CN116787039A - Electrode welding tool for aluminum oxide roasting furnace - Google Patents
Electrode welding tool for aluminum oxide roasting furnace Download PDFInfo
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- CN116787039A CN116787039A CN202311091786.8A CN202311091786A CN116787039A CN 116787039 A CN116787039 A CN 116787039A CN 202311091786 A CN202311091786 A CN 202311091786A CN 116787039 A CN116787039 A CN 116787039A
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- bin
- plate
- steering
- copper wire
- fixed
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- 238000003466 welding Methods 0.000 title claims abstract description 55
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 title description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 84
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 32
- 238000005192 partition Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000010949 copper Substances 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Arc Welding In General (AREA)
- Furnace Details (AREA)
Abstract
The invention relates to the technical field of welding auxiliary equipment, in particular to an electrode welding tool of an alumina roasting furnace, which comprises a placement device and a welding machine head arranged above the placement device, wherein a steering device for changing the fixed position of a conductive copper wire is arranged inside a fixed bottom bin and below a copper wire placement part, and a conveying device for conveying electrode heads is arranged below a fixed table. This aluminium oxide roasting furnace electrode welding frock is through placing storehouse body and electrode tip feed cylinder inside respectively stacking electrically conductive copper wire and electrode tip at the copper wire, electrically conductive copper wire and electrode tip fall respectively to in spacing groove and the arc breach under the effect of self gravity for whole device need not to place electrically conductive copper wire and electrode tip through the manual work, has ensured the stability of electrically conductive copper wire position in the electrode welding process through pushing down the portion, makes simultaneously that subsequently accomplish electrically conductive copper wire together with the electrode tip after the welding can fall through the blown down tank.
Description
Technical Field
The invention relates to the technical field of welding auxiliary equipment, in particular to an electrode welding tool of an alumina roasting furnace.
Background
The electrode welding fixture is process equipment for accurately positioning and reliably clamping the copper wire and the nickel sheet at the top of the electrode head through the fixture, assembling and welding the copper wire and the nickel sheet at the top of the electrode head, and guaranteeing the structural accuracy. In the aluminum oxide roasting furnace, the copper wires and the electrode tips are large in size, and the copper wires and the electrode tips are generally required to be welded manually in the processing process.
The patent with the authorized bulletin number of CN209565684U discloses an electrode welding fixture, which comprises a base, a copper wire pressing block and an electrode plate pressing block, wherein a copper wire installation position and an electrode plate installation position are arranged on the base; the copper wire pressing block is suitable for pressing the copper wire when the copper wire is arranged on the copper wire installation position; the electrode plate pressing block is suitable for pressing the electrode plate when the electrode plate is arranged at the electrode plate installation position.
According to the technical scheme, the copper wire installation position and the electrode plate installation position are arranged on the base, and the copper wire and the electrode plate can be respectively pressed through the copper wire pressing block and the electrode plate pressing block, so that an operator can weld the fixed copper wire and the fixed electrode plate through the welding tool, and the stability of welding connection between the electrode plate and the copper wire and the welding success rate are improved;
but among this technical scheme and the prior art, all need the manual work to place electrode tip and copper wire respectively, treat welding frock and accomplish the welding of copper wire and electrode tip after pressing from both sides tightly, not only increased the required time of electrode welding, workman can lead to work efficiency to reduce after working for a long time moreover to place the time interval of electrode tip and copper wire of different batches and can prolong, then can not carry out electrode welding work of continuity, in view of the fact, we propose an alumina roasting furnace electrode welding frock.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to provide an alumina roasting furnace electrode welding tool for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the welding tool for the electrode of the aluminum oxide roasting furnace comprises a placing device and a welding machine head arranged above the placing device, wherein the placing device comprises a fixed bottom bin, a copper wire placing part arranged on the top surface of one end of the fixed bottom bin and a fixed table arranged on the top surface of the other end of the fixed bottom bin;
the copper wire placing part comprises two support columns which are arranged in parallel left and right, a steering bin body which is arranged on the top surfaces of the two support columns, a copper wire placing bin body which is arranged on the top surface of the right end of the steering bin body, and a pressing part which is arranged in the steering bin body;
a steering device for changing the fixed position of the conductive copper wire is arranged inside the fixed bottom bin and below the copper wire placing part, and a conveying device for conveying the electrode tip is arranged below the fixed table;
the steering device comprises a steering bottom plate, a rotating rod arranged at the center of the top surface of the steering bottom plate and a steering top plate sleeved on the top of the outer side wall of the rotating rod;
the conveying device comprises a conveying bottom plate, a plate top shaft arranged at the center of the top surface of the conveying bottom plate and a shaft body top plate arranged at the top end of the plate top shaft;
the electrode tip placing box is arranged on the horizontal line at the front end of the fixed bottom bin and used for placing electrode tips in batches, and comprises a rectangular box body and a plurality of electrode tip discharging barrels which are arranged in the rectangular box body and are linearly arranged.
