CN116713926A - Platform for mold processing - Google Patents
Platform for mold processing Download PDFInfo
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- CN116713926A CN116713926A CN202310720394.7A CN202310720394A CN116713926A CN 116713926 A CN116713926 A CN 116713926A CN 202310720394 A CN202310720394 A CN 202310720394A CN 116713926 A CN116713926 A CN 116713926A
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- plate
- mold
- lifting plate
- fixed
- platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/08—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for attachment of work holders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种模具加工用平台,包括放置平台,升降板的上方设置有对升降板进行驱动的驱动组件,升降板的下方设置有对模具夹持的同时对模具同步进行压合的压夹组件,升降板的底端上设置有调节夹持间距的调节组件,升降板上传动连接有对放置平台顶端侧面上散落的废渣进行清理的清渣组件;本发明通过在压夹组件下移的过程中对模具进行夹持限位的同时压动上模具,实现对模具同步进行压合,有效提高了对于模具在装配压合时的操作效率,结构更为简单实用,通过调节组件调节对模具的夹持间距,从而可以对不同大小尺寸的模具进行夹持和压合,在升降板稳定下移的过程中升降板驱动清渣组件吹出气流到放置平台的顶端侧面上,以对废渣进行自动清理。
The invention discloses a platform for mold processing, which includes a placing platform. A driving assembly for driving the lifting plate is provided above the lifting plate, and a pressing device for clamping the mold and synchronously pressing the mold is provided below the lifting plate. The clamp assembly is provided with an adjustment assembly for adjusting the clamping distance at the bottom end of the lifting plate, and a slag cleaning assembly is drivingly connected to the lifting plate for cleaning the waste residue scattered on the top side of the placement platform; in the present invention, the clamping assembly is moved downwards During the process, the mold is clamped and limited while pressing the upper mold to achieve simultaneous pressing of the mold, which effectively improves the operating efficiency of the mold during assembly and pressing. The structure is simpler and more practical, and the adjustment components are used to adjust the mold. The clamping spacing of the mold allows molds of different sizes to be clamped and pressed together. During the steady downward movement of the lifting plate, the lifting plate drives the slag cleaning component to blow out airflow to the top side of the placement platform to clean the waste slag. Automatic cleanup.
Description
技术领域Technical field
本发明涉及模具加工技术领域,尤其是涉及一种模具加工用平台。The present invention relates to the technical field of mold processing, and in particular, to a platform for mold processing.
背景技术Background technique
模具是工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。实际上模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成;模具在实际的生产操作中应用极为广泛,而模具在加工完成之后由于会残留一些瑕疵,因此,有时需要用装夹台再进行加工。Molds are various molds and tools used in industrial production to obtain the required products by injection molding, blow molding, extrusion, die-casting or forging, smelting, stamping and other methods. In fact, a mold is a tool used to make molded items. This tool is composed of various parts. Different molds are composed of different parts. Molds are widely used in actual production operations, and after the mold is processed, there will be residual Some defects, therefore, sometimes need to be processed again using a clamping table.
现有技术的模具加工用装夹台在使用时,一般通过手动旋转手柄带动两个夹块对模具进行夹紧,在此过程中容易出现夹紧不牢固,工人劳动量较大,同时不便于在对模具夹持的同时对模具同步进行压合,还需要后期对模具进行单独地压合装配,影响模具后期加工整体效率,同时在对模具操作过程中容易掉落较多的废渣在装夹台上,工人在模具压合操作结束后,不便于对在操作过程中出现的废渣进行清理。When the existing clamping table for mold processing is in use, two clamping blocks are usually driven by a manual rotating handle to clamp the mold. In this process, the clamping is prone to be weak, which requires a large amount of labor for the workers and is inconvenient. Simultaneously pressing the mold while clamping the mold requires separate pressing and assembly of the mold in the later stage, which affects the overall efficiency of the later processing of the mold. At the same time, during the operation of the mold, a lot of waste residue is easily dropped during clamping. On the platform, after the mold pressing operation is completed, it is inconvenient for workers to clean up the waste residue that occurred during the operation.
因此,有必要提供一种模具加工用平台解决上述技术问题。Therefore, it is necessary to provide a mold processing platform to solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种模具加工用平台,以解决上述背景技术中不便于在对模具夹持的同时对模具同步进行压合,影响模具后期加工整体效率和不便于对在操作过程中出现的废渣进行清理的问题。The object of the present invention is to provide a platform for mold processing to solve the problem in the above-mentioned background technology that it is inconvenient to synchronously press the mold while clamping the mold, which affects the overall efficiency of the later processing of the mold and is inconvenient to occur during the operation. The problem of cleaning up the waste residue.
为实现上述目的,本发明解决上述技术问题的方案如下:一种模具加工用平台,包括放置平台,所述放置平台的顶端侧面上固定有两个支架板且两个支架板的顶端共同固定有顶板,所述顶板的下方设置有升降板,所述升降板的下方设置有对模具夹持的同时对模具同步进行压合的压夹组件。In order to achieve the above object, the present invention solves the above technical problem as follows: a platform for mold processing, including a placement platform, two bracket plates are fixed on the top side of the placement platform, and the top ends of the two bracket plates are jointly fixed. A top plate, a lifting plate is provided below the top plate, and a clamping assembly is provided below the lifting plate to clamp the mold and simultaneously press the mold together.
