CN116660377A - An ultrasonic C-scan testing equipment for the curved surface of an adaptive disk ring - Google Patents
An ultrasonic C-scan testing equipment for the curved surface of an adaptive disk ring Download PDFInfo
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/06—Visualisation of the interior, e.g. acoustic microscopy
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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Abstract
本发明公开了一种自适应盘环件曲面的超声C扫描检测设备,包括自适应曲面C扫描检测系统和扫描检测结构,所述扫描检测结构包括水槽、扫描装置框架和运动调节机构,自适应曲面C扫描检测系统通过对盘环件曲面进行预扫查,从而对盘环件曲面进行三维重构,根据重构结果,系统能够自动规划扫查路径,对盘环件曲面热障涂层粘接结构进行全自动检测。
The invention discloses an ultrasonic C-scan detection device for the curved surface of an adaptive disc ring, which includes an adaptive curved surface C-scan detection system and a scanning detection structure. The scanning detection structure includes a water tank, a scanning device frame and a motion adjustment mechanism. The curved surface C-scan detection system conducts pre-scanning on the curved surface of the disk and ring to perform three-dimensional reconstruction on the surface of the disk and ring. According to the reconstruction results, the system can automatically plan the scanning path and adhere Fully automatic detection of joint structures.
Description
技术领域technical field
本发明涉及超声检测技术领域,尤其涉及一种自适应盘环件曲面的超声C扫描检测设备。The invention relates to the technical field of ultrasonic testing, in particular to an ultrasonic C-scan testing device for adapting to the curved surface of a disk ring.
背景技术Background technique
环盘件作为各类火箭或者导弹发动机中工作条件最为苛刻和重要的零部件之一,在国防及宇航工业具有广泛且重大的战略需求。As one of the most demanding and important parts in various rocket or missile engines, the ring-disk has extensive and important strategic needs in the national defense and aerospace industries.
随着发动机性能的提高,发动机各部件的工作环境也更加恶劣,这对发动机各部件的可靠性要求也相应的提高了,特别是位于发动机尾喷口的盘环件,承受着高温高压的恶劣工况,为了保护盘环件免遭高温气流侵蚀从而导致结构失效,一般会在盘环件与高温气流接触的曲面上涂上热障涂层,从而保护盘环件。但盘环件上的涂层是靠粘接工艺粘接于盘环件金属面上的,在生产过程中,由于生产工艺的瑕疵,热障涂层极易与盘环件金属曲面产生脱粘,从而导致热障涂层失效,盘环件被烧蚀,威胁发动机的运行安全。现有的C扫描检测方法,需要人工手动测量盘环件的曲面信息,重构曲面函数,再根据所得曲面信息,人工规划扫查路径,确保每个采样点的所接收的能量幅值最大。这样下来,针对不同规格的盘环件,在检测时都需要人工重构曲面函数,工作量大,检测效率低。With the improvement of engine performance, the working environment of each engine component is also more severe, which also increases the reliability requirements of each engine component. In addition, in order to protect the disc ring from high-temperature air flow erosion and cause structural failure, a thermal barrier coating is generally applied to the curved surface of the disc ring in contact with the high-temperature air flow to protect the disc ring. However, the coating on the disc ring is bonded to the metal surface of the disc ring by bonding process. During the production process, due to the flaws in the production process, the thermal barrier coating is easily debonded from the metal surface of the disc ring. , resulting in the failure of the thermal barrier coating and the ablation of the disk ring, threatening the operation safety of the engine. The existing C-scan detection method needs to manually measure the surface information of the disc ring, reconstruct the surface function, and then manually plan the scanning path according to the obtained surface information to ensure that the received energy amplitude of each sampling point is the largest. In this way, it is necessary to manually reconstruct the surface function during the detection of disc ring parts of different specifications, which leads to a large workload and low detection efficiency.
因此开发一套能够自适应不同盘环件曲面,对盘环件热障涂层脱粘缺陷进行有效检测的设备就显得十分有必要了。本项发明所开发的检测设备,能够自适应不同曲面曲率的盘环件,自动规划扫查路径,提高了检测效率。Therefore, it is very necessary to develop a set of equipment that can adapt to different curved surfaces of disc and ring parts and effectively detect the debonding defects of the thermal barrier coating of disc and ring parts. The detection equipment developed in this invention can adapt to disk rings with different curvatures, automatically plan the scanning path, and improve the detection efficiency.
