CN116786669B - An integrated stamping and die-forming device for clutch production - Google Patents
An integrated stamping and die-forming device for clutch productionInfo
- Publication number
- CN116786669B CN116786669B CN202310961560.2A CN202310961560A CN116786669B CN 116786669 B CN116786669 B CN 116786669B CN 202310961560 A CN202310961560 A CN 202310961560A CN 116786669 B CN116786669 B CN 116786669B
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- station
- die
- stamping
- punching head
- punching
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Abstract
The invention provides a stamping and molding integrated device for clutch production, which comprises a workbench, wherein a plurality of processing stations are arranged on the workbench, one processing station is connected with a feeding device, one processing station is connected with a discharging device, a first station, a second station and a third station are sequentially arranged between the feeding device and the discharging device clockwise, the first station, the second station and the third station are composed of a stamping mechanism and a processing die, a feeding manipulator is rotatably arranged at the center of the workbench, and workpieces are sequentially brought to each station by the feeding manipulator for processing. The invention realizes automatic feeding and discharging and automatic processing, does not need manual intervention, reduces labor cost, reduces errors possibly occurring in manual intervention and operation, improves consistency and precision of products, can continuously run and finish a large amount of operations in a short time, and improves overall production efficiency of production.
Description
Technical Field
The invention mainly relates to the technical field of stamping processing, in particular to a stamping and molding integrated device for clutch production.
Background
The clutch pressure plate is part of a clutch system, which is located behind the clutch plates and is responsible for transmitting pressure to the clutch plates. The clutch pressure plate is usually made of metal, and functions to apply pressure to the friction surface between the clutch plate and the flywheel (engine rotating member) to perform the opening and closing operation of the clutch. The design and pressure regulation of the clutch pressure plate play an important role in the performance and operational feel of the clutch.
If chinese patent publication No. CN115722568a provides a stamping device for clutch pressure disk production, above-mentioned application is treated the stamping workpiece through placing the board and is placed, vertical motion mechanism drives punching press longitudinal motion, the stamping head is treated the stamping workpiece and is stamped, buffer mechanism buffers the stamping force, slewing mechanism drives and places the board and rotate, current stamping device for clutch pressure disk production has been solved and has mostly not set up buffer part, the stamping head is fragile problem, but current stamping device for clutch pressure disk production can only stamp one clutch pressure disk at a time, stamping efficiency is low, partial clutch pressure disk needs to stamp on a plurality of stations again simultaneously, need carry to carry on each station and carry out secondary processing, the time of production has been increased, and production efficiency is low.
Disclosure of Invention
1. Technical problem to be solved by the invention
The invention provides a stamping and molding integrated device for clutch production, which is used for solving the technical problems in the background technology.
2. Technical proposal
In order to achieve the purpose, the technical scheme includes that the stamping and molding integrated device for clutch production comprises a workbench, a plurality of processing stations are arranged on the workbench, a feeding device of one processing station is connected, one processing station is connected with a discharging device, a first station, a second station and a third station are sequentially arranged between the feeding device and the discharging device clockwise, the first station, the second station and the third station are composed of a stamping mechanism and a processing die, a feeding manipulator is rotatably arranged at the center of the workbench, and workpieces are sequentially brought to each station by the feeding manipulator to be processed.
Preferably, the feeding device and the discharging device have the same structure, the feeding device comprises a frame, a first driving roller and a second driving roller are respectively rotated at two ends of the frame, a conveyor belt is sleeved on the first driving roller and the second driving roller, the conveyor belt is sleeved on a driving roller, and the driving roller is connected with a first motor through a first transmission mechanism.
Preferably, the first station comprises a first punching head, a second punching head and a first die, the first punching head and the second punching head are fixed at the output end of the punching mechanism, the first punching head is used for punching a center hole, the second punching head is used for punching a mounting hole, and a first forming groove is formed in the first die at the relative position of the first punching head and the second punching head.
