CN116687755A - Integrated device and method for fresh processing of dipsacus root production area - Google Patents

Abstract

The invention discloses an integrated device for the fresh processing of teasel origin, which includes a control circuit including a programmable controller, a man-machine interface electrically connected to the data terminal of the control circuit, automatic medicine washing equipment, automatic sweating equipment, and conveyor belt equipment , automatic slicing equipment and automatic drying equipment, the automatic medicine washing equipment includes a medicine washing pool, a water leakage device is provided in the middle of the inner cavity of the medicine washing pool, an automatic spraying device is provided on the upper part of the medicine washing pool, and the respective electrode inputs in the automatic medicine washing equipment The terminals are respectively connected to the output ends of the control circuit; the present invention provides an integrated device and method for the production of Dipsacus while they are fresh. It is dry from the inside to the outside to prevent mildew, and can retain the active ingredient content of Dipsacus to the greatest extent, which not only improves work efficiency, reduces operation steps, saves a lot of manpower, but also improves the quality of Dipsacus decoction pieces.

Description

An integrated device and method for the processing of teasel while it is fresh

technical field

The invention relates to the technical field of fresh-cut processing of teasel origin, in particular to an integrated device and method for fresh-cut processing of teasel origin.

Background technique

The traditional processing of Dipsacus medicinal materials includes cleaning, drying, sweating, drying, moisturizing, slicing, and drying. Decrease the quality of Diasporia Pieces. Wherein the sweating link is very important, and the lack of an integrated processing equipment and specific method has seriously affected the quality of decoction pieces and the clinical curative effect of traditional Chinese medicine.

Contents of the invention

The purpose of the present invention is to provide an integrated device and method for continuous processing while freshly produced, so as to solve the problems raised in the above-mentioned background technology.

In order to achieve the above object, the present invention provides the following technical solutions: an integrated device for continuous processing while fresh, including a control circuit containing a programmable controller, a man-machine interface electrically connected to the data terminal of the control circuit, and an automatic drug washing device. equipment, automatic sweating equipment, conveyor belt equipment, automatic slicing equipment, and automatic drying equipment. The automatic medicine washing equipment includes a medicine washing pool. The respective electrode input terminals in the medicine washing equipment are respectively connected to the output terminals of the control circuit;

The automatic sweating equipment includes a box body, which is equipped with a mesh panel, a blower is installed at the bottom of the box body, the connecting pipe of the blower is connected with an air guide tube, a temperature and humidity sensing component is installed on the inside of the top of the box body, and the side of the box body is respectively set There are air outlet and air inlet. The air outlet is set horizontally to the ground. The air inlet is located on the lower side of the air outlet, and the direction is inclined downward. The top of the box is provided with a feed port, and the respective electrode input terminals in the automatic sweating device are respectively connected to the output terminals of the control circuit;

The top of the conveyor belt equipment is equipped with automatic slicing equipment, and the top of the conveyor belt equipment is located on one side of the automatic slicing equipment. Automatic drying equipment is installed. The automatic slicing equipment includes a guide rail bracket with a vertical slideway fixed on the machine base, installed on the guide rail bracket The cylinder at the upper end controls the cutting device installed between the guide rail bracket and the machine base, the upper and lower rubber rollers and the servo motor installed on the machine base and located on one side of the guide rail bracket, and the servo motor passes through a synchronous belt. The sheeting rubber roller constitutes a belt drive, and the respective electrode input terminals of the servo motor and cylinder are respectively connected with the output terminals of the control circuit;

The automatic drying equipment is a conveyor belt drying equipment, and the respective electrode input terminals in the automatic drying equipment are respectively connected with the output terminals of the control circuit.

Preferably, the box body is provided with an easy-to-adjust medicinal shaking assembly, the medicinal shaking assembly includes a transmission shaft, the transmission shaft is rotatably connected to the box body through a bearing, a cam is arranged on the transmission shaft, and the cam is fitted to the screen .

Preferably, a guide rod is slidably inserted on the screen, and the bottom of the guide rod is fixedly connected to the bottom of the box body. A support tube is arranged above the screen plate on the guide rod, and a pulling rod is slidably inserted into the support tube. , a supporting spring is arranged between the pulling rod and the supporting cylinder, and the bottom of the pulling rod is fixedly connected with the mesh plate.

Preferably, the top of the screen is provided with a bar, and the top of the box is provided with a recurring assembly for triggering. The repetitious assembly includes a support plate, and the support plate is rotatably connected to a rotating shaft through a bearing. The rotating shaft is located on the box. A toggle frame is arranged in the body.

