CN116689807A - Part support device and part processing method - Google Patents

Part support device and part processing method Download PDF

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Publication number
CN116689807A
CN116689807A CN202310826907.2A CN202310826907A CN116689807A CN 116689807 A CN116689807 A CN 116689807A CN 202310826907 A CN202310826907 A CN 202310826907A CN 116689807 A CN116689807 A CN 116689807A
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CN
China
Prior art keywords
module
support
seat
platform
supporting
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Pending
Application number
CN202310826907.2A
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Chinese (zh)
Inventor
刘贵文
王幸福
孟献源
胡建其
李智凤
陈建军
覃南兴
汤彪
刘悦
刘明佳
崔静
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Application filed by China Railway Construction Heavy Industry Group Co Ltd filed Critical China Railway Construction Heavy Industry Group Co Ltd
Priority to CN202310826907.2A priority Critical patent/CN116689807A/en
Publication of CN116689807A publication Critical patent/CN116689807A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/103Retention by pivotal elements, e.g. catches, pawls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

The application provides a part supporting device and a part processing method. The supporting device of the part comprises a platform, a top seat module, a supporting module, a compacting module and an index plate module; the top seat module, the supporting module and the index plate module are sequentially arranged on the platform, the compression module is arranged on the platform, and the compression module is positioned on one side of the supporting module; the top seat module and the index plate module are used for respectively fixing two opposite ends of the part, the top seat module and the part rotate along with the index plate module, and the supporting module is lifted relative to the platform so as to support the part or separate from the part; the top seat module moves on the platform relative to the platform so that the top seat module is separated from the part and moves to one side of the part, and the compression module rotates relative to the platform so that the compression module and the support module jointly clamp the part. The supporting device for the parts provides support for the parts, the parts are not easy to slide off during processing, and safety is improved.

Description

一种零件的支撑装置与零件的加工方法Part support device and part processing method

技术领域technical field

本申请涉及机械零部件加工领域,尤其涉及一种零件的支撑装置与零件的加工方法。The present application relates to the field of machining of mechanical parts, in particular to a supporting device for parts and a method for processing parts.

背景技术Background technique

机械加工工艺主要是指在对机械零部件加工过程中通过运用某种加工工艺方式,对毛坯进行加工处理,从而提高毛坯和零部件之间重合程度的一个机械加工过程。Machining technology mainly refers to a mechanical processing process in which the blank is processed by using a certain processing technology in the process of machining mechanical parts, so as to improve the degree of overlap between the blank and the parts.

在对零部件加工的过程中,涉及装夹、旋转翻身、加工等操作,加工工装一般对加工的零件进行夹紧定位,加工一面后,吊起工件,利用吊带翻面后加工另一面。In the process of processing parts, operations such as clamping, turning over, and processing are involved. The processing tooling generally clamps and positions the processed parts. After processing one side, lift the workpiece, and use the sling to turn it over and process the other side.

现有的机械零部件加工工装在实际使用的过程中,翻面后重新找正工件相对困难,且容易导致滑落,危险较大。In the process of actual use of the existing mechanical parts processing tooling, it is relatively difficult to re-align the workpiece after turning over, and it is easy to cause slipping, which is relatively dangerous.

发明内容Contents of the invention

本申请提供一种零件的支撑装置与零件的加工方法,为零件提供支撑,加工时零件不易滑落,提高了安全性。The application provides a supporting device for a part and a processing method for the part, which provide support for the part, prevent the part from slipping during processing, and improve safety.

第一方面,本申请提供的零件的支撑装置,用于零件加工时的支撑,包括平台、顶座模块、支撑模块、压紧模块和分度盘模块。In the first aspect, the supporting device for parts provided by the present application is used for supporting parts during processing, including a platform, a top module, a supporting module, a pressing module and an indexing plate module.

顶座模块、支撑模块和分度盘模块依次设置在平台上,压紧模块设置在平台上,且压紧模块位于支撑模块的一侧。The top seat module, the supporting module and the indexing plate module are sequentially arranged on the platform, the pressing module is arranged on the platform, and the pressing module is located at one side of the supporting module.

顶座模块和分度盘模块用于分别固定零件相对的两端,顶座模块和零件跟随分度盘模块旋转,支撑模块相对于平台升降,以支撑零件或与零件脱离接触。The top seat module and the indexing plate module are used to respectively fix opposite ends of the part, the top seat module and the part follow the rotation of the indexing plate module, and the support module lifts relative to the platform to support the part or break away from the part.

顶座模块相对于平台运动,以使顶座模块与零件脱离且移动至零件的一侧,压紧模块相对于平台旋转,以使压紧模块与支撑模块共同夹持零件。The top module moves relative to the platform, so that the top module is separated from the part and moves to one side of the part, and the pressing module rotates relative to the platform, so that the pressing module and the supporting module jointly clamp the part.

在一种可能的实现方式中,本申请提供的零件的支撑装置,顶座模块包括顶座、第一支撑座和第一驱动件,顶座滑动设置在第一支撑座上,顶座可沿零件的回转轴线滑动,以使顶座与零件上的沉孔抵接或脱离抵接。In a possible implementation manner, in the supporting device for parts provided by the present application, the top seat module includes a top seat, a first support seat and a first driving member, the top seat is slidably arranged on the first support seat, and the top seat can be moved along the The axis of rotation of the part slides to bring the crown into or out of abutment with the counterbore on the part.

第一支撑座与平台滑动连接,第一驱动件连接第一支撑座与平台,以驱动第一支撑座相对于平台滑动,以使第一支撑座移动至零件的一侧。The first support seat is slidably connected to the platform, and the first driving member is connected to the first support seat and the platform to drive the first support seat to slide relative to the platform so that the first support seat moves to one side of the part.

在一种可能的实现方式中,本申请提供的零件的支撑装置,平台上具有至少一个第一导轨,第一支撑座上具有与第一导轨相匹配的导向槽,第一导轨插设于导向槽内。In a possible implementation, the supporting device for parts provided by the present application has at least one first guide rail on the platform, a guide groove matching the first guide rail on the first support base, and the first guide rail is inserted into the guide rail. in the slot.

平台上具有限位块和多个安装孔,第一支撑座与限位块抵接时,顶座与零件上的沉孔相对,第一支撑座与各安装孔连接,以将第一支撑座固定在平台上。There are limit blocks and multiple installation holes on the platform. When the first support seat abuts against the limit block, the top seat is opposite to the counterbore on the part, and the first support seat is connected with each installation hole so that the first support seat fixed on the platform.

在一种可能的实现方式中,本申请提供的零件的支撑装置,支撑模块包括第二支撑座、第二驱动件和滑动座组件,第二支撑座和第二驱动件均与平台连接,第二驱动件和滑动座组件连接,以驱动滑动座组件升降,滑动座组件用于支撑零件。In a possible implementation manner, in the supporting device for parts provided by the present application, the supporting module includes a second supporting seat, a second driving member and a sliding seat assembly, and both the second supporting seat and the second driving member are connected to the platform. The second driving part is connected with the sliding seat assembly to drive the sliding seat assembly up and down, and the sliding seat assembly is used to support parts.

在一种可能的实现方式中,本申请提供的零件的支撑装置,第二支撑座上具有至少一条第二导轨,滑动座组件包括滑动座和第一支撑件,滑动座部分设置在第二导轨内。In a possible implementation manner, in the supporting device for parts provided by the present application, at least one second guide rail is provided on the second support seat, the sliding seat assembly includes a sliding seat and a first support member, and the sliding seat part is arranged on the second guide rail Inside.

第一支撑件包括安装部和至少一个铰接块,安装部设置在滑动座上,铰接块与安装部铰接,铰接块相对于安装部旋转,铰接块上具有至少一个第一滚轮,第一滚轮相对于铰接块旋转,第一滚轮的旋转轴线与零件的回转轴线平行,第一滚轮的轮面用于与零件接触。The first support includes a mounting part and at least one hinge block, the mounting part is arranged on the sliding seat, the hinge block is hinged to the mounting part, the hinge block rotates relative to the mounting part, and there is at least one first roller on the hinge block, the first roller is opposite to the When the hinge block rotates, the rotation axis of the first roller is parallel to the rotation axis of the part, and the wheel surface of the first roller is used to contact the part.

