CN116653294B - Color bonding wire apparatus for producing that PVC plastic floor used - Google Patents
Color bonding wire apparatus for producing that PVC plastic floor used Download PDFInfo
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- CN116653294B CN116653294B CN202310907304.5A CN202310907304A CN116653294B CN 116653294 B CN116653294 B CN 116653294B CN 202310907304 A CN202310907304 A CN 202310907304A CN 116653294 B CN116653294 B CN 116653294B
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- fixedly connected
- pressing plate
- pvc plastic
- plastic floor
- frame
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- 239000004033 plastic Substances 0.000 title claims abstract description 104
- 238000003825 pressing Methods 0.000 claims abstract description 199
- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 238000003466 welding Methods 0.000 claims description 28
- 238000001816 cooling Methods 0.000 claims description 20
- 238000007689 inspection Methods 0.000 claims description 19
- 238000004804 winding Methods 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000013461 design Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007493 shaping process Methods 0.000 abstract description 3
- 230000002146 bilateral effect Effects 0.000 abstract description 2
- 230000000670 limiting effect Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000036961 partial effect Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
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- 238000004140 cleaning Methods 0.000 description 3
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- 239000000463 material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- -1 adding stuffing Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8222—Pinion or rack mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8246—Servomechanisms, e.g. servomotors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The embodiment of the application provides a device for producing color bonding wires for PVC plastic floors, and relates to the field of PVC plastic floor bonding wire production. A production device for a color bonding wire used for a PVC plastic floor, comprising: and one side of the chassis, which is far away from the PLC control panel, is fixedly connected with a fixing frame, and the outer side of the fixing frame is fixedly connected with a sealing frame. This printing color bonding wire apparatus for producing that PVC plastic floor used, through setting up pressing component, heating component, the cooperation of pressure boost subassembly and locking subassembly, adopt bilateral synchronous pressfitting mode to carry out the pressfitting shaping operation to PVC plastic floor bonding wire, with the bonding wire pressfitting work of preventing PVC plastic floor is not in place to appear quality problems, carry out accurate accuse to the pressfitting temperature of PVC plastic floor bonding wire simultaneously, avoid the PVC plastic floor bonding wire pressfitting to appear not in place and pressfitting excessive phenomenon, improve PVC plastic floor bonding wire pressfitting quality, prevent PVC plastic floor bonding wire pressfitting adhesion on equipment.
Description
Technical Field
The application relates to the technical field of PVC plastic floor bonding wire production, in particular to a device for producing a pattern bonding wire for a PVC plastic floor.
Background
The PVC plastic floor is produced by using PVC and its copolymer resin as main material, adding stuffing, plasticizer, stabilizer, coloring agent and other supplementary material, and through coating, rolling, extruding or extruding on sheet continuous base material, and has two kinds of PVC coiled floor and PVC block floor, and is also one kind of light floor decorating material, called light floor, and has application in household, hospital, school, office building, factory, public place, supermarket, business, sports stadium and other places.
The bonding wires are important components of the PVC plastic floor, and for the production device of the bonding wires on the market at present, a single-sided heating and pressing processing mode is mostly adopted, and as the pressure transmission direction generated by single-sided pressing is fixed and single, the phenomenon that the PVC plastic floor is not pressed in place easily occurs, the control difficulty of the bonding wire pressing pressure of the PVC plastic floor is also improved, and the pressing forming quality of the bonding wires of the PVC plastic floor is directly influenced;
meanwhile, the temperature precision requirement during production of the PVC plastic floor bonding wires is higher, because the PVC plastic floor bonding wires are formed in a time, heat is easy to be dissipated in the process, the temperature cannot meet the requirement due to the fact that heat is easy to be dissipated, the forming quality of the PVC plastic floor bonding wires is affected, if the temperature is raised, the PVC plastic floor bonding wires are pressed and adhered to equipment due to the fact that the temperature is too high, and the blanking and cleaning work are not facilitated.
Disclosure of Invention
The application aims to at least solve the technical problems that in the prior art, a bilateral synchronous pressing mode cannot be adopted to perform pressing forming operation on the PVC plastic floor bonding wires, so that the quality problem is caused by the fact that the bonding wires of the PVC plastic floor are not pressed in place, meanwhile, the pressing temperature of the bonding wires of the PVC plastic floor is controlled in an insufficient manner, the phenomenon of insufficient pressing and excessive pressing of the bonding wires of the PVC plastic floor is caused, the pressing quality of the bonding wires of the PVC plastic floor is reduced, and the bonding wires of the PVC plastic floor are adhered to equipment in a pressing manner, and are not easy to discharge and clean. Therefore, the application provides a device for producing the color bonding wires for the PVC plastic floor.
According to the embodiment of the application, the production device for the color bonding wires used for the PVC plastic floor comprises: the device comprises a case, wherein one side of the case is fixedly connected with a PLC control panel, one side of the case, which is far away from the PLC control panel, is fixedly connected with a fixing frame, and the outer side of the fixing frame is fixedly connected with a sealing frame;
the inner cavity of the fixing frame is provided with a pressing assembly, a heating assembly and a pressurizing assembly which are matched with the case for use;
both sides of the pressing assembly are provided with locking assemblies.
According to some embodiments of the application, the pressing assembly comprises a time relay, the time relay is fixed on one side of the fixing frame, which is close to the sealing frame, a servo motor is fixedly connected to the outer side of the sealing frame, a speed reducer and an electric push rod are respectively arranged on an output shaft of the servo motor, a driving gear is fixedly connected to a piston rod of the electric push rod, double-sided rack plates are meshed with two sides of the driving gear, a connecting piece is fixedly connected to one side of the double-sided rack plates, which is far away from the sealing frame, of the double-sided rack plates, an upper pressing plate and a lower pressing plate are respectively fixedly connected to the other side of the connecting piece, pressure sensors are fixedly connected to two opposite sides of the upper pressing plate and the lower pressing plate, and semicircular welding grooves are formed in one opposite sides of the upper pressing plate and the lower pressing plate.
