CN116652843B - A shot blasting machine for the production of motor castings - Google Patents
A shot blasting machine for the production of motor castings Download PDFInfo
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- CN116652843B CN116652843B CN202310945738.4A CN202310945738A CN116652843B CN 116652843 B CN116652843 B CN 116652843B CN 202310945738 A CN202310945738 A CN 202310945738A CN 116652843 B CN116652843 B CN 116652843B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/083—Transfer or feeding devices; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Manufacture Of Motors, Generators (AREA)
Abstract
本发明涉及电机外壳加工设备技术领域,本发明公开了一种电机铸件生产用抛丸机,包括送料结构、抛丸结构以及回料结构;所述抛丸结构固定设置于送料结构上,所述回料结构固定安置于抛丸结构上;本发明通过送料结构便于电机外壳固定以及倾斜调整角度,实现对外壁以及内臂的喷砂处理;通过抛丸结构可以实现对电机外壳的不同位置进行定点清理,也可全面处理;借助回料结构可将喷出的颗粒物回收并继续送料;整体操作简单,喷射方式多样,实现不同的处理方式。
The invention relates to the technical field of motor housing processing equipment. The invention discloses a shot blasting machine for the production of motor castings, which includes a feeding structure, a shot blasting structure and a return structure; the shot blasting structure is fixedly arranged on the feeding structure, and the The return structure is fixedly placed on the shot blasting structure; the invention facilitates the fixing of the motor casing and the tilt adjustment angle through the feeding structure to achieve sandblasting treatment of the outer wall and the inner arm; the shot blasting structure can realize fixed positioning of different positions of the motor casing It can be cleaned or fully processed; with the help of the return structure, the sprayed particles can be recovered and continued to be fed; the overall operation is simple and the spraying methods are diverse to achieve different processing methods.
Description
技术领域Technical field
本发明涉及电机外壳加工设备技术领域,具体为一种电机铸件生产用抛丸机。The invention relates to the technical field of motor housing processing equipment, specifically a shot blasting machine for the production of motor castings.
背景技术Background technique
铸造是将通过熔炼的金属液体浇注入铸型内,经冷却凝固获得所需形状和性能的零件的制作过程;电机外壳多采用铸造生产,且生产后外表多会存在毛刺,因此,多采用抛丸机进行强化铸件表面,同时对铸件进行落砂﹑除芯和清理的作用;由于电机外壳类似圆筒状,而现有抛丸机多为大范围连续喷射,无法对工件表面定点(点位)进行清理处理,即对于无需全面抛丸处理的设备,进行点位式处理,但是由于需要处理的部位并不相同,造成喷射方向需要调整以及喷射后的钢丸回收持续喷射使用的问题,若是采用现有设备全面喷射处理,那么不需要处理的部位就会受钢丸喷射作用而进行受影响,因此现设计一种电机铸件生产用抛丸机。Casting is a manufacturing process in which smelted metal liquid is poured into a mold and cooled and solidified to obtain parts with the required shape and performance. Motor casings are mostly produced by casting, and there are often burrs on the surface after production. Therefore, polishing is often used. The shot blasting machine strengthens the surface of the casting, and simultaneously shakes off the sand, removes the core and cleans the casting. Since the motor casing is similar to a cylindrical shape, most existing shot blasting machines spray continuously over a wide range and cannot fix the fixed point (point position) on the surface of the workpiece. ) for cleaning, that is, for equipment that does not require comprehensive shot blasting, point-based treatment is performed. However, because the parts that need to be treated are not the same, the injection direction needs to be adjusted and the steel shots after injection are recycled and continued to be sprayed. If If the existing equipment is used for comprehensive blasting treatment, the parts that do not need to be treated will be affected by the steel shot blasting. Therefore, a shot blasting machine is designed for the production of motor castings.
发明内容Contents of the invention
本发明的目的在于提供一种电机铸件生产用抛丸机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a shot blasting machine for the production of motor castings to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种电机铸件生产用抛丸机,包括送料结构、抛丸结构以及回料结构;所述抛丸结构固定设置于送料结构上,所述回料结构固定安置于抛丸结构上。In order to achieve the above object, the present invention provides the following technical solution: a shot blasting machine for motor casting production, including a feeding structure, a shot blasting structure and a return structure; the shot blasting structure is fixedly arranged on the feeding structure, and the return structure The structure is fixedly placed on the shot blasting structure.