Preferably, a gear is arranged on the top of the rotating shaft, a limit frame is arranged on the top of the support plate, a first air bag is arranged inside the limit frame, and a rack block is arranged at one end of the first air bag.

Preferably, the rack block and the gear mesh with each other, a support block is provided on the top of the support plate, and a return spring is provided between the support block and the rack block.

Preferably, a fixed frame is provided on the top of the box, and a top block is slidably inserted into the fixed frame, the top block is in a "T" shape, and the bottom is in contact with the abutment rod.

Preferably, a second airbag is provided between the top block and the fixed frame, and a connecting pipe is provided between the second airbag and the first airbag.

A processing method of an integrated device for continuous processing while fresh from a place of origin, the processing method includes the following steps:

S1: setting program;

S2: Automatic cleaning: the freshly excavated Dipsacus medicinal materials are automatically cleaned to no sediment through automatic medicinal washing equipment;

S3: Transfer the teasel in step 2 to the automatic sweating equipment through the conveyor belt, and bake at 60°C for 48 hours until the water content is 50%;

S4: Sweating: keep the Dipsacus in step 3 at 38-40°C, keep the humidity at 60±5%, and keep it stacked for 120 hours under ventilation. Flip once;

S5: Slicing: transfer the diaspers after sweating in step 4 to the automatic slicing equipment through the conveyor belt, and cut into 3mm thick slices;

S6: Transfer the Dipsaccus in step 5 to an automatic drying device via a conveyor belt, and dry at 60° C. for 48 hours so that the water content is within 10%.

Compared with prior art, the beneficial effect of the present invention is:

1. The present invention provides an integrated device and method for the processing of Dipsacus while it is fresh. By maintaining a constant temperature and humidity, stacking and sweating, the moisture inside the Dipsacus can seep out, which is conducive to the overall drying of the Dipsacus from the inside to the outside and prevents mildew. The content of active ingredients in Dipsacus can be preserved to the greatest extent, which not only improves work efficiency, reduces operation steps, saves a lot of manpower, but also improves the quality of Dipsacus decoction pieces.

2. The present invention, through the cooperation between the shaking component of the medicinal material and the repeatedly rotating component, forms the shaking of the medicinal material up and down to facilitate the sufficient sweating treatment of the medicinal material, and at the same time realizes the stirring during the sweating of the medicinal material, which further facilitates better sweating treatment and increases the use effect of the device , to prevent mildew.

Description of drawings

Fig. 1 is a schematic structural view of an integrated device for processing Dipsapaceae at the origin of the present invention while it is fresh.

Fig. 2 is a schematic structural diagram of the automatic sweating device of the present invention.

Fig. 3 is a sectional view of the fixing frame of the present invention.

FIG. 4 is an enlarged structural schematic diagram of A in FIG. 3 of the present invention.

Fig. 5 is a schematic diagram of the internal structure of the automatic sweating device of the present invention.

In the figure: automatic medicine washing equipment 1; automatic sweating equipment 2; discharge plate 21; observation window 22; temperature and humidity meter 23; air outlet 24; air inlet 25; material inlet 26; Automatic drying equipment 5; support plate 6; rotating shaft 61; gear 62; rack block 63; return spring 64; support block 65; limit frame 66; first airbag 67; Pipe 71; Jack block 72; Second air bag 73; Arrest rod 74; Mesh plate 8; Transmission shaft 81; Cam 82; Blower 83; Air guide tube 84; Guide rod 85; Support tube 86; Pull rod 87; 88.

Implementation

The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to Fig. 1 to Fig. 5, the present invention provides a technical solution: an integrated device for intermittent production while fresh processing, including a control circuit including a programmable controller and a man-machine interface electrically connected to the data terminal of the control circuit , automatic medicine washing equipment 1, automatic sweating equipment 2, conveyor belt equipment 3, automatic slicing equipment 4 and automatic drying equipment 5, automatic medicine washing equipment 1 includes a medicine washing pool, a water leakage device is arranged in the middle of the medicine washing pool, and the medicine washing pool The upper part is equipped with an automatic spray device, and the respective electrode input terminals in the automatic medicine washing equipment 1 are respectively connected with the output terminals of the control circuit, which can increase the water pressure and strengthen the cleaning function. cleaning;

