CN116712777A - High-pressure gradient circulation squeezing system and squeezing process - Google Patents

High-pressure gradient circulation squeezing system and squeezing process Download PDF

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Publication number
CN116712777A
CN116712777A CN202310617833.1A CN202310617833A CN116712777A CN 116712777 A CN116712777 A CN 116712777A CN 202310617833 A CN202310617833 A CN 202310617833A CN 116712777 A CN116712777 A CN 116712777A
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press
sludge
filter cloth
distributor
oil cylinder
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李雪君
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Shanghai Nixiaoxian Energy Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/06Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
    • B01D33/11Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/35Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
    • B01D33/41Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/58Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
    • B01D33/62Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying
    • B01D33/64Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression
    • B01D33/646Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression by pressure rollers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

本发明提供一种高压梯度循环榨干系统及榨干工艺,包括左侧布料机系统,压榨机系统和右侧布料机系统,所述的左侧布料机系统和右侧布料机系统结构一致;所述的左侧布料机系统和右侧布料机系统相对称设置;所述的压榨机系统由压榨机主体,液压站,压框体,水平推拉油缸,上升油缸和主油缸构成。本发明该发明高压梯度循环榨干系统压榨过程无需任何添加剂,压榨时间约30min,常温即可,工作压强6‑8Mpa;深度脱水过程无需辅助的热能,真空抽吸,以及冷凝系统和臭气吸附系统等;能够将初步脱水后85%含水率的污泥一次性以压榨形式深度脱水制含水率40%以下可,大大的降低了人工成本。

The invention provides a high-pressure gradient circulation drying system and a drying process, including a left cloth machine system, a press system and a right cloth machine system. The left cloth machine system and the right cloth machine system have the same structure; The left cloth machine system and the right cloth machine system are arranged symmetrically; the press system consists of a press body, a hydraulic station, a press frame, a horizontal push-pull oil cylinder, a rising oil cylinder and a main oil cylinder. The high-pressure gradient circulation drying system of the present invention does not require any additives in the pressing process, the pressing time is about 30 minutes, normal temperature is enough, and the working pressure is 6-8Mpa; the deep dehydration process does not require auxiliary heat energy, vacuum suction, condensation system and odor adsorption. System, etc.; it can deeply dehydrate the sludge with a moisture content of 85% after initial dehydration in the form of pressing to a moisture content of less than 40% at one time, greatly reducing labor costs.

Description

一种高压梯度循环榨干系统及榨干工艺A high-pressure gradient circulation drying system and drying process

技术领域Technical field

本发明属于压滤脱水处理技术领域,尤其涉及一种高压梯度循环榨干系统及榨干工艺。The invention belongs to the technical field of filter press dehydration treatment, and in particular relates to a high-pressure gradient circulation drying system and a drying process.

背景技术Background technique

随着我国污水处理能力快速提高,污泥产量急剧增大,相关资料显示,2022年我国污泥产生量达7288.3万吨,我国污泥处理形势严峻,这势必带来行业发展的新热潮,并促进污泥的资源化利用水平的提升和焚烧处置的发展。With the rapid improvement of my country's sewage treatment capacity, sludge production has increased sharply. Relevant data shows that my country's sludge production will reach 72.883 million tons in 2022. my country's sludge treatment situation is severe, which is bound to bring a new upsurge in industry development, and Promote the improvement of the resource utilization level of sludge and the development of incineration disposal.

污泥是由水和污水处理过程所产生的固体沉淀物质,由于各类污泥的性质变化较大,分类是非常必要的,其处理和处置也是不尽相同的。根据其来源,可以划分为:市政污泥,主要指来自污水厂的污泥,这是数量最大的一类污泥。此外,自来水厂的污泥也来自市政设施,可以归入这一类;管网污泥,来自排水收集系统的污泥;河湖淤泥,来自江河、湖泊的淤泥;工业污泥,来自各种工业生产所产生的固体与水、油、化学污染、有机质的混合物。Sludge is a solid sedimentary substance produced by water and sewage treatment processes. Since the properties of various types of sludge vary greatly, classification is very necessary, and their treatment and disposal are also different. According to its source, it can be divided into: Municipal sludge, mainly refers to sludge from sewage plants, which is the largest type of sludge. In addition, sludge from water plants also comes from municipal facilities and can be classified into this category; pipe network sludge comes from drainage collection systems; river and lake sludge comes from rivers and lakes; industrial sludge comes from various A mixture of solids and water, oil, chemical pollution, and organic matter produced by industrial production.

另外,中国专利公告号为CN104492134B,发明创造名称为污泥强压深度脱水系统,所述的污泥强压深度脱水系统由行程支架、前顶板、后顶板、收缩钢棒、活塞注浆泵、卸料板和两个以上排列的脱水单元组成。系统采用活塞注浆泵强压注浆,解决了高含水率污泥进料难的问题;脱水单元具有收缩功能,在液压油缸强力推动下,实现了污泥深度脱水;卸料板在收缩钢棒和机械手协同作用下、实现了脱水污泥自动卸料。In addition, the Chinese patent announcement number is CN104492134B, and the name of the invention is a sludge forced pressure deep dewatering system. The sludge forced pressure deep dehydration system consists of a stroke bracket, a front roof plate, a rear roof plate, a shrinking steel rod, a piston grouting pump, and a discharge It consists of a plate and two or more arranged dewatering units. The system uses a piston grouting pump for forced grouting, which solves the problem of difficulty in feeding sludge with high moisture content; the dehydration unit has a shrinking function, and is driven by a strong hydraulic cylinder to achieve deep dehydration of sludge; the discharge plate shrinks the steel rod In conjunction with the robot, automatic discharge of dewatered sludge is realized.

目前市场主流的污泥深度脱水都是通过叠螺机或者卧螺机将污水沉淀池内的沉淀污泥脱水至85%左右含水率。然后同过低压/中压过滤设备,将85%含水率的污泥再次脱水制60%含水率,配套热能交换及真空系统等辅助设备最终将污泥含水率降低至业主需求;这些工艺对能源消耗巨大,每吨污泥处理成本昂贵。At present, the mainstream deep dewatering of sludge in the market uses a screw stacker or a decanter to dehydrate the settled sludge in the sewage sedimentation tank to a moisture content of about 85%. Then, the sludge with a moisture content of 85% is dehydrated again to a moisture content of 60% through low-pressure/medium-pressure filtration equipment, and auxiliary equipment such as heat exchange and vacuum systems are equipped to finally reduce the moisture content of the sludge to the owner's needs; these processes have a great impact on energy The consumption is huge and the cost of sludge treatment per ton is expensive.