在一种可能的实现方式中,本申请提供的零件的支撑装置,压紧模块包括第三支撑座、至少一个第三驱动件和至少一个压紧组件,第三支撑座和第三驱动件均与平台连接,压紧组件设置在第三支撑座上,第三驱动件和压紧组件一一对应铰接。In a possible implementation manner, in the supporting device for parts provided by the present application, the compression module includes a third support base, at least one third driving element and at least one compression assembly, and the third support base and the third driving element both Connected with the platform, the pressing assembly is arranged on the third support seat, and the third driving member and the pressing assembly are hinged one by one.

第三驱动件驱动压紧组件相对于第三支撑座旋转,以使压紧组件覆盖在零件上,并与支撑模块共同夹持零件。The third driving member drives the pressing assembly to rotate relative to the third support seat, so that the pressing assembly covers the part and clamps the part together with the supporting module.

在一种可能的实现方式中,本申请提供的零件的支撑装置,第三支撑座上具有支撑部,压紧组件包括旋转座和第二支撑件,第三驱动件与旋转座的一端铰接,旋转座与支撑部铰接,第二支撑件设置在旋转座的另一端,第二支撑件的结构与第一支撑件的结构相同,第二支撑件与第一支撑件共同夹持零件,且第二支撑件与第一支撑件相对于零件对称设置。In a possible implementation manner, in the supporting device for parts provided by the present application, the third supporting seat has a supporting part, the pressing assembly includes a rotating seat and a second supporting member, and the third driving member is hinged to one end of the rotating seat, The rotating seat is hinged to the supporting part, and the second supporting part is arranged at the other end of the rotating seat. The structure of the second supporting part is the same as that of the first supporting part. The second support and the first support are arranged symmetrically relative to the part.

在一种可能的实现方式中,本申请提供的零件的支撑装置,分度盘模块包括第四支撑座、数控分度盘和三爪卡盘,第四支撑座与平台连接,数控分度盘设置在第四支撑座上,三爪卡盘设置在数控分度盘上。In a possible implementation, the supporting device for parts provided by the present application, the index plate module includes a fourth support seat, a numerical control index plate and a three-jaw chuck, the fourth support seat is connected to the platform, and the numerical control index plate It is arranged on the fourth supporting seat, and the three-jaw chuck is arranged on the numerical control indexing plate.

第二方面,本申请提供的零件的加工方法,采用上述第一方面提供的任一零件的支撑装置,零件的支撑装置包括平台、顶座模块、支撑模块、压紧模块和分度盘模块。In the second aspect, the processing method of the parts provided by the present application adopts the supporting device of any part provided in the first aspect above, and the supporting device of the parts includes a platform, a top module, a supporting module, a pressing module and an indexing plate module .

零件的加工方法包括:Part processing methods include:

将零件放置在顶座模块和分度盘模块之间,顶座模块和分度盘模块分别固定零件相对的两端,顶座模块和零件跟随分度盘模块旋转。The part is placed between the top seat module and the index plate module, the top seat module and the index plate module respectively fix opposite ends of the part, and the top seat module and the part rotate following the index plate module.

驱动支撑模块上升,并与零件接触,以支撑零件,加工零件的部分外形曲面。Drive the support module to rise and contact the part to support the part and process part of the contour surface of the part.

驱动支撑模块下降,并与零件脱离接触。Drive the support module down and out of contact with the part.

分度盘模块驱动顶座模块和零件旋转预设角度,驱动支撑模块上升,并与零件接触,以支撑零件,加工零件的其余部分外形曲面。The indexing plate module drives the top module and the part to rotate at a preset angle, and drives the support module to rise and contact the part to support the part and process the contour surface of the rest of the part.

驱动压紧模块相对于平台旋转,以使压紧模块与支撑模块共同夹持零件。The compression module is driven to rotate relative to the platform, so that the compression module and the support module jointly clamp the part.

驱动顶座模块相对于平台上运动,以使顶座模块与零件脱离且移动至零件的一侧,在零件背离分度盘模块的端部加工内孔。The top seat module is driven to move relative to the platform, so that the top seat module is separated from the part and moved to one side of the part, and the inner hole is processed at the end of the part away from the indexing plate module.

在一种可能的实现方式中,本申请提供的零件的加工方法,将零件放置在顶座模块和分度盘模块之间包括:In a possible implementation, the processing method of the part provided by the present application, placing the part between the top seat module and the indexing plate module includes:

在零件相对的两端分别加工凸台和沉孔,顶座模块与沉孔抵接,分度盘模块夹持凸台。Bosses and counterbores are respectively processed at opposite ends of the part, the top seat module abuts against the counterbore, and the indexing plate module clamps the bosses.

本申请提供的一种零件的支撑装置与零件的加工方法,零件的支撑装置通过设置平台、顶座模块、支撑模块、压紧模块和分度盘模块,将顶座模块和分度盘模块相对设置,可以从两端对零件进行固定,支撑模块上升,进一步为零件提供支撑,确保零件加工过程中不易发生滑落;压紧模块旋转至接触零件,与支撑模块共同夹持零件,使得顶座模块脱离零件后,仍然受到稳定支撑。本申请提供的零件的支撑装置与零件的加工方法,为零件提供支撑,加工时零件不易滑落,提高了安全性。The application provides a supporting device for a part and a processing method for the part. The supporting device for the part is provided with a platform, a top module, a support module, a pressing module and an indexing module, and the top module and the indexing module are opposed to each other. Setting, the parts can be fixed from both ends, and the support module rises to further provide support for the parts to ensure that the parts are not easy to slip during processing; the pressing module rotates to contact the parts, and clamps the parts together with the support module, so that the top module After detaching from the part, it is still supported stably. The supporting device for the part and the processing method for the part provided by the application provide support for the part, so that the part is not easy to slip during processing, and the safety is improved.

本申请的构造以及它的其它申请目的及有益效果将会通过结合附图而对优选实施例的描述更加明显易懂。The structure of the present application and its other application objectives and beneficial effects will be more clearly understood through the description of the preferred embodiment in conjunction with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本申请实施例提供的零件的支撑装置的结构示意图;FIG. 1 is a schematic structural view of a supporting device for a part provided in an embodiment of the present application;

图2为图1中平台的结构示意图;Fig. 2 is a structural schematic diagram of the platform in Fig. 1;

图3为图1中顶座模块的结构示意图;Fig. 3 is a schematic structural view of the top module in Fig. 1;

图4为图1中支撑模块的结构示意图;Fig. 4 is a schematic structural diagram of the support module in Fig. 1;

图5为图4中第一支撑件的结构示意图;Fig. 5 is a schematic structural view of the first support member in Fig. 4;

图6为图1中压紧模块的结构示意图;Fig. 6 is a schematic structural view of the compression module in Fig. 1;

图7为图1中分度盘模块的结构示意图;Fig. 7 is a schematic structural view of the indexing plate module in Fig. 1;

图8为待加工零件的结构示意图;Fig. 8 is the structural representation of parts to be processed;

图9为本申请实施例提供的零件的支撑装置用于准备加工的使用状态图;Fig. 9 is a diagram of the use state of the supporting device of the parts provided by the embodiment of the present application for preparing for processing;

图10为本申请实施例提供的零件的支撑装置用于外表面加工的使用状态图;Fig. 10 is a view of the use state of the supporting device of the part provided by the embodiment of the present application for outer surface processing;

图11为本申请实施例提供的零件的支撑装置用于内孔加工的使用状态图;Fig. 11 is a view of the use state of the supporting device of the part provided by the embodiment of the present application for inner hole processing;

图12为本申请实施例提供的零件的加工方法的流程图。Fig. 12 is a flow chart of the method for processing parts provided by the embodiment of the present application.

