CN116690217A - Positioning drilling system for guide hole and positioning drilling and tapping construction method - Google Patents
Positioning drilling system for guide hole and positioning drilling and tapping construction method Download PDFInfo
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Abstract
本发明公开了导向孔定位钻设系统,用于在安装面上进行导向孔定位及钻设,导向孔定位钻设系统包括可调底座,可调底座的四边上分别设置有保护结构,保护结构包括保护管,保护管能够伸入所述安装孔内;可调底座上能够可拆卸安装冲孔装置,冲孔装置包括伸缩横杆组件,所述伸缩横杆组件的两端分别固定有冲孔针,冲孔针能够对安装面形成导向孔定位标记;可调底座上还能够可拆卸安装导向钻攻装置,导向钻攻装置包括电机和钻头,钻头能够在安装面钻设导向孔;本发明解决了对安装孔做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致待安装设备难以正确安装的技术问题。
The invention discloses a guide hole positioning and drilling system, which is used for positioning and drilling a guide hole on a mounting surface. The guide hole positioning and drilling system includes an adjustable base, and four sides of the adjustable base are respectively provided with protective structures and protective structures. It includes a protective tube, which can be extended into the installation hole; a punching device can be detachably installed on the adjustable base, and the punching device includes a telescopic cross bar assembly, and punching holes are respectively fixed at both ends of the telescopic cross bar assembly The needle and the punching needle can form a guide hole positioning mark on the installation surface; a guide drilling and tapping device can also be detachably installed on the adjustable base, and the guide drilling and tapping device includes a motor and a drill bit, and the drill bit can drill a guide hole on the installation surface; the present invention It solves the technical problems that deviations are easy to occur when marking the installation holes, which leads to deviations in the drilling positions, and the drilling holes on the installation position are difficult to be perpendicular to the installation surface and are easy to tilt, which leads to the difficulty in correctly installing the equipment to be installed.
Description
技术领域technical field
本发明涉及船用导航设备安装领域,具体涉及导向孔定位钻设系统及定位钻攻施工方法。The invention relates to the field of marine navigation equipment installation, in particular to a guide hole positioning drilling system and a positioning drilling construction method.
背景技术Background technique
船上常用的导航设备例如光纤陀螺罗经系统、北斗卫星导航惯性导航系统等,其中,光纤陀螺罗经系统在船只上得到了广泛的应用。Commonly used navigation equipment on board such as fiber optic gyro compass system, Beidou satellite navigation inertial navigation system, etc., among them, fiber optic gyro compass system has been widely used on ships.
光纤陀螺罗经系统是一种基于光纤陀螺的导航系统,光纤陀螺罗经系统基于光纤陀螺仪的原理工作。光纤陀螺仪是利用光纤中的光纤传感器测量旋转的装置。当船舶发生旋转时,光纤陀螺仪会感知到光纤中传输的光束受到旋转的影响而发生相位变化。通过测量这种相位变化,系统可以计算出船舶的航向。光纤陀螺罗经系统具有非常高的测量精度,能够提供稳定和准确的航向数据,同时,它还可以提供角速度和加速度等导航信息,帮助船只进行精确的转向和位置控制,且相比传统的磁性罗经系统,光纤陀螺罗经系统对外界磁场的干扰更小,具有更好的稳定性。光纤陀螺罗经系统采用与卫星信号、计程仪的组合导航技术,实现对准、定向、测姿、定位等功能;光纤陀螺罗经系统标配主要由主仪器、操作单元和分配单元等待安装设备组成,光纤陀螺罗经系统兼容性强,可兼容或替代传统电罗经;安装便捷;配套待安装设备全,免维护,应用范围广,适用于各种船舶,可兼容多种船舶导航设备,可替代传统电罗经。Fiber optic gyro compass system is a navigation system based on fiber optic gyroscope. The fiber optic gyro compass system works based on the principle of fiber optic gyroscope. A fiber optic gyroscope is a device that measures rotation using a fiber optic sensor in an optical fiber. When the ship rotates, the fiber optic gyroscope will sense the phase change of the light beam transmitted in the fiber due to the rotation. By measuring this phase change, the system can calculate the ship's heading. The fiber optic gyro compass system has very high measurement accuracy and can provide stable and accurate heading data. At the same time, it can also provide navigation information such as angular velocity and acceleration to help ships perform precise steering and position control. Compared with traditional magnetic compass System, the fiber optic gyro compass system has less interference to the external magnetic field and has better stability. The fiber optic gyro compass system adopts the integrated navigation technology with satellite signals and speed logs to achieve alignment, orientation, attitude measurement, positioning and other functions; the standard configuration of the fiber optic gyro compass system is mainly composed of main instruments, operating units and distribution units waiting to be installed , The fiber optic gyro compass system has strong compatibility and can be compatible or replace the traditional gyro compass; easy to install; complete supporting equipment to be installed, maintenance-free, wide application range, suitable for various ships, compatible with a variety of ship navigation equipment, and can replace traditional Gyro compass.
那么将光纤陀螺罗经系统安装于船只上时,需要选择一个适合的安装位置,该位置应远离可能引起磁场干扰的设备或磁性材料,以确保系统的准确性和稳定性,根据船舶的布局和要求,安装光纤陀螺罗经系统时船只上常设置有安装位,以确保系统在船舶运行期间的稳固安装,具体的安装方式为,光纤陀螺罗经系统底部设置有安装孔,那么对应的安装位上则需要对应安装孔进行钻孔,然后将安装孔和钻孔中旋入螺丝以对光纤陀螺罗经系统进行固定。Then, when installing the fiber optic gyro compass system on a ship, it is necessary to choose a suitable installation location, which should be far away from equipment or magnetic materials that may cause magnetic field interference, so as to ensure the accuracy and stability of the system, according to the layout and requirements of the ship , when installing the fiber optic gyro compass system, there are usually installation positions on the ship to ensure the stable installation of the system during the operation of the ship. Drill holes corresponding to the mounting holes, and then screw screws into the mounting holes and the drilled holes to fix the fiber optic gyro compass system.
那么在安装的过程中,往往存在以下技术问题:Then in the process of installation, there are often the following technical problems:
1、在钻孔之前,需要将待安装设备放置于安装位上,并用工具透过安装孔在安装位上做钻孔标记,由于待安装设备往往具有多个安装孔,那么在做标记时,由于待安装设备容易发生移动,而难以保证各个标记之间的距离与安装孔中心点之间的距离相等,在对待安装设备的安装孔做钻孔标记的时候,容易造成更大的安装误差,导致钻孔后,钻孔与安装孔难以对齐;1. Before drilling, it is necessary to place the equipment to be installed on the installation position, and use a tool to make drilling marks on the installation position through the installation holes. Since the equipment to be installed often has multiple installation holes, when marking, Since the equipment to be installed is easy to move, it is difficult to ensure that the distance between each mark is equal to the distance between the center points of the installation holes. When drilling marks for the installation holes of the equipment to be installed, it is easy to cause greater installation errors. After drilling, it is difficult to align the drilling hole with the installation hole;
2、在做好钻孔标记后,需要进行人工钻孔,人工钻孔时,没有导向定位孔,难以保证钻具与安装位的安装面垂直,那么钻孔相对于安装面来说是歪斜的,那么就造成螺钉无法正确安装,难以保证螺钉旋拧到位,请参阅图1,有的螺纹孔只能旋入钻孔1-2牙,进而导致待安装设备难以正确安装。同时,由于螺钉是歪斜的,那么旋拧螺钉时容易伤害待安装设备的安装孔的表面,有时甚至使螺钉烂牙,出现请参阅图2所示的情况。2. After the drilling marks are done, manual drilling is required. During manual drilling, there is no guiding positioning hole, and it is difficult to ensure that the drilling tool is perpendicular to the installation surface of the installation position, so the drilling is skewed relative to the installation surface. , then the screws cannot be installed correctly, and it is difficult to ensure that the screws are screwed in place. Please refer to Figure 1. Some threaded holes can only be screwed into 1-2 threads of the drilled hole, which makes it difficult to install the equipment to be installed correctly. At the same time, because the screw is crooked, it is easy to damage the surface of the mounting hole of the device to be installed when screwing the screw, and sometimes even make the screw rotten, as shown in Figure 2.
如果需要保证所有的钻孔与所有的安装孔一一对齐,现有技术中有时会采用以下方法,请参阅图3,即在钻孔时将待安装设备直接放置于安装位,钻孔设备的钻头直接透过安装孔对安装位进行钻孔,那么如此作业,会损伤待安装设备安装孔的涂覆层,随着时间的推移,安装螺钉处容易发生生锈的现象,容易使待安装设备安装不牢固或者与安装位锈蚀为一体,难以拆卸,难以维修和更换。If it is necessary to ensure that all the drilling holes are aligned with all the mounting holes one by one, the following method is sometimes used in the prior art, please refer to Figure 3, that is, the equipment to be installed is directly placed on the installation position when drilling, and the drilling equipment The drill bit directly drills the installation position through the installation hole, so this operation will damage the coating layer of the installation hole of the equipment to be installed. The installation is not firm or it is rusted together with the installation position, making it difficult to disassemble, repair and replace.
另外,船只导航设备安装位空间狭小,不适合大型钻孔设备操作,也不适合多人同时进行安装操作,造成安装困难;而船只停泊的时间往往较短,需要单人在短时间内将导航设备安装完成;又由于钻孔准确度难以控制,需要经历反复的钻孔和调整才能完成安装,为操作人员的安装作业增加了难度,降低了作业效率。In addition, the installation space of ship navigation equipment is small, which is not suitable for large-scale drilling equipment operation, nor is it suitable for multiple people to install and operate at the same time, which makes installation difficult; and the time for ships to berth is often short, requiring a single person to navigate in a short time. The equipment installation is completed; and because the drilling accuracy is difficult to control, repeated drilling and adjustments are required to complete the installation, which increases the difficulty of the operator's installation work and reduces the work efficiency.
针对以上问题,急需导向孔定位钻设系统,用于解决光纤陀螺罗经系统内相关设备安装时,安装位上开设的钻孔与待安装设备的安装孔之间容易出现位置偏差或钻孔难以垂直于安装面容易倾斜,进而导致待安装设备难以正确安装的技术问题。In view of the above problems, there is an urgent need for a pilot hole positioning drilling system, which is used to solve the problem of positional deviation between the drilling holes opened on the installation position and the installation holes of the equipment to be installed when the related equipment in the fiber optic gyro compass system is installed, or the drilling holes are difficult to be vertical Because the installation surface is easy to tilt, which leads to the technical problem that the equipment to be installed is difficult to install correctly.
发明内容Contents of the invention
本发明目的在于提供导向孔定位钻设系统及定位钻攻施工方法,以解决光纤陀螺罗经系统内相关设备安装时,对安装孔做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致待安装设备难以正确安装的技术问题。The purpose of the present invention is to provide a guide hole positioning drilling system and a positioning drilling and tapping construction method to solve the problem that when the related equipment in the fiber optic gyro compass system is installed, deviations are prone to occur when drilling marks for the installation holes, thereby causing deviations in drilling positions, and It is difficult for the drilling holes on the installation position to be perpendicular to the installation surface, and it is easy to tilt, which leads to technical problems that the equipment to be installed is difficult to install correctly.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
第一方面,本发明公开了导向孔定位钻设系统,用于在安装面上进行导向孔定位及钻设,所述安装面用于安装待安装设备,所述待安装设备上设置有安装孔,所述导向孔定位钻设系统包括可调底座,所述可调底座为方框型结构且四边长度可调;所述可调底座的四边上分别设置有保护结构,所述保护结构能够分别沿可调底座的四边滑动;所述保护结构包括保护管,所述保护管自保护结构底部向下竖向延伸,所述保护管能够伸入所述安装孔内,对所述安装孔进行结构保护;所述可调底座上能够可拆卸安装冲孔装置,所述冲孔装置包括伸缩横杆组件,所述伸缩横杆组件能够沿水平方向伸缩;所述伸缩横杆组件的两端分别固定有冲孔针,所述冲孔针垂直于所述伸缩横杆组件的底面向下竖向延伸;所述冲孔针能够伸入所述保护管内并对安装面施力,形成导向孔定位标记;所述可调底座上还能够可拆卸安装导向钻攻装置,所述导向钻攻装置包括电机和钻头,所述电机和所述钻头可拆卸连接,所述钻头能够垂直伸入保护管内并与安装面抵接,所述电机能够驱动所述钻头旋转,能够在安装面钻设导向孔。In the first aspect, the present invention discloses a guide hole positioning and drilling system, which is used for positioning and drilling guide holes on a mounting surface, the mounting surface is used for installing equipment to be installed, and the equipment to be installed is provided with installation holes , the guide hole positioning drilling system includes an adjustable base, the adjustable base is a square frame structure and the length of the four sides is adjustable; the four sides of the adjustable base are respectively provided with protective structures, and the protective structures can be respectively Sliding along the four sides of the adjustable base; the protection structure includes a protection tube extending vertically downward from the bottom of the protection structure, the protection tube can extend into the installation hole, and structure the installation hole Protection; a punching device can be detachably installed on the adjustable base, and the punching device includes a telescopic cross bar assembly, and the telescopic cross bar assembly can expand and contract in the horizontal direction; the two ends of the telescopic cross bar assembly are respectively fixed There are punching needles, and the punching needles extend vertically downward perpendicular to the bottom surface of the telescopic cross bar assembly; the punching needles can extend into the protection tube and exert force on the installation surface to form guide hole positioning marks The adjustable base can also be detachably installed with a guide drilling and tapping device, the guide drilling and tapping device includes a motor and a drill bit, the motor and the drill bit are detachably connected, and the drill bit can vertically extend into the protection tube and be connected with the drill bit. The mounting surface abuts, the motor can drive the drill bit to rotate, and a pilot hole can be drilled on the mounting surface.