现有板框压滤配套低温真空脱水,液压系统单层高压深度脱水等成熟工艺;但是,板框压滤配套低温真空脱水技术,主要是通过油泵水平推动压板,传递压力,将挤压多层级的滤板达到一定时间后,再以热源烘干污泥至40%-60%含水率,该工艺配套需配有热交换设备,冷凝设备,真空抽吸设备,以及排气段的除臭设备。工艺复杂,且能耗较高,系统配套人员较多等缺点。There are mature technologies such as low-temperature vacuum dehydration for plate and frame filter press, and high-pressure and deep dehydration for single-layer hydraulic systems. However, low-temperature vacuum dehydration technology for plate and frame filter press mainly uses an oil pump to push the pressure plate horizontally to transmit pressure and squeeze multiple layers. After the filter plate reaches a certain time, the sludge is dried with a heat source to a moisture content of 40%-60%. This process requires heat exchange equipment, condensation equipment, vacuum suction equipment, and deodorization equipment in the exhaust section. . The process is complex, the energy consumption is high, and the system requires more supporting personnel.

液压系统单层高压深度脱水技术,主要是通过送料设备将污泥通过管道输送至压榨工位,液压机构对污泥进行压榨,压榨后的污泥通过输送设备转移。该系统工艺简单,生产线自动控制,但是每天处理污泥的效率低,处理量较低。而且生产区域污染较大,不符合生态文明生产的需要。The single-layer high-pressure deep dehydration technology of the hydraulic system mainly transports sludge to the pressing station through pipelines through feeding equipment. The hydraulic mechanism presses the sludge, and the pressed sludge is transferred through the conveying equipment. This system has a simple process and automatic production line control, but its daily sludge processing efficiency is low and the processing capacity is low. Moreover, the production area is highly polluted and does not meet the needs of ecologically civilized production.

由鉴于此,发明一种高压梯度循环榨干系统及榨干工艺是非常必要的。In view of this, it is very necessary to invent a high-pressure gradient circulation drying system and drying process.

发明内容Contents of the invention

为了解决上述技术问题,本发明提供一种高压梯度循环榨干系统及榨干工艺,能够将初步脱水后85%含水率的污泥一次性以压榨形式深度脱水制含水率40%以下。同时,此项技术有效降低每吨污泥的处理成本,减少辅助设备,系统智能化控制,减少人工成本的问题。In order to solve the above technical problems, the present invention provides a high-pressure gradient circulation drying system and drying process, which can deeply dehydrate the sludge with a moisture content of 85% after initial dehydration to a moisture content of less than 40% at one time in the form of pressing. At the same time, this technology effectively reduces the treatment cost per ton of sludge, reduces auxiliary equipment, intelligently controls the system, and reduces labor costs.

一种高压梯度循环榨干系统,包括左侧布料机系统,压榨机系统和右侧布料机系统,所述的左侧布料机系统和右侧布料机系统结构一致;所述的左侧布料机系统和右侧布料机系统相对称设置;所述的左侧布料机系统和右侧布料机系统分别位于压榨机系统的左右两侧;所述的左侧布料机系统的左侧设置有污泥仓,所述的污泥仓出口设有加湿搅拌装置;所述的加湿搅拌装置的出口处设置有螺杆泵;所述的螺杆泵与左侧布料机系统相连通设置。A high-pressure gradient circulation drying system, including a left distributor system, a press system and a right distributor system. The left distributor system and the right distributor system have the same structure; the left distributor system The system and the right distributor system are arranged relatively symmetrically; the left distributor system and the right distributor system are located on the left and right sides of the press system respectively; the left distributor system is provided with sludge on the left side The outlet of the sludge bin is provided with a humidifying and stirring device; the outlet of the humidifying and stirring device is provided with a screw pump; the screw pump is connected to the left distributor system.

优选的,所述的左侧布料机系统和右侧布料机系统由布料机主体,下电机,下滤布滚筒,上电机,上滤布滚筒,改向组合压辊和组成布料器,所述的下电机螺栓连接在布料机主体的右侧位置;所述的下滤布滚筒螺栓连接在布料机主体的右侧并与下电机相连接;所述的上电机螺栓连接在布料机主体的左侧并与上滤布滚筒相啮合连接设置;所述的改向组合压辊螺栓连接在布料机主体的左上侧;所述的组成布料器螺栓连接在布料机主体的上侧。Preferably, the left distributor system and the right distributor system are composed of a distributor body, a lower motor, a lower filter cloth roller, an upper motor, an upper filter cloth roller, a redirection combination pressure roller and a distributor. The lower motor is bolted to the right side of the distribution machine body; the lower filter cloth roller is bolted to the right side of the distribution machine body and connected to the lower motor; the upper motor is bolted to the left side of the distribution machine body. side and is meshed and connected with the upper filter cloth drum; the reversing combined pressure roller is bolted to the upper left side of the distributor body; the component distributor is bolted to the upper side of the distributor body.

优选的,所述的压榨机系统由压榨机主体,液压站,压框体,水平推拉油缸,上升油缸和主油缸构成,所述的压榨机主体与液压站管路连接设置;所述的主油缸螺栓连接在压榨机主体的上部;所述的压榨机主体螺栓连接在压框体的上部;所述的水平推拉油缸水平设置在压榨机主体的左上侧;所述的上升油缸纵向螺栓连接在压榨机主体的下部。Preferably, the press system is composed of a press body, a hydraulic station, a pressing frame, a horizontal push-pull oil cylinder, a rising oil cylinder and a main oil cylinder. The press body is connected to the hydraulic station through pipelines; the main oil cylinder is connected to the hydraulic station. The oil cylinder is bolted to the upper part of the press body; the press body is bolted to the upper part of the press frame; the horizontal push-pull oil cylinder is set horizontally on the upper left side of the press body; the rising oil cylinder is longitudinally bolted to The lower part of the press body.

优选的,所述的左侧布料机系统占地约6.5x1.6米,安装高度约2米。Preferably, the left cloth machine system occupies an area of about 6.5x1.6 meters, and the installation height is about 2 meters.

优选的,所述的上电机和上滤布滚筒与下电机和下滤布滚筒呈上下两层设置,能够实现双层滤布间的污泥多层叠垛。Preferably, the upper motor and upper filter cloth drum and the lower motor and lower filter cloth drum are arranged in upper and lower layers, which can realize multi-layer stacking of sludge between the double layers of filter cloth.

