CN116713526A - Seamless steel tube cutting device with quick fixed knot constructs - Google Patents
Seamless steel tube cutting device with quick fixed knot constructs Download PDFInfo
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- CN116713526A CN116713526A CN202310813167.9A CN202310813167A CN116713526A CN 116713526 A CN116713526 A CN 116713526A CN 202310813167 A CN202310813167 A CN 202310813167A CN 116713526 A CN116713526 A CN 116713526A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 107
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 100
- 239000010959 steel Substances 0.000 title claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种具有快速固定结构的无缝钢管切割装置,涉及无缝钢管切割技术领域,包括切割机架,所述切割机架上表面的一侧设置有滑动机构,所述滑动机构上设置第一夹持机构,所述切割机架上表面的中部安装有切割机构。该具有快速固定结构的无缝钢管切割装置,通过辅助夹持机构的使用,在无缝钢管进行切割时,无缝钢管会受到较大的力,此时通过切割机构两侧的辅助夹持机构可以对无缝钢管进行有效固定,避免无缝钢管在切割时出现晃动,使用时,当无缝钢管移动至切割位置后,此时控制第四电机带动第二双向螺杆进行转动,进而利用第二双向螺杆驱动两个第二弧形固定夹向内侧移动,通过第二弧形固定夹对无缝钢管靠近切割点的位置进行夹持。
The invention discloses a seamless steel pipe cutting device with a quick fixing structure, relates to the technical field of seamless steel pipe cutting, and includes a cutting frame. One side of the upper surface of the cutting frame is provided with a sliding mechanism. The sliding mechanism has A first clamping mechanism is provided, and a cutting mechanism is installed in the middle of the upper surface of the cutting frame. This seamless steel pipe cutting device with a quick fixing structure uses an auxiliary clamping mechanism. When the seamless steel pipe is cut, the seamless steel pipe will be subject to greater force. At this time, through the auxiliary clamping mechanisms on both sides of the cutting mechanism The seamless steel pipe can be effectively fixed to prevent the seamless steel pipe from shaking during cutting. When used, when the seamless steel pipe moves to the cutting position, the fourth motor is controlled to drive the second bidirectional screw to rotate, and then the second bidirectional screw is used to rotate. The two-way screw drives the two second arc-shaped fixing clamps to move inward, and the seamless steel pipe is clamped near the cutting point through the second arc-shaped fixing clamps.
Description
技术领域Technical field
本发明涉及无缝钢管切割技术领域,具体为一种具有快速固定结构的无缝钢管切割装置。The invention relates to the technical field of seamless steel pipe cutting, specifically a seamless steel pipe cutting device with a quick fixing structure.
背景技术Background technique
无缝钢管由整块金属制成的,表面上没有接缝的钢管,称为无缝钢管。根据生产方法,无缝管分热轧管、冷轧管、冷拔管、挤压管、顶管等。按照断面形状,无缝钢管分圆形和异形两种,异形管有方形、椭圆形、三角形、六角形、瓜子形、星形、带翅管多种复杂形状,最大直径达650mm,最小直径为0.3mm。根据用途不同,有厚壁管和薄壁管。无缝钢管主要用作石油地质钻探管、石油化工用的裂化管、锅炉管、轴承管以及汽车、拖拉机、航空用高精度结构钢管。Seamless steel pipes are made of a single piece of metal and have no seams on the surface. They are called seamless steel pipes. According to the production method, seamless pipes are divided into hot-rolled pipes, cold-rolled pipes, cold-drawn pipes, extruded pipes, jacked pipes, etc. According to the cross-sectional shape, seamless steel pipes are divided into two types: circular and special-shaped. Special-shaped pipes have square, oval, triangle, hexagonal, melon-shaped, star-shaped, and finned pipes in various complex shapes. The maximum diameter is 650mm, and the minimum diameter is 0.3mm. According to different uses, there are thick-walled tubes and thin-walled tubes. Seamless steel pipes are mainly used as petroleum geological drilling pipes, cracking pipes for petrochemical industry, boiler pipes, bearing pipes, and high-precision structural steel pipes for automobiles, tractors, and aviation.
在无缝钢管的加工过程中,为了充分的利用材料来获得合适长度的无缝钢管,需要对其进行切割加工,常用的切割装置缺乏高效稳定的固定结构,通过人工按压的简易方式难以保障焊接作业时的稳定,同时现有的切割机构功能单一,无法满足目前人们使用的需求,因此我们提出了一种具有快速固定结构的无缝钢管切割装置。During the processing of seamless steel pipes, in order to make full use of materials to obtain seamless steel pipes of appropriate length, they need to be cut. Commonly used cutting devices lack efficient and stable fixed structures, and it is difficult to ensure welding by manual pressing. Stability during operation, and the existing cutting mechanism has a single function and cannot meet the current needs of people. Therefore, we propose a seamless steel pipe cutting device with a quick fixing structure.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种具有快速固定结构的无缝钢管切割装置,解决了上述背景技术中提出的问题。In view of the shortcomings of the existing technology, the present invention provides a seamless steel pipe cutting device with a quick fixing structure, which solves the problems raised in the above background technology.
