Industrial wastewater treatment method containing refractory organic matters
Technical Field
The invention relates to a method for treating industrial wastewater containing refractory organic matters, and particularly belongs to the technical field of industrial wastewater treatment.
Background
The wastewater in the industrial park is generally treated intensively at present, so that the industrial wastewater contains complex components and refractory organic matters, the traditional wastewater treatment process mainly comprises a regulating tank, precipitation, hydrolytic acidification, A/O, secondary precipitation and disinfection, the effect of removing the refractory organic matters is not ideal in the actual process, and in order to further improve the removal rate of the refractory organic matters, flocculation decolorization and mechanical filtration (quartz sand filter tank) +activated carbon adsorption, fenton (or ozone oxidation) +coagulation precipitation+activated carbon adsorption treatment, supercritical oxidation treatment and the like are additionally needed, so that the whole process flow is seen, the process is complex, the operation cost is high, and the actual operation is difficult to maintain.
For this reason, industrial wastewater is treated by iron/carbon micro-electrolysis in the industry, for example, fe/C composite material is prepared by roasting, and then industrial printing and dyeing wastewater is treated by Fe/C composite material and Membrane Bioreactor (MBR) combined process; in addition, iron powder and carbon sintered filler are adopted, and wastewater containing aromatic heterocyclic medicaments is treated through iron/carbon micro-electrolysis and Fenton oxidation technology. However, membrane Bioreactors (MBR) require aeration and the operating costs remain high, while the oxidation performance of iron powder and carbon sintered fillers for degrading organics in wastewater is still not ideal. Therefore, aiming at the problems existing in industrial wastewater treatment, the invention provides a nano iron/carbon and anaerobic membrane combined technology, wherein nano iron/carbon is used as a micro-electrolysis material, has strong oxidation performance, has better effect on removing organic pollutants, does not need aeration in anaerobic reaction, has low energy consumption, simple process flow and low operation cost, and is easy to popularize and apply.
Disclosure of Invention
Aiming at the problems existing in the industrial wastewater treatment, the invention provides a method for treating industrial wastewater containing refractory organic matters.
The invention provides an industrial wastewater treatment method containing refractory organic matters, which adopts a combined mode of nano iron/carbon micro-electrolysis pretreatment and anaerobic membrane treatment to treat wastewater containing refractory organic matters, and the treatment process relates to industrial wastewater micro-electrolysis oxidation, anaerobic digestion and membrane filtration, and comprises the following specific steps:
step 1: industrial waste water micro-electrolysis oxidation
Industrial wastewater containing refractory organic matters enters a nano iron/carbon micro-electrolysis pretreatment device, and after suspended matters are removed by filtering the wastewater through a Dan sand layer, the wastewater flows through the nano iron/carbon layer to carry out micro-electrolysis reaction; intermittent feeding is adopted in the micro-electrolysis reaction process, the pH is controlled to be 5.5-7.0, and the refractory organic matters are converted into the organic matters which are easy to degrade through internal circulation of a circulating pump for 4 hours;
step 2: anaerobic digestion and membrane filtration
The industrial wastewater treated in the step 1 enters an anaerobic membrane treatment device, the anaerobic digestion reaction temperature is controlled to be 36 ℃, the pH value is controlled to be 7.0, the anaerobic digestion reaction is carried out for 8 hours, and the anaerobic organisms further digest and degrade organic matters in the wastewater to generate methane and carbon monoxide gas; the industrial wastewater after anaerobic digestion is subjected to gas, liquid and solid three-phase separation and is discharged after reaching the standard after membrane filtration.
The mass ratio of the iron to the carbon in the nano iron/carbon is 1:70.
The nano iron/carbon micro-electrolysis pretreatment device consists of a container (1), a feed pipe (2), a Dan sand layer (3), a nano iron/carbon layer (4), a water outlet pipe (5), a Dan sand layer baffle (6), a nano iron carbon lower baffle (7) and a nano iron carbon upper baffle (8); wherein, the bottom sets up inlet pipe (2) in container (1), and the top side sets up outlet pipe (5), and the mid portion sets up stone sand bed baffle (6), nano iron carbon lower baffle (7) and nano iron carbon upper baffle (8).
