CN116788925A - Take auxiliary guide mechanism's coiling mechanism - Google Patents

Take auxiliary guide mechanism's coiling mechanism Download PDF

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Publication number
CN116788925A
CN116788925A CN202310158451.7A CN202310158451A CN116788925A CN 116788925 A CN116788925 A CN 116788925A CN 202310158451 A CN202310158451 A CN 202310158451A CN 116788925 A CN116788925 A CN 116788925A
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CN
China
Prior art keywords
frame
wire pressing
crimping
wire
wheel
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CN202310158451.7A
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Chinese (zh)
Inventor
罗群杰
涂壹强
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Fujian Tengli Metal Products Co ltd
Fujian Qiaolong Emergency Equipment Co Ltd
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Fujian Tengli Metal Products Co ltd
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Priority to CN202310158451.7A priority Critical patent/CN116788925A/en
Publication of CN116788925A publication Critical patent/CN116788925A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553Both-ends supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/30Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/33Hollow or hose-like material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种带辅助导引机构的收卷装置,涉及收卷装置技术领域。收卷机架外侧设置有驱动电机与收卷机构传动连接,所述收卷机架顶部一侧设置有导线机架,导线机架上设置有压线机构,压线机构与导线机架活动连接,所述压线机构内设置有压线轮组,上下压线轮组一侧均设置有齿轮相啮合,压线机构通过下压线轮组与导线机架活动连接,所述的导线机架与驱动电机同侧设置有压线驱动轮,压线驱动轮通过压线轴与下压线轮组相连接,收卷机构与压线机构通过压线驱动轮传动连接。通过在引导机构上设置压线机构,无论是收卷或是自动放线,均能对线缆进行压紧约束,使得已收卷线缆保持拉紧状态,确保了线缆的收卷效果,确保生产作业能够顺利进行,提高生产效率。

A rewinding device with an auxiliary guiding mechanism relates to the technical field of rewinding devices. A drive motor is provided on the outside of the rewinding frame and is connected to the rewinding mechanism. A wire frame is provided on one side of the top of the rewinding frame. A wire crimping mechanism is provided on the wire frame. The crimping mechanism is movably connected to the wire frame. , the crimping mechanism is provided with a crimping wheel set, and gears are provided on both sides of the upper and lower crimping wheel sets for meshing. The crimping mechanism is movably connected to the conductor frame through the lower crimping wheel set, and the conductor frame There is a crimping drive wheel on the same side as the driving motor. The crimping drive wheel is connected to the lower crimping wheel set through the crimping shaft. The winding mechanism and the crimping mechanism are drivingly connected through the crimping drive wheel. By setting a crimping mechanism on the guide mechanism, whether it is rewinding or automatically unwinding, the cable can be compressed and restrained, so that the retracted cable remains in a taut state, ensuring the rewinding effect of the cable. Ensure that production operations can proceed smoothly and improve production efficiency.

Description

一种带辅助导引机构的收卷装置A rewinding device with an auxiliary guide mechanism

技术领域Technical field

本发明涉及一种带辅助导引机构的收卷装置,涉及收卷装置技术领域。The invention relates to a rewinding device with an auxiliary guide mechanism, and relates to the technical field of rewinding devices.

背景技术Background technique

在工业生产过程中,电缆、软管是常用到的耗材,而此类耗材的收纳大多是通过收卷装置进行收纳或释放,一个收卷装置收纳一组耗材,通过电动或手动方式进行收卷,方便作业人员的使用。In the process of industrial production, cables and hoses are commonly used consumables, and most of these consumables are stored or released through a rewinding device. A rewinding device stores a group of consumables and rewinds them electrically or manually. , convenient for workers to use.

现有的收卷装置虽然在收卷时能够对线缆进行导引,使得线缆能够有序收卷,收卷完成后由于线缆本身存在弹性,尤其是大型线缆,如收卷时缺少固定结构则会出现已收卷线缆松脱的情况,因而在收卷机构上需要设置固定装置对线缆进行压紧,但是,在线缆需进行放线使用时,需要使用外部设备对线缆进行牵引,或者人力进行拉伸,通过人力拉伸线缆易出现安全事故,而通过牵引机牵引在放线完成时,同样需要对线缆切断面进行固定,且在固定时要时刻确保线缆为拉紧状态,一旦线缆未被拉紧,则已收卷于收卷装置上的线缆均会在线缆本身作用力下松散弹开,影响收卷及放线效果,给后续生产作业带来不必要的麻烦,因而提出一种带辅助导引机构的收卷装置,能够在收卷及放线作业过程中均能实现对线缆的拉紧固定,解决了现在技术存在的问题。Although the existing rewinding device can guide the cable during rewinding so that the cable can be rewinded in an orderly manner, after the rewinding is completed, due to the elasticity of the cable itself, especially large cables, if there is a lack of elasticity during rewinding, The fixed structure will cause the coiled cable to become loose, so a fixing device needs to be set on the coiling mechanism to compress the cable. However, when the cable needs to be unwound, external equipment needs to be used to align the cable. The cable is towed or stretched by manpower. Safety accidents are likely to occur when the cable is stretched by manpower. When the cable is paid out by traction machine, the cut surface of the cable also needs to be fixed, and the cable must be ensured at all times when fixing. The cable is in a tensioned state. Once the cable is not tightened, the cables that have been rolled up on the rewinding device will loosen and bounce off under the force of the cable itself, affecting the rewinding and unwinding effects and affecting subsequent production. The operation brings unnecessary trouble, so a rewinding device with an auxiliary guide mechanism is proposed, which can tighten and fix the cable during the rewinding and unwinding operations, solving the problems existing in the current technology. .