According to some embodiments of the application, the heating assembly comprises an upper electric heater and a lower electric heater, the upper electric heater and the lower electric heater are respectively fixed on the surface walls of an upper pressing plate and a lower pressing plate, the inner cavities of the upper pressing plate and the lower pressing plate, which are close to the semicircular weld grooves, are fixedly connected with heating plates matched with the upper electric heater and the lower electric heater, air passages matched with the semicircular weld grooves are respectively formed in the peripheries of the upper pressing plate and the lower pressing plate, one side of the inner cavity of the machine case is fixedly connected with a cold and hot integrated machine, air outlets of the cold and hot integrated machine are communicated with a four-way joint, one outlet of the four-way joint is communicated with a heating main pipe, and one ends of the heating main pipe, which are close to the upper pressing plate and the lower pressing plate, are communicated with threaded hoses matched with the air passages.
According to some embodiments of the application, the pressurizing assembly comprises a cam, the cam is fixed on one side, close to the speed reducer, of an output shaft of the servo motor, a lifting seat is slidably connected to a surface wall of the cam, a lifting rod in sealing fit with the sealing frame is fixedly connected to the bottom of the lifting seat, a piston in sliding fit with the sealing frame is fixedly connected to one side, far away from the lifting seat, of the lifting rod, a pressurizing pipe matched with the case is communicated with an air outlet of the sealing frame, one end, far away from the sealing frame, of the pressurizing pipe is communicated with the other outlet of the four-way joint, an air outlet of the four-way joint is communicated with an exhaust pipe, and electric control valves are arranged at one ends, close to the four-way joint, of the pressurizing pipe, the exhaust pipe and the heat supply main pipe.
According to some embodiments of the application, the locking assembly comprises an auxiliary gear, two groups of auxiliary gears are meshed with the outer sides of the two groups of double-sided rack plates, a ratchet wheel is fixedly connected to one side, away from the double-sided rack plates, of the two groups of auxiliary gears, a pawl matched with the fixing frame in a rotating mode is clamped on the outer sides of the two groups of ratchet wheels, a limit spring matched with the fixing frame in a fixed mode is fixedly connected to the outer sides of the two groups of pawl, a deflector rod is fixedly connected to one side, close to the limit spring, of the two sides, away from the fixing frame, of the upper pressing plate, an electromagnet is fixedly connected to the two sides, away from the fixing frame, of the upper pressing plate, and a circuit breaker is arranged at the top of the electromagnet, and positioning magnets matched with the electromagnet are fixedly connected to the two sides, away from the fixing frame, of the lower pressing plate.
According to some embodiments of the application, polished rods are fixedly connected to the periphery of the chassis, which is close to the fixing frame, of the chassis, sliding sleeves which are fixedly matched with the upper pressing plate and the lower pressing plate are slidably connected to the upper side and the lower side of the polished rods, and buffer springs which are matched with the sliding sleeves are sleeved on the upper surfaces and the lower surfaces of the four groups of polished rods.
According to some embodiments of the application, a first guide roller frame matched with the upper pressing plate and the lower pressing plate is fixedly connected to one side, away from the polished rod, of the chassis, a second guide roller frame matched with the first guide roller frame is fixedly connected to two sides, away from the fixing frame, of the chassis, and an open slot is formed in one side, close to the second guide roller frame, of the chassis.
According to some embodiments of the application, a first clamping roller frame is fixedly connected to one side of the chassis, which is far away from the second guiding roller frame, and a test bench is fixedly connected to the other side of the first clamping roller frame.
According to some embodiments of the application, the top of the inspection bench is fixedly connected with a bracket, the front side and the rear side of the bracket are fixedly connected with inspection cameras, and the two groups of inspection cameras are distributed in a diagonal state along the central axis of the inspection bench.
According to some embodiments of the application, a second clamping roller frame is fixedly connected to one side of the inspection bench, which is far away from the first clamping roller frame, a winding frame is fixedly connected to one side of the second clamping roller frame, which is far away from the inspection bench, and a winding motor is fixedly connected to one side of the winding frame.