In the technical scheme of the invention, a partition plate in the bin is welded and fixed at the position, close to the middle position, of the inner side wall of the fixed bottom bin, the supporting column is fixedly connected to the top surface of the fixed bottom bin through a bolt, the steering bin body is welded and fixed to the top surface of the supporting column, a bin wall annular groove which is communicated with the inside and the outside is formed in the position, close to the top, of the outer side wall of the steering bin body, and a discharge chute which is communicated with the inside and the outside is formed under the bottom surface of the front end of the steering bin body and the end part of the bin wall annular groove.
According to the technical scheme, the copper wire placing bin body is welded and fixed on the outer side wall of the steering bin body, a plurality of bin wall grooves which are linearly distributed and internally and externally communicated are formed in the outer side walls of the front end and the rear end of the copper wire placing bin body, bin bottom through grooves which are internally and externally communicated are formed in the positions, close to the bottom, of the outer side wall of the copper wire placing bin body, the distance between the bin bottom through grooves and the groove walls of the upper end and the lower end of the bin wall ring groove is the same, the pressing part comprises a plurality of pressing springs welded and fixed on the top surface inside the fixed bottom bin, and the bottom ends of the pressing springs are welded and fixed with a pressing plate with the same transverse section in a fan shape.
In the technical scheme of the invention, the fixed table comprises a plurality of table body supporting rods which are regularly distributed and fixedly connected to the top surface of the fixed bottom bin through bolts, the top ends of the plurality of table body supporting rods are fixedly welded with the same top table plate, the cross section size of the top table plate is matched with the cross section size of the steering bin body, and a limiting ring strip with a notch at the right front is fixedly welded at the position, far away from the center, of the top surface of the top table plate.
In the technical scheme of the invention, the transverse section of the steering bottom plate is round, the longitudinal section of the steering bottom plate is inverted T-shaped, an annular rack is integrally formed on the outer side wall of the bottom end of the steering bottom plate, the rotating rod is fixedly connected to the top surface of the steering bottom plate through bolts, the bottom end of the rotating rod passes through the bottom surface of the in-bin partition plate and is coaxially connected with a steering motor, the steering motor is fixedly connected to the bottom surface of the in-bin partition plate through bolts, the steering top plate is fixedly connected to the outer side wall of the rotating rod through clamping pins, and a plurality of circumferentially distributed limiting grooves are formed in the top surface of the steering top plate.
According to the technical scheme, the transverse section of the transportation bottom plate is circular, the longitudinal section of the transportation bottom plate is inverted T-shaped, butt joint racks meshed with the annular racks at the bottom end of the steering bottom plate are integrally formed on the outer side wall of the bottom end of the transportation bottom plate, the plate top shaft is fixedly connected to the top surface of the transportation bottom plate through bolts, the shaft top plate is fixedly welded to the top surface of the plate top shaft, and arc-shaped notches which are the same in number with the limit grooves and correspond to the distribution positions one by one are formed in the outer side wall of the shaft top plate.
According to the technical scheme, the outer side walls of the front end and the rear end of the rectangular box body are respectively provided with an inner and outer through box wall slot, the left rear bottom of the rectangular box body is provided with an inner and outer through box bottom through slot, the bottom surface of the rectangular box body is close to the middle position and is provided with a bin bottom slot, the bottom surface of the rear end of the rectangular box body is provided with a blanking slot communicated with the bin bottom slot, the left end and the right end of the rectangular box body, which are close to the middle position, of the box wall slot at the rear end are respectively provided with an inner and outer through I-shaped hole, the wall of the rectangular box body on the top surface of the I-shaped hole is provided with a square opening, and the inside of the square opening is provided with a limiting part.
According to the technical scheme, the lifting rod is fixedly welded on the bottom surface of the outer side wall of the rectangular box body, the placement base used for ensuring structural stability is fixedly connected to the bottom surface of the lifting rod through bolts, box wall protruding strips are fixedly welded on the inner side walls of the left end and the right end of the rectangular box body at the positions in front of the I-shaped holes, and sliding grooves with inverted T-shaped longitudinal sections are formed in the top surfaces of the box wall protruding strips.
