CN116747634A - Aluminum dust remover with full-automatic continuous cleaning device - Google Patents
Aluminum dust remover with full-automatic continuous cleaning device Download PDFInfo
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- CN116747634A CN116747634A CN202310854224.8A CN202310854224A CN116747634A CN 116747634 A CN116747634 A CN 116747634A CN 202310854224 A CN202310854224 A CN 202310854224A CN 116747634 A CN116747634 A CN 116747634A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/71—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with pressurised gas, e.g. pulsed air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/88—Replacing filter elements
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- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明涉及除尘器技术领域,具体为一种带有全自动连续清理装置铝制除尘器,包括除尘箱、进气管、出气管和集料斗,所述除尘箱的底部设置有集料斗。本发明通过安装架顶部的脉冲组件对过滤器的内部通入脉冲空气,通过脉冲空气将过滤器外周面附着的灰尘和杂质进行吹出,配合在过滤器外周面设置的清理组件对过滤器的外周面进行同步清理,显著提高了对过滤器上灰尘和杂质的清理效果,同时利用清理组件对过滤器进行封闭,可以实现对过滤器采用水液进行冲洗,进一步的提高了过滤器对气体中灰尘的过滤效果,另外还可以除尘箱内部的过滤器进行单个取出更换维护,并且不需要控制除尘器进行停机,进而有效提高了除尘器对气体的除尘效率。
The invention relates to the technical field of dust collectors, specifically an aluminum dust collector with a fully automatic continuous cleaning device, including a dust collector box, an air inlet pipe, an air outlet pipe and a hopper. The bottom of the dust collector box is provided with a hopper. In the present invention, pulse air is introduced into the interior of the filter through the pulse assembly on the top of the mounting frame, and the dust and impurities attached to the outer peripheral surface of the filter are blown out through the pulse air. The surface of the filter is cleaned simultaneously, which significantly improves the cleaning effect of dust and impurities on the filter. At the same time, the cleaning component is used to seal the filter, so that the filter can be flushed with water, further improving the filter's ability to detect dust in the gas. In addition, the filters inside the dust collector box can be removed individually for replacement and maintenance, and there is no need to control the dust collector to shut down, thus effectively improving the dust removal efficiency of the dust collector on gases.
Description
技术领域Technical field
本发明涉及除尘器技术领域,具体为一种带有全自动连续清理装置铝制除尘器。The invention relates to the technical field of dust collectors, specifically an aluminum dust collector with a fully automatic continuous cleaning device.
背景技术Background technique
在粉尘治理领域,铝制除尘作为一种成熟的除尘技术,其极高的除尘效率、简便的除尘方式使其成为各行业、各工况条件下粉尘治理的经典的除尘方式,除尘器内部的过滤器是除尘器的核心部分,用于过滤空气中的灰尘和颗粒物。过滤器一般由高效滤纸、滤芯、滤网等材料制成。In the field of dust control, aluminum dust collector is a mature dust removal technology. Its extremely high dust removal efficiency and simple dust removal method make it a classic dust removal method for dust control in various industries and working conditions. The filter is the core part of the dust collector and is used to filter dust and particles in the air. Filters are generally made of high-efficiency filter paper, filter elements, filters and other materials.
在对铝制除尘器内部过滤器进行清理时,一般采用人工清理,即卸下过滤器,由人工手工清理,不仅工作量大、清理工作又脏又累,同时容易损坏过滤器,且影响除尘器连续工作,如清理不及时即会严重影响除尘效率;二是加装压缩空气脉冲式反吹风装置,通过压缩空气以极短促的时间在过滤器内吹出,在逆向气流冲刷的作用下,附着在过滤器外表面上的粉尘被吹离落入灰斗中,这种方式对于吸附在表面的粉尘具有一定的清理作用,但对于一些粘附或堵塞情况,则无法实现有效清理,严重影响铝制除尘器的除尘效率。When cleaning the internal filter of an aluminum dust collector, manual cleaning is generally used, that is, the filter is removed and cleaned manually. Not only is the workload large, the cleaning work is dirty and tiring, but it is also easy to damage the filter and affect dust removal. If the filter is not cleaned in time, it will seriously affect the dust removal efficiency; the second is to install a compressed air pulse back-blowing device. The compressed air is blown out of the filter in a very short time. Under the action of reverse air flow, the adhesion The dust on the outer surface of the filter is blown away and falls into the ash hopper. This method has a certain cleaning effect on the dust adsorbed on the surface. However, in some cases of adhesion or blockage, effective cleaning cannot be achieved, seriously affecting the aluminum The dust removal efficiency of the dust collector.
为此,我们提出了一种带有全自动连续清理装置铝制除尘器。To this end, we propose an aluminum dust collector with a fully automatic continuous cleaning device.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种带有全自动连续清理装置铝制除尘器,用于实现对除尘器内部过滤器的自动高效连续清理,并且能够对过滤器进行不停机的更换维护,提高铝制除尘器的除尘效率。In view of the shortcomings of the existing technology, the present invention provides an aluminum dust collector with a fully automatic continuous cleaning device, which is used to realize automatic and efficient continuous cleaning of the internal filter of the dust collector, and can replace the filter without stopping the machine. Maintenance to improve the dust collection efficiency of aluminum dust collector.
