CN116659553A - Axis Centerline Calibration Method - Google Patents

Axis Centerline Calibration Method Download PDF

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Publication number
CN116659553A
CN116659553A CN202310718975.7A CN202310718975A CN116659553A CN 116659553 A CN116659553 A CN 116659553A CN 202310718975 A CN202310718975 A CN 202310718975A CN 116659553 A CN116659553 A CN 116659553A
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axis
line
rod
calibration
adjusting
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李桢
滕德志
姚瑞峰
李俊富
丁建丰
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China 22MCC Group Corp Ltd
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China 22MCC Group Corp Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C25/00Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass

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Abstract

本发明涉及土建工程和设备安装技术领域,特别是涉及一种轴线中心线校准方法,制作校准工具,校准工具包括线坠和两个支撑架,每个支撑架上设两根高度调节杆,同一个支撑架的两根高度调节杆通过连接杆连接,连接杆螺纹连接有调节套筒,两个调节套筒之间设有连接线,连接线的中部设有线坠;将两个支撑架移至待测量轴线位置,调整连接杆高度至指定位置;利用全站仪测量水平线两个坐标点并标注于调节套筒;将连接线两端绑扎在调节套筒上,线坠挂在连接线中间;使用全站仪再次校准标注好位置的坐标点,校准坐标点合格后,线坠下放位置即为轴线位置。本发明极大缩短了轴线中心线校准时间,减少轴线中心线校准过程中消耗的人工,同时也提高了校准精度。

The present invention relates to the technical field of civil engineering and equipment installation, in particular to a method for calibrating the centerline of an axis. The calibration tool includes a line pendant and two support frames, and two height adjustment rods are arranged on each support frame. The two height adjustment rods of a support frame are connected through a connecting rod, the connecting rod is threadedly connected with an adjusting sleeve, a connecting line is arranged between the two adjusting sleeves, and a line pendant is arranged in the middle of the connecting line; the two supporting frames are moved to To measure the position of the axis, adjust the height of the connecting rod to the specified position; use the total station to measure the two coordinate points of the horizontal line and mark them on the adjusting sleeve; bind the two ends of the connecting line on the adjusting sleeve, and hang the line in the middle of the connecting line; Use the total station to calibrate the marked coordinate points again. After the calibration coordinate points are qualified, the line drop position is the axis position. The invention greatly shortens the calibration time of the axis centerline, reduces the labor consumed in the calibration process of the axis centerline, and improves the calibration accuracy at the same time.

Description

轴线中心线校准方法Axis Centerline Calibration Method

技术领域technical field

本发明涉及土建工程和设备安装技术领域,特别是涉及一种轴线中心线校准方法。The invention relates to the technical field of civil engineering and equipment installation, in particular to an axis centerline calibration method.

背景技术Background technique

在混凝土结构工程和设备安装施工过程中,轴线中心线校准一直是一种费时费力的施工工序,在混凝土结构工程和设备安装施工工程中,常规的做法是施工人员根据施工图纸利用全站仪测量轴线坐标后人工弹线标记轴线位置,但是该方法标记轴线容易受施工人员的操作手法以及工作经验的影响,经常会出现坐标偏移或者定位不准的情况,导致轴线位置存在较大误差,影响后续安装工人进行设备安装时,然后需要重新进行轴线定位,影响施工进度。In the process of concrete structure engineering and equipment installation and construction, the calibration of the centerline of the axis has always been a time-consuming and laborious construction process. After the coordinates of the axis, the position of the axis is marked by manual spring line. However, this method of marking the axis is easily affected by the construction personnel’s operation techniques and work experience. Coordinate offsets or inaccurate positioning often occur, resulting in large errors in the axis position and affecting When the subsequent installation workers install the equipment, they need to re-locate the axis, which affects the construction progress.

