CN116690718A - Carton plate processing die-cutting machine capable of smashing and recycling waste materials - Google Patents
Carton plate processing die-cutting machine capable of smashing and recycling waste materials Download PDFInfo
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- CN116690718A CN116690718A CN202310507345.5A CN202310507345A CN116690718A CN 116690718 A CN116690718 A CN 116690718A CN 202310507345 A CN202310507345 A CN 202310507345A CN 116690718 A CN116690718 A CN 116690718A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种可对废料粉碎回收用的纸箱板料加工模切机,包括:传送机构、机体、压印辊和分切辊;所述传送机构一端连接有对接机构,所述对接机构一端连接有机体;第一压辊,转动连接在所述调节机构一侧,所述托台连接在机体一侧,所述分切辊设置在压印辊前部。该可对废料粉碎回收用的纸箱板料加工模切机,通过喷吹头对压印辊上的废料向下吹落,并通过粉碎刀组进行粉碎,从而便于回收粉碎废料,通过旋转转把,控制第二压辊与压印辊之间的间距,对不同纸箱板料进行加工,通过将经过旋转的T形板贯穿矩形槽之后复位,即可将传送机构对接在机体前部,通过延时继电器,使电动伸缩杆定时带动压板上下移动,不需要人工接料码料。
The invention discloses a carton sheet material processing die-cutting machine which can crush and recycle waste materials, comprising: a transmission mechanism, a machine body, an embossing roller and a cutting roller; one end of the transmission mechanism is connected with a docking mechanism, and the docking mechanism One end is connected to the organic body; the first pressure roller is rotatably connected to one side of the adjustment mechanism, the support table is connected to one side of the body, and the cutting roller is arranged at the front of the embossing roller. The carton sheet processing die-cutting machine that can crush and recycle waste materials blows down the waste materials on the embossing roller through the blowing head, and crushes them through the crushing knife group, so as to facilitate the recycling of crushed waste materials. , control the distance between the second pressing roller and the embossing roller, and process different carton sheets. By resetting the rotated T-shaped plate through the rectangular groove, the transmission mechanism can be connected to the front of the machine body. Timing relay, so that the electric telescopic rod drives the pressure plate to move up and down at regular intervals, without manual feeding and coding.
Description
技术领域technical field
本发明涉及模切机技术领域,具体为一种可对废料粉碎回收用的纸箱板料加工模切机。The invention relates to the technical field of die-cutting machines, in particular to a carton plate processing die-cutting machine which can crush and recycle waste materials.
背景技术Background technique
模切机又叫啤机、裁切机、数控冲压机,主要用于相应的一些非金属材料、不干胶、EVA、双面胶、电子、手机胶垫等的模切(全断、半断)、压痕和烫金作业、贴合、自动排废,模切机利用钢刀、五金模具、钢线,通过压印板施加一定的压力,将印品或纸板轧切成一定形状,是纸箱板料加工中的重要设备,现有的模切机在使用时还存在一定缺陷,就比如;Die-cutting machine is also called beer machine, cutting machine, CNC stamping machine, mainly used for die-cutting of some corresponding non-metallic materials, self-adhesive, EVA, double-sided adhesive, electronics, mobile phone rubber pad, etc. breaking), indentation and hot stamping operations, lamination, automatic waste discharge, die-cutting machine uses steel knife, metal mold, steel wire, applies a certain pressure through the embossing plate, and cuts the printed matter or cardboard into a certain shape. As an important equipment in the processing of carton sheets, the existing die-cutting machines still have certain defects in use, such as;
经检索发现,现有技术中公开号为“CN108454165A”一种纸箱加工用模切机,包括:横向固定台,纵向固定台,翻动板,所述横向固定台和所述纵向固定台所在平面形成的夹角不超过180度,所述翻动板设置于所述横向固定台和所述纵向固定台之间,沿着所述横向固定台和所述纵向固定台相交处设置有一轴套,所述翻动板的下边缘处设置有旋转轴,所述旋转轴穿过轴套设置,所述翻动板的两侧面设置有切箱模具。本发明的纸箱加工用模切机,通过在翻动板的两侧分别设置有模具,在进行翻转时,可以在传统的一次翻转动作过程中完成对两个纸箱的模切。利用本发明的纸箱加工用模切机使人工进行模切的工作效率明显提高。After searching, it is found that the prior art publication number is "CN108454165A", a die-cutting machine for carton processing, including: a horizontal fixed table, a vertical fixed table, a flipping plate, and the horizontal fixed table and the vertical fixed table are formed on a plane. The included angle is not more than 180 degrees, the flipping plate is arranged between the horizontal fixed platform and the vertical fixed platform, and a shaft sleeve is arranged along the intersection of the horizontal fixed platform and the longitudinal fixed platform, the A rotating shaft is arranged at the lower edge of the flipping plate, and the rotating shaft is arranged through a shaft sleeve, and box cutting molds are arranged on both sides of the flipping plate. The die-cutting machine for carton processing of the present invention can complete the die-cutting of two cartons in the traditional one-time turning process when molds are respectively arranged on both sides of the flipping plate. Utilizing the die-cutting machine for carton processing of the present invention significantly improves the working efficiency of manual die-cutting.
