CN116654690B - Automatic transmission and rolling all-in-one is used to photovoltaic cell encapsulation POE glued membrane - Google Patents
Automatic transmission and rolling all-in-one is used to photovoltaic cell encapsulation POE glued membrane Download PDFInfo
- Publication number
- CN116654690B CN116654690B CN202310932761.XA CN202310932761A CN116654690B CN 116654690 B CN116654690 B CN 116654690B CN 202310932761 A CN202310932761 A CN 202310932761A CN 116654690 B CN116654690 B CN 116654690B
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- assembly
- adhesive film
- winding
- cutting
- automatic transmission
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 34
- 238000005096 rolling process Methods 0.000 title claims description 6
- 238000005538 encapsulation Methods 0.000 title claims description 3
- 239000012528 membrane Substances 0.000 title claims description 3
- 238000004804 winding Methods 0.000 claims abstract description 76
- 239000002313 adhesive film Substances 0.000 claims abstract description 61
- 230000007306 turnover Effects 0.000 claims abstract description 43
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 239000000835 fiber Substances 0.000 claims description 11
- 239000003292 glue Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
- Packages (AREA)
Abstract
The utility model discloses an automatic transmission and winding integrated machine for a POE adhesive film packaged by a photovoltaic cell, which comprises a winding assembly, a turnover assembly, a cutting assembly, a transmission assembly and a discharging part, wherein the transmission assembly is used for continuously transmitting an adhesive film body; the cutting assembly is used for cutting the tensioned adhesive film body; the winding assembly comprises a winding roller, a paper tube is arranged on the outer side of the winding roller, the winding roller drives the paper tube to wind the adhesive film body to form an adhesive film roll, supporting parts are arranged at two ends of the winding roller, each supporting part comprises a pair of I-shaped pieces, and the outer surfaces of the I-shaped pieces are matched with the inner surfaces of the paper tube.
Description
Technical Field
The utility model relates to the technical field of POE adhesive film transmission, and provides an automatic transmission and winding integrated machine for a POE adhesive film packaged by a photovoltaic cell.
Background
The POE film is an important packaging material in the photovoltaic module, is widely applied to current modules and various optical products, and gradually occupies the dominant position of the global photovoltaic film along with the technical development of enterprises in China, wherein the POE film has the advantages of being close to 1/5 of the EVA film with the same thickness, greatly improving the weather resistance of the module and the like due to low water permeability, and is greatly developed by various head companies. The importance of the POE adhesive film is indicated by the light transmittance, the insulativity, the ageing resistance, the adhesiveness and the like; along with the continuous development of the photovoltaic module, the photovoltaic packaging material is also innovated continuously, and the novel packaging material, namely the white POE film, has wide market prospect because the intensity and the proportion of reflected light can be improved, and the utilization rate of sunlight is improved, so that the power generation efficiency of the module is improved.
The utility model discloses a solar cell POE packaging adhesive film winding device in China patent publication No. CN213802114U, which comprises a rotating shaft, wherein a roller is sleeved on the rotating shaft, support plates which are symmetrically arranged are sleeved on the rotating shaft and are positioned at two ends of the roller, a first motor is arranged at the right end of the rotating shaft, a second motor is arranged above the first motor, a screw rod penetrating through the support plates is arranged at the output end of the second motor, a screw rod nut is sleeved on the screw rod, an electric telescopic rod is arranged at the bottom of the screw rod nut, hot fusion cakes are arranged at the center of the bottom of the electric telescopic rod, pressing blocks are arranged on the left side and the right side of the hot fusion cakes and are positioned at the bottom of the electric telescopic rod, fixing rods are arranged at the front side of each support plate and are positioned at the top end of a base, and guide rollers are rotatably connected to the top ends of the two fixing rods. According to the technical scheme, the end part of the adhesive film to be wound is melted and adhered to the roller through the hot frit, manual winding is not needed, manual operation is still needed when the adhesive film roll is taken down and the roller is reinstalled, time and labor are wasted, the fixed structure of the roller is not disclosed, winding cannot be conducted on rollers with various diameter specifications, and the universality is poor.
Therefore, it is necessary to provide an automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film, and the automatic winding effect can be achieved.
Disclosure of Invention
The utility model aims to provide an automatic transmission and winding integrated machine for a POE adhesive film packaged by a photovoltaic cell, so as to solve the problems in the background technology.
