CN116749641A - A kind of rewinding printing machine and its technology - Google Patents
A kind of rewinding printing machine and its technology Download PDFInfo
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- CN116749641A CN116749641A CN202310722571.5A CN202310722571A CN116749641A CN 116749641 A CN116749641 A CN 116749641A CN 202310722571 A CN202310722571 A CN 202310722571A CN 116749641 A CN116749641 A CN 116749641A
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- rewinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Rotary Presses (AREA)
Abstract
Description
技术领域Technical field
本发明涉及印刷技术领域,具体是一种复卷印花机及其工艺。The invention relates to the field of printing technology, specifically a rewinding printing machine and its technology.
背景技术Background technique
凹版印刷是四大印刷方式其中的一种印刷方式。凹版印刷是一种直接的印刷方法,它将凹版凹坑中所含的油墨直接压印到承印物上,所印画面的浓淡层次是由凹坑的大小及深浅决定的。凹版印刷的印版是由一个个与原稿图文相对应的凹坑与印版的表面所组成的。印刷时,油墨被充填到凹坑内,印版表面的油墨用刮墨刀刮掉,印版与承印物支一定的压力接触,将凹坑内的油墨转移到承印物上,完成印刷。Gravure printing is one of the four major printing methods. Gravure printing is a direct printing method that directly imprints the ink contained in the pits of the gravure onto the substrate. The shades of the printed image are determined by the size and depth of the pits. The printing plate of gravure printing is composed of pits corresponding to the original images and text and the surface of the printing plate. During printing, ink is filled into the pits, and the ink on the surface of the printing plate is scraped off with a scraper. The printing plate is in contact with the substrate under a certain pressure, and the ink in the pits is transferred to the substrate to complete printing.
经检索,中国专利号为CN 102126330 A的专利,公开了一种印花机,装配了机架、平台、凹印辊筒、收卷辊筒、收卷刮刀部件及电机组,在此基础上新安装了转印辊筒,转印辊筒位于凹印辊筒和收卷辊筒之间,与凹印辊筒和收卷辊筒配合同步使用。本发明所述的印花机使材料在传送中能平整、舒展、不扭曲、不起皱,同时无需复杂地调整材料的张力,达到了提高印花质量的效果。随着国内凹印技术不断的发展,本发明所述的印花机可以在纸张包装、木纹装饰、皮革材料、药品包装等领域上得到广泛地应用。After searching, the Chinese patent number is CN 102126330 A, which discloses a printing machine equipped with a frame, a platform, a gravure roller, a winding roller, a winding scraper component and a motor unit. On this basis, a new printing machine is A transfer roller is installed. The transfer roller is located between the gravure roller and the winding roller, and is used synchronously with the gravure roller and the winding roller. The printing machine of the present invention enables the material to be flat, stretched, non-distorted and wrinkle-free during transportation, and at the same time, there is no need to adjust the tension of the material in a complicated manner, thus achieving the effect of improving the printing quality. With the continuous development of domestic gravure printing technology, the printing machine of the present invention can be widely used in fields such as paper packaging, wood grain decoration, leather materials, and pharmaceutical packaging.
经检索,中国专利号为CN 108068450 A的专利,公开了一种占用空间小的毛毯印花机,包括印花机本体,所述印花机本体的底部固定连接有支撑腿,所述印花机本体的左侧固定连接有第一延伸架,所述印花机本体的右侧固定连接有第二延伸架,所述第一延伸架的顶部固定连接有输送辊支架,所述第二延伸架的顶部固定连接有收卷辊支架,所述输送辊支架的顶部固定连接有输送辊,收卷辊支架的顶部固定连接有收卷辊,印花机本体的左侧开设有进料口,印花机本体的右侧开设有出料口,进料口的右侧设有第一支撑杆。本发明印花机本体占地空间小,结构简单,带动毛毯进行移动,来对毛毯进行印花操作,对运输轮进行固定,从而有效的解决了现有毛毯印花机结构复杂使用不便的问题。After searching, the Chinese patent number is CN 108068450 A, which discloses a small space-occupying blanket printing machine, including a printing machine body. The bottom of the printing machine body is fixedly connected with a support leg. The left side of the printing machine body is A first extension frame is fixedly connected to the side, a second extension frame is fixedly connected to the right side of the printing machine body, a conveyor roller bracket is fixedly connected to the top of the first extension frame, and a conveyor roller bracket is fixedly connected to the top of the second extension frame. There is a rewinding roller bracket. The top of the conveying roller bracket is fixedly connected with the conveying roller. The top of the rewinding roller bracket is fixedly connected with the rewinding roller. There is a feed port on the left side of the printing machine body. There is a feed port on the right side of the printing machine body. A discharge port is provided, and a first support rod is provided on the right side of the feed port. The printing machine body of the present invention occupies a small space and has a simple structure. It drives the blanket to move to perform printing operations on the blanket and fix the transport wheel, thereby effectively solving the problem of the existing blanket printing machine having a complex structure and inconvenient use.