为实现以上目的,本发明通过以下技术方案予以实现:一种具有快速固定结构的无缝钢管切割装置,包括切割机架,所述切割机架上表面的一侧设置有滑动机构,所述滑动机构上设置第一夹持机构,所述切割机架上表面的中部安装有切割机构,所述切割机架的上表面且位于切割机构的两侧均固定安装有辅助夹持机构,所述切割机架下表面的两侧均安装有支撑板,其中一个支撑板的一侧安装有上料机构,另一个所述支撑板的一侧安装有下料机构,所述切割机架的内部安装有支撑机构。In order to achieve the above objectives, the present invention is realized through the following technical solutions: a seamless steel pipe cutting device with a quick fixing structure, including a cutting frame, a sliding mechanism is provided on one side of the upper surface of the cutting frame, and the sliding mechanism A first clamping mechanism is provided on the mechanism, a cutting mechanism is installed in the middle of the upper surface of the cutting frame, and auxiliary clamping mechanisms are fixedly installed on the upper surface of the cutting frame and on both sides of the cutting mechanism. Support plates are installed on both sides of the lower surface of the frame, a loading mechanism is installed on one side of one support plate, a unloading mechanism is installed on one side of the other support plate, and a feeding mechanism is installed inside the cutting frame. Supporting mechanism.
优选的,所述辅助夹持机构包括第二基板、第二双向螺杆、第二弧形固定夹、第四电机,所述第二基板固定连接在切割机架的表面,所述第二基板的内腔转动安装有第二双向螺杆,所述第二双向螺杆的两端均螺纹安装有第二弧形固定夹,所述第二弧形固定夹的底端滑动安装至第二基板的内腔,所述第二基板的端部固定连接有第四电机,所述第四电机输出轴的一端与第二双向螺杆的一端固定连接。Preferably, the auxiliary clamping mechanism includes a second base plate, a second two-way screw, a second arc-shaped fixing clip, and a fourth motor. The second base plate is fixedly connected to the surface of the cutting machine frame. A second two-way screw is rotatably installed in the inner cavity. Both ends of the second two-way screw are threadedly installed with a second arc-shaped fixing clip. The bottom end of the second arc-shaped fixing clip is slidably mounted to the inner cavity of the second substrate. , a fourth motor is fixedly connected to the end of the second base plate, and one end of the output shaft of the fourth motor is fixedly connected to one end of the second bidirectional screw.
优选的,所述支撑机构包括动力电机、螺杆、移动板、安装板、辅助支撑板,所述切割机架的内腔开设有收纳槽,所述收纳槽的内腔转动安装有螺杆,所述收纳槽的内腔滑动安装有移动板,所述移动板螺纹套接至螺杆的表面,所述螺杆的一端与动力电机的输出轴固定连接,所述动力电机安装至切割机架的内腔,所述移动板的端部固定连接有安装板,所述安装板的内腔滑动安装有辅助支撑板,所述辅助支撑板的顶部转动连接有辊轴,所述安装板的一侧安装有安装盒,所述安装盒的内腔固定安装有驱动电机,所述驱动电机的输出轴上固定套接有齿轮,所述齿轮延伸至安装板的内腔,所述辅助支撑板的一侧开设有齿槽,所述齿槽与齿轮相啮合。Preferably, the support mechanism includes a power motor, a screw, a moving plate, a mounting plate, and an auxiliary support plate. A storage slot is provided in the inner cavity of the cutting frame, and a screw is rotatably installed in the inner cavity of the storage slot. A moving plate is slidably installed in the inner cavity of the storage tank. The moving plate is threadedly connected to the surface of the screw. One end of the screw is fixedly connected to the output shaft of the power motor. The power motor is installed in the inner cavity of the cutting frame. A mounting plate is fixedly connected to the end of the moving plate, an auxiliary support plate is slidably installed in the inner cavity of the mounting plate, a roller is rotatably connected to the top of the auxiliary support plate, and a mounting plate is installed on one side of the mounting plate. box, a drive motor is fixedly installed in the inner cavity of the installation box, a gear is fixedly connected to the output shaft of the drive motor, the gear extends to the inner cavity of the installation plate, and one side of the auxiliary support plate is provided with a Cogging, which meshes with the gear.
优选的,所述上料机构包括第一伺服电机、丝杆一、第一滑槽、第一安装块,所述切割机架的内部安装有第一伺服电机,所述支撑板的一侧开设有第一滑槽,所述第一滑槽内腔安装有丝杆一,所述第一安装块的一端滑动安装至第一滑槽的内腔,所述第一安装块螺纹套接至丝杆一的表面,所述第一安装块的一端固定连接有第一顶板,所述第一顶板的内腔固定连接有第一电动推杆。Preferably, the loading mechanism includes a first servo motor, a screw rod, a first chute, and a first mounting block. The first servo motor is installed inside the cutting frame, and one side of the support plate is opened There is a first chute. A screw rod is installed in the inner cavity of the first chute. One end of the first mounting block is slidably mounted to the inner cavity of the first chute. The first mounting block is threadedly connected to the screw rod. On the surface of rod one, one end of the first mounting block is fixedly connected to a first top plate, and the inner cavity of the first top plate is fixedly connected to a first electric push rod.