In order to solve the technical problems, the utility model provides the following technical scheme: an automatic transmission and winding integrated machine for a POE adhesive film packaged by a photovoltaic cell comprises a winding component, a turnover component, a cutting component, a transmission component and a discharging part,
the transmission assembly is used for continuously transmitting the adhesive film body, the transmission assembly comprises a bracket assembly, two groups of tensioning parts are arranged at two ends of the bracket assembly, each tensioning part comprises a pair of tensioning rollers which are adjacently arranged, and the two groups of tensioning parts are used for tensioning the adhesive film body in transmission at the right lower side of the cutting assembly;
the cutting assembly is used for cutting the tensioned adhesive film body;
the winding assembly comprises a winding roller, a paper cylinder is arranged on the outer side of the winding roller, the winding roller drives the paper cylinder to wind the adhesive film body to form an adhesive film roll, supporting parts are arranged at two ends of the winding roller, each supporting part comprises a pair of I-shaped pieces, the outer surfaces of the I-shaped pieces are matched with the inner surfaces of the paper cylinder, I-shaped through holes are formed in the two ends of the winding roller, the I-shaped pieces sink into the I-shaped through holes and are in sliding fit with the I-shaped through holes, trapezoidal wedges are oppositely arranged on the inner sides of the I-shaped pieces, right-angle wedges are arranged on opposite sides of inclined planes of the trapezoidal wedges, and are in sliding fit with the I-shaped through holes, and the right-angle wedges drive the I-shaped pieces to move outwards by pushing the trapezoidal wedges so as to fixedly support the paper cylinder;
the turnover assembly is used for driving the wind-up roll and the adhesive film roll to turn over to the discharge part for discharging, the discharge part comprises a clamping jaw assembly, a travelling crane assembly is arranged on the upper side of the clamping jaw assembly, and the clamping jaw assembly is used for clamping the adhesive film roll and is driven by the travelling crane assembly to be separated from the wind-up roll and placed in a packaging box.
In one embodiment, fixing blocks are fixedly connected to four corners of the middle of the I-shaped through hole, and a spring shrinkage rod is arranged between the fixing blocks and the I-shaped piece and enables the I-shaped piece to be completely contained in the I-shaped through hole in an initial state.
In one embodiment, the one end fixedly connected with center pole of the right angle voussoir of upset subassembly one end is kept away from, center pole runs through in the wind-up roll and rather than sliding fit, center pole and the coaxial setting of wind-up roll, the cylinder groove has been seted up to the middle-end inboard of wind-up roll, be provided with the separation blade in the cylinder groove, separation blade and center pole fixed connection, be provided with the spring spare between separation blade and the cylinder groove, the spring spare cup joints in the center pole outside, is connected with the connecting rope between right angle voussoir and the center pole that is close to upset subassembly one end, the other end of right angle voussoir is provided with the stay cord, the elasticity of spring spare is greater than the spring shrink pole, thereby the spring spare promotes center pole and right angle voussoir drive building block and supports fixedly.
In one embodiment, the upset subassembly is including the upset section of thick bamboo, the one end of upset section of thick bamboo is provided with the platform dish, the one end and the platform dish rotation of wind-up roll are connected, the upset section of thick bamboo is used for driving the whole upset of wind-up roll, the upper end rotation of upset section of thick bamboo is connected with the fixed pedestal, the lower extreme fixedly connected with fixed column of fixed pedestal, the fixed column runs through with the upset section of thick bamboo and rotates rather than being connected, the one end of stay cord passes platform dish and upset section of thick bamboo and is fixed in on the fixed column, stay cord when the fixed paper section of thick bamboo of I-shaped piece is in the state of stretching.
In one embodiment, the lower end of the overturning cylinder is provided with a spline groove, and a spline is in sliding fit in the spline groove and is used for driving the overturning cylinder to rotate;
one end fixedly connected with gear one of wind-up roll, the downside meshing of gear one is connected with the crown gear, one side meshing of crown gear is connected with gear two, gear two passes through electric machine part drive rotation, motor spare and fixed pedestal fixed connection.
In one embodiment, the lower extreme fixedly connected with piston rod of spline, the piston rod passes through cylinder spare drive and removes, cylinder spare and piston rod rotate to be connected with, the lower extreme of crown wheel rotates to be connected with a support section of thick bamboo, a support section of thick bamboo and fixed pedestal fixed connection, the outside fixedly connected with straight key of piston rod is used for transmitting the moment of torsion, the piston rod runs through in crown wheel and rather than sliding fit, the crown wheel drives the piston rod rotation.
In one embodiment, the cutting assembly comprises a cutting roller, the cutting roller is arranged between the two groups of tensioning parts, the tensioned adhesive film body passes through the upper surface of the cutting roller, a cutter part is arranged on the upper side of the cutting roller, and the cutter part is used for being matched with the cutting roller to cut off the adhesive film body.
In one embodiment, the cutter portion is including the rotary disk, the outside of rotary disk rotates and is connected with a plurality of cutter pieces, cutter piece and rotary disk junction are provided with torsional spring spare, the both ends of rotary disk rotate and are connected with the dead lever, cut the subassembly and still including the support, the both ends of support are connected with the support subassembly, the inboard of support rotates and is connected with a pair of band pulley, be provided with the conveyer belt between the band pulley, the conveyer belt is connected with the dead lever.