附图标记说明:Explanation of reference signs:

100-零件的支撑装置;100 - supporting device for parts;

110-平台;111-第一导轨;112-限位块;113-安装孔;110-platform; 111-first guide rail; 112-limit block; 113-installation hole;

120-顶座模块;121-顶座;122-第一支撑座;123-第一驱动件;1221-导向槽;120-top seat module; 121-top seat; 122-first support seat; 123-first driving member; 1221-guiding groove;

130-支撑模块;131-第二支撑座;1311-第二导轨;132-第二驱动件;133-滑动座组件;1331-滑动座;1332-第一支撑件;1332a-安装部;1332b-铰接块;1332c-第一滚轮;130-support module; 131-second support seat; 1311-second guide rail; 132-second driver; 133-sliding seat assembly; 1331-sliding seat; Hinge block; 1332c-the first roller;

140-压紧模块;141-第三支撑座;1411-支撑部;142-第三驱动件;143-压紧组件;1431-旋转座;1432-第二支撑件;140-pressing module; 141-third supporting seat; 1411-supporting part; 142-third driving member; 143-pressing assembly; 1431-rotary seat; 1432-second supporting member;

150-分度盘模块;151-第四支撑座;152-数控分度盘;153-三爪卡盘;150-indexing plate module; 151-the fourth support seat; 152-numerical control indexing plate; 153-three-jaw chuck;

200-零件;210-凸台;220-沉孔。200-part; 210-boss; 220-counterbore.

通过上述附图,已示出本申请明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本申请构思的范围,而是通过参考特定实施例为本领域技术人员说明本申请的概念。By means of the above drawings, specific embodiments of the present application have been shown, which will be described in more detail hereinafter. These drawings and text descriptions are not intended to limit the scope of the concept of the application in any way, but to illustrate the concept of the application for those skilled in the art by referring to specific embodiments.

具体实施方式Detailed ways

首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First of all, those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present application, and are not intended to limit the protection scope of the present application. Those skilled in the art can make adjustments as needed so as to adapt to specific applications.

其次,需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以使固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Secondly, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be fixed connection, or it can be An indirect connection through an intermediary may be an internal communication between two elements or an interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.

然后,还需要说明的是,在本申请的描述中,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Then, it should also be noted that in the description of this application, the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", " The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, are constructed and operate in a particular orientation and therefore are not to be construed as limitations on this application.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在对零部件加工的过程中,涉及装夹、旋转翻身、加工等操作,尤其是椭圆腔体类零件的加工,加工部位包括外形、内腔,目前多采用V型块或者仿形垫块垫起工件,一般对加工的零件进行定位,加工一面后,吊起工件,利用吊带翻面后加工另一面。现有的机械零部件加工工装在实际使用的过程中,翻面后重新找正工件相对困难,且容易导致滑落,危险较大。In the process of processing parts, operations such as clamping, turning over, and processing are involved, especially the processing of elliptical cavity parts. The processing parts include the shape and inner cavity. At present, V-shaped blocks or profiling pads are mostly used. Lifting the workpiece, generally positioning the processed parts, after processing one side, lift the workpiece, turn it over with a sling and process the other side. In the process of actual use of the existing mechanical parts processing tooling, it is relatively difficult to re-align the workpiece after turning over, and it is easy to cause slipping, which is relatively dangerous.

基于此,本申请提供的零件的支撑装置,用于零件加工时的支撑,通过设置平台、顶座模块、支撑模块、压紧模块和分度盘模块,将顶座模块和分度盘模块相对设置,可以从两端对零件进行固定,支撑模块上升,进一步为零件提供支撑,确保零件加工过程中不易发生滑落;支撑模块下降,使得零件随分度盘旋转过程中,不受到支撑模块的影响,快速完成零件的翻面;支撑模块再次上升,支撑零件完成剩余的外表面加工,压紧模块旋转至接触零件,与支撑模块一起夹持零件,使得顶座模块脱离零件后,对零件进行内孔加工时,仍然受到稳定支撑。Based on this, the supporting device of the part provided by the application is used for the support during part processing. By setting the platform, the top module, the support module, the pressing module and the index module, the top module and the index module are relatively Setting, the parts can be fixed from both ends, and the support module rises to further provide support for the parts to ensure that the parts are not easy to slip during processing; the support module descends so that the parts will not be affected by the support modules during the rotation of the indexing plate. Quickly complete the turning over of the part; the supporting module rises again, the supporting part completes the remaining outer surface processing, the pressing module rotates to contact the part, and clamps the part together with the supporting module, so that the top module is separated from the part, and the inner hole is made on the part During processing, it is still supported stably.

本申请的一种零件的支撑装置与零件的加工方法,为零件提供支撑,加工时零件不易滑落,提高了安全性,并且适应零件的外形,减少零件变形,同时减少了操作次数,加快了零件的翻转速度,提高了加工效率。A supporting device for a part and a processing method for a part of the present application provide support for the part, and the part is not easy to slip during processing, which improves safety, adapts to the shape of the part, reduces the deformation of the part, reduces the number of operations at the same time, and speeds up the processing of the part. The turning speed improves the processing efficiency.

为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的优选实施例中的附图,对本申请实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的部件或具有相同或类似功能的部件。所描述的实施例是本申请一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the application. The embodiments described below by referring to the figures are exemplary, and are intended to explain the present application, and should not be construed as limiting the present application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.

参见图1、图9所示,本申请实施例提供的零件的支撑装置100,用于零件200加工时的支撑,包括平台110、顶座模块120、支撑模块130、压紧模块140和分度盘模块150。Referring to Fig. 1 and Fig. 9, the part support device 100 provided by the embodiment of the present application is used to support the part 200 during processing, including a platform 110, a top module 120, a support module 130, a compression module 140 and a graduation disk module 150 .

顶座模块120、支撑模块130和分度盘模块150依次设置在平台110上,压紧模块140设置在平台110上,且压紧模块140位于支撑模块130的一侧。The top seat module 120 , the supporting module 130 and the indexing plate module 150 are sequentially arranged on the platform 110 , the pressing module 140 is arranged on the platform 110 , and the pressing module 140 is located at one side of the supporting module 130 .

顶座模块120和分度盘模块150用于分别固定零件200相对的两端,顶座模块120和零件200跟随分度盘模块150旋转,支撑模块130相对于平台110升降,以支撑零件200或与零件200脱离接触。The top seat module 120 and the index plate module 150 are used to respectively fix the opposite ends of the part 200, the top seat module 120 and the part 200 rotate with the index plate module 150, and the support module 130 is lifted relative to the platform 110 to support the part 200 or out of contact with part 200.

顶座模块120相对于平台110运动,以使顶座模块120与零件200脱离且移动至零件200的一侧,压紧模块140相对于平台110旋转,以使压紧模块140与支撑模块130共同夹持零件200。The top seat module 120 moves relative to the platform 110, so that the top seat module 120 is separated from the part 200 and moves to one side of the part 200, and the compression module 140 rotates relative to the platform 110, so that the compression module 140 and the support module 130 work together Clamp part 200 .