优选的,所述送料结构包括导料箱、一对导料架、若干导辊、送料架、一对第一气缸、 翻折座、固件单元以及第一液压缸;所述导料箱为无上壁以及下壁箱体结构,且前后两侧壁底部均开设有导送口,所述导料箱内顶端左右两侧壁均为相对的倾斜壁面,一对所述导料架一端分别固定焊接于导料箱内前后两侧壁上,且分别位于中心线左右两侧相对称,所述导料架上壁均贯通导料箱前后两侧壁开设有滑道,若干所述导辊分别等距通过轴杆活动嵌装于导料架之间,所述送料架两端分别活动插装于滑道内,所述送料架为门型框架结构,一对所述第一气缸一端分别固定设置于导料箱前侧壁,且分别位于送料架左右两侧,一对所述第一气缸另一端分别固定连接于送料架前端左右两侧上,所述翻折座为L型结构,所述翻折座一端水平固定焊接于送料架两端之间,且靠近中部,所述固件单元活动安置于翻折架上,所述第一液压缸一端活动连接于翻折座一端上壁上,且另一端倾斜活动连接于固件单元上,所述第一液压缸外侧可设置有防护套。Preferably, the feeding structure includes a guide box, a pair of guide frames, a number of guide rollers, a feeding frame, a pair of first cylinders, a folding seat, a firmware unit and a first hydraulic cylinder; the guide box is without The upper and lower walls are box structures, and there are guide openings at the bottoms of the front and rear side walls. The left and right walls at the top of the guide box are opposite inclined walls, and one end of a pair of guide frames is fixed respectively. Welded to the front and rear side walls of the guide box, and located symmetrically on the left and right sides of the center line respectively, the upper walls of the guide frame are provided with slideways through the front and rear side walls of the guide box, and a number of the guide rollers are respectively The feed rack is movably embedded between the guide frames through shafts at equal distances. Both ends of the feed frame are movably inserted into the slides respectively. The feed frame is a portal frame structure, and one end of a pair of first cylinders is fixedly installed respectively. On the front side wall of the guide box and located on the left and right sides of the feeding frame, the other ends of a pair of first cylinders are respectively fixedly connected to the left and right sides of the front end of the feeding frame. The folding seat is an L-shaped structure. One end of the folding seat is horizontally fixed and welded between the two ends of the feeding frame and close to the middle, the firmware unit is movably mounted on the folding frame, one end of the first hydraulic cylinder is movably connected to the upper wall of one end of the folding seat, and The other end is tilted and movably connected to the firmware unit, and a protective sleeve can be provided outside the first hydraulic cylinder.
优选的,所述固件单元包括调转架、第一电机、转盘、第一螺旋杆、第二电机、一对卡臂以及一对卡手;所述调转架为L型结构,所述调转架一端固定活动连接于翻折座另一端上,且调转架靠近一端前侧壁与第一液压缸另一端活动相连,所述第一电机固定设置于调转架另一端右侧壁上,且驱动端活动贯穿于调转架另一端内,所述转盘固定套装于第一电机驱动端上,且转盘左侧壁中部开设有移动槽,所述第一螺旋杆两端分别活动嵌装于移动槽两端侧壁内,所述第二电机固定设置于转盘下壁,且驱动端活动插装于转盘内,所述第二电机驱动端与第一螺旋杆其中一端固定相连,一对所述卡臂一端分别活动插装于移动槽内,且卡臂一端中部均开设有反向螺旋孔,所述卡臂一端分别固定旋接于第一螺旋杆两端上,一对所述卡手均为直径相同的弧形结构,一对所述卡手分别对称焊接于卡臂另一端上。Preferably, the firmware unit includes a rotating frame, a first motor, a turntable, a first screw rod, a second motor, a pair of clamping arms and a pair of clamping hands; the rotating frame is an L-shaped structure, and one end of the rotating frame The first motor is fixedly and movably connected to the other end of the folding seat, and the front side wall of the turning frame near one end is movably connected to the other end of the first hydraulic cylinder. The first motor is fixedly installed on the right side wall of the other end of the turning frame, and the driving end is movable. Penetrating through the other end of the rotating frame, the turntable is fixedly mounted on the driving end of the first motor, and a moving groove is provided in the middle of the left wall of the turntable. Both ends of the first screw rod are movably embedded in the two ends of the moving groove. Inside the wall, the second motor is fixedly installed on the lower wall of the turntable, and the driving end is movably inserted into the turntable. The driving end of the second motor is fixedly connected to one end of the first screw rod, and one end of the pair of clamping arms is respectively The clamping arm is movable and installed in the moving groove, and a reverse spiral hole is provided in the middle of one end of the clamping arm. One end of the clamping arm is fixedly screwed on both ends of the first screw rod, and a pair of clamping hands are of the same diameter. With an arc-shaped structure, a pair of clamping hands are symmetrically welded to the other end of the clamping arm.
