CN116686894A - An integrated preparation device for processing sour plum soup sticks and its preparation process - Google Patents
An integrated preparation device for processing sour plum soup sticks and its preparation process Download PDFInfo
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- AUNGANRZJHBGPY-UHFFFAOYSA-N D-Lyxoflavin Natural products OCC(O)C(O)C(O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-UHFFFAOYSA-N 0.000 description 1
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- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0205—Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
- A23G3/0215—Mixing, kneading apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/48—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Botany (AREA)
- Inorganic Chemistry (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及食品加工技术领域,具体为一种用于酸梅汤条加工的一体化制备装置及其制备工艺。The invention relates to the technical field of food processing, in particular to an integrated preparation device for processing sour plum soup bars and a preparation process thereof.
背景技术Background technique
酸梅汤是中国传统的消暑饮料,制作原料主要有乌梅、山楂、陈皮、桂花、甘草、冰糖等材料,酸梅中含有多种维生素,尤其是维生素B2含量极高,是其他水果的数百倍,虽然味道酸,但它属于碱性食物,肉类等酸性食物吃多了,喝点酸梅汤更有助于体内血液酸碱值趋于平衡。Sour plum soup is a traditional summer drink in China. The main raw materials are black plum, hawthorn, tangerine peel, osmanthus, licorice, rock sugar and other materials. Sour plum contains a variety of vitamins, especially vitamin B2, which is hundreds of times higher than other fruits. Although the taste is sour, it is an alkaline food. If you eat too much acidic food such as meat, drinking some sour plum soup will help the blood pH balance in the body.
但是目前的酸梅汤制作过程中,为了提升风味口感,会添加一些如桂花香精、焦糖色素之类的添加剂,对人体尤其是儿童会产生一定的伤害,同时为了酸梅汤的长期保存,会在其中加入一些防腐剂,这些防腐剂同样会对人体产生一定的伤害;However, in the current production process of sour plum soup, in order to enhance the flavor and taste, some additives such as osmanthus essence and caramel pigment will be added, which will cause certain harm to the human body, especially children. At the same time, for the long-term preservation of sour plum soup, it will be added. Some preservatives, these preservatives will also cause certain harm to the human body;
同时在进行酸梅汤条加工过程中,通常会添加糖类进行混合,提升甜度,而在这个过程中为了保障健康,通常是加入冰糖类,而冰糖类的颗粒度通常较大,在进行添加时需要进行预先粉碎处理,操作麻烦,并且在加入到酸梅汤内部后需要进行快速搅拌混合,此时冰糖融化会使得整体的粘度增加,流动性变差,不易混合均匀,从而出现后期制品存在甜度不均匀的情况,为此特提供一种用于酸梅汤条加工的一体化制备装置及其制备工艺。At the same time, during the processing of sour plum soup sticks, sugar is usually added for mixing to increase the sweetness. In this process, in order to ensure health, rock sugar is usually added, and the particle size of rock sugar is usually large. When adding It needs to be pulverized in advance, the operation is troublesome, and it needs to be stirred and mixed quickly after being added to the inside of the sour plum soup. At this time, the melting of the rock sugar will increase the overall viscosity, deteriorate the fluidity, and it is difficult to mix evenly, so that the sweetness of the late product is not good. Uniform situation, for this purpose provide a kind of integrated preparation device and its preparation technology for the processing of sour plum soup bar.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明公开了一种用于酸梅汤条加工的一体化制备装置及其制备工艺,以解决上述背景技术中提出的问题。Aiming at the deficiencies of the prior art, the present invention discloses an integrated preparation device for processing sour plum soup sticks and a preparation process thereof, so as to solve the problems raised in the above-mentioned background technology.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种用于酸梅汤条加工的一体化制备装置及其制备工艺,包括蒸煮桶和安装在蒸煮桶内部的搅拌辊,所述蒸煮桶的底端外表面安装有出料管,所述蒸煮桶的顶部设置有可升降的多功能设备罩,所述搅拌辊的底部转动连接有过滤网,所述过滤网活动卡接在蒸煮桶内底部;In order to achieve the above object, the present invention is achieved through the following technical solutions: an integrated preparation device for processing sour plum soup bars and its preparation process, including a cooking bucket and a stirring roller installed inside the cooking bucket, the bottom of the cooking bucket A discharge pipe is installed on the outer surface of the end, the top of the cooking barrel is provided with a multifunctional equipment cover that can be lifted, and the bottom of the stirring roller is rotatably connected with a filter screen, and the filter screen is movably connected to the bottom of the cooking barrel;
所述多功能设备罩的顶部安装有驱动电机,所述多功能设备罩包括活动插接在蒸煮桶顶部的密封罩和设置在密封罩内部的筛架,所述筛架的内部安装有转辊,所述筛架的内壁固定安装有摩擦环,所述转辊和摩擦环用于冰糖研磨,且筛架的底部设置有锥形罩,所述锥形罩用于推动筛架上下抖动,所述转辊和锥形罩均与驱动电机的输出端相连接。The top of the multifunctional equipment cover is equipped with a drive motor, and the multifunctional equipment cover includes a sealing cover movably inserted on the top of the cooking barrel and a screen frame arranged inside the sealing cover, and a rotating roller is installed inside the screen frame , the inner wall of the sieve frame is fixedly equipped with a friction ring, the rotating roller and the friction ring are used for rock sugar grinding, and the bottom of the sieve frame is provided with a conical cover, and the conical cover is used to push the sieve frame to shake up and down, so Both the rotating roller and the cone cover are connected with the output end of the driving motor.