优选的,所述下料机构包括第二伺服电机、丝杆二、第二滑槽、第二安装块,所述切割机架的内部安装有第二伺服电机,所述支撑板的一侧开设有第二滑槽,所述第二滑槽内腔安装有丝杆二,所述第二安装块的一端滑动安装至第二滑槽的内腔,所述第二安装块螺纹套接至丝杆二的表面,所述第二安装块的一端固定连接有第二顶板,所述第二顶板的内腔固定连接有第二电动推杆。Preferably, the unloading mechanism includes a second servo motor, a second screw rod, a second chute, and a second mounting block. The second servo motor is installed inside the cutting frame, and one side of the support plate is provided with a second servo motor. There is a second chute. Two screw rods are installed in the inner cavity of the second chute. One end of the second mounting block is slidably mounted to the inner cavity of the second chute. The second mounting block is threadedly connected to the screw rod. On the surface of rod two, one end of the second mounting block is fixedly connected to a second top plate, and the inner cavity of the second top plate is fixedly connected to a second electric push rod.
优选的,所述第二电动推杆以及第一电动推杆的顶部均固定连接有弧形支板,所述弧形支板的内腔固定连接有弧形柱,所述弧形柱上套接有滚珠。Preferably, the tops of the second electric push rod and the first electric push rod are fixedly connected with an arc-shaped support plate, and the inner cavity of the arc-shaped support plate is fixedly connected with an arc-shaped column, and the arc-shaped column is covered with a Comes with ball bearings.
优选的,所述滑动机构包括驱动槽、往复丝杆、异步电机,所述切割机架上表面的一侧开设有驱动槽,所述驱动槽的内腔转动安装有往复丝杆,所述往复丝杆与异步电机输出轴的一端固定连接,所述异步电机安装至切割机架的内腔。Preferably, the sliding mechanism includes a driving groove, a reciprocating screw rod, and an asynchronous motor. A driving groove is provided on one side of the upper surface of the cutting frame, and a reciprocating screw rod is rotatably installed in the inner cavity of the driving groove. The screw rod is fixedly connected to one end of the output shaft of the asynchronous motor, and the asynchronous motor is installed in the inner cavity of the cutting frame.
优选的,所述第一夹持机构包括移动块、第一基板、第一双向螺杆、第三电机、第一弧形固定夹,所述移动块的顶部固定连接有第一基板,所述第一基板的内腔转动安装有第一双向螺杆,所述第一双向螺杆螺纹方向相反的两端均螺纹安装有第一弧形固定夹,所述第一弧形固定夹的底端滑动安装至第一基板的内腔,所述第一基板的一端固定连接有第三电机,所述第三电机输出轴的一端与第一双向螺杆的端部固定连接,所述移动块螺纹安装至往复丝杆的表面,所述移动块滑动安装至驱动槽的内腔,Preferably, the first clamping mechanism includes a moving block, a first base plate, a first two-way screw, a third motor, and a first arc-shaped fixing clip. The top of the moving block is fixedly connected with the first base plate, and the first base plate is fixedly connected to the top of the moving block. A first two-way screw is rotatably installed in the inner cavity of a base plate. Both ends of the first two-way screw with threads in opposite directions are threaded with first arc-shaped fixing clips. The bottom end of the first arc-shaped fixing clip is slidably installed on In the inner cavity of the first base plate, one end of the first base plate is fixedly connected to a third motor, one end of the output shaft of the third motor is fixedly connected to the end of the first two-way screw, and the moving block is threadedly mounted to the reciprocating wire. the surface of the rod, the moving block is slidably mounted to the inner cavity of the drive groove,
优选的,所述切割机构包括支架、液压杆以及无缝钢管切割机,所述支架内腔的顶部安装有液压杆,所述液压杆的底端安装有无缝钢管切割机。Preferably, the cutting mechanism includes a bracket, a hydraulic rod and a seamless steel pipe cutting machine. A hydraulic rod is installed on the top of the inner cavity of the bracket, and a seamless steel pipe cutting machine is installed on the bottom end of the hydraulic rod.