优选的,所述抛丸结构包括抛丸箱、控制器以及两对抛丸组件;所述抛丸箱为无下壁箱体结构,且上壁左右两侧均设置有一对管道口,所述抛丸箱前侧壁中部开设有投入口,所述抛丸箱固定安置于导料箱左右两侧壁上壁上,且位于中部,所述控制器固定设置于抛丸箱右侧壁上,两对所述抛丸组件分别固定设置于抛丸箱内左右两侧壁上,且相互对称。Preferably, the shot blasting structure includes a shot blasting box, a controller and two pairs of shot blasting assemblies; the shot blasting box is a box structure without a lower wall, and a pair of pipe openings are provided on both left and right sides of the upper wall. There is an input port in the middle of the front side wall of the shot blasting box. The shot blasting box is fixedly installed on the upper walls of the left and right side walls of the guide box and is located in the middle. The controller is fixedly installed on the right side wall of the shot blasting box. Two pairs of the shot blasting assemblies are respectively fixedly installed on the left and right side walls of the shot blasting box and are symmetrical to each other.
优选的,所述抛丸组件包括抛投架、第二螺旋杆、第三电机、一对移动齿条、一对销轴臂、一对第一齿轮以及一对抛丸单元;所述抛投架为T型结构,所述抛投架一端固定焊接于抛丸箱内左侧壁上,且位于中线上,所述抛投架另外两端中部均开设有滑槽,且靠近一端设置有防护箱,所述第二螺旋杆活动嵌装于抛投架另外两端,且分别活动贯穿于滑槽,所述第三电机固定该设置于防护箱内,且位于抛投架其中一端上,所述第三电机驱动端与第二螺旋杆其中一端固定相连,一对所述移动齿条一端分别活动贯穿于滑槽内,且分别活动旋接于第二螺旋杆上,一对所述移动齿条能够反向移动,一对所述移动齿条另一端均竖直开设有若干齿牙,一对所述销轴臂一端分别活动嵌装于抛投架另外两端前侧壁内,且位于滑槽中部,一对所述第一齿轮分别固定套装于销轴臂上,且分别与移动齿条上的齿牙相咬合;一对所述抛丸单元分别固定安置于销轴臂另一端上。Preferably, the shot blasting assembly includes a throwing frame, a second screw rod, a third motor, a pair of moving racks, a pair of pin arms, a pair of first gears and a pair of shot blasting units; The frame has a T-shaped structure. One end of the throwing frame is fixedly welded to the left wall of the shot blasting box and is located on the center line. There are chutes in the middle of the other two ends of the throwing frame, and a guard is provided near one end. box, the second screw rod is movably embedded in the other two ends of the throwing rack, and is movable through the chute respectively. The third motor is fixedly installed in the protective box and is located on one end of the throwing rack. The driving end of the third motor is fixedly connected to one end of the second screw rod. One end of a pair of movable racks is movable through the chute and is movablely connected to the second screw rod. The bar can move in the opposite direction. The other ends of a pair of movable racks are vertically provided with a number of teeth. One end of a pair of pin arms is movably embedded in the front side walls of the other two ends of the throwing rack, and is located at In the middle of the chute, a pair of first gears are fixedly mounted on the pin arm and mesh with the teeth on the moving rack; a pair of shot blasting units are fixedly mounted on the other end of the pin arm. .
优选的,所述抛丸单元包括施力盒、施力筒、喷射筒、第四电机、第二齿轮、弹簧、施力齿杆以及推射口;所述施力盒为空腔盒体,且上壁固定设置有施力臂,所述施力臂下壁中部贯通开设有施力槽,所述施力筒一端固定焊接于施力臂一端上,且靠近施力盒,所述施力筒一端侧壁中部开设有第一滑孔,所述喷射筒与施力筒直径相同,所述喷射筒一端固定焊接于施力臂另一端上,且喷射筒一端侧壁中部开设有与施力槽相对的第二滑孔,所述喷射筒靠近另一端上壁中部设置有进料口,所述进料口通过管道与投入口相连,所述第四电机固定安置于施力盒前侧壁,且位于中部,所述第四电机外部设置有第三防护箱,所述第二齿轮固定套装于第四电机驱动端上,且位于施力盒内,所述第二齿轮为半齿结构,所述弹簧活动嵌装于施力筒内,所述施力齿杆中部为齿条结构,且两端均为圆杆结构,所述施力齿杆活动嵌装于施力槽内,且圆杆分别活动贯穿于第一滑孔以及第二滑孔内,所述施力齿杆与第二齿轮相咬合,所述施力齿杆其中一端的圆杆上设置有推板,且位于施力筒内并位于弹簧前侧,所述推射口为圆管结构,且内侧壁为锥形内腔,所述推射口活动嵌装于喷射筒内,且与另一个圆杆固定相连。Preferably, the shot blasting unit includes a force applying box, a force applying tube, a spray tube, a fourth motor, a second gear, a spring, a force applying gear rod and a thrust port; the force applying box is a cavity box, And the upper wall is fixedly provided with a force-applying arm, and a force-applying groove is provided in the middle of the lower wall of the force-applying arm. One end of the force-applying tube is fixedly welded to one end of the force-applying arm and is close to the force-applying box. A first sliding hole is provided in the middle of the side wall of one end of the barrel. The diameter of the spray barrel is the same as that of the force applying barrel. One end of the spray barrel is fixedly welded to the other end of the force applying arm, and a first sliding hole is