优选的,所述的下滤布滚筒的内部设置有链板机构。Preferably, a chain plate mechanism is provided inside the lower filter cloth drum.

优选的,所述的污泥通过布料器铺在布料机的下滤布滚筒布上,下滤布滚筒的滤布跟随下电机驱动的链板机构的往复运动向前移动,上滤布滚筒的滤布同步随着上电机驱动的改向组合压辊向前移动,通过预先调节好的下滤布滚筒和上滤布滚筒上下层滤布间隙,纠偏和压平装置,达到污泥均匀叠垛的效果。Preferably, the sludge is spread on the lower filter cloth drum of the distributor through a distributor. The filter cloth of the lower filter cloth drum moves forward following the reciprocating motion of the chain plate mechanism driven by the lower motor. The filter cloth moves forward synchronously with the reversing combination pressure roller driven by the upper motor. Through the pre-adjusted gap between the upper and lower filter cloths of the lower filter cloth roller and the upper filter cloth roller, the deviation correction and flattening devices achieve uniform stacking of sludge. Effect.

优选的,所述的压榨机系统占地约10x4米,安装距地高度约8米。Preferably, the press system occupies an area of about 10x4 meters and is installed at a height of about 8 meters from the ground.

优选的,所述的污泥通过左侧布料机系统和右侧布料机系统往复叠垛在压框体,通过水平推拉油缸,将压框体移动至压滤工位,液压站启动后驱动主油缸活塞杆向下移动,从而带动压台对压框体内的污泥压榨脱水;压榨一定时间后,达到合格含水率的深度脱水干泥泥饼。Preferably, the sludge is stacked back and forth in the press frame through the left distributor system and the right distributor system, and the press frame is moved to the filter press station by horizontally pushing and pulling the oil cylinder. After the hydraulic station is started, the main drive is The piston rod of the oil cylinder moves downward, thereby driving the pressing platform to press and dehydrate the sludge in the pressing frame; after pressing for a certain period of time, a deeply dehydrated dry mud cake with qualified moisture content is reached.

优选的,所述的液压站开驱动主油缸向上提升至初始工位;水平推拉油缸将压框体移动到转移工位,另一个压框体也同步进入压滤工位开始压榨脱水;转移工位的压框体内的污泥泥饼通过上升油缸逐步顶出,污泥泥饼在布料机主体往复运动过程中,将污泥送至卸料槽位,泥饼在改向压辊的作用下,自动脱落至卸料槽;卸料后的滤布自动回到滤布卷筒内,待干泥泥饼脱落完成,布料机自动重新开始布料。Preferably, the hydraulic station is opened to drive the main oil cylinder to lift upward to the initial station; the horizontal push-pull oil cylinder moves the press frame body to the transfer station, and the other press frame body also enters the filter press station simultaneously to start pressing and dehydration; the transfer station The sludge mud cake in the press frame is gradually ejected through the rising oil cylinder. During the reciprocating motion of the main body of the distributor, the sludge mud cake is sent to the discharge slot. The mud cake is moved under the action of the reversing pressure roller. , automatically falls off to the discharge chute; the filter cloth after discharge automatically returns to the filter cloth drum. When the dry mud cake is completely shed, the cloth machine automatically restarts cloth distribution.

优选的,所述的左侧布料机系统,压榨机系统和右侧布料机系统的压榨过程无需任何添加剂,压榨时间约30min,常温即可,工作压强6-8Mpa。Preferably, the pressing process of the left distributor system, press system and right distributor system does not require any additives, the pressing time is about 30 minutes, normal temperature is sufficient, and the working pressure is 6-8Mpa.

本发明提供一种高压梯度循环榨干系统的榨干工艺,主要包括以下步骤:The invention provides a drying process of a high-pressure gradient circulation drying system, which mainly includes the following steps:

步骤一:污泥仓的加湿出料;Step 1: Humidification and discharging of sludge bin;

步骤二:双层滤布间的污泥多层叠垛;Step 2: Stack the sludge between the double layers of filter cloth in multiple layers;

步骤三:污泥的往复压缩机叠垛;Step 3: Stacking of reciprocating compressors for sludge;

步骤四:深度脱水干泥泥饼的成型;Step 4: Forming of deeply dehydrated dry mud cake;

步骤五:干泥泥饼脱落完成。Step 5: The dry mud cake is completely peeled off.

优选的,在步骤一中,所述的污泥仓的加湿出料的操作主要是对上游初步脱水至85%含水率的污泥,密闭输送至污泥仓内,污泥仓出口设有加湿搅拌装置,使污泥仓出料时的污泥能够均匀通过螺杆泵,输送至布料机系统上后;从而对需要压榨处理的初步脱水后85%含水率的污泥进行输送。Preferably, in step one, the humidification and discharging operation of the sludge bin is mainly to transport the sludge that has been initially dehydrated to 85% moisture content from the upstream to the sludge bin in a sealed manner, and the outlet of the sludge bin is equipped with a humidifier. The stirring device enables the sludge when discharging from the sludge bin to pass through the screw pump evenly and be transported to the distributor system; thereby transporting the sludge with a moisture content of 85% after initial dehydration that needs to be squeezed.

优选的,在步骤二中,将步骤一中的85%含水率的污泥通过布料器铺在布料机的下滤布滚筒布上,下滤布滚筒的滤布跟随下电机驱动的链板机构的往复运动向前移动,上滤布滚筒的滤布同步随着上电机驱动的改向组合压辊向前移动,通过预先调节好的下滤布滚筒和上滤布滚筒上下层滤布间隙,纠偏和压平装置,达到污泥均匀叠垛的效果。Preferably, in step two, the 85% moisture content sludge in step one is spread on the lower filter cloth drum of the distributor through a distributor, and the filter cloth of the lower filter cloth drum follows the chain plate mechanism driven by the lower motor. The reciprocating motion of the upper filter cloth drum moves forward, and the filter cloth of the upper filter cloth drum moves forward simultaneously with the reversing combined pressure roller driven by the upper motor, passing through the pre-adjusted gap between the upper and lower filter cloths of the lower filter cloth drum and the upper filter cloth drum. Deviation correction and flattening devices achieve the effect of even stacking of sludge.

