CN116765718A - Welding tool for producing automobile seat framework - Google Patents
Welding tool for producing automobile seat framework Download PDFInfo
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Abstract
本发明公开了一种用于生产汽车座椅骨架的焊接工装,属于汽车座椅加工技术领域。一种用于生产汽车座椅骨架的焊接工装,包括底板,底板的顶端侧面上固定有第二立座,滑槽沿工作台板的长度方向布置,滑槽内滑动连接有连杆,滑槽的一端上设置有限挡组件,工作台板的顶端侧面上设置有位于挡板一侧的清吹组件,第二立座和工作台板之间设置有升降组件。本发明通过限挡组件对移动板的位置进行限位,从而通过多个挡板和移动板的配合一次可对多个座椅骨架工件进行夹持固定,有效提高整体焊接加工效率;通过升降组件带动工作台板进行下降到地板上,方卸料便捷,减小工人的劳动强度,通过清吹组件对工作台板的顶端侧面进行快速清理,清除工作台板顶端侧面上的碎屑等杂质,清理效率高。The invention discloses a welding tool for producing automobile seat frames, and belongs to the technical field of automobile seat processing. A welding tool for producing car seat frames, including a bottom plate. A second stand is fixed on the top side of the bottom plate. A chute is arranged along the length direction of the workbench. A connecting rod is slidably connected in the chute. A limited baffle assembly is provided on one end of the workbench, a cleaning and blowing assembly located on one side of the baffle is provided on the top side of the workbench, and a lifting assembly is provided between the second stand and the workbench. The invention limits the position of the moving plate through the limiting assembly, so that multiple seat frame workpieces can be clamped and fixed at one time through the cooperation of multiple baffles and moving plates, effectively improving the overall welding processing efficiency; through the lifting assembly The worktable is driven down to the floor, which facilitates unloading and reduces the labor intensity of workers. The top and sides of the worktable are quickly cleaned through the cleaning and blowing assembly to remove debris and other impurities on the top and sides of the worktable. High cleaning efficiency.
Description
技术领域Technical field
本发明属于汽车座椅加工技术领域,具体涉及一种用于生产汽车座椅骨架的焊接工装。The invention belongs to the technical field of automobile seat processing, and specifically relates to a welding tool for producing automobile seat frames.
背景技术Background technique
汽车座椅是车身内部重要的装置之一,其重要功能是为驾驶员及乘客提供便于操作、舒适而安全的驾驶位置,为乘客提供舒适、安全的乘坐空间;座椅骨架作为汽车座椅的核心部件之一,其基本结构主要为钣金结构或管框结构;采用机器人焊接可以保证座椅骨架良好的焊接成形和焊接强度,优质的焊接夹具可以保证座椅骨架的尺寸精度,大批量生产还可以保证焊接出来的产品具有良好的一致性,能够为主机厂提供品质合格座椅骨架,满足其装车精度及强度要求。随着汽车零部件市场竞争的日益加剧和商务车座椅骨架生产技术的不断进步。The car seat is one of the important devices inside the car body. Its important function is to provide drivers and passengers with an easy-to-operate, comfortable and safe driving position, and to provide passengers with a comfortable and safe riding space. The seat frame serves as the core of the car seat. One of the core components, its basic structure is mainly sheet metal structure or pipe frame structure; the use of robot welding can ensure good welding shape and welding strength of the seat frame, and high-quality welding fixtures can ensure the dimensional accuracy of the seat frame, mass production It can also ensure that the welded products have good consistency, and can provide OEMs with qualified seat frames to meet their loading accuracy and strength requirements. With the increasing competition in the auto parts market and the continuous advancement of commercial vehicle seat frame production technology.