为实现以上目的,本发明通过以下技术方案予以实现:一种带有全自动连续清理装置铝制除尘器,包括除尘箱、进气管、出气管和集料斗,所述除尘箱的底部设置有集料斗,且除尘箱的顶部还设置有顶盖,所述除尘箱一侧的下方设置有进气管,且顶盖的一侧设置有出气管,所述顶盖内壁的底部设置有安装架,且安装架的内部设置有若干个过滤器,其中若干个过滤器的底端延伸至除尘箱的内部,所述顶盖的内部还设置有脉冲组件,且脉冲组件位于安装架的上方设置,所述安装架的顶部还设置有若干个清理组件,且若干个清理组件分别位于若干个过滤器的外周面设置,所述集料斗的底部设置有排料管,且排料管的内部设置有控制组件;In order to achieve the above objects, the present invention is realized through the following technical solutions: an aluminum dust collector with a fully automatic continuous cleaning device, including a dust removal box, an air inlet pipe, an air outlet pipe and a hopper. The bottom of the dust removal box is provided with a collection hopper. hopper, and a top cover is also provided on the top of the dust removal box, an air inlet pipe is provided below one side of the dust removal box, and an air outlet pipe is provided on one side of the top cover, and a mounting bracket is provided at the bottom of the inner wall of the top cover, and Several filters are provided inside the mounting frame, the bottom ends of the filters extend to the inside of the dust removal box. A pulse assembly is also provided inside the top cover, and the pulse assembly is located above the mounting frame. The top of the mounting frame is also provided with several cleaning components, and several cleaning components are respectively located on the outer peripheral surfaces of several filters. The bottom of the collecting hopper is provided with a discharge pipe, and the inside of the discharge pipe is provided with a control component. ;
在利用除尘器进行气体过滤时,通过进气管向除尘箱的内部送入气体,利用除尘箱内部设置的若干个过滤器对气体中的灰尘和杂质进行过滤除尘处理,经过过滤除尘后的气体进入顶盖的内部,最后通过出气管将过滤除尘后的气体送出,实现对气体的高效除尘处理;在除尘器工作一段时间后,为了保证过滤器对气体的除尘效果,利用安装架顶部的脉冲组件对过滤器的内部通入脉冲空气,通过脉冲空气将过滤器外周面附着的灰尘和杂质进行吹出,配合在过滤器外周面设置的清理组件对过滤器的外周面进行同步清理,显著提高了对过滤器上灰尘和杂质的清理效果,同时利用清理组件对过滤器进行封闭,可以实现对过滤器采用水液进行冲洗,进一步的提高了过滤器对气体中灰尘的过滤效果,另外还可以除尘箱内部的过滤器进行单个取出更换维护,并且不需要控制除尘器进行停机,进而有效提高了除尘器对气体的除尘效率;When using a dust collector for gas filtration, gas is fed into the interior of the dust removal box through the air inlet pipe, and several filters provided inside the dust removal box are used to filter and remove dust and impurities in the gas. After filtering and dust removal, the gas enters Inside the top cover, the filtered and dust-removed gas is finally sent out through the air outlet pipe to achieve efficient dust removal of the gas; after the dust collector has been working for a period of time, in order to ensure the dust removal effect of the filter on the gas, the pulse assembly on the top of the mounting bracket is used Pulse air is introduced into the filter, and the dust and impurities attached to the outer surface of the filter are blown out through the pulse air. The outer surface of the filter is cleaned synchronously with the cleaning component provided on the outer surface of the filter, which significantly improves the cleaning efficiency. The cleaning effect of dust and impurities on the filter. At the same time, the cleaning component is used to seal the filter. The filter can be flushed with water, which further improves the filtering effect of the filter on dust in the gas. In addition, a dust removal box can be used The internal filters can be removed individually for replacement and maintenance, and there is no need to control the dust collector to shut down, thus effectively improving the dust removal efficiency of the dust collector on gases;
所述脉冲组件包括气罐,所述除尘箱的一侧设置有气罐,且气罐的顶部设置有若干个气泵,所述顶盖内壁的一侧设置有连接套,且连接套的一侧滑动设置有活动套,所述活动套的一侧设置有第二导气管,所述第二导气管的一端与顶盖内壁的一侧滑动连接,且第二导气管的表面设置有若干个脉冲喷头;The pulse assembly includes an air tank. An air tank is provided on one side of the dust removal box, and several air pumps are provided on the top of the air tank. A connecting sleeve is provided on one side of the inner wall of the top cover, and one side of the connecting sleeve A movable sleeve is slidably provided. A second air guide tube is provided on one side of the movable cover. One end of the second air guide tube is slidingly connected to one side of the inner wall of the top cover, and several pulses are provided on the surface of the second air guide tube. nozzle;
所述清理组件包括连接架和清理架,所述安装架的底部且位于过滤器的外周面设置有连接架,且连接架的底部设置有支撑架,所述连接架的内部通过电动滑台设置有清理架,且清理架的内壁与过滤器的外周面滑动接触。The cleaning assembly includes a connecting frame and a cleaning frame. A connecting frame is provided at the bottom of the mounting frame and on the outer circumference of the filter. A support frame is provided at the bottom of the connecting frame. The inside of the connecting frame is provided with an electric slide. There is a cleaning rack, and the inner wall of the cleaning rack is in sliding contact with the outer peripheral surface of the filter.