发明内容Contents of the invention

本发明的目的在于针对现有技术中的缺陷或者不足,提供一种带辅助导引机构的收卷装置,通过在引导机构上设置压线机构,无论是收卷或是自动放线,均能对线缆进行压紧约束,使得已收卷线缆保持拉紧状态,确保了线缆的收卷效果,确保生产作业能够顺利进行,提高生产效率。The object of the present invention is to provide a rewinding device with an auxiliary guide mechanism in view of the defects or deficiencies in the prior art. By arranging a crimping mechanism on the guide mechanism, both rewinding and automatic pay-off can be achieved. The cables are compressed and restrained to keep the coiled cables in a taut state, ensuring the cable coiling effect, ensuring that production operations can proceed smoothly, and improving production efficiency.

为实现上述目的,本发明采用以下技术方案是:它包含收卷机架1、收卷机构2,收卷机构2设置于收卷机架1上,收卷机架1外侧设置有驱动电机5与收卷机构2传动连接,所述收卷机架1顶部一侧设置有导线机架3,导线机架3上设置有压线机构4,压线机构4与导线机架3活动连接,所述压线机构4内设置有压线轮组21,压线轮组21包含上压线轮组21-1与下压线轮组21-2,上下压线轮组一侧均设置有齿轮22相啮合,压线机构4通过下压线轮组21-2与导线机架3活动连接,所述的导线机架3与驱动电机5同侧设置有压线驱动轮11,压线驱动轮11通过压线轴12与下压线轮组21-2相连接,收卷机构2与压线机构4通过压线驱动轮11传动连接。In order to achieve the above object, the present invention adopts the following technical solution: it includes a rewinding frame 1 and a rewinding mechanism 2. The rewinding mechanism 2 is arranged on the rewinding frame 1. A driving motor 5 is provided on the outside of the rewinding frame 1. It is drivingly connected to the rewinding mechanism 2. A wire frame 3 is provided on the top side of the rewinding frame 1. A wire crimping mechanism 4 is provided on the wire frame 3. The wire crimping mechanism 4 is movably connected to the wire frame 3. The crimping mechanism 4 is provided with a crimping wheel set 21. The crimping wheel set 21 includes an upper crimping wheel set 21-1 and a lower crimping wheel set 21-2. Gears 22 are provided on both sides of the upper and lower crimping wheel sets. Engaged, the crimping mechanism 4 is movably connected to the wire frame 3 through the lower crimping wheel set 21-2. The wire frame 3 is provided with a crimping driving wheel 11 on the same side as the driving motor 5. The crimping driving wheel 11 The crimping shaft 12 is connected to the lower crimping wheel set 21 - 2 , and the winding mechanism 2 and the crimping mechanism 4 are drivingly connected through the crimping driving wheel 11 .

进一步的,所述的压线驱动轮11内设置有单向轴承与压线轴12相连接,单向轴承的锁止方向为收卷机构2的松线方向。Furthermore, a one-way bearing is provided in the crimping driving wheel 11 and is connected to the crimping shaft 12 . The locking direction of the one-way bearing is the thread loosening direction of the winding mechanism 2 .

进一步的,所述的压线轮组21由若干压线轮211组成。Further, the press wheel set 21 is composed of several press wheels 211 .

进一步的,所述的压线机构4包含上压线板组18、下压线板组19、固定底板20,上压线板组18、下压线板组19通过螺纹连接,且上压线板组18、下压线板组19之间设置有垫块23,垫块23为中空结构通过螺栓进行限位,下压线板组19固定于固定底板20上,上压线板组18、下压线板组19与压线轮组21活动连接。Further, the wire pressing mechanism 4 includes an upper wire pressing plate group 18, a lower wire pressing plate group 19, and a fixed bottom plate 20. The upper wire pressing plate group 18 and the lower wire pressing plate group 19 are connected through threads, and the upper wire pressing plate group There is a pad 23 between the plate group 18 and the lower wire pressing plate group 19. The pad 23 is a hollow structure and is limited by bolts. The lower wire pressing plate group 19 is fixed on the fixed bottom plate 20. The upper wire pressing plate group 18, The lower wire pressing plate group 19 is movably connected with the wire pressing wheel group 21.