作为本发明的进一步方案,所述压夹组件包括设置于升降板下方的两个安装座,所述安装座底端侧面上开设有滑槽b,所述滑槽b内滑动连接有连接杆a,所述连接杆a的底端固定有夹块,两个所述夹块相互靠近侧面底端均设置有预压斜面,所述滑槽b内设置有位于两个连接杆a相互远离一侧的弹簧a。As a further solution of the present invention, the clamping assembly includes two mounting seats arranged below the lifting plate. A chute b is provided on the bottom side of the mounting seat, and a connecting rod a is slidably connected in the chute b. , the bottom end of the connecting rod a is fixed with a clamping block, the two clamping blocks are provided with preloading slopes at the bottom end close to each other, and the chute b is provided with a clamping block located on the side of the two connecting rods away from each other. The spring a.
作为本发明的进一步方案,所述升降板正下方设置有位于两个夹块之间的压板,所述升降板和压板之间设置有弹簧b。As a further solution of the present invention, a pressure plate located between two clamping blocks is provided directly below the lifting plate, and a spring b is provided between the lifting plate and the pressure plate.
作为本发明的进一步方案,所述安装座的侧面上开设有与滑槽b相连通的滑槽a,所述连接杆a的顶端固定有与滑槽a滑动适配的限位导柱。As a further solution of the present invention, a chute a connected with the chute b is provided on the side of the mounting base, and a limiting guide post that is slidingly adapted to the chute a is fixed on the top of the connecting rod a.
作为本发明的进一步方案,两个所述夹块相互靠近的侧面上均贴合固定有橡胶垫a,所述压板的底端侧面上贴合固定有橡胶垫b。As a further solution of the present invention, a rubber pad a is fitted and fixed on the sides of the two clamping blocks that are close to each other, and a rubber pad b is fitted and fixed on the bottom side of the pressure plate.
作为本发明的进一步方案,所述升降板的底端上设置有调节两个夹块间距的调节组件,所述调节组件包括固定于升降板两端处的凸板,两个所述凸板上共同转动连接有双旋向螺纹杆,所述双旋向螺纹杆的两段螺纹上均螺纹配合有螺母套a,所述螺母套a的外部固定套设有与安装座固定的滑移块,所述升降板的底端侧面上开设有滑槽c,所述滑移块的顶端固定有与滑槽c滑动适配的导向凸块a。As a further solution of the present invention, an adjustment assembly for adjusting the distance between two clamping blocks is provided on the bottom end of the lifting plate. The adjustment assembly includes convex plates fixed at both ends of the lifting plate. The two convex plates are There is a double-rotation threaded rod connected in common rotation, and the two sections of the threads of the double-threaded threaded rod are threaded with a nut sleeve a, and the outer fixed sleeve of the nut sleeve a is provided with a sliding block fixed to the mounting base. A chute c is provided on the bottom side of the lifting plate, and a guide protrusion a that is slidingly adapted to the chute c is fixed on the top of the sliding block.
作为本发明的进一步方案,所述双旋向螺纹杆的一端固定有接头板,所述接头板的侧面上固定有手柄连杆。As a further solution of the present invention, a joint plate is fixed on one end of the double-rotation threaded rod, and a handle connecting rod is fixed on the side of the joint plate.
作为本发明的进一步方案,所述升降板上传动连接有对放置平台顶端侧面上散落的废渣进行清理的清渣组件,所述清渣组件包括与升降板固定的连接板,所述连接板远离升降板的一端固定有位于连接板下方的连接杆b,所述放置平台的顶端侧面上固定有吹风板,所述吹风板内部开设有通风腔,所述吹风板的侧面上开设有与通风腔连通的吹风孔,所述吹风板的顶端设置有与通风腔连通的外套管,所述连接杆b的底端固定有与外套管内侧壁紧密贴合滑动的活塞板。As a further solution of the present invention, the lifting plate is drivingly connected with a slag cleaning assembly for cleaning the scattered waste residue on the top side of the placement platform. The slag cleaning assembly includes a connecting plate fixed to the lifting plate, and the connecting plate is away from the One end of the lifting plate is fixed with a connecting rod b located below the connecting plate. An air blowing plate is fixed on the top side of the placement platform. A ventilation cavity is provided inside the air blowing plate. A ventilation cavity is provided on the side of the air blowing plate. There are connected blowing holes, the top of the blowing plate is provided with an outer casing that communicates with the ventilation cavity, and the bottom end of the connecting rod b is fixed with a piston plate that closely fits and slides with the inner wall of the outer casing.
作为本发明的进一步方案,所述吹风孔设置有多个,多个所述吹风孔呈等距分布。As a further solution of the present invention, a plurality of the blowing holes are provided, and the plurality of blowing holes are equidistantly distributed.
