CN116786882B - Cutting device and method for sheet metal machining - Google Patents
Cutting device and method for sheet metal machining Download PDFInfo
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- CN116786882B CN116786882B CN202310699225.XA CN202310699225A CN116786882B CN 116786882 B CN116786882 B CN 116786882B CN 202310699225 A CN202310699225 A CN 202310699225A CN 116786882 B CN116786882 B CN 116786882B
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 85
- 239000002184 metal Substances 0.000 title claims abstract description 85
- 238000005520 cutting process Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003754 machining Methods 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000005555 metalworking Methods 0.000 claims 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the technical field of sheet metal machining, in particular to a cutting device and a cutting method for sheet metal machining. According to the invention, the metal plate can be automatically conveyed to the lower part of the cutting device to clamp and cut, and then the cut metal plate is conveyed back to the feeding plate, so that the distance between the worker and the cutting device is increased when the worker works, the arm of the worker is prevented from being directly arranged below the cutting device, the production safety is improved, the clamping surface slides along the bottom surface of the metal plate after being contacted with the metal plate, the clamping surface accurately moves to the bottom end of the metal plate, the metal plate can be quickly and conveniently lifted up from the workbench, deformation at the edge of the metal plate caused by overlarge clamping force is avoided, an electric push rod IV is not required to be configured for each adjusting shaft, the use of a power device is reduced, energy is saved, the worker is not required to manually downwards adjust the adjusting shafts and the clamping blocks close to the cutting device, the inner side walls of the clamping blocks and the clamping faces of the clamping frame are automatically adjusted, and the use of manpower is reduced.
Description
Technical Field
The invention relates to the technical field of sheet metal machining, in particular to a cutting device and a cutting method for sheet metal machining.
Background
Common sheet metal processing includes galvanized sheet, red copper brass, cold-rolled sheet, hot-rolled sheet, aluminum plate, aluminum profile, stainless steel and the like, and metal products are obtained through processing. Which material is used is determined according to the nature or the requirement of the product to be processed, wherein the cold-rolled sheet is mainly used for electroplating baking varnish, has low processing cost and is very easy to be molded. The cutting device comprises an adjusting mechanism capable of adjusting the height, angle and position of the cutting knife, so that the blade is driven to reach a proper position to cut the metal plate.
In the sheet metal machining process, a cutting device is used for cutting a cold-rolled sheet into a required shape and size, then polishing, punching and bending are performed to obtain a cold-rolled sheet workpiece, then accurate positioning and adjustment are performed according to a design drawing, and a plurality of cold-rolled sheet workpieces are assembled together by using screws or electric welding so as to ensure the strength and stability of the whole product and finish the production of the sheet metal product.
However, the existing cutting device for sheet metal machining and the method thereof are characterized in that the sheet metal is thin and attached to the surface of the workbench, the sheet metal needs to be lifted from the edge of the sheet metal in the use process, the sheet metal is clamped, the clamping assembly is difficult to directly contact with the edge of the sheet metal in the sheet form, if the force for clamping and taking the sheet metal is gradually increased, deformation occurs at the edge of the sheet metal, the sheet metal needs to be lifted and placed in the clamping block of the clamping assembly manually or by other tools, the continuity of the machining process is low, the operation of the machining process is complex, a plurality of people are needed to cooperate, the sheet metal needs to be placed below the cutting knife by the arms of a worker, the distance between the worker and the cutting knife is short, and the risk of accidental injury by the cutting knife is increased.
Disclosure of Invention
The invention aims to provide a cutting device for sheet metal machining and a method thereof, which are used for solving the problems in the background art, and the problems to be solved by the invention are as follows: the cutting device has the advantages that the chips generated by cutting are collected intensively, the chips are prevented from wearing elements inside the device, the service life of the device is prolonged, the metal plates are clamped more conveniently, and deformation of the edges of the metal plates is avoided.
In order to solve the technical problems, the invention provides the following technical scheme: cutting device for sheet metal processing, including the workstation, its characterized in that: the workbench comprises a top plate and a bottom plate which are fixedly connected through side plates, and the side plates, the top plate and the bottom plate form an adjusting cavity; the cutting device is characterized by further comprising a conveying mechanism, clamping mechanisms and a cutting device, wherein the conveying mechanism is arranged on the inner wall of the adjusting cavity and used for conveying and collecting scraps, the cutting device and the two clamping mechanisms are arranged at the top end of the top plate and symmetrically arranged, and an electric push rod IV is arranged on the inner side wall of the cutting device; the inner wall of the top plate is provided with a material conveying opening, the left side of the top of the clamping mechanism is fixedly provided with a first L-shaped plate, the right side of the top of the clamping mechanism is fixedly provided with a second L-shaped plate, the inner wall of the first L-shaped plate is provided with a connecting cavity, the left end of the second L-shaped plate extends to the inner wall of the connecting cavity, and the two are movably connected
Conveying mechanism includes diaphragm, riser, electric putter two and handles the case, the bottom plate top slides and is equipped with the diaphragm, the spout of diaphragm bottom with the slide rail sliding connection on roof top, the diaphragm top is equipped with riser, electric putter two, the pump body and handles the case from a left side to the right side in proper order, curb plate left side inner wall is equipped with electric putter one, electric putter one's flexible end is equipped with the fixture block, handle the recess of case bottom with the lug sliding connection on diaphragm top, the riser inner wall is equipped with through-hole one, electric putter two top is fixed to be equipped with the flitch, the flitch top is equipped with the centre gripping groove, the fixture block pass through the connecting block with handle case swing joint, the connecting block inner wall is equipped with open end and spread groove, the spread groove with fixture block looks adaptation.