优选的,所述顶盖的顶部设置有若干个取料筒,且若干个取料筒分别位于若干个过滤器的正上方。Preferably, several material-taking cylinders are provided on the top of the top cover, and the several material-taking cylinders are respectively located directly above the several filters.
优选的,所述若干个脉冲喷头的底端分别朝向若干个过滤器的内部,所述连接套的顶部设置有微型电缸,且微型电缸的驱动端与活动套的顶部连接。Preferably, the bottom ends of the plurality of pulse nozzles are respectively facing the inside of the plurality of filters, the top of the connecting sleeve is provided with a micro electric cylinder, and the driving end of the micro electric cylinder is connected to the top of the movable sleeve.
优选的,所述支撑架的顶部设置有放置槽,且放置槽的内部设置有转动架。Preferably, a placement groove is provided on the top of the support frame, and a turret is provided inside the placement groove.
优选的,所述气泵的一端设置有第一导气管,且第一导气管的一端延伸至顶盖的内部,所述第一导气管延伸至顶盖内部的一端与连接套的内部连通。Preferably, a first air guide tube is provided at one end of the air pump, and one end of the first air guide tube extends to the inside of the top cover, and one end of the first air guide tube extending to the inside of the top cover is connected to the inside of the connecting sleeve.
优选的,所述安装架的顶部设置有送水架,所述顶盖的一侧设置有进水架,且进水架的内部与送水架的内部连通,所述连接架的内部设置有导水管,且导水管的一端与送水架的内部连通,所述导水管的另一端与清理架的内部连通。Preferably, a water supply rack is provided on the top of the installation frame, a water inlet rack is provided on one side of the top cover, and the inside of the water inlet rack is connected with the inside of the water supply rack, and a water conduit is provided inside the connecting frame. , and one end of the water conduit is connected to the inside of the water delivery rack, and the other end of the water conduit is connected to the inside of the cleaning rack.
优选的,所述清理架的表面设置有固定架,且固定架的内部活动设置有封闭架,所述支撑架的内部设置有若干个出料孔,且出料孔的内部设置有单向阀。Preferably, a fixed frame is provided on the surface of the cleaning frame, and a closing frame is movable inside the fixed frame. Several discharge holes are provided inside the support frame, and a one-way valve is provided inside the discharge hole. .
优选的,所述控制组件包括控制架和控制电机,所述排料管的内部转动设置有控制架,且排料管的一侧设置有控制电机,所述控制电机的输出轴一端与控制架的一侧连接。Preferably, the control assembly includes a control frame and a control motor. A control frame is provided for internal rotation of the discharge pipe, and a control motor is provided on one side of the discharge pipe. One end of the output shaft of the control motor is connected to the control frame. side connection.
优选的,带有全自动连续清理装置铝制除尘器的工作方法,具体包括以下步骤:Preferably, the working method of the aluminum dust collector with a fully automatic continuous cleaning device specifically includes the following steps:
步骤1:在利用除尘器进行气体过滤时,通过进气管向除尘箱的内部送入气体,利用除尘箱内部设置的若干个过滤器对气体中的灰尘和杂质进行过滤除尘处理,经过过滤除尘后的气体进入顶盖的内部,最后通过出气管将过滤除尘后的气体送出;Step 1: When using a dust collector for gas filtration, feed the gas into the interior of the dust removal box through the air inlet pipe, and use several filters installed inside the dust removal box to filter and remove dust and impurities in the gas. After filtering and dust removal, The gas enters the inside of the top cover, and finally the filtered and dust-removed gas is sent out through the air outlet pipe;
步骤2:在对过滤器的内部进行脉冲清理时,通过气泵将气罐内部的气体通过第一导气管送入连接套的内部,接着通过活动套将气体送入第二导气管的内部,最后利用第二导气管表面设置的脉冲喷头将气体以脉冲的方式喷入过滤器的内部,通过脉冲的气体对过滤器外周面的灰尘和杂质进行清理;Step 2: When pulse cleaning the inside of the filter, use an air pump to send the gas inside the tank through the first air guide pipe into the inside of the connecting sleeve, then send the gas into the inside of the second air guide pipe through the movable sleeve, and finally The pulse nozzle provided on the surface of the second air guide pipe is used to spray the gas into the interior of the filter in a pulse manner, and the dust and impurities on the outer peripheral surface of the filter are cleaned by the pulsed gas;
步骤3:在对过滤器表面附着的灰尘和杂质进行清理时,通过控制固定架内部的封闭架转出,利用封闭架和固定架以及支撑架相配合对过滤器的外周面进行全面封闭,通过连接架内部的电动滑台带动清理架在过滤器的表面上下滑动,同时利用送水架配合导水管向清理架的内部送入水液,最后通过清理架将水液喷向过滤器的表面,对过滤器的表面进行自动冲洗;Step 3: When cleaning the dust and impurities attached to the filter surface, control the closing frame inside the fixed frame to rotate out, and use the closing frame to cooperate with the fixed frame and the supporting frame to fully seal the outer peripheral surface of the filter. The electric slide inside the connecting frame drives the cleaning frame to slide up and down on the surface of the filter. At the same time, the water supply frame is used to cooperate with the water conduit pipe to send water to the inside of the cleaning frame. Finally, the water liquid is sprayed to the surface of the filter through the cleaning frame. The surface of the filter is automatically flushed;
步骤4:在对除尘箱内部的单个过滤器进行取出时,通过控制固定架内部的封闭架转出,利用封闭架和固定架以及支撑架相配合对过滤器的外周面进行全面封闭,再将其上方对应的取料筒向下推动,让取料筒的底端与安装架的顶部接触,利用取料筒将过滤器的顶端进行封闭,打开取料筒的顶端,将取料筒内部的过滤器进行抽出,再将取料筒进行复位,实现对除尘器内部单个过滤器的取出;Step 4: When taking out a single filter inside the dust removal box, control the closing frame inside the fixed frame to rotate out, use the closing frame to cooperate with the fixed frame and the supporting frame to fully seal the outer circumferential surface of the filter, and then Push the corresponding take-out tube above it downward to make the bottom end of the take-out tube contact the top of the mounting bracket. Use the take-up tube to seal the top of the filter. Open the top of the take-out tube and remove the inside of the take-out tube. The filter is pulled out, and then the material taking cylinder is reset to realize the removal of a single filter inside the dust collector;
步骤5:在对集料斗内部的灰尘和杂质进行送出时,通过控制电机的输出轴带动控制架在排料管的内部进行转动,实现对集料斗内部灰尘和杂质的自动排出。Step 5: When sending out the dust and impurities inside the hopper, the output shaft of the control motor drives the control frame to rotate inside the discharge pipe to realize automatic discharge of dust and impurities inside the hopper.