发明内容Contents of the invention
本发明的目的在于解决现有技术中存在的技术问题,提供一种自适应盘环件曲面的超声C扫描检测设备。The purpose of the present invention is to solve the technical problems existing in the prior art, and provide an ultrasonic C-scan detection device that adapts to the curved surface of the disc ring.
为实现上述目的,本发明提供的技术方案是:一种自适应盘环件曲面的超声C扫描检测设备,包括自适应曲面C扫描检测系统和扫描检测结构,所述扫描检测结构包括水槽、扫描装置框架和运动调节机构,所述水槽内设置定位卡盘,所述水槽外底部设置有减速机,所述减速机上设置有水槽转台,所述水槽转台通过八根紧固螺丝与所述定位卡盘刚性连接,所述运动调节机构包括通过紧固螺丝刚性连接在所述扫描装置框架上的X轴模组,所述X轴模组上滑动连接有X轴滑块,所述X轴滑块上通过定位销和紧固螺丝刚性连接有Y轴模组,所述Y轴模组上滑动连接有Y轴滑块,所述Y轴滑块通过定位销和紧固螺丝刚性连接有Z轴模组,所述Z轴模组上滑动连接有Z轴滑块,所述Z轴滑块通过紧固螺丝和定位销刚性连接有探头夹具,所述探头夹具的上端设置有双摆角调整机构,所述双摆角调整机构包括摆动转台,摆动转台上设置有转动轴以及与所述转动轴啮合的主动带轮,所述探头夹具的下端通过从动带轮设置有超声探头。In order to achieve the above object, the technical solution provided by the present invention is: an ultrasonic C-scan detection equipment for the curved surface of an adaptive disc ring, including an adaptive curved surface C-scan detection system and a scanning detection structure, and the scanning detection structure includes a water tank, a scanning Device frame and motion adjustment mechanism, a positioning chuck is arranged in the water tank, a reducer is arranged on the outer bottom of the water tank, a water tank turntable is arranged on the reducer, and the water tank turntable is connected to the positioning card through eight fastening screws The discs are rigidly connected, and the motion adjustment mechanism includes an X-axis module rigidly connected to the scanning device frame through fastening screws. The X-axis module is slidably connected to an X-axis slider, and the X-axis slider The Y-axis module is rigidly connected with the Y-axis module through the positioning pin and the fastening screw. The Y-axis slider is slidably connected with the Y-axis slider. The Y-axis slider is rigidly connected with the Z-axis module through the positioning pin and the fastening screw. The Z-axis module is slidably connected with a Z-axis slider, and the Z-axis slider is rigidly connected with a probe fixture through fastening screws and positioning pins. The upper end of the probe fixture is provided with a double swing angle adjustment mechanism. The double swing angle adjustment mechanism includes a swing turntable, on which a rotating shaft and a driving pulley engaged with the rotating shaft are arranged, and an ultrasonic probe is arranged on the lower end of the probe fixture through a driven pulley.
优选的,所述运动调节机构配置X、Y、Z、U、A、B共6个运动坐标轴,包括:所述X轴滑块带动所述Y轴模组在所述水槽上的纵向平移即X方向运动;所述Y轴滑块带动所述Z轴模组横向平移即Y方向运动;所述Z轴滑块带动所述探头夹具上下移动即Z方向运动;所述探头夹具带动所述超声探头和摆动转台绕垂直轴旋转即A方向运动;所述探头夹具带动所述超声探头绕水平轴旋转即B方向运动,所述水槽转台带动所述定位卡盘旋转即U方向运动;自动扫描时,所述运动调节机构可实现X、Y、Z、U摆角A及转台B的多轴联动。Preferably, the motion adjustment mechanism is configured with six motion coordinate axes of X, Y, Z, U, A, and B, including: the X-axis slider drives the longitudinal translation of the Y-axis module on the water tank That is, it moves in the X direction; the Y-axis slider drives the Z-axis module to move laterally, that is, the Y direction; the Z-axis slider drives the probe fixture to move up and down, that is, the Z direction movement; the probe fixture drives the The ultrasonic probe and the oscillating turntable rotate around the vertical axis, that is, move in the direction A; the probe fixture drives the ultrasonic probe to rotate around the horizontal axis, that is, move in the B direction; the water tank turntable drives the positioning chuck to rotate, that is, move in the U direction; automatic scanning , the motion adjustment mechanism can realize multi-axis linkage of X, Y, Z, U swing angle A and turntable B.
优选的,所述扫描装置框架上通过紧固螺丝刚性连接有电气安装柜。Preferably, an electrical installation cabinet is rigidly connected to the frame of the scanning device through fastening screws.