优选的,所述蒸煮桶的外表面固定安装有固定支撑架,所述固定支撑架的底部安装有支撑板,所述蒸煮桶的底端固定安装在支撑板的内部,所述出料管贯穿支撑板。Preferably, a fixed support frame is fixedly installed on the outer surface of the cooking barrel, a support plate is installed on the bottom of the fixed support frame, the bottom end of the cooking barrel is fixedly installed inside the support plate, and the discharge pipe runs through support board.
优选的,所述密封罩的顶部安装有插拔开启的密封盖,所述密封罩的顶部设置有升降电机,所述升降电机的输出端固定安装有升降丝杆,所述升降丝杆的顶端螺纹连接在固定支撑架的内部。Preferably, the top of the sealing cover is equipped with a plug-in and open sealing cover, the top of the sealing cover is provided with a lifting motor, the output end of the lifting motor is fixedly installed with a lifting screw, and the top of the lifting screw is Threaded to the inside of the fixed support frame.
优选的,所述升降电机的顶部固定连接有固定连接有升降载板,所述升降载板的内部固定插接有多个定位杆,所述定位杆的底端与密封罩固定连接,所述定位杆的顶端贯穿固定支撑架,且定位杆顶部固定连接有连接环,所述升降丝杆转动连接在升降载板内部。Preferably, the top of the lifting motor is fixedly connected to a lifting carrier plate, and a plurality of positioning rods are fixedly inserted into the inside of the lifting carrier plate, and the bottom ends of the positioning rods are fixedly connected to the sealing cover. The top of the positioning rod runs through the fixed support frame, and the top of the positioning rod is fixedly connected with a connecting ring, and the lifting screw rod is rotatably connected to the inside of the lifting carrier.
优选的,所述密封罩的内部转动连接有驱动轴,所述驱动轴贯穿筛架,所述驱动轴的中部固定连接有六角传动轴,所述转辊活动套接在六角传动轴的外表面,所述驱动轴的顶端与驱动电机的输出端固定连接,所述驱动轴的顶端外表面活动套接有限位弹簧。Preferably, the inside of the sealing cover is rotatably connected with a drive shaft, the drive shaft runs through the screen frame, the middle part of the drive shaft is fixedly connected with a hexagonal drive shaft, and the rotating roller is movably socketed on the outer surface of the hexagonal drive shaft , the top end of the drive shaft is fixedly connected to the output end of the drive motor, and the outer surface of the top end of the drive shaft is movably socketed with a limit spring.
优选的,所述锥形罩的中部一体成型有连接套筒,所述连接套筒活动套接在驱动轴的外表面,所述连接套筒的侧壁中安装有贯穿驱动轴的固定螺栓。Preferably, a connecting sleeve is integrally formed in the middle of the conical cover, and the connecting sleeve is movably sleeved on the outer surface of the drive shaft, and a fixing bolt penetrating through the driving shaft is installed in the side wall of the connecting sleeve.
优选的,所述密封罩的内侧壁底端固定连接有刮条,所述刮条与锥形罩的外表面相抵,所述密封罩的内顶壁开设有限位槽,所述筛架的外表面固定连接有限位块,所述限位块滑动连接在限位槽的内部。Preferably, the bottom end of the inner side wall of the sealing cover is fixedly connected with a scraping bar, the scraping bar is against the outer surface of the conical cover, the inner top wall of the sealing cover is provided with a limiting groove, and the outer surface of the screen frame The surface is fixedly connected with a limiting block, and the limiting block is slidably connected inside the limiting groove.
优选的,所述筛架的底部固定焊接有多个顶块,所述锥形罩的顶部固定焊接有两组凸块,所述凸块与顶块相抵时将筛架向上顶起,所述筛架的底部安装有环形筛网。Preferably, the bottom of the screen frame is fixedly welded with a plurality of top blocks, and the top of the conical cover is fixedly welded with two sets of bumps, and when the bumps abut against the top blocks, the screen frame is lifted up, and the A ring screen is installed at the bottom of the screen frame.