In one embodiment, the inner side of the bracket is fixedly connected with an outer rail piece and an inner rail piece, a limiting rollaway nest is formed between the outer rail piece and the inner rail piece, and the fixing rod is clamped into and moves along the limiting rollaway nest.
In one embodiment, two end faces of the rotating disc are fixedly connected with rubber wheel rings, one end face of the inner side of the inner rail piece is fixedly connected with a friction block, and the rubber wheel rings are in fit contact with the friction block and roll along the friction block.
Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the winding roller of the winding assembly is used for winding, the paper drum is arranged on the outer side of the winding roller, the winding roller drives the paper drum to rotate, the adhesive film body is wound on the paper drum until the adhesive film roll is formed, then the adhesive film body can be cut off through the cutting assembly, the whole winding roller and the adhesive film roll can be driven to turn over to the discharging part through the turning assembly after the cutting assembly, the adhesive film roll is clamped through the clamping jaw assembly and is driven to move to the upper side of the packaging box through the driving assembly and put in, so that automatic packaging is completed, manual intervention is not needed in the whole, and the automation degree is high;
through both ends setting up supporting part, support the both ends of fiber container, specifically, be provided with mobilizable right angle voussoir and slide along I-shaped through hole inner wall to promote the trapezoidal voussoir of both sides, make the I-shaped piece of both sides to the outside remove, thereby carry out the centre gripping with the fiber container in outside fixed, I-shaped piece surface and fiber container internal surface looks adaptation, increase two area of contact, further improve the stability that supports, and can carry out the centre gripping and rolling to the fiber container of various diameters, the commonality is strong.
Drawings
The technical solution and other advantageous effects of the present utility model will be made apparent by the following detailed description of the specific embodiments of the present utility model with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of a transfer assembly of the present utility model;
FIG. 3 is a schematic perspective view of a wind-up roll of the present utility model;
FIG. 4 is a schematic cross-sectional view of the winding assembly of the present utility model;
FIG. 5 is a schematic view in perspective cross-section of the interior of the wind-up roll of the present utility model;
FIG. 6 is a schematic view of an internal cross-section of the flip assembly of the present utility model;
FIG. 7 is an enlarged partial schematic view of area A of FIG. 4;
FIG. 8 is a partially enlarged schematic illustration of region B of FIG. 2;
FIG. 9 is a schematic perspective view of a cutter portion of the present utility model;
FIG. 10 is a schematic perspective view of a cutting assembly of the present utility model;
in the figure: 1. a winding assembly; 101. a wind-up roll; 102. an I-shaped piece; 103. an I-shaped through hole; 104. a trapezoidal wedge; 105. a right angle wedge; 106. a fixed block; 107. a spring retraction lever; 108. a central rod; 109. a baffle; 110. a spring member; 111. a connecting rope; 112. a pull rope; 113. a first gear; 114. a crown gear; 115. a second gear; 116. a machine element;
2. a flip assembly; 201. a turnover drum; 202. a platform tray; 203. a spline; 204. a piston rod; 205. a straight key; 206. a cylinder member; 207. a support cylinder;
3. a cutting assembly; 301. a cutting roller; 302. a rotating disc; 303. a cutting blade; 304. a fixed rod; 305. a bracket; 306. a belt wheel; 307. an outer rail member; 308. an inner rail member; 309. a rubber wheel ring; 310. a friction block;
4. a transmission assembly; 401. a tension roller;
6. a film body; 601. a glue film roll; 602. a paper tube;
7. a jaw assembly; 701. a travelling crane assembly; 702. a packaging box;
8. a stationary pedestal; 801. and fixing the column.
Detailed Description
The following disclosure provides many different embodiments, or examples, for implementing different features of the utility model. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the utility model. Furthermore, the present utility model may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present utility model provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
Referring to fig. 1-10, the present utility model provides the following technical solutions: the automatic transmission and winding integrated machine for the POE adhesive film packaged by the photovoltaic cell comprises a winding component 1, a turnover component 2, a cutting component 3, a transmission component 4 and a discharging part, wherein the transmission component 4 is used for continuously transmitting an adhesive film body 6, the transmission component 4 comprises a bracket component, two groups of tensioning parts are arranged at two ends of the bracket component, each tensioning part comprises a pair of tensioning rollers 401 which are adjacently arranged, and the two groups of tensioning parts are used for tensioning the adhesive film body 6 in transmission at the right lower side of the cutting component 3;
the cutting assembly 3 is used for cutting the tensioned adhesive film body 6;
the winding assembly 1 comprises a winding roller 101, a paper cylinder 602 is placed on the outer side of the winding roller 101, the winding roller 101 drives the paper cylinder 602 to wind the adhesive film body 6 to form an adhesive film roll 601, supporting parts are arranged at two ends of the winding roller 101, each supporting part comprises a pair of I-shaped pieces 102, the outer surfaces of the I-shaped pieces 102 are matched with the inner surfaces of the paper cylinder 602, I-shaped through holes 103 are formed in two ends of the winding roller 101, the I-shaped pieces 102 sink into the I-shaped through holes 103 and are in sliding fit with the I-shaped through holes, trapezoidal wedges 104 are oppositely arranged on the inner sides of the I-shaped pieces 102, right-angle wedges 105 are arranged on the opposite sides of inclined planes of the trapezoidal wedges 104, the right-angle wedges 105 are in sliding fit with the I-shaped through holes 103, and the right-angle wedges 105 drive the I-shaped pieces 102 to move outwards through pushing the trapezoidal wedges 104, so that the fixed support of the paper cylinder 602 is realized;
the overturning assembly 2 is used for driving the wind-up roll 101 and the adhesive film roll 601 to overturn to a discharging part for discharging, the discharging part comprises a clamping jaw assembly 7, a travelling crane assembly 701 is arranged on the upper side of the clamping jaw assembly 7, and the clamping jaw assembly 7 is used for clamping the adhesive film roll 601 and is driven by the travelling crane assembly 701 to be separated from the wind-up roll 101 and placed into a packaging box 702.