优选的,所述自适应曲面C扫描检测系统包括工控机、脉冲发生器和伺服电机,所述工控机上插有信号采集卡和运动控制卡,所述自适应曲面C扫描检测系统采用曲界面数字重建方法,通过控制工控机控制所述超声探头沿盘环件曲界面切线移动,所述信号采集卡按照指定步长采集超声信号并解算采样点,在信号丢失时,根据已知点计算所述超声探头偏移角,所述超声探头完成偏转后,如果所述超声探头信号恢复,则继续沿界面切线移动,直至信号完全丢失,并重复上述步骤;如信号在所述超声探头偏转后仍未恢复,则仿形采样结束,最后通过所有已知点计算预测曲面走向。Preferably, the adaptive curved surface C-scan detection system includes an industrial computer, a pulse generator and a servo motor, a signal acquisition card and a motion control card are inserted into the industrial computer, and the adaptive curved surface C-scan detection system uses a curved interface digital In the reconstruction method, by controlling the industrial computer to control the ultrasonic probe to move along the tangent line of the curved interface of the disc ring, the signal acquisition card collects the ultrasonic signal according to the specified step length and calculates the sampling points. When the signal is lost, it calculates the The deflection angle of the ultrasonic probe, after the deflection of the ultrasonic probe is completed, if the signal of the ultrasonic probe recovers, continue to move along the tangent line of the interface until the signal is completely lost, and repeat the above steps; If it is not recovered, the profiling sampling ends, and finally the predicted surface trend is calculated through all known points.
优选的,所述自适应曲面C扫描检测系统的扫面检测步骤如下:Preferably, the scanning detection steps of the adaptive curved surface C-scan detection system are as follows:
步骤1:打开所述自适应曲面C扫描检测系统,将待检测的盘环件置于所述水槽转台上的所述定位卡盘上,在所述水槽中注满水作为耦合剂;Step 1: Turn on the self-adaptive curved surface C-scan detection system, place the disk ring to be detected on the positioning chuck on the turntable of the water tank, and fill the water tank with water as a coupling agent;
步骤2:在所述工控机操作界面上选择二维仿形,将所述超声探头移动到盘环件曲面顶部,微调所述超声探头与曲面顶部的距离,并使所述超声探头垂直于采样点,令回波幅值最大,以此为仿形扫查起点,开始仿形;Step 2: Select two-dimensional profiling on the operation interface of the industrial computer, move the ultrasonic probe to the top of the curved surface of the disc ring, fine-tune the distance between the ultrasonic probe and the top of the curved surface, and make the ultrasonic probe perpendicular to the sampling surface point to maximize the echo amplitude, and use this as the starting point of the profiling scan to start profiling;
步骤3:仿形结束后,设置扫查速度,仿形步长扫查参数,所述自适应曲面C扫描检测系统根据仿形数据以及扫查参数设置,自动生成扫查路径;Step 3: After the profiling is finished, set the scanning speed and profiling step length scanning parameters, and the adaptive surface C-scan detection system automatically generates a scanning path according to profiling data and scanning parameter settings;
步骤4:点击开始检测,所述超声探头将自行移动到仿形扫查起点,以此为扫查起点,所述超声探头每完成曲面一周的采样将沿曲面移向下一个采样位置,直至扫查完整个盘环件曲面,所述工控机将自动保存盘环件扫查数据,以供数据处理与查看。Step 4: Click to start detection, and the ultrasonic probe will automatically move to the starting point of the profiling scan, which is used as the starting point of the scan. The ultrasonic probe will move to the next sampling position along the curved surface every time it completes a round of sampling on the curved surface until the scanning After checking the entire curved surface of the ring, the industrial computer will automatically save the scanning data of the ring for data processing and viewing.
优选的,所述步骤4中的采样位置间距可自行设置。Preferably, the sampling position spacing in step 4 can be set by itself.
本发明有益效果:Beneficial effects of the present invention:
1.本发明能够通过对未知型号参数的盘环件进行三维仿形重构曲面函数,再根据重构结果,自动设置扫查路径,对盘环件曲面热障涂层粘接结构进行全自动检测,提高了对盘环件曲面热障涂层脱粘缺陷的检测效率,降低了检测成本。1. The present invention can perform three-dimensional profiling to reconstruct the surface function of the disk and ring with unknown model parameters, and then automatically set the scanning path according to the reconstruction result, and perform fully automatic bonding structure of the thermal barrier coating on the curved surface of the disk and ring. The detection improves the detection efficiency of the debonding defect of the thermal barrier coating on the curved surface of the disc and ring, and reduces the detection cost.