According to the technical scheme, the electrode tip blanking barrel comprises a barrel shell, a barrel wall transverse plate is fixedly welded at the position, close to the middle, of the outer side wall of the barrel shell, plate bottom sliding strips are integrally formed at the bottom surfaces of the left end and the right end of the barrel wall transverse plate, and a barrel bottom limiting block with the size matched with that of the bin bottom sliding groove is integrally formed at the position, close to the bottom end, of the outer side wall of the barrel shell.
According to the technical scheme, the limiting part comprises a spring storage barrel fixedly connected to the bottom surface of the square opening through a screw, an upturning spring is fixedly connected to the inside of the spring storage barrel through a strong adhesive, one end, far away from the spring storage barrel, of the upturning spring is fixedly provided with an upturning plate through strong adhesive, and the bottom surfaces of the outer side walls of the left end and the right end of the upturning plate are integrally formed with plate body rotating shafts which are rotatably connected to the inner side walls of the square opening.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. this aluminium oxide roasting furnace electrode welding frock is through placing storehouse body and electrode tip feed cylinder inside respectively stacking electrically conductive copper wire and electrode tip at the copper wire, electrically conductive copper wire and electrode tip fall respectively to in spacing groove and the arc breach under the effect of self gravity for whole device need not to place electrically conductive copper wire and electrode tip through the manual work, has ensured the stability of electrically conductive copper wire position in the electrode welding process through pushing down the portion, makes simultaneously that subsequently accomplish electrically conductive copper wire together with the electrode tip after the welding can fall through the blown down tank, reaches continuity work effect.
2. This aluminium oxide roasting furnace electrode welding frock turns to the transportation bottom plate in bottom plate and the conveyer in the device that turns to and turns to the motor drive down the motion in opposite directions for conductive copper wire and electrode tip that corresponds each other can move in opposite directions, and finally in middle meeting position department, through turning to the difference in height between roof and the storehouse wall annular groove, cooperation welding machine head can accomplish electrode welding, reduces the welding interval between electrode tip and the copper wire greatly, makes welding process have continuity.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of section A of the present invention;
FIG. 3 is a schematic view of a cut-away view of the placement device of the present invention;
FIG. 4 is a schematic view showing a structure of a copper wire placement part in a cross-section;
FIG. 5 is a second schematic sectional view of a copper wire placement portion according to the present invention;
FIG. 6 is a schematic view of the structure of the pressing portion in the present invention;
FIG. 7 is a schematic view of a structure of a fixing table according to the present invention;
FIG. 8 is a schematic view of a steering device according to the present invention;
FIG. 9 is a schematic view of a transportation device according to the present invention;
FIG. 10 is a schematic view of the structure of the electrode tip placing box according to the present invention;
FIG. 11 is a schematic view of a part of the structure of the electrode tip placing case according to the present invention;
FIG. 12 is an enlarged schematic view of section B of the present invention;
FIG. 13 is an enlarged schematic view of section C of the present invention;
FIG. 14 is a schematic view showing a cut-away structure of a blanking barrel of an electrode head according to the present invention;
fig. 15 is a schematic structural view of a limiting portion in the present invention.