本发明提供了一种具有快速固定结构的无缝钢管切割装置,具备以下有益效果:The invention provides a seamless steel pipe cutting device with a quick fixing structure, which has the following beneficial effects:
1、该具有快速固定结构的无缝钢管切割装置,通过辅助夹持机构的使用,在无缝钢管进行切割时,无缝钢管会受到较大的力,此时通过切割机构两侧的辅助夹持机构可以对无缝钢管进行有效固定,避免无缝钢管在切割时出现晃动,使用时,当无缝钢管移动至切割位置后,此时控制第四电机带动第二双向螺杆进行转动,进而利用第二双向螺杆驱动两个第二弧形固定夹向内侧移动,通过第二弧形固定夹对无缝钢管靠近切割点的位置进行夹持,通过将无缝钢管置于两个第一弧形固定夹之间,通过第三电机驱动第一双向螺杆转动,利用第一双向螺杆带动第一弧形固定夹移动,通过两个第一弧形固定夹快速对无缝钢管进行夹持固定,方便快捷,利用滑动机构可以驱动无缝钢管进行移动。1. This seamless steel pipe cutting device with a quick fixing structure uses an auxiliary clamping mechanism. When the seamless steel pipe is cut, the seamless steel pipe will be subject to greater force. At this time, through the auxiliary clamps on both sides of the cutting mechanism The holding mechanism can effectively fix the seamless steel pipe to prevent the seamless steel pipe from shaking during cutting. When used, when the seamless steel pipe moves to the cutting position, the fourth motor is controlled to drive the second bidirectional screw to rotate, and then the use of The second two-way screw drives the two second arc-shaped fixing clamps to move inward, and the seamless steel pipe is clamped close to the cutting point through the second arc-shaped fixing clamps. The seamless steel pipe is placed in the two first arc-shaped fixing clamps. Between the fixed clips, the third motor drives the first two-way screw to rotate, and the first two-way screw drives the first arc-shaped fixed clip to move. The seamless steel pipe is quickly clamped and fixed through the two first arc-shaped fixed clips, which is convenient. Quickly, the sliding mechanism can be used to drive the seamless steel pipe to move.
2、该具有快速固定结构的无缝钢管切割装置,通过上料机构以及下料机构的使用,在上料时,将无缝钢管一端置于第一电动推杆顶部的弧形支板内腔,然后启动第一电动推杆将无缝钢管辅助抬起,此时启动第一伺服电机,在丝杆一的作用下驱动第一安装块上升,进而将无缝钢管抬升至切割机架上方,然后推动无缝钢管使滚珠转动,更加省力,可以辅助度无缝钢管进行上料,下料时,可以将切割后无缝钢管一端置于第二电动推杆上方的弧形支板内腔,控制第二安装块下降,辅助将无缝钢管卸下,提高了该具有快速固定结构的无缝钢管切割装置的使用便捷性。2. This seamless steel pipe cutting device with a quick fixing structure uses a loading mechanism and a discharging mechanism. When loading, place one end of the seamless steel pipe in the inner cavity of the arc-shaped support plate on the top of the first electric push rod. , and then start the first electric push rod to assist in lifting the seamless steel pipe. At this time, the first servo motor is started to drive the first installation block to rise under the action of screw rod one, thereby lifting the seamless steel pipe to the top of the cutting frame. Then push the seamless steel pipe to make the ball rotate, which is more labor-saving and can assist the seamless steel pipe in loading. When unloading, one end of the cut seamless steel pipe can be placed in the inner cavity of the arc-shaped support plate above the second electric push rod. The lowering of the second installation block is controlled to assist in removing the seamless steel pipe, which improves the ease of use of the seamless steel pipe cutting device with a quick fixing structure.
附图说明Description of the drawings
图1为本发明剖视的结构示意图;Figure 1 is a cross-sectional structural schematic diagram of the present invention;
图2为本发明图1中A处的结构放大示意图;Figure 2 is an enlarged schematic diagram of the structure at position A in Figure 1 of the present invention;
图3为本发明图1中B处的结构放大示意图;Figure 3 is an enlarged schematic diagram of the structure at B in Figure 1 of the present invention;
图4为本发明图1中C处的结构放大示意图;Figure 4 is an enlarged schematic diagram of the structure at C in Figure 1 of the present invention;
图5为本发明图1中D处的结构放大示意图;Figure 5 is an enlarged schematic diagram of the structure at D in Figure 1 of the present invention;
图6为本发明辅助夹持机构的结构示意图;Figure 6 is a schematic structural diagram of the auxiliary clamping mechanism of the present invention;
图7为本发明第一夹持机构的结构示意图。Figure 7 is a schematic structural diagram of the first clamping mechanism of the present invention.