The automatic sweating device 2 includes a box body in which a screen plate 8 is arranged, a blower 83 is arranged at the bottom of the box body, the connecting pipe of the blower blower 83 is connected with an air guide tube 84, and a temperature and humidity sensing component is arranged on the inner side of the top of the box body. The sides of the body are respectively provided with an air outlet 24 and an air inlet 25, the air outlet 24 is arranged horizontally with the ground, the air inlet 25 is located at the lower side of the air outlet 24, and the direction is inclined downward, and the front part of the box is provided with an observation window 22 , the bottom of the observation window 22 is provided with a temperature and humidity meter 23, and the top of the casing is provided with a feed port 26, and the respective electrode input terminals in the automatic sweating device 2 are respectively connected with the output terminals of the control circuit;

The top of the conveyor belt device 3 is provided with an automatic slicing device 4, and the top of the conveyor belt device 3 is located on one side of the automatic slicing device 4, and an automatic drying device 5 is provided. The automatic slicing device 4 includes a guide rail with a vertical slideway fixed on the machine base Bracket, the cylinder installed on the upper end of the guide rail bracket, the cutting device controlled by the cylinder and installed between the guide rail bracket and the machine base, the upper and lower two pressing rubber rollers installed on the machine base and located on one side of the guide rail bracket and the servo motor, the servo motor The belt drive is formed by a synchronous belt and the lower pressing rubber roller, and the respective electrode input ends of the servo motor and the cylinder are respectively connected with the output ends of the control circuit;

The box body is provided with an easy-to-adjust medicinal rocking assembly, which includes a transmission shaft 81, which is rotatably connected to the box body through bearings, one end of the transmission shaft 81 is connected with a motor, and a cam is fixedly sleeved on the transmission shaft 81. 82, fit between the cam 82 and the screen plate 8, a guide rod 85 is slidably inserted on the screen plate 8, the bottom of the guide rod 85 is fixedly connected to the bottom of the box, and the guide rod 85 is fixed on the top of the screen plate 8. The support tube 86 is slidably inserted with a pull rod 87 , the support spring 88 is fixedly connected between the pull rod 87 and the support tube 86 , and the bottom of the pull rod 87 is fixedly connected with the screen plate 8 .

The start of the motor drives the rotation of the transmission shaft 81, so that the cam 82 rotates and drives the screen plate 8 to move upwards, and the elastic abutment structure formed between the support spring 88 and the pull rod 87 is added to realize the reciprocating movement of the screen plate 8 up and down. Thereby shaking up and down for the medicinal material is convenient for the sufficient sweating treatment of the medicinal material.

The top of the mesh plate 8 is welded with a contact bar 74, and the top of the box body is provided with a recurring assembly for easy triggering. The recurring assembly includes a support disc 6, which is rotatably connected with a rotating shaft 61 through a bearing, and the rotating shaft 61 is located on the A toggle frame 68 is fixedly connected in the box, a gear 62 is fixedly sleeved on the top of the rotating shaft 61 , and a limit frame 66 is fixed on the top of the support disc 6 .

The inside of the limiting frame 66 is bonded with a first air bag 67, one end of the first air bag 67 is welded with a rack block 63, the rack block 63 and the gear 62 are engaged with each other, and the top of the support plate 6 is welded with a support block 65, A return spring 64 is fixedly connected between the supporting block 65 and the rack block 63 .

The top of the box body is welded with a fixed frame 7, and a top block 72 is slidably inserted on the fixed frame 7. The top block 72 is in a "T" shape structure, and the bottom is in contact with the resisting rod 74. The top block 72 and the fixed frame 7 A second airbag 73 is bonded therebetween, and a connecting pipe 71 is communicated between the second airbag 73 and the first airbag 67 .

During this process, when the screen plate 8 moves upwards, the resisting rod 74 moves upwards and then squeezes the top block 72, and the top block 72 moves into the fixed frame 7, and squeezes the second air bag 73, and the second air bag 73 is pressed to its full height. The gas inside is transported into the first airbag 67 through the connecting pipe 71, and the first airbag 67 expands and then squeezes the movement of the rack block 63, and then the rack block 63 drives the rotation of the gear 62 and the rotating shaft 61, and the toggle frame 68 pairs The medical material is stirred, and when the net plate 8 moves downward, the back-moving spring 64 provides elastic force to reset the rack block 63, thus forming the toggle frame 68 to repeatedly rotate the medicinal material, which is further convenient for better sweating treatment.

The automatic drying equipment 5 is a conveyor belt drying equipment, and the respective electrode input terminals of the automatic drying equipment 5 are respectively connected with the output terminals of the control circuit.