本发明的工作原理是,可调冲孔装置的作用是确定导向孔钻孔位置,进行导向孔钻孔标记,通过可调底座四边的伸缩以及保护结构的滑动,来使保护管伸入安装孔内,在对安装孔进行保护的同时,还能够为导向孔的钻孔标记作业进行导向,使冲孔装置在安装位上进行钻孔标记时定位精度高;然后采用导向钻攻装置通过保护管以及设置好的导向孔钻孔标记,对导向孔进行钻设,得到用于安装待安装设备的安装面上开设的导向孔;在安装时,根据实际使用的螺钉的大小,在导向孔以及安装孔中拧入螺钉,或者将导向孔进行扩孔后再在向孔以及安装孔中拧入螺钉,完成待安装设备与安装面的固定连接。The working principle of the present invention is that the function of the adjustable punching device is to determine the drilling position of the guide hole, mark the drilling hole of the guide hole, and extend the protection tube into the installation hole through the expansion and contraction of the four sides of the adjustable base and the sliding of the protection structure. Inside, while protecting the installation hole, it can also guide the drilling marking operation of the pilot hole, so that the positioning accuracy of the punching device is high when drilling and marking on the installation position; then the guiding drilling device is used to pass through the protection tube And set the guide hole drilling mark, drill the guide hole, and obtain the guide hole on the installation surface for installing the equipment to be installed; during installation, according to the size of the actual screw used, in the guide hole and the installation Screw the screws into the holes, or ream the guide holes and then screw the screws into the holes and the installation holes to complete the fixed connection between the equipment to be installed and the installation surface.
作为可调底座的其中一种实施方式,所述可调底座包括四个伸缩边条组件,所述四个伸缩边条组件首尾固定连接为方框结构;所述伸缩边条组件包括第一边条和第二边条,所述第一边条和第二边条均为方形边条;所述第一边条套设于第二边条外,所述第二边条能够伸出或缩入第一边条内;所述第一边条上设置有第一滑槽,所述第一滑槽沿所述第一边条的延伸方向延伸,所述第二边条上设置有第二滑槽,所述第二滑槽沿所述第二边条的延伸方向延伸;在所述第一滑槽和第二滑槽上分别设置有保护结构,所述保护结构上设置有滑块,所述滑块能够分别在第一滑槽和第二滑槽内沿第一边条和第二边条的延伸方向滑动;所述保护管设置于所述保护结构上远离滑块的一端且自保护结构的底面向下竖向延伸。As one of the implementations of the adjustable base, the adjustable base includes four telescopic side strip assemblies, and the four telescopic side strip assemblies are fixedly connected end to end to form a square frame structure; the telescopic side strip assemblies include a first side strips and second side strips, the first side strips and the second side strips are square side strips; the first side strips are sleeved outside the second side strips, and the second side strips can be extended or retracted into the first side strip; the first side strip is provided with a first chute, the first chute extends along the extension direction of the first side strip, and the second side strip is provided with a second a chute, the second chute extends along the extension direction of the second side bar; protection structures are respectively provided on the first chute and the second chute, and sliders are provided on the protection structure, The slider can slide in the first chute and the second chute respectively along the extension direction of the first side bar and the second side bar; the protection tube is arranged on the end of the protection structure away from the slider and The bottom surface of the protective structure extends vertically downwards.
在第一边条和第二边条上分别设置保护机构,那么整个可调底座上具有八个保护机构,每个边上具有两个,这样就使得可调底座能够根据安装孔的位置进行灵活调整,使每个安装孔内都能伸入一个保护管;同时,冲孔装置自身的伸缩量也能够进行调整,使冲孔装置能够与可调底座进行匹配,进而也使得整个装置的适应性更强,能够适应多种待安装设备。Protective mechanisms are respectively provided on the first side bar and the second side bar, then there are eight protective mechanisms on the entire adjustable base, two on each side, so that the adjustable base can be flexibly adjusted according to the position of the mounting hole. Adjust, so that a protective tube can be inserted into each installation hole; at the same time, the expansion and contraction of the punching device itself can also be adjusted, so that the punching device can match the adjustable base, and then the adaptability of the whole device Stronger, able to adapt to a variety of equipment to be installed.
因各种待安装设备的安装孔大小及位置不同,可调底座的结构设计,使不同待安装设备能够兼容使用同一套冲孔装置及导向钻攻装置,解决了同一系列或相近系列的待安装设备难以共用同一个导向孔定位钻设系统的技术问题。Due to the different sizes and positions of the installation holes of various equipment to be installed, the structural design of the adjustable base enables different equipment to be installed to be compatible with the same set of punching device and guided drilling device, which solves the problem of the same series or similar series of equipment to be installed. It is difficult for the equipment to share the technical problem of the same pilot hole positioning drilling system.
作为所述可调底座与冲孔装置可拆卸安装的其中一种实施方式,所述保护结构顶面对应于所述保护管的位置设置有环形内凹台,所述环形内凹台的直径大于所述保护管的直径,且环形内凹台的中心与所述保护管的中轴线重合,环形内凹台的侧壁设有内螺纹;所述冲孔针上套设有套筒,所述套筒的下端设有外螺纹,使得套筒下端的能够通过螺纹配合插入并安装在所述环形内凹台中。As one of the implementations in which the adjustable base and the punching device are detachably installed, the top surface of the protective structure is provided with an annular inner concave platform corresponding to the position of the protective tube, and the diameter of the annular inner concave platform is larger than the diameter of the protective tube, and the center of the annular inner concave platform coincides with the central axis of the protective tube, and the side wall of the annular inner concave platform is provided with internal threads; the punching needle is covered with a sleeve, so The lower end of the sleeve is provided with an external thread, so that the lower end of the sleeve can be inserted and installed in the annular inner concave platform through thread fit.
作为伸缩横杆组件的其中一种实施方式,所述伸缩横杆组件包括第一横杆和第二横杆,所述第一横杆开设有与第一横杆延伸方向相同的第三滑槽,所述第二横杆具有与第二横杆延伸方向相同的滑动部,所述滑动部能够在所述第三滑槽内滑动。As one of the implementations of the telescopic cross bar assembly, the telescopic cross bar assembly includes a first cross bar and a second cross bar, and the first cross bar is provided with a third chute extending in the same direction as the first cross bar , the second crossbar has a sliding part extending in the same direction as the second crossbar, and the sliding part can slide in the third slide groove.
作为冲孔装置的优选方案,所述冲孔装置中设置有两个所述伸缩横杆组件,分别为两个所述伸缩横杆组件交叉布置,且交叉位置处设置有连接件,所述连接件能够将两个所述伸缩横杆组件的两个第一横杆固定连接,保持两个所述伸缩横杆组件之间的相对位置不发生改变。As a preferred solution of the punching device, two telescopic cross bar assemblies are arranged in the punching device, and the two telescopic cross bar assemblies are respectively arranged crosswise, and a connecting piece is provided at the cross position, and the connecting The component can fixedly connect the two first cross bars of the two telescopic cross bar assemblies, and keep the relative position between the two telescopic cross bar assemblies unchanged.
作为连接件的其中一种实施方式,所述连接件包括第一部件和第二部件,所述第一部件中心伸出有螺杆,所述第一部件上还伸出有第一凸块和第二凸块,所述第一凸块和第二凸块的延伸方向与所述螺杆的延伸方向相同,所述第一凸块和第二凸块之间具有第一卡槽;所述第二部件中心开设有穿孔,所述螺杆能够从穿孔中穿出;所述第二部件上还伸出有第三凸块和第四凸块,所述第三凸块和第四凸块朝向所述第一凸块和第二凸块延伸,所述第三凸块和第四凸块之间具有第二卡槽;两个所述伸缩横杆组件的所述第一横杆能够分别与所述第一卡槽和第二卡槽卡接。As one of the implementations of the connecting piece, the connecting piece includes a first part and a second part, the center of the first part protrudes from a screw rod, and the first part also protrudes from a first protrusion and a second part. Two projections, the extension direction of the first projection and the second projection is the same as the extension direction of the screw rod, and there is a first locking groove between the first projection and the second projection; the second projection There is a hole in the center of the component, and the screw can pass through the hole; a third protrusion and a fourth protrusion protrude from the second component, and the third protrusion and the fourth protrusion face the The first protrusion and the second protrusion extend, and there is a second slot between the third protrusion and the fourth protrusion; the first cross bar of the two telescopic cross bar assemblies can be respectively connected with the The first card slot is engaged with the second card slot.
在具体实施时,第一卡槽和第二卡槽分别卡止了两个所述伸缩横杆组件,那么两个伸缩横杆组件中的第一横杆之间的相对位置不会发生变化,使所述冲孔装置的冲孔针在对安装面进行钻孔标记时能够保证位置不发生变化,有利于提高钻孔标记的定位精度。In a specific implementation, the first locking slot and the second locking slot lock the two telescopic cross bar assemblies respectively, so the relative position between the first cross bar in the two telescopic cross bar assemblies will not change, The position of the punching needle of the punching device can be guaranteed not to change when drilling marks on the mounting surface, which is beneficial to improving the positioning accuracy of the drilling marks.
作为导向钻攻装置的其中一种实施方式,所述导向钻攻装置包括安装座,所述安装座上固定有安装板,所述电机安装于安装板上,所述安装板上具有开孔,所述电机的输出轴从开孔中自安装板的顶面朝向所述安装座方向伸出;As one of the implementations of the guided drilling and tapping device, the guided drilling and tapping device includes a mounting base, a mounting plate is fixed on the mounting base, the motor is mounted on the mounting plate, and the mounting plate has an opening. The output shaft of the motor protrudes from the top surface of the mounting plate toward the mounting seat through the opening;
所述电机的输出端固定有主动齿轮,所述主动齿轮啮合连接有从动齿轮,所述从动齿轮朝向安装板的一端与安装板转动连接,所述从动齿轮的朝向安装座的一端延伸有丝杆,所述安装座上对应于丝杆开设有内螺纹孔,所述丝杆从所述内螺纹孔中朝向安装座底部伸出,所述丝杆从所述内螺纹孔中伸出的端部可拆卸连接有钻头,所述钻头能够在电机的驱动下对安装面进行钻孔作业。The output end of the motor is fixed with a driving gear, and the driving gear is meshed with a driven gear. There is a threaded mandrel, and an internally threaded hole is provided on the mounting seat corresponding to the threaded mandrel, and the threaded mandrel protrudes from the internally threaded hole toward the bottom of the mounting seat, and the threaded mandrel protrudes from the internally threaded hole A drill bit is detachably connected to the end of the drill bit, and the drill bit can perform drilling operations on the installation surface under the drive of the motor.
具体的,导向钻攻装置的作用是为钻孔和后续扩孔及攻螺纹提供导向定位的作用,将导向钻攻装置安装于可调底座上时,所述安装座的底面与所述可调底座的底面位于同一平面,且所述内螺纹孔与所述保护结构的保护管中心线重合,且位于所述保护结构的保护管之上;所述钻头能够从保护结构的上方伸入保护管中;由于钻头的延伸方向与安装面垂直,而且在内螺纹孔对丝杆的位置限制作用之下,所述钻头的钻设方向不发生改变,能够保证钻头钻孔方向与安装面垂直,钻设出的导向孔延伸方向也与安装面垂直,这样的结构设计,能够保证钻孔的位置不发生偏移,提高施工效率和精度。Specifically, the function of the guiding drilling and tapping device is to provide guiding positioning for drilling and subsequent reaming and tapping. When the guiding drilling and tapping device is installed on the adjustable base, the bottom surface of the mounting base and the adjustable The bottom surface of the base is on the same plane, and the internally threaded hole coincides with the center line of the protective tube of the protective structure, and is located above the protective tube of the protective structure; the drill bit can extend into the protective tube from above the protective structure Middle; because the extension direction of the drill bit is perpendicular to the mounting surface, and under the position restriction of the internally threaded hole to the screw rod, the drilling direction of the drill bit does not change, which can ensure that the drilling direction of the drill bit is perpendicular to the mounting surface. The extended direction of the set guide hole is also perpendicular to the installation surface. Such a structural design can ensure that the position of the drilled hole does not deviate, and improve the construction efficiency and accuracy.
作为安装板固定于安装座上的其中一种实施方式,所述安装座上固定有多个弹簧支撑芯轴,每个所述弹簧支撑芯轴外周套设有衬套组件,每个所述衬套组件外周套设有支撑弹簧;所述衬套组件包括第一衬套和第二衬套,所述第一衬套固定于所述安装板上,所述第二衬套固定于所述安装座上,所述第一衬套和第二衬套相近端之间具有间隙,所述间隙大于钻头的钻孔深度;所述安装板位于多个所述弹簧支撑芯轴的顶端,并与各个所述弹簧支撑芯轴固定连接。As one of the implementations in which the mounting plate is fixed on the mounting base, a plurality of spring supporting mandrels are fixed on the mounting base, and the outer circumference of each of the spring supporting mandrels is provided with a bushing assembly, and each of the bushings A support spring is provided on the outer periphery of the bushing assembly; the bushing assembly includes a first bushing and a second bushing, the first bushing is fixed on the mounting plate, and the second bushing is fixed on the mounting plate On the seat, there is a gap between the proximal ends of the first bush and the second bush, and the gap is greater than the drilling depth of the drill bit; The spring support mandrel is fixedly connected.
所述导向钻攻装置利用各个弹簧的弹力支撑起电机以及主动齿轮等部件,电机转动带动从动齿轮的丝杆随着朝向安装位旋转,从而实现钻头的钻孔作业;同时电机及其上安装板压缩弹簧向下移动,弹簧芯轴起到了导向的作用,每个弹簧的上下衬套之间留有一段距离,衬套之间的距离大于钻导向孔的深度。弹簧的作用是在钻孔的过程中使导向钻攻装置能够处于稳定状态,减少电机振动对钻孔过程带来的影响。The guide drilling and tapping device uses the elastic force of each spring to support the motor and the driving gear and other components, and the rotation of the motor drives the screw mandrel of the driven gear to rotate towards the installation position, thereby realizing the drilling operation of the drill bit; The plate compression spring moves downward, and the spring mandrel acts as a guide. There is a distance between the upper and lower bushes of each spring, and the distance between the bushes is greater than the depth of the drilled pilot hole. The function of the spring is to keep the guide drilling device in a stable state during the drilling process and reduce the impact of the motor vibration on the drilling process.