Specifically, the film body 6 to be wound is firstly transmitted by the transmission component 4 and passes through two groups of tensioning parts and the cutting component 3, the film body 6 is wound by the winding roller 101 of the winding component 1, the paper tube 602 is arranged on the outer side of the winding roller 101, the winding roller 101 drives the paper tube 602 to rotate, the film body 6 is wound on the paper tube 602 until the film coil 601 is formed, then the film body 6 can be cut off by the cutting component 3, each group of tensioning parts are a pair of tensioning rollers 401 which are adjacently arranged, so that the film body 6 is tensioned and straightened when passing through, the flatness of the film body 6 is ensured, the cutting component 3 is convenient to cut, the whole winding roller 101 and the film coil 601 can be driven by the overturning component 2 to overturn to the unloading part after cutting, the film coil 601 is clamped by the clamping jaw component 7, and is driven to move to the upper side of the packaging box 702 by the driving component 701 and put in, thus automatic packaging is completed, manual intervention is not needed in the whole, and the degree of automation is high, wherein the clamping jaw component 7 and the driving component 701 is the prior art, so that the whole is not excessively described in detail;
wind-up roll 101 is rotatory in order to drive fiber container 602, need fixed fiber container 602 to wind-up roll 101 is last, set up supporting part through both ends, support the both ends of fiber container 602, specifically, be provided with mobilizable right angle voussoir 105 and slide along the I-shaped through hole 103 inner wall, and promote trapezoidal voussoir 104 of both sides, make the I-shaped piece 102 of both sides outside remove, thereby carry out the centre gripping with fiber container 602 in the outside fixedly, I-shaped piece 102 surface and fiber container 602 internal surface looks adaptation, increase two area of contact, further improve the stability of supporting, and can carry out centre gripping and rolling to fiber container 602 of various diameters, the commonality is strong.
The four corners in the middle of the I-shaped through hole 103 are fixedly connected with fixing blocks 106, a spring shrinkage rod 107 is arranged between the fixing blocks 106 and the I-shaped piece 102, and the I-shaped piece 102 is completely retracted into the I-shaped through hole 103 in an initial state by the spring shrinkage rod 107.
Specifically, the spring shrinkage rod 107 is provided to guide the workpiece 102, and when the right-angle wedge 105 does not push the trapezoidal wedge 104, the workpiece 102 is retracted into the workpiece through hole 103 under the shrinkage action of the spring shrinkage rod 107, so that the paper tube 602 is conveniently sleeved outside the winding roller 101.
The one end fixedly connected with center pole 108 of right angle voussoir 105 of keeping away from upset subassembly 2 one end, center pole 108 runs through in wind-up roll 101 and rather than sliding fit, center pole 108 and the coaxial setting of wind-up roll 101, the cylinder inslot has been seted up to the middle-end inboard of wind-up roll 101, be provided with separation blade 109 in the cylinder inslot, separation blade 109 and center pole 108 fixed connection, be provided with spring piece 110 between separation blade 109 and the cylinder inslot, spring piece 110 cup joints in center pole 108 outside, be connected with connecting rope 111 between right angle voussoir 105 and the center pole 108 that is close to upset subassembly 2 one end, the other end of right angle voussoir 105 is provided with stay cord 112, spring piece 110's elasticity is greater than spring shrink rod 107, thereby spring piece 110 promotes center pole 108 and right angle voussoir 105 and drives the worker 102 and support fixedly.