2.本发明能够适应不同型号的盘环件,并能够对其进行快速的三维仿形重构,从而可以检测不同型号的盘环件,极大地提高了检测效率,降低了人工成本,满足了相关工业部门提出的要求,通用性更强。2. The present invention can adapt to different types of disk ring parts, and can perform rapid three-dimensional profiling reconstruction on them, so that different types of disk ring parts can be detected, greatly improving detection efficiency, reducing labor costs, and meeting the requirements of The requirements put forward by relevant industrial departments are more versatile.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明X轴模组的结构示意图:Fig. 2 is a structural representation of the X-axis module of the present invention:
图3是本发明Y轴模组及电机的结构示意图;Fig. 3 is the structural representation of Y-axis module and motor of the present invention;
图4是本发明Z轴模组及电机的结构示意图;Fig. 4 is a structural schematic diagram of a Z-axis module and a motor of the present invention;
图5是本发明自动扫描时,所述运动调节机构X、Y、Z方向运动示意图;Fig. 5 is a schematic diagram of the X, Y, Z direction movement of the movement adjustment mechanism during automatic scanning of the present invention;
图6是本发明自动扫描时,所述运动调节机构U方向运动示意图;Fig. 6 is a schematic diagram of the movement of the movement adjustment mechanism in the U direction during the automatic scanning of the present invention;
图7是本发明自动扫描时,所述运动调节机构A、B方向运动示意图;Fig. 7 is a schematic diagram of the movement of the movement adjustment mechanism in directions A and B during automatic scanning of the present invention;
图8是本发明水槽转台、定位卡盘和水槽连接示意图;Fig. 8 is a schematic diagram of the connection between the water tank turntable, the positioning chuck and the water tank of the present invention;
图9是本发明仿形流程图;Fig. 9 is profiling flowchart of the present invention;
图10是本发明自动检测流程图Fig. 10 is the automatic detection flowchart of the present invention
图11是本发明中实施例1盘环件曲面的幅值成像图Fig. 11 is the amplitude imaging diagram of the curved surface of the disk ring in embodiment 1 of the present invention
图12是本发明整体系统图。Fig. 12 is an overall system diagram of the present invention.
附图标注:Notes on drawings:
1-扫描装置框架、2-减速机、3-水槽、4-X轴模组、5-探头夹具、6-Z轴模组、7-Y轴模组、8-电气安装柜、9-X轴滑块、10-伺服电机、11-转动轴、12-Y轴滑块、14-Z轴滑块、15-定位卡盘、16-摆动转台、17-中心转轴、18-超声探头。1-scanning device frame, 2-reducer, 3-water tank, 4-X-axis module, 5-probe fixture, 6-Z-axis module, 7-Y-axis module, 8-electrical installation cabinet, 9-X Axis slider, 10-servo motor, 11-rotation axis, 12-Y-axis slider, 14-Z-axis slider, 15-positioning chuck, 16-swing turntable, 17-central shaft, 18-ultrasonic probe.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiment of the present invention in detail, and the preferred embodiment of the present invention is shown in the accompanying drawings. Each technical feature and overall technical solution of the invention, but it should not be understood as a limitation on the protection scope of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1-图8,本发明的优选实施例,一种自适应盘环件曲面的超声C扫描检测设备,包括自适应曲面C扫描检测系统和扫描检测结构,所述扫描检测结构包括水槽3、扫描装置框架1和运动调节机构,所述水槽3内设置定位卡盘15,所述水槽3外底部设置有减速机2,所述减速机2上设置有水槽转台,所述水槽转台通过八根紧固螺丝与所述定位卡盘15刚性连接,所述运动调节机构包括通过紧固螺丝刚性连接在所述扫描装置框架1上的X轴模组4,所述X轴模组4上滑动连接有X轴滑块9,具体的,所述X轴模组4设置有丝杆,X轴滑块9设置在丝杠上,所述X轴滑块9上通过定位销和紧固螺丝刚性连接有Y轴模组7,所述Y轴模组7上滑动连接有Y轴滑块12,具体的,所述Y轴模组7设置有丝杆,Y轴滑块12设置在丝杠上,所述Y轴滑块12通过定位销和紧固螺丝刚性连接有Z轴模组6,所述Z轴模组6上滑动连接有Z轴滑块14,具体的,所述Z轴模组6设置有丝杆,Z轴滑块14设置在丝杠上,所述Z轴滑块14通过紧固螺丝和定位销刚性连接有探头夹具5,所述探头夹具5的上端设置有双摆角调整机构,所述双摆角调整机构包括摆动转台16,摆动转台16上设置有转动轴11以及与所述转动轴11啮合的主动带轮,所述探头夹具5的下端通过从动带轮设置有超声探头18,所述从动带轮通过中心转轴17固定在所述探头夹具5的下端,且所述主动带轮与所述从动带轮联动。