优选的,在步骤三中,将步骤二中的污泥通过左侧布料机系统和右侧布料机系统往复叠垛在压框体,通过水平推拉油缸,将压框体移动至压滤工位,液压站启动后驱动主油缸活塞杆向下移动,从而带动压台对压框体内的污泥压榨脱水;压榨一定时间后,达到合格含水率的深度脱水干泥泥饼。Preferably, in step three, the sludge in step two is stacked back and forth on the press frame through the left distributor system and the right distributor system, and the press frame is moved to the filter press station by horizontally pushing and pulling the oil cylinder. , after the hydraulic station is started, the piston rod of the main cylinder is driven to move downward, thereby driving the press table to press and dehydrate the sludge in the pressure frame; after pressing for a certain period of time, a deeply dehydrated dry mud cake with qualified moisture content is reached.

优选的,在步骤四中,所述的液压站开驱动主油缸向上提升至初始工位;水平推拉油缸将压框体移动到转移工位,另一个压框体也同步进入压滤工位开始压榨脱水。Preferably, in step four, the hydraulic station is opened to drive the main oil cylinder to lift upward to the initial station; the horizontal push-pull oil cylinder moves the press frame to the transfer station, and the other press frame also enters the filter press station simultaneously to start. Press and dehydrate.

优选的,在步骤五中,转移工位的压框体内的污泥泥饼通过上升油缸逐步顶出,污泥泥饼在布料机主体往复运动过程中,将污泥送至卸料槽位,泥饼在改向压辊的作用下,自动脱落至卸料槽;卸料后的滤布自动回到滤布卷筒内,待干泥泥饼脱落完成;处理后的污泥含水率在40%以下,通过布料机的链板传送机构将深度脱水后的干泥泥饼输送到钢平台的落料槽位,泥饼通过改向压辊的作用自动落在落料槽位下的皮带输送机上,最终通过爬坡链板提升机,将干泥输送至待车转移位置。Preferably, in step five, the sludge cake in the press frame of the transfer station is gradually ejected through the rising oil cylinder. During the reciprocating motion of the main body of the distributor, the sludge cake is sent to the discharge slot. The mud cake automatically falls off to the discharge chute under the action of the reversing pressure roller; the unloaded filter cloth automatically returns to the filter cloth drum, and the dry mud cake falls off after completion; the moisture content of the treated sludge is 40 % or less, the deeply dehydrated dry mud cake is transported to the blanking slot of the steel platform through the chain plate transmission mechanism of the distributor. The mud cake automatically falls to the belt conveyor under the blanking slot through the action of the reversing pressure roller. On the machine, the dry mud is finally transported to the waiting transfer position through the climbing chain plate elevator.

优选的,所述的在高压梯度循环榨干系统的榨干工艺中所用到的卧螺机,污泥仓,螺杆泵,布料机,清洗机,压榨水池,压榨机,皮带输送机和污泥转运等设备是本技术领域常见的应用设备,具体不在此一一赘述。Preferably, the decanter, sludge bin, screw pump, distributor, cleaning machine, pressing tank, press, belt conveyor and sludge used in the drying process of the high-pressure gradient circulation drying system Transfer equipment and other equipment are common application equipment in this technical field, and the specific details will not be repeated here.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

该发明高压梯度循环榨干系统压榨过程无需任何添加剂,压榨时间约30min,常温即可,工作压强6-8Mpa;根据评估,高压梯度循环榨干系统每吨污泥处理成本不足50元,深度脱水过程无需辅助的热能,真空抽吸,以及冷凝系统和臭气吸附系统等。系统全自动控制,在生产区域,每条生产线,仅需1人监控系统正常运行即可,大大的降低了人工成本。The high-pressure gradient circulation drying system of the invention does not require any additives during the pressing process. The pressing time is about 30 minutes at room temperature and the working pressure is 6-8Mpa. According to the evaluation, the high-pressure gradient circulating drying system costs less than 50 yuan per ton of sludge treatment and is deeply dehydrated. The process does not require auxiliary heat energy, vacuum suction, condensation system and odor adsorption system. The system is fully automatically controlled. In the production area, each production line only needs one person to monitor the normal operation of the system, which greatly reduces labor costs.

能够将初步脱水后85%含水率的污泥一次性以压榨形式深度脱水制含水率40%以下;同时,此项技术有效降低每吨污泥的处理成本,减少辅助设备,系统智能化控制,减少人工成本的问题。It can deeply dehydrate the sludge with a moisture content of 85% after initial dehydration in the form of pressing to a moisture content of less than 40% at one time; at the same time, this technology effectively reduces the treatment cost per ton of sludge, reduces auxiliary equipment, and intelligently controls the system. Reduce labor cost issues.

附图说明Description of the drawings

图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是本发明的布料机系统的结构示意图。Figure 2 is a schematic structural diagram of the distribution machine system of the present invention.

图3是本发明的压榨机系统的结构示意图。Figure 3 is a schematic structural diagram of the press system of the present invention.

图4是本发明的榨干工艺结构示意图。Figure 4 is a schematic structural diagram of the drying process of the present invention.

图5是本发明的榨干工艺流程框架示意图。Figure 5 is a schematic diagram of the process flow diagram of the drying process of the present invention.

图6是本发明的试验参数及结果图。Figure 6 is a graph of test parameters and results of the present invention.

图中:In the picture:

1、左侧布料机系统;3、右侧布料机系统;11、布料机主体;12、下电机;13、下滤布滚筒;14、上电机;15、上滤布滚筒;16、改向组合压辊;17、布料器;2、压榨机系统;21、压榨机主体;22、液压站;23、压框体;24、水平推拉油缸;25、上升油缸;26、主油缸。1. Left cloth machine system; 3. Right cloth machine system; 11. Main body of cloth machine; 12. Lower motor; 13. Lower filter cloth roller; 14. Upper motor; 15. Upper filter cloth roller; 16. Change direction Combined press roller; 17. Distributor; 2. Press system; 21. Press main body; 22. Hydraulic station; 23. Press frame; 24. Horizontal push-pull cylinder; 25. Rising cylinder; 26. Main cylinder.