具体的,顶座模块120和分度盘模块150相对设置,可以从两端对零件200进行固定,支撑模块130上升,进一步为零件提供支撑,确保零件200加工过程中不易发生滑落;支撑模块130下降,使得零件200随分度盘模块150旋转过程中,不受到支撑模块130的影响,并且零件200可以进行任意角度的旋转,能够快速完成零件200的翻面;支撑模块130再次上升,支撑零件200完成剩余的外表面加工,压紧模块140旋转至接触零件200,与支撑模块130一起夹持零件200,使得顶座模块120脱离零件200后,对零件200进行内孔加工时,仍然受到稳定支撑。该零件的支撑装置100通过平台110、顶座模块120、支撑模块130、压紧模块140和分度盘模块150的相互配合,为零件200提供支撑,加工时零件200不易滑落,提高了安全性,并且适应零件200的外形,减少零件200变形,同时减少了操作次数,加快了零件200的翻转速度,提高了加工效率。Specifically, the top seat module 120 and the indexing plate module 150 are relatively arranged, and the part 200 can be fixed from both ends, and the support module 130 rises to further provide support for the part, ensuring that the part 200 is not easy to slip during the processing; the support module 130 Descending, so that the part 200 is not affected by the support module 130 during the rotation of the index plate module 150, and the part 200 can be rotated at any angle, and the turning of the part 200 can be quickly completed; the support module 130 rises again to support the part 200 After completing the remaining outer surface processing, the pressing module 140 rotates to contact the part 200, and clamps the part 200 together with the support module 130, so that after the top seat module 120 is separated from the part 200, the part 200 is still stably supported when processing the inner hole of the part 200 . The support device 100 of the part provides support for the part 200 through the mutual cooperation of the platform 110, the top module 120, the support module 130, the pressing module 140 and the indexing plate module 150. The part 200 is not easy to slip during processing, which improves the safety. , and adapt to the shape of the part 200, reduce the deformation of the part 200, reduce the number of operations at the same time, speed up the turning speed of the part 200, and improve the processing efficiency.

在一些实施例中,参见图1、图3所示,顶座模块120包括顶座121、第一支撑座122和第一驱动件123,顶座121滑动设置在第一支撑座122上,顶座121可沿零件200的回转轴线滑动,以使顶座121与零件200上的沉孔220抵接或脱离抵接。In some embodiments, as shown in FIG. 1 and FIG. 3 , the top seat module 120 includes a top seat 121 , a first support seat 122 and a first driving member 123 , the top seat 121 is slidably disposed on the first support seat 122 , and the top seat 121 The seat 121 can slide along the rotation axis of the part 200 , so that the top seat 121 abuts or disengages from the counterbore 220 on the part 200 .

第一支撑座122与平台110滑动连接,第一驱动件123连接第一支撑座122与平台110,以驱动第一支撑座122相对于平台110滑动,以使第一支撑座122移动至零件200的一侧。The first supporting base 122 is slidably connected to the platform 110, and the first driving member 123 is connected to the first supporting base 122 and the platform 110 to drive the first supporting base 122 to slide relative to the platform 110, so that the first supporting base 122 moves to the part 200 side.

需要说明的是,零件200在旋转过程中具有回转轴线。在顶座121底部设有滑槽,第一支撑座122顶部设有与顶座121的滑槽相适应的滑块,顶座121可以沿着零件200的回转轴线在第一支撑座122上滑动。顶座121在第一支撑座122上沿靠近零件200的方向滑动,使得顶座121与零件200的距离减小,直到对零件200进行抵接,从而和分度盘模块150一起为零件200提供支撑;顶座121沿远离零件200的方向滑动,增加与零件200的距离,使零件200脱离顶座121的抵接,顶座121不再为零件提供支撑。因此顶座121通过在第一支撑座122上滑动,可以调节顶座121与零件200的距离,从而更加精确的控制顶座121对零件200进行抵接或脱离抵接。It should be noted that the component 200 has an axis of rotation during rotation. A chute is provided at the bottom of the top seat 121, and a slider adapted to the chute of the top seat 121 is provided at the top of the first support seat 122, and the top seat 121 can slide on the first support seat 122 along the rotation axis of the part 200 . The top seat 121 slides on the first support seat 122 in a direction close to the part 200, so that the distance between the top seat 121 and the part 200 decreases until the part 200 is abutted, thereby providing the part 200 together with the index plate module 150 Support: the top seat 121 slides away from the part 200, increasing the distance from the part 200, so that the part 200 is separated from the abutment of the top seat 121, and the top seat 121 no longer provides support for the part. Therefore, the distance between the top seat 121 and the part 200 can be adjusted by sliding the top seat 121 on the first support seat 122 , so as to control the abutment or disengagement of the top seat 121 against the part 200 more precisely.

具体的,第一驱动件123可采用液压油缸,第一驱动件123驱使第一支撑座122脱离零件200,并移动至零件200的一侧,从而起到避让作用,避免顶座模块120干涉内孔加工,减少了操作的次数,节约了加工时间,提高了加工速率。Specifically, the first driving member 123 can be a hydraulic cylinder, and the first driving member 123 drives the first support seat 122 to break away from the component 200 and move to one side of the component 200, so as to avoid interference of the top seat module 120 Hole processing reduces the number of operations, saves processing time and improves processing speed.

在一些实施例中,参见图2、图3所示,平台110上具有至少一个第一导轨111,第一支撑座122上具有与第一导轨111相匹配的导向槽1221,第一导轨111插设于导向槽1221内。In some embodiments, as shown in FIG. 2 and FIG. 3 , the platform 110 has at least one first guide rail 111 , the first support base 122 has a guide groove 1221 matching the first guide rail 111 , and the first guide rail 111 is inserted into the Set in the guide groove 1221 .

平台110上具有限位块112和多个安装孔113,第一支撑座122与限位块112抵接时,顶座121与零件200上的沉孔220相对,第一支撑座122与各安装孔113连接,以将第一支撑座122固定在平台110上。The platform 110 has a limit block 112 and a plurality of mounting holes 113. When the first support seat 122 is in contact with the limit block 112, the top seat 121 is opposite to the counterbore 220 on the part 200, and the first support seat 122 is in contact with each mounting hole. The holes 113 are connected to fix the first support base 122 on the platform 110 .

具体的,平台110上的多个安装孔113,可以对各个模块定位,并进行螺纹连接或焊接,限位块112在顶座模块120滑动过程中起到限位和缓冲作用。平台110上的第一导轨111插入顶座模块120的导向槽1221,顶座模块120可沿垂直于零件200回转轴线的方向滑动,顶座模块120朝向限位块112滑动,顶座模块120将靠近零件200,一直滑到与限位块112相抵接,顶座模块120正好与零件200相对;当顶座模块120远离限位块112滑动,顶座模块120将偏离零件200,零件200脱离顶座模块120的抵接,从而起到避让作用,避免顶座模块120干涉内孔加工。Specifically, the multiple mounting holes 113 on the platform 110 can position each module and perform screw connection or welding, and the limiting block 112 plays a role of limiting and buffering during the sliding process of the top module 120 . The first guide rail 111 on the platform 110 is inserted into the guide groove 1221 of the top seat module 120, the top seat module 120 can slide along the direction perpendicular to the rotation axis of the part 200, the top seat module 120 slides towards the limit block 112, the top seat module 120 will Close to the part 200, slide until it abuts against the limit block 112, and the top seat module 120 is just opposite to the part 200; when the top seat module 120 slides away from the limit block 112, the top seat module 120 will deviate from the part 200, and the part 200 will break away from the top The abutment of the seat module 120 plays an avoidance role and prevents the top seat module 120 from interfering with the inner hole processing.

在一些实施例中,参见图4所示,支撑模块130包括第二支撑座131、第二驱动件132和滑动座组件133,第二支撑座131和第二驱动件132均与平台110连接,第二驱动件132和滑动座组件133连接,以驱动滑动座组件133升降,滑动座组件133用于支撑零件200。In some embodiments, as shown in FIG. 4 , the support module 130 includes a second support base 131 , a second drive member 132 and a sliding base assembly 133 , the second support base 131 and the second drive member 132 are both connected to the platform 110 , The second driving member 132 is connected to the sliding seat assembly 133 to drive the sliding seat assembly 133 up and down, and the sliding seat assembly 133 is used to support the part 200 .

具体的,第二驱动件132可采用液压油缸,第二驱动件132和滑动座组件133进行铰接,第二驱动件132驱使滑动座组件133上升,从而对零件200进行支撑,第二驱动件132驱使滑动座组件133下降,使得零件200失去滑动座组件133的支撑。Specifically, the second driving member 132 can use a hydraulic cylinder, the second driving member 132 and the sliding seat assembly 133 are hinged, the second driving member 132 drives the sliding seat assembly 133 to rise, thereby supporting the part 200, the second driving member 132 The sliding seat assembly 133 is driven down, so that the part 200 loses the support of the sliding seat assembly 133 .