如中国专利公开号:CN215280589U,公开了一种用于生产汽车座椅骨架的焊接工装,包括工装台,所述工装台的内侧活动连接有两个螺纹销,两个所述螺纹销的顶端均固定连接有定位块,所述定位块的顶部固定连接有固定架,所述固定架的内侧螺纹连接有螺纹杆,所述螺纹杆的顶端固定连接有手动摇柄,所述螺纹杆的底端固定连接有滚动块,所述滚动块的外侧转动连接有固定夹块,所述固定夹块的底部固定连接有防滑垫。该用于生产汽车座椅骨架的焊接工装,实现了焊接工装夹持效果好的目的,有效的对汽车座椅骨架进行夹持固定,避免汽车座椅骨架在焊接的过程中发生晃动或偏移的现象,提高了焊接工装的使用效率和使用效果。For example, Chinese Patent Publication No.: CN215280589U discloses a welding tool for producing car seat frames, including a tooling table. Two threaded pins are movably connected to the inside of the tooling table, and the top ends of the two threaded pins are A positioning block is fixedly connected, a fixing frame is fixedly connected to the top of the positioning block, a threaded rod is threadedly connected to the inner side of the fixing frame, a manual crank is fixedly connected to the top of the threaded rod, and the bottom end of the threaded rod is A rolling block is fixedly connected, a fixed clamping block is rotationally connected to the outside of the rolling block, and an anti-slip pad is fixedly connected to the bottom of the fixed clamping block. This welding tool used to produce car seat frames achieves the purpose of good clamping effect of the welding tool, effectively clamps and fixes the car seat frame, and prevents the car seat frame from shaking or shifting during the welding process. phenomenon, which improves the efficiency and effectiveness of welding tooling.
上述申请中仍存在不足,上述申请中一次只能夹持一个工件进行加工,多个工件加工时需要反复多次进行夹持操作,影响整体加工效率,同时,夹持工装工作平台一般较高,需要人工将较重的机架工件搬运到工作平台进行夹持,在加工完成后同样需要人工搬下,长时间工作工人劳动强度较大,费时费力。There are still deficiencies in the above application. In the above application, only one workpiece can be clamped for processing at a time. When processing multiple workpieces, repeated clamping operations are required, which affects the overall processing efficiency. At the same time, the clamping tooling working platform is generally high, Heavier frame workpieces need to be manually transported to the work platform for clamping, and they also need to be removed manually after the processing is completed. Workers who work for a long time are labor-intensive, time-consuming and labor-intensive.
因此,需要一种用于生产汽车座椅骨架的焊接工装,解决上述背景技术中多个工件加工时需要反复多次进行夹持操作,影响整体加工效率和夹持工装工作平台一般较高,在加工完成后同样需要人工搬下,长时间工作工人劳动强度较大的问题。Therefore, there is a need for a welding tooling for producing car seat frames, which solves the problem in the above-mentioned background technology that requires repeated clamping operations when processing multiple workpieces, which affects the overall processing efficiency and the working platform of the clamping tooling is generally high. After the processing is completed, it also needs to be moved manually, which poses a problem of high labor intensity for workers who work for a long time.
发明内容Contents of the invention
本发明的目的在于提供一种用于生产汽车座椅骨架的焊接工装,以解决上述背景技术中提出的问题。The object of the present invention is to provide a welding tool for producing automobile seat frames to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种用于生产汽车座椅骨架的焊接工装,包括底板,所述底板的顶端侧面上固定有第二立座,所述第二立座的顶端侧面上固定有伺服电机,所述底板的上方设置有水平布置的工作台板,所述工作台板的顶端侧面上固定有挡板,所述挡板设置有多个且多个挡板呈等距分布,所述工作台板的顶端侧面上开设有滑槽,所述滑槽沿工作台板的长度方向布置,所述滑槽内滑动连接有连杆,所述连杆的顶端侧面上固定有多个与挡板对应配合的移动板,所述滑槽的一端上设置有限挡组件,所述工作台板的顶端侧面上设置有位于挡板一侧的清吹组件,所述第二立座和工作台板之间设置有升降组件。A welding tool for producing car seat frames, including a bottom plate, a second stand fixed on the top side of the bottom plate, a servo motor fixed on the top side of the second stand, above the bottom plate A horizontally arranged workbench is provided. A baffle is fixed on the top side of the workbench. The baffle is provided with multiple baffles and the plurality of baffles are equidistantly distributed. The top side of the workbench is A chute is provided, and the chute is arranged along the length direction of the workbench. A connecting rod is slidably connected in the chute. A plurality of moving plates corresponding to the baffles are fixed on the top side of the connecting rod. A limited baffle assembly is provided on one end of the chute, a cleaning and blowing assembly located on one side of the baffle is provided on the top side of the workbench, and a lifting assembly is provided between the second stand and the workbench.
方案中需要说明的是,所述限挡组件包括固定于挡板侧面上的外套管,所述外套管内滑动连接有连接杆,所述外套管的侧面上开设有L形卡槽,所述连接杆的侧面上固定有与L形卡槽滑动适配的滑柱,所述连接杆的一端与其中一个移动板侧面转动连接。It should be noted in the solution that the limiting assembly includes an outer sleeve fixed on the side of the baffle, a connecting rod is slidably connected inside the outer sleeve, and an L-shaped slot is provided on the side of the outer sleeve. A sliding column that is slidably adapted to the L-shaped slot is fixed on the side of the rod, and one end of the connecting rod is rotationally connected to the side of one of the moving plates.