Reference numerals illustrate:
1. a placement device; 10. a bottom bin is fixed; 101. a partition board in the bin; 11. a copper wire placement part; 110. a support column; 111. a steering bin body; 1110. a bin wall ring groove; 1111. a discharge chute; 112. the copper wire is placed in the bin body; 1120. grooving the bin wall; 1121. a bin bottom through groove; 113. a pressing part; 1130. pressing down the spring; 1131. a lower pressing plate; 12. a fixed table; 120. a table body supporting rod; 121. a top platen; 122. a limiting ring strip;
2. a steering device; 20. a steering bottom plate; 21. a rotating lever; 22. a steering motor; 23. a turning top plate; 230. a limit groove;
3. a transport device; 30. a transport floor; 31. a plate top shaft; 32. a shaft top plate; 320. an arc-shaped notch;
4. an electrode tip placement box; 40. placing a base; 41. lifting the rod; 42. a rectangular box body; 420. grooving the wall of the box; 421. the bottom of the box is provided with a through groove; 422. a bin bottom chute; 423. discharging groove; 43. a wall ridge; 44. an electrode tip blanking cylinder; 440. a cylinder housing; 441. a cylinder wall transverse plate; 442. a plate bottom slide bar; 443. a barrel bottom limit block; 45. a limit part; 450. a spring storage tube; 451. turning up the spring; 452. an upper turning plate; 453. a plate body rotating shaft;
5. a conductive copper wire;
6. an electrode head;
7. welding machine head.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 15, the present invention provides a technical solution:
the utility model provides an alumina roasting furnace electrode welding frock, includes placer 1 and sets up the welding head 7 in placer 1 top, placer 1 includes fixed end storehouse 10, sets up copper wire placer 11 on the top surface of one of them end of fixed end storehouse 10 and sets up fixed station 12 on the top surface of the other end of fixed end storehouse 10;
in the invention, the copper wire placing part 11 comprises two support columns 110 which are arranged in parallel left and right, a steering bin body 111 which is arranged on the top surfaces of the two support columns 110, a copper wire placing bin body 112 which is arranged on the top surface of the right end of the steering bin body 111, and a pressing part 113 which is arranged in the steering bin body 111;
further, the inner side wall of the fixed bottom bin 10 is welded and fixed with a partition plate 101 in the bin, the supporting column 110 is fixedly connected to the top surface of the fixed bottom bin 10 through bolts, the steering bin body 111 is welded and fixed to the top surface of the supporting column 110, the position, close to the top, of the outer side wall of the steering bin body 111 is provided with a bin wall annular groove 1110 which is internally and externally communicated, and the bottom surface of the front end of the steering bin body 111 and the position, close to the top, of the end of the bin wall annular groove 1110 are provided with a discharge groove 1111 which is internally and externally communicated. The fixed bottom bin 10 is used for ensuring the stability of the whole structure when being placed on a welding table, the in-bin partition plate 101 is used for providing a placing platform for the steering bottom plate 20 and the transportation bottom plate 30, the supporting column 110 is used for ensuring the stability of the position of the steering bin body 111, the bin wall annular groove 1110 is used for providing a moving interval for the conductive copper wire 5, and the discharge groove 1111 is used for providing a falling interval for the welded conductive copper wire 5 and the electrode head 6.
In the invention, a copper wire placing bin body 112 is welded and fixed on the outer side wall of a steering bin body 111, a plurality of bin wall grooves 1120 which are linearly distributed and internally and externally penetrated are formed on the outer side walls of the front end and the rear end of the copper wire placing bin body 112, a bin bottom through groove 1121 which internally and externally penetrated is formed on the outer side wall of the copper wire placing bin body 112 near the bottom, the distance between the bin bottom through groove 1121 and the upper and lower end groove walls of a bin wall annular groove 1110 is the same, a pressing part 113 comprises a plurality of pressing springs 1130 which are welded and fixed on the inner top surface of a fixed bottom bin 10, and the bottom ends of the pressing springs 1130 are welded and fixed with a pressing plate 1131 with the same transverse cross section in a fan shape.
Further, the copper wire placing bin 112 is used for stacking a large amount of conductive copper wires 5 to be welded, the bin wall slot 1120 is used for adjusting the stacking position of the internal conductive copper wires 5, and the bin bottom through slot 1121 is used for facilitating the conductive copper wires 5 to rotate along with the steering bottom plate 20. The pressing spring 1130 provides a downward force to the pressing plate 1131 through its own elastic force, and the pressing plate 1131 is used to cooperate with the pressing spring 1130 to provide a pressure to the conductive copper wire 5 in the limiting slot 230, so as to ensure the stability of the position when the conductive copper wire 5 moves.
In the invention, a fixed table 12 comprises a plurality of table body supporting rods 120 which are regularly distributed and fixedly connected to the top surface of a fixed bottom bin 10 through bolts, the top ends of the plurality of table body supporting rods 120 are welded and fixed with the same top table plate 121, the cross section size of the top table plate 121 is matched with the cross section size of a steering bin body 111, and a limiting ring strip 122 with a notch at the right front part is welded and fixed at the position, far from the center, of the top surface of the top table plate 121;
further, the stand support rod 120 is used for providing a fixed base point for the top platen 121, and simultaneously ensuring the stability of the overall structure of the fixed stand 12 fixed on the top surface of the fixed bottom bin 10, the limiting ring strip 122 is used for providing a fixed space for the electrode tip 6 by matching with the arc-shaped notch 320 in the shaft body top plate 32, and meanwhile, the notch on the limiting ring strip 122 is used for enabling the welded electrode tip 6 to leave the conveying device 3 along with the welded conductive copper wire 5.