在一些实施例中,参见图4、图5所示,第二支撑座131上具有至少一条第二导轨1311,滑动座组件133包括滑动座1331和第一支撑件1332,滑动座1331部分设置在第二导轨1311内。In some embodiments, as shown in FIG. 4 and FIG. 5 , there is at least one second guide rail 1311 on the second support seat 131 , the sliding seat assembly 133 includes a sliding seat 1331 and a first support member 1332 , and the sliding seat 1331 is partially arranged on Inside the second guide rail 1311.

第一支撑件1332包括安装部1332a和至少一个铰接块1332b,安装部1332a设置在滑动座1331上,铰接块1332b与安装部1332a铰接,铰接块1332b相对于安装部1332a旋转,铰接块1332b上具有至少一个第一滚轮1332c,第一滚轮1332c相对于铰接块1332b旋转,第一滚轮1332c的旋转轴线与零件200的回转轴线平行,第一滚轮1332c的轮面用于与零件200接触。The first support member 1332 includes a mounting part 1332a and at least one hinge block 1332b, the mounting part 1332a is arranged on the sliding seat 1331, the hinge block 1332b is hinged with the mounting part 1332a, the hinge block 1332b rotates relative to the mounting part 1332a, and the hinge block 1332b has At least one first roller 1332c, the first roller 1332c rotates relative to the hinge block 1332b, the rotation axis of the first roller 1332c is parallel to the rotation axis of the part 200, and the wheel surface of the first roller 1332c is used to contact with the part 200.

具体的,部分滑动座1331设置在第二导轨1311内,使得滑动座组件133在第二驱动件132的驱使下,可在第二支撑座131上进行上下滑动,从而控制对零件200是否进行支撑;当滑动座组件133向上滑动,使得滑动座组件133靠近零件200,从而对零件200进行支撑,确保零件200加工过程中不易发生滑落;当滑动座组件133向下滑动,滑动座组件133远离零件200,使得零件200失去支撑模块130的支撑,避免零件200旋转过程中受到支撑模块130的影响。Specifically, part of the sliding seat 1331 is arranged in the second guide rail 1311, so that the sliding seat assembly 133 can slide up and down on the second support seat 131 driven by the second driving member 132, thereby controlling whether to support the part 200 ; When the sliding seat assembly 133 slides upwards, the sliding seat assembly 133 is close to the part 200, thereby supporting the part 200, ensuring that the part 200 is not easy to slip during the processing; when the sliding seat assembly 133 slides downward, the sliding seat assembly 133 is away from the part 200, so that the part 200 loses the support of the support module 130, so as to prevent the part 200 from being affected by the support module 130 during the rotation process.

需要说明的是,根据不同零件200的尺寸,第一滚轮1332c相对于铰接块1332b进行旋转,铰接块1332b相对于安装部1332a进行旋转,直到将第一滚轮1332c和铰接块1332b旋转至适应零件200大小的角度,使得滑动座组件133对零件200进行稳定支撑,在夹持过程中减少零件200的损坏和变形。It should be noted that, according to the size of different parts 200, the first roller 1332c rotates relative to the hinge block 1332b, and the hinge block 1332b rotates relative to the mounting part 1332a until the first roller 1332c and the hinge block 1332b are rotated to fit the part 200 The angle of size makes the sliding seat assembly 133 stably support the part 200, and reduces damage and deformation of the part 200 during the clamping process.

在一些实施例中,参见图6、图11所示,压紧模块140包括第三支撑座141、至少一个第三驱动件142和至少一个压紧组件143,第三支撑座141和第三驱动件142均与平台110连接,压紧组件143设置在第三支撑座141上,第三驱动件142和压紧组件143一一对应铰接。In some embodiments, as shown in FIG. 6 and FIG. 11 , the compression module 140 includes a third support base 141 , at least one third driver 142 and at least one compression assembly 143 , the third support base 141 and the third drive The components 142 are all connected to the platform 110 , the pressing assembly 143 is arranged on the third supporting seat 141 , and the third driving member 142 and the pressing assembly 143 are hinged one by one.

第三驱动件142驱动压紧组件143相对于第三支撑座141旋转,以使压紧组件143覆盖在零件200上,并与支撑模块130共同夹持零件200。The third driving member 142 drives the pressing assembly 143 to rotate relative to the third support base 141 , so that the pressing assembly 143 covers the part 200 and clamps the part 200 together with the supporting module 130 .

具体的,由第三支撑座141对压紧组件143进行支撑,同时压紧组件143在第三驱动件142驱动下相对于第三支撑座141旋转,第三驱动件142可采用液压油缸,具有一定的自动化,当驱动压紧组件143朝向支撑模块130进行旋转,直到旋转至与零件200相接触时,压紧组件143可与支撑模块130共同夹持零件200,使零件200受到新的支撑,从而可驱动第一驱动件123使第一支撑座122偏离零件200,进而对零件200内孔进行加工;当压紧组件143背离支撑模块130旋转,零件200将失去压紧组件143的夹持。Specifically, the pressing assembly 143 is supported by the third support base 141, and the pressing assembly 143 is driven by the third driving member 142 to rotate relative to the third supporting base 141. The third driving member 142 can be a hydraulic cylinder with Certain automation, when the pressing assembly 143 is driven to rotate towards the support module 130 until it is rotated to contact with the part 200, the pressing assembly 143 can clamp the part 200 together with the support module 130, so that the part 200 is newly supported, Therefore, the first driving member 123 can be driven to make the first supporting seat 122 deviate from the part 200, and then the inner hole of the part 200 can be processed;

在一些实施例中,参见图6所示,第三支撑座141上具有支撑部1411,压紧组件143包括旋转座1431和第二支撑件1432,第三驱动件142与旋转座1431的一端铰接,旋转座1431与支撑部1411铰接,第二支撑件1432设置在旋转座1431的另一端,第二支撑件1432的结构与第一支撑件1332的结构相同,第二支撑件1432与第一支撑件1332共同夹持零件200,且第二支撑件1432与第一支撑件1332相对于零件200对称设置。In some embodiments, as shown in FIG. 6 , the third supporting base 141 has a supporting portion 1411 , the pressing assembly 143 includes a rotating base 1431 and a second supporting member 1432 , and the third driving member 142 is hinged to one end of the rotating base 1431 , the swivel base 1431 is hinged with the support part 1411, and the second support 1432 is arranged at the other end of the swivel base 1431. The part 1332 clamps the part 200 together, and the second supporting part 1432 and the first supporting part 1332 are arranged symmetrically with respect to the part 200 .

具体的,第三驱动件142与旋转座1431的一端铰接,驱动件可驱使旋转座1431进行旋转,从而带动第二支撑件1432旋转,控制第二支撑件1432远离或靠近零件200,第二支撑件1432可以相对旋转座1431进行伸缩,更加精确的调控第二支撑件1432与零件200的距离,同时第二支撑件1432具有与第一支撑件1332相同的结构,使得第二支撑件1432能够调节至与零件200相适应的角度,在与第一支撑件1332夹持过程减少零件200的损坏和变形。Specifically, the third driving member 142 is hinged to one end of the rotating base 1431, and the driving member can drive the rotating base 1431 to rotate, thereby driving the second supporting member 1432 to rotate, controlling the second supporting member 1432 to move away from or approach the part 200, and the second supporting member 1432 The member 1432 can be stretched relative to the rotating seat 1431, and the distance between the second support member 1432 and the part 200 can be adjusted more precisely. At the same time, the second support member 1432 has the same structure as the first support member 1332, so that the second support member 1432 can be adjusted To an angle suitable for the part 200 , the damage and deformation of the part 200 can be reduced during the clamping process with the first support member 1332 .