优选的,所述搅拌辊包括固定于驱动轴底端的搅拌轴和安装在搅拌轴外表面的搅拌叶,所述搅拌轴的底部转动连接有连接柱,所述过滤网活动套接在连接柱的外表面,所述连接柱的底端外表面活动套接有挡环,所述挡环的内部活动插接有防脱插销,所述防脱插销贯穿连接柱,所述连接柱的底端螺纹连接有防脱螺柱,所述蒸煮桶内底部开设有定位槽,所述挡环活动插接在定位槽的内部。Preferably, the stirring roller includes a stirring shaft fixed at the bottom end of the driving shaft and a stirring blade installed on the outer surface of the stirring shaft, the bottom of the stirring shaft is rotatably connected with a connecting column, and the filter screen is movably sleeved on the connecting column Outer surface, the outer surface of the bottom end of the connecting column is movably socketed with a retaining ring, and the inside of the retaining ring is movably inserted with an anti-off bolt, and the anti-off bolt runs through the connecting column, and the bottom end of the connecting column is threaded An anti-off stud is connected, a positioning groove is opened at the inner bottom of the cooking barrel, and the retaining ring is movably inserted into the positioning groove.
优选的,一种用于酸梅汤条加工的制备工艺,包括以下制备步骤:Preferably, a kind of preparation technology for the processing of sour plum soup bar, comprises the following preparation steps:
步骤一:选料去杂,选取一定量风味正常的乌梅、山楂、陈皮和甘草,剔除其中不合格的原料和树叶果梗;Step 1: Select materials and remove impurities, select a certain amount of dark plum, hawthorn, tangerine peel and licorice with normal flavor, and remove unqualified raw materials and leaves and fruit stems;
步骤二:清洗,首先用盐水浸泡,随后再用清水冲洗;Step 2: Cleaning, first soak in salt water, then rinse with water;
步骤三:熬汁,选取处理好的乌梅-g、山楂-g、甘草-g和陈皮-g投入蒸煮桶中,并加入L清水,大火熬煮min;Step 3: Boil the juice, select processed ebony-g, hawthorn-g, licorice-g and tangerine peel-g and put them into the cooking barrel, add 1 L of water, and boil for min on high heat;
步骤四:浓缩打浆,向密封罩内部加入冰糖-g,在多熬煮混合物进行翻搅过程在,同步实现对冰糖的研磨均匀下料,使得冰糖落入到蒸煮桶的内部进行浓缩,随后将浓缩汁搅拌打浆,用目的过滤网初步过滤,制成果酱;Step 4: Concentrate and beat, add rock sugar-g to the inside of the sealing cover, and during the process of stirring the multi-cooked mixture, the rock sugar is ground and evenly fed at the same time, so that the rock sugar falls into the inside of the cooking barrel for concentration, and then the The concentrated juice is stirred and beaten, and is initially filtered with a purpose filter to make jam;
步骤五:杀菌冷却,将果酱进行定容灌装,随后放入灭菌室内进行灭菌,带物料冷却后,采用自来水循环冷却至室温;Step 5: Sterilize and cool, fill the jam with a constant volume, and then put it in the sterilization room for sterilization. After cooling the materials, use tap water to circulate and cool to room temperature;
步骤六:烘干切条,将果酱送入烘干房内脱水烘干,完成后进行切条,最后放入密封袋中进行真空包装,即为成品。Step 6: Dry and cut into strips, send the jam to the drying room for dehydration and drying, cut into strips after completion, and finally put it in a sealed bag for vacuum packaging, which is the finished product.
本发明公开了一种用于酸梅汤条加工的一体化制备装置及其制备工艺,其具备的有益效果如下:The invention discloses an integrated preparation device for processing sour plum soup sticks and a preparation process thereof, which has the following beneficial effects:
1、该用于酸梅汤条加工的一体化制备装置及其制备工艺,向密封罩内部加入冰糖,启动驱动电机,使得多个搅拌叶对蒸煮后的物料进行混合搅拌,同时带动转辊在筛架顶部旋转,将冰糖推至筛架的外侧,与摩擦环接触,使得冰糖被逐渐摩擦成粉末向下落至蒸煮桶内部,并且随着锥形罩旋转,凸块将顶块向上顶起,使得整个筛架沿着限位槽向上活动,从而实现筛架不停地上下振动,同时锥形罩旋转与刮条发生转动接触,使得刮条将锥形罩表面粘附的冰糖粉末刮落,以此实现搅拌混合过程中,实现大颗粒冰糖自动粉碎下料,同时有效避免冰糖发生粘附。1. The integrated preparation device and its preparation process for the processing of sour plum soup sticks, add rock sugar to the inside of the sealing cover, start the drive motor, so that multiple stirring blades can mix and stir the cooked materials, and at the same time drive the rotating rollers on the sieve frame The top rotates to push the rock sugar to the outside of the sieve frame, and contacts with the friction ring, so that the rock sugar is gradually rubbed into powder and falls to the inside of the cooking barrel, and as the conical cover rotates, the bumps push the top block upwards, making the whole The sieve frame moves upwards along the limit groove, so that the sieve frame vibrates continuously up and down, and at the same time, the conical cover rotates and makes rotational contact with the scraper bar, so that the scraper bar scrapes off the rock sugar powder adhered to the surface of the conical cover, thereby In the process of stirring and mixing, it can realize the automatic crushing and cutting of large particles of rock sugar, and at the same time effectively prevent the rock sugar from sticking.