A processing method of an integrated device for continuous processing while fresh from a place of origin, the processing method includes the following steps:

S1: setting program;

S2: Automatic cleaning: the freshly excavated Dipsacus medicinal materials are automatically cleaned to no sediment through the automatic medicinal washing equipment 1;

S3: Transfer the teasel in step 2 to the automatic sweating device 2 via a conveyor belt, and bake at 60°C for 48 hours until the water content is 50%;

S4: Sweating: keep the Dipsacus in step 3 at 38-40°C, keep the humidity at 60±5%, and keep it stacked for 120 hours under ventilation. Flip once;

S5: Slicing: transfer the diaspers after sweating in step 4 to the automatic slicing device 4 via the conveyor belt, and cut into 3mm thick slices;

S6: Transfer the Dipsaccus in step 5 to the automatic drying device 5 via the conveyor belt, and dry at 60° C. for 48 hours, so that the water content is within 10%.

To sum up, the integrated device and method for the processing of Dipsacus while it is fresh provided by the present invention makes the moisture inside the Dipsacus seep out, which is conducive to the overall drying of Dipsacus from the inside to the outside, instead of being dry outside and wet inside; The quality of Dipsacus decoction pieces processed by sweating with the device and method is significantly higher than that of traditional processing methods.

Application 1: Put 102kg of fresh Dipsacus in the integrated processing equipment for Dipsacus while it is fresh, set the program, pressurize and automatically clean for 30 minutes, transfer it to the automatic sweating equipment through the conveyor belt, bake at 60°C for 48 hours until the water content is 50%, keep ventilation, At 38°C, the humidity is kept at 60±5%, stacked for 120 hours with closed ventilation, and transported to the automatic slicer by the conveyor belt, cut into 3mm thick slices, and transported to the drying equipment by the conveyor belt. Automatically graded and dried at 60°C for 48 hours. After testing, the content of Dipsacus saponin VI is 6.07%, which is higher than the Chinese Pharmacopoeia standard of 2.0%.

Application 2: Put 110kg of fresh Dipsacus in the integrated processing equipment of Dipsacus while it is fresh, set the program, pressurize and automatically wash for 30 minutes, transfer it to the automatic sweating equipment through the conveyor belt, bake at 60°C for 48 hours until the water content is 50%, and keep Ventilation, at 40°C, keep the humidity at 60±5%, close the ventilation and stack for 120h, transfer to the automatic slicer through the conveyor belt, cut 3mm thick slices, transfer to the drying equipment through the conveyor belt, and set a grading board in the drying equipment , the size is automatically graded, and dried at 60°C for 48 hours. After testing, the content of Dipsacus saponin VI is 5.22%, which is higher than the Chinese Pharmacopoeia standard of 2.0%.

Application 3: Put 108kg of fresh Dipsacus in the integrated processing equipment for Dipsacus while it is fresh, set the program, pressurize and automatically wash for 30 minutes, transfer it to the automatic sweating equipment through the conveyor belt, bake at 60°C for 48 hours to the water content of 50%, keep ventilation, At 39°C, the humidity is kept at 60±5%, stacked for 120 hours with closed ventilation, and then transported to the automatic slicer by the conveyor belt, cut into 3mm thick slices, and transported to the drying equipment by the conveyor belt. The drying equipment is equipped with a grading board. Automatically graded and dried at 60°C for 48 hours. After testing, the content of Dipsacus saponin VI is 6.12%, which is higher than the Chinese Pharmacopoeia standard of 2.0%.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (9)