The anaerobic membrane treatment device is cylindrical and consists of an anaerobic reaction zone (9) and a membrane separation zone (10); the upper part is a membrane separation zone (10) and is composed of a flat membrane (17), an exhaust pipe (18) and an exhaust pipe (19), wherein the flat membrane (17) is made of PVDF, and the pore diameter of the membrane is 0.1-0.2um; the lower part is an anaerobic reaction zone (9) which consists of a water inlet pipe (11), a No. 1 three-phase separator (12), a No. 2 three-phase separator upper part (13), a No. 2 gas rising pipe (14), a No. 1 gas rising pipe (15), a wastewater rising pipe (16) and a sludge return pipe (20); the No. 1 three-phase separator (12) and the No. 2 three-phase separator (13) are respectively arranged at the middle part of the anaerobic reaction zone (9); one end of the wastewater rising pipe (16) is communicated with the top of the anaerobic reaction zone (9), and the other end is communicated with the bottom of the membrane separation zone (10); one end of a No. 2 gas rising pipe (14) is communicated with a No. 2 three-phase separator (13), and the other end is communicated with a membrane separation zone (10); one end of a No. 1 gas rising pipe (15) is communicated with a No. 1 three-phase separator (12), and the other end is communicated with a membrane separation zone (10); the water inlet pipe (11) is arranged at the bottom of the anaerobic reaction zone (9); the exhaust pipe (18) is communicated with the top of the membrane separation zone (10); one end of the water outlet pipe (19) is communicated with the flat membrane (17).
The invention relates to an industrial wastewater treatment principle: the wastewater undergoes micro-electrolysis reaction in the nano iron-carbon layer, and countless micro-primary cells are formed in the wastewater due to the electrode potential difference between the iron and the carbon. The micro-primary batteries take iron with low potential as an anode, carbon with high potential as a cathode, and perform electrolytic reaction in aqueous solution, so that nano iron has stronger oxidation effect than common iron materials, and can oxidize refractory organic matters; anaerobic membrane technology is the coupling of anaerobic biological reaction and membrane, and anaerobic microorganisms digest, absorb and degrade organic pollutants in wastewater into methane, carbon monoxide and the like, so as to remove pollutants in the wastewater; the membrane fly-away is that the membrane separates the waste water mixture under the pushing of external force, and the sludge and suspended matters in the waste water are trapped.
The three-phase separator consists of a sedimentation area and a gas chamber, and has the function of separating gas (methane), liquid (wastewater) and sludge. The gas (methane) enters the air chamber, and the sludge is precipitated in the precipitation zone and flows back to the reaction zone. And discharging the wastewater after precipitation and clarification out of the reactor as treated water. The air chamber is also called a gas-collecting hood, and has the function of collecting the generated biogas and guiding the biogas out of the air chamber to an exhaust pipe.
The invention has the beneficial effects that: the invention adopts nano iron/carbon with stronger oxidation performance as the micro-electrolysis material, can obviously improve the removal rate of refractory organic pollutants, does not need aeration in anaerobic reaction, and has low energy consumption. The combined technology of nano iron/carbon micro-electrolysis and anaerobic membrane treatment has the advantages of simple process flow, low operation cost and high removal rate of refractory organic pollutants.
Drawings
Fig. 1: the invention relates to a wastewater treatment process flow chart containing refractory organic matters;
fig. 2: the nano iron/carbon micro-electrolysis pretreatment device is structurally schematic;
fig. 3: the structure of the anaerobic membrane treatment device is schematically shown;
fig. 4: schematic elevation of the flat membrane structure of the invention;
fig. 5: schematic side view of the flat membrane structure of the invention;
fig. 6: the cross-section of the No. 2 three-phase separator of the invention;
fig. 7: the invention No. 2 three-phase separator is seen from the top;
fig. 8: the three-phase separator of the invention No. 1 is a sectional view;
fig. 9: the top view of the three-phase separator No. 1 of the invention;
in the figure: 1. a container; 2. a feed pipe; 3. dan sand layer; 4. a nano iron-carbon layer; 5. a water outlet pipe; 6. dan sand layer separator; 7. a nano iron/carbon layer lower separator; 8. a separator on the nano iron/carbon layer; 9. an anaerobic reaction zone; 10. a membrane separation zone; 11. a feed pipe; 12. a No. 1 three-phase separator; 13. a No. 2 three-phase separator; 14. a No. 2 gas riser; 15. a gas riser of No. 1; 16. a waste water rising pipe; 17. a flat membrane; 18. an exhaust pipe; 19. a water outlet pipe; 20. a sludge return pipe; 21. a No. 1 air chamber; 22. a precipitation zone 1; 23. a No. 2 air chamber; 24. precipitation zone No. 2.
