory material or passes through the refractory material and is close to the kiln wall; the analog temperature data measured by the thermocouple is simulated by a temperature transmitter fixed on the outside of the circumferential surface of the rotary tube. After the data is converted, it is wirelessly transmitted to the control cabinet of the heating power supply for displaying the temperature and controlling the output power of the heating power supply. 7.根据权利要求1~4中任意一项所述的一种用于碳热还原反应的成套装置,其特征在于:其用作高温碳热还原反应和/或高温氮化反应的成套设备,所述的反应包括以下反应过程:7. A complete set of equipment for carbothermal reduction reaction according to any one of claims 1 to 4, characterized in that: it is used as a complete set of equipment for high-temperature carbothermal reduction reaction and/or high-temperature nitriding reaction, The reaction includes the following reaction process: R1 .氧化钒与碳质还原剂在高温和氮气气氛下碳热还原氮化生产钒氮合金;R1. Carbothermal reduction and nitridation of vanadium oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce vanadium-nitrogen alloy; R2 .氧化钒、铁和/或氧化铁、碳质还原剂在高温和氮气气氛下碳热还原氮化生产氮化钒铁;R2. Carbothermal reduction and nitridation of vanadium oxide, iron and/or iron oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce iron vanadium nitride; R3 .氧化铁和/或铁矿和碳质还原剂和/或氢气在高温和隔绝空气的情况下反应生产还原铁、海绵铁、氮化铁或铁碳化合物或混合物;R3. Reaction of iron oxide and/or iron ore and carbonaceous reducing agent and/or hydrogen at high temperature and in isolation from air to produce reduced iron, sponge iron, iron nitride or iron-carbon compounds or mixtures; R4:氧化铬和碳质还原剂在高温和氮气气氛下碳热还原氮化生产氮化铬和/或碳化铬;R4: Carbothermal reduction and nitridation of chromium oxide and carbonaceous reducing agent under high temperature and nitrogen atmosphere to produce chromium nitride and/or chromium carbide; R5:高碳铬铁和氧化铬和/或氧化铁在高温和氮气气氛下碳热还原氮化生产微碳氮化铬铁;R5: Carbothermal reduction and nitridation of high carbon ferrochromium and chromium oxide and/or iron oxide under high temperature and nitrogen atmosphere to produce microcarbon ferrochromium nitride; R6:钛氧化合物在高温和氮气气氛下碳热还原氮化生产碳氮化钛;R6: Carbothermal reduction and nitridation of titanium oxide compounds under high temperature and nitrogen atmosphere to produce titanium carbonitride; R7:用石油焦和/或沥青在高温下碳化和/或石墨化生产二次电池电极石墨;R7: Use petroleum coke and/or asphalt to carbonize and/or graphitize at high temperatures to produce secondary battery electrode graphite; R8:二氧化硅和碳质还原剂在高温下碳热还原生产金属硅、碳化硅或者在氮气气氛下生产氮化硅和/或碳氮化硅;R8: Carbothermal reduction of silicon dioxide and carbonaceous reducing agent at high temperature to produce metallic silicon and silicon carbide or in nitrogen atmosphere to produce silicon nitride and/or silicon carbonitride; R9:钛氧化物、铝氧化物和碳质还原剂在高温下碳热还原制备碳氮化铝钛材料,其为MAX相材料的一种。R9: Titanium carbonitride material is prepared by carbothermal reduction of titanium oxide, aluminum oxide and carbonaceous reducing agent at high temperature, which is a type of MAX phase material.
CN202211505277.0A 2022-11-29 2022-11-29 A complete set of equipment for carbothermal reduction reaction Pending CN116793066A (en)

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