The beneficial effects of the application are as follows: when the bonding wires of the PVC plastic floor are pressed and produced, the time relay of the pressing component firstly controls the single pressing time, the servo motor and the speed reducer provide driving sources, the electric push rod provides stroke adjustment compensation for the driving gears, under the gear transmission cooperation of the two groups of driving gears and the two groups of double-sided rack plates, the upper pressing plate and the lower pressing plate on the surfaces of the two groups of connecting pieces are driven to synchronously and bidirectionally press and press, the pressing areas of the PVC plastic floor positioned in the middle position are uniformly stressed and pressed, the pressing force of the upper pressing plate and the lower pressing plate is detected by the pressure sensor, the semicircular welding groove plays a role in shaping the bonding wires of the PVC plastic floor, meanwhile, the upper electric heater and the lower electric heater of the heat supply component heat the heating plates in the upper pressing plate and the lower pressing plate, the heat source generated by the cold-hot integrated machine sequentially plays roles of auxiliary heating and heat preservation for the upper pressing plate and the lower pressing plate through the air passage, so as to prevent heat from being rapidly lost, provide effective heating compensation for the upper pressing plate and the lower pressing plate, realize the compression molding effect for the PVC plastic floor bonding wires by adopting a double-side synchronous compression mode, replace a single-side compression mode, prevent the bonding wires of the PVC plastic floor from working in place and causing quality problems, continuously provide waste heat supply for the upper pressing plate and the lower pressing plate after the compression molding of the bonding wires of the PVC plastic floor, prevent the bonding wires of the formed PVC plastic floor from adhering to the surfaces of the upper pressing plate and the lower pressing plate, play a role of rapid stripping, simultaneously prevent the adhesion of PVC plastic floor residues on the inner walls of the upper pressing plate and the lower pressing plate, lighten the cleaning burden of the upper pressing plate and the lower pressing plate, the color production device for the PVC plastic floor, in the bonding wire press forming process of the PVC plastic floor by the upper pressing plate and the lower pressing plate, a cam, a lifting seat, a lifting rod and a piston of a pressurizing assembly provide reciprocating work and generate pressure, a heat source generated by a cold and hot integrated machine is forced to quickly reach the upper pressing plate and the lower pressing plate through a pressurizing pipe, the dissipation speed of the heat source in the transmission process is slowed down, the pressure of the heat source is relieved by an exhaust pipe, after the bonding wire press forming process of the PVC plastic floor by the upper pressing plate and the lower pressing plate, the upper pressing plate and the lower pressing plate on the upper and lower sides of the PVC plastic floor are locked and limited by an auxiliary gear, a ratchet wheel, a pawl, a limiting spring and a deflector rod of a locking assembly, the stroke adjustment work of an electric push rod on a driving gear is facilitated, and meanwhile, the other sides of the upper pressing plate and the lower pressing plate are subjected to electromagnetic adsorption positioning by an electromagnet, a circuit breaker and a positioning magnet, so that the bonding wire press forming process of the upper pressing plate and the lower pressing plate on the PVC plastic floor is not in place, and the bonding wire press forming performance and the quality of the PVC plastic floor are further improved.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and should not be considered as limiting the scope, and other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front view showing a three-dimensional initial state of a device for producing a colored bonding wire for a PVC plastic floor according to an embodiment of the present application;
fig. 2 is a side view showing a three-dimensional initial state of a device for producing a fancy welding wire for a PVC plastic floor according to an embodiment of the present application;
fig. 3 is a front view showing a three-dimensional working state of a device for producing a fancy welding wire for a PVC plastic floor according to an embodiment of the present application;
FIG. 4 is a side sectional view showing a three-dimensional working state of a device for producing a colored bonding wire for a PVC plastic floor according to an embodiment of the present application;
FIG. 5 is a partial front view according to an embodiment of the present application;
FIG. 6 is a partial side view according to an embodiment of the present application;
FIG. 7 is a partial front view of the construction of the pressing assembly, heating assembly and locking assembly according to an embodiment of the present application;
FIG. 8 is a partial bottom view of the press assembly, heating assembly and locking assembly configuration according to an embodiment of the present application;
FIG. 9 is a side view of a compression assembly and pressurizing assembly configuration according to an embodiment of the application;
FIG. 10 is a diagram illustrating the operation of the press-fit assembly and the locking assembly according to an embodiment of the present application;
FIG. 11 is a partial cross-sectional view of a compression assembly and heating assembly configuration in accordance with an embodiment of the present application;
FIG. 12 is a bottom view of a cooling assembly and spoiler assembly configuration according to an embodiment of the application;
FIG. 13 is a rear view of a press-fit assembly and spoiler assembly configuration in accordance with an embodiment of the application;
FIG. 14 is a side view of a cooling assembly and inspection station configuration in accordance with an embodiment of the present application.
Icon: 1. a chassis; 2. a fixing frame; 3. a sealing frame; 4. a pressing assembly; 41. a time relay; 42. a servo motor; 43. a speed reducer; 44. an electric push rod; 45. a drive gear; 46. double-sided rack plate; 47. a connecting piece; 48. an upper press plate; 49. a lower pressing plate; 410. a pressure sensor; 411. a semicircular weld groove; 5. a heating assembly; 51. an upper electric heater; 52. a lower electric heater; 53. a heating sheet; 54. an airway; 55. the cold and hot integrated machine; 56. a four-way joint; 57. a heating main pipe; 58. a threaded hose; 6. a pressurizing assembly; 61. a cam; 62. a lifting seat; 63. a lifting rod; 64. a piston; 65. a pressurizing pipe; 66. an exhaust pipe; 7. a locking assembly; 71. an auxiliary gear; 72. a ratchet wheel; 73. a pawl; 74. a limit spring; 75. a deflector rod; 76. an electromagnet; 77. a circuit breaker; 78. positioning a magnet; 8. a protective cover; 9. a cooling assembly; 91. a cold supply header pipe; 92. a four-way pipe; 93. a first cold supply branch pipe; 94. a cooling box; 95. a second cold supply branch pipe; 96. a straight pipe; 97. a rotary joint; 98. a connecting tube head; 99. a conveying roller; 910. a small hole; 10. a spoiler assembly; 101. a master synchronizing wheel; 102. a slave synchronizing wheel; 103. a rotating rod; 104. a main gear; 105. a slave gear; 106. turbulence fan blades; 107. flow equalizing holes; 11. a polish rod; 12. a sliding sleeve; 13. a buffer spring; 14. a first guide roller frame; 15. a second guide roller frame; 16. a first clamping roller frame; 17. a test bench; 18. inspecting the camera; 19. a second clamping roller frame; 20. a winding frame; 21. and (5) winding the motor.
Description of the embodiments
The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Next, referring to the drawings, a device for producing a fancy bonding wire for a PVC plastic floor according to an embodiment of the present application is described.