第二方面,本发明还公开了导向孔定位钻攻施工方法,利用如上所述的导向孔定位钻设系统,包括以下步骤:In the second aspect, the present invention also discloses a pilot hole positioning drilling construction method, using the above-mentioned pilot hole positioning drilling system, including the following steps:
S1、将待安装设备放置于安装位,所述安装位具有安装面,所述待安装设备上具有多个安装孔;S1. Place the device to be installed in the installation position, the installation position has a mounting surface, and the device to be installed has a plurality of installation holes;
S2、在待安装设备底部安装可调底座,根据待安装设备的安装孔的位置调整可调底座的保护管,使各个保护管分别伸入各个安装孔中;S2. Install the adjustable base on the bottom of the equipment to be installed, and adjust the protective tube of the adjustable base according to the position of the installation hole of the equipment to be installed, so that each protection tube extends into each installation hole;
S3、在可调底座上安装冲孔装置,并调整冲孔装置中的各个冲孔针与所述安装面垂直,然后使冲孔装置自由落下,对各个安装孔进行钻孔标记作业;S3. Install the punching device on the adjustable base, and adjust each punching needle in the punching device to be perpendicular to the installation surface, then let the punching device fall freely, and perform drilling and marking operations on each installation hole;
S4、将冲孔装置拆卸,并安装导向钻攻装置,使导向钻攻装置中的安装座底面与所述待安装设备以及可调底座的底面处于同一平面,然后将钻头对准伸入安装孔的保护管内,并使钻头与安装面上钻孔标记对准,然后启动电机,对各个安装孔进行导向孔的钻设。S4. Disassemble the punching device, and install the guiding drilling and tapping device, so that the bottom surface of the mounting seat in the guiding drilling and tapping device is on the same plane as the bottom surface of the equipment to be installed and the adjustable base, and then align the drill bit and extend it into the mounting hole In the protection tube, align the drill bit with the drilling marks on the mounting surface, then start the motor to drill the guide holes for each mounting hole.
作为优选,所述钻头为丝锥钻头,所述丝锥钻头能够在安装面钻设螺纹孔,这样可以简化操作步骤,就无需将导向钻攻装置和可调底座拆卸后再采用手钻对导向孔钻设螺纹孔,提高了施工效率。具体的,步骤S4中,所述导向钻攻装置中的钻头可拆卸,将导向钻攻装置上的钻头更换为丝锥钻头,再将导向钻攻装置安装于可调底座上,使导向钻攻装置中的安装座底面与所述待安装设备以及可调底座的底面处于同一平面,然后将丝锥钻头对准伸入安装孔的保护管内,并使丝锥钻头与安装面上钻孔标记对准,然后启动电机,对各个安装孔进行螺丝孔的钻攻。As preferably, the drill bit is a tap drill bit, and the tap drill bit can drill threaded holes on the installation surface, which can simplify the operation steps, and it is not necessary to use a hand drill to drill the pilot hole after disassembling the guide drilling device and the adjustable base. Threaded holes are provided to improve construction efficiency. Specifically, in step S4, the drill bit in the guide drilling and tapping device is detachable, the drill bit on the guide drilling and tapping device is replaced with a tap drill bit, and then the guide drilling and tapping device is installed on the adjustable base, so that the guide drilling and tapping device The bottom surface of the installation seat in the installation is on the same plane as the bottom surface of the equipment to be installed and the adjustable base, then align the tap drill bit into the protective tube extending into the installation hole, and align the tap drill bit with the drilling mark on the installation surface, and then Start the motor, and drill and tap the screw holes for each mounting hole.
本发明具有以下有益效果:本发明所公开的解决了船舶导航设备安装工程师的安装痛点,解决了光纤陀螺罗经系统内相关设备安装时,对安装孔做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致待安装设备难以正确安装的技术问题;同一个导向孔定位钻设系统由于能够同时安装对多个安装点进行钻孔标记,且能够安装多个导向钻攻装置,那么,同一个操作人员能够同时使用双手分别操作电机对导向孔进行钻设,提高了工作效率,同时又能保证钻孔精度;整个导向孔定位钻设系统各部分机构可调性设计大大缩小了外形尺寸,方便携带和运输,即使在狭小的安装空间中也能一人灵活自如的操作,解决了多种安装及操作不便问题。The invention has the following beneficial effects: the invention solves the installation pain point of the installation engineer of the ship navigation equipment, and solves the problem that when the relevant equipment in the fiber optic gyro compass system is installed, deviations are prone to occur when marking the installation holes, which in turn causes drilling problems. The deviation of the hole position, and the drilling holes on the installation position are difficult to be perpendicular to the installation surface, and are easy to tilt, which leads to technical problems that the equipment to be installed is difficult to install correctly; the same guide hole positioning drilling system can be installed on multiple installation points at the same time Drilling marks are carried out, and multiple guide drilling and tapping devices can be installed, then the same operator can use both hands to operate the motors to drill the guide holes at the same time, which improves work efficiency and ensures drilling accuracy at the same time; the entire guide The adjustable design of each part of the hole positioning and drilling system greatly reduces the overall size, which is convenient for carrying and transportation. Even in a small installation space, one person can operate flexibly and freely, which solves various problems of installation and operation inconvenience.
附图说明Description of drawings
为了使发明的目的、技术方案和优点更加明确,下面将结合附图针对本发明作进一步的详细描述,其中:In order to make the purpose, technical solution and advantages of the invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为现有技术中螺钉难以旋拧到位的情况示意图。Fig. 1 is a schematic diagram of a situation in which a screw is difficult to be screwed in place in the prior art.
图2为现有技术中钻孔歪斜的情况示意图。Fig. 2 is a schematic diagram of a skewed drilling hole in the prior art.
图3为现有技术中待安装设备表面受损的情况示意图。Fig. 3 is a schematic diagram of a situation in which the surface of the equipment to be installed is damaged in the prior art.
图4为本发明的可调底座与冲孔装置组合结构示意图。Fig. 4 is a schematic diagram of the combined structure of the adjustable base and the punching device of the present invention.
图5为本发明的可调底座与导向钻攻装置组合结构示意图。Fig. 5 is a schematic diagram of the combined structure of the adjustable base and the guiding drilling device of the present invention.
图6为本发明的可调底座结构示意图。Fig. 6 is a schematic structural diagram of the adjustable base of the present invention.
图7为本发明的伸缩边条组件结构示意图。Fig. 7 is a schematic structural diagram of the telescopic edge strip assembly of the present invention.
图8为本发明的保护结构结构示意图。Fig. 8 is a structural schematic diagram of the protection structure of the present invention.
图9为本发明的保护结构剖面图。Fig. 9 is a cross-sectional view of the protection structure of the present invention.
图10为本发明的冲孔装置结构示意图。Fig. 10 is a schematic structural diagram of the punching device of the present invention.
图11为本发明的伸缩横杆组件结构示意图。Fig. 11 is a structural schematic diagram of the telescopic cross bar assembly of the present invention.
图12为本发明的伸缩横杆组件与冲孔针连接局部剖面图。Fig. 12 is a partial sectional view of the connection between the telescopic cross bar assembly and the punching needle of the present invention.
图13为本发明的连接件第一部件结构示意图。Fig. 13 is a schematic structural view of the first part of the connector of the present invention.
图14为本发明的连接件第二部件结构示意图。Fig. 14 is a schematic structural diagram of the second part of the connector of the present invention.
图15为本发明的导向钻攻装置结构示意图。Fig. 15 is a structural schematic diagram of the guided drilling and tapping device of the present invention.
图16为本发明的导向钻攻装置剖面图。Fig. 16 is a sectional view of the guided drilling and tapping device of the present invention.
图17为本发明的安装座结构示意图。Fig. 17 is a schematic diagram of the structure of the mounting base of the present invention.
图18为本发明的从动齿轮、丝杆、钻头结构示意图。Fig. 18 is a structural schematic diagram of a driven gear, a screw mandrel, and a drill bit of the present invention.
图19为本发明的从动齿轮、丝杆、丝锥钻头结构示意图。Fig. 19 is a structural schematic diagram of a driven gear, a screw mandrel, and a tap drill bit of the present invention.
图20为本发明实施例的惯性测量单元结构示意图。Fig. 20 is a schematic structural diagram of an inertial measurement unit according to an embodiment of the present invention.
图21为本发明实施例的惯性测量单元进行钻孔定位结构示意图。Fig. 21 is a schematic diagram of the drilling positioning structure of the inertial measurement unit according to the embodiment of the present invention.
图22为本发明实施例的惯性测量单元进行导向孔钻孔结构示意图。。Fig. 22 is a schematic diagram of the pilot hole drilling structure of the inertial measurement unit according to the embodiment of the present invention. .
附图标记说明:Explanation of reference signs:
1、可调底座;11、伸缩边条组件;111、第一边条;112、第二边条;113、第一滑槽;114、第二滑槽;115、第一螺纹孔; 116、第二螺纹孔;12、保护结构;121、滑块;122、保护管;123、环形内凹台;2、冲孔装置;21、伸缩横杆组件;211、冲孔针;212、套筒;213、第一横杆;214、第三滑槽;215、第二横杆;216、滑动部;217、条形通槽;22、连接件;221、第一部件;222、螺杆;223、第一凸块;224、第二凸块;225、第一卡槽;226、螺母;227、第二部件;228、穿孔;229、第三凸块;2210、第四凸块;2211、第二卡槽;3、导向钻攻装置;31、安装座;311、内螺纹孔;32、安装板;321、开孔;33、弹簧支撑芯轴;34、支撑弹簧;35、衬套;351、第一衬套;352、第二衬套;36、电机;361、主动齿轮;37、从动齿轮;371、丝杆;372、钻头;373、丝锥钻头;4、惯性测量单元;41、安装底板;42、安装孔。1. Adjustable base; 11. Telescopic side strip assembly; 111. First side strip; 112. Second side strip; 113. First chute; 114. Second chute; 115. First threaded hole; 116. Second threaded hole; 12, protective structure; 121, slider; 122, protective tube; 123, annular concave platform; 2, punching device; 21, telescopic cross bar assembly; 211, punching needle; 212, sleeve ; 213, the first cross bar; 214, the third chute; 215, the second cross bar; 216, sliding part; , the first bump; 224, the second bump; 225, the first slot; 226, the nut; 227, the second component; 228, the perforation; 229, the third bump; 2210, the fourth bump; 2211, 3. Guide drilling and tapping device; 31. Mounting seat; 311. Internal thread hole; 32. Mounting plate; 321. Opening hole; 33. Spring supporting mandrel; 34. Supporting spring; 35. Bushing; 351, first bushing; 352, second bushing; 36, motor; 361, driving gear; 37, driven gear; 371, screw mandrel; 372, drill bit; 373, tap drill bit; 4, inertial measurement unit; 41 , Mounting base plate; 42, Mounting hole.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加明确,下面将结合本发明实施例中的附图,针对本发明的技术方案进行清晰、完整的描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明待安装设备使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the equipment to be installed in the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance. Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is absolutely level or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined. In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明能够应用于光纤陀螺罗经系统中的相关设备的安装,尤其是例如惯性测量单元这种具有多个安装孔需要进行钻孔安装的设备的定位安装。本发明的目的在于提高光纤陀螺罗经系统中的相关设备的安装精度,为船舶加装、改造与新造船安装导航设备提供极大的便利性。本发明能够解决光纤陀螺罗经系统内相关设备安装时,对安装孔做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致待安装设备难以正确安装的技术问题。The present invention can be applied to the installation of related equipment in the fiber optic gyro compass system, especially the positioning installation of equipment such as an inertial measurement unit that has multiple installation holes and needs to be drilled for installation. The purpose of the present invention is to improve the installation accuracy of related equipment in the fiber optic gyro compass system, and provide great convenience for ship installation, renovation and new ship installation navigation equipment. The invention can solve the problem that when the relevant equipment in the optical fiber gyro compass system is installed, deviations are likely to occur when drilling marks for the installation holes, which in turn causes deviations in the drilling positions, and the drilling holes on the installation position are difficult to be perpendicular to the installation surface and are easy to incline. And then lead to the technical problem that the equipment to be installed is difficult to be installed correctly.
第一方面,请参阅图4至图18,本发明公开了导向孔定位钻设系统,用于在安装面上进行导向孔定位及钻设,所述安装面用于安装待安装设备,所述待安装设备上设置有安装孔;所述导向孔定位钻设系统包括可调底座1,所述可调底座1为方框型结构且四边长度可调;所述可调底座1的四边上分别设置有保护结构12,所述保护结构12能够分别沿可调底座1的四边滑动;所述保护结构12包括保护管122,所述保护管122自保护结构12底部向下竖向延伸,所述保护管122能够伸入所述安装孔内,对所述安装孔进行结构保护;所述可调底座1上能够可拆卸安装冲孔装置2,所述冲孔装置2包括伸缩横杆组件21,所述伸缩横杆组件21能够沿水平方向伸缩;所述伸缩横杆组件21的两端分别固定有冲孔针211,所述冲孔针211垂直于所述伸缩横杆组件21的底面向下竖向延伸;所述冲孔针211能够伸入所述保护管122内并对安装面施力,形成导向孔定位标记;所述可调底座1上还能够可拆卸安装导向钻攻装置3,所述导向钻攻装置3包括电机36和钻头372,所述电机36和钻头372可拆卸连接,所述钻头372能够垂直伸入保护管122内并与安装面抵接,所述电机36能够驱动所述钻头372旋转,能够在安装面钻设导向孔。In the first aspect, please refer to FIG. 4 to FIG. 18 , the present invention discloses a guide hole positioning drilling system, which is used for positioning and drilling guide holes on an installation surface, and the installation surface is used for installing equipment to be installed. The equipment to be installed is provided with mounting holes; the pilot hole positioning drilling system includes an adjustable base 1, the adjustable base 1 is a square frame structure and the length of the four sides is adjustable; the four sides of the adjustable base 1 are respectively A protective structure 12 is provided, and the protective structure 12 can slide along the four sides of the adjustable base 1; the protective structure 12 includes a protective tube 122, and the protective tube 122 extends vertically downward from the bottom of the protective structure 12, The protection tube 122 can extend into the installation hole to protect the structure of the installation hole; the adjustable base 1 can be detachably installed with a punching device 2, and the punching device 2 includes a telescopic cross bar assembly 21, The telescopic cross bar assembly 21 can expand and contract in the horizontal direction; the two ends of the telescopic cross bar assembly 21 are respectively fixed with punching needles 211, and the punching needles 211 are perpendicular to the bottom surface of the telescopic cross bar assembly 21 downward Extend vertically; the punching needle 211 can extend into the protective tube 122 and apply force to the installation surface to form a guide hole positioning mark; the adjustable base 1 can also be detachably installed with a guide drilling device 3, The guide drilling device 3 includes a motor 36 and a drill bit 372, the motor 36 and the drill bit 372 are detachably connected, the drill bit 372 can vertically extend into the protection tube 122 and abut against the mounting surface, and the motor 36 can drive The drill bit 372 rotates to drill a pilot hole on the mounting surface.