进一步的,所述的收卷机构2靠近收卷机架1一侧设置有齿轮架6,齿轮架6与驱动电机5输出端驱动齿轮相啮合。Furthermore, the rewinding mechanism 2 is provided with a gear rack 6 on one side close to the rewinding frame 1, and the gear rack 6 meshes with the drive gear at the output end of the drive motor 5.

进一步的,所述的收卷机架1上设置有驱动齿轮盘8,收卷机构2中心设置有驱动轴7,驱动轴7两端活动连接于收卷机架1上,其中一端与驱动齿轮盘8相连接。Further, the rewinding frame 1 is provided with a driving gear plate 8, and the rewinding mechanism 2 is provided with a driving shaft 7 in the center. Both ends of the driving shaft 7 are movably connected to the rewinding frame 1, one end of which is connected to the driving gear. Disk 8 is connected.

进一步的,所述的导线机架3上设置有第一从动齿轮盘9、第二从动齿轮盘10,第一从动齿轮盘9与驱动齿轮盘8传动连接,第二从动齿轮盘10与压线驱动轮11传动连接,第一从动齿轮盘9为双齿轮盘结构。Further, the wire frame 3 is provided with a first driven gear plate 9 and a second driven gear plate 10. The first driven gear plate 9 is drivingly connected to the driving gear plate 8, and the second driven gear plate 10 is drivingly connected to the line pressing drive wheel 11, and the first driven gear plate 9 has a double gear plate structure.

进一步的,所述的收卷机架1远离驱动电机5一侧还设置有往复驱动齿轮盘14,往复驱动齿轮盘14与驱动轴7相连接,导线机架3上设置有往复驱动轴13、往复从动齿轮盘15,往复驱动轴13两端活动连接于导线机架3上,且其中一端与固定底板20底部中心设置的往复轴套25相连接,往复从动齿轮盘15与往复驱动轴13另一端相连接,并与往复驱动齿轮盘14传动连接。Furthermore, the rewinding frame 1 is also provided with a reciprocating drive gear plate 14 on the side away from the driving motor 5. The reciprocating drive gear plate 14 is connected to the drive shaft 7. The wire frame 3 is provided with a reciprocating drive shaft 13, The two ends of the reciprocating driven gear plate 15 and the reciprocating drive shaft 13 are movably connected to the wire frame 3, and one end is connected to the reciprocating bushing 25 provided at the center of the bottom of the fixed base plate 20. The reciprocating driven gear plate 15 and the reciprocating drive shaft 13 The other end is connected and is drivingly connected with the reciprocating drive gear plate 14 .

进一步的,所述的导线机架3上还设置有第一导向轴16、第二导向轴17,第一导向轴16、第二导向轴17两端活动连接于导线机架3上,且与固定底板20底部设置的两个导向套24相套接。Furthermore, the wire frame 3 is also provided with a first guide shaft 16 and a second guide shaft 17. Both ends of the first guide shaft 16 and the second guide shaft 17 are movably connected to the wire frame 3 and are connected with the wire frame 3. The two guide sleeves 24 provided at the bottom of the fixed bottom plate 20 are connected to each other.

进一步的,所述的驱动齿轮盘8内设置有单向轴承,其单向轴承的设置方向与压线驱动轮11内单向轴承方向相同,驱动齿轮盘8为双齿轮盘结构。Furthermore, the driving gear plate 8 is provided with a one-way bearing, and the direction of the one-way bearing is the same as that of the one-way bearing in the pressure line driving wheel 11. The driving gear plate 8 has a double gear plate structure.

采用上述技术方案后,本发明有益效果为:通过在引导机构上设置压线机构,无论是收卷或是自动放线,均能对线缆进行压紧约束,使得已收卷线缆保持拉紧状态,确保了线缆的收卷效果,确保生产作业能够顺利进行,提高生产效率。After adopting the above technical solution, the beneficial effects of the present invention are: by arranging a crimping mechanism on the guide mechanism, the cable can be compressed and constrained whether it is rewinding or automatically unwinding, so that the retracted cable remains pulled. The tight state ensures the cable winding effect, ensures that production operations can proceed smoothly, and improves production efficiency.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.

图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;

图2是图1的另一角度视图;Figure 2 is another angle view of Figure 1;

图3是本发明去除收卷机架1的结构示意图;Figure 3 is a schematic structural diagram of the present invention without the winding frame 1;

图4是本发明中压线机构4的结构示意图;Figure 4 is a schematic structural diagram of the medium line pressing mechanism 4 of the present invention;

图5是本发明中压线轮211的结构示意图;Figure 5 is a schematic structural diagram of the medium pressure wire wheel 211 of the present invention;

图6是图1中A处的放大结构示意图。FIG. 6 is an enlarged structural diagram of position A in FIG. 1 .