Referring to Fig. 1-Fig. 8, a preferred embodiment of the present invention, an ultrasonic C-scan detection device for an adaptive curved surface of a disk ring, includes an adaptive curved surface C-scan detection system and a scanning detection structure, and the scanning detection structure includes a water tank 3 , the scanning device frame 1 and the motion adjustment mechanism, the positioning chuck 15 is set in the water tank 3, the speed reducer 2 is arranged on the outer bottom of the water tank 3, and the water tank turntable is arranged on the speed reducer 2, and the water tank turntable passes through eight A fastening screw is rigidly connected to the positioning chuck 15, and the motion adjustment mechanism includes an X-axis module 4 rigidly connected to the scanning device frame 1 by a fastening screw, and the X-axis module 4 slides An X-axis slider 9 is connected, specifically, the X-axis module 4 is provided with a screw, and the X-axis slider 9 is arranged on the screw, and the X-axis slider 9 is rigidly fixed by positioning pins and fastening screws A Y-axis module 7 is connected, and a Y-axis slider 12 is slidably connected to the Y-axis module 7. Specifically, the Y-axis module 7 is provided with a screw, and the Y-axis slider 12 is arranged on the screw , the Y-axis slider 12 is rigidly connected to the Z-axis module 6 through positioning pins and fastening screws, and the Z-axis module 6 is slidably connected to the Z-axis slider 14. Specifically, the Z-axis module 6 is provided with a lead screw, and the Z-axis slider 14 is arranged on the lead screw. The Z-axis slider 14 is rigidly connected to the probe fixture 5 through fastening screws and positioning pins. The upper end of the probe fixture 5 is provided with a double swing angle The adjustment mechanism, the double swing angle adjustment mechanism includes a swing turntable 16, the swing turntable 16 is provided with a rotating shaft 11 and a driving pulley engaged with the rotating shaft 11, and the lower end of the probe holder 5 is set by a driven pulley There is an ultrasonic probe 18, the driven pulley is fixed on the lower end of the probe holder 5 through the central rotating shaft 17, and the driving pulley is linked with the driven pulley.
主动带轮与从动带轮联动是本技术领域中常规技术手段,因为不作详述,图7中未画出。The linkage between the driving pulley and the driven pulley is a conventional technical means in this technical field, because it is not described in detail, it is not shown in Fig. 7 .
本实施例中,所述运动调节机构配置X、Y、Z、U、A、B共6个运动坐标轴,包括:所述X轴滑块9带动所述Y轴模组7在水槽3上的纵向平移即X方向运动;所述Y轴滑块12带动所述Z轴模组6横向平移即Y方向运动;所述Z轴滑块14带动所述探头夹具5上下移动即Z方向运动;所述探头夹具5带动超声探头18绕垂直轴旋转即A方向运动;所述探头夹具5带动所述超声探头18绕水平轴旋转即B方向运动,所述水槽转台带动所述定位卡盘15旋转即U方向运动;自动扫描时,所述运动调节机构可实现X、Y、Z、U摆角A及转台B的多轴联动。In this embodiment, the motion adjustment mechanism is configured with six motion coordinate axes of X, Y, Z, U, A, and B, including: the X-axis slider 9 drives the Y-axis module 7 on the water tank 3 The longitudinal translation of the X-axis is the movement in the X direction; the Y-axis slider 12 drives the Z-axis module 6 to move laterally in the Y direction; the Z-axis slider 14 drives the probe fixture 5 to move up and down, that is, the Z-direction movement; The probe fixture 5 drives the ultrasonic probe 18 to rotate around the vertical axis, that is, to move in the A direction; the probe fixture 5 drives the ultrasonic probe 18 to rotate around the horizontal axis, that is, to move in the B direction, and the water tank turntable drives the positioning chuck 15 to rotate That is, movement in the U direction; during automatic scanning, the movement adjustment mechanism can realize multi-axis linkage of X, Y, Z, U swing angle A and turntable B.