图中:1、切割机架;2、收纳槽;3、支撑板;4、第一伺服电机;5、丝杆一;6、第一滑槽;7、第二伺服电机;8、丝杆二;9、第二滑槽;10、螺杆;11、移动板;13、往复丝杆;14、驱动槽;15、支架;16、液压杆;17、无缝钢管切割机;18、第一安装块;19、第一顶板;20、弧形支板;21、弧形柱;22、滚珠;23、第一电动推杆;24、第二安装块;25、第二顶板;26、第二电动推杆;27、安装板;28、辅助支撑板;29、辊轴;30、安装盒;31、驱动电机;32、齿轮;33、齿槽;35、异步电机;36、第三电机;37、第一弧形固定夹;38、动力电机;39、第二基板;40、第二双向螺杆;41、第二弧形固定夹;42、第四电机;43、移动块;44、第一基板;45、第一双向螺杆。In the picture: 1. Cutting frame; 2. Storage slot; 3. Support plate; 4. First servo motor; 5. Lead screw one; 6. First chute; 7. Second servo motor; 8. Lead screw 2; 9. Second chute; 10. Screw; 11. Moving plate; 13. Reciprocating screw; 14. Driving groove; 15. Bracket; 16. Hydraulic rod; 17. Seamless steel pipe cutting machine; 18. First Installation block; 19. First top plate; 20. Arc support plate; 21. Arc column; 22. Ball; 23. First electric push rod; 24. Second installation block; 25. Second top plate; 26. 2. Electric push rod; 27. Installation plate; 28. Auxiliary support plate; 29. Roller; 30. Installation box; 31. Drive motor; 32. Gear; 33. Cog; 35. Asynchronous motor; 36. Third motor ; 37. The first arc-shaped fixing clip; 38. Power motor; 39. The second base plate; 40. The second two-way screw; 41. The second arc-shaped fixing clip; 42. The fourth motor; 43. Moving block; 44. The first base plate; 45. The first two-way screw.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
请参阅图1至图7,本发明提供一种技术方案:一种具有快速固定结构的无缝钢管切割装置,包括切割机架1,切割机架1上表面的一侧设置有滑动机构,滑动机构上设置第一夹持机构,切割机架1上表面的中部安装有切割机构,切割机架1的上表面且位于切割机构的两侧均固定安装有辅助夹持机构,切割机架1下表面的两侧均安装有支撑板3,其中一个支撑板3的一侧安装有上料机构,另一个支撑板3的一侧安装有下料机构,切割机架1的内部安装有支撑机构。Referring to Figures 1 to 7, the present invention provides a technical solution: a seamless steel pipe cutting device with a quick fixing structure, including a cutting frame 1. One side of the upper surface of the cutting frame 1 is provided with a sliding mechanism. A first clamping mechanism is provided on the mechanism. A cutting mechanism is installed in the middle of the upper surface of the cutting frame 1. Auxiliary clamping mechanisms are fixedly installed on the upper surface of the cutting frame 1 and located on both sides of the cutting mechanism. The lower part of the cutting frame 1 Support plates 3 are installed on both sides of the surface, with a loading mechanism installed on one side of one support plate 3 and a unloading mechanism installed on one side of the other support plate 3. A support mechanism is installed inside the cutting frame 1.
辅助夹持机构包括第二基板39、第二双向螺杆40、第二弧形固定夹41、第四电机42,第二基板39固定连接在切割机架1的表面,第二基板39的内腔转动安装有第二双向螺杆40,第二双向螺杆40的两端均螺纹安装有第二弧形固定夹41,第二弧形固定夹41的底端滑动安装至第二基板39的内腔,第二基板39的端部固定连接有第四电机42,第四电机42输出轴的一端与第二双向螺杆40的一端固定连接,通过辅助夹持机构的使用,在无缝钢管进行切割时,无缝钢管会受到较大的力,此时通过切割机构两侧的辅助夹持机构可以对无缝钢管进行有效固定,避免无缝钢管在切割时出现晃动,使用时,当无缝钢管移动至切割位置后,此时控制第四电机42带动第二双向螺杆40进行转动,进而利用第二双向螺杆40驱动两个第二弧形固定夹41向内侧移动,通过第二弧形固定夹41对无缝钢管靠近切割点的位置进行夹持。The auxiliary clamping mechanism includes a second base plate 39, a second two-way screw 40, a second arc-shaped fixing clip 41, and a fourth motor 42. The second base plate 39 is fixedly connected to the surface of the cutting machine frame 1, and the inner cavity of the second base plate 39 A second two-way screw 40 is rotatably installed. Both ends of the second two-way screw 40 are threadedly installed with a second arc-shaped fixing clip 41. The bottom end of the second arc-shaped fixing clip 41 is slidably mounted to the inner cavity of the second base plate 39. The end of the second base plate 39 is fixedly connected to the fourth motor 42. One end of the output shaft of the fourth motor 42 is fixedly connected to one end of the second two-way screw 40. Through the use of the auxiliary clamping mechanism, when cutting the seamless steel pipe, The seamless steel pipe will be subject to greater force. At this time, the seamless steel pipe can be effectively fixed through the auxiliary clamping mechanisms on both sides of the cutting mechanism to prevent the seamless steel pipe from shaking during cutting. When used, when the seamless steel pipe moves to After the cutting position, the fourth motor 42 is controlled to drive the second two-way screw 40 to rotate, and then the second two-way screw 40 is used to drive the two second arc-shaped fixing clips 41 to move inward, and the second arc-shaped fixing clips 41 pair The seamless steel pipe is clamped close to the cutting point.