与现有技术相比具备以下有益效果:Compared with existing technology, it has the following beneficial effects:
1、通过安装架顶部的脉冲组件对过滤器的内部通入脉冲空气,通过脉冲空气将过滤器外周面附着的灰尘和杂质进行吹出,配合在过滤器外周面设置的清理组件对过滤器的外周面进行同步清理,显著提高了对过滤器上灰尘和杂质的清理效果,同时利用清理组件对过滤器进行封闭,可以实现对过滤器采用水液进行冲洗,进一步的提高了过滤器对气体中灰尘的过滤效果,另外还可以除尘箱内部的过滤器进行单个取出更换维护,并且不需要控制除尘器进行停机,进而有效提高了除尘器对气体的除尘效率。1. Pulse air is introduced into the interior of the filter through the pulse component on the top of the mounting bracket. Dust and impurities attached to the outer surface of the filter are blown out through the pulse air. Use the cleaning component set on the outer surface of the filter to clean the outer surface of the filter. The surface of the filter is cleaned simultaneously, which significantly improves the cleaning effect of dust and impurities on the filter. At the same time, the cleaning component is used to seal the filter, so that the filter can be flushed with water, further improving the filter's ability to detect dust in the gas. In addition, the filters inside the dust collector box can be removed individually for replacement and maintenance, and there is no need to control the dust collector to shut down, thus effectively improving the dust removal efficiency of the dust collector on gases.
2、通过在过滤器的周面设置清理组件,通过连接架内部的电动滑台带动清理架在过滤器的表面上下滑动,同时利用送水架配合导水管向清理架的内部送入水液,最后通过清理架将水液喷向过滤器的表面,对过滤器的表面进行自动冲洗,进一步提高对过滤器上灰尘和杂质的清理效果。2. By setting the cleaning component around the filter, the electric slide inside the connecting frame drives the cleaning rack to slide up and down on the surface of the filter. At the same time, the water supply rack is used in conjunction with the water conduit to send water to the inside of the cleaning rack. Finally, The water liquid is sprayed to the surface of the filter through the cleaning rack, and the surface of the filter is automatically flushed, further improving the cleaning effect of dust and impurities on the filter.
3、通过在连接架的内部设置固定架和封闭架,在对过滤器进行冲洗和取出时,通过控制固定架内部的封闭架转出,利用封闭架和固定架以及支撑架相配合对过滤器的外周面进行全面封闭,利用出料孔将冲洗的废水进行流出,避免在对单个过滤器进行冲洗时,影响到其他的过滤器正常工作。3. By arranging a fixed frame and a closed frame inside the connecting frame, when the filter is flushed and taken out, the closed frame inside the fixed frame is controlled to rotate out, and the closed frame is used to cooperate with the fixed frame and the supporting frame to clean the filter. The outer peripheral surface of the filter is fully sealed, and the discharge hole is used to flow out the flushed wastewater to avoid affecting the normal operation of other filters when flushing a single filter.
附图说明Description of the drawings
图1为本发明实施例一种带有全自动连续清理装置铝制除尘器结构的示意图;Figure 1 is a schematic diagram of the structure of an aluminum dust collector with a fully automatic continuous cleaning device according to an embodiment of the present invention;
图2为本发明实施例脉冲喷头与安装架结构的示意图;Figure 2 is a schematic diagram of the structure of the pulse nozzle and mounting bracket according to the embodiment of the present invention;
图3为本发明实施例连接套与活动套结构的示意图;Figure 3 is a schematic diagram of the structure of the connecting sleeve and the movable sleeve according to the embodiment of the present invention;
图4为本发明实施例安装架与固定架结构的示意图;Figure 4 is a schematic diagram of the structure of the mounting bracket and the fixing bracket according to the embodiment of the present invention;
图5为本发明实施例支撑架与连接架结构的示意图;Figure 5 is a schematic diagram of the structure of the support frame and connecting frame according to the embodiment of the present invention;
图6为本发明实施例支撑架与转动架结构的示意图;Figure 6 is a schematic diagram of the structure of the support frame and the turret according to the embodiment of the present invention;
图7为本发明实施例集料斗与排料管结构的示意图。Figure 7 is a schematic diagram of the structure of the collecting hopper and the discharge pipe according to the embodiment of the present invention.