In a preferred embodiment: the chip collecting box is characterized in that the chip collecting box is movably connected to the inner wall of the processing box through a supporting block, the supporting block is fixedly arranged at the bottom of the processing box, the chip collecting box is movably arranged at the top end of the supporting block, the chip collecting box is movably connected with the processing box, a plurality of spray heads are arranged at the top of the chip collecting box through storage grooves, the spray heads are positioned above the chip collecting box, the spray heads are connected through a third pipeline, the water outlet end of the pump body is connected with the third pipeline through a second pipeline, the water inlet end of the pump body is connected with the inner wall of the chip collecting box through a first pipeline, the first pipeline is arranged below the supporting block, the supporting block is positioned at the bottom of the processing box, an inclined plane which inclines inwards is arranged at the opening of the chip collecting box, lifting lugs are symmetrically arranged at the top ends of the inclined plane, the second pipeline is a spring pipe, and the bottom of the chip collecting box is provided with a plurality of second through holes.
In a preferred embodiment: the sliding groove is matched with the sliding rail, the groove is matched with the protruding block, the connecting block is fixedly arranged on the outer wall of the left side of the processing box, and the first through hole is sleeved on the outer side of the electric push rod in a sliding mode.
In a preferred embodiment: the clamping mechanism comprises an electric push rod III, clamping frames, adjusting shafts and clamping blocks, the electric push rod III is arranged on the top end of the top plate, the material conveying opening is positioned between the electric push rod III and the electric push rod III, the clamping frames are fixedly arranged at the telescopic ends of the electric push rod III, the adjusting shafts are slidably arranged on the inner walls of the clamping frames, the clamping frames are matched with the clamping grooves, the clamping frames are movably connected with the clamping grooves, and clamping faces are arranged at the bottoms of the clamping frames.
In a preferred embodiment: the inner wall of the material conveying opening is movably connected with the outer wall of the material loading plate, the two are matched with each other, the clamping block is fixedly arranged on the outer wall of the telescopic end of the second electric push rod, and the opening end and the connecting groove are movably connected with the clamping block.
In a preferred embodiment: the inner wall of the material conveying opening is matched with the inner wall of the treatment box, the bottom surface of the top plate is attached to the top surface of the treatment box, and the bottom surface of the top plate and the top surface of the treatment box are movably connected.
In a preferred embodiment: the distance between the clamping surface and the top plate is equal to the height of the clamping groove, and the clamping frame is in sliding connection with the top plate.
In a preferred embodiment: the bottom end of the adjusting shaft is fixedly provided with a clamping block which is in sliding connection with the inner wall of the clamping frame.
In a preferred embodiment: the left side the regulating spindle top is fixed to be equipped with L shaped plate one, the right side the regulating spindle top is fixed to be equipped with L shaped plate two, electric putter four with L shaped plate one swing joint, L shaped plate one of being convenient for moves about.