发明内容Contents of the invention

本发明实施例提供了一种轴线中心线校准方法,其旨在解决传统施工中轴线中心线校准过慢、施工精度低,影响施工进度的问题。An embodiment of the present invention provides a method for calibrating the centerline of the axis, which aims to solve the problems of slow calibration of the centerline of the axis and low construction accuracy in traditional construction, which affect the construction progress.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种轴线中心线校准方法,按照如下步骤进行:A method for calibrating the centerline of an axis, which is carried out in accordance with the following steps:

S1、制作轴线中心线校准工具,校准工具包括线坠和两个支撑架,支撑架的底部分别设置有万向轮;每个支撑架上分别设置有两根高度调节杆,同一个支撑架的两根高度调节杆之间通过带刻度的连接杆连接,连接杆的外部设置有外螺纹结构,连接杆的外部螺纹连接有调节套筒,两个调节套筒之间设置有连接线,连接线的中部设置有线坠;S1. Make the axis centerline calibration tool. The calibration tool includes a line pendant and two support frames. The bottom of the support frame is respectively equipped with universal wheels; each support frame is respectively provided with two height adjustment rods. The same support frame The two height adjustment rods are connected by a connecting rod with a scale. The outside of the connecting rod is provided with an external thread structure, and the external thread of the connecting rod is connected with an adjusting sleeve. A connecting line is arranged between the two adjusting sleeves. There is a thread pendant in the middle;

S2、将两个支撑架整体移动至待测量轴线的位置,根据穿过轴线的水平线上的两点坐标的间距确定两个支撑架的水平间距,锁紧万向轮;调整高度调节杆的高度,使连接杆达到指定的高度位置;S2. Move the two support frames as a whole to the position of the axis to be measured, determine the horizontal distance between the two support frames according to the distance between the coordinates of two points on the horizontal line passing through the axis, and lock the universal wheels; adjust the height of the height adjustment rod , so that the connecting rod reaches the specified height position;

S3、根据施工图纸中的坐标系,利用全站仪测量好水平线的两个坐标点并标注在各自一侧对应的调节套筒上;S3. According to the coordinate system in the construction drawings, use the total station to measure the two coordinate points of the horizontal line and mark them on the corresponding adjustment sleeves on each side;

S4、将连接线的两端分别绑扎在调节套筒的凹槽上,将线坠挂在连接线的中间位置,并在连接线的两端分别通过紧线器绷紧;S4. Bind the two ends of the connecting wire to the grooves of the adjusting sleeve respectively, hang the wire in the middle of the connecting wire, and tighten the two ends of the connecting wire with the wire tensioner respectively;

S5、使用全站仪再次校准标注好位置的坐标点,如果坐标点与连接线与调节套筒的连接位置存在偏差,通过转动调节套筒微调连接线的位置,以确保连接线与调节套筒的连接点的坐标与水平线上两点坐标重合;S5. Use the total station to re-calibrate the marked coordinate point. If there is a deviation between the coordinate point and the connection position between the connecting line and the adjusting sleeve, fine-tune the position of the connecting line by rotating the adjusting sleeve to ensure that the connecting line is in line with the adjusting sleeve. The coordinates of the connection point coincide with the coordinates of two points on the horizontal line;

S6、全站仪二次校准坐标点合格后,线坠8下放位置即为轴线位置,依据施工图纸校准设备安装轴线或者土建基础轴线即可。S6. After the secondary calibration coordinate points of the total station are qualified, the lowering position of the line pendant 8 is the axis position, and the axis of the equipment installation or the axis of the civil construction foundation can be calibrated according to the construction drawings.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

本方法通过中涉及的校准工具制作简单,能够现场取材,通过两个支撑架能够对连接线更好的支撑,通过调整支撑架的位置能够对校准位置进行大范围调整,通过调节套筒能够实现对连接线和线坠位置的微调,确保校准精度,避免人工现场弹线出现的精度误差。The calibration tools involved in this method are simple to make, and can be obtained on site. The connecting wires can be better supported by the two support frames, and the calibration position can be adjusted in a large range by adjusting the position of the support frames. The fine-tuning of the connection line and the line drop position ensures the calibration accuracy and avoids the accuracy error caused by manual on-site spring line.