In the invention, a steering device 2 for changing the fixed position of a conductive copper wire 5 is arranged in a fixed bottom bin 10 and below a copper wire placing part 11, and a conveying device 3 for conveying an electrode tip 6 is arranged below a fixed table 12;
further, the steering device 2 comprises a steering bottom plate 20, a rotating rod 21 arranged at the center of the top surface of the steering bottom plate 20, and a steering top plate 23 sleeved on the top of the outer side wall of the rotating rod 21. The transverse cross section of the steering bottom plate 20 is round, the longitudinal cross section of the steering bottom plate 20 is inverted T-shaped, an annular rack is integrally formed on the outer side wall of the bottom end of the steering bottom plate 20, the rotating rod 21 is fixedly connected to the top surface of the steering bottom plate 20 through bolts, the bottom end of the rotating rod 21 passes through the bottom surface of the in-bin partition plate 101 and then is coaxially connected with the steering motor 22, the steering motor 22 is fixedly connected to the bottom surface of the in-bin partition plate 101 through bolts, the steering top plate 23 is fixedly connected to the outer side wall of the rotating rod 21 through a bayonet lock, and a plurality of limit grooves 230 which are circumferentially distributed are formed in the top surface of the steering top plate 23. The steering bottom plate 20 is used for providing a fixed platform for the rotating rod 21, the steering motor 22 is used for providing rotating power for the steering device 2, and the limiting groove 230 formed on the steering top plate 23 is used for taking away the conductive copper wires 5 in the copper wire placing bin body 112 in batches.
In the invention, the transportation device 3 comprises a transportation bottom plate 30, a plate top shaft 31 arranged at the center of the top surface of the transportation bottom plate 30 and a shaft body top plate 32 arranged at the top end of the plate top shaft 31;
further, the transverse cross section of the transportation bottom plate 30 is circular, the longitudinal cross section of the transportation bottom plate 30 is inverted T-shaped, a butt joint rack meshed with the annular rack at the bottom end of the steering bottom plate 20 is integrally formed on the outer side wall of the bottom end of the transportation bottom plate 30, the plate top shaft 31 is fixedly connected to the top surface of the transportation bottom plate 30 through bolts, the shaft top plate 32 is fixedly welded to the top surface of the plate top shaft 31, and arc-shaped notches 320 which are the same in number as the limit grooves 230 and are in one-to-one correspondence to the distribution positions are formed on the outer side wall of the shaft top plate 32. The transportation bottom plate 30 is used for ensuring the stability of the whole structure of the transportation device 3, the plate top shaft 31 is used for providing a fixed base point for the shaft top plate 32, and the arc-shaped notch 320 arranged on the shaft top plate 32 is matched with the limiting ring strip 122 to carry away the electrode tip 6 in the electrode tip blanking barrel 44 in batches.
In the invention, an electrode tip placing box 4 for placing electrode tips 6 in batches is arranged on a horizontal line at the front end of a fixed bottom bin 10, and the electrode tip placing box 4 comprises a rectangular box body 42 and a plurality of electrode tip blanking cylinders 44 which are arranged in a linear manner and are arranged in the rectangular box body 42;
further, the outer side walls of the front end and the rear end of the rectangular box body 42 are respectively provided with an inner and an outer through box wall slot 420, the left rear bottom of the rectangular box body 42 is provided with an inner and an outer through box bottom through slot 421, the inner bottom surface of the rectangular box body 42 is close to the middle position and is provided with a bin bottom chute 422, the bottom surface of the rear end of the rectangular box body 42 is provided with a lower chute 423 communicated with the bin bottom chute 422, the left end and the right end of the rectangular box body 42, which are close to the middle position, of the rear end box wall slot 420 are respectively provided with an inner and an outer through I-shaped hole, the wall of the top surface of the I-shaped hole of the rectangular box body 42 is provided with a square opening, and the inside of the square opening is provided with a limiting part 45. The rectangular box body 42 is used for providing a placing space for a plurality of groups of electrode tip blanking cylinders 44, the box wall grooves 420 are used for facilitating the entering and exiting of the electrode tip blanking cylinders 44, and the box bottom through grooves 421 are matched with the blanking grooves 423 to facilitate the electrode tip 6 to fall down to the arc-shaped notch 320;
when the lower trough 423 and the arc notch 320 are vertically overlapped, the electrode tip 6 falls into the arc notch 320 under the influence of gravity of the electrode tip 6 through the lower trough 423, at the moment, the top horizontal height of the electrode tip 6 is the same as the bottom water Ping Gaodu of the electrode tip discharging barrel 44, along with the rotation of the shaft body top plate 32, the electrode tip 6 falling into the arc notch 320 rotates together, the top of the electrode tip 6 passes through the bottom through trough 421 to leave the inside of the electrode tip placing box 4, and the bin bottom sliding chute 422 is used for limiting the moving interval of the electrode tip discharging barrel 44.