The invention also discloses a using method of the cutting device for sheet metal machining, which comprises the following steps:
step one: feeding; the device is electrically connected with an external control device, a metal plate is placed on a feeding plate, an electric push rod I stretches to push a treatment box to the right, the treatment box drives a transverse plate to move to the right along a sliding rail through a lug and a groove, the lug and the groove are mutually limited, the transverse plate drives a vertical plate, a through hole I, an electric push rod II, a pump body and the treatment box to move to the right, the through hole I slides to the right along the electric push rod until the feeding plate moves to the position right below a feeding hole, and the electric push rod II stretches to drive the feeding plate and the metal plate to slide upwards until the upper plane of the feeding plate and the upper plane of a top plate are on the same plane;
step two: clamping; the three elongations of the electric push rod drive the clamping frame to move rightwards, the distance between the clamping surface and the top plate is equal to the height of the clamping groove, the clamping frame moves towards the center along the clamping groove, the clamping surface slides along the bottom surface of the metal plate after being contacted with the metal plate, so that the clamping surface accurately moves to the bottom end of the metal plate, the metal plate can be quickly and conveniently lifted up from the workbench, deformation at the edge of the metal plate caused by overlarge clamping force is avoided until the inner side wall of the clamping frame contacts with the metal plate, when the clamping frame moves towards the center along the clamping groove, the left clamping frame and the adjusting shaft drive the L-shaped plate to move rightwards, the right clamping frame and the adjusting shaft drive the L-shaped plate to move leftwards, the two left ends of the L-shaped plate enter a connecting cavity of the inner wall of the L-shaped plate, the electric push rod stretches downwards, the telescopic end of the electric push rod IV drives the L-shaped plate to move downwards after being contacted with the L-shaped plate, and the L-shaped plate II drives the adjusting shaft of the bottom end of the L-shaped plate to slide downwards through the connecting cavity until the clamping block contacts with the metal plate and the clamping block and the clamping plate;
step three: resetting; the first electric push rod contracts to drive the treatment box to move leftwards through the clamping block, the treatment box drives the transverse plate and the vertical plate to move leftwards until the treatment box moves to the position right below the material conveying opening, the lower plane of the top plate is attached to the top surface of the treatment box, and chips are prevented from drifting to the outer side of the treatment box;
step four: cutting; cutting the metal plate by a cutting device, wherein scraps generated by cutting fall into the treatment box;
step five: chip treatment; before the treatment box is placed between the transverse plates, liquid is injected into the bottom of the treatment box, the liquid level is lower than the supporting blocks, the pump body operates to drive the liquid at the bottom of the treatment box to enter the spray head through the first conveying pipe, the pump body, the second conveying pipe and the third conveying pipe, the spray head sprays the liquid to the treatment box, the liquid contacts with the scraps to increase the gravity of the scraps, so that one part of scraps are driven to move downwards and fall into the scraps collecting box, the other part of liquid and scraps slide into the treatment box along the inclined plane and the side wall, the liquid passes through the scraps collecting box and falls into the bottom of the treatment box, the scraps can be prevented from being outwards diffused, and the effect of collecting the scraps is improved;
step six: cleaning and maintaining; after the use, the processing box is pulled to the outside, and the recess slides to the outside along the lug, until the processing box breaks away from the diaphragm, and pipeline two is stretched, and upward pulling album bits case through the lug takes out album bits case from the processing box, is convenient for clear up album bits case, and the processing box is put back to clean album bits case, and the supporting shoe supports album bits case, resets the processing box along the lug on the diaphragm, is convenient for use next time.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the first electric push rod stretches to push the treatment box to the right, the treatment box drives the transverse plate to move rightwards along the slide rail through the convex blocks and the grooves, the convex blocks and the grooves are mutually limited, the transverse plate drives the vertical plate, the first through hole, the second electric push rod, the pump body and the treatment box to move rightwards, the first through hole slides rightwards along the electric push rod until the feeding plate moves to the position right below the material conveying opening, the second electric push rod stretches to drive the feeding plate and the metal plate to slide upwards until the upper plane of the feeding plate and the upper plane of the top plate are on the same plane, the metal plate can be automatically conveyed to the position below the cutting device to clamp and cut the metal plate, and then the cut metal plate is conveyed back to the feeding plate, so that the distance between the worker and the cutting device is pulled, the arm of the worker is prevented from being directly arranged below the cutting device, and the safety of production is improved; the clamping surface slides along the bottom surface of the metal plate after being contacted with the metal plate, so that the clamping surface accurately moves to the bottom end of the metal plate, and the metal plate can be quickly and conveniently lifted from the workbench to avoid deformation at the edge of the metal plate caused by overlarge clamping force; the four electric push rods can drive the two adjusting shafts to move upwards or downwards simultaneously, the four electric push rods do not need to be configured for each adjusting shaft, the use of a power device is reduced, energy is saved, workers do not need to manually