但现有的印花机在使用后,首先印花的布料大小不一,有多种宽度,卷取辊上缺乏对应的调节装置,从而难以适应不同宽度的印花布料卷取的需要,另外印花布料通过卷取辊收卷完成后,需要人为地将收卷后的印花布料从卷取辊上取出,然后放置到转运结构或收集结构,但是由于收卷之后的印花布料尺寸较大且较重,因此不便于工作人员进行大范围移动。基于此,本发明设计了一种复卷印花机及其工艺,以解决上述问题。However, after using the existing printing machine, first of all, the printed fabrics are of different sizes and widths. There is a lack of corresponding adjustment devices on the take-up roller, making it difficult to adapt to the needs of rolling up printed fabrics of different widths. In addition, the printed fabrics pass through After the take-up roller is rolled up, the rolled printed fabric needs to be manually taken out from the take-up roller and then placed into the transfer structure or collection structure. However, since the rolled-up printed fabric is larger and heavier, It is not convenient for staff to move across a wide range. Based on this, the present invention designs a rewinding printing machine and its technology to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种复卷印花机及其工艺,以解决上述提出缺乏调节结构与布料收卷困难问题。The purpose of the present invention is to provide a rewinding printing machine and its technology to solve the above-mentioned problems of lack of adjustment structure and difficulty in rewinding fabric.
为实现上述目的,本发明提供如下技术方案:一种复卷印花机,包括底板,所述底板的顶部固定连接有工作框,所述底板的顶部固定连接有连接座,所述工作框的内腔中固定连接有第一电机,所述第一电机与连接座之间设置第一丝杆且第一电机的输出轴与第一丝杆之间设置有联轴器连接,所述第一丝杆的外圈螺纹连接有移动座,所述移动座的内腔开设有限位孔,所述工作框的内腔中设置有第二电机,所述第二电机的正面设置有第二转轴,所述第二转轴的外圈套装有收卷辊。In order to achieve the above object, the present invention provides the following technical solution: a rewinding printing machine, including a base plate, a working frame fixedly connected to the top of the base plate, a connecting seat fixedly connected to the top of the base plate, and an inner part of the working frame. A first motor is fixedly connected in the cavity, a first screw is provided between the first motor and the connecting seat, and a coupling is provided between the output shaft of the first motor and the first screw, and the first screw The outer ring of the rod is threadedly connected to a movable base, and the inner cavity of the movable base is provided with a limited hole. The inner cavity of the working frame is provided with a second motor, and the front side of the second motor is provided with a second rotating shaft. The outer ring of the second rotating shaft is equipped with a winding roller.
优选地,所述底板的顶部开设有第一滑槽,所述移动座的底部固定连接有第一滑块,所述第一滑块设置在第一滑槽的内腔中。Preferably, a first chute is provided on the top of the bottom plate, a first slider is fixedly connected to the bottom of the movable base, and the first slider is disposed in the inner cavity of the first chute.
优选地,所述工作框的顶部固定连接有液压伸缩杆,所述液压伸缩杆的正面固定连接有挤压板,所述挤压板为弧形结构。Preferably, a hydraulic telescopic rod is fixedly connected to the top of the working frame, and an extrusion plate is fixedly connected to the front of the hydraulic telescopic rod, and the extrusion plate has an arc-shaped structure.
优选地,所述底板的一侧设置有支撑板,所述支撑板的顶部活动连接有收集箱,所述收集箱的顶部固定连接有收集板,所述收集箱的一侧固定连接有把手。Preferably, a support plate is provided on one side of the bottom plate, a collection box is movably connected to the top of the support plate, a collection plate is fixedly connected to the top of the collection box, and a handle is fixedly connected to one side of the collection box.
优选地,所述支撑板的顶部开设有第二滑槽,所述收集箱的底部固定连接有第二滑块,所述第二滑块设置在第二滑槽的内腔中。Preferably, a second chute is provided on the top of the support plate, a second slider is fixedly connected to the bottom of the collection box, and the second slider is disposed in the inner cavity of the second chute.
优选地,所述底板的一侧设置有底座,所述底座的顶部设置有剪刀叉组结构,所述剪刀叉组结构的顶部设置有工作台,所述工作台的顶部活动连接有车体,所述车体的顶部固定连接有第三电机,所述第三电机的背面设置有支撑座,所述第三电机与支撑座之间设置有第二丝杆,所述第二丝杆的外圈螺纹连接有移动块,所述移动块的底部固定连接有印刷器,所述车体的内腔中设置有控制器。Preferably, one side of the bottom plate is provided with a base, the top of the base is provided with a scissor-fork set structure, the top of the scissor-fork set structure is provided with a workbench, and the top of the workbench is movably connected to a vehicle body, A third motor is fixedly connected to the top of the vehicle body. A support base is provided on the back of the third motor. A second screw rod is provided between the third motor and the support base. The outer surface of the second screw rod is A moving block is threadedly connected to the circle, a printer is fixedly connected to the bottom of the moving block, and a controller is provided in the inner cavity of the vehicle body.