本实施例中,所述扫描装置框架1上通过紧固螺丝刚性连接有电气安装柜8,所述扫描装置框架1内设置有放置水槽3的容纳腔。In this embodiment, an electrical installation cabinet 8 is rigidly connected to the scanning device frame 1 through fastening screws, and an accommodating cavity for placing a water tank 3 is provided in the scanning device frame 1 .
参照图9-图12,本实施例中,所述自适应曲面C扫描检测系统包括工控机、脉冲发生器和伺服电机10,9-12, in this embodiment, the adaptive curved surface C-scan detection system includes an industrial computer, a pulse generator and a servo motor 10,
所述脉冲发生器用于生成超声探头18的激励信号,使超声探头18发出特定频率的超声波;The pulse generator is used to generate an excitation signal of the ultrasonic probe 18, so that the ultrasonic probe 18 emits ultrasonic waves of a specific frequency;
所述伺服电机10总共6个,用于给扫描检测结构输出动力,包括X轴滑块9、Y轴滑块12、Z轴滑块14与丝杠连接,伺服电机10带动丝杠旋转,进而带动丝杠上的X轴滑块9、Y轴滑块12、Z轴滑块14沿丝杠作直线运动;U方向上,伺服电机10与减速机2的输入端相连,减速机2带动水槽转台转动;A、B方向上,伺服电机10与转动轴11连接,转动轴11与同步带轮相连,通过同步带轮减速后将旋转扭矩传输至A、B方向。There are 6 servo motors 10 in total, which are used to output power to the scanning detection structure, including the X-axis slider 9, the Y-axis slider 12, and the Z-axis slider 14 connected with the lead screw, and the servo motor 10 drives the lead screw to rotate, and then Drive the X-axis slider 9, Y-axis slider 12, and Z-axis slider 14 on the screw to move linearly along the screw; in the U direction, the servo motor 10 is connected to the input end of the reducer 2, and the reducer 2 drives the water tank The turntable rotates; in the A and B directions, the servo motor 10 is connected to the rotating shaft 11, and the rotating shaft 11 is connected to the synchronous pulley, and the rotational torque is transmitted to the A and B directions after being decelerated by the synchronous pulley.
所述工控机上插有信号采集卡和运动控制卡,所述自适应曲面C扫描检测系统采用曲界面数字重建方法,通过控制工控机控制所述超声探头18沿盘环件曲界面切线移动,所述信号采集卡按照指定步长采集超声信号并解算采样点,在信号丢失时,根据已知点计算所述超声探头18偏移角,所述超声探头18完成偏转后,如果所述超声探头18信号恢复,则继续沿界面切线移动,直至信号完全丢失,并重复上述步骤;如信号在所述超声探头18偏转后仍未恢复,则仿形采样结束,最后通过所有已知点计算预测曲面走向。A signal acquisition card and a motion control card are inserted into the industrial computer, and the adaptive curved surface C-scan detection system adopts a curved interface digital reconstruction method, by controlling the industrial computer to control the ultrasonic probe 18 to move along the tangent line of the curved interface of the ring part. The signal acquisition card collects the ultrasonic signal according to the specified step length and calculates the sampling point. When the signal is lost, the ultrasonic probe 18 offset angle is calculated according to the known point. After the ultrasonic probe 18 completes the deflection, if the ultrasonic probe 18 signal recovery, then continue to move along the tangent line of the interface until the signal is completely lost, and repeat the above steps; if the signal has not recovered after the deflection of the ultrasonic probe 18, the profiling sampling ends, and finally the predicted surface is calculated through all known points towards.
具体的,所述曲界面数字重建方法具体为建立世界坐标系,通过采样点的反射回波信号,反解出每个采样点在世界坐标系上的位置,再通过一系列点的关系拟合曲面函数,从而实现曲面的三维重构。Specifically, the digital reconstruction method of the curved interface is specifically to establish a world coordinate system, through the reflected echo signal of the sampling point, inversely solve the position of each sampling point on the world coordinate system, and then fit the relationship through a series of points Surface function, so as to realize the three-dimensional reconstruction of the surface.