具体实施方式Detailed ways

以下结合附图对本发明做进一步描述:The present invention will be further described below in conjunction with the accompanying drawings:

实施例:Example:

如附图1至附图2所示,本发明提供一种高压梯度循环榨干系统及榨干工艺,包括左侧布料机系统1,压榨机系统2和右侧布料机系统3,所述的左侧布料机系统1和右侧布料机系统3结构一致;所述的左侧布料机系统1和右侧布料机系统3相对称设置;所述的左侧布料机系统1和右侧布料机系统3分别位于压榨机系统2的左右两侧;所述的左侧布料机系统1的左侧设置有污泥仓,所述的污泥仓出口设有加湿搅拌装置;所述的加湿搅拌装置的出口处设置有螺杆泵;所述的螺杆泵与左侧布料机系统1相连通设置。As shown in Figures 1 to 2, the present invention provides a high-pressure gradient circulation drying system and drying process, including a left distributor system 1, a press system 2 and a right distributor system 3. The left cloth machine system 1 and the right cloth machine system 3 have the same structure; the left cloth machine system 1 and the right cloth machine system 3 are arranged symmetrically; the left cloth machine system 1 and the right cloth machine The system 3 is located on the left and right sides of the press system 2 respectively; the left side of the left distributor system 1 is provided with a sludge bin, and the outlet of the sludge bin is equipped with a humidifying and stirring device; the humidifying and stirring device A screw pump is provided at the outlet; the screw pump is connected to the left distributor system 1.

上述实施方案中,具体的,所述的左侧布料机系统1和右侧布料机系统3由布料机主体11,下电机12,下滤布滚筒13,上电机14,上滤布滚筒15,改向组合压辊16和组成布料器17,所述的下电机12螺栓连接在布料机主体11的右侧位置;所述的下滤布滚筒13螺栓连接在布料机主体11的右侧并与下电机12相连接;所述的上电机14螺栓连接在布料机主体11的左侧并与上滤布滚筒15相啮合连接设置;所述的改向组合压辊16螺栓连接在布料机主体11的左上侧;所述的组成布料器17螺栓连接在布料机主体11的上侧。In the above embodiment, specifically, the left distribution machine system 1 and the right distribution machine system 3 are composed of a distribution machine body 11, a lower motor 12, a lower filter cloth drum 13, an upper motor 14, and an upper filter cloth drum 15. The pressure roller 16 is combined to form a distributor 17. The lower motor 12 is bolted to the right side of the distributor body 11; the lower filter cloth roller 13 is bolted to the right side of the distributor body 11 and is connected to the distributor body 11. The lower motor 12 is connected; the upper motor 14 is bolted to the left side of the distributor body 11 and meshed with the upper filter cloth roller 15; the reversing combined pressure roller 16 is bolted to the distributor body 11 The upper left side of the distribution machine 17 is bolted to the upper side of the distribution machine body 11.

上述实施方案中,具体的,所述的压榨机系统2由压榨机主体21,液压站22,压框体23,水平推拉油缸24,上升油缸25和主油缸26构成,所述的压榨机主体21与液压站22管路连接设置;所述的主油缸26螺栓连接在压榨机主体21的上部;所述的压榨机主体21螺栓连接在压框体23的上部;所述的水平推拉油缸24水平设置在压榨机主体21的左上侧;所述的上升油缸25纵向螺栓连接在压榨机主体21的下部。In the above embodiment, specifically, the press system 2 is composed of a press body 21, a hydraulic station 22, a pressing frame 23, a horizontal push-pull cylinder 24, a rising cylinder 25 and a main cylinder 26. The press body 21 is connected to the hydraulic station 22 by pipelines; the main oil cylinder 26 is bolted to the upper part of the press body 21; the press body 21 is bolted to the upper part of the press frame 23; the horizontal push-pull oil cylinder 24 It is arranged horizontally on the upper left side of the press body 21; the rising oil cylinder 25 is longitudinally bolted to the lower part of the press body 21.

上述实施方案中,具体的,所述的左侧布料机系统1占地约6.5x1.6米,安装高度约2米。In the above embodiment, specifically, the left cloth machine system 1 occupies an area of about 6.5x1.6 meters, and the installation height is about 2 meters.

上述实施方案中,具体的,所述的上电机14和上滤布滚筒15与下电机12和下滤布滚筒13呈上下两层设置,能够实现双层滤布间的污泥多层叠垛。In the above embodiment, specifically, the upper motor 14 and the upper filter cloth drum 15 and the lower motor 12 and the lower filter cloth drum 13 are arranged in upper and lower layers, which can realize multi-layer stacking of sludge between the double layers of filter cloth.

上述实施方案中,具体的,所述的下滤布滚筒13的内部设置有链板机构。In the above embodiment, specifically, a chain plate mechanism is provided inside the lower filter cloth drum 13 .

上述实施方案中,具体的,所述的污泥通过布料器7铺在布料机的下滤布滚筒13布上,下滤布滚筒13的滤布跟随下电机12驱动的链板机构的往复运动向前移动,上滤布滚筒15的滤布同步随着上电机14驱动的改向组合压辊16向前移动,通过预先调节好的下滤布滚筒13和上滤布滚筒15上下层滤布间隙,纠偏和压平装置,达到污泥均匀叠垛的效果。In the above embodiment, specifically, the sludge is spread on the lower filter cloth drum 13 of the distributor through the distributor 7, and the filter cloth of the lower filter cloth drum 13 follows the reciprocating motion of the chain plate mechanism driven by the lower motor 12. Moving forward, the filter cloth of the upper filter cloth drum 15 moves forward simultaneously with the redirection combination pressure roller 16 driven by the upper motor 14, passing through the pre-adjusted lower filter cloth drum 13 and the upper filter cloth drum 15. The upper and lower layers of filter cloth Gap, correction and flattening devices achieve the effect of even stacking of sludge.

上述实施方案中,具体的,所述的压榨机系统2占地约10x4米,安装距地高度约8米。In the above embodiment, specifically, the press system 2 occupies an area of about 10x4 meters, and is installed at a height of about 8 meters from the ground.

上述实施方案中,具体的,所述的污泥通过左侧布料机系统1和右侧布料机系统3往复叠垛在压框体23,通过水平推拉油缸24,将压框体23移动至压滤工位,液压站22启动后驱动主油缸26活塞杆向下移动,从而带动压台对压框体23内的污泥压榨脱水;压榨一定时间后,达到合格含水率的深度脱水干泥泥饼。In the above embodiment, specifically, the sludge is stacked back and forth on the pressing frame 23 through the left distributor system 1 and the right distributor system 3, and the pressing frame 23 is moved to the pressing frame 23 by horizontally pushing and pulling the oil cylinder 24. At the filtering station, after the hydraulic station 22 is started, it drives the piston rod of the main oil cylinder 26 to move downward, thereby driving the press table to press and dehydrate the sludge in the pressure frame 23; after pressing for a certain period of time, the deeply dehydrated dry sludge reaches the qualified moisture content. cake.