In the invention, a lifting rod 41 is welded and fixed on the bottom surface of the outer side wall of a rectangular box body 42, a placing base 40 for ensuring structural stability is fixedly connected on the bottom surface of the lifting rod 41 through bolts, box wall raised strips 43 are welded and fixed on the inner side walls of the left end and the right end of the rectangular box body 42 at the positions in front of I-shaped holes, and a chute with an inverted T-shaped longitudinal section is formed on the top surface of each box wall raised strip 43;
further, the lifting rod 41 is used for lifting the whole height of the rectangular box 42, and the sliding groove formed on the box wall convex strip 43 is used for further ensuring the stability of the electrode tip blanking barrel 44 during moving.
In the invention, the electrode tip blanking cylinder 44 comprises a cylinder shell 440, a cylinder wall transverse plate 441 is welded and fixed at the position, close to the middle, of the outer side wall of the cylinder shell 440, plate bottom sliding strips 442 are integrally formed at the bottom surfaces of the left end and the right end of the cylinder wall transverse plate 441, and a cylinder bottom limiting block 443 with the size matched with that of a bin bottom sliding groove 422 is integrally formed at the position, close to the bottom, of the outer side wall of the cylinder shell 440;
further, the cylinder housing 440 is used for ensuring the strength of the whole structure of the electrode tip blanking cylinder 44, the cylinder wall transverse plate 441 is used for providing a fixed platform for the plate bottom sliding strip 442, the plate bottom sliding strip 442 is used for ensuring the stability of the position of the electrode tip blanking cylinder 44 when moving, and the cylinder bottom limiting block 443 is used for determining the moving route of the electrode tip blanking cylinder 44 in cooperation with the bin bottom sliding groove 422.
In the invention, the limit part 45 comprises a spring storage barrel 450 fixedly connected to the bottom surface of a square opening through a screw, an upward turning spring 451 is fixedly connected to the inside of the spring storage barrel 450 through a strong adhesive, an upward turning plate 452 is fixedly connected to one end of the upward turning spring 451 far away from the spring storage barrel 450 through a strong adhesive, and plate body rotating shafts 453 which are rotatably connected to the inner side walls of the square opening are integrally formed on the bottom surfaces of the outer side walls of the left end and the right end of the upward turning plate 452;
further, the spring housing tube 450 is used for providing a housing space for the upturning spring 451, the upturning spring 451 is used for providing opposite acting force to the upturning plate 452 through self elasticity, the upturning plate 452 is used for matching with the plate body rotating shaft 453 to limit the position of the electrode tip blanking tube 44, and the position of the bottom tube opening of the electrode tip blanking tube 44 can be ensured to correspond to the position of the arc notch 320.
Finally, it should be noted that, the steering motor 22 and the welding head 7 in the present invention are all universal standard components or components known to those skilled in the art, the structure and principle thereof are all known by those skilled in the art through technical manuals or known by conventional experimental methods, at the idle position of the device, the steering motor 22 and the welding head 7 are connected with an external power supply through wires, the specific connection means should refer to the working principle in the present invention, the electrical connection between the electrical components is completed according to the sequence of operation, and the detailed connection means are all known in the art.