在一些实施例中,参见图7所示,分度盘模块150包括第四支撑座151、数控分度盘152和三爪卡盘153,第四支撑座151与平台110连接,数控分度盘152设置在第四支撑座151上,三爪卡盘153设置在数控分度盘152上。In some embodiments, as shown in FIG. 7 , the index plate module 150 includes a fourth support base 151, a numerically controlled index plate 152 and a three-jaw chuck 153, the fourth support base 151 is connected to the platform 110, and the numerically controlled index plate 152 is arranged on the fourth supporting base 151 , and the three-jaw chuck 153 is arranged on the numerical control indexing plate 152 .

具体的,分度盘模块150能够进行旋转,从而带动顶座模块120和零件200转动,使得零件200在加工过程中能够旋转任意角度,保证了翻面的安全性;同时数控分度盘152的三爪卡盘153的圆心稳定居中,保证零件200的旋转轴线固定,三爪卡盘153对零件200进行夹持,进一步确保了零件的支撑装置100的牢靠度,提高了安全性。Specifically, the index plate module 150 can rotate, thereby driving the top seat module 120 and the part 200 to rotate, so that the part 200 can rotate at any angle during the processing, ensuring the safety of turning over; at the same time, the numerical control index plate 152 The center of the circle of the three-jaw chuck 153 is stably centered to ensure that the rotation axis of the part 200 is fixed. The three-jaw chuck 153 clamps the part 200 to further ensure the reliability of the supporting device 100 of the part and improve the safety.

本申请实施例提供的零件的加工方法,采用零件的支撑装置100。The part processing method provided in the embodiment of the present application uses a part support device 100 .

其中,零件的支撑装置100的具体结构和工作原理在上述实施例中进行了详细说明,此次不再一一赘述。Wherein, the specific structure and working principle of the component supporting device 100 are described in detail in the above-mentioned embodiments, and will not be repeated here.

参见图9至图12所示,本申请提供的零件的加工方法包括:Referring to Figures 9 to 12, the processing methods of the parts provided by the present application include:

S101、将零件放置在顶座模块120和分度盘模块150之间,顶座模块120和分度盘模块150分别固定零件200相对的两端,顶座模块120和零件200跟随分度盘模块150旋转。S101, place the part between the top seat module 120 and the index plate module 150, the top seat module 120 and the index plate module 150 respectively fix the opposite ends of the part 200, the top seat module 120 and the part 200 follow the index plate module 150 spins.

需要说明的是,一些椭圆类、圆台类、圆柱类等零件在本申请也适用。零件200在不同加工步骤中的状态不同,零件200的外形随加工过程而发生变化。加工前零件200两端分别具有凸台210和沉孔220,零件200的截面为圆形或椭圆形,在外表面加工过程中,零件200靠近分度盘模块150的一端截面半径逐渐变小,而后进行内孔加工,零件200的沉孔220尺寸也将发生改变。It should be noted that some parts such as ellipses, cones, and cylinders are also applicable to this application. The state of the part 200 is different in different processing steps, and the shape of the part 200 changes with the processing process. Both ends of the part 200 before processing have a boss 210 and a counterbore 220 respectively. The cross section of the part 200 is circular or elliptical. The size of the counterbore 220 of the part 200 will also change when the inner hole is processed.

具体的,将顶座模块120与沉孔220抵接,分度盘模块150夹持凸台210,使得零件200稳定的置于顶座模块120和分度盘模块150之间;分度盘模块150上具有三爪卡盘153,顶座121的一端在受到力的作用时能够进行转动,当零件200完成一面加工后,可使顶座模块120和零件200跟随分度盘模块150旋转,零件200可旋转至任意指定的角度,从而实现零件200的翻面。Specifically, the top seat module 120 is abutted against the counterbore 220, and the index plate module 150 clamps the boss 210, so that the part 200 is stably placed between the top seat module 120 and the index plate module 150; the index plate module There is a three-jaw chuck 153 on the 150, and one end of the top seat 121 can rotate when subjected to a force. When the part 200 is processed on one side, the top seat module 120 and the part 200 can be rotated with the indexing plate module 150, and the parts 200 can be rotated to any specified angle, so as to realize the flipping of part 200 .

S102、驱动支撑模块130上升,并与零件200接触,以支撑零件200,加工零件200的部分外形曲面。S102 , driving the supporting module 130 up and contacting the part 200 to support the part 200 and process part of the curved surface of the part 200 .

需要说明的是,滑动座组件133在第二驱动件132的驱使下,可在第二导轨1311上进行上下滑动。It should be noted that the sliding seat assembly 133 can slide up and down on the second guide rail 1311 driven by the second driving member 132 .

具体的,第二驱动件132驱动滑动座组件133上升,从而对零件200进行支撑,进一步防止加工过程中零件200发生滑落,提高了装置的安全性。Specifically, the second driving member 132 drives the sliding seat assembly 133 to rise, thereby supporting the part 200, further preventing the part 200 from slipping during processing, and improving the safety of the device.

S103、驱动支撑模块130下降,并与零件脱离接触。S103 , driving the supporting module 130 down, and breaking away from the part.

具体的,第二驱动件132驱动滑动座组件133下降,使得零件200失去滑动座组件133的支撑,避免零件200旋转过程中受到支撑模块130的影响。Specifically, the second driving member 132 drives the sliding seat assembly 133 to descend, so that the part 200 loses the support of the sliding seat assembly 133 , and prevents the part 200 from being affected by the support module 130 during rotation.

S104、分度盘模块150驱动顶座模块120和零件200旋转预设角度,驱动支撑模块130上升,并与零件200接触,以支撑零件200,加工零件的其余部分外形曲面。S104, the index plate module 150 drives the top seat module 120 and the part 200 to rotate at a preset angle, drives the support module 130 to rise, and contacts the part 200 to support the part 200, and process the curved surface of the rest of the part.

需要说明的是,预设角度为零件200每进行一次外表面加工所完成区域的对应角度,在进行预设角度旋转时,零件200脱离支撑模块130的支撑,使得零件200旋转不受影响,同时避免在旋转过程中支撑模块130对零件200表面造成损坏。It should be noted that the preset angle is the corresponding angle of the completed area of the outer surface of the part 200 every time it is processed. When the preset angle is rotated, the part 200 is separated from the support of the support module 130, so that the rotation of the part 200 is not affected, and at the same time Avoid damage to the surface of the part 200 caused by the support module 130 during the rotation.

具体的,零件200完成预设角度旋转后,即对零件200进行了快速翻面,保证了翻面过程的安全性;重新驱动支撑模块130上升,使得支撑模块130继续为零件200提供支撑,进一步提高了加工过程中的安全性。Specifically, after the part 200 completes the preset angle rotation, the part 200 is quickly turned over to ensure the safety of the turning process; the support module 130 is re-driven to rise, so that the support module 130 continues to provide support for the part 200, further Improved safety during processing.

S105、驱动压紧模块140相对于平台110旋转,以使压紧模块140与支撑模块130共同夹持零件200。S105 , driving the compression module 140 to rotate relative to the platform 110 , so that the compression module 140 and the support module 130 clamp the part 200 together.

需要说明的是,第二支撑件1432可以相对旋转座1431进行伸缩,更加精确的调控第二支撑件1432与零件200的距离,同时压紧模块140上的第二支撑件1432与支撑模块130上的第一支撑件1332的结构相同,能够旋转至适应零件200大小的角度,与支撑模块130一起夹持零件200时不会对零件200造成损坏,减少零件200变形。It should be noted that the second support 1432 can be stretched relative to the rotating seat 1431, and the distance between the second support 1432 and the part 200 can be adjusted more precisely. At the same time, the second support 1432 on the compression module 140 and the The structure of the first supporting member 1332 is the same, and it can be rotated to an angle suitable for the size of the part 200 . When the part 200 is clamped together with the supporting module 130 , it will not cause damage to the part 200 and reduce the deformation of the part 200 .