支撑机构包括动力电机38、螺杆10、移动板11、安装板27、辅助支撑板28,切割机架1的内腔开设有收纳槽2,收纳槽2的内腔转动安装有螺杆10,收纳槽2的内腔滑动安装有移动板11,移动板11螺纹套接至螺杆10的表面,螺杆10的一端与动力电机38的输出轴固定连接,动力电机38安装至切割机架1的内腔,移动板11的端部固定连接有安装板27,安装板27的内腔滑动安装有辅助支撑板28,辅助支撑板28的顶部转动连接有辊轴29,安装板27的一侧安装有安装盒30,安装盒30的内腔固定安装有驱动电机31,驱动电机31的输出轴上固定套接有齿轮32,齿轮32延伸至安装板27的内腔,辅助支撑板28的一侧开设有齿槽33,齿槽33与齿轮32相啮合,通过支撑机构的使用,如无缝钢管长度较长时,可以启动异步电机35带动螺杆10进行转动,利用螺杆10驱动移动板11移动,进而使移动板11移出收纳槽2的内腔,然后启动驱动电机31驱动齿轮32转动,通过齿轮32与齿槽33啮合,进而推动辅助支撑板28向上移动,使辊轴29与无缝钢管下方接触,对无缝钢管进行支撑,也可以将无缝钢管置于辅助支撑板28的一侧,驱动安装板27移动可以推动无缝钢管进行移动,进而可以提高无缝钢管切割时稳定性。The support mechanism includes a power motor 38, a screw 10, a moving plate 11, a mounting plate 27, and an auxiliary support plate 28. A storage slot 2 is provided in the inner cavity of the cutting frame 1, and a screw 10 is installed in the inner cavity of the storage slot 2. The storage slot A moving plate 11 is slidably installed in the inner cavity of 2. The moving plate 11 is threadedly connected to the surface of the screw 10. One end of the screw 10 is fixedly connected to the output shaft of the power motor 38. The power motor 38 is installed in the inner cavity of the cutting frame 1. A mounting plate 27 is fixedly connected to the end of the moving plate 11, an auxiliary support plate 28 is slidably installed in the inner cavity of the mounting plate 27, a roller 29 is rotatably connected to the top of the auxiliary support plate 28, and a mounting box is installed on one side of the installation plate 27. 30. A drive motor 31 is fixedly installed in the inner cavity of the installation box 30. A gear 32 is fixedly connected to the output shaft of the drive motor 31. The gear 32 extends to the inner cavity of the installation plate 27. There are teeth on one side of the auxiliary support plate 28. The groove 33, the tooth groove 33 mesh with the gear 32, through the use of the support mechanism, if the length of the seamless steel pipe is long, the asynchronous motor 35 can be started to drive the screw 10 to rotate, and the screw 10 can be used to drive the moving plate 11 to move, thereby making the movement The plate 11 moves out of the inner cavity of the storage tank 2, and then the drive motor 31 is started to drive the gear 32 to rotate, and the gear 32 meshes with the tooth groove 33, thereby pushing the auxiliary support plate 28 to move upward, so that the roller 29 contacts the bottom of the seamless steel pipe, and the The seamless steel pipe can be supported by the seamless steel pipe, or the seamless steel pipe can be placed on one side of the auxiliary support plate 28. The movement of the driving mounting plate 27 can push the seamless steel pipe to move, thereby improving the stability of the seamless steel pipe during cutting.
上料机构包括第一伺服电机4、丝杆一5、第一滑槽6、第一安装块18,切割机架1的内部安装有第一伺服电机4,支撑板3的一侧开设有第一滑槽6,第一滑槽6内腔安装有丝杆一5,第一安装块18的一端滑动安装至第一滑槽6的内腔,第一安装块18螺纹套接至丝杆一5的表面,第一安装块18的一端固定连接有第一顶板19,第一顶板19的内腔固定连接有第一电动推杆23,The feeding mechanism includes a first servo motor 4, a screw rod 5, a first chute 6, and a first mounting block 18. The first servo motor 4 is installed inside the cutting frame 1, and a first servo motor 4 is installed on one side of the support plate 3. A chute 6. A screw rod 5 is installed in the inner cavity of the first chute 6. One end of the first mounting block 18 is slidably mounted to the inner cavity of the first chute 6. The first mounting block 18 is threadedly connected to the screw rod 1. 5, one end of the first mounting block 18 is fixedly connected to the first top plate 19, and the inner cavity of the first top plate 19 is fixedly connected to the first electric push rod 23.
下料机构包括第二伺服电机7、丝杆二8、第二滑槽9、第二安装块24,切割机架1的内部安装有第二伺服电机7,支撑板3的一侧开设有第二滑槽9,第二滑槽9内腔安装有丝杆二8,第二安装块24的一端滑动安装至第二滑槽9的内腔,第二安装块24螺纹套接至丝杆二8的表面,第二安装块24的一端固定连接有第二顶板25,第二顶板25的内腔固定连接有第二电动推杆26。The unloading mechanism includes a second servo motor 7, a screw rod 28, a second chute 9, and a second mounting block 24. The second servo motor 7 is installed inside the cutting frame 1, and a second servo motor 7 is installed on one side of the support plate 3. The second chute 9 has a screw rod 8 installed in the inner cavity of the second chute 9. One end of the second mounting block 24 is slidably mounted to the inner cavity of the second chute 9. The second mounting block 24 is threadedly connected to the screw rod 2. 8, one end of the second mounting block 24 is fixedly connected to the second top plate 25, and the inner cavity of the second top plate 25 is fixedly connected to the second electric push rod 26.