2、该用于酸梅汤条加工的一体化制备装置及其制备工艺,通过启动升降电机,使得升降电机带动升降丝杆旋转,此时升降丝杆在固定支撑架内部向上螺旋移动,从而带动密封罩向上移动,反之带动密封罩向下移动,从而在使用的过程中便于对蒸煮桶顶部进行开合操作。2. The integrated preparation device and its preparation process for the processing of sour plum soup sticks, by starting the lifting motor, the lifting motor drives the lifting screw to rotate. At this time, the lifting screw moves upward in a spiral inside the fixed support frame, thereby driving the sealing cover Moving upwards, on the contrary drives the sealing cover to move downwards, so that it is convenient to open and close the top of the cooking barrel during use.
3、该用于酸梅汤条加工的一体化制备装置及其制备工艺,通过将过滤网转动连接在搅拌轴的底端,在对原料进行蒸煮熬汁和浓缩打浆之后,直接通过升降电机带动密封罩向上移动,同时使得搅拌轴带动过滤网向上移动,从而直接从底部将原料内的滤渣直接捞出,不需要进行二次流转过滤,方便操作,减少浪费,同时减少污染风险。3. The integrated preparation device and its preparation process for the processing of sour plum soup sticks are connected to the bottom end of the stirring shaft by rotating the filter screen. After the raw materials are boiled, boiled, concentrated and beaten, the sealing cover is directly driven by the lifting motor. Move upwards, and at the same time make the stirring shaft drive the filter to move upwards, so that the filter residue in the raw material can be directly fished out from the bottom, without the need for secondary circulation filtration, which is convenient for operation, reduces waste, and reduces the risk of pollution at the same time.
附图说明Description of drawings
图1为本发明制备装置整体外表面结构示意图;Fig. 1 is a schematic diagram of the overall outer surface structure of the preparation device of the present invention;
图2为本发明制备装置展开状态结构示意图;Fig. 2 is a schematic structural diagram of the unfolded state of the preparation device of the present invention;
图3为本发明固定支撑架外表面结构示意图;Fig. 3 is a schematic diagram of the structure of the outer surface of the fixed support frame of the present invention;
图4为本发明密封罩顶部结构示意图;Fig. 4 is a schematic diagram of the top structure of the sealing cover of the present invention;
图5为本发明密封罩底部结构示意图;Fig. 5 is a schematic diagram of the bottom structure of the sealing cover of the present invention;
图6为本发明过滤网内部结构剖视图;Fig. 6 is a sectional view of the internal structure of the filter screen of the present invention;
图7为本发明密封罩内部结构剖视图;Fig. 7 is a cross-sectional view of the internal structure of the sealing cover of the present invention;
图8为本发明密封罩内底部结构爆炸图;Fig. 8 is an exploded view of the inner bottom structure of the sealing cover of the present invention;
图9为本发明转辊外表面结构示意图;Fig. 9 is a schematic diagram of the structure of the outer surface of the roller of the present invention;
图10为本发明之类工艺流程图。Figure 10 is a process flow diagram of the present invention.
图中:1、固定支撑架;2、蒸煮桶;3、多功能设备罩;31、密封罩;32、筛架;33、转辊;34、摩擦环;35、锥形罩;36、限位弹簧;37、环形筛网;38、驱动轴;39、连接套筒;4、升降丝杆;5、搅拌辊;51、搅拌轴;52、搅拌叶;53、防脱螺柱;54、连接柱;55、挡环;56、防脱插销;6、支撑板;7、出料管;8、定位槽;9、升降载板;10、定位杆;11、连接环;12、驱动电机;13、密封盖;14、过滤网;15、刮条;16、限位槽;17、限位块;18、顶块;19、凸块;20、固定螺栓;21、六角传动轴;22、升降电机。In the figure: 1. fixed support frame; 2. cooking barrel; 3. multifunctional equipment cover; 31. sealing cover; 32. sieve rack; 33. rotating roller; 34. friction ring; Bit spring; 37, ring screen; 38, drive shaft; 39, connecting sleeve; 4, lifting screw; 5, stirring roller; 51, stirring shaft; 52, stirring blade; Connecting column; 55, retaining ring; 56, anti-off bolt; 6, support plate; 7, discharge pipe; 8, positioning groove; 9, lifting carrier plate; 10, positioning rod; 11, connecting ring; 12, driving motor ; 13, sealing cover; 14, filter screen; 15, scraping bar; 16, limit groove; 17, limit block; 18, top block; 19, bump; 20, fixing bolt; , Lifting motor.