具体的,驱动压紧模块140朝向支撑模块130进行旋转,并伸缩第二支撑件1432,直至第二支撑件1432接触零件200,并调节压紧模块140上的第二支撑件1432的角度,使之与零件200相适应,从而压紧模块140与支撑模块130共同夹持零件200,使零件200获得新的支撑,零件200不再全部依靠顶座模块120和分度盘模块150的夹持。Specifically, the compression module 140 is driven to rotate toward the support module 130, and the second support member 1432 is stretched until the second support member 1432 touches the part 200, and the angle of the second support member 1432 on the compression module 140 is adjusted so that It is adapted to the part 200, so that the pressing module 140 and the support module 130 jointly clamp the part 200, so that the part 200 can obtain new support, and the part 200 no longer depends entirely on the clamping of the top seat module 120 and the indexing plate module 150.

S106、驱动顶座模块120相对于平台110上运动,以使顶座模块120与零件200脱离且移动至零件200的一侧,在零件200背离分度盘模块150的端部加工内孔。S106 , drive the top seat module 120 to move relative to the platform 110 , so that the top seat module 120 is separated from the part 200 and moved to one side of the part 200 , and the inner hole is processed at the end of the part 200 away from the index plate module 150 .

需要说明的是,顶座模块120脱离零件200后,零件200仍然受到压紧模块140与支撑模块130的共同夹持,确保了零件200受到稳定支撑,从而可以进行零件200的内孔加工。It should be noted that after the top module 120 is separated from the part 200 , the part 200 is still clamped by the pressing module 140 and the support module 130 , ensuring that the part 200 is stably supported, so that the inner hole of the part 200 can be processed.

具体的,第一支撑座122与平台110滑动连接,滑动方向与零件200的回转轴线垂直,第一驱动件123驱动第一支撑座122远离限位块112滑动,使得第一支撑座122偏离零件200,从而起到避让作用,避免顶座模块120干涉内孔加工。Specifically, the first support seat 122 is slidably connected to the platform 110, and the sliding direction is perpendicular to the rotation axis of the part 200. The first driving member 123 drives the first support seat 122 to slide away from the limit block 112, so that the first support seat 122 deviates from the part. 200, thereby playing an avoidance role, preventing the top seat module 120 from interfering with the inner hole processing.

在一些实施例中,参见图8、图11所示,将零件放置在顶座模块120和分度盘模块150之间包括:In some embodiments, referring to FIGS. 8 and 11 , placing parts between the top module 120 and the dial module 150 includes:

在零件相对的两端分别加工凸台210和沉孔220,顶座模块120与沉孔220抵接,分度盘模块150夹持凸台210。Bosses 210 and counterbores 220 are respectively processed at opposite ends of the part, the top seat module 120 abuts against the counterbore 220 , and the indexing plate module 150 clamps the bosses 210 .

具体的,顶座模块120与沉孔220进行抵接,分度盘模块150夹持凸台210,使得零件200被牢牢的夹持住,保证了零件的支撑装置100的可靠性。Specifically, the top seat module 120 abuts against the counterbore 220 , and the index plate module 150 clamps the boss 210 , so that the part 200 is firmly clamped, ensuring the reliability of the supporting device 100 for the part.

在本实施例中,零件的支撑装置100,用于零件200加工时的支撑,通过设置平台110、顶座模块120、支撑模块130、压紧模块140和分度盘模块150,将顶座模块120和分度盘模块150相对设置,可以从两端对零件200进行固定,支撑模块130上升,并调节至适应零件200的角度,进一步为零件200提供支撑,确保零件200加工过程中不易发生滑落;支撑模块130下降,使得零件200随分度盘模块150旋转过程中,不受到支撑模块130的影响,并且零件200可以进行任意角度的旋转,能够快速完成零件200的翻面;支撑模块130再次上升,支撑零件200完成剩余的外表面加工,压紧模块140旋转至接触零件200,与支撑模块130一起夹持零件200,使得顶座模块120脱离零件200后,对零件200进行内孔加工时,仍然受到稳定支撑。本申请提供的零件的支撑装置100与零件的加工方法,为零件200提供支撑,加工时零件200不易滑落,提高了安全性,并且适应零件200的外形,减少零件200变形,同时减少了操作次数,加快了零件200的翻转速度,提高了加工效率。In this embodiment, the support device 100 of the part is used for the support of the part 200 during processing. By setting the platform 110, the top seat module 120, the support module 130, the pressing module 140 and the indexing plate module 150, the top seat module 120 and the indexing plate module 150 are set opposite to each other, and the part 200 can be fixed from both ends, and the support module 130 rises and adjusts to an angle suitable for the part 200, further providing support for the part 200, ensuring that the part 200 is not easy to slip during processing The support module 130 descends, so that the part 200 is not affected by the support module 130 during the rotation of the index plate module 150, and the part 200 can rotate at any angle, and can quickly complete the turning over of the part 200; the support module 130 rises again , the supporting part 200 completes the remaining outer surface processing, the pressing module 140 rotates to contact the part 200, and clamps the part 200 together with the supporting module 130, so that after the top seat module 120 is separated from the part 200, when processing the inner hole of the part 200, Still under stable support. The part support device 100 and the part processing method provided by the present application provide support for the part 200, the part 200 is not easy to slip during processing, improves safety, and adapts to the shape of the part 200, reduces the deformation of the part 200, and reduces the number of operations at the same time , the turning speed of the part 200 is accelerated, and the processing efficiency is improved.

在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, descriptions that refer to the terms "one embodiment," "some embodiments," "exemplary embodiments," "examples," "specific examples," or "some examples" are intended to Specific features, structures, materials, or features described in an embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.

至此,已经结合附图所示的优选实施方式描述了本申请的技术方案,但是,本领域技术人员容易理解的是,本申请的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本申请的保护范围之内。So far, the technical solutions of the present application have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, those skilled in the art can easily understand that the protection scope of the present application is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present application.

Claims (10)