优选地,所述工作台的顶部开设有凹槽,所述车体的底部固定连接有滚轮,所述滚轮设置在凹槽的内腔中,所述车体的顶部开设有第三滑槽,所述移动块的底部固定连接有第三滑块,所述第三滑块设置在第三滑槽的内腔中。Preferably, a groove is provided on the top of the workbench, a roller is fixedly connected to the bottom of the vehicle body, the roller is arranged in the inner cavity of the groove, and a third chute is provided on the top of the vehicle body. A third slide block is fixedly connected to the bottom of the moving block, and the third slide block is arranged in the inner cavity of the third chute.
优选地,所述车体顶部的左侧设置有固定杆,所述固定杆的外圈套装有旋转板,所述旋转板的底部固定连接有烘干器。Preferably, a fixed rod is provided on the left side of the top of the vehicle body, a rotating plate is mounted on the outer ring of the fixed rod, and a dryer is fixedly connected to the bottom of the rotating plate.
优选地,所述工作台顶部的两侧固定连接有支撑框,所述支撑框的内腔设置有销轴,所述销轴的外圈套装有导向辊。Preferably, support frames are fixedly connected to both sides of the top of the workbench, a pin is provided in the inner cavity of the support frame, and a guide roller is set in the outer ring of the pin.
优选地,一种复卷印花机的工艺,包括以下步骤:Preferably, a rewinding printing machine process includes the following steps:
SS001、印刷与烘干,印刷器启动,对布料进行印刷处理,印刷器印刷之后,烘干器会启动,对油墨进行烘干处理;配合车体的向右移动,依次实现对布料印刷与烘干操作,提高了工作效率的同时,也避免了布料本身的移动;SS001, printing and drying, the printer starts to print the cloth. After the printer prints, the dryer will start to dry the ink; in conjunction with the movement of the car body to the right, the cloth can be printed and dried in sequence. Dry operation not only improves work efficiency, but also avoids movement of the fabric itself;
SS002、收卷,将布料的一端固定在收卷辊上,随后启动第一电机,第一电机的启动会带动第一丝杆进行转动,随即带动螺纹连接的移动座进行移动。可根据布料的宽度,进行调整移动座的位置,从而使得移动座紧贴布料,方便进行卷取过程中的固定不同尺寸的布料;SS002. Rewinding, fix one end of the fabric on the rewinding roller, and then start the first motor. The starting of the first motor will drive the first screw rod to rotate, and then drive the threaded movable base to move. The position of the movable base can be adjusted according to the width of the fabric, so that the movable base is close to the fabric, making it easier to fix fabrics of different sizes during the winding process;
SS003、转运,第一电机反向旋转,带动第一丝杆反向旋转,从而使得移动座向正面方向移动,使得收卷辊从限位孔的内腔中抽出。此时液压伸缩杆启动,带动挤压板向正面方向移动,随之挤压布料,收卷好的布料从收卷辊的外圈脱离。SS003, transfer, the first motor rotates in the opposite direction, driving the first screw to rotate in the opposite direction, so that the movable seat moves in the front direction, and the winding roller is extracted from the inner cavity of the limit hole. At this time, the hydraulic telescopic rod starts, driving the extrusion plate to move in the front direction, then squeezing the fabric, and the rolled fabric is separated from the outer ring of the winding roller.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明中,通过第一电机、第一丝杆和移动座的配合,第一电机的启动会带动第一丝杆进行转动,随即带动螺纹连接的移动座进行移动。可根据布料的宽度,进行调整移动座的位置,从而使得移动座紧贴布料。移动座一方面可以固定布料的侧面,另一方面可以通过限位孔为收卷辊的旋转提供支持力。第一电机为伺服电机,同样便于使用者进行旋转方向与角度的调整,从而使得移动座紧贴不同尺寸的布料,方便进行卷取过程中的固定。1. In the present invention, through the cooperation of the first motor, the first screw rod and the movable base, starting the first motor will drive the first screw rod to rotate, and then drive the threaded movable base to move. The position of the moving base can be adjusted according to the width of the fabric, so that the moving base is close to the fabric. On the one hand, the movable seat can fix the side of the fabric, and on the other hand, it can provide support for the rotation of the winding roller through the limiting hole. The first motor is a servo motor, which also facilitates the user to adjust the rotation direction and angle, so that the movable base can be closely attached to fabrics of different sizes, making it easy to fix during the winding process.
2、本发明中,通过液压伸缩杆与挤压板的配合,布料卷取完毕后,此时第一电机反向旋转,带动第一丝杆反向旋转,从而使得移动座向正面方向移动,使得收卷辊从限位孔的内腔中抽出。此时液压伸缩杆启动,带动挤压板向正面方向移动,随之挤压布料,收卷好的布料从收卷辊的外圈脱离,便于进行转运与收集。2. In the present invention, through the cooperation of the hydraulic telescopic rod and the extrusion plate, after the cloth winding is completed, the first motor rotates in the opposite direction, driving the first screw rod to rotate in the opposite direction, thereby causing the movable seat to move in the front direction. The winding roller is pulled out from the inner cavity of the limiting hole. At this time, the hydraulic telescopic rod starts, driving the extrusion plate to move in the front direction, and then squeezes the fabric. The rolled fabric is separated from the outer ring of the winding roller, which facilitates transfer and collection.