Detailed Description
Example 1
Preparation of nano iron/carbon
15g of ferric nitrate is weighed, added into 70wt% ethanol solution, stirred until the ferric nitrate is completely dissolved, then the volume is fixed to 300mL, ferric nitrate ethanol solution is prepared, 150g of active carbon is added into 300mL of ferric nitrate ethanol solution, the active carbon is oscillated for 3 hours at constant temperature in a shaking table, and then the active carbon loaded with iron is obtained through oven drying.
Weighing 6g of polyethylene glycol-4000, dissolving with 120mL of ultrapure water, adding 144g of activated carbon loaded with iron, placing in a constant temperature shaking table for shaking for 1h, and then adding 300mL of newly prepared 1mol/L NaBH dropwise with stirring 4 And (3) placing the solution in a constant temperature shaking table to continue shaking for 1h, cleaning with oxygen-removed ultrapure water for 3 times, and drying in an oven to obtain the nano iron/carbon with the mass ratio of iron to carbon being 1:70.
Example 2
Preparation of nano iron-carbon micro-electrolysis pretreatment device
The nanometer iron-carbon micro-electrolysis pretreatment device is cylindrical, and the size design is as follows: diameter 10cm and height 50 cm.
Consists of a container (1), a feed pipe (2), a Dan sand layer (3), a nano iron/carbon layer (4), a water outlet pipe (5), a Dan sand layer partition plate (6), a nano iron carbon lower partition plate (7) and a nano iron carbon upper partition plate (8).
The bottom of the container (1) is provided with a feed pipe (2), the side surface of the top is provided with a water outlet pipe (5), the middle part is provided with a stone sand layer baffle (6), a nano iron-carbon lower baffle (7) and a nano iron-carbon upper baffle (8), and then the stone sand and the nano iron/carbon are respectively filled. The filling height of the Dan sand layer (3) is controlled to be 15cm, and the particle size of quartz sand is 0.6-1.0mm; the filling height of the nano iron/carbon layer is controlled to be 10cm.
Example 3
Preparation of anaerobic membrane treatment device
The anaerobic membrane treatment device consists of an anaerobic reaction zone (9) and a membrane separation zone (10).
The upper part is a membrane separation zone (10) which is cylindrical, has the diameter of 25 cm and the height of 40 cm.
The membrane separation zone (10) is composed of a flat membrane (17), an exhaust pipe (18) and an outlet pipe (19). The flat membrane (17) is made of PVDF, and the pore diameter of the membrane is 0.1-0.2um.
The lower part is an anaerobic reaction zone (9) which is cylindrical, has the diameter of 14 cm and the height of 80 cm.
The anaerobic biological reaction zone (9) is composed of a water inlet pipe (11), a No. 1 three-phase separator (12), a No. 2 three-phase separator (13), a No. 2 gas rising pipe (14), a No. 1 gas rising pipe (15), a wastewater rising pipe (16) and a sludge return pipe (20). The No. 1 three-phase separator (12) and the No. 2 three-phase separator (13) are respectively arranged at the middle part of the anaerobic reaction zone (9).