具体实施方式Detailed ways
本发明实施例公开一种用于酸梅汤条加工的一体化制备装置及其制备工艺,如图1-10所示,为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,并通过实施例的方式,对本发明实施例中的技术方案进行清楚、完整地描述。The embodiment of the present invention discloses an integrated preparation device for processing sour plum soup sticks and its preparation process, as shown in Figure 1-10, in order to make the purpose, technical solution and advantages of the embodiment of the present invention more clear, the following will combine this The accompanying drawings in the invention clearly and completely describe the technical solutions in the embodiments of the invention by way of embodiments.
实施例一、Embodiment one,
如图1-10所示一种用于酸梅汤条加工的一体化制备装置及其制备工艺,包括蒸煮桶2和安装在蒸煮桶2内部的搅拌辊5,蒸煮桶2的底端外表面安装有出料管7,蒸煮桶2的顶部设置有可升降的多功能设备罩3,搅拌辊5的底部转动连接有过滤网14,过滤网14活动卡接在蒸煮桶2内底部;As shown in Figure 1-10, an integrated preparation device and its preparation process for processing sour plum soup sticks, including a cooking bucket 2 and a stirring roller 5 installed inside the cooking bucket 2, the outer surface of the bottom end of the cooking bucket 2 is installed The discharge pipe 7 and the top of the cooking barrel 2 are provided with a liftable multifunctional equipment cover 3, and the bottom of the stirring roller 5 is rotatably connected with a filter screen 14, and the filter screen 14 is movably clamped on the inner bottom of the cooking barrel 2;
多功能设备罩3的顶部安装有驱动电机12,多功能设备罩3包括活动插接在蒸煮桶2顶部的密封罩31和设置在密封罩31内部的筛架32,筛架32的内部安装有转辊33,筛架32的内壁固定安装有摩擦环34,转辊33和摩擦环34用于冰糖研磨,且筛架32的底部设置有锥形罩35,锥形罩35用于推动筛架32上下抖动,转辊33和锥形罩35均与驱动电机12的输出端相连接。The top of multifunctional equipment cover 3 is equipped with driving motor 12, and multifunctional equipment cover 3 comprises the sealing cover 31 that is movably plugged in the top of cooking barrel 2 and the sieve frame 32 that is arranged on the inside of sealing cover 31, and the inside of sieve frame 32 is installed with Rotating roller 33, the inner wall of sieve frame 32 is fixedly equipped with friction ring 34, and rotating roller 33 and friction ring 34 are used for rock sugar grinding, and the bottom of sieve frame 32 is provided with conical cover 35, and conical cover 35 is used for promoting sieve frame 32 shakes up and down, and the rotating roller 33 and the conical cover 35 are all connected with the output end of the drive motor 12.
蒸煮桶2的外表面固定安装有固定支撑架1,固定支撑架1的底部安装有支撑板6,蒸煮桶2的底端固定安装在支撑板6的内部,出料管7贯穿支撑板6。The outer surface of the cooking barrel 2 is fixedly equipped with a fixed support frame 1 , the bottom of the fixed support frame 1 is equipped with a support plate 6 , the bottom end of the cooking barrel 2 is fixedly installed inside the support plate 6 , and the discharge pipe 7 runs through the support plate 6 .
密封罩31的顶部安装有插拔开启的密封盖13,密封罩31的顶部设置有升降电机22,升降电机22的输出端固定安装有升降丝杆4,升降丝杆4的顶端螺纹连接在固定支撑架1的内部。The top of the sealing cover 31 is equipped with a sealing cover 13 that can be plugged and opened, the top of the sealing cover 31 is provided with a lifting motor 22, and the output end of the lifting motor 22 is fixedly equipped with a lifting screw 4, and the top of the lifting screw 4 is threaded on the fixed The inside of the support frame 1.
升降电机22的顶部固定连接有固定连接有升降载板9,升降载板9的内部固定插接有多个定位杆10,定位杆10的底端与密封罩31固定连接,定位杆10的顶端贯穿固定支撑架1,且定位杆10顶部固定连接有连接环11,升降丝杆4转动连接在升降载板9内部,通过启动升降电机22,使得升降电机22带动升降丝杆4旋转,此时升降丝杆4在固定支撑架1内部向上螺旋移动,从而带动密封罩31向上移动,定位杆10能够有效避免密封罩31发生偏斜。The top of the lifting motor 22 is fixedly connected with the lifting carrier 9, and the interior of the lifting carrier 9 is fixedly inserted with a plurality of positioning rods 10, the bottom of the positioning rods 10 is fixedly connected with the sealing cover 31, and the top of the positioning rods 10 Through the fixed support frame 1, and the top of the positioning rod 10 is fixedly connected with the connecting ring 11, the lifting screw rod 4 is rotatably connected to the inside of the lifting carrier plate 9, by starting the lifting motor 22, the lifting motor 22 drives the lifting screw rod 4 to rotate, at this time The lifting screw 4 spirally moves upward inside the fixed support frame 1 , thereby driving the sealing cover 31 to move upward, and the positioning rod 10 can effectively prevent the sealing cover 31 from deflecting.