图中,1、除尘箱;2、进气管;3、出气管;4、集料斗;5、顶盖;6、安装架;7、过滤器;8、排料管;9、取料筒;11、气罐;12、气泵;13、第一导气管;14、连接套;15、活动套;16、第二导气管;17、脉冲喷头;18、微型电缸;21、连接架;22、清理架;23、支撑架;24、转动架;25、送水架;26、进水架;27、导水管;31、固定架;32、封闭架;33、出料孔;41、控制架;42、控制电机。In the picture, 1. Dust removal box; 2. Air inlet pipe; 3. Air outlet pipe; 4. Collection hopper; 5. Top cover; 6. Mounting frame; 7. Filter; 8. Discharge pipe; 9. Material taking barrel; 11. Gas tank; 12. Air pump; 13. First air pipe; 14. Connecting sleeve; 15. Movable sleeve; 16. Second air pipe; 17. Pulse nozzle; 18. Micro electric cylinder; 21. Connecting frame; 22 , cleaning rack; 23. support rack; 24. rotating rack; 25. water supply rack; 26. water inlet rack; 27. water conduit; 31. fixed rack; 32. closed rack; 33. discharge hole; 41. control rack ; 42. Control the motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
请参阅图1至图7所示,一种带有全自动连续清理装置铝制除尘器,包括除尘箱1、进气管2、出气管3和集料斗4,除尘箱1的底部设置有集料斗4,且除尘箱1的顶部还设置有顶盖5,除尘箱1一侧的下方设置有进气管2,且顶盖5的一侧设置有出气管3,顶盖5内壁的底部设置有安装架6,且安装架6的内部设置有若干个过滤器7,其中若干个过滤器7的底端延伸至除尘箱1的内部,顶盖5的内部还设置有脉冲组件,且脉冲组件位于安装架6的上方设置,安装架6的顶部还设置有若干个清理组件,且若干个清理组件分别位于若干个过滤器7的外周面设置,集料斗4的底部设置有排料管8,且排料管8的内部设置有控制组件。Referring to Figures 1 to 7, an aluminum dust collector with a fully automatic continuous cleaning device includes a dust collection box 1, an air inlet pipe 2, an air outlet pipe 3 and a collecting hopper 4. A collecting hopper is provided at the bottom of the dust collecting box 1 4. A top cover 5 is also provided on the top of the dust removal box 1. An air inlet pipe 2 is provided below one side of the dust removal box 1, and an air outlet pipe 3 is provided on one side of the top cover 5. The bottom of the inner wall of the top cover 5 is provided with an installation Frame 6, and several filters 7 are provided inside the mounting frame 6, the bottom ends of which extend to the inside of the dust removal box 1. A pulse component is also provided inside the top cover 5, and the pulse component is located on the installation It is arranged above the rack 6. Several cleaning components are also arranged on the top of the mounting rack 6, and several cleaning components are respectively arranged on the outer peripheral surfaces of several filters 7. A discharge pipe 8 is provided at the bottom of the collecting hopper 4, and the discharge pipe 8 is arranged at the bottom of the collecting hopper 4. A control component is provided inside the material tube 8 .
需要说明的是,在利用除尘器进行气体过滤时,通过进气管2向除尘箱1的内部送入气体,利用除尘箱1内部设置的若干个过滤器7对气体中的灰尘和杂质进行过滤除尘处理,经过过滤除尘后的气体进入顶盖5的内部,最后通过出气管3将过滤除尘后的气体送出,实现对气体的高效除尘处理;在除尘器工作一段时间后,为了保证过滤器7对气体的除尘效果,利用安装架6顶部的脉冲组件对过滤器7的内部通入脉冲空气,通过脉冲空气将过滤器7外周面附着的灰尘和杂质进行吹出,配合在过滤器7外周面设置的清理组件对过滤器7的外周面进行同步清理,显著提高了对过滤器7上灰尘和杂质的清理效果,同时利用清理组件对过滤器7进行封闭,可以实现对过滤器7采用水液进行冲洗,进一步的提高了过滤器7对气体中灰尘的过滤效果,另外还可以除尘箱1内部的过滤器7进行单个取出更换维护,并且不需要控制除尘器进行停机,进而有效提高了除尘器对气体的除尘效率。It should be noted that when using a dust collector for gas filtration, gas is sent into the interior of the dust removal box 1 through the air inlet pipe 2, and several filters 7 provided inside the dust removal box 1 are used to filter and remove dust and impurities in the gas. Processing, the filtered and dust-removed gas enters the inside of the top cover 5, and finally the filtered and dust-removed gas is sent out through the air outlet pipe 3 to achieve efficient dust removal of the gas; after the dust collector has been working for a period of time, in order to ensure that the filter 7 is To achieve the dust removal effect of the gas, the pulse assembly on the top of the mounting bracket 6 is used to pass pulse air into the interior of the filter 7, and the dust and impurities attached to the outer peripheral surface of the filter 7 are blown out through the pulse air. The cleaning component synchronously cleans the outer peripheral surface of the filter 7, which significantly improves the cleaning effect of dust and impurities on the filter 7. At the same time, the cleaning component is used to seal the filter 7, so that the filter 7 can be flushed with water. , further improving the filtration effect of the filter 7 on dust in the gas. In addition, the filter 7 inside the dust removal box 1 can be individually removed and replaced for maintenance, and there is no need to control the dust collector to shut down, thus effectively improving the dust collector's filtering effect on the gas. dust removal efficiency.