第二电动推杆26以及第一电动推杆23的顶部均固定连接有弧形支板20,弧形支板20的内腔固定连接有弧形柱21,弧形柱21上套接有滚珠22。The tops of the second electric push rod 26 and the first electric push rod 23 are both fixedly connected with an arc-shaped support plate 20. The inner cavity of the arc-shaped support plate 20 is fixedly connected with an arc-shaped column 21, and the arc-shaped column 21 is sleeved with balls. twenty two.
通过上料机构以及下料机构的使用,在上料时,将无缝钢管一端置于第一电动推杆23顶部的弧形支板20内腔,然后启动第一电动推杆23将无缝钢管辅助抬起,此时启动第一伺服电机4,在丝杆一5的作用下驱动第一安装块18上升,进而将无缝钢管抬升至切割机架1上方,然后推动无缝钢管使滚珠22转动,更加省力,可以辅助度无缝钢管进行上料,下料时,可以将切割后无缝钢管一端置于第二电动推杆26上方的弧形支板20内腔,控制第二安装块24下降,辅助将无缝钢管卸下,提高了该具有快速固定结构的无缝钢管切割装置的使用便捷性。Through the use of the loading mechanism and the unloading mechanism, when loading, place one end of the seamless steel pipe in the inner cavity of the arc-shaped support plate 20 on the top of the first electric push rod 23, and then start the first electric push rod 23 to move the seamless steel pipe The steel pipe is lifted up with assistance. At this time, the first servo motor 4 is started, and the first mounting block 18 is driven to rise under the action of the screw rod 5, thereby lifting the seamless steel pipe to the top of the cutting frame 1, and then pushing the seamless steel pipe to make the ball 22 rotation, which is more labor-saving and can assist the seamless steel pipe in loading. When unloading, one end of the cut seamless steel pipe can be placed in the inner cavity of the arc-shaped support plate 20 above the second electric push rod 26 to control the second installation. The block 24 descends to assist in unloading the seamless steel pipe, which improves the ease of use of the seamless steel pipe cutting device with a quick fixing structure.
滑动机构包括驱动槽14、往复丝杆13、异步电机35,切割机架1上表面的一侧开设有驱动槽14,驱动槽14的内腔转动安装有往复丝杆13,往复丝杆13与异步电机35输出轴的一端固定连接,异步电机35安装至切割机架1的内腔。The sliding mechanism includes a driving slot 14, a reciprocating screw 13, and an asynchronous motor 35. A driving slot 14 is provided on one side of the upper surface of the cutting frame 1, and a reciprocating screw 13 is installed in the inner cavity of the driving slot 14. The reciprocating screw 13 and One end of the output shaft of the asynchronous motor 35 is fixedly connected, and the asynchronous motor 35 is installed in the inner cavity of the cutting frame 1 .
第一夹持机构包括移动块43、第一基板44、第一双向螺杆45、第三电机36、第一弧形固定夹37,移动块43的顶部固定连接有第一基板44,第一基板44的内腔转动安装有第一双向螺杆45,第一双向螺杆45螺纹方向相反的两端均螺纹安装有第一弧形固定夹37,第一弧形固定夹37的底端滑动安装至第一基板44的内腔,第一基板44的一端固定连接有第三电机36,第三电机36输出轴的一端与第一双向螺杆45的端部固定连接,移动块43螺纹安装至往复丝杆13的表面,移动块43滑动安装至驱动槽14的内腔,通过将无缝钢管置于两个第一弧形固定夹37之间,通过第三电机36驱动第一双向螺杆45转动,利用第一双向螺杆45带动第一弧形固定夹37移动,通过两个第一弧形固定夹37快速对无缝钢管进行夹持固定,方便快捷,利用滑动机构可以驱动无缝钢管进行移动。The first clamping mechanism includes a moving block 43, a first base plate 44, a first two-way screw 45, a third motor 36, and a first arc-shaped fixing clip 37. The top of the moving block 43 is fixedly connected to the first base plate 44. The first base plate The inner cavity of 44 is rotatably installed with a first two-way screw rod 45. Both ends of the first two-way screw rod 45 with opposite thread directions are threadedly installed with a first arc-shaped fixing clip 37. The bottom end of the first arc-shaped fixing clip 37 is slidably installed on the first arc-shaped fixing clip 37. In the inner cavity of a base plate 44, one end of the first base plate 44 is fixedly connected to a third motor 36. One end of the output shaft of the third motor 36 is fixedly connected to the end of the first two-way screw 45. The moving block 43 is threadedly installed on the reciprocating screw rod. 13, the moving block 43 is slidably installed into the inner cavity of the drive groove 14, and the seamless steel pipe is placed between the two first arc-shaped fixing clips 37, and the third motor 36 drives the first two-way screw 45 to rotate, using The first two-way screw 45 drives the first arc-shaped fixing clamp 37 to move, and the seamless steel pipe is quickly clamped and fixed through the two first arc-shaped fixing clamps 37, which is convenient and fast. The sliding mechanism can be used to drive the seamless steel pipe to move.