具体的,所述待安装设备与安装面通过螺钉进行固定连接。在实际使用时,所述保护管122能够伸入安装孔内,保护安装孔的涂覆层不被破坏。Specifically, the device to be installed is fixedly connected to the installation surface by screws. In actual use, the protection tube 122 can extend into the installation hole, so as to protect the coating layer of the installation hole from being damaged.
本发明的工作原理是,可调冲孔装置2的作用是确定导向孔钻孔位置,进行导向孔钻孔标记,通过可调底座1四边的伸缩以及保护结构12的滑动,来使保护管122伸入安装孔内,在对安装孔进行保护的同时,还能够为导向孔的钻孔标记作业进行导向,使冲孔装置2在安装位上进行钻孔标记时定位精度高;然后采用导向钻攻装置3通过保护管122以及设置好的导向孔钻孔标记,对导向孔进行钻设,得到用于安装待安装设备的安装面上开设的导向孔;在安装时,根据实际使用的螺钉的大小,在导向孔以及安装孔中拧入螺钉,或者将导向孔进行扩孔后再在向孔以及安装孔中拧入螺钉,完成待安装设备与安装面的固定连接。The working principle of the present invention is that the function of the adjustable punching device 2 is to determine the drilling position of the pilot hole, mark the drilling hole of the pilot hole, and make the protective tube 122 Extending into the installation hole, while protecting the installation hole, it can also guide the drilling marking operation of the pilot hole, so that the punching device 2 has high positioning accuracy when performing drilling marking on the installation position; then use the pilot drill The tapping device 3 passes through the protective tube 122 and the set guide hole drilling marks to drill the guide hole to obtain the guide hole provided on the mounting surface for installing the equipment to be installed; when installing, according to the actual use of the screw Size, screws are screwed into the guide hole and the installation hole, or the guide hole is reamed and then screws are screwed into the direction hole and the installation hole to complete the fixed connection between the equipment to be installed and the installation surface.
作为可调底座1的其中一种实施方式,请参阅图5至图6,所述可调底座1包括四个伸缩边条组件11,所述四个伸缩边条组件11首尾固定连接为方框结构;所述伸缩边条组件11包括第一边条111和第二边条112,所述第一边条111和第二边条112均为方形边条;所述第一边条111套设于第二边条112外,所述第二边条112能够伸出或缩入第一边条111内;所述第一边条111上设置有第一滑槽113,所述第一滑槽113沿所述第一边条111的延伸方向延伸,所述第二边条112上设置有第二滑槽114,所述第二滑槽114沿所述第二边条112的延伸方向延伸;在所述第一滑槽113和第二滑槽114上分别设置有保护结构12,所述保护结构12上设置有滑块121,所述滑块121能够分别在第一滑槽113和第二滑槽114内沿第一边条111和第二边条112的延伸方向滑动;所述保护管122设置于所述保护结构12上远离滑块121的一端且自保护结构12的底面向下竖向延伸。As one of the implementations of the adjustable base 1, please refer to Figures 5 to 6, the adjustable base 1 includes four telescopic side strip assemblies 11, and the four telescopic side strip assemblies 11 are fixedly connected end to end to form a square frame Structure; the telescopic side strip assembly 11 includes a first side strip 111 and a second side strip 112, and the first side strip 111 and the second side strip 112 are square side strips; the first side strip 111 is sleeved Outside the second side bar 112, the second side bar 112 can extend or retract into the first side bar 111; the first side bar 111 is provided with a first sliding groove 113, and the first sliding groove 113 extends along the extending direction of the first side bar 111 , the second side bar 112 is provided with a second sliding groove 114 , and the second sliding groove 114 extends along the extending direction of the second side bar 112 ; The first chute 113 and the second chute 114 are respectively provided with a protection structure 12, and the protection structure 12 is provided with a slider 121, and the slider 121 can be positioned on the first chute 113 and the second chute respectively. Sliding along the extension direction of the first side bar 111 and the second side bar 112 in the chute 114; the protection tube 122 is arranged on the end of the protection structure 12 away from the slider 121 and vertically vertically downward from the bottom surface of the protection structure 12. to extend.
在第一边条111和第二边条112上分别设置保护机构,那么整个可调底座1上具有八个保护机构,每个边上具有两个,这样就使得可调底座1能够根据安装孔的位置进行灵活调整,使每个安装孔内都能伸入一个保护管122;同时,冲孔装置2自身的伸缩量也能够进行调整,使冲孔装置2能够与可调底座1进行匹配,进而也使得整个装置的适应性更强,能够适应多种待安装设备。The first side bar 111 and the second side bar 112 are respectively provided with protective mechanisms, so there are eight protective mechanisms on the entire adjustable base 1, and there are two on each side, so that the adjustable base 1 can be installed according to the installation hole. The position of the punching device 2 can be flexibly adjusted, so that a protective tube 122 can be inserted into each mounting hole; at the same time, the expansion and contraction of the punching device 2 can also be adjusted, so that the punching device 2 can be matched with the adjustable base 1, Furthermore, the adaptability of the whole device is stronger, and it can adapt to various equipment to be installed.
因各种待安装设备的安装孔大小及位置不同,可调底座1的结构设计,使不同待安装设备能够兼容使用同一套冲孔装置2及导向钻攻装置3,解决了同一系列或相近系列的待安装设备难以共用同一个导向孔定位钻设系统的技术问题。Due to the different sizes and positions of the installation holes of various equipment to be installed, the structural design of the adjustable base 1 enables different equipment to be installed to be compatible with the same set of punching device 2 and guiding drilling device 3, which solves the problem of the same series or similar series The technical problem that the equipment to be installed is difficult to share the same pilot hole positioning drilling system.
具体而言,所述伸缩边条组件11首尾之间固定连接,形成方框结构,请参阅图6和图7,所述第一边条111的侧壁开设有第一螺纹孔115,所述第一螺纹孔115贯通所述第一边条111的外侧面和内侧面,对应的所述第二边条112的端面开设有第二螺纹孔 116;组装时,将其中一个可调底座1的第一螺纹孔115与另一个可调底座1的第二螺纹孔 116对应并旋拧入螺栓,实现伸缩边条组件11之间的固定连接。Specifically, the telescopic side strip assembly 11 is fixedly connected from head to tail to form a square frame structure, please refer to Fig. 6 and Fig. 7, the side wall of the first side strip 111 is provided with a first threaded hole 115, the The first threaded hole 115 runs through the outer surface and the inner surface of the first side bar 111, and the end surface of the corresponding second side bar 112 is provided with a second threaded hole 116; when assembling, one of the adjustable bases 1 The first threaded hole 115 corresponds to the second threaded hole 116 of the other adjustable base 1 and is screwed into a bolt to realize the fixed connection between the telescopic edge strip components 11 .
作为所述可调底座1与冲孔装置2可拆卸安装的其中一种实施方式,请参阅图8和图9,所述保护结构12顶面对应于所述保护管122的位置设置有环形内凹台123,所述环形内凹台123的直径大于所述保护管122的直径,且环形内凹台123的中心与所述保护管122的中轴线重合,环形内凹台123的侧壁设有内螺纹;所述冲孔针211上套设有套筒212,所述套筒212的下端设有外螺纹,使得套筒212下端的能够通过螺纹配合插入并安装在所述环形内凹台123中。那么安装时,首先将套筒212分别插入安装在各个保护结构的环形内凹台123内,然后将冲孔针211与套筒212对齐并使冲孔针211伸入套筒212中,则能够保证各个冲孔针211与所述安装面垂直;此外,套筒212与环形内凹台123通过螺纹配合安装,这样方便在运输时可拆卸套筒212,方便组件的打包运输。As one of the implementations of the detachable installation of the adjustable base 1 and the punching device 2, please refer to Figures 8 and 9, the top surface of the protection structure 12 is provided with a ring-shaped Inner concave platform 123, the diameter of described annular inner concave platform 123 is greater than the diameter of described protective tube 122, and the center of annular inner concave platform 123 coincides with the central axis of described protective tube 122, the side wall of annular inner concave platform 123 There is an internal thread; the punching needle 211 is covered with a sleeve 212, and the lower end of the sleeve 212 is provided with an external thread, so that the lower end of the sleeve 212 can be inserted and installed in the annular concave Taiwan 123. Then during installation, at first the sleeve 212 is inserted and installed in the annular inner concave platform 123 of each protective structure, then the punching needle 211 is aligned with the sleeve 212 and the punching needle 211 is stretched into the sleeve 212, then it can Ensure that each punching needle 211 is perpendicular to the mounting surface; in addition, the sleeve 212 is threadedly installed with the annular inner concave platform 123, so that the sleeve 212 can be detached during transportation, and the packaging and transportation of the components is convenient.
作为伸缩横杆组件21的其中一种实施方式,请参阅图10和图11,所述伸缩横杆组件21包括第一横杆213和第二横杆215,所述第一横杆213开设有与第一横杆213延伸方向相同的第三滑槽214,所述第二横杆215具有与第二横杆215延伸方向相同的滑动部216,所述滑动部216能够在所述第三滑槽214内滑动。As one of the implementations of the telescopic cross bar assembly 21, please refer to FIG. 10 and FIG. 11, the telescopic cross bar assembly 21 includes a first cross bar 213 and a second cross bar 215, the first cross bar 213 has The third sliding slot 214 in the same extending direction as the first cross bar 213, the second cross bar 215 has a sliding part 216 in the same extending direction as the second cross bar 215, the sliding part 216 can slide in the third sliding Sliding in the groove 214.
作为冲孔装置2的优选方案,请参阅图11,所述冲孔装置2中设置有两个所述伸缩横杆组件21,分别为两个所述伸缩横杆组件21交叉布置,且交叉位置处设置有连接件22,所述连接件22能够将两个所述伸缩横杆组件21的两个第一横杆213固定连接,保持两个所述伸缩横杆组件21之间的相对位置不发生改变;两个所述伸缩横杆组件21的套筒212分别能够插入对应的所述伸缩边条组件11的保护结构12上设置的环形内凹台123中。As a preferred solution of the punching device 2, please refer to Fig. 11, the punching device 2 is provided with two telescopic cross bar assemblies 21, which are respectively arranged crosswise between the two telescopic cross bar assemblies 21, and the cross position A connecting piece 22 is arranged at the place, and the connecting piece 22 can fixedly connect the two first crossbars 213 of the two telescopic crossbar assemblies 21 to keep the relative position between the two telescopic crossbar assemblies 21 constant. There is a change: the sleeves 212 of the two telescopic cross bar assemblies 21 can be respectively inserted into the ring-shaped inner recesses 123 provided on the protection structure 12 of the corresponding telescopic side bar assembly 11 .
作为连接件22的其中一种实施方式,请参阅图11、图13和图14,所述连接件22包括第一部件221和第二部件227,所述第一部件221中心伸出有螺杆222,所述第一部件221上还伸出有第一凸块223和第二凸块224,所述第一凸块223和第二凸块224的延伸方向与所述螺杆222的延伸方向相同,所述第一凸块223和第二凸块224之间具有第一卡槽225;所述第二部件227中心开设有穿孔228,所述螺杆222能够从穿孔228中穿出;所述第二部件227上还伸出有第三凸块229和第四凸块2210,第一部件和第二部件安装到位时,所述第三凸块229和第四凸块2210朝向所述第一凸块223和第二凸块224延伸,所述第三凸块229和第四凸块2210之间具有第二卡槽2211;两个所述伸缩横杆组件21的所述第一横杆213能够分别与所述第一卡槽225和第二卡槽2211卡接。As one of the implementations of the connector 22, please refer to Figure 11, Figure 13 and Figure 14, the connector 22 includes a first part 221 and a second part 227, the center of the first part 221 has a screw 222 , the first component 221 also protrudes from the first protrusion 223 and the second protrusion 224, and the extension direction of the first protrusion 223 and the second protrusion 224 is the same as the extension direction of the screw rod 222, There is a first card slot 225 between the first protrusion 223 and the second protrusion 224; a through hole 228 is opened in the center of the second part 227, and the screw 222 can pass through the through hole 228; the second A third protrusion 229 and a fourth protrusion 2210 also protrude from the part 227. When the first part and the second part are installed in place, the third protrusion 229 and the fourth protrusion 2210 face the first protrusion 223 and the second protrusion 224 extend, and there is a second card slot 2211 between the third protrusion 229 and the fourth protrusion 2210; the first cross bar 213 of the two telescopic cross bar assemblies 21 can respectively It is engaged with the first card slot 225 and the second card slot 2211 .
在具体实施时,第一卡槽225和第二卡槽2211分别卡止了两个所述伸缩横杆组件21,那么两个伸缩横杆组件21中的第一横杆213之间的相对位置不会发生变化,使所述冲孔装置2的冲孔针211在对安装面进行钻孔标记时能够保证位置不发生变化,有利于提高钻孔标记的定位精度。In specific implementation, the first card slot 225 and the second card slot 2211 respectively lock the two telescopic cross bar assemblies 21, then the relative position between the first cross bar 213 in the two telescopic cross bar assemblies 21 There will be no change, so that the punching needle 211 of the punching device 2 can ensure that the position does not change when drilling marks on the mounting surface, which is beneficial to improving the positioning accuracy of the drilling marks.