adjust the adjusting shafts and the clamping blocks downwards near the cutting device, the four electric push rods and the three electric push rods can be remotely controlled to run, the four electric push rods extend downwards, the telescopic ends of the four electric push rods are contacted with the first L-shaped plate, the fourth electric push rods drive the first L-shaped plate to move downwards, the first L-shaped plate drives the second L-shaped plate to move downwards through the connecting cavity, the first L-shaped plate and the second L-shaped plate respectively drive the adjusting shafts at the bottom ends of the first L-shaped plate and the second L-shaped plate to slide downwards, the adjusting shafts drive the clamping blocks to slide downwards until the clamping blocks are contacted with metal plates, and therefore the inner side walls and the clamping faces of the clamping frames are clamped by the automatic adjusting clamping blocks, and the use of manpower is reduced; laminating mutually through setting up the lower plane of roof and processing case top surface, avoiding the piece to float to the processing case outside to avoid the piece to spread to adjust the intracavity portion, panel beating not with roof direct contact, avoid the piece to fall on the roof upper surface.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the entirety of the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a front cross-sectional view of a portion of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A;
FIG. 6 is a rear exploded view of a portion of the present invention;
in the figure: 1. a top plate; 2. a side plate; 3. a cutting device; 4. a riser; 5. an electric push rod II; 6. a chip collecting box; 7. a cross plate; 8. a pump body; 9. an electric push rod I; 10. a clamping block; 11. a bump; 12. a first through hole; 13. a loading plate; 14. a clamping groove; 15. a connecting block; 16. a connecting groove; 17. an open end; 18. an L-shaped plate I; 19. an L-shaped plate II; 20. a connecting cavity; 21. a support block; 22. a treatment box; 23. a storage groove; 24. a spray head; 25. a first pipeline; 26. a second pipeline; 27. a third pipeline; 28. an inclined plane; 29. a slide rail; 30. an electric push rod III; 31. a clamping frame; 32. an adjusting shaft; 33. a clamping block; 34. a clamping surface; 35. a material conveying port; 36. a second through hole; 37. lifting lugs; 38. a bottom plate; 39. and a fourth electric push rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 and fig. 4, the present invention provides the following technical solutions: cutting device for sheet metal processing, including the workstation, its characterized in that: the workbench comprises a top plate 1 and a bottom plate 38 which are fixedly connected through a side plate 2, wherein the side plate 2, the top plate 1 and the bottom plate 38 form an adjusting cavity; the cutting device is characterized by further comprising a conveying mechanism, clamping mechanisms and a cutting device 3, wherein the conveying mechanism is arranged on the inner wall of the adjusting cavity and used for conveying and collecting scraps, the cutting device 3 and two clamping mechanisms are arranged at the top end of the top plate 1 and symmetrically arranged, and four electric push rods 39 are arranged on the inner side wall of the cutting device 3; the inner wall of the top plate 1 is provided with a material conveying opening 35, the top end of the left clamping mechanism is fixedly provided with a first L-shaped plate 18, the top end of the right clamping mechanism is fixedly provided with a second L-shaped plate 19, the inner wall of the first L-shaped plate 18 is provided with a connecting cavity 20, and the left end of the second L-shaped plate 19 extends to the inner wall of the connecting cavity 20 and is movably connected with the connecting cavity 20;
in fig. 2, fig. 3 and fig. 6, conveying mechanism includes diaphragm 7, riser 4, electric putter second 5 and treatment box 22, bottom plate 38 top slip is equipped with diaphragm 7, the spout of diaphragm 7 bottom with slide rail 29 sliding connection on roof 1 top, diaphragm 7 top is equipped with riser 4, electric putter second 5, pump body 8 and treatment box 22 in proper order from left to right, curb plate 2 left side inner wall is equipped with electric putter first 9, electric putter first 9's flexible end is equipped with fixture block 10, the recess of treatment box 22 bottom with lug 11 sliding connection on diaphragm 7 top, riser 4 inner wall is equipped with through-hole first 12, electric putter second 5 top is fixed and is equipped with loading board 13, loading board 13 top is equipped with clamping groove 14, fixture block 10 through connecting block 15 with treatment box 22 swing joint, connecting block 15 inner wall is equipped with open end 17 and spread groove 16, spread groove 16 with fixture block 10 looks adaptation, the spout with slide rail 29 looks adaptation groove looks with lug 11 of diaphragm 7 top is equipped with through-hole first 12, the lug is located to one side of the side of sliding connection box 15 is fixed.
In fig. 5, the inner wall of the processing box 22 is movably connected with a chip collecting box 6 through a supporting block 21, the supporting block 21 is fixedly arranged at the bottom of the processing box 22, the chip collecting box 6 is movably arranged at the top end of the supporting block 21, the chip collecting box 6 is movably connected with the processing box 22, the top of the chip collecting box 6 is provided with a plurality of spray heads 24 through a containing groove 23, the spray heads 24 are positioned above the chip collecting box 6, a plurality of spray heads 24 are connected through a third pipeline 27, the water outlet end of the pump body 8 is connected with the third pipeline 27 through a second pipeline 26, the water inlet end of the pump body 8 is connected with the inner wall of the chip collecting box 6 through a first pipeline 25, the first pipeline 25 is arranged below the supporting block 21, the supporting block 21 is positioned at the bottom of the processing box 22, an inward inclined surface 28 is arranged at the opening of the chip collecting box 6, the top end of the inclined surface 28 is symmetrically provided with a plurality of lifting lugs 37, the second pipeline 26 is a spring tube, and the bottom of the chip collecting box 6 is provided with a plurality of through holes 36.