上述实施方案中,具体的,所述的液压站22开驱动主油缸26向上提升至初始工位;水平推拉油缸24将压框体23移动到转移工位,另一个压框体23也同步进入压滤工位开始压榨脱水;转移工位的压框体23内的污泥泥饼通过上升油缸25逐步顶出,污泥泥饼在布料机主体11往复运动过程中,将污泥送至卸料槽位,泥饼在改向压辊的作用下,自动脱落至卸料槽;卸料后的滤布自动回到滤布卷筒内,待干泥泥饼脱落完成,布料机自动重新开始布料。In the above embodiment, specifically, the hydraulic station 22 is opened to drive the main oil cylinder 26 to lift upward to the initial station; the horizontal push-pull oil cylinder 24 moves the pressing frame body 23 to the transfer station, and the other pressing frame body 23 also enters simultaneously. The filter press station starts pressing and dehydrating; the sludge cake in the press frame 23 of the transfer station is gradually ejected through the rising oil cylinder 25. During the reciprocating motion of the main body 11 of the distributor, the sludge cake is sent to the unloading station. In the material trough, the mud cake automatically falls off to the discharge chute under the action of the reversing pressure roller; the filter cloth after discharge automatically returns to the filter cloth drum. When the dry mud cake falls off, the distribution machine automatically restarts. cloth.

上述实施方案中,具体的,所述的左侧布料机系统1,压榨机系统2和右侧布料机系统3的压榨过程无需任何添加剂,压榨时间约30min,常温即可,工作压强6-8Mpa。In the above embodiment, specifically, the pressing process of the left cloth machine system 1, press system 2 and right cloth machine system 3 does not require any additives, the pressing time is about 30 minutes, normal temperature is sufficient, and the working pressure is 6-8Mpa. .

本发明提供一种高压梯度循环榨干系统的榨干工艺,主要包括以下步骤:The invention provides a drying process of a high-pressure gradient circulation drying system, which mainly includes the following steps:

步骤一:污泥仓的加湿出料;Step 1: Humidification and discharging of sludge bin;

步骤二:双层滤布间的污泥多层叠垛;Step 2: Stack the sludge between the double layers of filter cloth in multiple layers;

步骤三:污泥的往复压缩机叠垛;Step 3: Stacking of reciprocating compressors for sludge;

步骤四:深度脱水干泥泥饼的成型;Step 4: Forming of deeply dehydrated dry mud cake;

步骤五:干泥泥饼脱落完成。Step 5: The dry mud cake is completely peeled off.

上述实施方案中,具体的,在步骤一中,所述的污泥仓的加湿出料的操作主要是对上游初步脱水至85%含水率的污泥,密闭输送至污泥仓内,污泥仓出口设有加湿搅拌装置,使污泥仓出料时的污泥能够均匀通过螺杆泵,输送至布料机系统上后;从而对需要压榨处理的初步脱水后85%含水率的污泥进行输送。In the above embodiment, specifically, in step one, the operation of humidifying and discharging the sludge bin is mainly to transport the sludge that has been initially dehydrated to a moisture content of 85% from the upstream to the sludge bin in a sealed manner. The outlet of the bin is equipped with a humidification and stirring device, so that the sludge when discharging from the sludge bin can evenly pass through the screw pump and be transported to the distributor system; thus, the sludge with a moisture content of 85% after initial dehydration that needs to be squeezed can be transported .

上述实施方案中,具体的,在步骤二中,将步骤一中的85%含水率的污泥通过布料器7铺在布料机的下滤布滚筒13布上,下滤布滚筒13的滤布跟随下电机12驱动的链板机构的往复运动向前移动,上滤布滚筒15的滤布同步随着上电机14驱动的改向组合压辊16向前移动,通过预先调节好的下滤布滚筒13和上滤布滚筒15上下层滤布间隙,纠偏和压平装置,达到污泥均匀叠垛的效果。In the above embodiment, specifically, in step two, the 85% moisture content sludge in step one is spread on the lower filter cloth drum 13 of the distributor through the distributor 7, and the filter cloth of the lower filter cloth drum 13 is Following the reciprocating motion of the chain plate mechanism driven by the lower motor 12, the filter cloth of the upper filter cloth roller 15 moves forward simultaneously with the redirection combination pressure roller 16 driven by the upper motor 14, passing through the pre-adjusted lower filter cloth. The gap between the upper and lower filter cloths of the drum 13 and the upper filter cloth drum 15, as well as the deviation correction and flattening devices, achieve the effect of even stacking of sludge.

上述实施方案中,具体的,在步骤三中,将步骤二中的污泥通过左侧布料机系统1和右侧布料机系统3往复叠垛在压框体23,通过水平推拉油缸24,将压框体23移动至压滤工位,液压站22启动后驱动主油缸26活塞杆向下移动,从而带动压台对压框体23内的污泥压榨脱水;压榨一定时间后,达到合格含水率的深度脱水干泥泥饼。In the above embodiment, specifically, in step three, the sludge in step two is reciprocally stacked on the pressing frame 23 through the left distributor system 1 and the right distributor system 3, and the oil cylinder 24 is pushed and pulled horizontally. The press frame 23 moves to the filter press station. After the hydraulic station 22 is started, it drives the piston rod of the main oil cylinder 26 to move downward, thereby driving the press table to press and dehydrate the sludge in the press frame 23; after pressing for a certain period of time, the qualified water content is reached. Rate of deep dehydration dry mud mud cake.

上述实施方案中,具体的,在步骤四中,所述的液压站22开驱动主油缸26向上提升至初始工位;水平推拉油缸24将压框体23移动到转移工位,另一个压框体23也同步进入压滤工位开始压榨脱水。In the above embodiment, specifically, in step four, the hydraulic station 22 is opened to drive the main oil cylinder 26 to lift upward to the initial station; the horizontal push-pull oil cylinder 24 moves the pressing frame body 23 to the transfer station, and the other pressing frame Body 23 also enters the filter press station simultaneously to start pressing and dewatering.