As shown in fig. 1 to 14, a device for producing a fancy bonding wire for a PVC plastic floor according to an embodiment of the present application includes: the device comprises a case 1, wherein a PLC control panel is fixedly connected to one side of the case 1, a fixing frame 2 is fixedly connected to one side, away from the PLC control panel, of the case 1, and a sealing frame 3 is fixedly connected to the outer side of the fixing frame 2;
the inner cavity of the fixing frame 2 is provided with a pressing component 4, a heating component 5 and a pressurizing component 6 which are matched with the case 1 for use;
both sides of the pressing assembly 4 are provided with locking assemblies 7.
As shown in fig. 7 to 10, most of the existing production devices for bonding wires on the market adopt a pressing plate located above to press the PVC plastic floor, the pressing plate located below is used to support the PVC plastic floor, the pressing direction of the PVC plastic floor is easy to be fixed and single, if the pressure is insufficient, the lower end area of the PVC plastic floor is not pressed in place, the forming quality of the bonding wires on the PVC plastic floor is directly affected, meanwhile, the heating link is not separated when the bonding wires of the PVC plastic floor are formed, because the time is required for forming the bonding wires of the PVC plastic floor, the heat is easy to be lost in the process, the temperature change is caused to meet the forming requirement of the bonding wires of the PVC plastic floor, if the temperature is continuously raised, the PVC plastic floor is excessively heated, the adhesion between the PVC plastic floor and the upper pressing plate 48 and the lower pressing plate 49 is caused, the pressing assembly 4 comprises a time relay 41, the time relay 41 is fixed on one side, close to the sealing frame 3, of the fixing frame 2, a servo motor 42 is fixedly connected to the outer side of the sealing frame 3, a speed reducer 43 and an electric push rod 44 are respectively arranged on an output shaft of the servo motor 42, a driving gear 45 is fixedly connected to a piston rod of the electric push rod 44, double-sided rack plates 46 are meshed with two sides of the driving gear 45, a connecting piece 47 is fixedly connected to one side, far away from the sealing frame 3, of the two groups of double-sided rack plates 46, an upper pressing plate 48 and a lower pressing plate 49 are respectively fixedly connected to the other side of the connecting piece 47, pressure sensors 410 are respectively fixedly connected to two opposite sides of the upper pressing plate 48 and the lower pressing plate 49, and semicircular welding grooves 411 are formed in one opposite sides of the upper pressing plate 48 and the lower pressing plate 49;
when the bonding wires of the PVC plastic floor are pressed and produced, the time relay 41 of the pressing assembly 4 is used for timing and controlling the single pressing time, the servo motor 42 and the speed reducer 43 provide driving sources, the electric push rod 44 provides stroke adjustment compensation for the driving gear 45, under the gear transmission cooperation of the two groups of driving gears 45 and the two groups of double-sided rack plates 46, the upper pressing plate 48 and the lower pressing plate 49 on the surfaces of the two groups of connecting pieces 47 are driven to perform synchronous bidirectional pressing operation, the pressing area of the PVC plastic floor positioned in the middle position is uniformly stressed and pressed, the pressing force of the upper pressing plate 48 and the lower pressing plate 49 is detected by the pressure sensor 410, and the semicircular welding groove 411 has a shaping effect on the bonding wire pressing molding of the PVC plastic floor;
the periphery of the chassis 1, which is close to the fixed frame 2, is fixedly connected with a polished rod 11, the upper side and the lower side of the polished rod 11 are both in sliding connection with a sliding sleeve 12 fixedly matched with an upper pressing plate 48 and a lower pressing plate 49, buffer springs 13 matched with the sliding sleeve 12 are sleeved on the upper surface and the lower surface of each of the four groups of polished rods 11, so that the four corners of the upper pressing plate 48 and the lower pressing plate 49 are slidably supported, and the moving stability of the upper pressing plate 48 and the lower pressing plate 49 is improved, so that the upper pressing plate 48 and the lower pressing plate 49 are prevented from skewing and shaking;
the heat supply assembly 5 comprises an upper electric heater 51 and a lower electric heater 52, the upper electric heater 51 and the lower electric heater 52 are respectively fixed on the surface walls of an upper pressing plate 48 and a lower pressing plate 49, a heating plate 53 matched with the upper electric heater 51 and the lower electric heater 52 is fixedly connected to the inner cavity of the upper pressing plate 48 and the lower pressing plate 49 close to a semicircular welding groove 411, air passages 54 matched with the semicircular welding groove 411 are formed in the periphery of the upper pressing plate 48 and the lower pressing plate 49 close to the heating plate 53, a cold and hot integrated machine 55 is fixedly connected to one side of the inner cavity of the case 1, an air outlet of the cold and hot integrated machine 55 is communicated with a four-way joint 56, one outlet of the four-way joint 56 is communicated with a heat supply main pipe 57, and one end of the heat supply main pipe 57 close to the upper pressing plate 48 and the lower pressing plate 49 is communicated with a threaded hose 58 matched with the air passages 54;