When the electrode welding tool of the aluminum oxide roasting furnace is used, firstly, the placing device 1 is integrally placed on a welding table, so that the bottom end of the welding head 7 is positioned right above the junction position between the steering device 2 and the conveying device 3;
sequentially stacking the conductive copper wires 5 and the electrode tips 6 into the copper wire placing bin body 112 and the cylinder shell 440, pushing a plurality of groups of electrode tip blanking cylinders 44 with the electrode tips 6 placed into the rectangular box body 42 until the front ends of the cylinder wall transverse plates 441 in the electrode tip blanking cylinders 44 are contacted with the upper turning plates 452 in the limiting parts 45;
then, a steering motor 22 in the steering device 2 is started to drive a steering bottom plate 20 to rotate, so that a transportation bottom plate 30 in the transportation device 3 is driven to rotate in opposite directions, and the conductive copper wire 5 and the electrode tip 6 respectively fall into the limiting groove 230 and the arc-shaped notch 320 under the action of self gravity;
when the corresponding conductive copper wire 5 and the electrode head 6 are moved to coincide up and down, turning off the steering motor 22, starting the welding machine head 7 to press down, welding the conductive copper wire 5 and the nickel sheet on the electrode head 6, and then starting the steering motor 22 again to drive the steering bottom plate 20 and the transport bottom plate 30 to rotate in opposite directions;
the conductive copper wire 5 is rotated along with the welded electrode tip 6 along with the steering bottom plate 20, and falls to the outside of the copper wire placing part 11 from the limit groove 230 when moving to the upper part of the discharge groove 1111, and then the conductive copper wire 5 and the electrode tip 6 inside the copper wire placing bin body 112 and the electrode tip discharging barrel 44 are added periodically, so that the welding of the electrode of the alumina roasting furnace can be continuously completed.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an aluminium oxide roasting furnace electrode welding frock, includes placer (1) and set up in welding aircraft nose (7) of placer (1) top, its characterized in that: the placement device (1) comprises a fixed bottom bin (10), a copper wire placement part (11) arranged on the top surface of one end of the fixed bottom bin (10) and a fixed table (12) arranged on the top surface of the other end of the fixed bottom bin (10);
the copper wire placing part (11) comprises two support columns (110) which are arranged in parallel left and right, a steering bin body (111) which is arranged on the top surfaces of the two support columns (110), a copper wire placing bin body (112) which is arranged on the top surface of the right end of the steering bin body (111) and a pressing part (113) which is arranged in the steering bin body (111);
a steering device (2) for changing the fixed position of the conductive copper wire (5) is arranged inside the fixed bottom bin (10) and below the copper wire placing part (11), and a conveying device (3) for conveying the electrode tip (6) is arranged below the fixed table (12);
the steering device (2) comprises a steering bottom plate (20), a rotating rod (21) arranged at the center of the top surface of the steering bottom plate (20) and a steering top plate (23) sleeved at the top of the outer side wall of the rotating rod (21);
the conveying device (3) comprises a conveying bottom plate (30), a plate top shaft (31) arranged at the center of the top surface of the conveying bottom plate (30) and a shaft body top plate (32) arranged at the top end of the plate top shaft (31);
the electrode tip placing box (4) for placing electrode tips (6) in batches is arranged on the horizontal line at the front end of the fixed bottom bin (10), and the electrode tip placing box (4) comprises a rectangular box body (42) and a plurality of electrode tip blanking cylinders (44) which are arranged in a linear mode and are arranged in the rectangular box body (42).
2. The alumina roasting furnace electrode welding fixture of claim 1, wherein: the utility model discloses a bin is characterized by comprising a fixed bottom bin (10), a support column (110), a support column (111), a bin wall annular groove (1110) which is communicated with the inside and outside is formed in the position, close to the top, of the outer side wall of the fixed bottom bin (10), a bin inner baffle (101) is fixedly welded at the position, close to the middle, of the inner side wall of the fixed bottom bin (10), the support column (110) is fixedly connected to the top surface of the fixed bottom bin (10) through bolts, the steering bin body (111) is fixedly welded to the top surface of the support column (110), a bin wall annular groove (1110) which is communicated with the inside and the outside is formed in the position, close to the top, of the outer side wall of the steering bin body (111), and a discharge groove (1111) which is communicated with the inside and the outside is formed under the end of the bin wall annular groove (1110).
3. The alumina roasting furnace electrode welding fixture of claim 2, wherein: the copper wire placing bin body (112) is welded and fixed on the outer side wall of the steering bin body (111), a plurality of bin wall grooves (1120) which are linearly distributed and internally and externally communicated are formed in the outer side walls of the front end and the rear end of the copper wire placing bin body (112), bin bottom through grooves (1121) which internally and externally communicate are formed in the positions, close to the bottom, of the outer side wall of the copper wire placing bin body (112), the distance between the bin bottom through grooves (1121) and the upper end and the lower end groove walls of the bin wall annular groove (1110) is the same, the pressing part (113) comprises a plurality of pressing springs (1130) welded and fixed on the inner top surface of the fixed bottom bin (10), and a plurality of pressing plates (1131) with the same transverse cross section in a fan shape are welded and fixed at the bottom ends of the pressing springs (1130).
4. The alumina roasting furnace electrode welding fixture of claim 2, wherein: the fixed table (12) comprises a plurality of table body supporting rods (120) which are regularly distributed and fixedly connected to the top surface of the fixed bottom bin (10) through bolts, the same top table plate (121) is fixedly welded to the top ends of the table body supporting rods (120), the cross section size of the top table plate (121) is matched with the cross section size of the steering bin body (111), and a limiting ring strip (122) with a notch is fixedly welded to the top surface of the top table plate (121) far away from the center position.