Preferably, the second station comprises a second die and a third punching head, the third punching head is fixed at the output end of the punching mechanism, a plurality of punches are distributed on the third punching head in an annular array, a first positioning block is arranged at the center of the second die, and a second forming groove corresponding to the third punching head is formed in the second positioning block.
Preferably, the third station comprises a third die and a stamping head, the stamping head is fixed at the output end of the stamping mechanism, a second positioning block is arranged at the center of the third die, and a forming block corresponding to the stamping head is further arranged on the third positioning block.
Preferably, the stamping mechanism comprises a mounting block, a plurality of support columns are fixedly arranged at the lower end of the mounting block, a third hydraulic cylinder is fixedly arranged at the center of the lower end of the mounting block, a lifting plate is fixedly arranged at the output end of the third hydraulic cylinder, and the lifting plate is vertically and slidably arranged on the connecting seat through a linear bearing.
Preferably, the feeding manipulator comprises a rotary table, a mounting seat is fixedly arranged on the rotary table, a telescopic block is slidably mounted in the mounting seat, a fixed clamping arm is fixedly arranged at one end, far away from the rotary table, of the telescopic block, a sliding groove is formed in the telescopic block, a movable clamping arm is slidably arranged in the sliding groove, and the movable clamping arm is relatively close to or far away from the fixed clamping arm.
Preferably, the mounting seat is fixedly provided with a first hydraulic cylinder, a piston rod of the first hydraulic cylinder is fixedly connected with the telescopic block, the telescopic block is fixedly provided with a second hydraulic cylinder, the piston rod of the second hydraulic cylinder is connected with the movable clamping arm, and the lower end of the rotary table is connected with the second motor through a second transmission mechanism.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
According to the invention, the first station, the second station and the third station are arranged on the workbench, the workpiece is sequentially brought to each station for processing through the feeding mechanical arm, automatic processing is realized, automatic feeding and discharging are realized through the arrangement of the feeding device and the discharging device, automatic feeding and discharging and automatic processing are realized, manual intervention is not needed, labor cost is reduced, errors possibly occurring in manual intervention and operation are reduced, consistency and precision of products are improved, a large number of operations can be continuously operated and completed in a short time, and the overall production efficiency of production is improved.
According to the invention, the processing dies can be adjusted or replaced for the first station, the second station and the third station according to different processed workpieces, so that the production line can adapt to different products and production requirements.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a view angle structure of the present invention;
FIG. 3 is a schematic view of a view angle structure of the present invention;
FIG. 4 is a schematic view of the bottom view structure of the present invention;
FIG. 5 is a schematic diagram of a loading manipulator according to the present invention;
FIG. 6 is a schematic view of a feeding device according to the present invention;
FIG. 7 is a schematic view of a first station configuration of the present invention;
FIG. 8 is a schematic diagram of a second station explosion configuration of the present invention;
fig. 9 is a schematic view of a third station structure of the present invention.
Reference numerals
1. The device comprises a workbench, a feeding device, 21, a frame, 22, a first driving roller, 23, a second driving roller, 24, a conveying belt, 25, a driving roller, 26, a first motor, 27, a first driving mechanism, 3, a first station, 31, a first punching head, 32, a second punching head, 33, a first die, 34, a first forming groove, 4, a second station, 41, a second die, 42, a first positioning block, 43, a second forming groove, 44, a third punching head, 5, a third station, 51, a third die, 52, a second positioning block, 53, a forming block, 54, a punching head, 6, a discharging device, 7, a feeding mechanical arm, 71, a rotary table, 72, a mounting seat, 73, a telescopic block, 74, a first hydraulic cylinder, 75, a fixed clamping arm, 76, a movable clamping arm, 77, a sliding groove, 78, a second hydraulic cylinder, 79, a second motor, 710, a second driving mechanism, 8, a punching mechanism, 81, a mounting block, 82, a lifting plate, 83, a connecting seat, a supporting seat, 86, a linear bearing and a third bearing.