上述纸箱板料加工所使用的模切机,其在加工时产生的废料大部分会落在机体底部,一部分会卡在压印辊上,在回收废料时较为费力,并且在回收废料之后,需要将废料重新倒入粉碎机内,过程较为繁琐,不能够及时回收废料,对其进行粉碎加工,以便回收利用,并且纸箱板料常用的有三层、五层,七层使用较少,各层分为里纸、瓦楞纸、芯纸、面纸,不同的要求的纸箱板料,其厚度不同,而压辊与压印辊之间的间距大都是固定不变的,无法根据不同纸箱的厚度进行调控,导致适用范围较窄,因此提出一种可对废料粉碎回收用的纸箱板料加工模切机,解决上述提到的问题。For the die-cutting machine used in the above-mentioned carton sheet processing, most of the waste generated during processing will fall on the bottom of the machine body, and some will be stuck on the embossing roller. It is laborious to recycle the waste, and after recycling the waste, it needs Pour the waste back into the pulverizer, the process is cumbersome, and the waste cannot be recovered in time, and it is crushed for recycling, and the carton boards are commonly used with three layers and five layers, and the seven layers are rarely used. Lining paper, corrugated paper, core paper, face paper, different requirements of carton boards, their thickness is different, and the distance between the pressure roller and the embossing roller is mostly fixed, and cannot be adjusted according to the thickness of different cartons , resulting in a narrow scope of application, so a carton sheet processing die-cutting machine that can crush and recycle waste materials is proposed to solve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的在于提供一种可对废料粉碎回收用的纸箱板料加工模切机,以解决上述背景技术提出的目前市场上的纸箱板料加工模切机不便于回收废料,进行粉碎处理,并且不能够调控压辊与压印辊之间的间距,加工不同厚度的纸箱板料的问题。The purpose of the present invention is to provide a carton sheet material processing die-cutting machine that can crush and recycle waste materials, so as to solve the problem that the carton sheet material processing die-cutters on the market are not easy to recycle waste materials and carry out crushing treatment. And the distance between the pressure roller and the embossing roller cannot be regulated, and the problem of processing carton sheets of different thicknesses.
为实现上述目的,本发明提供如下技术方案:一种可对废料粉碎回收用的纸箱板料加工模切机,包括:传送机构、机体、压印辊和分切辊,所述传送机构一端连接有对接机构,所述对接机构一端连接有机体,所述机体一侧设置有调节机构,所述机体背部连接有码料机构;In order to achieve the above object, the present invention provides the following technical solution: a carton sheet material processing die-cutting machine that can crush and recycle waste materials, including: a transmission mechanism, a machine body, an embossing roller and a slitting roller, one end of the transmission mechanism is connected to There is a docking mechanism, one end of the docking mechanism is connected to the organism, an adjustment mechanism is provided on one side of the body, and a coding mechanism is connected to the back of the body;
第一压辊,转动连接在所述调节机构一侧,所述第一压辊内侧设置有第二压辊,所述第二压辊上方设置有压印辊,所述压印辊一端连接有驱动电机,所述驱动电机连接在托台下方,所述托台连接在机体一侧,所述驱动电机输出端连接有从动带轮,所述从动带轮上连接有传动带,所述传动带内连接有主动带轮,所述主动带轮内嵌设连接有端轴,所述端轴一端连接有分切辊,所述分切辊设置在压印辊前部机体、压印辊和分切辊,所述对接机构包括:挡板、定位销、定位槽、通孔、T形转杆、扭簧、放置腔、T形板、矩形槽、圆形腔,所述传送机构机架一端连接有挡板。The first pressure roller is rotatably connected to one side of the adjustment mechanism, a second pressure roller is arranged inside the first pressure roller, an embossing roller is arranged above the second pressure roller, and one end of the embossing roller is connected to A drive motor, the drive motor is connected under the pallet, the pallet is connected to one side of the machine body, the output end of the drive motor is connected with a driven pulley, the driven pulley is connected with a transmission belt, and the transmission belt A driving pulley is connected inside, and an end shaft is embedded in the driving pulley, and one end of the end shaft is connected with a slitting roller, and the slitting roller is arranged on the front body of the embossing roller, the embossing roller and the dividing roller. Cutting roller, the docking mechanism includes: baffle plate, positioning pin, positioning groove, through hole, T-shaped rotating rod, torsion spring, placement cavity, T-shaped plate, rectangular groove, circular cavity, one end of the transmission mechanism frame A baffle is attached.
优选的,所述挡板一侧连接有定位销,所述定位销卡合连接在定位槽内,所述定位槽开设在机体前部。Preferably, a positioning pin is connected to one side of the baffle, and the positioning pin is engaged and connected in a positioning slot, and the positioning slot is opened at the front of the machine body.
优选的,所述挡板内开设有通孔,所述通孔内贯穿连接有T形转杆,所述T形转杆外周面上连接有扭簧,所述扭簧端部连接在放置腔内壁上,所述放置腔开设在通孔内周面上;Preferably, a through hole is opened in the baffle, a T-shaped rotating rod is connected through the through hole, a torsion spring is connected to the outer peripheral surface of the T-shaped rotating rod, and the end of the torsion spring is connected to the placement cavity. On the inner wall, the placement cavity is opened on the inner peripheral surface of the through hole;
T形板,固定连接在所述T形转杆一端,所述T形板贯穿矩形槽卡合连接在圆形腔内,所述矩形槽开设在机体前部,所述圆形腔开设在矩形槽内部。The T-shaped plate is fixedly connected to one end of the T-shaped rotating rod. The T-shaped plate passes through a rectangular slot and is engaged in a circular cavity. slot inside.
优选的,所述调节机构包括:通槽、滑轨、滑块、托板、内螺纹座、螺纹杆、第二转轴、第二轴承、盘齿、圆柱齿轮、转把、轴承座,所述机体一侧开设有通槽,所述通槽内侧壁上连接有滑轨,所述滑轨内滑动连接有滑块,所述滑块一侧连接有托板。Preferably, the adjustment mechanism includes: a through groove, a slide rail, a slider, a supporting plate, an internal thread seat, a threaded rod, a second rotating shaft, a second bearing, a disk tooth, a cylindrical gear, a handle, and a bearing seat. A through groove is opened on one side of the machine body, and a slide rail is connected to the inner wall of the through groove, and a slide block is slidably connected to the inside of the slide rail, and a supporting plate is connected to one side of the slide block.