进一步值得说明的是,所述连接杆的另一端固定有接头板,所述接头板的表面上贴合套设有橡胶套。It is further worth mentioning that the other end of the connecting rod is fixed with a joint plate, and a rubber sleeve is fitted on the surface of the joint plate.
更进一步需要说明的是,所述升降组件包括开设于第二立座内部的第一凹槽,所述第一凹槽沿第二立座的高度方向布置,所述第二立座的顶端和底端共同转动连接有丝杆,所述伺服电机的输出端与丝杆的顶端同轴固定,所述工作台板靠近第二立座的一端固定有与第一凹槽滑动适配的第一凸板,所述第一凸板内固定有与丝杆螺纹配合的丝杆螺母。It should be further noted that the lifting assembly includes a first groove opened inside the second stand, the first groove is arranged along the height direction of the second stand, and the top end of the second stand and The bottom end is connected to a screw rod for common rotation. The output end of the servo motor is coaxially fixed with the top end of the screw rod. An end of the worktable close to the second stand is fixed with a first screw that is slidingly adapted to the first groove. A convex plate, a screw nut that matches the screw thread is fixed in the first convex plate.
作为优选,所述底板的顶端侧面上固定有位于工作台板远离第二立座一端处的第一立座,所述第一立座内开设有第二凹槽,所述第二凹槽沿第一立座的高度方向布置,所述工作台板远离第一凸板的一端固定有与第二凹槽滑动适配的第二凸板。Preferably, a first stand located at an end of the workbench away from the second stand is fixed on the top side of the bottom plate, and a second groove is opened in the first stand, and the second groove is along the The first stand is arranged in the height direction, and an end of the workbench away from the first protruding plate is fixed with a second protruding plate that is slidingly adapted to the second groove.
作为优选,所述清吹组件包括固定于工作台板顶端侧面上的清理板,所述清理板位于工作台板的一侧,所述清理板内开设有通风腔,所述清理板靠近工作台板的侧面上开设有与通风腔连通的吹气孔,所述清理板侧壁上固定有与通风腔连通的进风管。Preferably, the cleaning and blowing assembly includes a cleaning plate fixed on the top side of the workbench, the cleaning plate is located on one side of the workbench, a ventilation cavity is provided in the cleaning plate, and the cleaning plate is close to the workbench. An air blowing hole connected to the ventilation cavity is provided on the side of the plate, and an air inlet pipe connected to the ventilation cavity is fixed on the side wall of the cleaning plate.
作为优选,所述吹气孔设置有多个,多个所述吹气孔呈等距分布,所述底板的两端上固定有多个呈对称分布的连接耳板,所述连接耳板上开设有螺钉孔。Preferably, there are a plurality of air blowing holes, the plurality of air blowing holes are equidistantly distributed, and a plurality of symmetrically distributed connecting lug plates are fixed on both ends of the bottom plate, and the connecting lug plates are provided with screw holes.
作为优选,所述挡板和移动板相互靠近的侧面均贴合固定有橡胶垫,所述橡胶垫的面积与挡板和移动板的侧面面积相等。Preferably, the sides of the baffle and the moving plate that are close to each other are fitted with rubber pads, and the area of the rubber pad is equal to the area of the side of the baffle and the moving plate.
作为优选,所述L形卡槽和滑柱均设置有两个,两个所述L形卡槽呈同旋向布置。Preferably, there are two L-shaped slots and two sliding columns, and the two L-shaped slots are arranged in the same rotation direction.
与现有技术相比,本发明提供的用于生产汽车座椅骨架的焊接工装具有如下有益效果:Compared with the existing technology, the welding tooling provided by the present invention for producing automobile seat frames has the following beneficial effects:
(1)本发明通过限挡组件对移动板的位置进行限位,从而通过多个挡板和移动板的配合将多个座椅骨架工件进行夹持固定,避免座椅骨架工件在焊接时发生晃动,一次可对多个座椅骨架工件进行同步夹持固定,有效提高对多个座椅骨架工件夹持固定的效率,进而有效提高整体焊接加工效率。(1) The present invention limits the position of the moving plate through the limiting assembly, so that multiple seat frame workpieces are clamped and fixed through the cooperation of multiple baffles and the moving plate to avoid the occurrence of seat frame workpieces during welding. By shaking, multiple seat frame workpieces can be clamped and fixed simultaneously at one time, effectively improving the efficiency of clamping and fixing multiple seat frame workpieces, thereby effectively improving the overall welding processing efficiency.