Detailed Description
In order that the invention may be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which, however, the invention may be embodied in many different forms and are not limited to the embodiments described herein, but are instead provided for the purpose of providing a more thorough and complete disclosure of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "secured," "provided," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
It should be noted that, the structure not described in the present invention does not relate to the design gist and the improvement direction of the present invention, which are the same as the prior art or can be implemented by using the prior art, and the description is omitted herein.
Examples
Referring to fig. 1-9, a stamping and molding integrated device for clutch production comprises a workbench 1, wherein a plurality of processing stations are arranged on the workbench 1, a processing station feeding device 2 is connected with a discharging device 6, a first station 3, a second station 4 and a third station 5 are sequentially arranged between the feeding device 2 and the discharging device 6 clockwise, the first station 3, the second station 4 and the third station 5 are formed by a stamping mechanism 8 and a processing die, a feeding manipulator 7 is rotationally arranged at the center of the workbench 1, and workpieces are sequentially brought to each station by the feeding manipulator 7 for processing. In this embodiment, the workpiece is a clutch platen.
The feeding device 2 and the discharging device 6 have the same structure, the feeding device 2 comprises a frame 21, two ends of the frame 21 are respectively provided with a first driving roller 22 and a second driving roller 23 in a rotating mode, a conveying belt 24 is sleeved on the first driving roller 22 and the second driving roller 23, the conveying belt 24 is sleeved on a driving roller 25, and the driving roller 25 is connected with a first motor 26 through a first driving mechanism 27.
The first station 3 comprises a first punching head 31, a second punching head 32 and a first die 33, the first punching head 31 and the second punching head 32 are fixed at the output end of the punching mechanism 8, the first punching head 31 is used for punching a center hole, the second punching head 32 is used for punching a mounting hole, and a first forming groove 34 is formed in the first die 33 at the relative position of the first punching head 31 and the second punching head 32.
The second station 4 comprises a second die 41 and a third punching head 44, the third punching head 44 is fixed at the output end of the punching mechanism 8, a plurality of punches are distributed on the third punching head 44 in an annular array, a first positioning block 42 is arranged at the center of the second die 41, and a second forming groove 43 corresponding to the third punching head 44 is formed on the second positioning block.
The third station 5 comprises a third die 51 and a stamping head 54, the stamping head 54 is fixed at the output end of the stamping mechanism 8, a second positioning block 52 is arranged at the center of the third die 51, and a forming block 53 corresponding to the stamping head 54 is further arranged on the second positioning block 52.
The stamping mechanism 8 comprises a mounting block 81, a plurality of support columns 84 are fixedly arranged at the lower end of the mounting block 81, a third hydraulic cylinder 85 is fixedly arranged at the center of the lower end of the mounting block, a lifting plate 82 is fixedly arranged on the output end of the third hydraulic cylinder 85, and the lifting plate 82 is vertically and slidably arranged on a connecting seat 83 through a linear bearing 86.
The feeding manipulator 7 comprises a rotary table 71, an installation seat 72 is fixedly arranged on the rotary table 71, a telescopic block 73 is slidably installed in the installation seat 72, a fixed clamping arm 75 is fixedly arranged at one end, far away from the rotary table 71, of the telescopic block 73, a sliding groove 77 is formed in the telescopic block, a movable clamping arm 76 is slidably arranged in the sliding groove 77, and the movable clamping arm 76 is relatively close to or far away from the fixed clamping arm 75.
The mounting seat 72 is fixedly provided with a first hydraulic cylinder 74, a piston rod of the first hydraulic cylinder 74 is fixedly connected with the telescopic block 73, the telescopic block 73 is fixedly provided with a second hydraulic cylinder 78, the second hydraulic cylinder 78, a piston rod of the second hydraulic cylinder 78 is connected with the movable clamping arm 76, and the lower end of the rotary table 71 is connected with the second motor 79 through a second transmission mechanism 710.