2、本发明中,通过车体和印刷器的配合,车体左右移动的过程中,印刷器会启动,对布料进行印刷处理。当需要改变印刷器的位置时,此时启动第三电机,带动第二丝杆进行转动,从而带动螺纹连接的移动块进行移动。印刷器印刷之后,烘干器会启动,对油墨进行烘干处理,避免油墨的晕染。2. In the present invention, through the cooperation between the car body and the printer, when the car body moves left and right, the printer will start to print on the cloth. When the position of the printer needs to be changed, the third motor is started to drive the second screw rod to rotate, thereby driving the threaded moving block to move. After the printer prints, the dryer will be started to dry the ink to avoid smearing of the ink.
附图说明Description of the drawings
图1为本发明的前视立体结构示意图;Figure 1 is a front three-dimensional structural schematic diagram of the present invention;
图2为本发明的图1中A处放大结构示意图;Figure 2 is an enlarged structural schematic diagram of position A in Figure 1 of the present invention;
图3为本发明的工作框及移动座立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the working frame and movable base of the present invention;
图4为本发明的图3中B处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position B in Figure 3 of the present invention;
图5为本发明的收集箱立体结构示意图;Figure 5 is a schematic diagram of the three-dimensional structure of the collection box of the present invention;
图6为本发明的图5中C处放大结构示意图;Figure 6 is an enlarged structural schematic diagram of C in Figure 5 of the present invention;
图7为本发明的工作台立体结构示意图;Figure 7 is a schematic three-dimensional structural diagram of the workbench of the present invention;
图8为本发明的车体立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the vehicle body of the present invention;
图9为本发明的车体立体结构示意图。Figure 9 is a schematic three-dimensional structural diagram of the vehicle body of the present invention.
图中:1、底板;2、工作框;3、第一电机;4、第一丝杆;5、移动座;6、限位孔;7、第二电机;8、第二转轴;9、收卷辊;10、第一滑槽;11、第一滑块;12、挤压板;13、支撑板;14、收集箱;15、收集板;16、把手;17、第二滑槽;18、第二滑块;19、底座;20、剪刀叉组结构;21、工作台;22、车体;23、第三电机;24、第二丝杆;25、移动块;26、印刷器;27、控制器;28、凹槽;29、滚轮;30、第三滑槽;31、第三滑块;32、固定杆;33、旋转板;34、烘干器;35、支撑框;36、销轴;37、导向辊。In the picture: 1. Base plate; 2. Working frame; 3. First motor; 4. First screw rod; 5. Moving base; 6. Limit hole; 7. Second motor; 8. Second rotating shaft; 9. Winding roller; 10. First chute; 11. First slide block; 12. Squeeze plate; 13. Support plate; 14. Collection box; 15. Collection plate; 16. Handle; 17. Second chute; 18. Second slider; 19. Base; 20. Scissor fork group structure; 21. Workbench; 22. Car body; 23. Third motor; 24. Second screw rod; 25. Moving block; 26. Printer ; 27. Controller; 28. Groove; 29. Roller; 30. Third chute; 31. Third slide block; 32. Fixed rod; 33. Rotating plate; 34. Dryer; 35. Support frame; 36. Pin; 37. Guide roller.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1;Example 1;
请参阅图1-图9,本发明实施例中,一种复卷印花机,包括底板1,底板1的顶部固定连接有工作框2,底板1的顶部固定连接有连接座,工作框2的内腔中固定连接有第一电机3,第一电机3与连接座之间设置第一丝杆4且第一电机3的输出轴与第一丝杆4之间设置有联轴器连接,第一丝杆4的外圈螺纹连接有移动座5,移动座5的内腔开设有限位孔6,工作框2的内腔中设置有第二电机7,第二电机7的正面设置有第二转轴8,第二转轴8的外圈套装有收卷辊9。Please refer to Figures 1 to 9. In an embodiment of the present invention, a rewinding printing machine includes a base plate 1. A working frame 2 is fixedly connected to the top of the base plate 1. A connecting seat is fixedly connected to the top of the base plate 1. The working frame 2 is A first motor 3 is fixedly connected to the inner cavity, a first screw rod 4 is provided between the first motor 3 and the connecting seat, and a coupling is provided between the output shaft of the first motor 3 and the first screw rod 4. The outer ring of the screw rod 4 is threadedly connected with a movable base 5. The inner cavity of the movable base 5 is provided with a limiting hole 6. The inner cavity of the working frame 2 is provided with a second motor 7, and a second motor 7 is provided on the front of the second motor 7. The outer ring of the rotating shaft 8 and the second rotating shaft 8 is equipped with a winding roller 9 .