1. An integrated device for continuous processing of teasel produced while it is fresh, including a control circuit including a programmable controller, a man-machine interface electrically connected to the data terminal of the control circuit, automatic medicine washing equipment (1), and automatic sweating equipment (2) ), conveyor belt equipment (3), automatic slicing equipment (4) and automatic drying equipment (5), characterized in that: the automatic medicine washing equipment (1) includes a medicine washing pool, and a water leakage device is arranged in the middle of the inner cavity of the medicine washing pool. The upper part of the medicine pool is provided with an automatic spraying device, and the respective electrode input terminals in the automatic medicine washing equipment (1) are respectively connected with the output terminals of the control circuit; The automatic sweating device (2) includes a box body, a mesh plate (8) is arranged in the box body, a blower (83) is arranged at the bottom of the box body, and the connecting pipe of the blower fan (83) is connected with an air guide tube (84). A temperature and humidity sensing component is arranged on the inner side of the top, and an air outlet (24) and an air inlet (25) are respectively arranged on the side of the box body, the air outlet (24) is set horizontally with the ground, and the air inlet (25) is located at the side of the air outlet (24). The lower side, and the direction is inclined downward, the front part of the box is provided with an observation window (22), the bottom of the observation window (22) is provided with a temperature and humidity meter (23), and the top of the box is provided with a feed port (26 ), the respective electrode input terminals in the automatic sweating device (2) are respectively connected to the output terminals of the control circuit; The top of the conveyor belt equipment (3) is provided with automatic slicing equipment (4), and the top of the conveyor belt equipment (3) is located on one side of the automatic slicing equipment (4) and is equipped with automatic drying equipment (5). The automatic slicing equipment (4) includes a fixed The guide rail bracket with vertical slideway on the machine base, the cylinder installed on the upper end of the guide rail bracket, the cutting device controlled by the cylinder and installed between the guide rail bracket and the machine base, and the cutting device installed on the machine base and located on the side of the guide rail bracket The upper and lower pressing rubber rollers and the servo motor, the servo motor forms a belt drive with the lower pressing rubber roller through a synchronous belt, and the respective electrode input terminals of the servo motor and the cylinder are respectively connected with the output terminals of the control circuit; The automatic drying equipment (5) is a conveyor belt drying equipment, and the respective electrode input ends of the automatic drying equipment (5) are respectively connected with the output ends of the control circuit. 2. An integrated device for intermittent processing while fresh at the place of origin according to claim 1, characterized in that: the box body is provided with an easy-to-adjust medicinal material shaking assembly, and the medicinal material shaking assembly includes a transmission shaft (81), a transmission shaft ( 81) It is rotatably connected to the box body through bearings, and a cam (82) is arranged on the transmission shaft (81), and the cam (82) is attached to the mesh plate (8). 3. The integrated device for continuous processing while fresh at the place of origin according to claim 1, characterized in that: a guide rod (85) is slidably inserted on the screen plate (8), and the bottom of the guide rod (85) Fixedly connected to the bottom of the box body, a support tube (86) is arranged on the guide rod (85) above the screen plate (8), and a pull rod (87) is slidably inserted on the support tube (86). A support spring (88) is arranged between (87) and the support cylinder (86), and the bottom of the pull rod (87) is fixedly connected to the net plate (8). 4. The integrated device for intermittent production while fresh processing according to claim 1, characterized in that: the top of the mesh plate (8) is provided with a resisting rod (74), and the top of the box is provided with a trigger bar for easy triggering. The repeated rotation assembly includes a support plate (6), the support plate (6) is rotatably connected with a rotation shaft (61) through a bearing, and a toggle frame (68) is arranged on the rotation shaft (61) in the box. 5. The integrated device for intermittent production while fresh processing according to claim 4, characterized in that: the top of the rotating shaft (61) is provided with a gear (62), and the top of the support plate (6) is provided with limited A position frame (66), a first air bag (67) is arranged inside the limit frame (66), and a rack block (63) is arranged at one end of the first air bag (67). 6. The integrated device for intermittent production while fresh processing according to claim 5, characterized in that: the rack block (63) and the gear (62) mesh with each other, and the top of the support plate (6) A support block (65) is provided, and a return spring (64) is provided between the support block (65) and the rack block (63). 7. An integrated device for continuous processing while fresh in place of origin according to claim 1, characterized in that: the top of the box is provided with a fixed frame (7), and a top is slidably inserted into the fixed frame (7). The block (72), the top block (72) is in a "T" shape, and the bottom is in contact with the contact bar (74). 8. The integrated device for intermittent processing while it is fresh according to claim 7, characterized in that: a second airbag (73) is arranged between the top block (72) and the fixed frame (7), and the second A connecting pipe (7) is arranged between the second airbag (73) and the first airbag (67). 9. A processing method of an integrated device for continuous processing while freshly produced in claim 1-8, characterized in that the processing method comprises the following steps: S1: setting program; S2: Automatic cleaning: the freshly excavated Dipsacus medicinal materials are automatically cleaned to no sediment through the automatic medicinal washing equipment (1); S3: Transfer the teasel in step 2 to the automatic sweating device (2) via the conveyor belt, and bake at 60°C for 48 hours until the water content is 50%; S4: Sweating: keep the Dipsacus in step 3 at 38-40°C, keep the humidity at 60±5%, and keep it stacked for 120 hours under ventilation. Flip once; S5: Slicing: transfer the broken pieces after sweating in step 4 to the automatic slicing equipment (4) through the conveyor belt, and cut into 3mm thick slices; S6: Transfer the Dipsaccus in Step 5 to the automatic drying equipment (5) via the conveyor belt, and dry at 60°C for 48 hours, so that the water content is within 10%.