切割机构包括支架15、液压杆16以及无缝钢管切割机17,支架15内腔的顶部安装有液压杆16,液压杆16的底端安装有无缝钢管切割机17。The cutting mechanism includes a bracket 15, a hydraulic rod 16 and a seamless steel pipe cutting machine 17. The hydraulic rod 16 is installed at the top of the inner cavity of the bracket 15, and the seamless steel pipe cutting machine 17 is installed at the bottom of the hydraulic rod 16.
综上,该具有快速固定结构的无缝钢管切割装置,使用时,上料时,将无缝钢管一端置于第一电动推杆23顶部的弧形支板20内腔,然后启动第一电动推杆23将无缝钢管辅助抬起,此时启动第一伺服电机4,在丝杆一5的作用下驱动第一安装块18上升,进而将无缝钢管抬升至切割机架1上方,然后推动无缝钢管使滚珠22转动,将无缝钢管推动至两个第一弧形固定夹37之间,然后通过第三电机36驱动第一双向螺杆45转动,利用第一双向螺杆45带动第一弧形固定夹37移动,通过两个第一弧形固定夹37快速对无缝钢管进行夹持固定,启动异步电机35带动往复丝杆13转动,使第一弧形固定夹37带动无缝钢管移动,将无缝钢管向切割机架1上方移动,当无缝钢管移动至切割机构附近时,此时如果位于切割机架1外部的无缝钢管长度小于移动板11的长度,可以控制上料结构复位,控制辅助支撑板28上升与无缝钢管接触,对无缝钢管支撑,然后启动动力电机38驱动螺杆10移动,使辅助支撑板28位于无缝钢管端部下方进行支撑,切割时,此时控制第四电机42带动第二双向螺杆40进行转动,进而利用第二双向螺杆40驱动两个第二弧形固定夹41向内侧移动,通过第二弧形固定夹41对无缝钢管靠近切割点的位置进行夹持,液压杆16带动无缝钢管切割机17下降,利用无缝钢管切割机17进行切割,即可。In summary, when using the seamless steel pipe cutting device with a quick fixing structure, when loading, place one end of the seamless steel pipe in the inner cavity of the arc-shaped support plate 20 on the top of the first electric push rod 23, and then start the first electric push rod. The push rod 23 assists in lifting the seamless steel pipe. At this time, the first servo motor 4 is started, and the first mounting block 18 is driven to rise under the action of the screw rod 5, thereby lifting the seamless steel pipe to the top of the cutting frame 1, and then Push the seamless steel pipe to rotate the ball 22, push the seamless steel pipe between the two first arc-shaped fixing clips 37, and then drive the first two-way screw 45 to rotate through the third motor 36, and use the first two-way screw 45 to drive the first two-way screw 45. The arc-shaped fixing clamp 37 moves, and the seamless steel pipe is quickly clamped and fixed through the two first arc-shaped fixing clamps 37. The asynchronous motor 35 is started to drive the reciprocating screw rod 13 to rotate, so that the first arc-shaped fixing clamp 37 drives the seamless steel pipe. Move, move the seamless steel pipe to the top of the cutting frame 1. When the seamless steel pipe moves to the vicinity of the cutting mechanism, if the length of the seamless steel pipe located outside the cutting frame 1 is less than the length of the moving plate 11, the feeding can be controlled. The structure is reset, the auxiliary support plate 28 is controlled to rise and contact the seamless steel pipe to support the seamless steel pipe, and then the power motor 38 is started to drive the screw 10 to move, so that the auxiliary support plate 28 is located below the end of the seamless steel pipe for support. When cutting, this The fourth motor 42 is controlled to drive the second two-way screw 40 to rotate, and then the second two-way screw 40 is used to drive the two second arc-shaped fixing clips 41 to move inward, and the seamless steel pipe is cut close to the second arc-shaped fixing clip 41. The position of the point is clamped, and the hydraulic rod 16 drives the seamless steel pipe cutting machine 17 to descend, and the seamless steel pipe cutting machine 17 is used for cutting.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120269068A (en) * | 2025-06-11 | 2025-07-08 | 江苏纳萨铸造有限公司 | Continuous cutting equipment for ductile cast iron |
| CN120326102A (en) * | 2025-06-18 | 2025-07-18 | 江苏兴齐智能输电科技有限公司 | A high-efficiency cutting device for seamless steel pipe |
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2023
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120269068A (en) * | 2025-06-11 | 2025-07-08 | 江苏纳萨铸造有限公司 | Continuous cutting equipment for ductile cast iron |
| CN120326102A (en) * | 2025-06-18 | 2025-07-18 | 江苏兴齐智能输电科技有限公司 | A high-efficiency cutting device for seamless steel pipe |
| CN120326102B (en) * | 2025-06-18 | 2025-10-14 | 江苏兴齐智能输电科技有限公司 | A high-efficiency cutting device for seamless steel pipes |
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