Working principle:
The clutch pressure plate is placed on the conveyor belt 24, the first motor 26 rotates, the driving roller 25 is driven to rotate by the first transmission mechanism 27, the conveyor belt 24 runs under the action of the driving roller 25, the first transmission roller 22 and the second transmission roller 23, and the clutch pressure plate is sequentially sent to the workbench 1.
The piston rod of the first hydraulic cylinder 74 of the feeding manipulator 7 extends out to drive the telescopic block 73 to extend out along the mounting seat 72, then the second hydraulic cylinder 78 is started to drive the movable clamping arm 76 to be close to the fixed clamping arm 75, a V-shaped groove is formed in the adjacent surface of the fixed clamping arm 75 and the movable clamping arm 76, so that the clutch pressure plate is clamped and fixed, then the piston rod of the first hydraulic cylinder 74 is retracted, and the second motor 79 drives the rotary table 71 to rotate clockwise by one station through the second transmission mechanism 710 to reach the first station 3.
After reaching the first station 3, the clutch pressure plate is fixed through a clamp such as a three-jaw chuck, then the third hydraulic cylinder 85 is started, a piston rod of the third hydraulic cylinder 85 extends downwards to drive the lifting plate 82 to move downwards in a linear manner, and a central hole and a mounting hole are machined through the first punching head 31, the second punching head 32 and the first forming groove 34, so that the first step of machining is completed.
Then the feeding manipulator 7 takes out the clutch pressure plate and transfers the clutch pressure plate to the second station 4, the central hole is sleeved on the first positioning block 42 for positioning, then the punching mechanism 8 drives the third punching head 4 to move downwards, and a spring piece is preliminarily machined through the third punching head 44 and the second forming groove 43, so that the second-step machining is completed.
The feeding manipulator 7 takes out the clutch pressure plate and transfers the clutch pressure plate to the third station 5, the center hole is sleeved on the second positioning block 52 for positioning, then the stamping mechanism 8 drives the stamping head 54 to move downwards, and the secondary stamping processing is carried out on the spring piece through the stamping head 54 and the forming block 53, so that the processing is completed.
The feeding manipulator 7 takes out the clutch pressure plate and transfers the clutch pressure plate to the discharging device 6, so that automatic material collection is realized.
According to the invention, the first station 3, the second station 4 and the third station 5 are arranged on the workbench 1, and the workpiece is sequentially brought to each station for processing by the feeding manipulator 7, so that automatic processing is realized, and automatic feeding and discharging are realized by the arrangement of the feeding device 2 and the discharging device 6.
The above examples illustrate only certain embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention, it being understood that variations and modifications can be made by those skilled in the art without departing from the spirit of the invention, which is within the scope of the invention, and the appended claims shall therefore be construed as defining the scope of the invention.
Claims (2)
1. The stamping and molding integrated device for clutch production comprises a workbench (1) and is characterized in that a plurality of processing stations are arranged on the workbench (1), one processing station is connected with a feeding device (2), the other processing station is connected with a discharging device (6), a first station (3), a second station (4) and a third station (5) are sequentially arranged between the feeding device (2) and the discharging device (6) clockwise, the first station (3), the second station (4) and the third station (5) are formed by a stamping mechanism (8) and a processing die, a feeding manipulator (7) is rotationally arranged at the center of the workbench (1), and the feeding manipulator (7) carries workpieces to each station in sequence for processing;
The stamping mechanism (8) comprises a mounting block (81), a plurality of support columns (84) are fixedly arranged at the lower end of the mounting block (81), a third hydraulic cylinder (85) is fixedly arranged at the center of the lower end of the mounting block (81), a lifting plate (82) is fixedly arranged at the output end of the third hydraulic cylinder (85), and the lifting plate (82) is vertically and slidably arranged on the support columns (84) through a linear bearing (86);