1.一种零件的支撑装置,用于零件加工时的支撑,其特征在于,包括平台、顶座模块、支撑模块、压紧模块和分度盘模块;1. A supporting device for a part, used for supporting when the part is processed, is characterized in that it includes a platform, a top seat module, a support module, a pressing module and an indexing plate module; 所述顶座模块、所述支撑模块和所述分度盘模块依次设置在所述平台上,所述压紧模块设置在所述平台上,且所述压紧模块位于所述支撑模块的一侧;The top seat module, the support module and the index plate module are sequentially arranged on the platform, the pressing module is arranged on the platform, and the pressing module is located on one side of the supporting module. side; 所述顶座模块和所述分度盘模块用于分别固定所述零件相对的两端,所述顶座模块和所述零件跟随所述分度盘模块旋转,所述支撑模块相对于所述平台升降,以支撑所述零件或与所述零件脱离接触;The top seat module and the index plate module are used to respectively fix the opposite ends of the parts, the top seat module and the parts follow the rotation of the index plate module, and the support module is relatively to the the platform is raised and lowered to support or disengage the part; 所述顶座模块相对于所述平台运动,以使所述顶座模块与所述零件脱离且移动至所述零件的一侧,所述压紧模块相对于所述平台旋转,以使所述压紧模块与所述支撑模块共同夹持所述零件。The top module moves relative to the platform to disengage the top module from the part and move to one side of the part, and the compression module rotates relative to the platform to make the The pressing module clamps the part together with the supporting module. 2.根据权利要求1所述的零件的支撑装置,其特征在于,所述顶座模块包括顶座、第一支撑座和第一驱动件,所述顶座滑动设置在所述第一支撑座上,所述顶座可沿所述零件的回转轴线滑动,以使所述顶座与所述零件上的沉孔抵接或脱离抵接;2. The supporting device for parts according to claim 1, wherein the top seat module comprises a top seat, a first support seat and a first driving member, and the top seat is slidably arranged on the first support seat On, the top seat can slide along the rotation axis of the part, so that the top seat abuts or disengages with the counterbore on the part; 所述第一支撑座与所述平台滑动连接,所述第一驱动件连接所述第一支撑座与所述平台,以驱动所述第一支撑座相对于所述平台滑动,以使所述第一支撑座移动至所述零件的一侧。The first support seat is slidably connected to the platform, and the first driving member is connected to the first support seat and the platform to drive the first support seat to slide relative to the platform, so that the The first support seat moves to one side of the part. 3.根据权利要求2所述的零件的支撑装置,其特征在于,所述平台上具有至少一个第一导轨,所述第一支撑座上具有与所述第一导轨相匹配的导向槽,所述第一导轨插设于所述导向槽内;3. The supporting device for parts according to claim 2, wherein the platform has at least one first guide rail, and the first support seat has a guide groove matching the first guide rail, so The first guide rail is inserted into the guide groove; 所述平台上具有限位块和多个安装孔,所述第一支撑座与所述限位块抵接时,所述顶座与所述零件上的沉孔相对,所述第一支撑座与各所述安装孔连接,以将所述第一支撑座固定在所述平台上。There are limit blocks and a plurality of mounting holes on the platform. When the first support seat abuts against the limit block, the top seat is opposite to the counterbore on the part, and the first support seat It is connected with each of the installation holes to fix the first support seat on the platform. 4.根据权利要求1所述的零件的支撑装置,其特征在于,所述支撑模块包括第二支撑座、第二驱动件和滑动座组件,所述第二支撑座和所述第二驱动件均与所述平台连接,所述第二驱动件和所述滑动座组件连接,以驱动所述滑动座组件升降,所述滑动座组件用于支撑所述零件。4. The supporting device for parts according to claim 1, wherein the supporting module comprises a second supporting seat, a second driving member and a sliding seat assembly, and the second supporting seat and the second driving member Both are connected with the platform, the second driving member is connected with the sliding seat assembly to drive the sliding seat assembly up and down, and the sliding seat assembly is used to support the parts. 5.根据权利要求4所述的零件的支撑装置,其特征在于,所述第二支撑座上具有至少一条第二导轨,所述滑动座组件包括滑动座和第一支撑件,所述滑动座部分设置在所述第二导轨内;5. The supporting device for parts according to claim 4, wherein at least one second guide rail is provided on the second supporting seat, the sliding seat assembly includes a sliding seat and a first support member, and the sliding seat partially disposed within said second rail; 所述第一支撑件包括安装部和至少一个铰接块,所述安装部设置在所述滑动座上,所述铰接块与所述安装部铰接,所述铰接块相对于所述安装部旋转,所述铰接块上具有至少一个第一滚轮,所述第一滚轮相对于所述铰接块旋转,所述第一滚轮的旋转轴线与所述零件的回转轴线平行,所述第一滚轮的轮面用于与所述零件接触。The first support member includes a mounting part and at least one hinge block, the mounting part is arranged on the sliding seat, the hinge block is hinged to the mounting part, and the hinge block rotates relative to the mounting part, There is at least one first roller on the hinge block, the first roller rotates relative to the hinge block, the rotation axis of the first roller is parallel to the rotation axis of the part, and the wheel surface of the first roller for contact with the part in question. 6.根据权利要求5所述的零件的支撑装置,其特征在于,所述压紧模块包括第三支撑座、至少一个第三驱动件和至少一个压紧组件,所述第三支撑座和所述第三驱动件均与所述平台连接,所述压紧组件设置在所述第三支撑座上,所述第三驱动件和所述压紧组件一一对应铰接;6. The supporting device of parts according to claim 5, characterized in that, the pressing module comprises a third supporting base, at least one third driving member and at least one pressing assembly, the third supporting base and the The third driving parts are all connected to the platform, the pressing assembly is arranged on the third support base, and the third driving part and the pressing assembly are hinged one by one; 所述第三驱动件驱动所述压紧组件相对于所述第三支撑座旋转,以使所述压紧组件覆盖在所述零件上,并与所述支撑模块共同夹持所述零件。The third driving member drives the pressing assembly to rotate relative to the third support seat, so that the pressing assembly covers the part and clamps the part together with the supporting module. 7.根据权利要求6所述的零件的支撑装置,其特征在于,所述第三支撑座上具有支撑部,所述压紧组件包括旋转座和第二支撑件,所述第三驱动件与所述旋转座的一端铰接,所述旋转座与所述支撑部铰接,所述第二支撑件设置在所述旋转座的另一端,所述第二支撑件的结构与所述第一支撑件的结构相同,所述第二支撑件与所述第一支撑件共同夹持所述零件,且所述第二支撑件与所述第一支撑件相对于所述零件对称设置。7. The supporting device for parts according to claim 6, characterized in that, there is a support portion on the third support seat, the pressing assembly includes a rotating seat and a second support member, and the third drive member is connected to the second support member. One end of the swivel base is hinged, the swivel base is hinged to the support part, the second support is arranged at the other end of the swivel base, and the structure of the second support is the same as that of the first support. The structure is the same, the second support and the first support jointly clamp the part, and the second support and the first support are arranged symmetrically with respect to the part. 8.根据权利要求1至7任一项所述的零件的支撑装置,其特征在于,所述分度盘模块包括第四支撑座、数控分度盘和三爪卡盘,所述第四支撑座与所述平台连接,所述数控分度盘设置在所述第四支撑座上,所述三爪卡盘设置在所述数控分度盘上。8. The supporting device of parts according to any one of claims 1 to 7, characterized in that, the index plate module includes a fourth support base, a numerically controlled index plate and a three-jaw chuck, and the fourth support The seat is connected with the platform, the numerical control indexing plate is set on the fourth support seat, and the three-jaw chuck is set on the numerical control indexing plate. 9.一种零件的加工方法,其特征在于,采用上述权利要求1至8任一项所述的零件的支撑装置,所述零件的支撑装置包括平台、顶座模块、支撑模块、压紧模块和分度盘模块;9. A processing method for a part, characterized in that the supporting device for the part according to any one of claims 1 to 8 is used, and the supporting device for the part includes a platform, a top module, a supporting module, and a pressing module and dial module; 所述零件的加工方法包括:The processing methods of the parts include: 将所述零件放置在所述顶座模块和所述分度盘模块之间,所述顶座模块和所述分度盘模块分别固定所述零件相对的两端,所述顶座模块和所述零件跟随所述分度盘模块旋转;The part is placed between the top seat module and the index plate module, the top seat module and the index plate module respectively fix the opposite ends of the part, the top seat module and the index plate module The parts follow the rotation of the indexing plate module; 驱动所述支撑模块上升,并与所述零件接触,以支撑所述零件,加工所述零件的部分外形曲面;Driving the support module to rise and contact the part to support the part and process part of the contour surface of the part; 驱动所述支撑模块下降,并与所述零件脱离接触;driving the supporting module to descend and disengage from the part; 所述分度盘模块驱动所述顶座模块和所述零件旋转预设角度,驱动所述支撑模块上升,并与所述零件接触,以支撑所述零件,加工所述零件的其余部分外形曲面;The indexing plate module drives the top seat module and the part to rotate at a preset angle, drives the support module to rise, and contacts the part to support the part, and process the contour surface of the rest of the part ; 驱动所述压紧模块相对于所述平台旋转,以使所述压紧模块与所述支撑模块共同夹持所述零件;driving the compression module to rotate relative to the platform, so that the compression module and the support module jointly clamp the part; 驱动所述顶座模块相对于所述平台上运动,以使所述顶座模块与所述零件脱离且移动至所述零件的一侧,在所述零件背离所述分度盘模块的端部加工内孔。driving the top seat module to move relative to the platform, so that the top seat module is disengaged from the part and moved to one side of the part, at the end of the part facing away from the indexing plate module Processing inner hole. 10.根据权利要求9所述的零件的加工方法,其特征在于,将所述零件放置在所述顶座模块和所述分度盘模块之间包括:10. The method for processing a part according to claim 9, wherein placing the part between the top seat module and the index plate module comprises: 在所述零件相对的两端分别加工凸台和沉孔,所述顶座模块与所述沉孔抵接,所述分度盘模块夹持所述凸台。Bosses and counterbores are respectively processed at opposite ends of the part, the top seat module is in contact with the counterbore, and the indexing plate module clamps the bosses.
CN202310826907.2A 2023-07-06 2023-07-06 Part support device and part processing method Pending CN116689807A (en)

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