优选的,所述托板一侧连接有内螺纹座,所述内螺纹座内螺纹连接有螺纹杆,所述螺纹杆末端连接有第二转轴,所述第二转轴末端连接在第二轴承内,所述第二轴承固定连接在通槽底面上。Preferably, one side of the supporting plate is connected with an internal threaded seat, and the internal threaded seat is internally connected with a threaded rod, and the end of the threaded rod is connected with a second rotating shaft, and the end of the second rotating shaft is connected in the second bearing , the second bearing is fixedly connected to the bottom surface of the through groove.
优选的,所述第二转轴上嵌设连接有盘齿,所述盘齿上方啮合连接有圆柱齿轮,所述圆柱齿轮一端连接有转把,所述转把贯穿连接在轴承座内,所述轴承座固定连接在通槽底面上。Preferably, a disc tooth is embedded and connected to the second rotating shaft, and a cylindrical gear is meshed and connected to the top of the disc tooth. One end of the cylindrical gear is connected to a handle, and the handle is connected through the bearing seat. The bearing seat is fixedly connected on the bottom surface of the through groove.
优选的,所述码料机构包括:支撑框、抽板、螺栓、导向槽、螺母、立板、控制器、延时继电器、悬臂、电动伸缩杆、压板,所述机体背部连接有支撑框,所述支撑框内卡合连接有抽板,所述抽板一侧连接有螺栓,所述螺栓贯穿导向槽螺纹连接有螺母,所述导向槽开设在支撑框内侧壁上,当纸箱板料加工之后落在支撑框与立板之间。Preferably, the coding mechanism includes: a support frame, a pumping plate, a bolt, a guide groove, a nut, a vertical plate, a controller, a delay relay, a cantilever, an electric telescopic rod, and a pressure plate, and the back of the body is connected with a support frame, The support frame is connected with a pumping plate, one side of the pumping plate is connected with a bolt, and the bolt is threaded through a guide groove and connected with a nut, and the guide groove is set on the inner wall of the support frame. Then it falls between the support frame and the vertical board.
优选的,所述抽板上方固定连接有立板,所述立板背部连接有控制器,所述控制器上方设置有延时继电器;Preferably, a vertical plate is fixedly connected above the pumping plate, a controller is connected to the back of the vertical plate, and a delay relay is arranged above the controller;
悬臂,连接在所述立板前部,所述悬臂末端连接有电动伸缩杆,所述电动伸缩杆末端连接有压板。The cantilever is connected to the front part of the vertical plate, the end of the cantilever is connected with an electric telescopic rod, and the end of the electric telescopic rod is connected with a pressing plate.
优选的,所述机体内部上方固定连接有回型框,所述回型框内侧壁上连接有第一轴承,所述第一轴承内连接有第一转轴,所述第一转轴一端连接有往复丝杠,所述往复丝杠上螺纹连接有推板,所述推板下方连接有喷吹头。Preferably, a return frame is fixedly connected above the inside of the body, a first bearing is connected to the inner wall of the return frame, a first rotating shaft is connected inside the first bearing, and a reciprocating shaft is connected to one end of the first rotating shaft. A lead screw, a push plate is threadedly connected to the reciprocating lead screw, and a blowing head is connected below the push plate.
优选的,所述推板上方固定连接有导向座,所述导向座滑动连接在横杆上,所述横杆端部连接在回型框内壁上,所述往复丝杠一端连接有电动马达,所述电动马达连接在机体一侧;Preferably, a guide seat is fixedly connected above the push plate, the guide seat is slidably connected to a cross bar, the end of the cross bar is connected to the inner wall of the return frame, and an electric motor is connected to one end of the reciprocating lead screw. The electric motor is connected to one side of the body;
弹簧管,一端连接在所述喷吹头背部,所述弹簧管另一端连接有风机,所述风机连接在机体上方,所述机体内部下方连接有进料漏斗,所述进料漏斗末端连接有粉碎箱,所述粉碎箱内连接有粉碎刀组,所述粉碎刀组一端连接有伺服电机,所述伺服电机连接在粉碎箱一侧。A spring tube, one end is connected to the back of the blowing head, the other end of the spring tube is connected to a fan, the fan is connected to the top of the body, a feeding funnel is connected to the bottom of the body, and the end of the feeding funnel is connected to A crushing box, a crushing knife set is connected inside the crushing box, a servo motor is connected to one end of the crushing knife set, and the servo motor is connected to one side of the crushing box.