作为本实施例中的进一步说明,顶盖5的顶部设置有若干个取料筒9,且若干个取料筒9分别位于若干个过滤器7的正上方,在对除尘器内部的过滤器7进行单个取出时,通过将其上方对应的取料筒9向下推动,让取料筒9的底端与安装架6的顶部接触,利用取料筒9将过滤器7的顶端进行封闭,同时控制过滤器7周面的清理组件对过滤器7的外周面进行封闭,最后打开取料筒9的顶端,将取料筒9内部的过滤器7进行抽出,再将取料筒9进行复位,实现对除尘器内部单个过滤器7的取出,并且不需要控制除尘器进行停机,提高了除尘器对气体的除尘效率。As a further explanation in this embodiment, several material-taking cylinders 9 are provided on the top of the top cover 5, and the several material-taking cylinders 9 are respectively located directly above several filters 7, and the filters 7 inside the dust collector are When taking out a single filter, push the corresponding material-taking cylinder 9 above it downward so that the bottom end of the material-taking cylinder 9 contacts the top of the mounting bracket 6, and use the material-taking cylinder 9 to seal the top of the filter 7, and at the same time The cleaning component that controls the peripheral surface of the filter 7 seals the outer peripheral surface of the filter 7. Finally, the top of the material taking tube 9 is opened, the filter 7 inside the material taking tube 9 is pulled out, and then the material taking tube 9 is reset. The single filter 7 inside the dust collector is taken out, and the dust collector does not need to be controlled to shut down, which improves the gas dust removal efficiency of the dust collector.
作为本实施例中的进一步说明,脉冲组件包括气罐11,除尘箱1的一侧设置有气罐11,且气罐11的顶部设置有若干个气泵12,气泵12的一端设置有第一导气管13,且第一导气管13的一端延伸至顶盖5的内部,顶盖5内壁的一侧设置有连接套14,且连接套14的一侧滑动设置有活动套15,第一导气管13延伸至顶盖5内部的一端与连接套14的内部连通,且活动套15的一侧设置有第二导气管16,第二导气管16的一端与顶盖5内壁的一侧滑动连接,且第二导气管16的表面设置有若干个脉冲喷头17,其中若干个脉冲喷头17的底端分别朝向若干个过滤器7的内部,连接套14的顶部设置有微型电缸18,且微型电缸18的驱动端与活动套15的顶部连接。As a further explanation in this embodiment, the pulse assembly includes an air tank 11. The air tank 11 is provided on one side of the dust removal box 1, and several air pumps 12 are provided on the top of the air tank 11. One end of the air pump 12 is provided with a first guide The air pipe 13, and one end of the first air guide pipe 13 extends to the inside of the top cover 5. A connecting sleeve 14 is provided on one side of the inner wall of the top cover 5, and a movable sleeve 15 is slidably provided on one side of the connecting sleeve 14. The first air guide pipe 13 extends to the inside of the top cover 5 and communicates with the inside of the connecting sleeve 14, and a second air guide tube 16 is provided on one side of the movable cover 15. One end of the second air guide tube 16 is slidingly connected to one side of the inner wall of the top cover 5. And a plurality of pulse nozzles 17 are provided on the surface of the second air guide pipe 16, the bottom ends of the plurality of pulse nozzles 17 are respectively facing the inside of several filters 7, a micro electric cylinder 18 is provided on the top of the connecting sleeve 14, and the micro electric cylinder 18 is provided on the top of the connecting sleeve 14. The driving end of the cylinder 18 is connected with the top of the movable sleeve 15 .
需要说明的是,在对过滤器7的内部进行脉冲清理时,通过气泵12将气罐11内部的气体通过第一导气管13送入连接套14的内部,接着通过活动套15将气体送入第二导气管16的内部,最后利用第二导气管16表面设置的脉冲喷头17将气体以脉冲的方式喷入过滤器7的内部,通过脉冲的气体对过滤器7外周面的灰尘和杂质进行清理;另外在对过滤器7进行取出时,通过微型电缸18带动活动套15向一侧推动,带动第二导气管16向一侧滑动,从而避免第二导气管16对取料筒9造成阻挡。It should be noted that when performing pulse cleaning on the inside of the filter 7, the gas inside the gas tank 11 is sent into the inside of the connecting sleeve 14 through the first air guide pipe 13 through the air pump 12, and then the gas is sent into the connecting sleeve 14 through the movable sleeve 15. Inside the second air duct 16, the pulse nozzle 17 provided on the surface of the second air duct 16 is used to inject gas into the interior of the filter 7 in a pulse manner. The dust and impurities on the outer peripheral surface of the filter 7 are sprayed by the pulsed gas. Clean; in addition, when taking out the filter 7, the micro electric cylinder 18 drives the movable sleeve 15 to one side and drives the second air guide pipe 16 to slide to one side, thereby preventing the second air guide pipe 16 from causing damage to the material taking barrel 9 block.