Specifically, since the two ends of the wind-up roller 101 are provided with the supporting parts, two groups of corresponding structures are also arranged, one end of the right-angle wedge block 105 far away from the turnover assembly 2 is pushed to move by the central rod 108, a cylindrical groove is formed in the middle end of the wind-up roller 101, the spring piece 110 is arranged in the groove, and the elastic force of the spring piece 110 is larger than that of the spring shrinkage rod 107, so that the spring piece 110 can push the baffle 109, the central rod 108 and the right-angle wedge block 105, thereby pushing the I-shaped piece 102 to move outwards to fix the paper tube 602, that is, the driving of the paper tube 602 is realized without using the driving assembly, the supporting can be realized only by using the elastic force of the spring piece 110, the structure is simple, and the cost is saved;
the right-angle wedge 105 close to the turnover assembly 2 is connected with the central rod 108 through the connecting rope 111, so that the central rod 108 drives the right-angle wedge 105 to move through the connecting rope 111 (as shown in the figure), and the connecting rope 111 is thinner, so that the I-shaped piece 102 is not prevented from being drawn into the I-shaped through hole 103, the pull rope 112 is arranged at the other end of the right-angle wedge 105, the two right-angle wedges 105 are pulled through the pull rope 112, the spring piece 110 is compressed, the trapezoidal wedge 104 loses the limitation of the right-angle wedge 105, the I-shaped piece 102 is retracted into the I-shaped through hole 103 under the resetting action of the spring shrinkage rod 107, at the moment, the paper cylinder 602 can be installed or the adhesive film roll 601 is removed, when the paper cylinder 602 needs to be supported, the pull rope 112 is loosened, and the I-shaped piece 102 is enabled to support the paper cylinder 602 again under the resetting action of the spring piece 110.
The turnover assembly 2 comprises a turnover cylinder 201, one end of the turnover cylinder 201 is provided with a platform disc 202, one end of a winding roller 101 is rotationally connected with the platform disc 202, the turnover cylinder 201 is used for driving the winding roller 101 to integrally turn over, the upper end of the turnover cylinder 201 is rotationally connected with a fixing pedestal 8, the lower end of the fixing pedestal 8 is fixedly connected with a fixing column 801, the fixing column 801 penetrates through the turnover cylinder 201 and is rotationally connected with the turnover cylinder 201, one end of a pull rope 112 penetrates through the platform disc 202 and the turnover cylinder 201 and is fixed on the fixing column 801, and the pull rope 112 when the paper cylinder 602 is fixed by the I-shaped piece 102 is in a straight state.
Specifically, the winding roller 101 can be driven to integrally overturn through the turnover drum 201, one end of the pull rope 112 passes through the turnover drum 201 and the platform disc 202 and is fixed on one side of the fixed column 801, and when the workpiece 102 fixes the paper tube 602, the pull rope 112 is in a straight state (as shown in the figure), because the fixed column 801 is fixed, when the turnover drum 201 drives the winding roller 101 to overturn, one end of the pull rope 112 is fixed with the fixed column 801, the pull rope 112 gradually winds on the surface of the fixed column 801 during overturn, at the moment, the pull rope 112 is forced to pull the right-angle wedge 105 and the center rod 108, thereby retracting the workpiece 102, releasing the fixation of the paper tube 602, taking down the adhesive film roll 601, and then sleeving a new paper tube 602 outside the winding roller 101, when the turnover drum 201 is turned over and reset, the pull rope 112 is straightened again and is fixed to the paper tube 602 again, so that the paper tube 602 is fixed only by using the rotation of the turnover drum 201, the fixing and releasing of the paper tube 602 can be realized, the whole process has no redundant driving components, the cost is saved, and the following steps are realized: and when the winding is completed, the winding roller 101 moves to the unloading process, the fixing of the adhesive film roll 601 is automatically loosened, the paper cylinder 602 is reinstalled, and when the paper cylinder 602 is reset, the paper cylinder 602 is automatically clamped, the work is orderly carried out, and the work efficiency is improved.
The lower end of the turnover cylinder 201 is provided with a spline groove, a spline 203 is in sliding fit in the spline groove, and the spline 203 is used for driving the turnover cylinder 201 to rotate;
one end of the wind-up roll 101 is fixedly connected with a first gear 113, the lower side of the first gear 113 is connected with a crown gear 114 in a meshed manner, one side of the crown gear 114 is connected with a second gear 115 in a meshed manner, the second gear 115 is driven to rotate by a machine element 116, and the motor element 116 is fixedly connected with the fixed pedestal 8.
Specifically, the spline 203 is used for driving the turnover cylinder 201 to rotate at the lower end of the turnover cylinder, so that the turnover function of the driving winding roller 101 is realized;
when the wind-up roller 101 needs to be driven to rotate for winding, the electric machine part 116 is used for driving the gear II 115 to rotate, the gear II 115 is meshed with the crown gear 114, and the crown gear 114 is meshed with the gear I113, so that the wind-up roller 101 is driven to rotate.