作为本发明的进一步方案,所述升降板的上方设置有对升降板进行驱动的驱动组件,所述驱动组件包括伺服电机,所述顶板的中心位置转动连接有螺母套b,所述螺母套b的内部螺纹连接有螺纹杆,所述螺纹杆的底端与升降板转动连接,所述螺母套b的外侧壁上固定有齿轮a,所述伺服电机的输出端固定有与齿轮a啮合连接的齿轮b,所述升降板的两端均固定有导向凸块b,所述支架板的侧面上开设有与导向凸块b滑动适配的限位槽。As a further solution of the present invention, a driving assembly for driving the lifting plate is provided above the lifting plate. The driving assembly includes a servo motor. A nut sleeve b is rotatably connected to the center position of the top plate. The nut sleeve b There is a threaded rod internally threaded, the bottom end of the threaded rod is rotationally connected to the lifting plate, a gear a is fixed on the outer wall of the nut sleeve b, and the output end of the servo motor is fixed with a gear a that is meshed with the gear a. Gear b, both ends of the lifting plate are fixed with guide bumps b, and the side of the bracket plate is provided with a limiting groove that is slidingly adapted to the guide bump b.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.通过在压夹组件下移的过程中对模具进行夹持限位的同时压动上模具,对上模具进行抵压,实现对模具同步进行压合,有效提高了对于模具在装配压合时的操作效率,加快了对于模具在制造时的生产效率,结构更为简单实用,传动部件相对较少,降低机械运动阻力,降低装置运行能耗,更加可靠实用,使用和后期维护的成本较低。1. By clamping and limiting the mold during the downward movement of the clamp assembly, pressing the upper mold and resisting the upper mold realizes simultaneous pressing of the mold, which effectively improves the assembly and pressing of the mold. The operation efficiency is instantaneous, which speeds up the production efficiency of the mold during manufacturing. The structure is simpler and more practical, with relatively fewer transmission parts, which reduces the mechanical movement resistance and the energy consumption of the device operation. It is more reliable and practical, and the cost of use and later maintenance is relatively low. Low.
2.通过调节组件调节对模具的夹持间距,从而可以对不同大小尺寸的模具进行夹持和压合,有效提高整体装置的适用范围,进一步增加整体的实用性,在升降板稳定下移的过程中升降板驱动清渣组件吹出气流到放置平台的顶端侧面上,从而对操作过程中出现的废渣进行自动清理,清理便捷,省去后续人工清理的操作,节省人力,增加放置平台的表面光洁度。2. By adjusting the components to adjust the clamping distance between the molds, molds of different sizes can be clamped and pressed, effectively improving the scope of application of the overall device and further increasing the overall practicality. When the lifting plate moves downward stably, During the process, the lifting plate drives the slag cleaning component to blow out airflow to the top side of the placement platform, thereby automatically cleaning the waste residue that appears during the operation. Cleaning is convenient, eliminating subsequent manual cleaning operations, saving manpower, and increasing the surface finish of the placement platform. .
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and examples:
图1为本发明的整体结构立体图;Figure 1 is a perspective view of the overall structure of the present invention;
图2为本发明的连接板和升降板连接结构示意图;Figure 2 is a schematic diagram of the connection structure of the connecting plate and the lifting plate of the present invention;
图3为本发明的整体正视结构示意图;Figure 3 is a schematic diagram of the overall front structure of the present invention;
图4为本发明的压夹组件局部结构示意图;Figure 4 is a partial structural schematic diagram of the press clamp assembly of the present invention;
图5为本发明的调节组件局部结构示意图;Figure 5 is a schematic diagram of the partial structure of the adjusting component of the present invention;
图6为本发明的连接杆b和活塞板局部结构示意图;Figure 6 is a schematic diagram of the partial structure of the connecting rod b and the piston plate of the present invention;
图7为本发明的导向凸块a局部结构示意图;Figure 7 is a partial structural diagram of the guide bump a of the present invention;
图8为本发明的清渣组件剖视结构示意图;Figure 8 is a schematic cross-sectional structural view of the slag cleaning assembly of the present invention;
图9为图1中A处结构放大图;Figure 9 is an enlarged view of the structure at A in Figure 1;
图10为图5中B处结构放大图;Figure 10 is an enlarged view of the structure at B in Figure 5;
图11为本发明的引导板和滑板结构示意图。Figure 11 is a schematic structural diagram of the guide plate and sliding plate of the present invention.
附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:
1、压夹组件;101、夹块;102、预压斜面;103、连接杆a;104、压板;105、安装座;106、滑槽a;107、限位导柱;108、滑槽b;109、弹簧a;110、弹簧b;2、调节组件;201、滑移块;202、滑槽c;203、双旋向螺纹杆;204、螺母套a;205、接头板;206、手柄连杆;207、凸板;208、导向凸块a;3、清渣组件;301、吹风板;302、通风腔;303、吹风孔;304、外套管;305、活塞板;306、连接杆b;307、连接板;4、驱动组件;401、齿轮a;402、螺纹杆;403、螺母套b;405、齿轮b;406、伺服电机;407、导向凸块b;408、限位槽;5、放置平台;6、连接耳板;7、支架板;8、顶板;9、升降板;10、支架;11、橡胶垫a;12、橡胶垫b。1. Pressure clamp assembly; 101. Clamp block; 102. Preloading slope; 103. Connecting rod a; 104. Pressure plate; 105. Mounting seat; 106. Slide a; 107. Limiting guide post; 108. Slide b ; 109. Spring a; 110. Spring b; 2. Adjustment component; 201. Sliding block; 202. Chute c; 203. Double-rotation threaded rod; 204. Nut sleeve a; 205. Joint plate; 206. Handle Connecting rod; 207, convex plate; 208, guide bump a; 3, slag cleaning component; 301, blowing plate; 302, ventilation cavity; 303, blowing hole; 304, outer sleeve; 305, piston plate; 306, connecting rod b; 307, connecting plate; 4, drive assembly; 401, gear a; 402, threaded rod; 403, nut sleeve b; 405, gear b; 406, servo motor; 407, guide bump b; 408, limit groove ; 5. Place the platform; 6. Connect the ear plates; 7. Bracket plate; 8. Top plate; 9. Lifting plate; 10. Bracket; 11. Rubber pad a; 12. Rubber pad b.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with examples.