附图标记说明:收卷机架1、收卷机构2、导线机架3、压线机构4、驱动电机5、齿轮架6、驱动轴7、驱动齿轮盘8、第一从动齿轮盘9、第二从动齿轮盘10、压线驱动轮11、压线轴12、往复驱动轴13、往复驱动齿轮盘14、往复从动齿轮盘15、第一导向轴16、第二导向轴17、上压线板组18、下压线板组19、固定底板20、压线轮组21、齿轮22、垫块23、导向套24、往复轴套25、上压线轮组21-1、下压线轮组21-2。Explanation of reference signs: Rewinding frame 1, rewinding mechanism 2, wire frame 3, wire crimping mechanism 4, driving motor 5, gear frame 6, driving shaft 7, driving gear plate 8, first driven gear plate 9 , the second driven gear plate 10, the pressing drive wheel 11, the pressing shaft 12, the reciprocating drive shaft 13, the reciprocating drive gear plate 14, the reciprocating driven gear plate 15, the first guide shaft 16, the second guide shaft 17, the upper Pressing plate group 18, lower pressing plate group 19, fixed base plate 20, pressing wheel set 21, gear 22, pad 23, guide sleeve 24, reciprocating bushing 25, upper pressing wheel set 21-1, lower pressing Reel set 21-2.

具体实施方式Detailed ways

参看图1-6所示,本具体实施方式采用的技术方案是:它包含收卷机架1、收卷机构2,收卷机构2设置于收卷机架1上,收卷机架1外侧设置有驱动电机5与收卷机构2传动连接,本实施例中采用的驱动电机为液压电机,能够提供在更小体积的情况下提供更为稳定的动力输出;Referring to Figures 1-6, the technical solution adopted in this specific embodiment is: it includes a rewinding frame 1 and a rewinding mechanism 2. The rewinding mechanism 2 is arranged on the rewinding frame 1 and is located outside the rewinding frame 1. A driving motor 5 is provided for transmission connection with the winding mechanism 2. The driving motor used in this embodiment is a hydraulic motor, which can provide a more stable power output in a smaller volume;

所述收卷机架1顶部一侧设置有导线机架3,导线机架3上设置有压线机构4,压线机构4与导线机架3活动连接,在本实施例中,压线机构活动设置于导线机构加,压线机构主要有两个作用,其一,在线缆收卷与放线过程中对线缆进行移动式引导,在导线机架上往复移动,确保线缆被有序收卷与放出,其二,对线缆未收卷端进行固定,使得线缆保持被拉伸压紧状态,无需外部设备再对线缆进行拉伸;A wire frame 3 is provided on one side of the top of the winding frame 1, and a wire crimping mechanism 4 is provided on the wire frame 3. The wire crimping mechanism 4 is movably connected to the wire frame 3. In this embodiment, the wire crimping mechanism The activity is set on the conductor mechanism. The crimping mechanism has two main functions. First, it movable guides the cable during the cable winding and unwinding process, and moves back and forth on the conductor frame to ensure that the cable is properly secured. Sequential winding and unwinding, secondly, fixing the unrolled end of the cable so that the cable remains stretched and compressed, without the need for external equipment to stretch the cable;

更为具体的说明,所述压线机构4内设置有压线轮组21,压线轮组21由若干压线轮211组成,压线轮组21包含上压线轮组21-1与下压线轮组21-2,在本实施例中,示意了四个压线轮211的结构,上下压线轮组均由两个压线轮构成,压线轮的弧度与线缆相匹配,收卷不同规格的线缆需更换不同的压线轮与之匹配,从而获得最佳压线效果;To explain more specifically, the crimping mechanism 4 is provided with a crimping wheel set 21. The crimping wheel set 21 is composed of several crimping wheels 211. The crimping wheel set 21 includes an upper crimping wheel set 21-1 and a lower crimping wheel set 21-1. The crimping wheel set 21-2, in this embodiment, illustrates the structure of four crimping wheels 211. The upper and lower crimping wheel sets are composed of two crimping wheels. The curvature of the crimping wheel matches the cable. When winding cables of different specifications, different crimping wheels need to be replaced to match them, so as to obtain the best crimping effect;

上下压线轮组一侧均设置有齿轮22相啮合,具体的为上下垂直的两个压线轮相啮合,下压线轮组相邻的两个压线轮的齿轮之间还设置有一个齿轮进行啮合传动,使得一个压线轮转动即可驱动所有压线轮配合转动,通过设置此传动结构可以使得压线轮不会轻易转动,给线缆带来更好的约束力,确保压紧效果;Gears 22 are provided on both sides of the upper and lower pressing wheel sets for meshing. Specifically, two vertical pressing wheels are meshed. There is also a gear between the two adjacent pressing wheels of the lower pressing wheel set. The gears are engaged and driven so that the rotation of one crimping wheel can drive all the crimping wheels to rotate together. By setting up this transmission structure, the crimping wheels will not rotate easily, bringing better binding force to the cable and ensuring tightness. Effect;