5. The alumina roasting furnace electrode welding fixture of claim 2, wherein: the transverse section of the steering bottom plate (20) is round, the longitudinal section of the steering bottom plate is in an inverted T shape, an annular rack is integrally formed on the outer side wall of the bottom end of the steering bottom plate (20), the rotating rod (21) is fixedly connected to the top surface of the steering bottom plate (20) through bolts, the bottom end of the rotating rod (21) penetrates through the bottom surface of the in-bin partition plate (101) and then is coaxially connected with the steering motor (22), the steering motor (22) is fixedly connected to the bottom surface of the in-bin partition plate (101) through bolts, the steering top plate (23) is fixedly connected to the outer side wall of the rotating rod (21) through clamping pins, and a plurality of circumferentially distributed limiting grooves (230) are formed in the top surface of the steering top plate (23).
6. The alumina roasting furnace electrode welding fixture of claim 5, wherein: the transverse section of the transportation bottom plate (30) is round, the longitudinal section of the transportation bottom plate is in an inverted T shape, butt joint racks meshed with the annular racks at the bottom end of the steering bottom plate (20) are integrally formed on the outer side wall of the bottom end of the transportation bottom plate (30), the plate top shaft (31) is fixedly connected to the top surface of the transportation bottom plate (30) through bolts, the shaft top plate (32) is fixedly welded to the top surface of the plate top shaft (31), and arc-shaped notches (320) which are identical in number and in one-to-one correspondence with the distribution positions of the limiting grooves (230) are formed in the outer side wall of the shaft top plate (32).
7. The alumina roasting furnace electrode welding fixture of claim 1, wherein: the rectangular box is characterized in that inner and outer through box wall grooves (420) are formed in the outer side walls of the front end and the rear end of the rectangular box body (42), inner and outer through box bottom through grooves (421) are formed in the left rear bottom of the rectangular box body (42), a bin bottom sliding groove (422) is formed in the position, close to the middle, of the inner bottom surface of the rectangular box body (42), a blanking groove (423) communicated with the bin bottom sliding groove (422) is formed in the bottom surface of the rear end of the rectangular box body (42), inner and outer through I-shaped holes are formed in the left end and the right end, close to the middle, of the box wall grooves (420), square openings are formed in the top surfaces of the I-shaped holes, and limiting parts (45) are arranged in the square openings.
8. The alumina roasting furnace electrode welding fixture of claim 7, wherein: the utility model discloses a rectangular box, including rectangular box (42), rectangular box (42) lateral wall bottom surface welded fastening has and lifts pole (41), it is used for guaranteeing to place base (40) of structural stability to lift pole (41) bottom surface through bolt fixedly connected with, rectangular box (42) left and right sides both ends inside wall in I-shaped hole the place ahead department all welded fastening has case wall sand grip (43), the spout of longitudinal section for falling T shape has been seted up to case wall sand grip (43) top surface.
9. The alumina roasting furnace electrode welding fixture of claim 7, wherein: the electrode tip blanking barrel (44) comprises a barrel shell (440), a barrel wall transverse plate (441) is welded and fixed at the position, close to the middle, of the outer side wall of the barrel shell (440), plate bottom sliding strips (442) are integrally formed at the bottom surfaces of the left end and the right end of the barrel wall transverse plate (441), and barrel bottom limiting blocks (443) with the sizes matched with the sizes of the bin bottom sliding grooves (422) are integrally formed at the position, close to the bottom, of the outer side wall of the barrel shell (440).
10. The alumina roasting furnace electrode welding fixture of claim 7, wherein: the limiting part (45) comprises a spring storage barrel (450) fixedly connected to the bottom surface of the square opening through a screw, an upturning spring (451) is fixedly connected to the inside of the spring storage barrel (450) through a strong adhesive, one end of the upturning spring (451) away from the spring storage barrel (450) is fixedly provided with an upper turning plate (452) through strong adhesive, and the bottom surfaces of the left and right end outer side walls of the upper turning plate (452) are integrally formed with plate body rotating shafts (453) which are rotatably connected to the inner side walls of the square opening.
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| CN202311091786.8A CN116787039B (en) | 2023-08-29 | 2023-08-29 | Electrode welding tool for aluminum oxide roasting furnace |
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| CN202311091786.8A CN116787039B (en) | 2023-08-29 | 2023-08-29 | Electrode welding tool for aluminum oxide roasting furnace |
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