密封罩31的内部转动连接有驱动轴38,驱动轴38贯穿筛架32,驱动轴38的中部固定连接有六角传动轴21,转辊33活动套接在六角传动轴21的外表面,驱动轴38的顶端与驱动电机12的输出端固定连接,驱动轴38的顶端外表面活动套接有限位弹簧36,随着驱动轴38带动锥形罩35旋转,锥形罩35顶部的凸块19转动至与顶块18相抵状态,由于凸块19和顶块18的侧面均为倾斜状,因此凸块19会将顶块18向上顶起,使得整个筛架32沿着限位槽16向上活动,同时使得转辊33在六角传动轴21外表面向上滑动一段距离,使得限位弹簧36被压缩,而当凸块19从顶块18下表面移开时,筛架32又会向下落,因此在锥形罩35不断的旋转过程中,会使得筛架32不停地上下振动,从而使得环形筛网37内部的粉末冰糖能够快速下落。The inside of the sealing cover 31 is connected with a driving shaft 38 for rotation, and the driving shaft 38 runs through the screen frame 32. The middle part of the driving shaft 38 is fixedly connected with the hexagonal transmission shaft 21, and the rotating roller 33 is movably socketed on the outer surface of the hexagonal transmission shaft 21. The driving shaft The top of 38 is fixedly connected with the output end of drive motor 12, and the outer surface of the top of drive shaft 38 is movably socketed with limit spring 36. As drive shaft 38 drives conical cover 35 to rotate, the projection 19 at the top of conical cover 35 rotates When it comes to abutting against the top block 18, since the sides of the bump 19 and the top block 18 are inclined, the bump 19 will push up the top block 18, so that the entire screen frame 32 moves upward along the limiting groove 16, Simultaneously, the rotating roller 33 slides upwards for a certain distance on the outer surface of the hexagonal drive shaft 21, so that the limit spring 36 is compressed, and when the projection 19 is removed from the lower surface of the top block 18, the screen frame 32 will fall again, so that During the continuous rotation of the conical cover 35, the sieve frame 32 can be vibrated up and down continuously, so that the powder rock sugar inside the ring screen 37 can fall rapidly.
锥形罩35的中部一体成型有连接套筒39,连接套筒39活动套接在驱动轴38的外表面,连接套筒39的侧壁中安装有贯穿驱动轴38的固定螺栓20。The middle part of the conical cover 35 is integrally formed with a connecting sleeve 39 , which is movably socketed on the outer surface of the drive shaft 38 , and a fixing bolt 20 penetrating the drive shaft 38 is installed in the side wall of the connecting sleeve 39 .
密封罩31的内侧壁底端固定连接有刮条15,刮条15与锥形罩35的外表面相抵,密封罩31的内顶壁开设有限位槽16,筛架32的外表面固定连接有限位块17,限位块17滑动连接在限位槽16的内部。The bottom end of the inner wall of the sealing cover 31 is fixedly connected with a scraper 15, the scraping bar 15 is offset against the outer surface of the conical cover 35, the inner top wall of the sealing cover 31 is provided with a limiting groove 16, and the outer surface of the screen frame 32 is fixedly connected to a limited Positioning block 17 , the limiting block 17 is slidably connected inside the limiting groove 16 .
筛架32的底部固定焊接有多个顶块18,锥形罩35的顶部固定焊接有两组凸块19,凸块19与顶块18相抵时将筛架32向上顶起,筛架32的底部安装有环形筛网37。The bottom of the screen frame 32 is fixedly welded with a plurality of top blocks 18, and the top of the conical cover 35 is fixedly welded with two groups of projections 19. When the projections 19 and the top blocks 18 are in contact with each other, the screen frame 32 is lifted up, and the top of the screen frame 32 An annular screen cloth 37 is installed at the bottom.
搅拌辊5包括固定于驱动轴38底端的搅拌轴51和安装在搅拌轴51外表面的搅拌叶52,搅拌轴51的底部转动连接有连接柱54,过滤网14活动套接在连接柱54的外表面,连接柱54的底端外表面活动套接有挡环55,挡环55的内部活动插接有防脱插销56,防脱插销56贯穿连接柱54,连接柱54的底端螺纹连接有防脱螺柱53,蒸煮桶2内底部开设有定位槽8,挡环55活动插接在定位槽8的内部。The stirring roller 5 comprises a stirring shaft 51 fixed on the bottom end of the drive shaft 38 and a stirring blade 52 installed on the outer surface of the stirring shaft 51. The bottom of the stirring shaft 51 is rotatably connected with a connecting column 54, and the filter screen 14 is movably socketed on the connecting column 54. Outer surface, the outer surface of the bottom end of the connecting column 54 is movably socketed with a stop ring 55, and the inside of the stop ring 55 is movably inserted with an anti-off bolt 56, which runs through the connecting column 54, and the bottom end of the connecting column 54 is threaded. There is an anti-off stud 53, and the inner bottom of the cooking barrel 2 is provided with a positioning groove 8, and the retaining ring 55 is movably inserted in the positioning groove 8.