进一步的,本发明采用的优选方案是:Further, the preferred scheme adopted by the present invention is:

高度调节杆包括固定杆和伸缩杆,固定杆为内部中空结构,固定杆的侧壁开设有限位孔;伸缩杆插装在固定杆的顶部,且伸缩杆的侧壁上间隔开设有若干个定位孔,固定杆和伸缩杆通过置于限位孔和定位孔中的销轴固定。The height adjustment rod includes a fixed rod and a telescopic rod. The fixed rod is an internal hollow structure, and the side wall of the fixed rod is provided with a limit hole; The hole, the fixed rod and the telescopic rod are fixed by pins placed in the limit hole and the positioning hole.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,并不构成对本发明的限定。在附图中:The drawings described here are used to provide further understanding of the present invention, constitute a part of the application, and do not limit the present invention. In the attached picture:

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为支撑架的结构示意图;Fig. 2 is the structural representation of support frame;

图3为连接杆上调节套筒的结构示意图;Fig. 3 is the schematic structural view of the adjusting sleeve on the connecting rod;

图中:支撑架1;高度调节杆2;固定杆21;伸缩杆22;万向轮3;加强杆4;连接杆5;调节套筒6;凹槽61;连接线7;线坠8;限位孔9;定位孔10。In the figure: support frame 1; height adjustment rod 2; fixed rod 21; telescopic rod 22; universal wheel 3; reinforcing rod 4; connecting rod 5; adjusting sleeve 6; groove 61; Limiting hole 9; Positioning hole 10.

实施方式Implementation

为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施方式和附图,对本发明做进一步详细说明。在此,本发明的示意性实施方式及其说明用于解释本发明,但并不作为对本发明的限定。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the embodiments and accompanying drawings. Here, the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but not to limit the present invention.

如图1至3所示,一种轴线中心校准方法,按照如下步骤进行:As shown in Figures 1 to 3, an axis center calibration method is performed in the following steps:

S1、制作轴线中心线校准工具,校准工具主要由线坠和两个支撑架组成,每个支撑架1分别由方钢管焊接而成的矩形框架结构,矩形框架结构的两个相邻的顶角处各竖向设置一根高度调节杆2,每根高度调节杆2的上部与矩形框架之间通过加强杆4连接;S1. Make the axis centerline calibration tool. The calibration tool is mainly composed of a line pendant and two support frames. Each support frame 1 is a rectangular frame structure welded by square steel pipes. Two adjacent top corners of the rectangular frame structure A height adjustment rod 2 is vertically arranged at each place, and the upper part of each height adjustment rod 2 is connected with the rectangular frame by a reinforcing rod 4;

为了便于支撑架1整体的移动,在支撑架1的底部靠近四个顶角的位置分别安装有万向轮3,通过万向轮3实现支撑架1整体的移动;In order to facilitate the overall movement of the support frame 1, universal wheels 3 are installed at the bottom of the support frame 1 close to the four top corners, and the overall movement of the support frame 1 is realized by the universal wheels 3;

每根高度调节杆2分别由固定杆21和伸缩杆22组成,固定杆21内部为中空结构,固定杆21的下端与支撑架1焊接,固定杆21的侧壁上开设有限位孔9;伸缩杆22的下端插入固定杆21中,且伸缩杆22对应固定杆21开设有限位孔9一侧的侧壁上等间距开设有若干个定位孔10,调整好伸缩杆22伸出固定杆21的高度后,将限位孔9与定位孔10对齐并通过销轴固定;Every height adjusting rod 2 is made up of fixed rod 21 and telescopic rod 22 respectively, and the inside of fixed rod 21 is hollow structure, and the lower end of fixed rod 21 is welded with bracing frame 1, and offers limit hole 9 on the side wall of fixed rod 21; The lower end of rod 22 is inserted in the fixed rod 21, and telescopic rod 22 corresponding fixed rod 21 offers the sidewall of limited hole 9 one side and is provided with several positioning holes 10 equidistantly, adjusts that telescopic rod 22 stretches out fixed rod 21 After height, align the limit hole 9 with the positioning hole 10 and fix it with the pin;