The anaerobic reaction zone (9) is communicated with the membrane separation zone (10) through a wastewater rising pipe (16), a No. 2 gas rising pipe (14), a No. 1 gas rising pipe (15) and a sludge return pipe (20); the water inlet pipe (11) is arranged at the bottom of the anaerobic reaction zone (9),
one end of the wastewater rising pipe (16) is communicated with the top of the anaerobic reaction zone (9), and the other end is communicated with the bottom of the membrane separation zone (10); one end of a No. 2 gas rising pipe (14) is communicated with a No. 2 three-phase separator (13), and the other end is communicated with a membrane separation zone (10); one end of a No. 1 gas rising pipe (15) is communicated with a No. 1 three-phase separator (12), and the other end is communicated with a membrane separation zone (10); the exhaust pipe (18) is communicated with the top of the membrane separation zone (10); one end of the water outlet pipe (19) is communicated with the flat membrane (17).
Example 4
Waste water containing refractory organic matters enters the nano-iron/carbon micro-electrolysis pretreatment device through a feed pipe (2), flows into a Dan sand layer (3) through holes of a Dan sand layer partition board (6), filters to remove suspended matters, flows into a nano-iron/carbon layer (4) through holes of a nano-iron/carbon layer lower partition board (7), and carries out micro-electrolysis reaction.
Micro-electrolysis reaction conditions: intermittent feeding is adopted, the feeding amount is 3L, the pH value is 5.5, and then the waste water is circulated in a nano iron-carbon micro-electrolysis pretreatment device for 4 hours through a circulating pump, so that the organic matters which are difficult to degrade in the waste water are converted into organic matters which are easy to degrade.
And then, the wastewater flows out of the nano-iron/carbon micro-electrolysis pretreatment device from the water outlet pipe (5) through holes of the baffle plate (8) on the nano-iron/carbon layer and flows into the anaerobic membrane treatment device through the feed pipe (11).
In the anaerobic membrane treatment device, the temperature of an anaerobic reaction zone (9) is controlled at 36 ℃, the pH is 7.0, the feeding flow is 3L/h, the feeding is carried out for 1 hour, the wastewater is subjected to microbial anaerobic digestion in the anaerobic reaction zone (9) for 8 hours, and the anaerobic organisms digest and degrade organic matters degraded in the wastewater to generate methane and carbon monoxide gas.
And the waste water after digestion and degradation of organic matters is subjected to gas, liquid and solid three-phase separation on a No. 1 three-phase separator (12) and a No. 2 three-phase separator (13). The gas enters the membrane separation zone (10) through a gas chamber No. 1 (21) and a gas chamber No. 2 (23) from a gas rising pipe No. 1 (15) and a gas rising pipe No. 2 (14) and is discharged from an exhaust pipe (18); the wastewater enters the membrane separation zone (10) through a wastewater rising pipe (16), is filtered by a flat membrane (17), and solids such as sludge, suspended solids and the like are retained, and the filtered wastewater is discharged through a water outlet pipe (19).
The method is characterized in that the wastewater containing refractory organic matters is treated by a combined mode of a nano iron-carbon micro-electrolysis pretreatment device and an anaerobic membrane treatment device, and the COD of the wastewater is equal to 283 mg.L initially -1 Degradation to 34 mg.L -1 The COD removal rate is 88%, the initial dilution factor of chromaticity is 7 times, the initial dilution factor is reduced to 3.5 times, the chromaticity is removed by 50%, and the SS content of suspended substances in the effluent is not detected.
Compared with the method for treating the wastewater containing the refractory organic matters by adopting the anaerobic membrane treatment device, the COD removal rate of the wastewater is only 36%. The reason is that the nano iron/carbon micro-electrolysis reaction changes the structure of the organic matters difficult to degrade, generates organic matters easy to degrade by anaerobic microorganisms, and improves the biochemical performance of the wastewater and the removal effect of pollutants. After a small part of sludge flows into the membrane separation zone (10), the sludge flows back to the bottom of the anaerobic reaction zone (9) through the sludge return pipe (20), and after 150 days of operation, the flat membrane (17) is not blocked, and as the flat membrane (17) entraps more anaerobic microorganisms, the blockage of the concentration of ESP and SMP in the sludge to the flat membrane (17) is reduced. The nano iron/carbon does not harden, mainly because the nano iron is loaded on the activated carbon.