与现有技术相比,本发明的有益效果是:该可对废料粉碎回收用的纸箱板料加工模切机,通过喷吹头对压印辊上的废料向下吹落,并通过粉碎刀组进行粉碎,从而便于回收粉碎废料,通过旋转转把,控制第二压辊与压印辊之间的间距,对不同纸箱板料进行加工,通过将经过旋转的T形板贯穿矩形槽之后复位,即可将传送机构对接在机体前部,通过延时继电器,使电动伸缩杆定时带动压板上下移动,不需要人工接料码料,具体内容如下:Compared with the prior art, the beneficial effect of the present invention is: the carton sheet processing die-cutting machine that can crush and recycle waste materials blows down the waste materials on the embossing roller through the blowing head, and blows them down through the crushing knife Group crushing, so as to facilitate the recycling of crushed waste, by rotating the handle, control the distance between the second pressing roller and the embossing roller, and process different carton sheets, and then reset by passing the rotated T-shaped plate through the rectangular groove , the transmission mechanism can be docked at the front of the body, and the electric telescopic rod can drive the pressure plate to move up and down at regular intervals through the delay relay, without manual feeding and coding. The details are as follows:
1.将纸箱板料放在传送机构上方,传送机构推动纸箱板料进入机体内,纸箱板料首先经过第一压辊和分切辊,分切辊和压印辊被驱动电机同时带动,进而对纸箱板料进行分切,经过分切的纸箱板料经过压印辊和第二压辊之间,通过压印辊对其纸箱板料进行轧切成型,在加工的过程中,一部分废料直接落入进料漏斗内,通过进料漏斗进入粉碎箱,一部分粘连在压印辊上,启动电动马达和风机,风机将外部空气输送至喷吹头,并经过喷吹头向下喷出,在喷出的同时,电动马达带动往复丝杠旋转,使推板带动喷吹头不断向左和向右做往复运动,从而能够对压印辊均匀喷吹,不会出现喷吹死角,被吹落的废料同样掉入粉碎箱内,启动伺服电机,伺服电机带动粉碎刀组对废料进行粉碎,从而能够废料进行粉碎回收;1. Put the carton sheet above the conveying mechanism, and the conveying mechanism pushes the carton sheet into the body. The carton sheet first passes through the first pressure roller and the cutting roller, and the cutting roller and embossing roller are driven by the driving motor at the same time, and then The carton sheet is cut, the cut carton sheet passes between the embossing roller and the second pressing roller, and the carton sheet is cut into shape by the embossing roller. During the processing, part of the waste It falls directly into the feeding funnel, enters the crushing box through the feeding funnel, and a part of it sticks to the embossing roller, starts the electric motor and fan, and the fan sends the external air to the blowing head, and sprays it downward through the blowing head, While spraying, the electric motor drives the reciprocating lead screw to rotate, so that the push plate drives the blowing head to reciprocate left and right, so that the embossing roller can be sprayed evenly, and there will be no blowing dead angle, and the blowing head will be blown The falling waste also falls into the crushing box, start the servo motor, and the servo motor drives the crushing knife group to crush the waste, so that the waste can be crushed and recycled;
2.首先,根据所要加工的纸箱板料的厚度调控其间距,若间距较小,手动逆时针旋转转把,转把带动圆柱齿轮旋转,圆柱齿轮通过盘齿带动螺纹杆旋转,由于螺纹杆通过内螺纹座与托板螺纹连接,而托板通过两侧的滑块与滑轨滑动连接,因此,当转把逆时针旋转时,能够带动第一压辊和第二压辊同时向下移动,增大第一压辊和第二压辊与压印辊和分切辊之间的间隙,同理,若要减小之间的间隙,顺时针旋转转把即可;2. First, adjust the spacing according to the thickness of the carton sheet to be processed. If the spacing is small, manually turn the handle counterclockwise, and the handle will drive the cylindrical gear to rotate. The cylindrical gear drives the threaded rod to rotate through the disc teeth. As the threaded rod passes through The inner threaded seat is screwed to the supporting plate, and the supporting plate is slidably connected to the slide rail through the sliders on both sides. Therefore, when the handle is rotated counterclockwise, it can drive the first pressure roller and the second pressure roller to move downward at the same time. Increase the gap between the first pressure roller and the second pressure roller, the embossing roller and the slitting roller. Similarly, if you want to reduce the gap between them, just turn the handle clockwise;
3.经过轧切成型的纸箱板料,从背部导出,并掉落在支撑框和立板之间,在落料之前,通过控制器设置延时继电器的延时参数,使电动伸缩杆能够按照一定的时间间隔推动压板上下移动,而压板在上下移动的过程中,压制纸箱板料,使纸箱板料整齐的码放在支撑框上,若纸箱板料较长,旋松螺母,向外抽出抽板,增大支撑框和抽板结合体的面积,承载不同长度的纸箱板料;3. The rolled and cut carton sheet is exported from the back and dropped between the support frame and the vertical plate. Before blanking, the delay parameter of the delay relay is set through the controller, so that the electric telescopic rod can Push the pressing plate to move up and down according to a certain time interval, and the pressing plate presses the carton sheet during the up and down movement, so that the carton sheet is neatly stacked on the support frame. If the carton sheet is longer, loosen the nut and pull it out Pumping board, increasing the area of the combination of support frame and pumping board, carrying carton sheets of different lengths;
4.首先,将传送机构和机体分别运输到某地之后,旋转挡板上的T形转杆,T形转杆带动T形板旋转的同时,会拧动扭簧,然后推动传送机构,使定位销插入定位槽内,当定位销完全插入定位槽内之后,经过旋转的T形板贯穿矩形槽,进入圆形腔内,松开T形转杆,在扭簧的作用下,T形转杆带动T形板复位,当T形板完全复位之后,无法从矩形槽中抽出,从而将传送机构一端对接在机体前部,与传统通过两组合页穿过螺栓进行对接的方式相比,不需要借助外部工具,对接较为方便。4. First, after transporting the transmission mechanism and the machine body to a certain place, rotate the T-shaped rotating rod on the baffle. When the T-shaped rotating rod drives the T-shaped plate to rotate, it will twist the torsion spring, and then push the transmission mechanism, so that The positioning pin is inserted into the positioning slot. When the positioning pin is fully inserted into the positioning slot, the rotated T-shaped plate penetrates the rectangular slot and enters the circular cavity. The T-shaped rotating rod is released. Under the action of the torsion spring, the T-shaped rotating plate The rod drives the T-shaped plate to reset. When the T-shaped plate is completely reset, it cannot be pulled out from the rectangular slot, so that one end of the transmission mechanism is docked at the front of the body. Need to use external tools, docking is more convenient.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明调节机构结构示意图;Fig. 2 is a structural schematic diagram of the adjustment mechanism of the present invention;
图3为本发明分切辊结构示意图;Fig. 3 is the structure schematic diagram of cutting roller of the present invention;
图4为本发明进料漏斗结构示意图;Fig. 4 is the structural representation of feeding funnel of the present invention;
图5为本发明A部结构放大图;Figure 5 is an enlarged view of the structure of part A of the present invention;
图6为本发明B部结构放大图;Figure 6 is an enlarged view of the structure of part B of the present invention;
图7为本发明C部结构放大图。Fig. 7 is an enlarged view of the structure of part C of the present invention.