底板1的顶部开设有第一滑槽10,移动座5的底部固定连接有第一滑块11,第一滑块11设置在第一滑槽10的内腔中,第一滑块11可在第一滑槽10的内腔中滑动。The top of the base plate 1 is provided with a first chute 10, and the bottom of the movable base 5 is fixedly connected with a first slider 11. The first slider 11 is disposed in the inner cavity of the first chute 10. The first slider 11 can be The first chute 10 slides in the inner cavity.
工作框2的顶部固定连接有液压伸缩杆,液压伸缩杆的正面固定连接有挤压板12,挤压板12为弧形结构,挤压板12会随着液压伸缩杆的伸缩而移动。A hydraulic telescopic rod is fixedly connected to the top of the working frame 2, and an extrusion plate 12 is fixedly connected to the front of the hydraulic telescopic rod. The extrusion plate 12 has an arc-shaped structure, and the extrusion plate 12 moves as the hydraulic telescopic rod expands and contracts.
底板1的一侧设置有支撑板13,支撑板13的顶部活动连接有收集箱14,收集箱14的顶部固定连接有收集板15,收集箱14的一侧固定连接有把手16。A support plate 13 is provided on one side of the bottom plate 1. A collection box 14 is movably connected to the top of the support plate 13. A collection plate 15 is fixedly connected to the top of the collection box 14. A handle 16 is fixedly connected to one side of the collection box 14.
支撑板13的顶部开设有第二滑槽17,收集箱14的底部固定连接有第二滑块18,第二滑块18设置在第二滑槽17的内腔中,第二滑块18与第二滑槽17会限制收集箱14的移动方向。A second chute 17 is provided on the top of the support plate 13, and a second slider 18 is fixedly connected to the bottom of the collection box 14. The second slider 18 is disposed in the inner cavity of the second chute 17. The second slider 18 is connected to the inner cavity of the second chute 17. The second chute 17 will limit the moving direction of the collection box 14 .
本发明实施例的工作原理是:布料经过印刷后经过左侧的导向辊37,向下移动。将布料的一端固定在收卷辊9上,随后启动第一电机3。第一电机3的启动会带动第一丝杆4进行转动,随即带动螺纹连接的移动座5进行移动。可根据布料的宽度,进行调整移动座5的位置,从而使得移动座5紧贴布料,方便进行卷取过程中的固定。第一电机3为伺服电机,同样便于使用者进行旋转方向与角度的调整,从而使得移动座5紧贴布料。移动座5的底部固定连接有第一滑块11,第一滑块11可在第一滑槽10的内腔中滑动,可限制移动座5的移动方向。移动座5位置确定后,启动第二电机7,带动第二转轴8与收卷辊9进行旋转,从而将布料进行收卷在收卷辊9的外圈。移动座5一方面可以固定布料的侧面,另一方面可以通过限位孔6为收卷辊9的旋转提供支持力。收卷辊9与限位孔6之间设置有轴承连接,轴承可以降低收卷辊9的磨损,提高收卷辊9的使用寿命。当布料卷取完毕后,此时第一电机3反向旋转,带动第一丝杆4反向旋转,从而使得移动座5向正面方向移动,使得收卷辊9从限位孔6的内腔中抽出。此时液压伸缩杆启动,带动挤压板12向正面方向移动,随之挤压布料,收卷好的布料从收卷辊9的外圈脱离。拖动把手16,将收集箱14向左移动,使得收集板15位于布料的下方,便于对布料进行承接。从收卷辊9外圈脱落的布料,通过收集板15进入收集箱14的内腔中。收集箱14的底部固定连接有第二滑块18,第二滑块18可在第二滑槽17的内腔中滑动,从而会限制收集箱14的移动方向。The working principle of the embodiment of the present invention is: after printing, the cloth passes through the guide roller 37 on the left side and moves downward. Fix one end of the fabric on the winding roller 9, and then start the first motor 3. Starting the first motor 3 will drive the first screw rod 4 to rotate, and then drive the threaded moving base 5 to move. The position of the movable base 5 can be adjusted according to the width of the fabric, so that the movable base 5 is close to the fabric, which facilitates fixation during the winding process. The first motor 3 is a servo motor, which also facilitates the user to adjust the rotation direction and angle, so that the movable base 5 is close to the fabric. A first slide block 11 is fixedly connected to the bottom of the movable base 5 . The first slide block 11 can slide in the inner cavity of the first slide groove 10 and can limit the moving direction of the movable base 5 . After the position of the moving base 5 is determined, the second motor 7 is started to drive the second rotating shaft 8 and the winding roller 9 to rotate, so that the cloth is wound on the outer ring of the winding roller 9 . On the one hand, the moving seat 5 can fix the side of the cloth, and on the other hand, it can provide support force for the rotation of the winding roller 9 through the limiting hole 6 . There is a bearing connection between the rewinding roller 9 and the limiting hole 6. The bearing can reduce the wear of the rewinding roller 9 and increase the service life of the rewinding roller 9. After the fabric is rolled up, the first motor 3 rotates in the opposite direction, driving the first screw rod 4 to rotate in the opposite direction, so that the movable base 5 moves in the front direction, so that the winding roller 9 moves from the inner cavity of the limiting hole 6 extracted. At this time, the hydraulic telescopic rod starts, driving the extrusion plate 12 to move in the front direction, thereby squeezing the cloth, and the rolled cloth is separated from the outer ring of the winding roller 9. Drag the handle 16 to move the collection box 14 to the left, so that the collection plate 15 is located below the fabric, making it easier to receive the fabric. The fabric that falls off from the outer ring of the take-up roller 9 enters the inner cavity of the collection box 14 through the collection plate 15 . A second slider 18 is fixedly connected to the bottom of the collection box 14 . The second slider 18 can slide in the inner cavity of the second chute 17 , thereby limiting the moving direction of the collection box 14 .