(2)在对座椅骨架焊接完成后,通过升降组件带动工作台板进行下降到地板上,方便对加工完成的座椅骨架工件进行取出,卸料便捷,避免将较重的工件搬上搬下的操作,有效减小工人的劳动强度;当工作台板顶端侧面上积落较低碎屑等杂质时,通过清吹组件将空气均匀细化地喷出到工作台板的顶端侧面上,从而对工作台板的顶端侧面进行快速清理,清除工作台板顶端侧面上的碎屑等杂质,省去人工清理的操作,清理效率高。(2) After the welding of the seat frame is completed, the lifting assembly drives the workbench to lower to the floor, which facilitates the removal of the processed seat frame workpiece and facilitates unloading, avoiding the need to lift heavier workpieces. The operation can effectively reduce the labor intensity of workers; when impurities such as low debris accumulate on the top side of the workbench, the air will be sprayed evenly and finely to the top side of the workbench through the blowing component. Thus, the top and sides of the workbench can be quickly cleaned, debris and other impurities on the top and sides of the workbench can be removed, manual cleaning operations can be omitted, and the cleaning efficiency is high.
附图说明Description of drawings
图1为本发明的整体结构示意图一;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;Figure 2 is a schematic diagram 2 of the overall structure of the present invention;
图3为本发明的滑槽局部结构示意图;Figure 3 is a partial structural diagram of the chute of the present invention;
图4为图3中A处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position A in Figure 3;
图5为本发明的第二凸板局部结构示意图;Figure 5 is a schematic diagram of the partial structure of the second convex plate of the present invention;
图6为本发明的清吹组件剖视局部结构示意图;Figure 6 is a schematic cross-sectional partial structural diagram of the cleaning and blowing assembly of the present invention;
图7为本发明的限挡组件局部结构示意图;Figure 7 is a partial structural schematic diagram of the limiting assembly of the present invention;
有关附图标记的说明:Notes on reference signs:
1、限挡组件;101、外套管;102、L形卡槽;103、滑柱;104、连接杆;105、接头板;2、清吹组件;201、清理板;202、吹气孔;203、通风腔;204、进风管;3、升降组件;301、丝杆;302、第一凸板;303、丝杆螺母;304、第一凹槽;305、第一立座;306、第二凹槽;307、第二凸板;4、工作台板;5、底板;6、连接耳板;7、第二立座;8、伺服电机;9、挡板;10、橡胶垫;11、移动板;12、滑槽;13、连杆。1. Limiting component; 101. Outer sleeve; 102. L-shaped slot; 103. Sliding column; 104. Connecting rod; 105. Joint plate; 2. Cleaning and blowing component; 201. Cleaning plate; 202. Blow hole; 203 , ventilation cavity; 204, air inlet pipe; 3, lifting assembly; 301, screw rod; 302, first convex plate; 303, screw nut; 304, first groove; 305, first stand; 306, first Two grooves; 307, second convex plate; 4, work table; 5, bottom plate; 6, connecting ear plate; 7, second stand; 8, servo motor; 9, baffle; 10, rubber pad; 11 , moving plate; 12. chute; 13. connecting rod.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with examples.