图中:1、传送机构;2、对接机构;201、挡板;202、定位销;203、定位槽;204、通孔;205、T形转杆;206、扭簧;207、放置腔;208、T形板;209、矩形槽;210、圆形腔;3、机体;4、调节机构;401、通槽;402、滑轨;403、滑块;404、托板;405、内螺纹座;406、螺纹杆;407、第二转轴;408、第二轴承;409、盘齿;410、圆柱齿轮;411、转把;412、轴承座;5、码料机构;501、支撑框;502、抽板;503、螺栓;504、导向槽;505、螺母;506、立板;507、控制器;508、延时继电器;509、悬臂;510、电动伸缩杆;511、压板;6、第一压辊;7、压印辊;8、驱动电机;9、托台;10、从动带轮;11、传动带;12、主动带轮;13、端轴;14、分切辊;15、第一轴承;16、第一转轴;17、往复丝杠;18、推板;19、喷吹头;20、导向座;21、横杆;22、电动马达;23、风机;24、进料漏斗;25、粉碎箱;26、粉碎刀组;27、伺服电机;28、第二压辊;29、回型框;30、弹簧管。In the figure: 1, transmission mechanism; 2, docking mechanism; 201, baffle plate; 202, positioning pin; 203, positioning groove; 204, through hole; 205, T-shaped rotating rod; 206, torsion spring; 207, placement cavity; 208, T-shaped plate; 209, rectangular groove; 210, circular cavity; 3, body; 4, adjustment mechanism; 401, through groove; 402, slide rail; 403, slider; 404, supporting plate; 405, internal thread Seat; 406, threaded rod; 407, the second rotating shaft; 408, the second bearing; 409, disc teeth; 410, cylindrical gear; 411, turn handle; 412, bearing seat; 5, code material mechanism; 501, support frame; 502, pumping plate; 503, bolt; 504, guide groove; 505, nut; 506, vertical plate; 507, controller; 508, delay relay; 509, cantilever; 510, electric telescopic rod; 511, pressure plate; 1st pressure roller; 7. Embossing roller; 8. Drive motor; 9. Support table; 10. Driven pulley; 11. Drive belt; 12. Drive pulley; 13. End shaft; 14. Cutting roller; 15 , the first bearing; 16, the first rotating shaft; 17, reciprocating screw; 18, push plate; 19, spray head; 20, guide seat; 21, cross bar; 22, electric motor; 23, fan; Material hopper; 25, crushing box; 26, crushing knife group; 27, servo motor; 28, second pressure roller; 29, return frame; 30, spring tube.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-7,本发明提供一种技术方案:一种可对废料粉碎回收用的纸箱板料加工模切机,包括:传送机构1、机体3、压印辊7和分切辊14,传送机构1一端连接有对接机构2,对接机构2一端连接有机体3,机体3一侧设置有调节机构4,机体3背部连接有码料机构5;Please refer to Figures 1-7, the present invention provides a technical solution: a carton sheet material processing die-cutting machine that can crush and recycle waste materials, including: a transmission mechanism 1, a machine body 3, an embossing roller 7 and a cutting roller 14 One end of the transmission mechanism 1 is connected with a docking mechanism 2, one end of the docking mechanism 2 is connected with an organism 3, one side of the body 3 is provided with an adjustment mechanism 4, and the back of the body 3 is connected with a coding mechanism 5;
第一压辊6,转动连接在调节机构4一侧,第一压辊6内侧设置有第二压辊28,第二压辊28上方设置有压印辊7,压印辊7一端连接有驱动电机8,驱动电机8连接在托台9下方,托台9连接在机体3一侧,驱动电机8输出端连接有从动带轮10,从动带轮10上连接有传动带11,传动带11内连接有主动带轮12,主动带轮12内嵌设连接有端轴13,端轴13一端连接有分切辊14,分切辊14设置在压印辊7前部机体3、压印辊7和分切辊14,对接机构2包括:挡板201、定位销202、定位槽203、通孔204、T形转杆205、扭簧206、放置腔207、T形板208、矩形槽209、圆形腔210,传送机构1机架一端连接有挡板201。The first pressure roller 6 is rotatably connected to one side of the adjustment mechanism 4. A second pressure roller 28 is arranged inside the first pressure roller 6. An embossing roller 7 is arranged above the second pressure roller 28. One end of the embossing roller 7 is connected to a drive Motor 8, the drive motor 8 is connected below the pallet 9, the pallet 9 is connected to one side of the body 3, the output end of the drive motor 8 is connected to the driven pulley 10, the driven pulley 10 is connected to the transmission belt 11, and the transmission belt 11 Connected with a driving pulley 12, the driving pulley 12 is embedded with an end shaft 13, and one end of the end shaft 13 is connected with a slitting roller 14, and the slitting roller 14 is arranged on the front body 3 of the embossing roller 7 and the embossing roller 7 And slitting roller 14, docking mechanism 2 comprises: baffle plate 201, positioning pin 202, positioning groove 203, through hole 204, T-shaped turning bar 205, torsion spring 206, placement cavity 207, T-shaped plate 208, rectangular groove 209, Circular cavity 210, one end of the frame of the transmission mechanism 1 is connected with a baffle plate 201.