作为滑动部216的其中一种实施方式,请参阅图11,所述滑动部216上开设有条形通槽217,所述第一部件221的螺杆222依次穿过两个所述伸缩横杆组件21的条形通槽217以及所述第二部件227中心的穿孔228,穿出穿孔228的螺杆222被螺母226所固定,实现两个所述伸缩横杆组件21之间的固定连接。当需要调整两个所述伸缩横杆组件21之间的相对位置时,将螺母226拧松,分别将第一横杆213和第二横杆215的位置调整好,保证各个冲孔针211的朝向与安装面垂直后再将螺母226拧紧即可。As one of the implementations of the sliding part 216, please refer to FIG. 11, the sliding part 216 is provided with a bar-shaped through groove 217, and the screw rod 222 of the first part 221 passes through the two telescopic cross bar assemblies in turn. 21 and the through-hole 228 in the center of the second part 227, the screw 222 passing through the through-hole 228 is fixed by the nut 226 to realize the fixed connection between the two telescopic cross-bar assemblies 21. When it is necessary to adjust the relative position between the two telescopic cross bar assemblies 21, the nuts 226 are unscrewed, and the positions of the first cross bar 213 and the second cross bar 215 are adjusted respectively to ensure the position of each punching needle 211. Then tighten the nut 226 after it is perpendicular to the mounting surface.
作为导向钻攻装置3的其中一种实施方式,请参阅图15至图18,所述导向钻攻装置3包括安装座31,所述安装座31上固定有安装板32,所述电机36安装于安装板32上,所述安装板32上具有开孔321,所述电机36的输出轴从开孔321中自安装板32的顶面朝向所述安装座31方向伸出;As one of the implementations of the guide drilling and tapping device 3, please refer to Fig. 15 to Fig. 18, the guide drilling and tapping device 3 includes a mounting base 31, a mounting plate 32 is fixed on the mounting base 31, and the motor 36 is installed On the mounting plate 32, the mounting plate 32 has an opening 321, and the output shaft of the motor 36 protrudes from the opening 321 from the top surface of the mounting plate 32 toward the direction of the mounting seat 31;
所述电机36的输出端固定有主动齿轮361,所述主动齿轮361啮合连接有从动齿轮37,所述从动齿轮37朝向安装板32的一端与安装板32转动连接,所述从动齿轮37的朝向安装座31的一端延伸有丝杆371,所述安装座31上对应于丝杆371开设有内螺纹孔311,所述丝杆371从所述内螺纹孔311中朝向安装座31底部伸出,所述丝杆371从所述内螺纹孔311中伸出的端部可拆卸连接有钻头372,所述钻头372能够在电机36的驱动下对安装面进行钻孔作业。The output end of the motor 36 is fixed with a driving gear 361, and the driving gear 361 is meshed with a driven gear 37. 37 extends toward the end of the mounting seat 31 with a threaded rod 371, and the mounting seat 31 is provided with an internal threaded hole 311 corresponding to the threaded rod 371, and the threaded rod 371 is directed from the internal threaded hole 311 toward the bottom of the mounting seat 31. The end of the screw rod 371 protruding from the internally threaded hole 311 is detachably connected with a drill bit 372 , and the drill bit 372 can perform drilling operations on the installation surface under the drive of the motor 36 .
具体的,所述丝杆371从所述内螺纹孔311中伸出的端部与所述钻头372螺纹连接,实现所述丝杆371与所述钻头372的可拆卸连接,这样设计能够更换不同的钻头,以适应不同的开孔要求,能够解决由于施工工具的频繁切换造成的施工效率低的技术问题。Specifically, the end of the screw rod 371 protruding from the internally threaded hole 311 is threadedly connected with the drill bit 372 to realize the detachable connection between the screw rod 371 and the drill bit 372, so that the design can be replaced with different The drill bit is suitable for different opening requirements, and can solve the technical problem of low construction efficiency caused by frequent switching of construction tools.
作为优选,请参阅图19,所述钻头为丝锥钻头373,所述丝锥钻头373能够在安装面钻设螺纹孔,这样可以简化操作步骤,就无需将导向钻攻装置和可调底座拆卸后再采用手钻对导向孔钻设螺纹孔,提高了施工效率,解决了由于施工工具的频繁切换造成的施工效率低的技术问题。As preferably, referring to Fig. 19, the drill bit is a tap drill bit 373, and the tap drill bit 373 can drill a threaded hole on the installation surface, which can simplify the operation steps, and it is not necessary to disassemble the guide drilling and tapping device and the adjustable base. The threaded hole is drilled for the guide hole by hand drill, which improves the construction efficiency and solves the technical problem of low construction efficiency caused by frequent switching of construction tools.
具体的,导向钻攻装置3的作用是为钻孔和后续扩孔及攻螺纹提供导向定位的作用,将导向钻攻装置3安装于可调底座1上时,所述安装座31的底面与所述可调底座1的底面位于同一平面,且所述内螺纹孔311与所述保护结构12的保护管122中心线重合,且位于所述保护结构12的保护管122之上;所述钻头372能够从保护结构12的上方伸入保护管122中;由于钻头372的延伸方向与安装面垂直,而且在内螺纹孔311对丝杆371的位置限制作用之下,所述钻头372的钻设方向不发生改变,能够保证钻头372钻孔方向与安装面垂直,钻设出的导向孔延伸方向也与安装面垂直,这样的结构设计,能够保证钻孔的位置不发生偏移,提高施工效率和精度。Concretely, the function of the guide drilling and tapping device 3 is to provide guidance and positioning for drilling and subsequent reaming and tapping. When the guide drilling and tapping device 3 is installed on the adjustable base 1, the bottom surface of the mounting seat 31 and The bottom surface of the adjustable base 1 is on the same plane, and the inner threaded hole 311 coincides with the center line of the protective tube 122 of the protective structure 12, and is located above the protective tube 122 of the protective structure 12; the drill bit 372 can extend into the protection tube 122 from the top of the protection structure 12; since the extension direction of the drill bit 372 is perpendicular to the installation surface, and under the position restriction of the internally threaded hole 311 to the screw mandrel 371, the drilling of the drill bit 372 The direction does not change, which can ensure that the drilling direction of the drill bit 372 is perpendicular to the installation surface, and the extension direction of the drilled guide hole is also perpendicular to the installation surface. Such a structural design can ensure that the drilling position does not shift and improve construction efficiency. and precision.
具体的,从动齿轮37采用钻头与齿轮一体化设计,同时起到传动和钻孔的作用,还能够节省重量,节省安装空间,同时又能提高安装精度。Specifically, the driven gear 37 adopts an integrated design of the drill bit and the gear, which simultaneously plays the role of transmission and drilling, and can also save weight and installation space, while improving installation accuracy.
具体的,钻头372的规格为M4,若安装孔较M4大,那么可以在导向孔钻设完毕后,采用扩孔设备对导向孔进行扩孔,使其与安装孔匹配。Specifically, the specification of the drill bit 372 is M4. If the mounting hole is larger than M4, after the pilot hole is drilled, a reaming device can be used to ream the pilot hole so that it matches the mounting hole.
作为安装板32固定于安装座31上的其中一种实施方式,请参阅图16,所述安装座31上固定有多个弹簧支撑芯轴33,每个所述弹簧支撑芯轴33外周套设有衬套35组件,每个所述衬套35组件外周套设有支撑弹簧34;所述衬套35组件包括第一衬套351和第二衬套352,所述第一衬套351固定于所述安装板32上,所述第二衬套352固定于所述安装座31上,所述第一衬套351和第二衬套352相近端之间具有间隙,所述间隙大于钻头372的钻孔深度;所述安装板32位于多个所述弹簧支撑芯轴33的顶端,并与各个所述弹簧支撑芯轴33固定连接。As one of the implementations in which the mounting plate 32 is fixed on the mounting base 31, please refer to FIG. There are bushings 35 assemblies, and the outer periphery of each bushing 35 assemblies is provided with a supporting spring 34; the bushings 35 assemblies include a first bushing 351 and a second bushing 352, and the first bushing 351 is fixed on On the mounting plate 32, the second bushing 352 is fixed on the mounting seat 31, and there is a gap between the proximal ends of the first bushing 351 and the second bushing 352, and the gap is larger than that of the drill bit 372. Drilling depth: the mounting plate 32 is located at the top of the plurality of spring supporting mandrels 33 and is fixedly connected with each of the spring supporting mandrels 33 .
所述导向钻攻装置3利用各个弹簧的弹力支撑起电机36以及主动齿轮361等部件,电机36转动带动从动齿轮37的丝杆371随着朝向安装位旋转,从而实现钻头372的钻孔作业;同时电机36及其上安装板32压缩弹簧向下移动,弹簧芯轴起到了导向的作用,每个弹簧的上下衬套35之间留有一段距离,衬套35之间的距离大于钻导向孔的深度。弹簧的作用是在钻孔的过程中使导向钻攻装置3能够处于稳定状态,减少电机36振动对钻孔过程带来的影响。The guide drilling and tapping device 3 utilizes the elastic force of each spring to support parts such as the motor 36 and the driving gear 361, and the rotation of the motor 36 drives the screw mandrel 371 of the driven gear 37 to rotate toward the installation position, thereby realizing the drilling operation of the drill bit 372 Simultaneously motor 36 and upper mounting plate 32 compression springs move downwards, and the spring mandrel has played the guiding effect, leaves a section of distance between the upper and lower bushings 35 of each spring, and the distance between the bushings 35 is greater than the drill guide The depth of the hole. The effect of spring is to make guide drilling and tapping device 3 can be in stable state in the process of drilling, reduce the influence that motor 36 vibrations bring to drilling process.
具体的,所述弹簧支撑芯轴33与所述安装板32固定的一端具有螺纹,将螺母226旋拧在丝杆371上,实现所述弹簧支撑芯轴33与所述安装板32固定连接。Specifically, the fixed end of the spring supporting mandrel 33 and the mounting plate 32 has threads, and the nut 226 is screwed on the threaded rod 371 to realize the fixed connection between the spring supporting mandrel 33 and the mounting plate 32 .
本发明的工作过程是,首先将可调底座固定于待安装设备周围,并使保护结构的保护管与待安装设备的安装孔对齐,然后将套筒分别插入各个保护结构的环形内凹台内,然后将冲孔针与套筒对齐并使冲孔针伸入套筒中,然后将两个伸缩横杆组件的位置进行调整并安装连接件使其位置固定,然后将冲孔装置的冲孔针的针头部位拉至套筒的顶端,释放冲孔装置,使其自然落下,在冲孔装置自身的重力和对安装位的冲击力来实现钻孔标记;然后将冲孔装置拆下,并安装导向钻攻装置,电机转动带动主动齿轮旋转,主动齿轮带动从动齿轮旋转,从而实现钻头钻孔,钻孔的深度通过从动齿轮的旋转圈数确定,从动齿轮的旋转圈数通过电机的圈数(主动轮旋转圈数)按加速比或减速比来确定。The working process of the present invention is to firstly fix the adjustable base around the equipment to be installed, and align the protection tube of the protection structure with the installation hole of the equipment to be installed, and then insert the sleeves into the annular inner recesses of each protection structure , then align the punching needle with the sleeve and make the punching needle extend into the sleeve, then adjust the position of the two telescopic cross-bar components and install the connecting piece to fix the position, and then punch the hole of the punching device Pull the needle head of the needle to the top of the sleeve, release the punching device, let it fall naturally, and realize the drilling mark under the gravity of the punching device itself and the impact force on the installation position; then remove the punching device, and Install the guide drilling and tapping device, the rotation of the motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, so as to realize the drilling of the drill bit. The depth of the drilling is determined by the number of rotations of the driven gear, and the number of rotations of the driven gear is passed by the motor The number of turns (the number of turns of the driving wheel) is determined by the acceleration ratio or reduction ratio.
第二方面,本发明还公开了导向孔定位钻攻施工方法,利用如上所述的导向孔定位钻设系统,包括以下步骤:In the second aspect, the present invention also discloses a pilot hole positioning drilling construction method, using the above-mentioned pilot hole positioning drilling system, including the following steps:
S1、将待安装设备放置于安装位,所述安装位具有安装面,所述待安装设备上具有多个安装孔;S1. Place the device to be installed in the installation position, the installation position has a mounting surface, and the device to be installed has a plurality of installation holes;
S2、在待安装设备底部安装可调底座,根据待安装设备的安装孔的位置调整可调底座的保护管,使各个保护管分别伸入各个安装孔中;S2. Install the adjustable base on the bottom of the equipment to be installed, and adjust the protective tube of the adjustable base according to the position of the installation hole of the equipment to be installed, so that each protection tube extends into each installation hole;
S3、在可调底座上安装冲孔装置,并调整冲孔装置中的各个冲孔针与所述安装面垂直,然后使冲孔装置自由落下,对各个安装孔进行钻孔标记作业;S3. Install the punching device on the adjustable base, and adjust each punching needle in the punching device to be perpendicular to the installation surface, then let the punching device fall freely, and perform drilling and marking operations on each installation hole;
S4、将冲孔装置拆卸,并安装导向钻攻装置,使导向钻攻装置中的安装座底面与所述待安装设备以及可调底座的底面处于同一平面,然后将钻头对准伸入安装孔的保护管内,并使钻头与安装面上钻孔标记对准,然后启动电机,对各个安装孔进行导向孔的钻设。S4. Disassemble the punching device, and install the guiding drilling and tapping device, so that the bottom surface of the mounting seat in the guiding drilling and tapping device is on the same plane as the bottom surface of the equipment to be installed and the adjustable base, and then align the drill bit and extend it into the mounting hole In the protection tube, align the drill bit with the drilling marks on the mounting surface, then start the motor to drill the guide holes for each mounting hole.
具体的,由于可调底座与可调底座结构相同,两者可以相互替换,均能够达到预期技术效果。Specifically, since the structure of the adjustable base is the same as that of the adjustable base, the two can be replaced with each other, and both can achieve expected technical effects.