It should be noted that, fixture includes electric putter third 30, grip frame 31, regulating spindle 32 and grip block 33, electric putter third 30 locates the roof 1 top, defeated material mouth 35 is located about two electric putter third 30, electric putter third 30's flexible end is fixed to be equipped with grip frame 31, grip frame 31 inner wall slip is equipped with regulating spindle 32, grip frame 31 with grip groove 14 looks adaptation, and two swing joint, grip frame 31 bottom is equipped with clamping face 34, defeated material mouth 35 inner wall with loading plate 13 outer wall swing joint, and the two looks adaptations, fixture block 10 is fixed to be located electric putter second 5's flexible end outer wall, open end 17 with connecting groove 16 all with fixture block 10 swing joint, defeated material mouth 35 inner wall with processing box 22 inner wall looks adaptation, roof 1 bottom surface with processing box 22 top surface is laminated, and two swing joint, the distance of clamping face 34 and roof 1 equals grip groove 14 highly, and L-shaped shaft 31 is equipped with two left and right side of L-shaped shaft 33, L-shaped shaft 18 is equipped with two fixed connection, L-shaped plate 18 is equipped with the regulating spindle is fixed to the top end 32.
The invention also discloses a using method of the cutting device for sheet metal machining, which comprises the following steps:
step one: feeding; the device is electrically connected with an external control device, a metal plate is placed on a feeding plate 13, an electric push rod I9 stretches to push a treatment box 22 rightwards, the treatment box 22 drives a transverse plate 7 to move rightwards along a sliding rail 29 through a convex block 11 and a groove, the convex block 11 and the groove are mutually limited, the transverse plate 7 drives a vertical plate 4, a through hole I12, an electric push rod II 5, a pump body 8 and the treatment box 22 to move rightwards, the through hole I12 slides rightwards along the electric push rod I9 until the feeding plate 13 moves to the position right below a feeding hole 35, and the electric push rod II 5 stretches to drive the feeding plate 13 and the metal plate to slide upwards until the upper plane of the feeding plate 13 and the upper plane of a top plate 1 are on the same plane;
step two: clamping; the electric push rod III 30 stretches to drive the clamping frame 31 to move rightwards, the distance between the clamping surface 34 and the top plate 1 is equal to the height of the clamping groove 14, the clamping frame 31 moves leftwards along the clamping groove 14, the clamping surface 34 slides along the bottom surface of the metal plate after being contacted with the metal plate, the clamping surface 34 accurately moves to the bottom end of the metal plate, the metal plate can be quickly and conveniently lifted from the workbench to avoid deformation at the edge of the metal plate caused by overlarge clamping force until the inner side wall of the clamping frame 31 contacts the metal plate, when the clamping frame 31 moves leftwards along the clamping groove 14, the clamping frame 31 and the adjusting shaft 32 on the left side drive the first L-shaped plate 18 to move rightwards, the clamping frame 31 and the adjusting shaft 32 on the right side drive the second L-shaped plate 19 to move leftwards, the left end of the second L-shaped plate 19 enters the connecting cavity 20 of the inner wall of the first L-shaped plate 18, the electric push rod IV 39 moves downwards after the telescopic end of the electric push rod IV contacts the first L-shaped plate 18, the first L-shaped plate 18 drives the L-shaped plate 18 to move downwards through the connecting cavity 20, the first L-shaped plate 18 drives the second L-shaped plate 19 to move downwards through the connecting cavity 20, the second L-shaped plate 19 and the second L-shaped plate 19 drives the bottom end of the adjusting block to respectively slide downwards along the adjusting shaft 32 to contact the clamping plate 33 until the clamping plate 33 and the clamping plate 33 slides downwards, and the clamping plate 33 to move downwards along the clamping plate 33;
step three: resetting; the first electric push rod 9 contracts and drives the treatment box 22 to move leftwards through the clamping block 10, the treatment box 22 drives the transverse plate 7 and the vertical plate 4 to move leftwards until the treatment box 22 moves to the position right below the material conveying opening 35, the lower plane of the top plate 1 is attached to the top surface of the treatment box 22, and fragments are prevented from drifting to the outer side of the treatment box 22;
step four: cutting; cutting the metal plate by a cutting device 3, wherein scraps generated by cutting fall into a treatment box 22;
step five: chip treatment; before the treatment box 22 is placed between the transverse plates 7, liquid is injected into the bottom of the treatment box 22, the liquid level is lower than the supporting blocks 21, the pump body 8 operates to drive the liquid at the bottom of the treatment box 22 to enter the spray head 24 through the first conveying pipe, the pump body 8, the second conveying pipe and the third conveying pipe, the spray head 24 sprays the treatment box 22, the contact of the liquid and the scraps increases the gravity of the scraps, so that a part of scraps are driven to move downwards and fall into the scraps collecting box 6, the other part of liquid and the scraps slide into the treatment box 22 along the inclined planes 28 and the side walls, the liquid passes through the scraps collecting box 6 and falls into the bottom of the treatment box 22, the scraps can be prevented from being outwards diffused, and the scraps collecting effect is improved;
step six: cleaning and maintaining; after the use, the processing box 22 is pulled to the outside, the groove slides to the outside along the lug 11 until the processing box 22 is separated from the transverse plate 7, the second pipeline 26 is stretched, the chip collecting box 6 is pulled upwards through the lifting lug 37, the chip collecting box 6 is taken out of the processing box 22, the chip collecting box 6 is cleaned conveniently, the clean chip collecting box 6 is put back into the processing box 22, the supporting block 21 supports the chip collecting box 6, the processing box 22 is put on the transverse plate 7 along the lug 11 to reset, and the next use is facilitated.