The lower extreme fixedly connected with piston rod 204 of spline 203, piston rod 204 passes through cylinder spare 206 drive and removes, and cylinder spare 206 and piston rod 204 rotate to be connected with a support section of thick bamboo 207 with the lower extreme rotation of crown gear 114, and a support section of thick bamboo 207 and fixed pedestal 8 fixed connection, the outside fixedly connected with straight key 205 of piston rod 204 are used for transmitting the moment of torsion, and piston rod 204 runs through crown gear 114 and with its sliding fit, crown gear 114 drive piston rod 204 rotation.
Specifically, a piston rod 204 is fixed at the lower end of the spline 203, the piston rod 204 mutually transmits torque with the crown gear 114 through a straight key 205, when the piston rod 204 pushes the spline 203 to be clamped into a spline groove, at the moment, the electric machine element 116 drives a gear II 115 to be meshed with the crown gear 114, and the crown gear 114 simultaneously drives the piston rod 204 and the spline 203 to rotate, so that the turnover cylinder 201 is driven to realize turnover; when the spline 203 is driven by the piston rod 204 to draw out the spline groove, the electric machine member 116 can only drive the crown gear 114 to rotate at this time, so that the winding roller 101 is driven to rotate for winding, that is, the electric machine member 116 is clamped with or not clamped with the spline groove by controlling the spline 203 to move, so that the electric machine member 116 drives the turnover cylinder 201 to turn over or drives the winding roller 101 to wind respectively, the utilization rate of the electric machine member 116 is improved, and the cost is saved.
The cutting assembly 3 comprises a cutting roller 301, the cutting roller 301 is arranged between two groups of tensioning parts, the tensioned adhesive film body 6 passes through the upper surface of the cutting roller 301, a cutter part is arranged on the upper side of the cutting roller 301, and the cutter part is used for cutting off the adhesive film body 6 in cooperation with the cutting roller 301.
Specifically, as poe adhesive film is thinner soft material, therefore in order to improve the effect of cutting, cut roller 301 is arranged at the downside of cutter for supporting adhesive film body 6 when cutting, conveniently cooperate with cutter portion to cut, it is effectual to cut, and when adhesive film body 6 passes through cut roller 301, cut roller 301 rolls with it laminating, avoids friction to cause the damage to adhesive film body 6 surface.
The cutter portion is including rotary disk 302, and rotary disk 302's outside rotates to be connected with a plurality of cutter pieces 303, and cutter pieces 303 are provided with torsional spring spare with rotary disk 302 junction, and rotary disk 302's both ends rotate to be connected with dead lever 304, and cutting assembly 3 is still including support 305, and support 305's both ends are connected with the support assembly, and support 305's inboard rotates to be connected with a pair of band pulley 306, is provided with the conveyer belt between the band pulley 306, and the conveyer belt is connected with dead lever 304.
In the prior art, the current method for cutting the membranous product generally uses a lifting type cutting knife to cut, but the method has the advantages that the damage to the cutting knife is larger, the edge is easy to collapse, and the thickness of the membranous product is extremely small, the texture is softer, so that the stability is poor, the membranous product cannot be cut once during cutting, the rotating type cutting knife part is specifically arranged, a plurality of cutting blades 303 (as shown in the figure) are uniformly distributed on the outer side of the rotating disc 302, the cutting blades 303 are arranged along the tangential direction of the rotating disc 302, torsion spring pieces are arranged at the connecting positions, the rotating disc 302 drives the plurality of cutting blades 303 to rotate along the cutting knife direction during cutting, the cutting blades 303 move horizontally, the cutting blades 303 are continuously contacted with the adhesive film body 6 and cut until the adhesive film body 6 is completely cut, the torsion spring pieces are arranged, the cutting blades 303 are not damaged due to flexible impact when the cutting blades 303 are contacted with the cutting roller 301 each time, and the torsion spring pieces are also convenient for resetting the cutting blades 303;
specifically, the fixing rod 304 can be fixed on the outer side of the conveyor belt, and the cutter part can be driven to horizontally move through the conveyor belt to complete cutting.
The inner side of the support 305 is fixedly connected with an outer rail 307 and an inner rail 308, a limiting rollaway nest is formed between the outer rail 307 and the inner rail 308, and the fixing rod 304 is clamped into and moves along the limiting rollaway nest.
Specifically, since the torsion spring member is compressed when the cutter blade 303 contacts the cutter roller 301, a reaction force is generated, and the cutter blade is supported only by the conveyor belt (the conveyor belt is softer), and it is difficult to ensure the cutting stability of the cutter portion, so that the outer rail member 307 and the inner rail member 308 are disposed in the brackets 305 on both sides of the rotating disc 302, and a limiting raceway is formed therebetween, and the fixing rod 304 can be clamped into the limiting raceway and move along the limiting raceway, thereby improving the movement of the cutter portion and the cutting stability.