the upper electric heater 51 and the lower electric heater 52 of the heat supply assembly 5 heat the heating plates 53 in the upper pressing plate 48 and the lower pressing plate 49, a heat source generated by the cold and hot integrated machine 55 sequentially passes through the four-way joint 56, the heat supply main pipe 57 and the threaded hose 58, the air passage 54 plays a role in auxiliary heating and heat preservation for the upper pressing plate 48 and the lower pressing plate 49, so that heat is prevented from being rapidly dissipated, effective heating compensation is provided for the upper pressing plate 48 and the lower pressing plate 49, the bonding wire of the PVC plastic floor is subjected to bonding forming in a double-sided synchronous bonding mode, the single-sided bonding mode is replaced, quality problems are prevented from occurring when bonding wire bonding work of the PVC plastic floor is not in place, after bonding wire bonding forming of the PVC plastic floor, waste heat supply is continuously provided for the upper pressing plate 48 and the lower pressing plate 49, so that bonding wires of the formed PVC plastic floor are adhered to the surfaces of the upper pressing plate 48 and the lower pressing plate 49, the effect of quick stripping is achieved, meanwhile, adhesion of residues of PVC plastic floor on the inner walls of the upper pressing plate 48 and the lower pressing plate 49 is prevented, and cleaning burden of the upper pressing plate 48 and the lower pressing plate 49 is relieved;
the supercharging assembly 6 comprises a cam 61, the cam 61 is fixed on one side, close to the speed reducer 43, of an output shaft of the servo motor 42, a lifting seat 62 is slidably connected to the surface wall of the cam 61, a lifting rod 63 in sealing fit with the sealing frame 3 is fixedly connected to the bottom of the lifting seat 62, a piston 64 in sliding fit with the sealing frame 3 is fixedly connected to one side, far away from the lifting seat 62, of the lifting rod 63, an air outlet of the sealing frame 3 is communicated with a supercharging pipe 65 in matching use with the case 1, one end, far away from the sealing frame 3, of the supercharging pipe 65 is communicated with the other outlet of the four-way joint 56, an air outlet of the four-way joint 56 is communicated with an air outlet pipe 66, and electric control valves are arranged at one ends, close to the four-way joint 56, of the supercharging pipe 65, the air outlet pipe 66 and the heating main 57;
in the bonding wire pressing forming process of the upper pressing plate 48 and the lower pressing plate 49 on the PVC plastic floor, the cam 61, the lifting seat 62, the lifting rod 63 and the piston 64 of the pressurizing assembly 6 provide reciprocating work and generate pressure, the heat source generated by the cold and hot integrated machine 55 is forced to quickly reach the upper pressing plate 48 and the lower pressing plate 49 through the pressurizing pipe 65, the dissipation speed of the heat source in the transmission process is slowed down, and the pressure of the heat source is decompressed through the exhaust pipe 66;
the locking assembly 7 comprises auxiliary gears 71, two groups of auxiliary gears 71 are meshed with the outer sides of two groups of double-sided rack plates 46, a ratchet wheel 72 is fixedly connected to one side, away from the double-sided rack plates 46, of the two groups of ratchet wheels 72, pawls 73 in running fit with the fixed frame 2 are clamped on the outer sides of the two groups of pawls 73, limit springs 74 in running fit with the fixed frame 2 are fixedly connected to the outer sides of the two groups of pawls 73, a deflector rod 75 is fixedly connected to one side, close to the limit springs 74, of the two groups of pawls 73, two sides, away from the fixed frame 2, of the upper pressing plate 48 are fixedly connected with electromagnets 76, the tops of the electromagnets 76 are provided with circuit breakers 77, and positioning magnets 78 matched with the electromagnets 76 are fixedly connected to the two sides, away from the fixed frame 2, of the lower pressing plate 49;
after the upper pressing plate 48 and the lower pressing plate 49 are used for pressing and forming the bonding wires of the PVC plastic floor, the auxiliary gear 71, the ratchet wheel 72, the pawl 73, the limiting spring 74 and the deflector 75 of the locking assembly 7 are used for carrying out locking and limiting treatment on the upper pressing plate 48 and the lower pressing plate 49 on the upper side and the lower side of the PVC plastic floor, the stroke adjustment work of the driving gear 45 by the electric push rod 44 is facilitated, and simultaneously, the electromagnet 76, the circuit breaker 77 and the positioning magnet 78 are used for carrying out electromagnetic adsorption positioning on the other sides of the upper pressing plate 48 and the lower pressing plate 49, so that the bonding wires of the PVC plastic floor are prevented from being pressed and formed in place by the upper pressing plate 48 and the lower pressing plate 49, and the pressing tightness and quality of the bonding wires of the PVC plastic floor by the upper pressing plate 48 and the lower pressing plate 49 are further improved;
the first guide roller frame 14 matched with the upper pressing plate 48 and the lower pressing plate 49 is fixedly connected to one side, away from the polished rod 11, of the chassis 1, the second guide roller frame 15 matched with the first guide roller frame 14 is fixedly connected to two sides, away from the fixed frame 2, of the chassis 1, an open slot is formed in one side, close to the second guide roller frame 15, of the chassis 1, and the transfer compensation is provided for the PVC plastic floor after welding wire forming is finished, so that the PVC plastic floor after welding wire forming is facilitated to pass through the interior of the chassis 1;
the chassis 1 is fixedly connected with a first clamping roller frame 16 on one side far away from the second guide roller frame 15, a checking table 17 is fixedly connected with the other side of the first clamping roller frame 16, a support is fixedly connected to the top of the checking table 17, checking cameras 18 are fixedly connected to the front side and the rear side of the support, the two groups of checking cameras 18 are distributed in a diagonal state along the central axis of the checking table 17, the PVC plastic floor after welding line forming is completed plays a role in observing and detecting, a visual observation mode of workers is replaced, the checking precision of the PVC plastic floor after welding line forming is improved, and missing areas are prevented;
one side of the inspection bench 17, which is far away from the first clamping roller frame 16, is fixedly connected with a second clamping roller frame 19, one side of the second clamping roller frame 19, which is far away from the inspection bench 17, is fixedly connected with a winding frame 20, one side of the winding frame 20 is fixedly connected with a winding motor 21, and the winding treatment is carried out on the PVC plastic floor after the welding line forming is finished, so that the follow-up processing work is facilitated.