压线机构4通过下压线轮组21-2与导线机架3活动连接;The crimping mechanism 4 is movably connected to the wire frame 3 through the lower crimping wheel set 21-2;

所述的导线机架3与驱动电机5同侧设置有压线驱动轮11,压线驱动轮是本实施例中放线过程的一个主要功能件,放线时,通过驱动电机传输动力带动压线驱动轮转动,使得压线驱动轮驱动压线轮组转动,给线缆施加向外的摩擦力,拉动线缆,实现自动放线,无需人力拉动或外部设备牵引,真正实现线缆的自动收放,且不会出现线缆松脱的情况,确保后续作业的效率;The wire frame 3 and the drive motor 5 are provided with a crimping drive wheel 11 on the same side. The crimping drive wheel is a main functional part of the wire payout process in this embodiment. When the wire is paid out, the drive motor transmits power to drive the wire presser. The wire drive wheel rotates, causing the wire crimping drive wheel to drive the wire crimping wheel group to rotate, exerting outward friction on the cable, pulling the cable, and realizing automatic pay-off without manual pulling or external equipment traction, truly realizing the automatic pay-off of the cable. It can be retracted and retracted without the cable loosening, ensuring the efficiency of subsequent operations;

具体的,压线驱动轮11通过压线轴12与下压线轮组21-2相连接,且为与其中一个压线轮连接,压线轴与压线轮和压线驱动轮为固定连接,收卷机构2与压线机构4通过压线驱动轮11传动连接,收卷机构带动压线压线驱动轮转动,从而驱动压线轮组转动带动线缆收放。Specifically, the crimping drive wheel 11 is connected to the lower crimping wheel set 21-2 through the crimping shaft 12, and is connected to one of the crimping wheels. The crimping shaft is fixedly connected to the crimping wheel and the crimping drive wheel. The winding mechanism 2 and the crimping mechanism 4 are drivingly connected through the crimping drive wheel 11. The winding mechanism drives the crimping drive wheel to rotate, thereby driving the crimping wheel set to rotate to drive the cable retracting and unwinding.

更为具体的说明,所述的压线驱动轮11内设置有单向轴承与压线轴12相连接,单向轴承的锁止方向为收卷机构2的松线方向,通过在压线驱动轮内设置单向轴承,单向轴承的锁止方向为松线放线方向,活动方向为收卷方向,因而在放线时在驱动机构作用下能够给压线轮施加拉力,在收卷时则跟随线缆转动,从而实现在停止作业时对线缆的压紧,防止线缆松脱。More specifically, the crimping drive wheel 11 is provided with a one-way bearing connected to the crimping shaft 12. The locking direction of the one-way bearing is the loosening direction of the winding mechanism 2. There is a one-way bearing inside. The locking direction of the one-way bearing is the direction of loosening and unwinding, and the moving direction is the direction of winding. Therefore, the driving mechanism can exert tensile force on the crimping wheel during unwinding and the unwinding direction. Follow the cable rotation to tighten the cable when work is stopped to prevent the cable from loosening.

更为具体的说明,所述的压线机构4包含上压线板组18、下压线板组19、固定底板20,上压线板组18、下压线板组19通过螺纹连接,将压线机构分为上下两个结构能够实现对线缆的一个压紧,且上压线板组18、下压线板组19之间设置有垫块23,垫块23为中空结构通过螺栓进行限位,根据线缆的规格相应的选择压线轮规格,同时选择垫块尺寸,以此来匹配不同规格线缆的作业;More specifically, the crimping mechanism 4 includes an upper crimping plate group 18, a lower crimping plate group 19, and a fixed bottom plate 20. The upper crimping plate group 18 and the lower crimping plate group 19 are connected through threads. The crimping mechanism is divided into two structures, an upper and a lower one, which can compress the cables. A pad 23 is provided between the upper crimping plate group 18 and the lower crimping plate set 19. The pad 23 is a hollow structure and is carried out by bolts. Limit, select the specifications of the crimping wheel according to the specifications of the cable, and select the size of the pad to match the operation of cables of different specifications;

下压线板组19固定于固定底板20上,上压线板组18、下压线板组19与压线轮组21活动连接,通过两侧的压线板对压线轮进行固定限位。The lower wire pressing plate group 19 is fixed on the fixed base plate 20. The upper wire pressing plate group 18 and the lower wire pressing plate group 19 are movably connected with the wire pressing wheel group 21. The wire pressing wheels are fixedly limited by the wire pressing plates on both sides. .