The working principle of the invention is as follows:
according to the invention, the first electric push rod 9 is extended to push the treatment box 22 rightwards, the treatment box 22 drives the transverse plate 7 to move rightwards along the sliding rail 29 through the convex blocks 11 and the grooves, the convex blocks 11 and the grooves are mutually limited, the transverse plate 7 drives the vertical plate 4, the first through hole 12, the second electric push rod 5, the pump body 8 and the treatment box 22 to move rightwards, the first through hole 12 slides rightwards along the first electric push rod 9 until the feeding plate 13 moves to the position right below the material conveying opening 35, the second electric push rod 5 is extended to drive the feeding plate 13 and the metal plate to slide upwards until the upper plane of the feeding plate 13 and the upper plane of the top plate 1 are on the same plane, the metal plate can be automatically conveyed to the position below the cutting device 3 to clamp and cut the metal plate, and then the cut metal plate is conveyed back to the feeding plate 13, so that the distance between a worker and the cutting device 3 is pulled, the arm of the worker is prevented from being directly arranged below the cutting device 3, and the safety of production is improved; the clamping surface 34 slides along the bottom surface of the metal plate after being contacted with the metal plate, so that the clamping surface 34 can accurately move to the bottom end of the metal plate, and the metal plate can be quickly and conveniently lifted up from the workbench to avoid deformation at the edge of the metal plate caused by overlarge clamping force; two adjusting shafts 32 can be simultaneously driven to move upwards or downwards by using one electric push rod IV 39, the use of a power device is reduced, energy is saved, a worker does not need to manually adjust the adjusting shafts 32 and the clamping blocks 33 downwards near the cutting device 3, the electric push rod IV 39 and the electric push rod III 30 can be remotely controlled to operate, the electric push rod IV 39 stretches downwards, after the telescopic end of the electric push rod IV contacts with the L-shaped plate I18, the electric push rod IV drives the L-shaped plate I18 to move downwards, the L-shaped plate I18 drives the L-shaped plate II 19 to move downwards through the connecting cavity 20, the L-shaped plate I18 and the L-shaped plate II 19 respectively drive the adjusting shafts 32 at the bottom end of the L-shaped plate I to slide downwards, and the adjusting shafts 32 drive the clamping blocks 33 to slide downwards until the clamping blocks 33 contact with a metal plate, so that the inner side walls of the clamping blocks 33 and the clamping faces 34 of the clamping frames 31 can be automatically adjusted to clamp the metal plate, and the use of manpower is reduced; through setting up the lower plane of roof 1 and laminating mutually with the processing case 22 top surface, avoid the piece to float to the processing case 22 outside to avoid the piece to spread to adjust the intracavity portion, the panel beating is not with roof 1 direct contact, avoids the piece to fall on roof 1 upper surface.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Cutting device for sheet metal processing, including the workstation, its characterized in that: the workbench comprises a top plate (1) and a bottom plate (38) which are fixedly connected through a side plate (2), wherein the side plate (2), the top plate (1) and the bottom plate (38) form an adjusting cavity;
the cutting device is characterized by further comprising a conveying mechanism, clamping mechanisms and a cutting device (3), wherein the conveying mechanism is arranged on the inner wall of the adjusting cavity and used for conveying and collecting scraps, the cutting device (3) and two clamping mechanisms are arranged at the top end of the top plate (1), the two clamping mechanisms are symmetrically arranged, and an electric push rod IV (39) is arranged on the inner side wall of the cutting device (3);
the conveying mechanism comprises a transverse plate (7), a vertical plate (4), an electric push rod II (5) and a processing box (22), wherein the top end of a bottom plate (38) is slidably provided with the transverse plate (7), a sliding groove at the bottom of the transverse plate (7) is slidably connected with a sliding rail (29) at the top end of a top plate (1), the vertical plate (4), the electric push rod II (5), a pump body (8) and the processing box (22) are sequentially arranged at the top end of the transverse plate (7) from left to right, an electric push rod I (9) is arranged on the left inner wall of the side plate (2), a clamping block (10) is arranged at the telescopic end of the electric push rod I (9), a groove at the bottom of the processing box (22) is slidably connected with a protruding block (11) at the top end of the transverse plate (7), a through hole I (12) is arranged on the inner wall of the vertical plate (4), a feeding plate (13) is fixedly arranged at the top end of the electric push rod II (5), a clamping groove (14) is arranged at the top of the feeding plate (13), the clamping block (10) is movably connected with the processing box (22) through a 15), an opening (16) is arranged at the inner wall (15) and a connecting block (16) is connected with the connecting block (16), the bottom surface of the top plate (1) is attached to the top surface of the treatment box (22);
the novel plastic material conveying device is characterized in that a material conveying opening (35) is formed in the inner wall of the top plate (1), an L-shaped plate I (18) is fixedly arranged at the top end of the clamping mechanism on the left side, an L-shaped plate II (19) is fixedly arranged at the top end of the clamping mechanism on the right side, a connecting cavity (20) is formed in the inner wall of the L-shaped plate I (18), and the left end of the L-shaped plate II (19) extends to the inner wall of the connecting cavity (20) and is movably connected with the left end of the L-shaped plate II.