挡板201一侧连接有定位销202,定位销202卡合连接在定位槽203内,定位槽203开设在机体3前部,通过将定位销202插入定位槽203内的同时,经过旋转的T形板208贯穿矩形槽209,进入圆形腔210内,即可松开T形转杆205,T形转杆205复位之后,无法再次将T形板208从矩形槽209抽出,从而将传送机构1对接在机体3前部。One side of the baffle plate 201 is connected with a positioning pin 202, and the positioning pin 202 is engaged and connected in the positioning groove 203. The positioning groove 203 is opened at the front of the body 3. When the positioning pin 202 is inserted into the positioning groove 203, the rotating T The shaped plate 208 passes through the rectangular groove 209 and enters the circular cavity 210, then the T-shaped rotating rod 205 can be released. After the T-shaped rotating rod 205 is reset, the T-shaped plate 208 cannot be extracted from the rectangular groove 209 again, so that the transmission mechanism 1 is docked at the front of the body 3 .
挡板201内开设有通孔204,通孔204内贯穿连接有T形转杆205,T形转杆205外周面上连接有扭簧206,扭簧206端部连接在放置腔207内壁上,放置腔207开设在通孔204内周面上,通过扭簧206,使T形转杆205在失去外部扭力时,能够带动T形板208自行复位,T形板208,固定连接在T形转杆205一端,T形板208贯穿矩形槽209卡合连接在圆形腔210内,矩形槽209开设在机体3前部,圆形腔210开设在矩形槽209内部,通过旋转外部T形转杆205的同时,能够带动T形板208旋转,并且拧动扭簧206。A through hole 204 is opened in the baffle plate 201, and a T-shaped rotating rod 205 is connected through the through hole 204. A torsion spring 206 is connected to the outer peripheral surface of the T-shaped rotating rod 205, and the end of the torsion spring 206 is connected to the inner wall of the placement cavity 207. Placement cavity 207 is provided on the inner peripheral surface of through hole 204, and by torsion spring 206, T-shaped rotating rod 205 can drive T-shaped plate 208 to reset itself when losing external torsion, and T-shaped plate 208 is fixedly connected to the T-shaped rotating rod. At one end of the rod 205, the T-shaped plate 208 runs through the rectangular slot 209 and is engaged in the circular cavity 210. The rectangular slot 209 is opened at the front of the body 3, and the circular cavity 210 is opened inside the rectangular slot 209. By rotating the external T-shaped rotating rod 205, it can drive the T-shaped plate 208 to rotate, and twist the torsion spring 206.
调节机构4包括:通槽401、滑轨402、滑块403、托板404、内螺纹座405、螺纹杆406、第二转轴407、第二轴承408、盘齿409、圆柱齿轮410、转把411、轴承座412,机体3一侧开设有通槽401,通槽401内侧壁上连接有滑轨402,滑轨402内滑动连接有滑块403,滑块403一侧连接有托板404,且第一压辊6和第二压辊28一端均转动连接在托板404内,并且第一压辊6和第二压辊28均为空心设置,通过旋转转把411,并经过圆柱齿轮410和盘齿409进行传动,即可带动螺纹杆406旋转,进而带动托板404移动,从而控制第一压辊6和第二压辊28与压印辊7和分切辊14之间的间距,从而对不同厚度的纸箱板料进行加工。The adjustment mechanism 4 includes: a through groove 401, a slide rail 402, a slide block 403, a supporting plate 404, an internal thread seat 405, a threaded rod 406, a second rotating shaft 407, a second bearing 408, a plate tooth 409, a cylindrical gear 410, and a handle 411, bearing block 412, body 3 side is provided with through groove 401, is connected with slide rail 402 on the inner side wall of through groove 401, is connected with slide block 403 in slide rail 402, is connected with supporting plate 404 on the side of slide block 403, And one end of the first pressure roller 6 and the second pressure roller 28 are both rotatably connected in the supporting plate 404, and both the first pressure roller 6 and the second pressure roller 28 are hollowly arranged, by rotating the handle 411, and passing through the cylindrical gear 410 Driven with the plate teeth 409, it can drive the threaded rod 406 to rotate, and then drive the supporting plate 404 to move, thereby controlling the distance between the first pressing roller 6 and the second pressing roller 28, the embossing roller 7 and the cutting roller 14, In order to process carton sheets of different thicknesses.
托板404一侧连接有内螺纹座405,内螺纹座405内螺纹连接有螺纹杆406,螺纹杆406末端连接有第二转轴407,第二转轴407末端连接在第二轴承408内,第二轴承408固定连接在通槽401底面上,使托板404能够跟随螺纹杆406的旋转方向进行上下移动。第二转轴407上嵌设连接有盘齿409,盘齿409上方啮合连接有圆柱齿轮410,圆柱齿轮410一端连接有转把411,转把411贯穿连接在轴承座412内,轴承座412固定连接在通槽401底面上,通过旋转转把411,经过圆柱齿轮410和盘齿409传动,进而能够带动螺纹杆406旋转,并且较为省力。One side of the supporting plate 404 is connected with an internal threaded seat 405, the internal threaded seat 405 is internally connected with a threaded rod 406, the end of the threaded rod 406 is connected with a second rotating shaft 407, and the end of the second rotating shaft 407 is connected in the second bearing 408. The bearing 408 is fixedly connected to the bottom surface of the through groove 401 , so that the supporting plate 404 can follow the rotation direction of the threaded rod 406 to move up and down. The second rotating shaft 407 is embedded with a disc tooth 409, and a cylindrical gear 410 is meshed with the top of the disc tooth 409. One end of the cylindrical gear 410 is connected with a handle 411, and the handle 411 is connected through the bearing seat 412. The bearing seat 412 is fixedly connected On the bottom surface of the through groove 401, the threaded rod 406 can be driven to rotate by rotating the handle 411 through the cylindrical gear 410 and the gear teeth 409, and it is relatively labor-saving.