请参阅图1-7,本发明提供一种用于生产汽车座椅骨架的焊接工装,包括底板5,底板5的顶端侧面上固定有第二立座7,第二立座7的顶端侧面上固定有伺服电机8,底板5的上方设置有水平布置的工作台板4,工作台板4的顶端侧面上固定有挡板9,挡板9设置有多个且多个挡板9呈等距分布,工作台板4的顶端侧面上开设有滑槽12,滑槽12沿工作台板4的长度方向布置,滑槽12内滑动连接有连杆13,连杆13的顶端侧面上固定有多个与挡板9对应配合的移动板11,滑槽12的一端上设置有限挡组件1,工作台板4的顶端侧面上设置有位于挡板9一侧的清吹组件2,第二立座7和工作台板4之间设置有升降组件3;进行使用时,将多个座椅骨架工件放置到挡板9和移动板11之间,并通过推动连杆13在滑槽12内滑动,使得移动板11向靠近挡板9的方向移动,并通过限挡组件1对移动板11的位置进行限位,从而通过多个挡板9和移动板11的配合将多个座椅骨架工件进行夹持固定,避免座椅骨架工件在焊接时发生晃动,一次可对多个座椅骨架工件进行同步夹持固定,有效提高对多个座椅骨架工件夹持固定的效率,进而有效提高整体焊接加工效率;在对座椅骨架焊接完成后,通过升降组件3带动工作台板4进行下降到地板上,方便对加工完成的座椅骨架工件进行取出,卸料便捷,避免将较重的工件搬上搬下的操作,有效减小工人的劳动强度;当工作台板4顶端侧面上积落较低碎屑等杂质时,通过清吹组件2将空气均匀细化地喷出到工作台板4的顶端侧面上,从而对工作台板4的顶端侧面进行快速清理,清除工作台板4顶端侧面上的碎屑等杂质,省去人工清理的操作,清理效率高。Please refer to Figures 1-7. The present invention provides a welding tool for producing car seat frames, which includes a base plate 5. A second stand 7 is fixed on the top side of the base plate 5. The second stand 7 is fixed on the top side of the base plate 5. A servo motor 8 is fixed, and a horizontally arranged workbench 4 is provided above the bottom plate 5. A baffle 9 is fixed on the top side of the workbench 4. The baffle 9 is provided with multiple baffles 9 equidistantly arranged. Distribution, a chute 12 is provided on the top side of the workbench 4, the chute 12 is arranged along the length direction of the workbench 4, a connecting rod 13 is slidingly connected in the chute 12, and there are multiple fixings on the top side of the connecting rod 13. A moving plate 11 correspondingly matches the baffle 9. A limiter assembly 1 is provided on one end of the chute 12. A cleaning and blowing assembly 2 located on one side of the baffle 9 is provided on the top side of the workbench 4. The second stand There is a lifting assembly 3 between 7 and the workbench 4; when in use, multiple seat frame workpieces are placed between the baffle 9 and the moving plate 11, and slide in the chute 12 by pushing the connecting rod 13. The moving plate 11 is moved in a direction close to the baffle 9, and the position of the moving plate 11 is limited by the limiting assembly 1, so that the multiple seat frame workpieces are moved through the cooperation of the multiple baffles 9 and the moving plate 11. Clamping and fixing prevents the seat frame workpiece from shaking during welding. Multiple seat frame workpieces can be clamped and fixed simultaneously at one time, effectively improving the efficiency of clamping and fixing multiple seat frame workpieces, thereby effectively improving the overall welding Processing efficiency; after the welding of the seat frame is completed, the lifting assembly 3 drives the workbench 4 to lower to the floor, which facilitates the removal of the processed seat frame workpiece, convenient unloading, and avoids moving heavier workpieces. The operation of moving up and down effectively reduces the labor intensity of workers; when impurities such as low debris accumulate on the top side of the workbench 4, the air is sprayed evenly and finely to the workbench 4 through the blower assembly 2 on the top side of the workbench 4, thereby quickly cleaning the top side of the workbench 4, removing debris and other impurities on the top side of the workbench 4, eliminating manual cleaning operations, and the cleaning efficiency is high.
进一步地如图1、图4和图7所示,值得具体说明的是,限挡组件1包括固定于挡板9侧面上的外套管101,外套管101内滑动连接有连接杆104,外套管101的侧面上开设有L形卡槽102,连接杆104的侧面上固定有与L形卡槽102滑动适配的滑柱103,连接杆104的一端与其中一个移动板11侧面转动连接;将多个座椅骨架工件放置到挡板9和移动板11之间,并通过推动连杆13在滑槽12内滑动,使得移动板11向靠近挡板9的方向移动,并通过将滑柱103卡入到L形卡槽102的限位段内对连接杆104进行限位,从而对移动板11的位置进行限位,从而通过多个挡板9和移动板11的配合将多个座椅骨架工件进行夹持固定,避免座椅骨架工件在焊接时发生晃动,一次可对多个座椅骨架工件进行同步夹持固定,有效提高对多个座椅骨架工件夹持固定的效率,进而有效提高整体焊接加工效率。As further shown in Figures 1, 4 and 7, it is worth describing in detail that the limiting assembly 1 includes an outer sleeve 101 fixed on the side of the baffle 9, and a connecting rod 104 is slidably connected in the outer sleeve 101. There is an L-shaped slot 102 on the side of the connecting rod 101, and a sliding column 103 that is slidably adapted to the L-shaped slot 102 is fixed on the side of the connecting rod 104. One end of the connecting rod 104 is connected to the side of one of the moving plates 11 in a rotational manner; Multiple seat frame workpieces are placed between the baffle 9 and the moving plate 11, and push the connecting rod 13 to slide in the chute 12, so that the moving plate 11 moves in a direction closer to the baffle 9, and slides the sliding column 103 The connecting rod 104 is clamped into the limiting section of the L-shaped slot 102 to limit the position of the moving plate 11, so that multiple seats can be moved through the cooperation of the multiple baffles 9 and the moving plate 11. The frame workpiece is clamped and fixed to prevent the seat frame workpiece from shaking during welding. Multiple seat frame workpieces can be clamped and fixed simultaneously at one time, effectively improving the efficiency of clamping and fixing multiple seat frame workpieces, thereby effectively Improve overall welding processing efficiency.