2. The cutting device for sheet metal working according to claim 1, wherein: the utility model provides a processing box (22) inner wall has album bits case (6) through supporting shoe (21) swing joint, supporting shoe (21) are fixed to be located processing box (22) bottom, album bits case (6) activity is located supporting shoe (21) top, album bits case (6) with processing box (22) swing joint, the top of album bits case (6) is equipped with a plurality of shower nozzles (24) through accomodating groove (23), shower nozzle (24) are located album bits case (6) top, a plurality of connect through pipeline three (27) between shower nozzle (24), the water outlet end of pump body (8) through pipeline two (26) with pipeline three (27) are connected, the water inlet end of pump body (8) through pipeline one (25) with album bits case (6) inner wall connection, pipeline one (25) are located supporting shoe (21) below, support shoe (21) are located processing box (22) bottom, album bits case (6) are equipped with opening part that inclines (26) are equipped with two inclined plane (28) are equipped with two inclined plane (36) inclined plane (37) respectively.
3. The cutting device for sheet metal working according to claim 1, wherein: the sliding groove is matched with the sliding rail (29), the groove is matched with the protruding block (11), the connecting block (15) is fixedly arranged on the outer wall of the left side of the processing box (22), and the first through hole (12) is slidably sleeved on the outer side of the first electric push rod (9).
4. The cutting device for sheet metal working according to claim 2, characterized in that: the clamping mechanism comprises an electric push rod III (30), clamping frames (31), an adjusting shaft (32) and clamping blocks (33), wherein the electric push rod III (30) is arranged at the top end of the top plate (1), a material conveying opening (35) is formed in the left side and the right side of the electric push rod III (30), the clamping frames (31) are fixedly arranged at the telescopic ends of the electric push rod III (30), the adjusting shaft (32) is arranged on the inner wall of the clamping frames (31) in a sliding mode, the clamping frames (31) are matched with the clamping grooves (14) in a sliding mode, the clamping frames are movably connected with each other, clamping faces (34) are arranged at the bottoms of the clamping frames (31), and the clamping blocks (33) are in sliding connection with the inner wall of the clamping frames (31).
5. The sheet metal working cutting device according to claim 4, wherein: the inner wall of the material conveying opening (35) is movably connected with the outer wall of the material loading plate (13), the material conveying opening and the material loading plate are matched with each other, the clamping block (10) is fixedly arranged on the outer wall of the telescopic end of the second electric push rod (5), and the opening end (17) and the connecting groove (16) are movably connected with the clamping block (10).
6. The sheet metal working cutting device according to claim 5, wherein: the inner wall of the material conveying opening (35) is matched with the inner wall of the processing box (22), and the bottom surface of the top plate (1) is movably connected with the top surface of the processing box (22).
7. The sheet metal working cutting device according to claim 5, wherein: the distance between the clamping surface (34) and the top plate (1) is equal to the height of the clamping groove (14), and the clamping frame (31) is in sliding connection with the top plate (1).
8. The sheet metal working cutting device according to claim 4, wherein: the bottom end of the adjusting shaft (32) is fixedly provided with a clamping block (33), and the clamping block (33) is in sliding connection with the inner wall of the clamping frame (31).
9. The cutting device for sheet metal working of claim 8, wherein: the left side the fixed L shaped plate I (18) that is equipped with in regulating spindle (32) top, the right side regulating spindle (32) top is fixed to be equipped with L shaped plate II (19), electric putter IV (39) with L shaped plate I (18) swing joint.