作为本实施例中的进一步说明,清理组件包括连接架21和清理架22,安装架6的底部且位于过滤器7的外周面设置有连接架21,且连接架21的底部设置有支撑架23,连接架21的内部通过电动滑台设置有清理架22,且清理架22的内壁与过滤器7的外周面滑动接触,支撑架23的顶部设置有放置槽,且放置槽的内部设置有转动架24,其中转动架24的内部通过伺服电机驱动,且伺服电机设置在支撑架23的底部,通过转动架24带动过滤器7在连接架21的内部进行转动,让过滤器7的表面能够更全面的对气体中的灰尘进行除尘处理;安装架6的顶部设置有送水架25,顶盖5的一侧设置有进水架26,且进水架26的内部与送水架25的内部连通,连接架21的内部设置有导水管27,且导水管27的一端与送水架25的内部连通,导水管27的另一端与清理架22的内部连通。As a further explanation in this embodiment, the cleaning assembly includes a connecting frame 21 and a cleaning frame 22. The connecting frame 21 is provided at the bottom of the mounting frame 6 and on the outer peripheral surface of the filter 7, and the supporting frame 23 is provided at the bottom of the connecting frame 21. , a cleaning rack 22 is provided inside the connecting frame 21 through an electric slide, and the inner wall of the cleaning rack 22 is in sliding contact with the outer peripheral surface of the filter 7. A placement groove is provided at the top of the support frame 23, and a rotating groove is provided inside the placement groove. Frame 24, in which the interior of the turret 24 is driven by a servo motor, and the servo motor is arranged at the bottom of the support frame 23. The turret 24 drives the filter 7 to rotate inside the connecting frame 21, so that the surface of the filter 7 can be more Comprehensive dust removal treatment for dust in the gas; a water supply rack 25 is provided on the top of the installation frame 6, a water inlet rack 26 is provided on one side of the top cover 5, and the inside of the water inlet rack 26 is connected with the inside of the water supply rack 25. A water conduit pipe 27 is provided inside the connecting frame 21 , and one end of the water conduit pipe 27 is connected with the inside of the water delivery frame 25 , and the other end of the water conduit pipe 27 is connected with the inside of the cleaning frame 22 .
需要说明的是,在对过滤器7的表面进行冲洗时,通过连接架21内部的电动滑台带动清理架22在过滤器7的表面上下滑动,同时利用送水架25配合导水管27向清理架22的内部送入水液,最后通过清理架22将水液喷向过滤器7的表面,对过滤器7的表面进行自动冲洗,进一步提高对过滤器7上灰尘和杂质的清理效果。It should be noted that when rinsing the surface of the filter 7, the electric slide inside the connecting frame 21 drives the cleaning rack 22 to slide up and down on the surface of the filter 7, and at the same time, the water supply rack 25 is used to cooperate with the water conduit 27 to move the cleaning rack 22 up and down. 22, the water liquid is fed into the inside, and finally the water liquid is sprayed to the surface of the filter 7 through the cleaning rack 22, and the surface of the filter 7 is automatically flushed, further improving the cleaning effect of dust and impurities on the filter 7.
清理架22的表面设置有固定架31,且固定架31的内部活动设置有封闭架32,支撑架23的内部设置有若干个出料孔33,且出料孔33的内部设置有单向阀,其中封闭架32的底部通过微型电机进行转动驱动,在对过滤器7进行冲洗和取出时,通过控制固定架31内部的封闭架32转出,利用封闭架32和固定架31以及支撑架23相配合对过滤器7的外周面进行全面封闭,利用出料孔33将冲洗的废水进行流出,避免在对单个过滤器7进行冲洗时,影响到其他的过滤器7正常工作。A fixed frame 31 is provided on the surface of the cleaning frame 22, and a closing frame 32 is movable inside the fixed frame 31. A plurality of discharge holes 33 are provided inside the support frame 23, and a one-way valve is provided inside the discharge hole 33. , the bottom of the closing frame 32 is rotated and driven by a micro motor. When the filter 7 is rinsed and taken out, the closing frame 32 inside the fixed frame 31 is controlled to rotate out, and the closing frame 32, the fixed frame 31 and the supporting frame 23 are used. In conjunction with this, the outer peripheral surface of the filter 7 is fully sealed, and the discharge hole 33 is used to flow out the flushed waste water to avoid affecting the normal operation of other filters 7 when a single filter 7 is flushed.
作为本实施例中的进一步说明,控制组件包括控制架41和控制电机42,排料管8的内部转动设置有控制架41,且排料管8的一侧设置有控制电机42,控制电机42的输出轴一端与控制架41的一侧连接,通过控制电机42的输出轴带动控制架41在排料管8的内部进行转动,实现对集料斗4内部灰尘和杂质的自动排出,并且有效避免灰尘和杂质在排料管8的内部发生堵塞。As further explanation in this embodiment, the control assembly includes a control frame 41 and a control motor 42. The control frame 41 is provided for internal rotation of the discharge pipe 8, and a control motor 42 is provided on one side of the discharge pipe 8. The control motor 42 One end of the output shaft is connected to one side of the control frame 41. The output shaft of the control motor 42 drives the control frame 41 to rotate inside the discharge pipe 8, thereby realizing automatic discharge of dust and impurities inside the collecting hopper 4, and effectively avoiding Dust and impurities clog the inside of the discharge pipe 8 .