As shown in fig. 11 to 14, after the PVC plastic floor is heated and pressed to form bonding wires, most of the bonding wires are cooled by adopting wind power generated by rotation of a fan, so that the efficiency is too low, the bonding wires of the PVC plastic floor are extremely time-consuming, the high-efficiency processing requirement of the bonding wires of the PVC plastic floor cannot be met, a protective cover 8 is fixedly connected to the other side of the chassis 1, which is far away from the PLC control panel, and a cooling assembly 9 and a turbulence assembly 10 are respectively arranged on the side of the chassis 1, which is far away from the cooling and heating integrated machine 55;
the cold supply assembly 9 comprises a cold supply main pipe 91, the cold supply main pipe 91 is communicated with the other outlet of the four-way joint 56, an electric control valve is also arranged at one end of the cold supply main pipe 91, which is close to the four-way joint 56, one end of the cold supply main pipe 91, which is far away from the four-way joint 56, is communicated with a four-way pipe 92, two outlets of the four-way pipe 92 are communicated with first cold supply branch pipes 93, the other ends of the two groups of first cold supply branch pipes 93 are communicated with a cooling box 94 fixedly matched with the case 1, and the other outlet of the four-way pipe 92 is communicated with a second cold supply branch pipe 95;
the other end of the second cold supply branch pipe 95 is communicated with a straight pipe 96, one end of the straight pipe 96, which is close to the inspection bench 17, is communicated with a rotary joint 97, the inner cavity of the rotary joint 97 is in sealed rotation connection with a connecting pipe head 98, the other end of the connecting pipe head 98 is communicated with a conveying roller 99 which is in rotation fit with the inspection bench 17, small holes 910 are formed in the periphery of the conveying roller 99, a hollow structure design is adopted, cold source supply is provided for the cooling box 94 and the conveying roller 99, and the cooling requirement of the PVC plastic floor after welding wire molding is met;
the turbulence assembly 10 comprises a main synchronous wheel 101, wherein the main synchronous wheel 101 is fixed on one side, close to the cam 61, of an output shaft of the servo motor 42, the other side of the main synchronous wheel 101 is connected with a slave synchronous wheel 102 through a synchronous belt transmission, inner cavities of the four groups of slave synchronous wheels 102 are fixedly connected with a rotating rod 103 in running fit with the chassis 1, and the surface of the rotating rod 103 is fixedly connected with a main gear 104;
the teeth of the four groups of main gears 104 are meshed with the auxiliary gears 105, the inner cavities of the auxiliary gears 105 are fixedly connected with turbulent flow fan blades 106 matched with the cooling boxes 94 through fixing rods, flow equalizing holes 107 matched with the turbulent flow fan blades 106 are formed in the periphery of the two groups of cooling boxes 94 in opposite directions, the flowing speed of a cold source in the cooling boxes 94 is accelerated, the PVC plastic floor after welding line forming is cooled down rapidly, time and labor are saved, working waiting is prevented, and the welding line machining efficiency of the PVC plastic floor is improved.
Specifically, this theory of operation of design bonding wire apparatus for producing that PVC plastic floor used: when PVC plastic floor is transmitted to a preset position between an upper pressing plate 48 and a lower pressing plate 49 through a first guide roller frame 14, a servo motor 42, a speed reducer 43, an electric push rod 44, an upper electric heater 51, a lower electric heater 52 and a cold-hot integrated machine 55 are controlled to be sequentially started, the electric push rod 44 drives a driving gear 45 to move forward to inner tooth ends of two groups of double-sided toothed plates 46 in advance, the servo motor 42 drives the driving gear 45 on the electric push rod 44 to rotate through the speed reducer 43, the driving gear 45 drives the two groups of double-sided toothed plates 46 to synchronously move inwards, four groups of sliding sleeves 12 provide sliding support compensation for four corners of the upper pressing plate 48 and the lower pressing plate 49 by four groups of polished rods 11 and four groups of sliding sleeves 12, four groups of buffer springs 13 provide buffer compensation for the upper pressing plate 48 and the lower pressing plate 49, the two groups of double-sided toothed plates 46 drive the upper pressing plate 48 and the lower pressing plate 49 to synchronously move towards the surface of the PVC plastic floor through two groups of connecting pieces 47 until the two groups of connecting pieces are tightly attached, meanwhile, a breaker 77 on two groups of electromagnets 76 are controlled to be opened, and two groups of electromagnets 76 on the upper pressing plate 48 in an electrified state carry out electromagnetic adsorption fixation on positioning magnets 78 on the lower pressing plate 49, and a pressure sensor 410 on the upper pressing plate 48 is positioned on the lower pressing plate 49, and a pressure sensor is ensured to normally detected and the pressure range is located between the upper pressing plate 48 and the upper pressing plate and the lower pressing plate 48;
the two sets of double-sided rack plates 46 move inwards and simultaneously drive the two sets of auxiliary gears 71 to rotate, the two sets of auxiliary gears 71 drive the two sets of ratchets 72 to synchronously rotate, the two limiting springs 74 provide elastic limiting compensation for the two sets of pawls 73, the two sets of pawls 73 on the two sets of deflector rods 75 jump and clamp the two sets of ratchets 72 in a rotating state, reverse limitation is provided for the two sets of ratchets 72, under the action of reverse limitation force, the upper pressing plate 48 and the lower pressing plate 49 on the two sets of double-sided rack plates 46 keep a tight pressing state on the PVC plastic floor, at the moment, the electric push rod 44 drives the driving gear 45 to move backwards and reset and separate from the two sets of double-sided rack plates 46, and if the reverse limitation force of the two sets of double-sided rack plates 46 on the upper pressing plate 48 and the lower pressing plate 49 is released, the two sets of deflector rods 75 are held and the two sets of pawls 73 are driven to pull outwards so as to separate from the two sets of ratchets 72;