作为优选,步骤S3中,调整冲孔装置中的各个冲孔针与所述安装面垂直的方法是,所述保护结构顶面对应于所述保护管的位置设置有环形内凹台,所述环形内凹台的直径大于所述保护管的直径,且环形内凹台的中心与所述保护管的中轴线重合,环形内凹台的侧壁设有内螺纹;所述冲孔针上套设有套筒,所述套筒的下端设有外螺纹,使得套筒下端的能够通过螺纹配合插入并安装在所述环形内凹台中;那么安装时,首先将套筒分别插入安装在各个保护结构的环形内凹台内,然后将冲孔针与套筒对齐并使冲孔针伸入套筒中,则能够保证各个冲孔针与所述安装面垂直;此外,套筒与环形内凹台通过螺纹配合安装,这样方便在运输时可拆卸套筒,方便组件的打包运输。Preferably, in step S3, the method for adjusting each punching needle in the punching device to be perpendicular to the installation surface is that the top surface of the protection structure is provided with an annular inner concave platform corresponding to the position of the protection tube, so The diameter of the annular inner concave platform is greater than the diameter of the protective tube, and the center of the annular inner concave platform coincides with the central axis of the protective tube, and the side wall of the annular inner concave platform is provided with internal threads; The sleeve is provided with a sleeve, and the lower end of the sleeve is provided with external threads, so that the lower end of the sleeve can be inserted and installed in the annular inner concave platform through thread fit; then when installing, first insert and install the sleeves in each In the annular inner concave platform of the protective structure, and then align the punching needles with the sleeve and make the punching needles extend into the sleeve, it can ensure that each punching needle is perpendicular to the installation surface; in addition, the sleeve and the annular inner The concave table is installed through thread fit, which facilitates the removal of the sleeve during transportation and facilitates the packaging and transportation of components.
作为优选,步骤S4中,分别在各个安装孔对应位置均安装一套导向钻攻装置,同时对各个安装孔进行导向孔的钻设。Preferably, in step S4, a set of guide drilling and tapping devices are respectively installed at the corresponding positions of each installation hole, and the guide holes are drilled for each installation hole at the same time.
作为优选,步骤S4中,仅在对角线处的安装孔上布设导向钻攻装置,即仅布设两套导向钻攻装置,然后同时操作使其对安装面上进行导向孔钻设,然后将待安装设备进行固定,然后再在安装面上钻设其他的钻孔,这样能够降低钻孔的难度,提高钻孔的效率。As preferably, in step S4, guide drilling and tapping devices are only arranged on the mounting holes at the diagonal, that is, only two sets of guide drilling and tapping devices are arranged, and then they are operated simultaneously to drill the guide holes on the mounting surface, and then the Fix the equipment to be installed, and then drill other holes on the installation surface, which can reduce the difficulty of drilling and improve the efficiency of drilling.
作为优选,请参阅图19,所述钻头为丝锥钻头373,所述丝锥钻头373能够在安装面钻设螺纹孔,这样可以简化操作步骤,就无需将导向钻攻装置和可调底座拆卸后再采用手钻对导向孔钻设螺纹孔,提高了施工效率。具体的,步骤S4中,所述导向钻攻装置中的钻头可拆卸,将导向钻攻装置上的钻头更换为丝锥钻头,再将导向钻攻装置安装于可调底座上,使导向钻攻装置中的安装座底面与所述待安装设备以及可调底座的底面处于同一平面,然后将丝锥钻头对准伸入安装孔的保护管内,并使丝锥钻头与安装面上钻孔标记对准,然后启动电机,对各个安装孔进行螺丝孔的钻攻。As preferably, referring to Fig. 19, the drill bit is a tap drill bit 373, and the tap drill bit 373 can drill a threaded hole on the installation surface, which can simplify the operation steps, and it is not necessary to disassemble the guide drilling and tapping device and the adjustable base. A hand drill is used to drill threaded holes for the pilot holes, which improves the construction efficiency. Specifically, in step S4, the drill bit in the guide drilling and tapping device is detachable, the drill bit on the guide drilling and tapping device is replaced with a tap drill bit, and then the guide drilling and tapping device is installed on the adjustable base, so that the guide drilling and tapping device The bottom surface of the installation seat in the installation is on the same plane as the bottom surface of the equipment to be installed and the adjustable base, then align the tap drill bit into the protective tube extending into the installation hole, and align the tap drill bit with the drilling mark on the installation surface, and then Start the motor, and drill and tap the screw holes for each mounting hole.
作为优选,针对安装孔大于导向孔的情况,将导向钻攻装置以及可调底座拆卸后,使用扩孔设备对导向孔进行扩孔处理,然后再进行待安装设备的安装作业。Preferably, for the case where the installation hole is larger than the guide hole, after the guide drilling device and the adjustable base are disassembled, a hole reaming device is used to ream the guide hole, and then the installation of the equipment to be installed is carried out.
具体的,所述扩孔设备采用手电钻。Specifically, the reaming equipment adopts a hand electric drill.
采用本发明所公开的导向孔定位钻设系统及定位钻攻施工方法具有如下技术效果:Adopting the guide hole positioning drilling system and the positioning drilling and tapping construction method disclosed in the present invention has the following technical effects:
1、本发明所公开的解决了船舶导航设备安装工程师的安装痛点,同时解决了光纤陀螺罗经系统内相关设备安装时,对安装孔做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致待安装设备难以正确安装的技术问题。1. The invention disclosed by the present invention solves the installation pain point of the ship navigation equipment installation engineer, and at the same time solves the problem that when the related equipment in the fiber optic gyro compass system is installed, deviations are prone to occur when drilling marks for the installation holes, which in turn causes deviations in the drilling positions. And the drilling holes provided on the installation position are difficult to be perpendicular to the installation surface, and are easy to tilt, which leads to the technical problem that the equipment to be installed is difficult to be installed correctly.
2、因各种待安装设备的安装孔大小及位置不同,可调底座的结构设计,使不同待安装设备能够兼容使用同一套冲孔装置及导向钻攻装置,解决了同一系列或相近系列的待安装设备难以共用同一个导向孔定位钻设系统的技术问题。2. Due to the different sizes and positions of the installation holes of various equipment to be installed, the structural design of the adjustable base enables different equipment to be installed to be compatible with the same set of punching device and guided drilling device, which solves the problem of the same series or similar series. The technical problem that the equipment to be installed is difficult to share the same pilot hole positioning drilling system.
3、同一个导向孔定位钻设系统由于能够同时安装对多个安装点进行钻孔标记,且能够安装多个导向钻攻装置,那么,同一个操作人员能够同时使用双手分别操作电机对导向孔进行钻设,提高了工作效率,同时又能保证钻孔精度。3. The same guide hole positioning drilling system can simultaneously install and mark multiple installation points, and can install multiple guide drilling and tapping devices, so the same operator can use both hands to operate the motor to guide the hole respectively. Drilling is carried out, which improves the work efficiency and at the same time ensures the drilling accuracy.
4、本发明中使用的保护管,能够对安装孔的涂覆层进行保护,防止钻孔时损坏待安装设备涂覆层。4. The protection tube used in the present invention can protect the coating layer of the installation hole and prevent the coating layer of the equipment to be installed from being damaged during drilling.
5、导向孔定位钻设系统适用于各种船舶导航设备的实船安装,导向孔定位钻设系统的设计原理同时也适用于其它待安装设备的安装,如果待安装设备尺寸不同,只需要调整线性尺寸即可;各零部件的加工都在可控范围之内,不存在任何加工风险;各机构的可调性设计方便携带和运输,所有机构到施工现场后只需要简单的组装即可;整个导向孔定位钻设系统各部分机构可调性设计大大缩小了外形尺寸,方便携带和运输,即使在狭小的安装空间中也能一人灵活自如的操作,解决了多种安装及操作不便问题。5. The pilot hole positioning drilling system is suitable for the actual ship installation of various ship navigation equipment. The design principle of the pilot hole positioning drilling system is also applicable to the installation of other equipment to be installed. If the size of the equipment to be installed is different, only need to adjust The linear size is enough; the processing of each part is within the controllable range, and there is no processing risk; the adjustable design of each mechanism is convenient for carrying and transportation, and all the mechanisms only need simple assembly after arriving at the construction site; The adjustable design of each part of the whole guide hole positioning drilling system greatly reduces the overall size, which is convenient for carrying and transportation. Even in a small installation space, one person can operate flexibly and freely, which solves various installation and operation inconveniences.
为了进一步阐述本发明公开的导向孔定位钻设系统及定位钻攻施工方法,本发明公开了以下优选实施例。In order to further illustrate the pilot hole positioning drilling system and positioning drilling construction method disclosed in the present invention, the present invention discloses the following preferred embodiments.
实施例Example
本实施例采用的光纤陀螺罗经系统包含以下几个功能模块:光源模块、光纤陀螺仪、接收模块、信号处理模块、控制模块、显示和输出模块,其中,光源模块能够提供稳定的光源,通常使用激光二极管或激光器,它产生的光束经过一系列光学元件的处理和调节,最终输入到光纤陀螺仪中;光纤陀螺仪是光纤陀螺罗经系统的核心部件,它由光纤环路和光学元件组成,光纤环路中的光纤传感器用于测量旋转带来的相位变化,光纤陀螺仪通过将光传输到光纤环路中,并测量光的干涉效应,以测量船舶的航向;接收模块负责接收来自光纤陀螺仪的光信号,并将其转换为电信号,它包括光电探测器和相关的电路,光电探测器将光信号转换为电流或电压信号,以便后续处理和分析;信号处理模块对接收到的电信号进行放大、滤波、调理和数字化处理,信号处理模块对测量信号进行精确的处理和计算,以提取船舶的航向信息;控制模块负责光纤陀螺仪的稳定工作和系统控制,能够监测和控制光纤陀螺仪的温度、压力和其他环境参数,以确保系统的准确性和可靠性,控制模块还与其他导航系统和设备进行数据交换和通信;显示和输出模块将测量到的航向数据转换为可视化的形式,并向船员或其他导航设备提供输出,它可以包括数字显示屏、指示灯、数据接口等,船员可以通过该模块获取实时的航向信息,并进行相应的导航操作。The fiber optic gyro compass system used in this embodiment includes the following functional modules: a light source module, a fiber optic gyroscope, a receiving module, a signal processing module, a control module, a display and an output module, wherein the light source module can provide a stable light source, and is usually used Laser diode or laser, the beam it produces is processed and adjusted by a series of optical elements, and finally input into the fiber optic gyroscope; the fiber optic gyroscope is the core component of the fiber optic gyroscope system, which consists of fiber optic loops and optical The fiber optic sensor in the loop is used to measure the phase change caused by the rotation. The fiber optic gyroscope transmits light into the fiber optic loop and measures the interference effect of the light to measure the course of the ship; the receiving module is responsible for receiving signals from the fiber optic gyroscope. The optical signal and convert it into an electrical signal, which includes a photodetector and related circuits, the photodetector converts the optical signal into a current or voltage signal for subsequent processing and analysis; the signal processing module performs the processing on the received electrical signal Perform amplification, filtering, conditioning and digital processing, and the signal processing module performs precise processing and calculation on the measurement signal to extract the ship's heading information; the control module is responsible for the stable work and system control of the fiber optic gyroscope, and can monitor and control the fiber optic gyroscope temperature, pressure and other environmental parameters to ensure the accuracy and reliability of the system, the control module also performs data exchange and communication with other navigation systems and equipment; the display and output module converts the measured heading data into a visual form, And provide output to the crew or other navigation equipment, which can include digital display screens, indicator lights, data interfaces, etc. The crew can obtain real-time heading information through this module and perform corresponding navigation operations.
那么以上这些模块通常是通过几个集成化的设备单元呈现,例如惯性测量单元、操作单元和分配单元等,在实际使用过程中,将这几个集成化的设备单元安装于船只指定位置并将单元之间进行电连接后,即能够实现光纤陀螺罗经系统的相关功能。Then the above modules are usually presented by several integrated equipment units, such as inertial measurement unit, operation unit and distribution unit, etc. In actual use, these integrated equipment units are installed on the designated position of the ship and After the units are electrically connected, the relevant functions of the fiber optic gyro compass system can be realized.
其中,请参阅图20所示的惯性测量单元4,惯性测量单元4的功能是当光纤陀螺罗经系统上电初始化后,装订初始经纬度等信息,进行惯导初始对准,同时与卫星接收模块、多普勒测速仪或里程计组合,初始对准后进入导航跟踪状态,输出组合后的位置及姿态角信息。Wherein, please refer to the inertial measurement unit 4 shown in FIG. 20 , the function of the inertial measurement unit 4 is to bind information such as the initial longitude and latitude after the fiber optic gyro compass system is powered on and initialized, to perform initial alignment of the inertial navigation system, and at the same time communicate with the satellite receiving module, Doppler speedometer or odometer combination, enter the navigation tracking state after initial alignment, and output the combined position and attitude angle information.
惯性测量单元4的外形整体呈长方体形,包括安装底板41,所述安装底板41上开设有对称设置的四个安装孔42,所述安装孔42分别分布于所述安装底板41的四角;所述安装底板41上安装有壳体,所述壳体上伸出有多个航插接口以及接地柱;所述壳体顶部具有安装方向指示箭头,所述安装底板41边缘设置有对准刻线,所述指示箭头和对准刻线的方向与船艏方向相同。The overall shape of the inertial measurement unit 4 is a cuboid, including a mounting base plate 41, and four symmetrically arranged mounting holes 42 are opened on the mounting base plate 41, and the mounting holes 42 are respectively distributed at the four corners of the mounting base plate 41; A casing is installed on the installation bottom plate 41, and a plurality of aviation plug interfaces and grounding posts protrude from the casing; the top of the casing has an installation direction indicating arrow, and the edge of the installation bottom plate 41 is provided with an alignment score line , the direction of the indicating arrow and the alignment line is the same as that of the bow.
操作单元利用通信接口模块中的接口实现和分配单元的数据交换;显示船舶位置、航向、纵摇、横摇及各种报警等信息,并装订船舶初始位置、速度信息。操作单元结构设计采用综合考虑使用的便利性和成本因素而设计的方案,主要由7寸触屏、薄膜按键、金属面板、非金属面板(亚克力板)、后壳等构成。操作单元内部设计采用软线排连接,避免线缆混乱,外部设计采用亚克力板面膜和薄膜按键粘贴在铝面板上的设计方式,四个安装螺丝隐藏于面板之下,外观无任何螺钉孔。嵌入式和桌面式安装如下,桌面式与嵌入式直接转换,共用四颗安装螺丝。The operation unit uses the interface in the communication interface module to realize data exchange with the distribution unit; display information such as the ship's position, course, pitch, roll and various alarms, and bind the ship's initial position and speed information. The structural design of the operating unit adopts a scheme that comprehensively considers the convenience of use and cost factors, and is mainly composed of a 7-inch touch screen, membrane buttons, metal panels, non-metal panels (acrylic panels), and rear shells. The internal design of the operating unit is connected by flexible wires to avoid cable confusion. The external design adopts the design method of acrylic sheet mask and membrane buttons pasted on the aluminum panel. The four mounting screws are hidden under the panel, and there are no screw holes on the outside. Embedded and desktop installation are as follows, desktop and embedded are directly converted, sharing four mounting screws.