更为具体的说明,所述的收卷机构2靠近收卷机架1一侧设置有齿轮架6,齿轮架6与驱动电机5输出端驱动齿轮相啮合,通过设置齿轮架作为驱动轮,不直接通过驱动电机输出动力,能够更好的实现动力输出的变速。More specifically, the winding mechanism 2 is provided with a gear frame 6 on one side close to the winding frame 1. The gear frame 6 meshes with the drive gear at the output end of the drive motor 5. By setting the gear frame as a driving wheel, the gear frame 6 is not Directly outputting power through the drive motor can better realize the variable speed of power output.

更为具体的说明,所述的收卷机架1上设置有驱动齿轮盘8,驱动齿轮盘用于驱动压线驱动轮转动;More specifically, the winding frame 1 is provided with a driving gear plate 8, which is used to drive the creasing drive wheel to rotate;

收卷机构2中心设置有驱动轴7,驱动轴7两端活动连接于收卷机架1上,其中一端与驱动齿轮盘8相连接,驱动电机驱动齿轮架转动,从而带动收卷机构转动,同时带动驱动轴转动,进而带动驱动齿轮盘转动;The rewinding mechanism 2 is provided with a driving shaft 7 in the center. Both ends of the driving shaft 7 are movably connected to the rewinding frame 1, and one end is connected to the driving gear plate 8. The driving motor drives the gear frame to rotate, thereby driving the rewinding mechanism to rotate. At the same time, the drive shaft is driven to rotate, which in turn drives the drive gear plate to rotate;

驱动齿轮盘8内设置有单向轴承,其单向轴承的设置方向与压线驱动轮11内单向轴承方向相同,在收卷时驱动齿轮盘跟随转动,放线时作为驱动盘带动压线驱动轮转动,驱动齿轮盘8为双齿轮盘结构,与双链条配合,确保传动效果,如采用单齿轮盘与单链条则易造成链条受力过大损坏。A one-way bearing is provided in the driving gear plate 8. The one-way bearing is arranged in the same direction as the one-way bearing in the line pressing drive wheel 11. The driving gear plate follows the rotation during winding and serves as a driving plate to drive the line pressing during pay-out. The driving wheel rotates, and the driving gear plate 8 has a double gear plate structure and cooperates with the double chain to ensure the transmission effect. If a single gear plate and a single chain are used, the chain will be easily damaged due to excessive force.

更为具体的说明,所述的导线机架3上设置有第一从动齿轮盘9、第二从动齿轮盘10,第一从动齿轮盘9与驱动齿轮盘8传动连接,第二从动齿轮盘10与压线驱动轮11传动连接,通过设置两个从动齿轮盘实现对压线驱动轮的变速传动,第一从动齿轮盘9为双齿轮盘结构,与同为双齿轮盘的驱动齿轮盘相匹配,动力传输更为稳定。More specifically, the wire frame 3 is provided with a first driven gear plate 9 and a second driven gear plate 10. The first driven gear plate 9 is drivingly connected to the driving gear plate 8, and the second driven gear plate 9 is drivingly connected to the driving gear plate 8. The moving gear plate 10 is transmission connected with the line pressing drive wheel 11. By setting two driven gear plates, the variable speed transmission of the line pressing driving wheel is realized. The first driven gear plate 9 is a double gear plate structure, which is a double gear plate. The drive gear plate matches the power transmission more stably.

更为具体的说明,所述的收卷机架1远离驱动电机5一侧还设置有往复驱动齿轮盘14,往复驱动齿轮盘14与驱动轴7相连接,导线机架3上设置有往复驱动轴13、往复从动齿轮盘15,往复驱动轴13两端活动连接于导线机架3上,且其中一端与固定底板20底部中心设置的往复轴套25相连接,往复从动齿轮盘15与往复驱动轴13另一端相连接,并与往复驱动齿轮盘14传动连接,通过设置了往复驱动机构实现带动压线机构在导线机架上的往复移动,对线缆的收放进行导向,使得线缆的收放更为有序,其中,往复驱动轴上设置有交错的X型往复槽,往复轴套底部设置有与往复槽相匹配的凸块,往复驱动轴转动时带动往复轴套在其上移动,实现带动压线机构的往复移动,各齿轮盘通过链条进行连接传动。More specifically, the rewinding frame 1 is also provided with a reciprocating drive gear plate 14 on the side away from the drive motor 5. The reciprocating drive gear plate 14 is connected to the drive shaft 7, and the wire frame 3 is provided with a reciprocating drive. Shaft 13, reciprocating driven gear plate 15, both ends of the reciprocating drive shaft 13 are movably connected to the wire frame 3, and one end is connected to the reciprocating bushing 25 provided at the center of the bottom of the fixed base plate 20, the reciprocating driven gear plate 15 is The other end of the reciprocating drive shaft 13 is connected and is drivingly connected with the reciprocating drive gear plate 14. The reciprocating drive mechanism is provided to drive the wire crimping mechanism to reciprocate on the wire frame to guide the retracting and unwinding of the cable so that the wire can be retracted and retracted. The retracting and unwinding of the cable is more orderly. Among them, the reciprocating drive shaft is provided with staggered Move upward to realize the reciprocating movement of the crimping mechanism, and each gear plate is connected and driven through a chain.