进一步地如图2、图3和图5所示,值得具体说明的是,升降组件3包括开设于第二立座7内部的第一凹槽304,第一凹槽304沿第二立座7的高度方向布置,第二立座7的顶端和底端共同转动连接有丝杆301,伺服电机8的输出端与丝杆301的顶端同轴固定,工作台板4靠近第二立座7的一端固定有与第一凹槽304滑动适配的第一凸板302,第一凸板302内固定有与丝杆301螺纹配合的丝杆螺母303;在对座椅骨架焊接完成后,通过启动伺服电机8进行工作,伺服电机8带动丝杆301进行转动,丝杆301和丝杆螺母303配合带动第一凸板302进行上下移动,从而带动工作台板4进行下降到地板上,方便对加工完成的座椅骨架工件进行取出,卸料便捷,避免将较重的工件搬上搬下的操作,有效减小工人的劳动强度。As further shown in FIGS. 2 , 3 and 5 , it is worth describing in detail that the lifting assembly 3 includes a first groove 304 opened inside the second base 7 , and the first groove 304 extends along the second base 7 Arranged in the height direction, the top and bottom ends of the second stand 7 are connected to a screw rod 301 for rotation together. The output end of the servo motor 8 is coaxially fixed with the top end of the screw rod 301. The workbench 4 is close to the second stand 7 One end is fixed with a first convex plate 302 that is slidingly adapted to the first groove 304, and a screw nut 303 threadedly matched with the screw rod 301 is fixed inside the first convex plate 302; after the welding of the seat frame is completed, by starting The servo motor 8 works, and the servo motor 8 drives the screw rod 301 to rotate. The screw rod 301 and the screw nut 303 cooperate to drive the first convex plate 302 to move up and down, thereby driving the workbench 4 to lower to the floor to facilitate processing. The completed workpiece of the seat frame can be taken out and unloaded easily, eliminating the need to move heavier workpieces up and down, effectively reducing the labor intensity of workers.
进一步地如图2和图3所示,值得具体说明的是,底板5的顶端侧面上固定有位于工作台板4远离第二立座7一端处的第一立座305,第一立座305内开设有第二凹槽306,第二凹槽306沿第一立座305的高度方向布置,工作台板4远离第一凸板302的一端固定有与第二凹槽306滑动适配的第二凸板307;具体工作时,当工作台板4上下移动时,工作台板4带动第二凸板307在第二凹槽306内滑动,从而通过第二凹槽306和第二凸板307配合对工作台板4的移动进行辅助导向限位,提高工作台板4升降移动的稳定性。As further shown in Figures 2 and 3, it is worth mentioning that a first stand 305 located at one end of the workbench 4 away from the second stand 7 is fixed on the top side of the bottom plate 5. The first stand 305 A second groove 306 is opened inside, and the second groove 306 is arranged along the height direction of the first stand 305. An end of the workbench 4 away from the first protruding plate 302 is fixed with a third groove that is slidingly adapted to the second groove 306. The second convex plate 307; during specific operation, when the workbench 4 moves up and down, the workbench 4 drives the second convex plate 307 to slide in the second groove 306, thereby passing the second groove 306 and the second convex plate 307. Cooperate with the auxiliary guide and limit the movement of the workbench 4 to improve the stability of the lifting movement of the workbench 4.