分配单元利用通信接口模块中的各接口实现和惯性测量装置的数据交换;利用串口接口对外与实时信息发送设备进行数据通信,包括获取船舶位置、船舶速度等信息,以及发送航向、纵摇、横摇等信息。分配单元箱子结构主要由接地柱、绑线架、护线圈、箱盖、转接腔、箱体及分配底板组成。底板和箱盖采用铝合金板,箱体钣金弯折铆接而成,无焊接。其优点是上中下可拆卸,避免焊接,从而减少变形,整个箱体容易实现密封,设计整圈硅胶垫即可实现密封。底板无需压铆螺母,可以直接安装控制板,安装板和底板为一个整体,减少零部件的数量,安装精度大大提高。箱体底部可设计硅胶减震垫,增加抗振性。The distribution unit uses the interfaces in the communication interface module to exchange data with the inertial measurement device; uses the serial interface to communicate with the real-time information sending equipment, including obtaining ship position, ship speed and other information, and sending heading, pitch, roll, etc. Shake and other information. The box structure of the distribution unit is mainly composed of a grounding column, a wire binding frame, a protective coil, a box cover, a transfer cavity, a box body and a distribution bottom plate. The bottom plate and the box cover are made of aluminum alloy plate, and the box body sheet metal is bent and riveted without welding. Its advantage is that the top, middle and bottom can be disassembled, avoiding welding, thereby reducing deformation, and the entire box is easy to achieve sealing, and the sealing can be achieved by designing a full circle of silicone pads. The bottom plate does not need rivet nuts, and the control board can be installed directly. The installation plate and the bottom plate are integrated, reducing the number of parts and greatly improving the installation accuracy. The bottom of the box can be designed with silicone shock pads to increase vibration resistance.
本实施例能够解决惯性测量单元安装时,对安装孔42做钻孔标记时容易出现偏差,进而造成钻孔位置偏差,以及安装位上开设的钻孔难以垂直于安装面,容易倾斜,进而导致惯性测量单元难以正确安装的技术问题。This embodiment can solve the problem that when the inertial measurement unit is installed, it is easy to deviate when drilling the mounting hole 42, which will cause the deviation of the drilling position, and the drilling on the mounting position is difficult to be perpendicular to the mounting surface, and it is easy to tilt, which leads to A technical issue where the inertial measurement unit is difficult to install correctly.
请参阅图4至图18,本实施例针对以上解决的技术问题,公开了导向孔定位钻设系统,用于在安装面上进行导向孔定位及钻设,所述安装面用于安装惯性测量单元4,所述惯性测量单元4上设置有安装孔42;所述惯性测量单元4与安装面通过螺钉进行固定连接。Please refer to Fig. 4 to Fig. 18, aiming at the technical problems solved above, the present embodiment discloses a guide hole positioning and drilling system, which is used for positioning and drilling the guide hole on the installation surface, and the installation surface is used for installing inertial measurement Unit 4, the inertial measurement unit 4 is provided with a mounting hole 42; the inertial measurement unit 4 is fixedly connected to the mounting surface by screws.
所述导向孔定位钻设系统包括可调底座1,请参阅图5至图6,所述可调底座1包括四个伸缩边条组件11,所述四个伸缩边条组件11首尾固定连接为方框结构;所述伸缩边条组件11包括第一边条111和第二边条112,所述第一边条111和第二边条112均为方形边条;所述第一边条111套设于第二边条112外,所述第二边条112能够伸出或缩入第一边条111内;所述第一边条111上设置有第一滑槽113,所述第一滑槽113沿所述第一边条111的延伸方向延伸,所述第二边条112上设置有第二滑槽114,所述第二滑槽114沿所述第二边条112的延伸方向延伸;在所述第一滑槽113和第二滑槽114上分别设置有保护结构12,所述保护结构12上设置有滑块121,所述滑块121能够分别在第一滑槽113和第二滑槽114内沿第一边条111和第二边条112的延伸方向滑动;所述保护管122设置于所述保护结构12上远离滑块121的一端且自保护结构12的底面向下竖向延伸;请参阅图6和图7,所述第一边条111的侧壁开设有第一螺纹孔115,所述第一螺纹孔115贯通所述第一边条111的外侧面和内侧面,对应的所述第二边条112的端面开设有第二螺纹孔 116;组装时,将其中一个可调底座1的第一螺纹孔115与另一个可调底座1的第二螺纹孔 116对应并旋拧入螺栓,实现伸缩边条组件11之间的固定连接。The pilot hole positioning drilling system includes an adjustable base 1, please refer to Figures 5 to 6, the adjustable base 1 includes four telescopic edge strip assemblies 11, and the four telescopic edge strip assemblies 11 are fixedly connected end to end as Square frame structure; the telescopic side strip assembly 11 includes a first side strip 111 and a second side strip 112, and the first side strip 111 and the second side strip 112 are square side strips; the first side strip 111 Set outside the second side bar 112, the second side bar 112 can protrude or retract into the first side bar 111; the first side bar 111 is provided with a first sliding groove 113, the first The chute 113 extends along the extending direction of the first side bar 111 , the second chute 114 is arranged on the second side bar 112 , and the second chute 114 extends along the extending direction of the second side bar 112 Extension; the first chute 113 and the second chute 114 are respectively provided with a protection structure 12, and the protection structure 12 is provided with a slider 121, and the slider 121 can be respectively positioned on the first chute 113 and the second chute 114. The second chute 114 slides along the extension direction of the first side bar 111 and the second side bar 112; Extend vertically; please refer to Fig. 6 and Fig. 7, the side wall of described first side bar 111 is provided with first threaded hole 115, and described first threaded hole 115 runs through the outer surface of described first side bar 111 and On the inner side, the end surface of the corresponding second side bar 112 is provided with a second threaded hole 116; when assembling, connect the first threaded hole 115 of one of the adjustable bases 1 with the second threaded hole of the other adjustable base 1 116 corresponds to and is screwed into the bolts to realize the fixed connection between the telescopic edge strip assemblies 11 .
在第一边条111和第二边条112上分别设置保护机构,那么整个可调底座1上具有八个保护机构,每个边上具有两个,这样就使得可调底座1能够根据安装孔42的位置进行灵活调整,使每个安装孔42内都能伸入一个保护管122;同时,冲孔装置2自身的伸缩量也能够进行调整,使冲孔装置2能够与可调底座1进行匹配,进而也使得整个装置的适应性更强,能够适应多种惯性测量单元4。因各种惯性测量单元4的安装孔42大小及位置不同,可调底座1的结构设计,使不同惯性测量单元4能够兼容使用同一套冲孔装置2及导向钻攻装置3,解决了同一系列或相近系列的惯性测量单元4难以共用同一个导向孔定位钻设系统的技术问题。The first side bar 111 and the second side bar 112 are respectively provided with protective mechanisms, so there are eight protective mechanisms on the entire adjustable base 1, and there are two on each side, so that the adjustable base 1 can be installed according to the installation hole. The position of 42 is adjusted flexibly, so that a protective tube 122 can be inserted into each mounting hole 42; at the same time, the expansion and contraction of the punching device 2 itself can also be adjusted, so that the punching device 2 can be connected with the adjustable base 1. The matching further makes the whole device more adaptable, and can adapt to various inertial measurement units 4 . Due to the different sizes and positions of the mounting holes 42 of various inertial measurement units 4, the structural design of the adjustable base 1 enables different inertial measurement units 4 to be compatible with the same set of punching device 2 and guide drilling device 3, which solves the problem of the same series of problems. Or similar series of inertial measurement units 4 are difficult to share the technical problem of the same pilot hole positioning drilling system.
请参阅图8和图9,所述可调底座1的四边上分别设置有保护结构12,所述保护结构12能够分别沿可调底座1的四边滑动;所述保护结构12包括保护管122,所述保护管122自保护结构12底部向下竖向延伸,所述保护管122能够伸入所述安装孔42内,对所述安装孔42进行结构保护;所述保护结构12顶面对应于所述保护管122的位置设置有环形内凹台123,所述环形内凹台123的直径大于所述保护管122的直径,且环形内凹台123的中心与所述保护管122的中轴线重合,环形内凹台123的侧壁设有内螺纹;所述冲孔针211上套设有套筒212,所述套筒212的下端设有外螺纹,使得套筒212下端的能够通过螺纹配合插入并安装在所述环形内凹台123中。那么安装时,首先将套筒212分别插入安装在各个保护结构的环形内凹台123内,然后将冲孔针211与套筒212对齐并使冲孔针211伸入套筒212中,则能够保证各个冲孔针211与所述安装面垂直;此外,套筒212与环形内凹台123通过螺纹配合安装,这样方便在运输时可拆卸套筒212,方便组件的打包运输。Please refer to Fig. 8 and Fig. 9, the four sides of the adjustable base 1 are respectively provided with protection structures 12, and the protection structures 12 can slide along the four sides of the adjustable base 1 respectively; the protection structure 12 includes a protection tube 122, The protection tube 122 extends vertically downward from the bottom of the protection structure 12, and the protection tube 122 can extend into the installation hole 42 to provide structural protection for the installation hole 42; the top surface of the protection structure 12 corresponds to The position of the protective tube 122 is provided with an annular inner concave platform 123, the diameter of the annular inner concave platform 123 is larger than the diameter of the protective tube 122, and the center of the annular inner concave platform 123 is in line with the center of the protective tube 122. The axes coincide, and the side wall of the annular inner concave platform 123 is provided with an internal thread; the punching needle 211 is covered with a sleeve 212, and the lower end of the sleeve 212 is provided with an external thread, so that the lower end of the sleeve 212 can pass through The thread fits and is inserted into and installed in the annular inner concave platform 123 . Then during installation, at first the sleeve 212 is inserted and installed in the annular inner concave platform 123 of each protective structure, then the punching needle 211 is aligned with the sleeve 212 and the punching needle 211 is stretched into the sleeve 212, then it can Ensure that each punching needle 211 is perpendicular to the mounting surface; in addition, the sleeve 212 is threadedly installed with the annular inner concave platform 123, so that the sleeve 212 can be detached during transportation, and the packaging and transportation of the components is convenient.
所述可调底座1上能够可拆卸安装冲孔装置2,所述冲孔装置2包括伸缩横杆组件21,所述伸缩横杆组件21能够沿水平方向伸缩;所述伸缩横杆组件21的两端分别固定有冲孔针211,所述冲孔针211垂直于所述伸缩横杆组件21的底面向下竖向延伸;所述冲孔针211能够伸入所述保护管122内并对安装面施力,形成导向孔定位标记;The punching device 2 can be detachably installed on the adjustable base 1, and the punching device 2 includes a telescopic cross bar assembly 21, and the telescopic cross bar assembly 21 can expand and contract in the horizontal direction; Both ends are respectively fixed with punching needles 211, and the punching needles 211 extend vertically downward perpendicular to the bottom surface of the telescopic cross bar assembly 21; the punching needles 211 can extend into the protection tube 122 and Apply force to the mounting surface to form a guide hole positioning mark;
请参阅图10和图11,所述伸缩横杆组件21包括第一横杆213和第二横杆215,所述第一横杆213开设有与第一横杆213延伸方向相同的第三滑槽214,所述第二横杆215具有与第二横杆215延伸方向相同的滑动部216,所述滑动部216能够在所述第三滑槽214内滑动。Referring to Fig. 10 and Fig. 11, the telescopic crossbar assembly 21 includes a first crossbar 213 and a second crossbar 215, and the first crossbar 213 is provided with a third slide extending in the same direction as the first crossbar 213. The slot 214 , the second cross bar 215 has a sliding portion 216 extending in the same direction as the second cross bar 215 , and the sliding portion 216 can slide in the third sliding slot 214 .
具体的,请参阅图11,所述冲孔装置2中设置有两个所述伸缩横杆组件21,分别为两个所述伸缩横杆组件21交叉布置,且交叉位置处设置有连接件22,所述连接件22能够将两个所述伸缩横杆组件21的两个第一横杆213固定连接,保持两个所述伸缩横杆组件21之间的相对位置不发生改变;两个所述伸缩横杆组件21的套筒212分别能够插入对应的所述伸缩边条组件11的保护结构12上设置的环形内凹台123中。Specifically, please refer to FIG. 11 , the punching device 2 is provided with two telescopic cross bar assemblies 21, and the two telescopic cross bar assemblies 21 are arranged crosswise, and a connecting piece 22 is provided at the cross position. , the connecting piece 22 can fixedly connect the two first crossbars 213 of the two telescopic crossbar assemblies 21, keeping the relative position between the two telescopic crossbar assemblies 21 unchanged; the two telescopic crossbar assemblies 21 The sleeves 212 of the telescopic cross bar assembly 21 can be respectively inserted into the corresponding ring-shaped inner recesses 123 provided on the protection structure 12 of the telescopic side bar assembly 11 .
请参阅图11、图13和图14,所述连接件22包括第一部件221和第二部件227,所述第一部件221中心伸出有螺杆222,所述第一部件221上还伸出有第一凸块223和第二凸块224,所述第一凸块223和第二凸块224的延伸方向与所述螺杆222的延伸方向相同,所述第一凸块223和第二凸块224之间具有第一卡槽225;所述第二部件227中心开设有穿孔228,所述螺杆222能够从穿孔228中穿出;所述第二部件227上还伸出有第三凸块229和第四凸块2210,所述第三凸块229和第四凸块2210朝向所述第一凸块223和第二凸块224延伸,所述第三凸块229和第四凸块2210之间具有第二卡槽2211;两个所述伸缩横杆组件21的所述第一横杆213能够分别与所述第一卡槽225和第二卡槽2211卡接。Referring to Fig. 11, Fig. 13 and Fig. 14, the connector 22 includes a first part 221 and a second part 227, the center of the first part 221 has a screw 222, and the first part 221 also protrudes There are first protrusions 223 and second protrusions 224, the extension direction of the first protrusions 223 and the second protrusions 224 is the same as the extension direction of the screw 222, the first protrusions 223 and the second protrusions There is a first card slot 225 between the blocks 224; a perforation 228 is opened in the center of the second part 227, and the screw 222 can pass through the perforation 228; a third protrusion protrudes from the second part 227 229 and the fourth bump 2210, the third bump 229 and the fourth bump 2210 extend towards the first bump 223 and the second bump 224, the third bump 229 and the fourth bump 2210 There is a second card slot 2211 therebetween; the first bar 213 of the two telescopic bar assemblies 21 can be carded with the first card slot 225 and the second card slot 2211 respectively.