码料机构5包括:支撑框501、抽板502、螺栓503、导向槽504、螺母505、立板506、控制器507、延时继电器508、悬臂509、电动伸缩杆510、压板511,机体3背部连接有支撑框501,支撑框501内卡合连接有抽板502,抽板502一侧连接有螺栓503,螺栓503贯穿导向槽504螺纹连接有螺母505,导向槽504开设在支撑框501内侧壁上,当纸箱板料加工之后落在支撑框501与立板506之间,通过延时继电器508,使电动伸缩杆510定时带动压板511上下移动,进而对纸箱板料进行码放,不需要人工接料码料。抽板502上方固定连接有立板506,立板506背部连接有控制器507,控制器507上方设置有延时继电器508,悬臂509,连接在立板506前部,悬臂509末端连接有电动伸缩杆510,电动伸缩杆510末端连接有压板511,且控制器507、延时继电器508和电动伸缩杆510之间电性连接,通过控制器507控制延时继电器508,使电动伸缩杆510能够定时伸缩。The coding mechanism 5 includes: a support frame 501, a pumping plate 502, a bolt 503, a guide groove 504, a nut 505, a vertical plate 506, a controller 507, a delay relay 508, a cantilever 509, an electric telescopic rod 510, a pressing plate 511, and a body 3 The back is connected with a support frame 501, and the support frame 501 is connected with a pumping plate 502, and one side of the pumping plate 502 is connected with a bolt 503, and the bolt 503 passes through a guide groove 504 and is threaded with a nut 505, and the guide groove 504 is opened inside the support frame 501 On the wall, when the carton sheet falls between the support frame 501 and the vertical plate 506 after processing, the electric telescopic rod 510 drives the pressing plate 511 to move up and down at regular intervals through the delay relay 508, and then the carton sheet is stacked without manual labor. Receive code material. A vertical plate 506 is fixedly connected above the pumping plate 502, a controller 507 is connected to the back of the vertical plate 506, a delay relay 508 is arranged above the controller 507, a cantilever 509 is connected to the front of the vertical plate 506, and the end of the cantilever 509 is connected to an electric telescopic Rod 510, the end of the electric telescopic rod 510 is connected with a pressing plate 511, and the controller 507, the delay relay 508 and the electric telescopic rod 510 are electrically connected, and the delay relay 508 is controlled by the controller 507, so that the electric telescopic rod 510 can be timed. telescopic.
机体3内部上方固定连接有回型框29,回型框29内侧壁上连接有第一轴承15,第一轴承15内连接有第一转轴16,第一转轴16一端连接有往复丝杠17,往复丝杠17上螺纹连接有推板18,推板18下方连接有喷吹头19,通过电动马达22带动往复丝杠17,带动喷吹头19对压印辊7上的废料向下吹动,掉入粉碎箱25内,并通过粉碎刀组26进行粉碎,从而便于回收粉碎废料。The upper part of the body 3 is fixedly connected with a return frame 29, the inner wall of the return frame 29 is connected with a first bearing 15, the first bearing 15 is connected with a first rotating shaft 16, and one end of the first rotating shaft 16 is connected with a reciprocating screw 17, The reciprocating lead screw 17 is threadedly connected with a push plate 18, and the bottom of the push plate 18 is connected with a blowing head 19. The electric motor 22 drives the reciprocating lead screw 17, and drives the blowing head 19 to blow the waste on the embossing roller 7 downward. , falls into the crushing box 25, and is crushed by the crushing knife set 26, thereby facilitating recycling of crushed waste.
推板18上方固定连接有导向座20,导向座20滑动连接在横杆21上,横杆21端部连接在回型框29内壁上,往复丝杠17一端连接有电动马达22,电动马达22连接在机体3一侧,弹簧管30,一端连接在喷吹头19背部,弹簧管30另一端连接有风机23,风机23连接在机体3上方,机体3内部下方连接有进料漏斗24,进料漏斗24末端连接有粉碎箱25,粉碎箱25内连接有粉碎刀组26,粉碎刀组26一端连接有伺服电机27,伺服电机27连接在粉碎箱25一侧,通过弹簧管30,使喷吹头19移动时,不会将接口处撕裂,防止两者分离。The top of the push plate 18 is fixedly connected with a guide seat 20, the guide seat 20 is slidably connected to the cross bar 21, and the end of the cross bar 21 is connected to the inner wall of the return frame 29, and one end of the reciprocating lead screw 17 is connected to an electric motor 22, and the electric motor 22 Connected to one side of the body 3, one end of the spring tube 30 is connected to the back of the blowing head 19, the other end of the spring tube 30 is connected to a fan 23, the fan 23 is connected to the top of the body 3, and a feed funnel 24 is connected to the bottom of the body 3. The end of the material hopper 24 is connected with a crushing box 25, which is connected with a crushing knife group 26, and one end of the crushing knife group 26 is connected with a servo motor 27, and the servo motor 27 is connected to one side of the crushing box 25. When the blowing head 19 moves, the interface will not be torn to prevent the two from being separated.