上述实施方案中,具体的,在步骤五中,转移工位的压框体23内的污泥泥饼通过上升油缸25逐步顶出,污泥泥饼在布料机主体11往复运动过程中,将污泥送至卸料槽位,泥饼在改向压辊的作用下,自动脱落至卸料槽;卸料后的滤布自动回到滤布卷筒内,待干泥泥饼脱落完成;处理后的污泥含水率在40%以下,通过布料机的链板传送机构将深度脱水后的干泥泥饼输送到钢平台的落料槽位,泥饼通过改向压辊的作用自动落在落料槽位下的皮带输送机上,最终通过爬坡链板提升机,将干泥输送至待车转移位置。In the above embodiment, specifically, in step five, the sludge cake in the pressing frame 23 of the transfer station is gradually ejected through the rising oil cylinder 25. During the reciprocating movement of the distributor body 11, the sludge cake will be The sludge is sent to the discharge chute, and the mud cake automatically falls off to the discharge chute under the action of the reversing pressure roller; the unloaded filter cloth automatically returns to the filter cloth drum until the dry mud cake falls off; The moisture content of the treated sludge is below 40%. The deeply dehydrated dry sludge cake is transported to the dropping slot of the steel platform through the chain plate transmission mechanism of the distributor. The mud cake falls automatically through the action of the reversing pressure roller. On the belt conveyor under the blanking slot, the dry mud is finally transported to the waiting transfer position through the climbing chain plate elevator.

上述实施方案中,具体的,所述的在高压梯度循环榨干系统的榨干工艺中所用到的卧螺机,污泥仓,螺杆泵,布料机,清洗机,压榨水池,压榨机,皮带输送机和污泥转运等设备是本技术领域常见的应用设备,具体不在此一一赘述。In the above embodiment, specifically, the decanter, sludge bin, screw pump, distributor, cleaning machine, pressing tank, press, and belt used in the drying process of the high-pressure gradient circulation drying system Equipment such as conveyors and sludge transfer are common application equipment in this technical field, and the details will not be described here.

该发明的高压梯度循环榨干系统及榨干工艺,经试验平台试验,初步达到预期效果,在30min内将多层叠垛后的85%含水率污泥,一次性直接压榨到40%含水率以下。85%含水率污泥以及深度脱水后40%含水率的干泥,经过专业仪器多次反复检测,试验参数及结果举例如附图6所示。The invention's high-pressure gradient circulation drying system and drying process have initially achieved the expected results after testing on the test platform. Within 30 minutes, the 85% moisture content sludge after multi-layer stacking can be directly pressed to a moisture content of less than 40% in one go. . Sludge with a moisture content of 85% and dry sludge with a moisture content of 40% after deep dehydration have been tested repeatedly with professional instruments. Examples of test parameters and results are shown in Figure 6.

试验参数统计如下表1所示:The test parameter statistics are shown in Table 1 below:

表1Table 1

综上所述,能够将初步脱水后85%含水率的污泥一次性以压榨形式深度脱水制含水率40%以下;同时,此项技术有效降低每吨污泥的处理成本,减少辅助设备,系统智能化控制,减少人工成本的问题。In summary, the sludge with a moisture content of 85% after initial dehydration can be deeply dehydrated in the form of pressing to a moisture content of less than 40% at one time; at the same time, this technology effectively reduces the treatment cost per ton of sludge and reduces auxiliary equipment. Intelligent system control reduces labor costs.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The directions indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种高压梯度循环榨干系统及榨干工艺,其特征在于,该高压梯度循环榨干系统,包括左侧布料机系统(1),压榨机系统(2)和右侧布料机系统(3),所述的左侧布料机系统(1)和右侧布料机系统(3)结构一致;所述的左侧布料机系统(1)和右侧布料机系统(3)相对称设置;所述的左侧布料机系统(1)和右侧布料机系统(3)分别位于压榨机系统(2)的左右两侧;所述的左侧布料机系统(1)的左侧设置有污泥仓,所述的污泥仓出口设有加湿搅拌装置;所述的加湿搅拌装置的出口处设置有螺杆泵;所述的螺杆泵与左侧布料机系统(1)相连通设置。1. A high-pressure gradient circulation drying system and drying process, characterized in that the high-pressure gradient circulation drying system includes a left distributor system (1), a press system (2) and a right distributor system ( 3), the left cloth machine system (1) and the right cloth machine system (3) have the same structure; the left cloth machine system (1) and the right cloth machine system (3) are arranged symmetrically; The left cloth machine system (1) and the right cloth machine system (3) are respectively located on the left and right sides of the press system (2); the left side of the left cloth machine system (1) is provided with a dirt Mud bin, the outlet of the sludge bin is provided with a humidifying and stirring device; the outlet of the humidifying and stirring device is provided with a screw pump; the screw pump is connected to the left distributor system (1). 2.如权利要求1所述的高压梯度循环榨干系统,其特征在于,所述的左侧布料机系统(1)和右侧布料机系统(3)由布料机主体(11),下电机(12),下滤布滚筒(13),上电机(14),上滤布滚筒(15),改向组合压辊(16)和组成布料器(17),所述的下电机(12)螺栓连接在布料机主体(11)的右侧位置;所述的下滤布滚筒(13)螺栓连接在布料机主体(11)的右侧并与下电机(12)相连接;所述的上电机(14)螺栓连接在布料机主体(11)的左侧并与上滤布滚筒(15)相啮合连接设置;所述的改向组合压辊(16)螺栓连接在布料机主体(11)的左上侧;所述的组成布料器(17)螺栓连接在布料机主体(11)的上侧。2. The high-pressure gradient circulation drying system according to claim 1, characterized in that the left distributor system (1) and the right distributor system (3) consist of a distributor main body (11) and a lower motor. (12), the lower filter cloth roller (13), the upper motor (14), the upper filter cloth roller (15), the redirection combined pressure roller (16) and the composition distributor (17), the lower motor (12) Bolts are connected to the right side of the distribution machine body (11); the lower filter cloth roller (13) is bolted to the right side of the distribution machine body (11) and connected to the lower motor (12); the upper The motor (14) is bolted to the left side of the main body of the distribution machine (11) and is engaged and connected with the upper filter cloth roller (15); the reversing combination pressure roller (16) is bolted to the main body of the distribution machine (11) The upper left side of the distribution machine (17) is bolted to the upper side of the distribution machine body (11). 3.如权利要求1所述的高压梯度循环榨干系统,其特征在于,所述的压榨机系统(2)由压榨机主体(21),液压站(22),压框体(23),水平推拉油缸(24),上升油缸(25)和主油缸(26)构成,所述的压榨机主体(21)与液压站(22)管路连接设置;所述的主油缸(26)螺栓连接在压榨机主体(21)的上部;所述的压榨机主体(21)螺栓连接在压框体(23)的上部;所述的水平推拉油缸(24)水平设置在压榨机主体(21)的左上侧;所述的上升油缸(25)纵向螺栓连接在压榨机主体(21)的下部。3. The high-pressure gradient circulation drying system according to claim 1, characterized in that the press system (2) consists of a press body (21), a hydraulic station (22), and a press frame (23). It consists of a horizontal push-pull oil cylinder (24), a rising oil cylinder (25) and a main oil cylinder (26). The main body of the press (21) is connected to the hydraulic station (22) by pipelines; the main oil cylinder (26) is bolted On the upper part of the press body (21); the press body (21) is bolted to the upper part of the press frame (23); the horizontal push-pull oil cylinder (24) is horizontally arranged on the press body (21) Upper left side; the rising oil cylinder (25) is longitudinally bolted to the lower part of the press body (21). 4.如权利要求2所述的高压梯度循环榨干系统,其特征在于,所述的上电机(14)和上滤布滚筒(15)与下电机(12)和下滤布滚筒(13)呈上下两层设置,能够实现双层滤布间的污泥多层叠垛。4. The high-pressure gradient circulation drying system according to claim 2, characterized in that the upper motor (14) and upper filter cloth drum (15) and the lower motor (12) and lower filter cloth drum (13) It is arranged in two layers, upper and lower, to achieve multi-layer stacking of sludge between the double layers of filter cloth. 5.如权利要求2所述的高压梯度循环榨干系统,其特征在于,所述的下滤布滚筒(13)的内部设置有链板机构。5. The high-pressure gradient circulation drying system according to claim 2, characterized in that a chain plate mechanism is provided inside the lower filter cloth drum (13). 6.如权利要求2所述的高压梯度循环榨干系统,其特征在于,所述的污泥通过布料器(7)铺在布料机的下滤布滚筒(13)布上,下滤布滚筒(13)的滤布跟随下电机(12)驱动的链板机构的往复运动向前移动,上滤布滚筒(15)的滤布同步随着上电机(14)驱动的改向组合压辊(16)向前移动,通过预先调节好的下滤布滚筒(13)和上滤布滚筒(15)上下层滤布间隙。6. The high-pressure gradient circulation drying system according to claim 2, characterized in that the sludge is spread on the lower filter cloth drum (13) of the distributor (7) through the distributor (7), and the lower filter cloth drum The filter cloth of (13) moves forward following the reciprocating motion of the chain plate mechanism driven by the lower motor (12), and the filter cloth of the upper filter cloth roller (15) synchronously follows the reversal of the combined pressure roller (14) driven by the upper motor (14). 16) Move forward and pass through the pre-adjusted gap between the upper and lower filter cloths of the lower filter cloth roller (13) and the upper filter cloth roller (15). 7.如权利要求3所述的高压梯度循环榨干系统,其特征在于,所述的污泥通过左侧布料机系统(1)和右侧布料机系统(3)往复叠垛在压框体(23),通过水平推拉油缸(24),将压框体(23)移动至压滤工位,液压站(22)启动后驱动主油缸(26)活塞杆向下移动,从而带动压台对压框体(23)内的污泥压榨脱水。7. The high-pressure gradient circulation drying system according to claim 3, characterized in that the sludge is reciprocally stacked on the pressing frame through the left distributor system (1) and the right distributor system (3). (23), by pushing and pulling the oil cylinder (24) horizontally, move the press frame (23) to the filter press station. After the hydraulic station (22) is started, it drives the piston rod of the main oil cylinder (26) to move downward, thereby driving the press platform to The sludge in the pressing frame (23) is pressed and dehydrated. 8.如权利要求3所述的高压梯度循环榨干系统,其特征在于,所述的液压站(22)开驱动主油缸(26)向上提升至初始工位;水平推拉油缸(24)将压框体(23)移动到转移工位,另一个压框体(23)也同步进入压滤工位开始压榨脱水;转移工位的压框体(23)内的污泥泥饼通过上升油缸(25)逐步顶出,污泥泥饼在布料机主体(11)往复运动过程中。8. The high-pressure gradient circulation drying system according to claim 3, characterized in that the hydraulic station (22) opens and drives the main oil cylinder (26) to lift upward to the initial working position; the horizontal push-pull oil cylinder (24) presses the The frame (23) moves to the transfer station, and the other press frame (23) also enters the filter press station to start pressing and dewatering; the sludge cake in the press frame (23) of the transfer station passes through the rising oil cylinder ( 25) Gradually push out the sludge cake during the reciprocating motion of the main body of the distributor (11). 9.如权利要求1所述的高压梯度循环榨干系统,其特征在于,所述的左侧布料机系统(1),压榨机系统(2)和右侧布料机系统(3)的压榨过程无需任何添加剂,压榨时间约30min,常温即可,工作压强6-8Mpa。9. The high-pressure gradient circulation drying system according to claim 1, characterized in that the pressing process of the left distributor system (1), the press system (2) and the right distributor system (3) No additives are needed, the pressing time is about 30 minutes, normal temperature is sufficient, and the working pressure is 6-8Mpa. 10.如权利要求1所述的高压梯度循环榨干系统及榨干工艺,其特征在于,该高压梯度循环榨干系统的榨干工艺,主要包括以下步骤:10. The high-pressure gradient circulation drying system and drying process according to claim 1, characterized in that the drying process of the high-pressure gradient circulation drying system mainly includes the following steps: 步骤一:污泥仓的加湿出料;Step 1: Humidification and discharging of sludge bin; 步骤二:双层滤布间的污泥多层叠垛;Step 2: Stack the sludge between the double layers of filter cloth in multiple layers; 步骤三:污泥的往复压缩机叠垛;Step 3: Stacking of reciprocating compressors of sludge; 步骤四:深度脱水干泥泥饼的成型;Step 4: Forming of deeply dehydrated dry mud cake; 步骤五:干泥泥饼脱落完成。Step 5: The dry mud cake is completely peeled off.
CN202310617833.1A 2023-05-30 2023-05-30 High-pressure gradient circulation squeezing system and squeezing process Pending CN116712777A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117756369A (en) * 2024-01-24 2024-03-26 湖南凯迪工程科技有限公司 A system and method for dewatering and drying river and lake sediments

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117756369A (en) * 2024-01-24 2024-03-26 湖南凯迪工程科技有限公司 A system and method for dewatering and drying river and lake sediments

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