实施例2;Example 2;
请参阅图1-图9,本发明实施例中,底板1的一侧设置有底座19,底座19的顶部设置有剪刀叉组结构20,剪刀叉组结构20的顶部设置有工作台21,工作台21的顶部活动连接有车体22,车体22的顶部固定连接有第三电机23,第三电机23的背面设置有支撑座,第三电机23与支撑座之间设置有第二丝杆24,第二丝杆24的外圈螺纹连接有移动块25,移动块25的底部固定连接有印刷器26,车体22的内腔中设置有控制器27,工作台21的顶部开设有凹槽28,车体22的底部固定连接有滚轮29,滚轮29设置在凹槽28的内腔中,车体22的顶部开设有第三滑槽30,移动块25的底部固定连接有第三滑块31,第三滑块31设置在第三滑槽30的内腔中。Please refer to Figures 1 to 9. In the embodiment of the present invention, a base 19 is provided on one side of the base plate 1, a scissor and fork assembly structure 20 is provided on the top of the base 19, and a workbench 21 is provided on the top of the scissor and fork assembly structure 20. A vehicle body 22 is movably connected to the top of the platform 21, and a third motor 23 is fixedly connected to the top of the vehicle body 22. A support base is provided on the back of the third motor 23, and a second screw rod is provided between the third motor 23 and the support base. 24. The outer ring of the second screw rod 24 is threadedly connected to the moving block 25. The bottom of the moving block 25 is fixedly connected to the printer 26. The controller 27 is provided in the inner cavity of the car body 22. The top of the workbench 21 is provided with a recess. The groove 28, the bottom of the vehicle body 22 is fixedly connected with the roller 29, the roller 29 is arranged in the inner cavity of the groove 28, the top of the vehicle body 22 is provided with a third slide 30, and the bottom of the moving block 25 is fixedly connected with a third slide The third slide block 31 is disposed in the inner cavity of the third slide groove 30 .
本发明实施例的工作原理是:将需要印刷的布料通过导向辊37的底部,平铺在工作台12的顶部。导向辊37可对布料起导向作用,使得布料较为平整。当布料平铺在工作台21顶部的中央时,启动控制器27,控制器27带动车体22向右侧进行移动。控制器27与车体22的工作原理与相关电路,为现有技术的范畴,故不再赘述。车体22的底部设置有滚轮29,滚轮29可在凹槽28的内腔中滚动,因此会限制车体22的移动方向。车体22左右移动的过程中,印刷器26会启动,对布料进行印刷处理。当需要改变印刷器26的位置时,此时启动第三电机23,带动第二丝杆24进行转动,从而带动螺纹连接的移动块25进行移动。移动块25的底部设置有第三滑块31,第三滑块31可在第三滑槽30的内腔中滑动,因此可限制移动块25移动的方向,使得印刷器26移动更加稳定。The working principle of the embodiment of the present invention is as follows: the cloth to be printed is passed through the bottom of the guide roller 37 and laid flat on the top of the workbench 12 . The guide roller 37 can guide the cloth to make the cloth smoother. When the cloth is laid flat on the center of the top of the workbench 21, the controller 27 is started, and the controller 27 drives the vehicle body 22 to move to the right. The working principles and related circuits of the controller 27 and the vehicle body 22 are within the scope of the existing technology, so they will not be described again. The bottom of the vehicle body 22 is provided with rollers 29, and the rollers 29 can roll in the inner cavity of the groove 28, thereby limiting the moving direction of the vehicle body 22. During the movement of the vehicle body 22 left and right, the printer 26 will be started to print on the cloth. When the position of the printer 26 needs to be changed, the third motor 23 is started to drive the second screw rod 24 to rotate, thereby driving the threaded moving block 25 to move. A third slider 31 is provided at the bottom of the moving block 25. The third slider 31 can slide in the inner cavity of the third chute 30, thereby limiting the direction in which the moving block 25 moves, making the printer 26 move more stably.
实施例3;Example 3;
请参阅图1-图9,本发明实施例中,车体22顶部的左侧设置有固定杆32,固定杆32的外圈套装有旋转板33,旋转板33的底部固定连接有烘干器34,工作台21顶部的两侧固定连接有支撑框35,支撑框35的内腔设置有销轴36,销轴36的外圈套装有导向辊37。Please refer to Figures 1 to 9. In the embodiment of the present invention, a fixed rod 32 is provided on the left side of the top of the car body 22. The outer ring of the fixed rod 32 is covered with a rotating plate 33, and a dryer is fixedly connected to the bottom of the rotating plate 33. 34. Support frames 35 are fixedly connected to both sides of the top of the workbench 21. The inner cavity of the support frame 35 is provided with a pin 36, and the outer ring of the pin 36 is equipped with a guide roller 37.