综上所述:如图1-7所示,在使用该可对废料粉碎回收用的纸箱板料加工模切机时,对本装置进行简单的一个了解,首先,将传送机构1和机体3分别运输到某地之后,旋转挡板201上的T形转杆205,T形转杆205带动T形板208旋转的同时,会拧动扭簧206,然后推动传送机构1,使定位销202插入定位槽203内,当定位销202完全插入定位槽203内之后,经过旋转的T形板208贯穿矩形槽209,进入圆形腔210内,松开T形转杆205,在扭簧206的作用下,T形转杆205带动T形板208复位,当T形板208完全复位之后,无法从矩形槽209中抽出,从而将传送机构1一端对接在机体3前部,与传统通过两组合页穿过螺钉进行对接的方式相比,不需要借助外部工具,对接较为方便,其次,根据所要加工的纸箱板料的厚度调控其间距,若间距较小,手动逆时针旋转转把411,转把411带动圆柱齿轮410旋转,圆柱齿轮410通过盘齿409带动螺纹杆406旋转,由于螺纹杆406通过内螺纹座405与托板404螺纹连接,而托板404通过两侧的滑块403与滑轨402滑动连接,因此,当转把411逆时针旋转时,能够带动第一压辊6和第二压辊28同时向下移动,增大第一压辊6和第二压辊28与压印辊7和分切辊14之间的间隙,同理,若要减小之间的间隙,顺时针旋转转把411即可,然后,将纸箱板料放在传送机构1上方,传送机构1推动纸箱板料进入机体3内,纸箱板料首先经过第一压辊6和分切辊14,分切辊14和压印辊7被驱动电机8同时带动,进而对纸箱板料进行分切,经过分切的纸箱板料经过压印辊7和第二压辊28之间,通过压印辊7对其纸箱板料进行轧切成型,在加工的过程中,一部分废料直接落入进料漏斗24内,通过进料漏斗24进入粉碎箱25,一部分粘连在压印辊7上,启动电动马达22和风机23,风机23将外部空气输送至喷吹头19,并经过喷吹头19向下喷出,在喷出的同时,电动马达22带动往复丝杠17旋转,使推板18带动喷吹头19不断向左和向右做往复运动,从而能够对压印辊7均匀喷吹,不会出现喷吹死角,被吹落的废料同样掉入粉碎箱25内,启动伺服电机27,伺服电机27带动粉碎刀组26对废料进行粉碎,从而能够废料进行粉碎回收,最后,经过轧切成型的纸箱板料,从背部导出,并掉落在支撑框501和立板506之间,在落料之前,通过控制器507设置延时继电器508的延时参数,使电动伸缩杆510能够按照一定的时间间隔推动压板511上下移动,而压板511在上下移动的过程中,压制纸箱板料,使纸箱板料整齐的码放在支撑框501上,若纸箱板料较长,旋松螺母505,向外抽出抽板502,增大支撑框501和抽板502结合体的面积,承载不同长度的纸箱板料,本说明中未作详细描述的内容属于本领域专业技术人员公知的现有技术。To sum up: as shown in Figure 1-7, when using the carton sheet material processing die-cutting machine that can crush and recycle waste materials, a simple understanding of this device is carried out. First, the transmission mechanism 1 and the body 3 are respectively After being transported to a certain place, rotate the T-shaped rotating rod 205 on the baffle plate 201. When the T-shaped rotating rod 205 drives the T-shaped plate 208 to rotate, it will twist the torsion spring 206, and then push the transmission mechanism 1 to insert the positioning pin 202 In the positioning groove 203, when the positioning pin 202 is fully inserted into the positioning groove 203, the rotated T-shaped plate 208 penetrates the rectangular groove 209 and enters the circular cavity 210, and the T-shaped rotating rod 205 is released, and under the action of the torsion spring 206 Next, the T-shaped rotating rod 205 drives the T-shaped plate 208 to reset. When the T-shaped plate 208 is fully reset, it cannot be drawn out from the rectangular slot 209, so that one end of the transmission mechanism 1 is docked at the front of the body 3, which is different from the traditional combination of two pages. Compared with the way of butt jointing through screws, no external tools are needed, and the butt joint is more convenient. Secondly, the distance between them is adjusted according to the thickness of the carton sheet to be processed. If the distance is small, manually rotate the handle 411 counterclockwise to 411 drives the cylindrical gear 410 to rotate, and the cylindrical gear 410 drives the threaded rod 406 to rotate through the disc teeth 409. Since the threaded rod 406 is threadedly connected to the supporting plate 404 through the internal thread seat 405, and the supporting plate 404 is connected to the sliding rail through the sliders 403 on both sides. 402 is slidingly connected, therefore, when the turning handle 411 rotates counterclockwise, it can drive the first pressing roller 6 and the second pressing roller 28 to move downwards simultaneously, increasing the contact between the first pressing roller 6 and the second pressing roller 28 and the embossing roller. 7 and the gap between the cutting roller 14, similarly, if you want to reduce the gap, just rotate the handle 411 clockwise, then put the carton sheet on the top of the transmission mechanism 1, and the transmission mechanism 1 pushes the carton The sheet material enters the machine body 3, the carton sheet material first passes through the first pressure roller 6 and the cutting roller 14, the cutting roller 14 and the embossing roller 7 are driven by the driving motor 8 at the same time, and then the carton sheet material is cut, after the separation The cut carton sheet passes between the embossing roller 7 and the second pressing roller 28, and the carton sheet is rolled and cut into shape by the embossing roller 7. During the processing, a part of the waste directly falls into the feeding hopper 24 Inside, it enters the crushing box 25 through the feed funnel 24, a part sticks on the embossing roller 7, starts the electric motor 22 and the fan 23, and the fan 23 transports the external air to the blowing head 19, and sprays it downward through the blowing head 19. While spraying out, the electric motor 22 drives the reciprocating lead screw 17 to rotate, so that the push plate 18 drives the blowing head 19 to continuously reciprocate left and right, so that the embossing roller 7 can be sprayed evenly without When there is a blowing dead angle, the blown waste also falls into the crushing box 25, the servo motor 27 is started, and the servo motor 27 drives the crushing knife group 26 to crush the waste, so that the waste can be crushed and recycled. The carton blanks are exported from the back and dropped between the support frame 501 and the vertical plate 506. Before blanking, the delay parameter of the delay relay 508 is set by the controller 507, so that the electric telescopic rod 510 can follow a certain The time interval pushes the pressing plate 511 to move up and down, and the pressing plate 511 presses the carton sheet in the process of moving up and down, so that the carton sheet is neatly stacked on the support frame 501. If the carton sheet is longer, loosen the nut 505 to Pull out the pumping plate 502 to increase the combined area of the support frame 501 and the pumping plate 502, and carry carton panels of different lengths. The content not described in detail in this description belongs to the prior art known to those skilled in the art.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some technical features. Within the spirit and principles of the invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (10)
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