更为具体的说明,所述的导线机架3上还设置有第一导向轴16、第二导向轴17,第一导向轴16、第二导向轴17两端活动连接于导线机架3上,且与固定底板20底部设置的两个导向套24相套接,通过导向轴与导向套的设置可以使得压线机构在导线机架上更为稳定的移动,增加设备整体作业的稳定性。More specifically, the wire frame 3 is also provided with a first guide shaft 16 and a second guide shaft 17. Both ends of the first guide shaft 16 and the second guide shaft 17 are movably connected to the wire frame 3. , and are connected with the two guide sleeves 24 provided at the bottom of the fixed base plate 20. Through the arrangement of the guide shaft and the guide sleeve, the crimping mechanism can move more stably on the wire frame, thereby increasing the stability of the overall operation of the equipment.

本发明的工作原理:收卷线缆时将线缆一端先穿过压线机构4,用螺栓将压线机构4紧固,并将线缆一端固定于收卷机构2的线缆固定座上,再紧固螺栓使得压线机构4将线缆压紧不会松动,启动驱动电机5,带动收卷机构2旋转开始收线,此时,收卷机构2中的驱动轴7带动往复驱动齿轮盘14旋转并同步带动往复从动齿轮盘15旋转,往复驱动轴13被驱动旋转,使得压线机构4在往复驱动轴13上往复运动,确保线缆被有序导向在收卷机构2上被收卷,当收卷完成后,驱动电机15停止作业,由于驱动齿轮盘8与压线驱动轮11均设置有单向轴承,在收卷过程中两个轮盘仅是跟着转动,并不施加驱动力,停止后不会发生转动,在无反向驱动力作用时确保收卷完成后被压线机构4压紧的线缆不会出现松动,实现了在无外部设备对线缆拉紧的情况下将线缆固定,确保收卷效果,反之,在放线时,齿轮架6带动驱动轴7转动,并带动驱动齿轮盘8转动,驱动齿轮盘8带动第一从动齿轮盘9转动,第一从动齿轮盘9带动压线驱动轮11转动,此时压线驱动轮11带动压线轴12转动,压线轴12带动与之连接的压线轮211转动,由于压线轮211之间通过齿轮相啮合,转动过程中对被压紧的线缆施加向外的拉力,且压线驱动轮11转动拉线速度略大于收卷机构2的转动速度,确保了线缆在放线过程中仍然处于拉紧状态,使得已收卷线缆不会发生松动情况。The working principle of the present invention: when rewinding the cable, first pass one end of the cable through the crimping mechanism 4, tighten the crimping mechanism 4 with bolts, and fix one end of the cable to the cable holder of the rewinding mechanism 2 , and then tighten the bolts so that the crimping mechanism 4 will tighten the cable without loosening. Start the driving motor 5 to drive the winding mechanism 2 to rotate and start to take up the wire. At this time, the driving shaft 7 in the winding mechanism 2 drives the reciprocating drive gear. The disc 14 rotates and synchronously drives the reciprocating driven gear disc 15 to rotate, and the reciprocating drive shaft 13 is driven to rotate, so that the crimping mechanism 4 reciprocates on the reciprocating drive shaft 13, ensuring that the cables are guided in an orderly manner on the winding mechanism 2. Rewinding, when the rewinding is completed, the driving motor 15 stops working. Since the driving gear plate 8 and the creasing drive wheel 11 are both equipped with one-way bearings, during the rewinding process, the two wheel disks only follow the rotation and do not exert any force. The driving force will not rotate after stopping. When there is no reverse driving force, it ensures that the cable pressed by the crimping mechanism 4 will not become loose after the winding is completed, thus realizing the tightening of the cable without external equipment. In this case, fix the cable to ensure the winding effect. On the contrary, when unwinding, the gear frame 6 drives the driving shaft 7 to rotate, and drives the driving gear plate 8 to rotate. The driving gear plate 8 drives the first driven gear plate 9 to rotate. The first driven gear plate 9 drives the crimping drive wheel 11 to rotate. At this time, the crimping drive wheel 11 drives the crimping shaft 12 to rotate. The crimping shaft 12 drives the crimping wheel 211 connected to it to rotate. Since the crimping wheels 211 pass between The gears are meshed, exerting an outward pulling force on the compressed cable during the rotation process, and the rotation speed of the pressing drive wheel 11 is slightly greater than the rotation speed of the winding mechanism 2, ensuring that the cable is still in the unwinding process. The tensioned state prevents the rolled cable from loosening.