本发明实施例的工作原理是:印刷器26印刷之后,烘干器34会启动,对油墨进行烘干处理。旋转板33套装在固定杆32的外圈,因此可手动改变旋转板33的位置,旋转板33与固定杆32之间摩擦阻尼较大,当正常工作时,旋转板33保持位置的静止。配合车体22的向右移动,依次实现对布料印刷与烘干操作,提高了工作效率的同时,也避免了布料本身的移动。通过剪刀叉组结构20,可以改变工作台21的高度。剪刀叉组结构20的工作原理,与现有的伸缩类结构的工作原理相同,可根据需要改变顶部结构的高度,属于现有技术的范畴。The working principle of the embodiment of the present invention is: after the printer 26 prints, the dryer 34 will be started to dry the ink. The rotating plate 33 is set on the outer ring of the fixed rod 32, so the position of the rotating plate 33 can be changed manually. The friction damping between the rotating plate 33 and the fixed rod 32 is large. When working normally, the rotating plate 33 maintains a stationary position. In conjunction with the rightward movement of the car body 22, the printing and drying operations of the cloth are sequentially realized, which improves the work efficiency and avoids the movement of the cloth itself. Through the scissor fork assembly structure 20, the height of the workbench 21 can be changed. The working principle of the scissor-fork structure 20 is the same as that of the existing telescopic structure. The height of the top structure can be changed as needed, which falls within the scope of the existing technology.
工作原理:将需要印刷的布料通过导向辊37的底部,平铺在工作台12的顶部。导向辊37可对布料起导向作用,使得布料较为平整。当布料平铺在工作台21顶部的中央时,启动控制器27,控制器27带动车体22向右侧进行移动。控制器27与车体22的工作原理与相关电路,为现有技术的范畴,故不再赘述。车体22的底部设置有滚轮29,滚轮29可在凹槽28的内腔中滚动,因此会限制车体22的移动方向。车体22左右移动的过程中,印刷器26会启动,对布料进行印刷处理。当需要改变印刷器26的位置时,此时启动第三电机23,带动第二丝杆24进行转动,从而带动螺纹连接的移动块25进行移动。印刷器26印刷之后,烘干器34会启动,对油墨进行烘干处理。旋转板33套装在固定杆32的外圈,因此可手动改变旋转板33的位置,旋转板33与固定杆32之间摩擦阻尼较大,当正常工作时,旋转板33保持位置的静止。配合车体22的向右移动,依次实现对布料印刷与烘干操作,提高了工作效率的同时,也避免了布料本身的移动。通过剪刀叉组结构20,可以改变工作台21的高度。布料经过印刷后经过左侧的导向辊37,向下移动。将布料的一端固定在收卷辊9上,随后启动第一电机3。第一电机3的启动会带动第一丝杆4进行转动,随即带动螺纹连接的移动座5进行移动。可根据布料的宽度,进行调整移动座5的位置,从而使得移动座5紧贴布料,方便进行卷取过程中的固定。第一电机3为伺服电机,同样便于使用者进行旋转方向与角度的调整,从而使得移动座5紧贴布料。移动座5的底部固定连接有第一滑块11,第一滑块11可在第一滑槽10的内腔中滑动,可限制移动座5的移动方向。移动座5位置确定后,启动第二电机7,带动第二转轴8与收卷辊9进行旋转,从而将布料进行收卷在收卷辊9的外圈。移动座5一方面可以固定布料的侧面,另一方面可以通过限位孔6为收卷辊9的旋转提供支持力。收卷辊9与限位孔6之间设置有轴承连接,轴承可以降低收卷辊9的磨损,提高收卷辊9的使用寿命。当布料卷取完毕后,此时第一电机3反向旋转,带动第一丝杆4反向旋转,从而使得移动座5向正面方向移动,使得收卷辊9从限位孔6的内腔中抽出。此时液压伸缩杆启动,带动挤压板12向正面方向移动,随之挤压布料,收卷好的布料从收卷辊9的外圈脱离。拖动把手16,将收集箱14向左移动,使得收集板15位于布料的下方,便于对布料进行承接。从收卷辊9外圈脱落的布料,通过收集板15进入收集箱14的内腔中,实现后续的收集与转运任务。Working principle: Pass the fabric to be printed through the bottom of the guide roller 37 and lay it flat on the top of the workbench 12. The guide roller 37 can guide the cloth to make the cloth smoother. When the cloth is laid flat on the center of the top of the workbench 21, the controller 27 is started, and the controller 27 drives the vehicle body 22 to move to the right. The working principles and related circuits of the controller 27 and the vehicle body 22 are within the scope of the existing technology, so they will not be described again. The bottom of the vehicle body 22 is provided with rollers 29, and the rollers 29 can roll in the inner cavity of the groove 28, thereby limiting the moving direction of the vehicle body 22. During the movement of the vehicle body 22 left and right, the printer 26 will be started to print on the cloth. When the position of the printer 26 needs to be changed, the third motor 23 is started to drive the second screw rod 24 to rotate, thereby driving the threaded moving block 25 to move. After the printer 26 prints, the dryer 34 will be started to dry the ink. The rotating plate 33 is set on the outer ring of the fixed rod 32, so the position of the rotating plate 33 can be changed manually. The friction damping between the rotating plate 33 and the fixed rod 32 is large. When working normally, the rotating plate 33 maintains a stationary position. In conjunction with the rightward movement of the car body 22, the printing and drying operations of the cloth are sequentially realized, which improves the work efficiency and avoids the movement of the cloth itself. Through the scissor fork assembly structure 20, the height of the workbench 21 can be changed. After printing, the cloth passes through the guide roller 37 on the left side and moves downward. Fix one end of the fabric on the winding roller 9, and