meanwhile, the servo motor 42 drives the cam 61 to rotate, the cam 61 drives the piston 64 on the lifting rod 63 to do reciprocating work in the sealing frame 3 through the lifting seat 62 and generate pressure, redundant gas pressure can be directly discharged through the exhaust pipe 66, the pressure in the sealing frame 3 is supplied into the heat supply main pipe 57 on the four-way joint 56 through the pressurizing pipe 65, meanwhile, a heat source generated by the cold and hot integrated machine 55 quickly reaches the air passages 54 in the upper pressing plate 48 and the lower pressing plate 49 through the two threaded hoses 58 by the heat supply main pipe 57 after being pressurized on the four-way joint 56, the upper pressing plate 48 and the lower pressing plate 49 are subjected to auxiliary heating, the upper pressing plate 48 and the lower pressing plate 49 are ensured to reach a preset numerical range, meanwhile, the upper electric heater 51 and the lower electric heater 52 supply heat to the upper pressing plate 48 and the lower pressing plate 49 through the two groups of heating plates 53, and the upper pressing plate 48 and the lower pressing plate 49 in a preset time range of the time relay 41 are subjected to double-sided heating and pressing treatment through the semicircular welding groove 411 until the PVC plastic floor is molded;
after the welding wire forming of the PVC plastic floor reaches the set time, the upper electric heater 51 and the lower electric heater 52 stop heating, at the moment, the upper pressing plate 48 and the lower pressing plate 49 lose the heat source supply of the upper electric heater 51 and the lower electric heater 52, the cold and hot integrated machine 55 continues to supply the heat source supply for the upper pressing plate 48 and the lower pressing plate 49, and the PVC plastic floor after the welding wire forming is forced to separate from the surface wall of the upper pressing plate 48 and the lower pressing plate 49 which still have the waste heat supply under the conveying action of the second guide roller frame 15 on the PVC plastic floor after the welding wire forming and is conveyed to the inner side of the cabinet 1 close to the two groups of cooling boxes 94;
immediately, the servo motor 42 drives the main synchronizing wheel 101 and the cam 61 to continue rotating, at this moment, the driving gear 45 is in an idle state, then the main synchronizing wheel 101 drives the four rotating rods 103 on the four groups of slave synchronizing wheels 102 to synchronously rotate through the synchronous belt, the four rotating rods 103 drive the four groups of main gears 104 to rotate, and simultaneously drive the four groups of turbulence blades 106 to rotate in the two groups of cooling boxes 94 through the four groups of slave gears 105, meanwhile, the cold and hot integrated machine 55 generates a cold source, the cold source reaches the four-way pipe 92 through the cold supply header 91 on the four-way joint 56 under the pressure of the fixing frame 2, the cold source is conveyed into the two groups of cooling boxes 94 through the two first cold supply branch pipes 93, meanwhile, the cold source reaches the straight-way pipe 96 through the second cold supply branch pipes 95 on the four-way pipe 92, and is conveyed into the plurality of conveying rollers 99 through the connecting pipes 98, and precooling work of the two groups of cooling boxes 94 and the plurality of conveying rollers 99 is completed;
the cold sources in the two groups of cooling boxes 94 uniformly reach two sides of the PVC plastic floor welding line through the flow equalizing holes 107 under the turbulent flow action of the four groups of turbulent flow blades 106 to cool, then are conveyed to the surfaces of the conveying rollers 99 on the inspection table 17 through the first clamping roller frame 16, rotation compensation is provided for the conveying rollers 99 through the rotary joints 97 and the connecting pipe heads 98, then the cold sources in the conveying rollers 99 are conducted to the surfaces of the PVC plastic floor welding line again through the small holes 910 to cool, meanwhile, the two groups of diagonally distributed inspection cameras 18 observe and inspect the passing PVC plastic floor welding line, meanwhile, the winding motor 21 is started and drives the winding frame 20 to rotate, finally the cooled PVC plastic floor welding line is wound by the winding frame 20 after passing through the second clamping roller frame 19, and the like until the PVC plastic floor after all welding lines are processed is wound on the winding frame 20 to be in a large-volume state.
It should be noted that, specific model specifications of the servo motor 42, the speed reducer 43, the electric push rod 44, the upper electric heater 51, the lower electric heater 52, the cooling and heating integrated machine 55 and the winding motor 21 need to be determined by selecting a model according to actual specifications of the device, and a specific model selection calculation method adopts the prior art in the art, so that detailed details are not repeated.
The power supply and the principle of the servo motor 42, the speed reducer 43, the electric push rod 44, the upper electric heater 51, the lower electric heater 52, the cooling and heating integrated machine 55, and the winding motor 21 will be apparent to those skilled in the art, and will not be described in detail herein.
The above embodiments of the present application are only examples, and are not intended to limit the scope of the present application, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
The foregoing is merely illustrative embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the technical scope of the present application, and the application should be covered. Therefore, the protection scope of the application is subject to the protection scope of the claims.