请参阅图1-11,本发明提供一种模具加工用平台,包括放置平台5,放置平台5的顶端侧面上固定有两个支架板7且两个支架板7的顶端共同固定有顶板8,顶板8的下方设置有升降板9,升降板9的上方设置有对升降板9进行驱动的驱动组件4,升降板9的下方设置有对模具夹持的同时对模具同步进行压合的压夹组件1,升降板9的底端上设置有调节夹持间距的调节组件2,升降板9上传动连接有对放置平台5顶端侧面上散落的废渣进行清理的清渣组件3;进行使用时,将待装配修整的下模具放置在放置平台5的中部,然后将上模具放置在下模具的顶部,通过驱动组件4带动升降板9进行稳定缓慢下移,从而通过升降板9带动压夹组件1进行下降靠近模具,在压夹组件1下移的过程中对模具进行夹持限位的同时压动上模具,对上模具进行抵压,实现对模具同步进行压合,有效提高了对于模具在装配压合时的操作效率,加快了对于模具在制造时的生产效率,结构更为简单实用,传动部件相对较少,降低机械运动阻力,降低装置运行能耗,更加可靠实用,使用和后期维护的成本较低,当针对不同大小尺寸的模具进行夹持和压合时,通过调节组件2调节对模具的夹持间距,从而可以对不同大小尺寸的模具进行夹持和压合,有效提高整体装置的适用范围,进一步增加整体的实用性,在升降板9稳定下移的过程中升降板9驱动清渣组件3吹出气流到放置平台5的顶端侧面上,从而对操作过程中出现的废渣进行自动清理,清理便捷,省去后续人工清理的操作,节省人力,同时增加放置平台5的表面光洁度,避免废渣对下一次模具放置水平度的影响,在对于模具装配修整结束后,控制驱动组件4反向驱动,进而提高驱动组件4调动升降板9进行复位,取消对于模具的上部压力,同时取消压夹组件1对模具的夹持,便于取出模具。Please refer to Figures 1-11. The present invention provides a platform for mold processing, including a placement platform 5. Two bracket plates 7 are fixed on the top side of the placement platform 5, and a top plate 8 is fixed on the top of the two bracket plates 7. A lifting plate 9 is provided below the top plate 8, a driving assembly 4 for driving the lifting plate 9 is provided above the lifting plate 9, and a press clamp is provided below the lifting plate 9 to clamp the mold and simultaneously press the mold together. Component 1. The bottom end of the lifting plate 9 is provided with an adjusting component 2 for adjusting the clamping distance. The lifting plate 9 is connected to a slag cleaning component 3 for cleaning the waste residue scattered on the top side of the placing platform 5; when in use, Place the lower mold to be assembled and trimmed in the middle of the placement platform 5, then place the upper mold on the top of the lower mold, drive the lifting plate 9 through the driving assembly 4 to move downward steadily and slowly, thereby driving the clamping assembly 1 through the lifting plate 9 Descending close to the mold, during the downward movement of the clamping assembly 1, the mold is clamped and limited while pressing the upper mold to resist the upper mold, thereby realizing simultaneous pressing of the mold, which effectively improves the accuracy of the mold during assembly. The operating efficiency during pressing speeds up the production efficiency during mold manufacturing. The structure is simpler and more practical, with relatively fewer transmission parts, which reduces mechanical movement resistance, reduces device operation energy consumption, is more reliable and practical, and is easier to use and later maintain. The cost is low. When clamping and pressing molds of different sizes, the clamping distance of the molds can be adjusted by adjusting the component 2, so that molds of different sizes can be clamped and pressed, effectively improving the overall device. The scope of application further increases the overall practicality. When the lifting plate 9 moves downward steadily, the lifting plate 9 drives the slag cleaning component 3 to blow out the airflow to the top side of the placement platform 5, thereby automatically cleaning the waste residue that appears during the operation. Cleaning is convenient, eliminating subsequent manual cleaning operations, saving manpower, and at the same time increasing the surface smoothness of the placement platform 5 to avoid the impact of waste residue on the levelness of the next mold placement. After the mold assembly and trimming is completed, the drive assembly 4 is controlled to reverse Then the driving assembly 4 is raised to mobilize the lifting plate 9 to reset, canceling the upper pressure on the mold, and at the same time canceling the clamping of the mold by the clamping assembly 1, making it easier to take out the mold.