本实施例中,所述自适应曲面C扫描检测系统的扫面检测步骤如下:In this embodiment, the scanning detection steps of the adaptive curved surface C-scan detection system are as follows:
步骤1:打开所述自适应曲面C扫描检测系统,将待检测的盘环件置于所述水槽转台上的所述定位卡盘15上,在所述水槽3中注满水作为耦合剂;Step 1: Turn on the self-adaptive curved surface C-scan detection system, place the disk ring to be detected on the positioning chuck 15 on the turntable of the water tank, and fill the water tank 3 with water as a coupling agent;
步骤2:在所述工控机操作界面上选择二维仿形,将所述超声探头18移动到盘环件曲面顶部,微调所述超声探头18与曲面顶部的距离,并使所述超声探头18垂直于采样点,令回波幅值最大,以此为仿形扫查起点,开始仿形;Step 2: Select two-dimensional profiling on the operation interface of the industrial computer, move the ultrasonic probe 18 to the top of the curved surface of the disc ring, fine-tune the distance between the ultrasonic probe 18 and the top of the curved surface, and make the ultrasonic probe 18 Vertical to the sampling point, so that the echo amplitude is the largest, and use this as the starting point of the profiling scanning, and start profiling;
步骤3:仿形结束后,设置扫查速度,仿形步长扫查参数,所述自适应曲面C扫描检测系统根据仿形数据以及扫查参数设置,自动生成扫查路径;Step 3: After the profiling is finished, set the scanning speed and profiling step length scanning parameters, and the adaptive surface C-scan detection system automatically generates a scanning path according to profiling data and scanning parameter settings;
步骤4:点击开始检测,所述超声探头18将自行移动到仿形扫查起点,以此为扫查起点,所述超声探头18每完成曲面一周的采样将沿曲面移向下一个采样位置(采样位置间距可自行设置),直至扫查完整个盘环件曲面,所述工控机将自动保存盘环件扫查数据,以供数据处理与查看。Step 4: click to start detection, and the ultrasonic probe 18 will move to the profiling scanning starting point by itself, and use this as the scanning starting point, and the ultrasonic probe 18 will move to the next sampling position along the curved surface every time the sampling of the curved surface is completed for one week ( The distance between the sampling positions can be set by yourself), until the entire curved surface of the ring is scanned, the industrial computer will automatically save the scanning data of the ring for data processing and viewing.
具体的,所述步骤4的扫查方式是超声探头18将按照工控机规划的扫查路径进行移动,在每个采样位置都能够保证超声探头18垂直于曲面且超声探头18与曲面的距离恰好为超声探头18的焦距;超声探头18到达采样位置后,水槽转台将会带动盘环件旋转一周,完成曲面一周的采样,超声探头18每对曲面的一周完成采样后,将会移向下一个采样位置。Specifically, the scanning method of step 4 is that the ultrasonic probe 18 will move according to the scanning path planned by the industrial computer, and at each sampling position, it can be ensured that the ultrasonic probe 18 is perpendicular to the curved surface and the distance between the ultrasonic probe 18 and the curved surface is just right. is the focal length of the ultrasonic probe 18; after the ultrasonic probe 18 arrives at the sampling position, the water tank turntable will drive the disc ring to rotate one circle to complete the sampling of the curved surface for one circle. sampling location.
本发明能够通过对未知型号参数的盘环件进行三维仿形重构曲面函数,再根据重构结果,自动设置扫查路径,对盘环件曲面热障涂层粘接结构进行全自动检测,提高了对盘环件曲面热障涂层脱粘缺陷的检测效率,降低了检测成本;并且,本发明能够适应不同型号的盘环件,并能够对其进行快速的三维仿形重构,从而可以检测不同型号的盘环件,极大地提高了检测效率,降低了人工成本,满足了相关工业部门提出的要求,通用性更强。The present invention can carry out three-dimensional profiling to reconstruct the surface function of the disk ring with unknown model parameters, and then automatically set the scanning path according to the reconstruction result, and carry out automatic detection of the thermal barrier coating bonding structure on the curved surface of the disk ring, The detection efficiency of the debonding defect of the thermal barrier coating on the curved surface of the disk ring is improved, and the detection cost is reduced; moreover, the invention can adapt to different types of disk rings, and can perform rapid three-dimensional profiling reconstruction on them, so that It can detect different types of disk rings, which greatly improves the detection efficiency, reduces labor costs, meets the requirements of relevant industrial departments, and has stronger versatility.
实施例1Example 1
由于盘环件热障涂层脱粘缺陷检测的特殊性,在检测中不需要对比试块来进行精度调试。通过盘环件的C扫描成像结果以及A扫波形即可完成脱粘缺陷的判定。Due to the particularity of the detection of debonding defects of the thermal barrier coating of disc and ring parts, there is no need for comparison test blocks for precision adjustment in the detection. Debonding defects can be judged through the C-scan imaging results and A-scan waveforms of the disc ring.
以下进行某型号盘环件的检测。The following is the detection of a certain type of disk ring.