同一个支撑架1的两根高度调节杆2之间通过表面带有刻度的连接杆5连接,连接杆5的两端分别与各自对应一侧的伸缩杆22连接;两根连接杆5分别为外部带有螺纹结构的螺杆,连接杆5上螺纹连接有调节套筒6,调节套筒6的一个端面作为基准面配合连接杆5上的刻度使用,能够通过转动调节套筒6对线坠8进行微调;The two height adjustment rods 2 of the same support frame 1 are connected by connecting rods 5 with scales on the surface, and the two ends of the connecting rods 5 are respectively connected with the telescopic rods 22 on the respective corresponding sides; the two connecting rods 5 are respectively There is a screw rod with a threaded structure on the outside, and an adjustment sleeve 6 is threaded on the connecting rod 5. One end surface of the adjusting sleeve 6 is used as a reference plane to cooperate with the scale on the connecting rod 5, and the adjustment sleeve 6 can be adjusted to the line sinker 8 by rotating the adjusting sleeve 6. make fine-tuning;

两个调节套筒6之间通过连接线7(连接线可以为钢丝或者细绳)连接,为了避免在校准过程中连接线7发生滑动,影响校准结果,因此在每个调节套筒6的外壁的中间位置分别开设环形凹槽61,将连接线7置于凹槽61内,凹槽61能够起到对连接线7的限位;连接线7的中部设置有线坠8。The two adjustment sleeves 6 are connected by a connecting wire 7 (the connecting wire can be a steel wire or a thin rope). In order to avoid the sliding of the connecting wire 7 during the calibration process and affect the calibration result, the outer wall of each adjustment sleeve 6 Ring-shaped grooves 61 are provided in the middle positions of each, and the connecting wire 7 is placed in the groove 61, and the groove 61 can limit the connecting wire 7; the middle part of the connecting wire 7 is provided with a wire dropper 8.

S2、将两个支撑架1整体移动至待测量轴线的位置,根据穿过轴线的水平线上的两点坐标的间距确定两个支撑架1的水平间距,锁紧万向轮3;调整高度调节杆2的高度,使连接杆5达到指定的高度位置。S2. Move the two support frames 1 as a whole to the position of the axis to be measured, determine the horizontal distance between the two support frames 1 according to the distance between the coordinates of two points on the horizontal line passing through the axis, and lock the universal wheel 3; adjust the height adjustment The height of the rod 2 makes the connecting rod 5 reach the designated height position.

S3、根据施工图纸中的坐标系,利用全站仪测量好水平线的两个坐标点并标注在各自一侧对应的调节套筒6上。S3. According to the coordinate system in the construction drawing, use the total station to measure the two coordinate points of the horizontal line and mark them on the corresponding adjustment sleeves 6 on each side.

S4、将连接线7的两端分别绑扎在调节套筒6的凹槽上,将线坠8挂在连接线7的中间位置,并在连接线7的两端分别通过紧线器绷紧。S4. Bind the two ends of the connecting wire 7 to the grooves of the adjusting sleeve 6 respectively, hang the wire pendant 8 in the middle of the connecting wire 7, and tighten the two ends of the connecting wire 7 with a wire tensioner respectively.

S5、使用全站仪再次校准标注好位置的坐标点,如果坐标点与连接线7与调节套筒6的连接位置存在偏差,通过转动调节套筒6微调连接线7的位置,以确保连接线7与调节套筒6的连接点的坐标与水平线上两点坐标重合。S5. Use the total station to calibrate the coordinate points marked in the position again. If there is a deviation between the coordinate point and the connection position between the connecting line 7 and the adjusting sleeve 6, fine-tune the position of the connecting line 7 by rotating the adjusting sleeve 6 to ensure that the connecting line 7 and the coordinates of the connection point of the adjustment sleeve 6 coincide with the coordinates of two points on the horizontal line.