进一步地如图1、图4、图5和图8所示,值得具体说明的是,压夹组件1包括设置于升降板9下方的两个安装座105,安装座105底端侧面上开设有滑槽b108,滑槽b108内滑动连接有连接杆a103,滑槽b108内设置有弹簧a109,弹簧a109的两端分别与连接杆a103外侧面和滑槽b108一端面固定,连接杆a103远离安装座105的一端固定有夹块101,两个夹块101相互靠近侧面底端均设置有预压斜面102;通过升降板9带动两个夹块101进行下降靠近上模具,在两个夹块101下移的过程中预压斜面102先接触上模具的棱边并压动上模具,对模具进行预压合,当夹块101继续下移时,预压斜面102通过连接杆a103压动弹簧a109进行压缩,使得两个夹块101间距增大,使得预压斜面102不再接触模具,进而通过两个夹块101对模具进行夹持限位,实现对模具同步进行压合,有效提高了对于模具在装配压合时的操作效率,加快了对于模具在制造时的生产效率,结构更为简单实用,传动部件相对较少,降低机械运动阻力,降低装置运行能耗,更加可靠实用,使用和后期维护的成本较低。As further shown in Figures 1, 4, 5 and 8, it is worth describing in detail that the clamping assembly 1 includes two mounting seats 105 arranged below the lifting plate 9, and the mounting seats 105 are provided with The chute b108 has a connecting rod a103 slidingly connected in the chute b108. A spring a109 is provided in the chute b108. The two ends of the spring a109 are respectively fixed to the outer side of the connecting rod a103 and one end of the chute b108. The connecting rod a103 is far away from the mounting seat. A clamping block 101 is fixed at one end of 105, and the two clamping blocks 101 are provided with pre-pressure slopes 102 at the bottom ends of the sides close to each other; the two clamping blocks 101 are driven down by the lifting plate 9 to approach the upper mold, and under the two clamping blocks 101 During the movement, the pre-pressure slope 102 first contacts the edge of the upper mold and presses the upper mold to pre-press the mold. When the clamp block 101 continues to move downward, the pre-pressure slope 102 presses the spring a109 through the connecting rod a103. Compression increases the distance between the two clamping blocks 101, so that the pre-pressure slope 102 no longer contacts the mold, and then clamps and limits the mold through the two clamping blocks 101, achieving simultaneous pressing of the mold, which effectively improves the accuracy of the mold. The operating efficiency during assembly and pressing speeds up the production efficiency during mold manufacturing. The structure is simpler and more practical, with relatively fewer transmission parts, which reduces mechanical movement resistance, reduces device operation energy consumption, and is more reliable and practical, and is easier to use and later use. Maintenance costs are lower.
进一步地如图4、图5和图6所示,值得具体说明的是,升降板9正下方设置有位于两个夹块101之间的压板104且压板104位于两个夹块101中间,升降板9和压板104之间设置有弹簧b110,弹簧b110的两端分别与升降板9的底端侧面和压板104的顶端侧面固定;具体工作时,下移的升降板9同步带动压板104和弹簧b110进行下移,从而通过压板104对上模具进行进一步地抵压,从而进一步提高对模具压合装配的效果,弹簧b110产生弹性形变使得压板104位置可调,从而适用于对不同高度的模具进行压合装配。As further shown in Figures 4, 5 and 6, it is worth explaining in detail that a pressure plate 104 between two clamping blocks 101 is provided directly below the lifting plate 9 and the pressure plate 104 is located in the middle of the two clamping blocks 101. A spring b110 is provided between the plate 9 and the pressure plate 104. The two ends of the spring b110 are respectively fixed to the bottom side of the lifting plate 9 and the top side of the pressure plate 104; during specific work, the downwardly moving lifting plate 9 drives the pressure plate 104 and the spring synchronously. b110 moves downward, thereby further pressing the upper mold through the pressure plate 104, thereby further improving the effect of pressing and assembling the mold. The elastic deformation of the spring b110 makes the position of the pressure plate 104 adjustable, so that it is suitable for molds of different heights. Press fit assembly.
进一步地如图8所示,值得具体说明的是,安装座105的侧面上开设有与滑槽b108相连通的滑槽a106,连接杆a103的顶端固定有与滑槽a106滑动适配的限位导柱107;具体工作时,通过限位导柱107在滑槽a106内滑移配合对连接杆a103的移动进行辅助限位导向,提高夹块101移动的稳定性。As further shown in Figure 8, it is worth explaining in detail that the side of the mounting base 105 is provided with a chute a106 connected with the chute b108, and the top end of the connecting rod a103 is fixed with a limiter that is slidingly adapted to the chute a106. Guide post 107; during specific operation, the limiting guide post 107 slides and cooperates in the chute a106 to assist in limiting and guiding the movement of the connecting rod a103, thereby improving the stability of the movement of the clamp block 101.
进一步地如图3、图5、图6和图7所示,值得具体说明的是,调节组件2包括凸板207,凸板207设置有两个且固定于升降板9的两端处,两个凸板207上共同转动连接有两段螺纹上均螺纹配合有螺母套a204的双旋向螺纹杆203,螺母套a204的外表面固定有滑移块201,滑移块201与安装座105固定,升降板9的底端侧面上开设有沿升降板9长度方向布置的滑槽c202,滑移块201的顶端固定有与滑槽c202滑动适配的导向凸块a208;当针对不同大小尺寸的模具进行夹持和压合时,通过转动双旋向螺纹杆203,双旋向螺纹杆203、螺母套a204和滑移块201配合带动两个安装座105同步反向移动,从而调节两个夹块101间距,调节对模具的夹持间距,使得夹块101上的预压斜面102正好接触到模具棱边位置,从而可以对不同大小尺寸的模具进行夹持和压合,有效提高整体装置的适用范围。As further shown in Figures 3, 5, 6 and 7, it is worth describing in detail that the adjustment assembly 2 includes two protruding plates 207, and two protruding plates 207 are fixed to both ends of the lifting plate 9. Two protruding plates 207 are jointly rotatably connected with two threaded sections of a double-rotation threaded rod 203 with a nut sleeve a204 on both threads. A sliding block 201 is fixed on the outer surface of the nut sleeve a204. The sliding block 201 is fixed to the mounting base 105. , the bottom side of the lifting plate 9 is provided with a chute c202 arranged along the length direction of the lifting plate 9, and the top of the sliding block 201 is fixed with a guide convex a208 that is slidingly adapted to the chute c202; when targeting different sizes of When the mold is clamped and pressed, the two mounting bases 105 are synchronously moved in opposite directions by rotating the dual-rotation threaded rod 203, the nut sleeve a204 and the sliding block 201, thereby adjusting the two clamps. The distance between the blocks 101 is adjusted to adjust the clamping distance of the mold so that the pre-pressed slope 102 on the clamping block 101 just contacts the edge of the mold, so that molds of different sizes can be clamped and pressed, effectively improving the efficiency of the overall device. Scope of application.