进一步地如图1、图2和图6所示,值得具体说明的是,清吹组件2包括固定于工作台板4顶端侧面上的清理板201,清理板201位于工作台板4的一侧,清理板201内开设有通风腔203,清理板201靠近工作台板4的侧面上开设有与通风腔203连通的吹气孔202,清理板201侧壁上固定有与通风腔203连通的进风管204;当工作台板4顶端侧面上积落较低碎屑等杂质时,进风管204外接空气泵,通过进风管204将具有一定气压的空气输送到通风腔203内,并通过多个呈等距分布的吹气孔202均匀细化地喷出到工作台板4的顶端侧面上,从而对工作台板4的顶端侧面进行快速清理,清除工作台板4顶端侧面上的碎屑等杂质,省去人工清理的操作,清理效率高。As further shown in Figures 1, 2 and 6, it is worth describing in detail that the cleaning and blowing assembly 2 includes a cleaning plate 201 fixed on the top side of the workbench 4, and the cleaning plate 201 is located on one side of the workbench 4. , a ventilation cavity 203 is provided in the cleaning plate 201, an air blowing hole 202 connected to the ventilation cavity 203 is provided on the side of the cleaning plate 201 close to the workbench 4, and an air inlet connected to the ventilation cavity 203 is fixed on the side wall of the cleaning plate 201. Pipe 204; when impurities such as low debris accumulate on the top side of the workbench 4, the air inlet pipe 204 is connected to an external air pump, and air with a certain air pressure is transported to the ventilation cavity 203 through the air inlet pipe 204, and passes through multiple The equidistantly distributed blowing holes 202 spray evenly and finely onto the top side of the workbench 4, thereby quickly cleaning the top side of the workbench 4 and removing debris, etc. on the top side of the workbench 4. impurities, eliminating the need for manual cleaning operations and achieving high cleaning efficiency.
本方案具备以下工作过程:进行使用时,将多个座椅骨架工件放置到挡板9和移动板11之间,并通过推动连杆13在滑槽12内滑动,使得移动板11向靠近挡板9的方向移动,并通过将滑柱103卡入到L形卡槽102的限位段内对连接杆104进行限位,从而对移动板11的位置进行限位,从而通过多个挡板9和移动板11的配合将多个座椅骨架工件进行夹持固定,避免座椅骨架工件在焊接时发生晃动,一次可对多个座椅骨架工件进行同步夹持固定,在对座椅骨架焊接完成后,通过启动伺服电机8进行工作,伺服电机8带动丝杆301进行转动,丝杆301和丝杆螺母303配合带动第一凸板302进行上下移动,从而带动工作台板4进行下降到地板上,方便对加工完成的座椅骨架工件进行取出,当工作台板4顶端侧面上积落较低碎屑等杂质时,进风管204外接空气泵,通过进风管204将具有一定气压的空气输送到通风腔203内,并通过多个呈等距分布的吹气孔202均匀细化地喷出到工作台板4的顶端侧面上,从而对工作台板4的顶端侧面进行快速清理,清除工作台板4顶端侧面上的碎屑等杂质。This solution has the following working process: when in use, multiple seat frame workpieces are placed between the baffle 9 and the moving plate 11, and the connecting rod 13 is pushed to slide in the chute 12, so that the moving plate 11 moves closer to the baffle. The plate 9 moves in the direction, and the connecting rod 104 is limited by inserting the sliding column 103 into the limiting section of the L-shaped slot 102, thereby limiting the position of the moving plate 11, thereby passing through multiple baffles. 9 and the moving plate 11 cooperate to clamp and fix multiple seat frame workpieces to prevent the seat frame workpieces from shaking during welding. Multiple seat frame workpieces can be clamped and fixed simultaneously at one time. After the welding is completed, the servo motor 8 is started to work. The servo motor 8 drives the screw rod 301 to rotate. The screw rod 301 and the screw nut 303 cooperate to drive the first convex plate 302 to move up and down, thereby driving the workbench 4 to lower to On the floor, it is convenient to take out the processed seat frame workpiece. When small debris and other impurities accumulate on the top side of the workbench 4, the air inlet duct 204 is connected to an external air pump, and a certain air pressure will be provided through the air inlet duct 204. The air is transported into the ventilation cavity 203, and is evenly and finely sprayed to the top side of the workbench 4 through a plurality of equidistantly distributed blowing holes 202, thereby quickly cleaning the top side of the workbench 4. Remove debris and other impurities on the top and sides of the workbench 4.