S6、全站仪二次校准坐标点合格后,线坠8下放位置即为轴线位置,依据施工图纸校准设备安装轴线或者土建基础轴线即可。S6. After the secondary calibration coordinate points of the total station are qualified, the lowering position of the line pendant 8 is the axis position, and the axis of the equipment installation or the axis of the civil construction foundation can be calibrated according to the construction drawings.

本发明在应用时,利用支撑架对连接线更好的支撑,通过调整连接线在连接杆的位置,对线坠的位置进行调整,确保校准的精度,避免人工弹线出现的误差,同时也降低了施工作业的难度以及劳动强度,保证施工作业的正常运行。When the present invention is applied, the support frame is used to better support the connecting wire, and the position of the wire drop is adjusted by adjusting the position of the connecting wire on the connecting rod, so as to ensure the accuracy of calibration and avoid errors caused by manual springing of the wire. The difficulty and labor intensity of construction operations are reduced, and the normal operation of construction operations is guaranteed.

以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.

Claims (2)

1. An axis center line calibration method is characterized by comprising the following steps:
s1, manufacturing an axis center line calibration tool, wherein the calibration tool comprises a line drop and two support frames, and universal wheels are respectively arranged at the bottoms of the support frames; two height adjusting rods are respectively arranged on each supporting frame, the two height adjusting rods of the same supporting frame are connected through a connecting rod with scales, an external thread structure is arranged outside the connecting rod, an adjusting sleeve is connected to the external thread of the connecting rod, a connecting wire is arranged between the two adjusting sleeves, and a wire pendant is arranged in the middle of the connecting wire;
s2, integrally moving the two support frames to the position of an axis to be measured, determining the horizontal distance between the two support frames according to the distance between two point coordinates on a horizontal line passing through the axis, and locking the universal wheel; the height of the height adjusting rod is adjusted to enable the connecting rod to reach a designated height position;
s3, according to a coordinate system in a construction drawing, measuring two coordinate points of a horizontal line by using a total station and marking the two coordinate points on corresponding adjusting sleeves on one side of each coordinate point;
s4, binding two ends of the connecting wire on grooves of the adjusting sleeve respectively, hanging the wire pendant in the middle of the connecting wire, and tightening the two ends of the connecting wire through the wire tightener respectively;
s5, using the total station to calibrate coordinate points marked with positions again, and if deviation exists between the coordinate points and the connection positions of the connecting wires and the adjusting sleeve, finely adjusting the positions of the connecting wires by rotating the adjusting sleeve so as to ensure that the coordinates of the connection points of the connecting wires and the adjusting sleeve coincide with the coordinates of two points on a horizontal line;
and S6, after the secondary calibration coordinate point of the total station is qualified, the position where the line drop 8 is placed is the axis position, and the installation axis of the equipment or the civil engineering foundation axis is calibrated according to the construction drawing.
2. The axis center line calibration aid of claim 2, wherein: the height adjusting rod in S1 comprises a fixing rod and a telescopic rod, wherein the fixing rod is of an internal hollow structure, and a limiting hole is formed in the side wall of the fixing rod; the telescopic link cartridge is at the top of dead lever, and the interval is equipped with a plurality of locating hole on the lateral wall of telescopic link, and dead lever and telescopic link are fixed through the round pin axle of arranging in spacing hole and locating hole.
CN202310718975.7A 2023-06-16 2023-06-16 Axis Centerline Calibration Method Pending CN116659553A (en)

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Cited By (1)

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CN118875037A (en) * 2024-08-22 2024-11-01 江苏沙钢钢铁有限公司 A rod and wire production line centering calibration device and calibration method

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