Claims (6)
1. The utility model provides a design and color bonding wire apparatus for producing that PVC plastic floor used which characterized in that includes: the device comprises a case (1), wherein one side of the case (1) is fixedly connected with a PLC control panel, one side of the case (1) away from the PLC control panel is fixedly connected with a fixing frame (2), and the outer side of the fixing frame (2) is fixedly connected with a sealing frame (3);
the utility model discloses a heat supply device, including machine case (1), including fixing frame (2) and electric putter (44), the inner chamber of fixing frame (2) is provided with pressfitting subassembly (4), heating subassembly (5) and supercharging subassembly (6) that use with machine case (1) cooperation, pressfitting subassembly (4) include time relay (41), time relay (41) are fixed in one side that fixing frame (2) is close to sealed frame (3), the outside fixedly connected with servo motor (42) of sealed frame (3) and the output shaft of servo motor (42) are provided with speed reducer (43) and electric putter (44) respectively, the piston rod fixedly connected with driving gear (45) of electric putter (44) and the both sides of driving gear (45) all mesh have double-sided rack board (46), two sets of one side fixedly connected with connecting piece (47) and connecting piece (47) are kept away from sealed frame (3) the opposite directions other side fixedly connected with top board (48) and holding down board (49) respectively, the both sides of top board (48) and holding down board (49) all fixedly connected with pressure sensor (410), top board (48) and one side holding down board (49) are equipped with electric heater (52) in opposite directions, electric heater (5), the upper electric heater (51) and the lower electric heater (52) are respectively fixed on the surface walls of the upper pressing plate (48) and the lower pressing plate (49), the inner cavities of the upper pressing plate (48) and the lower pressing plate (49) close to the semicircular weld groove (411) are fixedly connected with heating plates (53) matched with the upper electric heater (51) and the lower electric heater (52), air passages (54) matched with the semicircular weld groove (411) are respectively formed in the peripheries of the upper pressing plate (48) and the lower pressing plate (49) close to the heating plates (53), one side of the inner cavities of the case (1) is fixedly connected with a cold and hot integrated machine (55) and the air outlet of the cold and hot integrated machine (55) is communicated with a four-way joint (56), one outlet of the four-way joint (56) is communicated with a heating main pipe (57) and one end of the heating main pipe (57) close to the upper pressing plate (48) and the lower pressing plate (49) is communicated with a threaded hose (58) matched with the air passages (54), the pressurizing assembly (6) comprises a cam (61), the cam (61) is fixedly arranged on one side of the output shaft (42) of the servo motor and close to the cooling motor (42) and is matched with the lifting seat (62) and is fixedly connected with the lifting seat (63), one side of the lifting rod (63) far away from the lifting seat (62) is fixedly connected with a piston (64) which is in sliding fit with the sealing frame (3), a gas outlet of the sealing frame (3) is communicated with a pressurizing pipe (65) which is matched with the chassis (1), one end of the pressurizing pipe (65) far away from the sealing frame (3) is communicated with the other outlet of the four-way joint (56), a gas outlet of the four-way joint (56) is communicated with a gas outlet pipe (66), and one ends of the pressurizing pipe (65), the gas outlet pipe (66) and a heating main pipe (57) close to the four-way joint (56) are all provided with electric control valves;
the utility model discloses a pressing assembly, including fixing frame (2), pressing assembly (4) are provided with locking subassembly (7), locking subassembly (7) include auxiliary gear (71), two sets of auxiliary gear (71) meshing is in two sets of the outside of two-sided rack board (46), two sets of one side fixedly connected with ratchet (72) of two-sided rack board (46) are kept away from to auxiliary gear (71), two sets of outside joint of ratchet (72) have pawl (73) with mount (2) normal running fit, two sets of outside fixedly connected with and mount (2) fixed fit spacing spring (74), two sets of one side fixedly connected with driving lever (75) that pawl (73) are close to spacing spring (74), the top that both sides that mount (2) were kept away from to top clamp plate (48) are all fixedly connected with electro-magnet (76) and electro-magnet (76) are provided with circuit breaker (77), both sides that mount (2) were kept away from to clamp down plate (49) are all fixedly connected with location magnet (78) that use with electro-magnet (76).
2. The device for producing the color welding wires for the PVC plastic floor according to claim 1, wherein the periphery of the chassis (1) close to the fixing frame (2) is fixedly connected with a polished rod (11), the upper side and the lower side of the polished rod (11) are respectively and slidably connected with a sliding sleeve (12) fixedly matched with an upper pressing plate (48) and a lower pressing plate (49), and the upper surface and the lower surface of each of the four groups of polished rods (11) are respectively sleeved with a buffer spring (13) matched with the sliding sleeve (12).
3. The device for producing the color welding wires for the PVC plastic floor according to claim 1, wherein a first guide roller frame (14) matched with an upper pressing plate (48) and a lower pressing plate (49) is fixedly connected to one side, away from a polished rod (11), of the machine case (1), a second guide roller frame (15) matched with the first guide roller frame (14) is fixedly connected to two sides, away from a fixed frame (2), of the machine case (1), and an open slot is formed in one side, close to the second guide roller frame (15), of the machine case (1).
4. The device for producing the colored bonding wires for the PVC plastic floor according to claim 1, wherein a first clamping roller frame (16) is fixedly connected to one side, far away from the second guide roller frame (15), of the chassis (1), and a test table (17) is fixedly connected to the other side of the first clamping roller frame (16).
5. The device for producing the color bonding wires for the PVC plastic floor according to claim 4, wherein the top of the inspection bench (17) is fixedly connected with a bracket, the front side and the rear side of the bracket are fixedly connected with inspection cameras (18), and the two groups of inspection cameras (18) are distributed in a diagonal state along the central axis of the inspection bench (17).
6. The device for producing the color welding wires for the PVC plastic floor according to claim 4, wherein a second clamping roller frame (19) is fixedly connected to one side, far away from the first clamping roller frame (16), of the inspection table (17), a winding frame (20) is fixedly connected to one side, far away from the inspection table (17), of the second clamping roller frame (19), and a winding motor (21) is fixedly connected to one side of the winding frame (20).
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| CN106423939A (en) * | 2016-12-14 | 2017-02-22 | 佛山蓝途科技有限公司 | Automatic alloy strip surface cleaning mechanism |
| CN108099084A (en) * | 2018-02-28 | 2018-06-01 | 安吉艺科装饰材料科技有限公司 | PVC ground cushion production calendering devices |
| CN112157978A (en) * | 2020-09-29 | 2021-01-01 | 梁光鹏 | Asphalt press coating device of waterproof coiled material production line |
| CN113044632A (en) * | 2021-03-11 | 2021-06-29 | 童长生 | Processing mechanism of winding film for lithium battery manufacturing |
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