进一步地如图1、图2和图11所示,值得具体说明的是,清渣组件3包括与升降板9侧面固定且呈水平布置的连接板307,放置平台5的顶端侧面上固定有吹风板301,吹风板301内部开设有通风腔302,吹风板301的侧面上开设有与通风腔302连通的吹风孔303,连接板307远离升降板9的一端固定有呈竖直布置且位于连接板307下方的连接杆b306,吹风板301的顶端固定有与通风腔302连通的外套管304,连接杆b306的底端固定有伸入外套管304内部且与外套管304内侧壁紧密贴合滑动的活塞板305;在升降板9稳定下移的过程中升降板9通过连接板307和连接杆b306带动活塞板305在外套管304内下移,从而通过活塞板305将外套管304和通风腔302内的空气挤压通过吹风孔303进行吹出,吹出气流到放置平台5的顶端侧面上,从而对操作过程中出现的废渣进行自动清理,清理便捷,省去后续人工清理的操作,节省人力,同时增加放置平台5的表面光洁度,避免废渣对下一次模具放置水平度的影响。As further shown in Figures 1, 2 and 11, it is worth describing in detail that the slag cleaning assembly 3 includes a connecting plate 307 fixed to the side of the lifting plate 9 and arranged horizontally, and a blower is fixed on the top side of the placement platform 5 Board 301, a ventilation cavity 302 is provided inside the blowing board 301, a blowing hole 303 connected to the ventilation cavity 302 is provided on the side of the blowing board 301, and a connecting plate 307 is fixed at one end away from the lifting plate 9 and is arranged vertically and located on the connecting plate. On the connecting rod b306 below 307, the top end of the blowing plate 301 is fixed with an outer casing 304 that communicates with the ventilation cavity 302. The bottom end of the connecting rod b306 is fixed with an outer casing 304 that extends into the interior of the outer casing 304 and closely fits and slides with the inner wall of the outer casing 304. The piston plate 305; during the steady downward movement of the lifting plate 9, the lifting plate 9 drives the piston plate 305 to move downward in the outer casing 304 through the connecting plate 307 and the connecting rod b306, thereby connecting the outer casing 304 and the ventilation chamber 302 through the piston plate 305. The air inside is squeezed and blown out through the blowing hole 303, and the blown air flows to the top side of the placement platform 5, thereby automatically cleaning the waste residue that occurs during the operation. The cleaning is convenient, eliminating the need for subsequent manual cleaning operations, saving manpower, and at the same time Increase the surface smoothness of the placement platform 5 to avoid the impact of waste residue on the levelness of the next mold placement.
进一步地如图1、图3和图9所示,值得具体说明的是,驱动组件4包括伺服电机406,顶板8的中心位置通过轴承转动连接有螺母套b403,螺母套b403的内部螺纹连接有呈竖直布置的螺纹杆402,螺纹杆402的底端与升降板9顶端固定连接,螺母套b403的外侧壁上固定套设有齿轮a401,伺服电机406的输出端固定有与齿轮a401啮合连接的齿轮b405,两个支架板7的相靠近的侧面上均开设有限位槽408,升降板9的两端均固定有与限位槽408滑动适配的导向凸块b407;进行使用时,启动伺服电机406进行工作,伺服电机406通过齿轮b405和齿轮a401带动螺母套b403转动,通过螺母套b403、导向凸块b407和限位槽408配合带动螺纹杆402进行移动,从而通过螺纹杆402带动升降板9进行移动,提供稳定的驱动力,从而实现对模具稳定的压动和夹持。As further shown in Figures 1, 3 and 9, it is worth explaining in detail that the driving assembly 4 includes a servo motor 406, the center position of the top plate 8 is rotatably connected to a nut sleeve b403 through a bearing, and the internal thread of the nut sleeve b403 is connected to A threaded rod 402 is arranged vertically. The bottom end of the threaded rod 402 is fixedly connected to the top of the lifting plate 9. The outer wall of the nut sleeve b403 is fixedly provided with a gear a401. The output end of the servo motor 406 is fixedly connected with the gear a401. Gear b405, limit slots 408 are provided on the adjacent sides of the two bracket plates 7, and guide bumps b407 that are slidingly adapted to the limit slots 408 are fixed at both ends of the lifting plate 9; when in use, start The servo motor 406 works. The servo motor 406 drives the nut sleeve b403 to rotate through the gear b405 and the gear a401. It drives the threaded rod 402 to move through the nut sleeve b403, the guide bump b407 and the limit groove 408, thereby driving the threaded rod 402 to lift. The plate 9 moves to provide stable driving force, thereby achieving stable pressing and clamping of the mold.