实施例2Example 2
本实施例中还公开了一种带有全自动连续清理装置铝制除尘器的工作方法,具体包括以下步骤:This embodiment also discloses a working method of an aluminum dust collector with a fully automatic continuous cleaning device, which specifically includes the following steps:
步骤1:在利用除尘器进行气体过滤时,通过进气管2向除尘箱1的内部送入气体,利用除尘箱1内部设置的若干个过滤器7对气体中的灰尘和杂质进行过滤除尘处理,经过过滤除尘后的气体进入顶盖5的内部,最后通过出气管3将过滤除尘后的气体送出;Step 1: When using a dust collector for gas filtration, send gas into the interior of the dust removal box 1 through the air inlet pipe 2, and use several filters 7 provided inside the dust removal box 1 to filter and remove dust and impurities in the gas. The filtered and dust-removed gas enters the inside of the top cover 5, and is finally sent out through the air outlet pipe 3;
步骤2:在对过滤器7的内部进行脉冲清理时,通过气泵12将气罐11内部的气体通过第一导气管13送入连接套14的内部,接着通过活动套15将气体送入第二导气管16的内部,最后利用第二导气管16表面设置的脉冲喷头17将气体以脉冲的方式喷入过滤器7的内部,通过脉冲的气体对过滤器7外周面的灰尘和杂质进行清理;Step 2: When performing pulse cleaning on the inside of the filter 7, use the air pump 12 to send the gas inside the gas tank 11 through the first air guide pipe 13 into the inside of the connecting sleeve 14, and then send the gas into the second through the movable sleeve 15. Inside the air guide tube 16, the pulse nozzle 17 provided on the surface of the second air guide tube 16 is finally used to spray the gas into the inside of the filter 7 in a pulse manner, and the dust and impurities on the outer peripheral surface of the filter 7 are cleaned by the pulsed gas;
步骤3:在对过滤器7表面附着的灰尘和杂质进行清理时,通过控制固定架31内部的封闭架32转出,利用封闭架32和固定架31以及支撑架23相配合对过滤器7的外周面进行全面封闭,通过连接架21内部的电动滑台带动清理架22在过滤器7的表面上下滑动,同时利用送水架25配合导水管27向清理架22的内部送入水液,最后通过清理架22将水液喷向过滤器7的表面,对过滤器7的表面进行自动冲洗;Step 3: When cleaning the dust and impurities attached to the surface of the filter 7, control the closing frame 32 inside the fixing frame 31 to rotate out, and use the closing frame 32 to cooperate with the fixing frame 31 and the supporting frame 23 to clean the filter 7. The outer peripheral surface is fully sealed, and the electric slide inside the connecting frame 21 drives the cleaning rack 22 to slide up and down on the surface of the filter 7. At the same time, the water supply rack 25 is used to cooperate with the water conduit pipe 27 to send water to the inside of the cleaning rack 22, and finally through The cleaning rack 22 sprays water liquid onto the surface of the filter 7 to automatically flush the surface of the filter 7;
步骤4:在对除尘箱1内部的单个过滤器7进行取出时,通过控制固定架31内部的封闭架32转出,利用封闭架32和固定架31以及支撑架23相配合对过滤器7的外周面进行全面封闭,再将其上方对应的取料筒9向下推动,让取料筒9的底端与安装架6的顶部接触,利用取料筒9将过滤器7的顶端进行封闭,打开取料筒9的顶端,将取料筒9内部的过滤器7进行抽出,再将取料筒9进行复位,实现对除尘器内部单个过滤器7的取出;Step 4: When taking out the single filter 7 inside the dust removal box 1, control the closing frame 32 inside the fixed frame 31 to rotate out, and use the closing frame 32 to cooperate with the fixed frame 31 and the supporting frame 23 to remove the filter 7. The outer peripheral surface is fully sealed, and then the corresponding material-taking cylinder 9 above it is pushed downward, so that the bottom end of the material-taking cylinder 9 is in contact with the top of the mounting frame 6, and the top of the filter 7 is sealed with the material-taking cylinder 9. Open the top of the material taking tube 9, pull out the filter 7 inside the material taking tube 9, and then reset the material taking tube 9 to remove the single filter 7 inside the dust collector;
步骤5:在对集料斗4内部的灰尘和杂质进行送出时,通过控制电机42的输出轴带动控制架41在排料管8的内部进行转动,实现对集料斗4内部灰尘和杂质的自动排出。Step 5: When the dust and impurities inside the collecting hopper 4 are sent out, the output shaft of the control motor 42 drives the control frame 41 to rotate inside the discharge pipe 8 to realize automatic discharge of the dust and impurities inside the collecting hopper 4 .
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, contents not described in detail in this specification belong to the prior art known to those skilled in the art.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN213408135U (en) * | 2020-09-22 | 2021-06-11 | 青岛福瀛建设集团有限公司 | Dust collector for interior decoration |
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