the feeding manipulator (7) comprises a rotary table (71), an installation seat (72) is fixedly arranged on the rotary table (71), a telescopic block (73) is slidably installed in the installation seat (72), a fixed clamping arm (75) is fixedly arranged at one end, far away from the rotary table (71), of the telescopic block (73) and provided with a sliding groove (77), a movable clamping arm (76) is slidably arranged in the sliding groove (77), and the movable clamping arm (76) is relatively close to or far away from the fixed clamping arm (75);
The mounting seat (72) is fixedly provided with a first hydraulic cylinder (74), a piston rod of the first hydraulic cylinder (74) is fixedly connected with the telescopic block (73), the telescopic block (73) is fixedly provided with a second hydraulic cylinder (78), a piston rod of the second hydraulic cylinder (78) is connected with the movable clamping arm (76), and the lower end of the rotary table (71) is connected with a second motor (79) through a second transmission mechanism (710);
The first station (3) comprises a first punching head (31), a second punching head (32) and a first die (33), the first punching head (31) and the second punching head (32) are fixed at the output end of the punching mechanism (8), the first punching head (31) is used for punching a central hole, the second punching head (32) is used for punching a mounting hole, and a first forming groove (34) is formed in the first die (33) at the relative position of the first punching head (31) and the second punching head (32);
The second station (4) comprises a second die (41) and a third punching head (44), the third punching head (44) is fixed at the output end of the punching mechanism (8), a plurality of punches are distributed on the third punching head (44) in an annular array, a first positioning block (42) is arranged at the center of the second die (41), and a second forming groove (43) corresponding to the third punching head (44) is formed in the second die (41);
The third station (5) comprises a third die (51) and a stamping head (54), the stamping head (54) is fixed at the output end of the stamping mechanism (8), a second positioning block (52) is arranged at the center of the third die (51), and a forming block (53) corresponding to the stamping head (54) is further arranged on the third die (51).
2. The stamping and molding integrated device for clutch production according to claim 1, wherein the feeding device (2) and the discharging device (6) have the same structure, the feeding device (2) comprises a frame (21), a first driving roller (22) and a second driving roller (23) are respectively rotated at two ends of the frame (21), a conveyor belt (24) is sleeved on the first driving roller (22) and the second driving roller (23), the conveyor belt (24) is sleeved on a driving roller (25), and the driving roller (25) is connected with a first motor (26) through a first driving mechanism (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310961560.2A CN116786669B (en) | 2023-08-02 | 2023-08-02 | An integrated stamping and die-forming device for clutch production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310961560.2A CN116786669B (en) | 2023-08-02 | 2023-08-02 | An integrated stamping and die-forming device for clutch production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116786669A CN116786669A (en) | 2023-09-22 |
| CN116786669B true CN116786669B (en) | 2026-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310961560.2A Active CN116786669B (en) | 2023-08-02 | 2023-08-02 | An integrated stamping and die-forming device for clutch production |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117655222B (en) * | 2024-01-26 | 2024-05-14 | 泊头市金键模具有限责任公司 | A stamping forming device for parts processing |
| CN120243770A (en) * | 2025-05-29 | 2025-07-04 | 常州风光车辆饰件有限公司 | A motorcycle fender side cover processing production line |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326102A (en) * | 2018-01-29 | 2018-07-27 | 河海大学常州校区 | A kind of punching press feeding mechanical hand |
| CN215786314U (en) * | 2021-08-06 | 2022-02-11 | 青岛阿玛达数控机械有限公司 | Punching machine with mechanical arm |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114160631A (en) * | 2021-12-08 | 2022-03-11 | 南通市正宏新材料有限公司 | Efficient idle call copper pipe machine-shaping equipment |
| CN219401898U (en) * | 2023-02-21 | 2023-07-25 | 苏州具澄材料科技有限公司 | Stamping die for processing clutch diaphragm spring |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326102A (en) * | 2018-01-29 | 2018-07-27 | 河海大学常州校区 | A kind of punching press feeding mechanical hand |
| CN215786314U (en) * | 2021-08-06 | 2022-02-11 | 青岛阿玛达数控机械有限公司 | Punching machine with mechanical arm |
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