进一步地如图4所示,值得具体说明的是,连接杆104的另一端固定有接头板105,接头板105的表面上贴合套设有橡胶套;具体工作时,通过推动接头板105,方便对连杆13进行推动。As further shown in Figure 4, it is worth explaining in detail that the other end of the connecting rod 104 is fixed with a joint plate 105, and a rubber sleeve is fitted on the surface of the joint plate 105; during specific work, by pushing the joint plate 105, It is convenient to push the connecting rod 13.
进一步地如图1所示,值得具体说明的是,吹气孔202设置有多个,多个吹气孔202呈等距分布,底板5的两端上固定有多个呈对称分布的连接耳板6,连接耳板6上开设有螺钉孔;具体工作时,通过在连接耳板6内安装螺钉,从而将底板5进行固定。As further shown in FIG. 1 , it is worth describing in detail that there are multiple blowing holes 202 , the plurality of blowing holes 202 are equidistantly distributed, and a plurality of symmetrically distributed connecting ear plates 6 are fixed on both ends of the base plate 5 . , the connecting ear plate 6 is provided with screw holes; during specific work, the base plate 5 is fixed by installing screws in the connecting ear plate 6 .
进一步地如图3所示,值得具体说明的是,挡板9和移动板11相互靠近的侧面均贴合固定有橡胶垫10,橡胶垫10的面积与挡板9和移动板11的侧面面积相等;具体工作时,通过设置的橡胶垫10有效增大挡板9和移动板11对工件进行夹持时的摩擦力,进一步提高夹持稳固性。As further shown in Figure 3, it is worth explaining in detail that rubber pads 10 are attached and fixed on the sides of the baffle 9 and the moving plate 11 that are close to each other. The area of the rubber pad 10 is equal to the area of the side surfaces of the baffle 9 and the moving plate 11. are equal; during specific work, the provided rubber pad 10 effectively increases the friction force when the baffle 9 and the moving plate 11 clamp the workpiece, further improving the clamping stability.
进一步地如图4和图7所示,值得具体说明的是,L形卡槽102和滑柱103均设置有两个,两个L形卡槽102呈同旋向布置。As further shown in FIGS. 4 and 7 , it is worth describing in detail that there are two L-shaped slots 102 and two sliding columns 103 , and the two L-shaped slots 102 are arranged in the same rotation direction.
综上:通过限挡组件1对移动板11的位置进行限位,从而通过多个挡板9和移动板11的配合将多个座椅骨架工件进行夹持固定,避免座椅骨架工件在焊接时发生晃动,一次可对多个座椅骨架工件进行同步夹持固定,有效提高对多个座椅骨架工件夹持固定的效率,进而有效提高整体焊接加工效率;在对座椅骨架焊接完成后,通过升降组件3带动工作台板4进行下降到地板上,方便对加工完成的座椅骨架工件进行取出,卸料便捷,避免将较重的工件搬上搬下的操作,有效减小工人的劳动强度;当工作台板4顶端侧面上积落较低碎屑等杂质时,通过清吹组件2将空气均匀细化地喷出到工作台板4的顶端侧面上,从而对工作台板4的顶端侧面进行快速清理,清除工作台板4顶端侧面上的碎屑等杂质,省去人工清理的操作,清理效率高。In summary: the position of the moving plate 11 is limited by the limiter assembly 1, so that multiple seat frame workpieces are clamped and fixed through the cooperation of multiple baffles 9 and the moving plate 11, thereby preventing the seat frame workpieces from being welded When shaking occurs, multiple seat frame workpieces can be clamped and fixed simultaneously at one time, effectively improving the efficiency of clamping and fixing multiple seat frame workpieces, thereby effectively improving the overall welding processing efficiency; after the seat frame welding is completed , the lifting assembly 3 drives the workbench 4 to lower to the floor, which facilitates the removal of the processed seat frame workpieces, convenient unloading, avoids the operation of moving heavier workpieces up and down, and effectively reduces the labor of workers. Labor intensity; when impurities such as low debris accumulate on the top side of the workbench 4, the air is sprayed out evenly and finely to the top side of the workbench 4 through the blower assembly 2, thereby damaging the workbench 4 The top side of the workbench 4 is quickly cleaned to remove debris and other impurities on the top side of the workbench 4, thereby eliminating the need for manual cleaning and achieving high cleaning efficiency.
伺服电机8可采用市场购置,伺服电机8配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The servo motor 8 can be purchased in the market. The servo motor 8 is equipped with a power supply. It is a mature technology in this field and has been fully disclosed, so the details will not be repeated in the specification.
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