(1)使用美国奥林巴斯水浸聚焦探头,其参数为:频率:10MHz,晶片直径为10mm,探头管径为19mm,长度为90mm,焦距为12.5mm;(1) Using the American Olympus water immersion focusing probe, its parameters are: frequency: 10MHz, chip diameter is 10mm, probe diameter is 19mm, length is 90mm, focal length is 12.5mm;
(2)选某型号的盘环件,其外径为216mm,内径为85mm,高为45mm。将盘环件固定在水槽3中的定位卡盘15上,向水槽3中注满水;(2) Select a certain type of disc ring, whose outer diameter is 216mm, inner diameter is 85mm, and height is 45mm. Fix the disc ring on the positioning chuck 15 in the water tank 3, and fill the water tank 3 with water;
(3)打开工控机,确认工控机正常,在操作界面上选择二维仿形,将超声探18头移动到盘环件曲面顶部,微调超声探头18与曲面顶部的距离,并使超声探头18垂直于采样点,令回波幅值最大,以此为仿形扫查起点,同时调节脉冲发生器的增益值,使第一次底波高度为80%波高,并以此增益值作为扫查过程中的增益,开始仿形;(3) Turn on the industrial computer, confirm that the industrial computer is normal, select two-dimensional profiling on the operation interface, move the ultrasonic probe 18 to the top of the curved surface of the ring, fine-tune the distance between the ultrasonic probe 18 and the top of the curved surface, and make the ultrasonic probe 18 Vertical to the sampling point, make the echo amplitude the largest, take this as the starting point of the profiling scan, and adjust the gain value of the pulse generator at the same time, so that the height of the first bottom wave is 80% of the wave height, and use this gain value as the scan Gain in process, start profiling;
(4)仿形结束后,工控机会在操作界面上自动生成曲面函数,在扫查界面调整采样步长,扫查速度(等扫查参数),采样步长设置为1°,扫查速度设置为20°/s,工控机将根据所设定的扫查参数自动规划扫查路径;(4) After the profiling is finished, the industrial computer will automatically generate the surface function on the operation interface, and adjust the sampling step and scanning speed (such as scanning parameters) on the scanning interface. The sampling step is set to 1°, and the scanning speed is set to 20°/s, the industrial computer will automatically plan the scanning path according to the set scanning parameters;
(5)点击开始探伤,超声探头18将自行移动到仿形扫查起点,以此为扫查起点,超声探头18每完成曲面一周的采样将沿曲面移向下一个采样位置,直至扫查完整个盘环件曲面,在工控机的显示屏上显示盘环件曲面C扫圆周展开图,并且在软件界面还可以实时显示任何一点的A扫波形;(5) Click to start flaw detection, and the ultrasonic probe 18 will automatically move to the starting point of the profiling scan, which is used as the starting point of the scan. The ultrasonic probe 18 will move to the next sampling position along the curved surface every time it completes a round of sampling on the curved surface until the scanning is completed. The entire curved surface of the ring is displayed on the display screen of the industrial computer, and the C-scan circumference expansion diagram of the curved surface of the ring is displayed, and the A-scan waveform of any point can be displayed in real time on the software interface;
(6)扫查完毕,点击保存,工控机将自动保存盘环件扫查数据,以供数据处理与查看;此时可以对扫查结果进行处理,利用多种成像方式综合判别是否有缺陷。(6) After the scan is completed, click Save, and the industrial computer will automatically save the scan data of the coil and ring for data processing and viewing; at this time, the scan results can be processed, and multiple imaging methods can be used to comprehensively judge whether there are defects.
参照图11,为该型号盘环件曲面成像图,粘接良好处回波高,显示为灰色,弱粘接处无回波,显示为黑色,说明本发明所用的方法对盘环件曲面与热障涂层结合面能够进行可靠有效的检测。Referring to Fig. 11, it is an imaging diagram of the curved surface of this type of disc ring part. The echo of the well bonded part is high, which is displayed in gray, and there is no echo in the weakly bonded part, which is displayed in black, which shows that the method used in the present invention has no effect on the curved surface of the disc ring part and the heat. The barrier-coated interface enables reliable and efficient detection.
在不出现冲突的前提下,本领域技术人员可以将上述附加技术特征自由组合以及叠加使用。On the premise of no conflict, those skilled in the art can freely combine and superimpose the above additional technical features.
以上所述仅为本发明的优先实施方式,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。The above descriptions are only the preferred implementation modes of the present invention, as long as the technical solutions to achieve the purpose of the present invention by basically the same means fall within the scope of protection of the present invention.
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