在具体实施时,第一卡槽225和第二卡槽2211分别卡止了两个所述伸缩横杆组件21,那么两个伸缩横杆组件21中的第一横杆213之间的相对位置不会发生变化,使所述冲孔装置2的冲孔针211在对安装面进行钻孔标记时能够保证位置不发生变化,有利于提高钻孔标记的定位精度。In specific implementation, the first card slot 225 and the second card slot 2211 respectively lock the two telescopic cross bar assemblies 21, then the relative position between the first cross bar 213 in the two telescopic cross bar assemblies 21 There will be no change, so that the punching needle 211 of the punching device 2 can ensure that the position does not change when drilling marks on the mounting surface, which is beneficial to improving the positioning accuracy of the drilling marks.
请参阅图11,所述滑动部216上开设有条形通槽217,所述第一部件221的螺杆222依次穿过两个所述伸缩横杆组件21的条形通槽217以及所述第二部件227中心的穿孔228,穿出穿孔228的螺杆222被螺母226所固定,实现两个所述伸缩横杆组件21之间的固定连接。当需要调整两个所述伸缩横杆组件21之间的相对位置时,将螺母226拧松,分别将第一横杆213和第二横杆215的位置调整好,保证各个冲孔针211的朝向与安装面垂直后再将螺母226拧紧即可。Please refer to FIG. 11 , the sliding part 216 is provided with a strip-shaped through groove 217, and the screw rod 222 of the first part 221 passes through the two strip-shaped through grooves 217 of the telescopic cross bar assembly 21 and the first The through hole 228 in the center of the second part 227, the screw rod 222 passing through the through hole 228 is fixed by the nut 226, so as to realize the fixed connection between the two telescopic cross bar assemblies 21. When it is necessary to adjust the relative position between the two telescopic cross bar assemblies 21, the nuts 226 are unscrewed, and the positions of the first cross bar 213 and the second cross bar 215 are adjusted respectively to ensure the position of each punching needle 211. Then tighten the nut 226 after it is perpendicular to the mounting surface.
所述可调底座1上还能够可拆卸安装导向钻攻装置3,请参阅图15至图18,所述导向钻攻装置3包括安装座31,所述安装座31上固定有安装板32,所述电机36安装于安装板32上,所述安装板32上具有开孔321,所述电机36的输出轴从开孔321中自安装板32的顶面朝向所述安装座31方向伸出;所述导向钻攻装置3包括电机36和钻头372,所述电机36和钻头372可拆卸连接,所述钻头372能够垂直伸入保护管122内并与安装面抵接,所述电机36能够驱动所述钻头372旋转,能够在安装面钻设导向孔;所述电机36的输出端固定有主动齿轮361,所述主动齿轮361啮合连接有从动齿轮37,所述从动齿轮37朝向安装板32的一端与安装板32转动连接,所述从动齿轮37的朝向安装座31的一端延伸有丝杆371,所述安装座31上对应于丝杆371开设有内螺纹孔311,所述丝杆371从所述内螺纹孔311中朝向安装座31底部伸出,所述丝杆371从所述内螺纹孔311中伸出的端部可拆卸连接有钻头372,所述钻头372能够在电机36的驱动下对安装面进行钻孔作业。A guide drilling and tapping device 3 can also be detachably installed on the adjustable base 1, please refer to Figure 15 to Figure 18, the guide drilling and tapping device 3 includes a mounting base 31, and a mounting plate 32 is fixed on the mounting base 31, The motor 36 is installed on the mounting plate 32, the mounting plate 32 has an opening 321, and the output shaft of the motor 36 protrudes from the top surface of the mounting plate 32 toward the mounting seat 31 through the opening 321 The guide drilling device 3 includes a motor 36 and a drill bit 372, the motor 36 and the drill bit 372 are detachably connected, the drill bit 372 can vertically extend into the protection tube 122 and abut against the mounting surface, and the motor 36 can Drive the drill bit 372 to rotate, and guide holes can be drilled on the mounting surface; the output end of the motor 36 is fixed with a driving gear 361, and the driving gear 361 is meshed with a driven gear 37, and the driven gear 37 faces the installation One end of the plate 32 is rotatably connected with the mounting plate 32, and a screw 371 extends from one end of the driven gear 37 towards the mounting base 31, and an internal thread hole 311 is provided on the mounting base 31 corresponding to the screw 371. The screw rod 371 protrudes from the internally threaded hole 311 toward the bottom of the mounting base 31, and the end of the screw rod 371 protruding from the internally threaded hole 311 is detachably connected with a drill bit 372, and the drill bit 372 can Under the drive of motor 36, drilling operation is carried out to mounting surface.
请参阅图16,所述安装座31上固定有多个弹簧支撑芯轴33,每个所述弹簧支撑芯轴33外周套设有衬套35组件,每个所述衬套35组件外周套设有支撑弹簧34;所述衬套35组件包括第一衬套351和第二衬套352,所述第一衬套351固定于所述安装板32上,所述第二衬套352固定于所述安装座31上,所述第一衬套351和第二衬套352相近端之间具有间隙,所述间隙大于钻头372的钻孔深度;所述安装板32位于多个所述弹簧支撑芯轴33的顶端,所述弹簧支撑芯轴33与所述安装板32固定的一端具有螺纹,将螺母226旋拧在丝杆371上,实现所述弹簧支撑芯轴33与所述安装板32固定连接。Please refer to Fig. 16, a plurality of spring supporting mandrels 33 are fixed on the mounting seat 31, each of the spring supporting mandrels 33 is provided with a bushing 35 assembly, and each of the bushing 35 assemblies is sleeved on the outer periphery. There is a supporting spring 34; the bushing 35 assembly includes a first bushing 351 and a second bushing 352, the first bushing 351 is fixed on the mounting plate 32, and the second bushing 352 is fixed on the On the mounting seat 31, there is a gap between the proximal ends of the first bushing 351 and the second bushing 352, and the gap is greater than the drilling depth of the drill bit 372; the mounting plate 32 is located on a plurality of the spring support cores The top end of the shaft 33, the fixed end of the spring supporting mandrel 33 and the mounting plate 32 has threads, and the nut 226 is screwed on the screw mandrel 371 to realize the fixing of the spring supporting mandrel 33 and the mounting plate 32 connect.
具体的,导向钻攻装置3的作用是为钻孔和后续扩孔及攻螺纹提供导向定位的作用,将导向钻攻装置3安装于可调底座1上时,所述安装座31的底面与所述可调底座1的底面位于同一平面,且所述内螺纹孔311与所述保护结构12的保护管122中心线重合,且位于所述保护结构12的保护管122之上;所述钻头372能够从保护结构12的上方伸入保护管122中;由于钻头372的延伸方向与安装面垂直,而且在内螺纹孔311对丝杆371的位置限制作用之下,所述钻头372的钻设方向不发生改变,能够保证钻头372钻孔方向与安装面垂直,钻设出的导向孔延伸方向也与安装面垂直,这样的结构设计,能够保证钻孔的位置不发生偏移,提高施工效率和精度。所述导向钻攻装置3利用各个弹簧的弹力支撑起电机36以及主动齿轮361等部件,电机36转动带动从动齿轮37的丝杆371随着朝向安装位旋转,从而实现钻头372的钻孔作业;同时电机36及其上安装板32压缩弹簧向下移动,弹簧芯轴起到了导向的作用,每个弹簧的上下衬套35之间留有一段距离,衬套35之间的距离大于钻导向孔的深度。弹簧的作用是在钻孔的过程中使导向钻攻装置3能够处于稳定状态,减少电机36振动对钻孔过程带来的影响。Concretely, the function of the guide drilling and tapping device 3 is to provide guidance and positioning for drilling and subsequent reaming and tapping. When the guide drilling and tapping device 3 is installed on the adjustable base 1, the bottom surface of the mounting seat 31 and The bottom surface of the adjustable base 1 is on the same plane, and the inner threaded hole 311 coincides with the center line of the protective tube 122 of the protective structure 12, and is located above the protective tube 122 of the protective structure 12; the drill bit 372 can extend into the protection tube 122 from the top of the protection structure 12; since the extension direction of the drill bit 372 is perpendicular to the installation surface, and under the position restriction of the internally threaded hole 311 to the screw mandrel 371, the drilling of the drill bit 372 The direction does not change, which can ensure that the drilling direction of the drill bit 372 is perpendicular to the installation surface, and the extension direction of the drilled guide hole is also perpendicular to the installation surface. Such a structural design can ensure that the drilling position does not shift and improve construction efficiency. and precision. The guide drilling and tapping device 3 utilizes the elastic force of each spring to support parts such as the motor 36 and the driving gear 361, and the rotation of the motor 36 drives the screw mandrel 371 of the driven gear 37 to rotate toward the installation position, thereby realizing the drilling operation of the drill bit 372 Simultaneously motor 36 and upper mounting plate 32 compression springs move downwards, and the spring mandrel has played the guiding effect, leaves a section of distance between the upper and lower bushings 35 of each spring, and the distance between the bushings 35 is greater than the drill guide The depth of the hole. The effect of spring is to make guide drilling and tapping device 3 can be in stable state in the process of drilling, reduce the influence that motor 36 vibrations bring to drilling process.
具体的,从动齿轮37采用钻头与齿轮一体化设计,同时起到传动和钻孔的作用,还能够节省重量,节省安装空间,同时又能提高安装精度。Specifically, the driven gear 37 adopts an integrated design of the drill bit and the gear, which simultaneously plays the role of transmission and drilling, and can also save weight and installation space, while improving installation accuracy.
具体的,钻头372的规格为M4,若安装孔42较M4大,那么可以在导向孔钻设完毕后,采用扩孔设备对导向孔进行扩孔,使其与安装孔42匹配。Specifically, the specification of the drill bit 372 is M4. If the mounting hole 42 is larger than M4, then after the pilot hole is drilled, a reaming device can be used to ream the pilot hole so that it matches the mounting hole 42 .
本实施例的工作原理是,可调冲孔装置的作用是确定导向孔钻孔位置,进行导向孔钻孔标记,通过可调底座四边的伸缩以及保护结构的滑动,来使保护管伸入安装孔内,在对安装孔进行保护的同时,还能够为导向孔的钻孔标记作业进行导向,使冲孔装置在安装位上进行钻孔标记时定位精度高;然后采用导向钻攻装置通过保护管以及设置好的导向孔钻孔标记,对导向孔进行钻设,得到用于安装惯性测量单元的安装面上开设的导向孔;在安装时,根据实际使用的螺钉的大小,在导向孔以及安装孔中拧入螺钉,或者将导向孔进行扩孔后再在向孔以及安装孔中拧入螺钉,完成惯性测量单元与安装面的固定连接。The working principle of this embodiment is that the function of the adjustable punching device is to determine the drilling position of the pilot hole, mark the drilling hole of the pilot hole, and extend the protective tube into the installation through the expansion and contraction of the four sides of the adjustable base and the sliding of the protective structure. In the hole, while protecting the installation hole, it can also guide the drilling marking operation of the pilot hole, so that the positioning accuracy of the punching device is high when drilling and marking on the installation position; then use the guiding drilling device to pass through the protection pipe and the set guide hole drilling mark, drill the guide hole to obtain the guide hole on the mounting surface used to install the inertial measurement unit; during installation, according to the size of the actually used screw, set the guide hole and A screw is screwed into the mounting hole, or the pilot hole is reamed and then a screw is screwed into the pilot hole and the mounting hole, so as to complete the fixed connection between the inertial measurement unit and the mounting surface.
本实施例的工作过程是,请参阅图21和图22,首先将可调底座固定于惯性测量单元周围,并使保护结构的保护管与惯性测量单元的安装孔对齐,然后将套筒分别插入各个保护结构的环形内凹台内,然后将冲孔针与套筒对齐并使冲孔针伸入套筒中,然后将两个伸缩横杆组件的位置进行调整并安装连接件使其位置固定,然后将冲孔装置的冲孔针的针头部位拉至套筒的顶端,释放冲孔装置,使其自然落下,在冲孔装置自身的重力和对安装位的冲击力来实现钻孔标记;然后将冲孔装置拆下,并安装导向钻攻装置,电机转动带动主动齿轮旋转,主动齿轮带动从动齿轮旋转,从而实现钻头钻孔,钻孔的深度通过从动齿轮的旋转圈数确定,从动齿轮的旋转圈数通过电机的圈数(主动轮旋转圈数)按加速比或减速比来确定。The working process of this embodiment is, please refer to Figure 21 and Figure 22, first fix the adjustable base around the inertial measurement unit, align the protective tube of the protective structure with the mounting hole of the inertial measurement unit, and then insert the sleeves respectively In the annular inner concave platform of each protective structure, align the punching needle with the sleeve and make the punching needle extend into the sleeve, then adjust the position of the two telescopic cross bar assemblies and install the connecting piece to fix the position , and then pull the needle head of the punching needle of the punching device to the top of the sleeve, release the punching device, let it fall naturally, and realize the drilling mark under the gravity of the punching device itself and the impact force on the installation position; Then remove the punching device and install the guide drilling and tapping device. The motor rotates to drive the driving gear to rotate, and the driving gear drives the driven gear to rotate, so as to realize the drilling of the drill bit. The depth of the drilling is determined by the number of rotations of the driven gear. The number of revolutions of the driven gear is determined by the number of revolutions of the motor (the number of revolutions of the driving wheel) according to the acceleration ratio or reduction ratio.
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。本发明所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。因此,本发明不受此处所公开的具体实施例的限制,基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It can be understood that the present invention is described through some embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. The features and embodiments can be modified to adapt particular situations and materials to the teachings of the invention without departing from the spirit and scope of the invention. The described embodiments of the present invention are some embodiments of the present invention, but not all of them. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the protection of the present invention. scope.
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