本方案具备以下工作过程:进行使用时,将待装配修整的下模具放置在放置平台5的中部,然后将上模具放置在下模具的顶部,启动伺服电机406进行工作,伺服电机406通过齿轮b405和齿轮a401带动螺母套b403转动,通过螺母套b403、导向凸块b407和限位槽408配合带动螺纹杆402进行移动,从而通过螺纹杆402带动升降板9进行下移,通过升降板9带动两个夹块101进行下降靠近上模具,在两个夹块101下移的过程中预压斜面102先接触上模具的棱边并压动上模具,对模具进行预压合,当夹块101继续下移时,预压斜面102通过连接杆a103压动弹簧a109进行压缩,使得两个夹块101间距增大,使得预压斜面102不再接触模具,进而通过两个夹块101和弹簧a109对模具进行夹持限位,实现对模具同步进行夹持压合,下移的升降板9同步带动压板104和弹簧b110进行下移,从而通过压板104对上模具进行进一步地抵压,通过限位导柱107在滑槽a106内滑移配合对连接杆a103的移动进行辅助限位导向;当针对不同大小尺寸的模具进行夹持和压合时,通过转动双旋向螺纹杆203,双旋向螺纹杆203、螺母套a204和滑移块201配合带动两个安装座105同步反向移动,从而调节两个夹块101间距,调节对模具的夹持间距,使得夹块101上的预压斜面102正好接触到模具棱边位置,从而可以对不同大小尺寸的模具进行夹持和压合;在升降板9稳定下移的过程中升降板9通过连接板307和连接杆b306带动活塞板305在外套管304内下移,从而通过活塞板305将外套管304和通风腔302内的空气挤压并通过吹风孔303进行吹出,吹出气流到放置平台5的顶端侧面上,从而对操作过程中出现的废渣进行自动清理。This solution has the following working process: when in use, place the lower mold to be assembled and trimmed in the middle of the placement platform 5, then place the upper mold on the top of the lower mold, start the servo motor 406 to work, the servo motor 406 passes through the gear b405 and Gear a401 drives the nut sleeve b403 to rotate, and drives the threaded rod 402 to move through the nut sleeve b403, the guide bump b407 and the limiting groove 408, so that the threaded rod 402 drives the lifting plate 9 to move downward, and the lifting plate 9 drives two The clamping block 101 descends and approaches the upper mold. During the downward movement of the two clamping blocks 101, the pre-pressure slope 102 first contacts the edge of the upper mold and presses the upper mold, pre-pressing the mold. When the clamping block 101 continues to move down, When moving, the preloading slope 102 is compressed by the connecting rod a103 and the spring a109, so that the distance between the two clamping blocks 101 increases, so that the preloading slope 102 no longer contacts the mold, and then the two clamping blocks 101 and the spring a109 press against the mold. The clamping and limiting is carried out to realize the simultaneous clamping and pressing of the mold. The downwardly moving lifting plate 9 synchronously drives the pressure plate 104 and the spring b110 to move downward, so that the upper mold is further pressed through the pressure plate 104, and the upper mold is further pressed through the limit guide. The column 107 slides and cooperates in the chute a106 to assist in limiting and guiding the movement of the connecting rod a103; when clamping and pressing molds of different sizes, by rotating the dual-rotation threaded rod 203, the dual-rotation thread The rod 203, the nut sleeve a204 and the sliding block 201 cooperate to drive the two mounting seats 105 to move in synchronous reverse directions, thereby adjusting the distance between the two clamping blocks 101 and the clamping distance of the mold, so that the pre-pressure slope 102 on the clamping block 101 It just contacts the edge of the mold, so that molds of different sizes can be clamped and pressed; when the lifting plate 9 steadily moves downward, the lifting plate 9 drives the piston plate 305 in the outer casing through the connecting plate 307 and the connecting rod b306. The inside of the tube 304 moves downward, so that the air in the outer sleeve 304 and the ventilation chamber 302 is squeezed through the piston plate 305 and blown out through the blowing hole 303. The blown air flows to the top side of the placement platform 5, thereby eliminating the problems that occur during the operation. Waste residue is automatically cleaned.
进一步地如图11所示,值得具体说明的是,吹风孔303设置有多个,多个吹风孔303呈等距分布;具体工作时,通过多个的吹风孔303将压出的空气均匀分布到放置平台5的顶端侧面上,对放置平台5顶端侧面上的废渣进行更好地清理。As further shown in Figure 11, it is worth explaining in detail that there are multiple blowing holes 303, and the plurality of blowing holes 303 are equidistantly distributed; during specific work, the pressed air is evenly distributed through the plurality of blowing holes 303. Go to the top side of the placement platform 5 to better clean the waste residue on the top side of the placement platform 5 .