then start the first motor 3. Starting the first motor 3 will drive the first screw rod 4 to rotate, and then drive the threaded moving base 5 to move. The position of the movable base 5 can be adjusted according to the width of the fabric, so that the movable base 5 is close to the fabric, which facilitates fixation during the winding process. The first motor 3 is a servo motor, which also facilitates the user to adjust the rotation direction and angle, so that the movable base 5 is close to the fabric. A first slide block 11 is fixedly connected to the bottom of the movable base 5 . The first slide block 11 can slide in the inner cavity of the first slide groove 10 and can limit the moving direction of the movable base 5 . After the position of the moving base 5 is determined, the second motor 7 is started to drive the second rotating shaft 8 and the winding roller 9 to rotate, so that the cloth is wound on the outer ring of the winding roller 9 . On the one hand, the moving seat 5 can fix the side of the cloth, and on the other hand, it can provide support force for the rotation of the winding roller 9 through the limiting hole 6 . There is a bearing connection between the rewinding roller 9 and the limiting hole 6. The bearing can reduce the wear of the rewinding roller 9 and increase the service life of the rewinding roller 9. After the fabric is rolled up, the first motor 3 rotates in the opposite direction, driving the first screw rod 4 to rotate in the opposite direction, so that the movable base 5 moves in the front direction, so that the winding roller 9 moves from the inner cavity of the limiting hole 6 extracted. At this time, the hydraulic telescopic rod starts, driving the extrusion plate 12 to move in the front direction, thereby squeezing the cloth, and the rolled cloth is separated from the outer ring of the winding roller 9. Drag the handle 16 to move the collection box 14 to the left, so that the collection plate 15 is located below the fabric, making it easier to receive the fabric. The fabric that falls off from the outer ring of the winding roller 9 enters the inner cavity of the collection box 14 through the collection plate 15 to achieve subsequent collection and transfer tasks.
一种复卷印花机的工艺,包括以下步骤:A rewinding printing machine process includes the following steps:
SS001、印刷与烘干,印刷器26启动,对布料进行印刷处理,印刷器26印刷之后,烘干器34会启动,对油墨进行烘干处理;配合车体22的向右移动,依次实现对布料印刷与烘干操作,提高了工作效率的同时,也避免了布料本身的移动。SS001, printing and drying, the printer 26 starts to print the cloth. After the printer 26 prints, the dryer 34 will start to dry the ink; in conjunction with the movement of the car body 22 to the right, the printing process will be realized in sequence. The cloth printing and drying operations not only improve work efficiency, but also avoid the movement of the cloth itself.
SS002、收卷,将布料的一端固定在收卷辊9上,随后启动第一电机3,第一电机3的启动会带动第一丝杆4进行转动,随即带动螺纹连接的移动座5进行移动。可根据布料的宽度,进行调整移动座5的位置,从而使得移动座5紧贴布料,方便进行卷取过程中的固定不同尺寸的布料;SS002. Rewinding, fix one end of the fabric on the rewinding roller 9, and then start the first motor 3. The starting of the first motor 3 will drive the first screw rod 4 to rotate, and then drive the threaded moving base 5 to move. . The position of the movable base 5 can be adjusted according to the width of the fabric, so that the movable base 5 is close to the fabric, which facilitates the fixation of fabrics of different sizes during the winding process;
SS003、转运,第一电机3反向旋转,带动第一丝杆4反向旋转,从而使得移动座5向正面方向移动,使得收卷辊9从限位孔6的内腔中抽出。此时液压伸缩杆启动,带动挤压板12向正面方向移动,随之挤压布料,收卷好的布料从收卷辊9的外圈脱离。SS003, transfer, the first motor 3 rotates in the opposite direction, driving the first screw rod 4 to rotate in the opposite direction, so that the movable base 5 moves in the front direction, so that the winding roller 9 is extracted from the inner cavity of the limiting hole 6. At this time, the hydraulic telescopic rod starts, driving the extrusion plate 12 to move in the front direction, thereby squeezing the cloth, and the rolled cloth is separated from the outer ring of the winding roller 9.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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