工作原理;在进行酸梅汤条加工时,需要遵循以下制备步骤:Working principle; when processing sour plum soup sticks, the following preparation steps need to be followed:
步骤一:选料去杂,选取一定量风味正常的乌梅、山楂、陈皮和甘草,剔除其中不合格的原料和树叶果梗;Step 1: Select materials and remove impurities, select a certain amount of dark plum, hawthorn, tangerine peel and licorice with normal flavor, and remove unqualified raw materials and leaves and fruit stems;
步骤二:清洗,首先用盐水浸泡,随后再用清水冲洗,在这个过程中盐水浓度为5%,浸泡时间为10min,可以去除乌梅和山楂果实内部的小虫,清水冲洗至无盐分后捞出,沥干;Step 2: Cleaning, first soak in salt water, and then rinse with clean water. In this process, the concentration of salt water is 5%, and the soaking time is 10 minutes. It can remove the small insects inside the ebony and hawthorn fruits. Rinse with clean water until there is no salt, then remove , drained;
步骤三:熬汁,通过启动升降电机22,使得升降电机22带动升降丝杆4旋转,此时升降丝杆4在固定支撑架1内部向上螺旋移动,从而带动密封罩31向上移动一小段距离,同时在这个过程中多个定位杆10向上滑动,以此避免密封罩31发生倾斜,然后将选取处理好的乌梅800-1000g、山楂800-1000g、甘草500-750g和陈皮400-500g投入蒸煮桶2中,并加入5L清水,此时物料落在过滤网14的顶部,过滤网14处于悬置在蒸煮桶2内部状态,从而避免物料粘底,然后熬煮30min,具体为大火熬煮20min,随后转中小火10min,熬煮过程中,Step 3: Boil the juice. By starting the lifting motor 22, the lifting motor 22 drives the lifting screw 4 to rotate. At this time, the lifting screw 4 spirally moves upward inside the fixed support frame 1, thereby driving the sealing cover 31 to move upward for a short distance. Simultaneously in this process, a plurality of positioning rods 10 slide upwards to prevent the sealing cover 31 from tilting, and then put 800-1000g of black plum, 800-1000g of hawthorn, 500-750g of licorice and 400-500g of tangerine peel into the cooking bucket 2, and add 5L of clear water. At this time, the material falls on the top of the filter screen 14, and the filter screen 14 is in a state of being suspended inside the cooking barrel 2, so as to avoid the material sticking to the bottom, and then boil for 30 minutes, specifically, boil for 20 minutes on high heat. Then turn to medium and low heat for 10 minutes, during the cooking process,
步骤四:浓缩打浆,通过控制升降电机22反转,使得密封罩31向下移动扣在蒸煮桶2的顶部,在这过程中需要注意对过滤网14的调整,使其在搅拌轴51的底端转动,使得挡环55插入到定位槽8的内部,通过将密封盖13取下,向密封罩31内部加入冰糖400-1200g,使得冰糖落至筛架32顶部,然后启动驱动电机12,使得驱动电机12带动驱动轴38旋转,驱动轴38带动搅拌轴51旋转,使得多个搅拌叶52对蒸煮后的物料进行混合搅拌,此时过滤网14不随之转动,同时在这过程中,随着驱动轴38旋转带动转辊33在筛架32顶部旋转,将冰糖推至筛架32的外侧,与摩擦环34接触,使得冰糖被逐渐摩擦成粉末向下落至锥形罩35的顶部,同时沿着锥形罩35向下落至蒸煮桶2内部与物料接触进行缓慢加入冰糖粉末同时进行搅拌混匀;Step 4: Concentrate and beat the pulp. By controlling the reverse rotation of the lifting motor 22, the sealing cover 31 moves downward and is buckled on the top of the cooking barrel 2. The end is rotated so that the retaining ring 55 is inserted into the inside of the positioning groove 8, and by removing the sealing cover 13, 400-1200g of rock sugar is added to the inside of the seal cover 31, so that the rock sugar falls to the top of the screen frame 32, and then the drive motor 12 is started, so that The drive motor 12 drives the drive shaft 38 to rotate, and the drive shaft 38 drives the stirring shaft 51 to rotate, so that a plurality of stirring blades 52 mix and stir the cooked material. At this time, the filter screen 14 does not rotate thereupon. The drive shaft 38 rotates to drive the rotating roller 33 to rotate on the top of the sieve frame 32, pushing the rock sugar to the outside of the sieve frame 32 and contacting the friction ring 34, so that the rock sugar is gradually rubbed into powder and falls to the top of the cone cover 35. With the conical cover 35, drop down to the inside of the cooking barrel 2 to contact with the material and slowly add rock sugar powder while stirring and mixing;