进一步地如图5所示,值得具体说明的是,双旋向螺纹杆203的一端凸出凸板207的外表面且固定有接头板205,接头板205的侧面上固定有手柄连杆206,手柄连杆206的表面贴合套设有橡胶套;具体工作时,通过握持转动手柄连杆206带动双旋向螺纹杆203进行转动调节,手柄连杆206力臂较长,方便操作。As further shown in Figure 5, it is worth describing in detail that one end of the double-rotation threaded rod 203 protrudes from the outer surface of the convex plate 207 and is fixed with a joint plate 205, and a handle connecting rod 206 is fixed on the side of the joint plate 205. The handle connecting rod 206 is provided with a rubber sleeve for its surface-fitting cover; during specific work, the handle connecting rod 206 is held and rotated to drive the double-rotation threaded rod 203 for rotational adjustment. The handle connecting rod 206 has a longer force arm, which is convenient for operation.
进一步地如图4、图5和图6所示,值得具体说明的是,两个夹块101相互靠近的侧面上均贴合固定有橡胶垫a11,压板104的底端侧面上贴合固定有橡胶垫b12;具体工作时,设置的橡胶垫a11和橡胶垫b12通过夹块101和压板104和模具接触时的摩擦力,提高对模具夹持限位的稳定性,同时避免夹块101和压板104和模具表面的磕碰损伤。As further shown in Figures 4, 5 and 6, it is worth explaining in detail that rubber pads a11 are fitted and fixed on the sides of the two clamping blocks 101 that are close to each other, and a rubber pad a11 is fitted and fixed on the bottom side of the pressure plate 104. Rubber pad b12; during specific work, the set rubber pad a11 and rubber pad b12 use the friction force when the clamp block 101 and the pressure plate 104 are in contact with the mold to improve the stability of the clamping limit of the mold, and at the same time avoid the clamping block 101 and the pressure plate. 104 and collision damage on the mold surface.
进一步地如图1、图2和图3所示,值得具体说明的是,顶板8的顶端固定有支架10,伺服电机406固定于支架10上。As further shown in Figures 1, 2 and 3, it is worth describing in detail that a bracket 10 is fixed on the top of the top plate 8, and the servo motor 406 is fixed on the bracket 10.
进一步地如图1、图2和图3所示,值得具体说明的是,放置平台5的底端固定有多个呈对称分布的连接耳板6,连接耳板6上开设有螺栓孔;通过在连接耳板6上安装螺栓将放置平台5进行固定安装。As further shown in Figures 1, 2 and 3, it is worth describing in detail that the bottom end of the placement platform 5 is fixed with a plurality of symmetrically distributed connecting ear plates 6, and the connecting ear plates 6 are provided with bolt holes; Install bolts on the connecting ear plates 6 to place the platform 5 for fixed installation.
综上:通过升降板9带动压夹组件1进行下降靠近模具,在压夹组件1下移的过程中对模具进行夹持限位的同时压动上模具,对上模具进行抵压,实现对模具同步进行压合,有效提高了对于模具在装配压合时的操作效率,加快了对于模具在制造时的生产效率,结构更为简单实用,传动部件相对较少,降低机械运动阻力,降低装置运行能耗,更加可靠实用,使用和后期维护的成本较低,当针对不同大小尺寸的模具进行夹持和压合时,通过调节组件2调节对模具的夹持间距,从而可以对不同大小尺寸的模具进行夹持和压合,有效提高整体装置的适用范围,进一步增加整体的实用性,在升降板9稳定下移的过程中升降板9驱动清渣组件3吹出气流到放置平台5的顶端侧面上,从而对操作过程中出现的废渣进行自动清理,清理便捷,省去后续人工清理的操作,节省人力,同时增加放置平台5的表面光洁度,避免废渣对下一次模具放置水平度的影响。To sum up: the lifting plate 9 drives the clamping assembly 1 to lower and approach the mold. During the downward movement of the clamping assembly 1, the mold is clamped and limited while simultaneously pressing the upper mold to resist the upper mold to realize the alignment. The molds are pressed simultaneously, which effectively improves the operating efficiency of the molds during assembly and pressing, and speeds up the production efficiency of the molds during manufacturing. The structure is simpler and more practical, with relatively fewer transmission parts, which reduces the resistance to mechanical movement and reduces the cost of the device. The operation energy consumption is more reliable and practical, and the cost of use and later maintenance is lower. When clamping and pressing molds of different sizes, the clamping distance of the molds can be adjusted by adjusting the component 2, so that the clamping distance of the molds of different sizes can be adjusted. The mold is clamped and pressed, which effectively improves the scope of application of the overall device and further increases the overall practicality. When the lifting plate 9 moves downward steadily, the lifting plate 9 drives the slag cleaning assembly 3 to blow out the airflow to the top of the placement platform 5 On the side, the waste residue that appears during the operation is automatically cleaned, and the cleaning is convenient, eliminating the need for subsequent manual cleaning operations, saving manpower, and at the same time increasing the surface finish of the placement platform 5 to avoid the impact of waste residue on the levelness of the next mold placement.
伺服电机406可采用市场购置,伺服电机406配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The servo motor 406 can be purchased from the market. The servo motor 406 is equipped with a power supply. It is a mature technology in this field and has been fully disclosed, so the details will not be repeated in the specification.
Claims (10)
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| CN119870328A (en) * | 2025-03-26 | 2025-04-25 | 龙岩安通汽车配件有限公司 | Cutting device and cutting method for machining automobile wire harnesses |
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| CN113635021A (en) * | 2021-10-13 | 2021-11-12 | 南通万峰智能设备有限公司 | Clamping table for mold machining |
| CN215345295U (en) * | 2021-08-23 | 2021-12-28 | 唐娟娟 | A compression fittings for circuit board processing |
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