以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention without limiting it. Other modifications or equivalent substitutions made by those of ordinary skill in the art to the technical solution of the present invention should be made as long as they do not deviate from the spirit and scope of the technical solution of the present invention. It is covered by the scope of the claims of the present invention.

Claims (10)

1. The utility model provides a take auxiliary guide's coiling mechanism, it contains rolling frame (1), rolling mechanism (2), and rolling mechanism (2) set up on rolling frame (1), and rolling frame (1) outside is provided with driving motor (5) and rolling mechanism (2) transmission and is connected, its characterized in that: wire frame (3) are arranged on one side of the top of rolling frame (1), wire frame (3) is provided with wire pressing mechanism (4), wire pressing mechanism (4) and wire frame (3) swing joint, be provided with wire pressing wheel group (21) in wire pressing mechanism (4), wire pressing wheel group (21) contain wire pressing wheel group (21-1) and lower wire pressing wheel group (21-2), upper and lower wire pressing wheel group one side all is provided with gear (22) and meshes mutually, wire pressing mechanism (4) are provided with wire pressing driving wheel (11) through lower wire pressing wheel group (21-2) and wire frame (3) swing joint, wire frame (3) and driving motor (5) homonymy, wire pressing driving wheel (11) are connected with lower wire pressing wheel group (21-2) through wire pressing axle (12), wire pressing mechanism (2) and wire pressing mechanism (4) are connected through wire pressing driving wheel (11) transmission.
2. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the line pressing driving wheel (11) is internally provided with a one-way bearing which is connected with the line pressing shaft (12), and the locking direction of the one-way bearing is the line loosening direction of the winding mechanism (2).
3. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the wire pressing wheel set (21) consists of a plurality of wire pressing wheels (211).
4. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the wire pressing mechanism (4) comprises an upper wire pressing plate group (18), a lower wire pressing plate group (19) and a fixed bottom plate (20), wherein the upper wire pressing plate group (18) and the lower wire pressing plate group (19) are connected through threads, a cushion block (23) is arranged between the upper wire pressing plate group (18) and the lower wire pressing plate group (19), the cushion block (23) is of a hollow structure and is limited through bolts, the lower wire pressing plate group (19) is fixed on the fixed bottom plate (20), and the upper wire pressing plate group (18), the lower wire pressing plate group (19) and the wire pressing wheel group (21) are movably connected.
5. The winding device with an auxiliary guide mechanism according to claim 1, wherein: one side of the winding mechanism (2) close to the winding rack (1) is provided with a gear frame (6), and the gear frame (6) is meshed with a driving gear at the output end of the driving motor (5).
6. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the winding machine is characterized in that a driving gear disc (8) is arranged on the winding machine frame (1), a driving shaft (7) is arranged at the center of the winding mechanism (2), two ends of the driving shaft (7) are movably connected to the winding machine frame (1), and one end of the driving shaft is connected with the driving gear disc (8).
7. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the wire frame (3) on be provided with first driven gear dish (9), second driven gear dish (10), first driven gear dish (9) are connected with drive gear dish (8) transmission, second driven gear dish (10) are connected with line ball drive wheel (11) transmission, first driven gear dish (9) are double-toothed wheel structure.
8. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the winding frame (1) keep away from driving motor (5) one side still be provided with reciprocal drive gear dish (14), reciprocal drive gear dish (14) are connected with drive shaft (7), be provided with reciprocal drive shaft (13), reciprocal driven gear dish (15) on wire frame (3), reciprocal drive shaft (13) both ends swing joint is on wire frame (3), and wherein one end is connected with reciprocal axle sleeve (25) that fixed baseplate (20) bottom center set up, reciprocal driven gear dish (15) are connected with reciprocal drive shaft (13) other end to be connected with reciprocal drive gear dish (14) transmission.
9. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the wire frame (3) on still be provided with first guiding axle (16), second guiding axle (17), first guiding axle (16), second guiding axle (17) both ends swing joint are on wire frame (3), and cup joint with two uide bushing (24) that fixed baseplate (20) bottom set up mutually.
10. The winding device with an auxiliary guide mechanism according to claim 1, wherein: the driving gear plate (8) is internally provided with a one-way bearing, the arrangement direction of the one-way bearing is the same as that of the one-way bearing in the line pressing driving wheel (11), and the driving gear plate (8) is of a double-gear plate structure.
CN202310158451.7A 2023-02-23 2023-02-23 Take auxiliary guide mechanism's coiling mechanism Pending CN116788925A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119160705A (en) * 2024-11-22 2024-12-20 南通神马线业有限公司 Guiding type special yarn winding equipment and method

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CN212558876U (en) * 2020-07-07 2021-02-19 郑缆科技股份有限公司 Cable-former take-up device for combined fire-resistant cable
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