与此同时,在上述过程中,随着驱动轴38带动锥形罩35旋转,锥形罩35顶部的凸块19转动至与顶块18相抵状态,由于凸块19和顶块18的侧面均为倾斜状,因此凸块19会将顶块18向上顶起,使得整个筛架32沿着限位槽16向上活动,同时使得转辊33在六角传动轴21外表面向上滑动一段距离,使得限位弹簧36被压缩,而当凸块19从顶块18下表面移开时,筛架32又会向下落,因此在锥形罩35不断的旋转过程中,会使得筛架32不停地上下振动,从而使得环形筛网37内部的粉末冰糖能够快速下落,同时随着锥形罩35旋转,不断与刮条15发生转动接触,使得刮条15将锥形罩35表面粘附的冰糖粉末刮落,从而避免冰糖造成堵塞粘附情况,最终使得冰糖落入到蒸煮桶2的内部进行浓缩,随后将浓缩汁搅拌打浆;At the same time, in the above process, as the drive shaft 38 drives the conical cover 35 to rotate, the projection 19 at the top of the conical cover 35 rotates to the state of abutting against the top block 18, because the sides of the projection 19 and the top block 18 are uniform. It is inclined, so the bump 19 will push up the top block 18, so that the entire screen frame 32 moves upward along the limit groove 16, and at the same time, the rotating roller 33 slides upward for a certain distance on the outer surface of the hexagonal drive shaft 21, so that the limit The position spring 36 is compressed, and when the projection 19 moves away from the lower surface of the top block 18, the screen frame 32 will fall downward again, so that the screen frame 32 will be continuously up and down during the continuous rotation of the conical cover 35. Vibration, so that the powdered rock sugar inside the ring screen 37 can fall quickly, and simultaneously with the rotation of the conical cover 35, it is constantly in rotational contact with the scraper 15, so that the scraper 15 scrapes the rock sugar powder adhering to the surface of the conical cover 35 Falling, so as to avoid the blockage and adhesion caused by the rock sugar, and finally make the rock sugar fall into the interior of the cooking barrel 2 for concentration, and then stir and beat the concentrated juice;
然后通过再次启动升降电机22,使得升降电机22带动升降丝杆4旋转,此时升降丝杆4在固定支撑架1内部向上螺旋移动,从而带动密封罩31向上移动,在这个过程中,需要多次对密封罩31进行高度提升,依次实现过滤网14与底部浆料不接触,同时也要避免过滤网14完全脱离蒸煮桶2导致未过滤的浆料向外流出的情况发生,最终实现成浆的物料通过200目的过滤网14向下过滤,同时滤渣留在过滤网14的顶部,此时将防脱螺柱53拧下,将防脱插销56抽出,将过滤网14从连接柱54的底端外表面取下,便于对过滤网14进行清洁,同时处理好的浆料可通过底部的出料管7向外排出。Then by starting the lifting motor 22 again, the lifting motor 22 drives the lifting screw mandrel 4 to rotate. At this time, the lifting screw mandrel 4 spirally moves upwards inside the fixed support frame 1, thereby driving the sealing cover 31 to move upwards. The height of the sealing cover 31 is raised for the first time, so that the filter screen 14 is not in contact with the bottom slurry in turn, and at the same time, it is also necessary to avoid the situation that the filter screen 14 is completely separated from the cooking tank 2 and the unfiltered slurry flows out, and finally realizes the slurry. The material is filtered downward through the 200-mesh filter screen 14, and the filter residue remains on the top of the filter screen 14. At this time, the anti-off stud 53 is unscrewed, the anti-off latch 56 is pulled out, and the filter screen 14 is removed from the bottom of the connecting column 54. The outer surface of the end is removed to facilitate the cleaning of the filter screen 14, and the treated slurry can be discharged outwards through the discharge pipe 7 at the bottom.
步骤五:杀菌冷却,将果酱进行定容灌装,随后放入灭菌室内进行灭菌,带物料冷却后,采用自来水循环冷却至室温,定容采用高压泵抽出果酱至定容缸内,定容为10L,搅拌3min,加热至90℃定容,所述步骤五中灌装采用热灌装,灌装温度为90℃,灭菌室温度控制在95-100℃之间,灭菌时间20min,出料温度控制在85℃左右,灭菌后立即冷却,冷却后温度为30-35℃;Step 5: Sterilize and cool, fill the jam at a constant volume, and then put it in a sterilization room for sterilization. After the material is cooled, use tap water to circulate and cool to room temperature. The volume is 10L, stirred for 3 minutes, heated to 90°C to constant volume, the filling in the step 5 adopts hot filling, the filling temperature is 90°C, the temperature of the sterilization room is controlled between 95-100°C, and the sterilization time is 20 minutes , the discharge temperature is controlled at about 85°C, and it is cooled immediately after sterilization, and the temperature after cooling is 30-35°C;
步骤六:烘干切条,将果酱送入烘干房内脱水烘干,完成后进行切条,最后放入密封袋中进行真空包装,即为成品。Step 6: Dry and cut into strips, send the jam to the drying room for dehydration and drying, cut into strips after completion, and finally put it in a sealed bag for vacuum packaging, which is the finished product.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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