10. The method of using a sheet metal working cutting device according to any one of claims 4-9, characterized in that: the specific using method is as follows:
step one: feeding; the device is electrically connected with an external control device, a metal plate is placed on a feeding plate (13), an electric push rod I (9) stretches to push a treatment box (22) rightwards, the treatment box (22) drives a lug (11) and a groove to drive a transverse plate (7) to move rightwards along a sliding rail (29), the lug (11) and the groove are mutually limited, the transverse plate (7) drives a vertical plate (4), a through hole I (12), an electric push rod II (5), a pump body (8) and the treatment box (22) to move rightwards, the through hole I (12) slides rightwards along the electric push rod I (9) until the feeding plate (13) moves to the position right below a feeding hole (35), and the electric push rod II (5) stretches to drive the feeding plate (13) and the metal plate to slide upwards until the upper plane of the feeding plate (13) and the upper plane of a top plate (1) are on the same plane;
step two: clamping; the third electric push rod (30) stretches to drive the clamping frame (31) to move rightwards, the distance between the clamping surface (34) and the top plate (1) is equal to the height of the clamping groove (14), the clamping frame (31) moves towards the center along the clamping groove (14), the clamping surface (34) slides along the bottom surface of the metal plate after being contacted with the metal plate, the clamping surface (34) accurately moves to the bottom end of the metal plate until the inner side wall of the clamping frame (31) is contacted with the metal plate, when the clamping frame (31) moves towards the center along the clamping groove (14), the left clamping frame (31) and the adjusting shaft (32) drive the first L-shaped plate (18) to move rightwards, the right clamping frame (31) and the adjusting shaft (32) drive the second L-shaped plate (19) to move leftwards, the left end of the second L-shaped plate (19) enters the connecting cavity (20) of the inner wall of the first L-shaped plate (18), the fourth electric push rod (39) stretches downwards after the telescopic end of the fourth electric push rod (39) contacts with the first L-shaped plate (18), the fourth electric push rod (39) drives the first L-shaped plate (18) to move downwards, the first L-shaped plate (18) and the second L-shaped plate (19) is driven by the second L-shaped plate (19) to move downwards through the connecting shaft (19) to drive the second L-shaped plate (19) to move downwards, the second L-shaped plate (32) to move downwards, respectively, until the clamping block (33) is contacted with the metal plate, the metal plate is clamped through the clamping block (33), the inner side wall of the clamping frame (31) and the clamping surface (34);
step three: resetting; the first electric push rod (9) contracts and drives the treatment box (22) to move leftwards through the clamping block (10), the treatment box (22) drives the transverse plate (7) and the vertical plate (4) to move leftwards until the treatment box (22) moves to the position right below the material conveying opening (35), and the lower plane of the top plate (1) is attached to the top surface of the treatment box (22);
step four: cutting; cutting the metal plate through a cutting device (3), wherein scraps generated by cutting fall into a treatment box (22);
step five: chip treatment; the method comprises the steps that a treatment box (22) is placed on a transverse plate (7), liquid is firstly injected into the bottom of the treatment box (22), the liquid level is lower than a supporting block (21), a pump body (8) operates to drive the liquid at the bottom of the treatment box (22) to enter a spray head (24) through a first conveying pipe, a pump body (8), a second conveying pipe and a third conveying pipe, the spray head (24) sprays the treatment box (22), the liquid is contacted with chips to increase the gravity of the chips, a part of the chips are driven to move downwards to fall into a chip collecting box (6), the other part of the liquid and the chips slide into the treatment box (22) along an inclined plane (28) and a side wall, and the liquid passes through the chip collecting box (6) to fall into the bottom of the treatment box (22);
step six: cleaning and maintaining; after the use, to outside pulling treatment box (22), the recess slides outside along lug (11), until treatment box (22) break away from diaphragm (7), pipeline two (26) are stretched, upwards pull album bits case (6) through lug (37), take out album bits case (6) from treatment box (22), be convenient for clear up album bits case (6), put back treatment box (22) with clean album bits case (6), support piece (21) support album bits case (6), put treatment box (22) on diaphragm (7) along lug (11), the use next time of being convenient for.
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| CN117020290B (en) * | 2023-10-10 | 2024-01-05 | 河南远辰祥建设工程有限公司 | A kind of prefabricated construction steel support processing equipment |
| CN118951839A (en) * | 2024-09-05 | 2024-11-15 | 中建八局深圳科创发展有限公司 | Cutting auxiliary equipment for building steel structure engineering |
| CN118927005B (en) * | 2024-10-14 | 2025-01-24 | 洛阳国联新材料研究院有限公司 | Cutting device based on CNC machine tools |
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| JPH11105124A (en) * | 1997-10-01 | 1999-04-20 | Nippon Korumo Kk | Method for quarrying from sheet of thermoforming material |
| CA2637649A1 (en) * | 2008-07-18 | 2010-01-18 | Hydro-Quebec | Cutting head for use in sectioning a tubular object and comprising a device for recovery of projections |
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