Rubber wheel rings 309 are fixedly connected to two end faces of the rotating disc 302, a friction block 310 is fixedly connected to one end face of the inner side of the inner rail member 308, and the rubber wheel rings 309 are in contact with the friction block 310 and roll along the friction block.
Specifically, when the conveyor belt drives the fixed rod 304 and the rotating disc 302 to move, rubber wheel rings 309 are arranged on two sides of the rotating disc 302, and the friction blocks 310 and the rubber wheel rings 309 are kept in contact, so that the rubber wheel rings 309 drive the rotating disc 302 to rotate along the friction blocks 310, and the rotating disc 302 can drive the cutting blade 303 to rotate, that is, only the conveyor belt is used for driving the cutter part to move, the rotating disc 302 can drive the cutting blade 303 to rotate, the adhesive film body 6 is cut, and the cost of rotation driving is saved.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; may be directly connected, may be in communication with the interior of two elements or may be in interaction with two elements. The meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The automatic transmission and winding integrated machine for the POE film packaged by the photovoltaic cell provided by the embodiment of the utility model is described in detail, and specific examples are applied to the description of the principle and the implementation mode of the utility model, and the description of the above examples is only used for helping to understand the technical scheme and the core idea of the utility model; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (7)
1. The utility model provides a photovoltaic cell encapsulation POE glued membrane is with automatic transmission and rolling all-in-one, includes rolling subassembly (1), upset subassembly (2), cuts subassembly (3), transmission subassembly (4) and discharge portion, its characterized in that:
the conveying assembly (4) is used for continuously conveying the adhesive film body (6), the conveying assembly (4) comprises a bracket assembly, two groups of tensioning parts are arranged at two ends of the bracket assembly, each tensioning part comprises a pair of tensioning rollers (401) which are adjacently arranged, and the two groups of tensioning parts are used for tensioning the adhesive film body (6) in conveying at the right lower side of the cutting assembly (3);
the cutting assembly (3) is used for cutting the tensioned adhesive film body (6);
the winding assembly (1) comprises a winding roller (101), a paper tube (602) is placed on the outer side of the winding roller (101), the winding roller (101) drives the paper tube (602) to wind a glue film body (6) to form a glue film roll (601), supporting parts are arranged at two ends of the winding roller (101), the supporting parts comprise a pair of I-shaped pieces (102), the outer surfaces of the I-shaped pieces (102) are matched with the inner surfaces of the paper tube (602), I-shaped through holes (103) are formed in the two ends of the winding roller (101), the I-shaped through holes (103) are formed in the I-shaped pieces (102) in a sinking mode, the inner sides of the I-shaped pieces (102) are oppositely provided with trapezoidal wedges (104), right-angle wedges (105) are arranged on opposite sides of inclined planes of the trapezoidal wedges (104), the right-angle wedges (105) are matched with the I-shaped through holes (103) in a sliding mode, and the right-angle wedges (105) are driven to move outwards through pushing the trapezoidal wedges (104), and the I-shaped wedges (102) are driven to move outwards, so that the paper tube (602) is supported fixedly.
The overturning assembly (2) is used for driving the wind-up roll (101) and the adhesive film roll (601) to overturn to a discharging part for discharging, the discharging part comprises a clamping jaw assembly (7), a travelling crane assembly (701) is arranged on the upper side of the clamping jaw assembly (7), and the clamping jaw assembly (7) is used for clamping the adhesive film roll (601) and is driven by the travelling crane assembly (701) to be separated from the wind-up roll (101) and placed in a packaging box (702);
a fixing block (106) is fixedly connected to four corners of the middle of the I-shaped through hole (103), a spring shrinkage rod (107) is arranged between the fixing block (106) and the I-shaped piece (102), and the I-shaped piece (102) is completely contained in the I-shaped through hole (103) in an initial state by the spring shrinkage rod (107);
one end of a right-angle wedge block (105) far away from one end of the turnover assembly (2) is fixedly connected with a center rod (108), the center rod (108) penetrates through a winding roller (101) and is in sliding fit with the winding roller, the center rod (108) and the winding roller (101) are coaxially arranged, a cylindrical groove is formed in the inner side of the middle end of the winding roller (101), a baffle (109) is arranged in the cylindrical groove, the baffle (109) is fixedly connected with the center rod (108), a spring piece (110) is arranged between the baffle (109) and the cylindrical groove, the spring piece (110) is sleeved on the outer side of the center rod (108), a connecting rope (111) is connected between the right-angle wedge block (105) close to one end of the turnover assembly (2) and the center rod (108), a pull rope (112) is arranged at the other end of the right-angle wedge block (105), the spring piece (110) has elasticity larger than that of a spring shrinkage rod (107), and the spring piece (110) pushes the rod (108) and the right-angle wedge block (105) so as to drive the center wedge block (102) to be supported and fixed;
the utility model provides a turnover assembly (2) is including turnover cylinder (201), the one end of turnover cylinder (201) is provided with platform dish (202), the one end and the platform dish (202) of wind-up roll (101) rotate to be connected, turnover cylinder (201) are used for driving the whole upset of wind-up roll (101), the upper end rotation of turnover cylinder (201) is connected with fixed pedestal (8), the lower extreme fixedly connected with fixed column (801) of fixed pedestal (8), fixed column (801) runs through in turnover cylinder (201) and rotates with it to be connected, the one end of stay cord (112) passes platform dish (202) and turnover cylinder (201) and is fixed in on fixed column (801), stay cord (112) when building model piece (102) fixed fiber container (602) are in the state of stretching straight.
2. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 1, wherein: a spline groove is formed in the lower end of the turnover cylinder (201), a spline (203) is slidably matched in the spline groove, and the spline (203) is used for driving the turnover cylinder (201) to rotate;
one end fixedly connected with gear one (113) of wind-up roll (101), the downside meshing of gear one (113) is connected with crown gear (114), one side meshing of crown gear (114) is connected with gear two (115), gear two (115) are rotatory through electric parts (116) drive, motor parts (116) and fixed pedestal (8) fixed connection.
3. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 2, wherein: the lower extreme fixedly connected with piston rod (204) of spline (203), piston rod (204) are through cylinder spare (206) drive removal, cylinder spare (206) are connected with piston rod (204) rotation, the lower extreme of crown wheel (114) is rotated and is connected with support section of thick bamboo (207), support section of thick bamboo (207) and fixed pedestal (8) fixed connection, the outside fixedly connected with straight key (205) of piston rod (204) are used for the transmission moment of torsion, piston rod (204) run through crown wheel (114) and rather than sliding fit, crown wheel (114) drive piston rod (204) are rotatory.
4. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 1, wherein: the cutting assembly (3) comprises a cutting roller (301), the cutting roller (301) is arranged between two groups of tensioning parts, a tensioned adhesive film body (6) passes through the upper surface of the cutting roller (301), a cutter part is arranged on the upper side of the cutting roller (301), and the cutter part is used for being matched with the cutting roller (301) to cut off the adhesive film body (6).
5. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 4, wherein the automatic transmission and winding integrated machine is characterized in that: the cutter part is including rotary disk (302), the outside rotation of rotary disk (302) is connected with a plurality of cutter blade (303), cutter blade (303) are provided with torsional spring spare with rotary disk (302) junction, the both ends rotation of rotary disk (302) are connected with dead lever (304), cut subassembly (3) still including support (305), the both ends and the support subassembly of support (305) are connected, the inboard rotation of support (305) is connected with a pair of band pulley (306), be provided with the drive belt between band pulley (306), the drive belt is connected with dead lever (304).
6. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 5, wherein the automatic transmission and winding integrated machine is characterized in that: the inner side of the support (305) is fixedly connected with an outer rail (307) and an inner rail (308), a limiting rollaway nest is formed between the outer rail (307) and the inner rail (308), and the fixing rod (304) is clamped into the limiting rollaway nest and moves along the limiting rollaway nest.
7. The automatic transmission and winding integrated machine for a photovoltaic cell packaging POE adhesive film according to claim 6, wherein the automatic transmission and winding integrated machine is characterized in that: rubber wheel rings (309) are fixedly connected to two end faces of the rotating disc (302), a friction block (310) is fixedly connected to one end face of the inner side of the inner rail piece (308), and the rubber wheel rings (309) are in fit contact with the friction block (310) and roll along the friction block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310932761.XA CN116654690B (en) | 2023-07-27 | 2023-07-27 | Automatic transmission and rolling all-in-one is used to photovoltaic cell encapsulation POE glued membrane |
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|---|---|---|---|
| CN202310932761.XA CN116654690B (en) | 2023-07-27 | 2023-07-27 | Automatic transmission and rolling all-in-one is used to photovoltaic cell encapsulation POE glued membrane |
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| CN116654690B true CN116654690B (en) | 2023-09-29 |
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| CN116873645B (en) * | 2023-09-05 | 2023-12-01 | 常州市蓝博氢能源科技有限公司 | Electrolytic cell diaphragm transportation cutting system |
| CN116873626B (en) * | 2023-09-06 | 2023-11-17 | 常州市武进天龙发展有限公司 | Automatic winding device for optical film |
| CN117213348B (en) * | 2023-11-09 | 2024-02-09 | 迈为技术(珠海)有限公司 | A cutter wheel cutting contact position detection method, device, equipment and storage medium |
| CN118083652A (en) * | 2024-04-12 | 2024-05-28 | 浙江庞太新材料有限公司 | An automatic winding device for producing stretch film |
| CN118877627B (en) * | 2024-09-23 | 2025-01-24 | 江苏诺迪新材料科技有限公司 | Automatic winding device for release film |
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