provided in the middle of the side wall of one end of the spray barrel. The second sliding hole is opposite to the slot. The injection tube is provided with a feed port in the middle of the upper wall near the other end. The feed port is connected to the input port through a pipe. The fourth motor is fixedly installed on the front side wall of the force box. , and is located in the middle. A third protective box is provided outside the fourth motor. The second gear is fixedly mounted on the driving end of the fourth motor and is located in the force box. The second gear has a half-tooth structure. The spring is movably embedded in the force-applying cylinder. The middle part of the force-applying gear rod is a rack structure, and both ends are round rod structures. The force-applying gear rod is movably embedded in the force-applying groove, and the force-applying gear rod is circular. The rods move through the first sliding hole and the second sliding hole respectively. The force-applying gear rod meshes with the second gear. A push plate is provided on the round rod at one end of the force-applying gear rod and is located on the force-applying gear. Inside the barrel and located in front of the spring, the ejection port has a circular tube structure, and the inner wall is a tapered inner cavity. The ejection port is movably embedded in the spray tube and is fixedly connected to another round rod.
优选的,所述回料结构包括输送带单元、集料箱、支架、分料箱以及送料泵;所述输送带单元由带辊上套装传送带,且其中一个导辊活动安置于导料箱前侧的导送口内,并安装有第五电机带动,所述第五电机位于导料箱左侧壁上,所述集料箱固定安置于导料箱后侧壁上,且活动套装于输送带单元另一端上,所述集料箱内下壁为锥形台结构,且下壁设置有出料管口,所述支架一端固定焊接于抛丸箱上壁,且位于后端中部,所述分料箱一端固定安置于支架另一端上,所述分料箱另一端上壁设置有分料槽,且槽内的锥形台结构,所述分料箱内下壁中部等距设置有两对分料管口,所述分料管口分别通过管道与投入口相连,所述送料泵固定安置于分料箱一端上壁,且进料端通过管道与集料箱的出料管口相连,所述送料泵出料端设置有排出管,且排出管口位于分料槽内。Preferably, the return structure includes a conveyor belt unit, a collecting box, a bracket, a material distribution box and a feeding pump; the conveyor belt unit is mounted on a belt roller, and one of the guide rollers is movably placed in front of the guide box. In the guide port on the side, a fifth motor is installed to drive the fifth motor. The fifth motor is located on the left wall of the guide box. The collecting box is fixedly installed on the rear side wall of the guide box and is movable set on the conveyor belt. On the other end of the unit, the inner lower wall of the collecting box is a cone-shaped platform structure, and the lower wall is provided with a discharge nozzle. One end of the bracket is fixedly welded to the upper wall of the shot blasting box and is located in the middle of the rear end. One end of the material distribution box is fixedly mounted on the other end of the bracket. The upper wall of the other end of the material distribution box is provided with a material distribution trough, and there is a tapered platform structure in the groove. Two equidistantly spaced holes are provided in the middle of the lower wall of the material distribution box. As for the material distribution nozzle, the material distribution nozzle is connected to the input port through a pipeline. The feeding pump is fixedly installed on the upper wall of one end of the material distribution box, and the feed end is connected to the discharge nozzle of the collection box through a pipeline. , the discharge end of the feeding pump is provided with a discharge pipe, and the discharge pipe opening is located in the material distribution trough.
优选的,喷射筒靠近另一端侧壁固定连接于销轴臂另一端上。Preferably, the spray tube is fixedly connected to the other end of the pin arm near the other end side wall.
优选的,所述卡臂能够翻转与其中两个喷射筒相平行。Preferably, the clamping arm can be flipped to be parallel to two of the spray tubes.
本发明提出的一种电机铸件生产用抛丸机,有益效果在于:The invention proposes a shot blasting machine for the production of motor castings. The beneficial effects are:
1、本发明通过送料结构便于电机外壳固定以及倾斜调整角度,实现对外壁以及内臂的喷砂处理。1. The present invention facilitates the fixing of the motor housing and the tilt adjustment angle through the feeding structure, and realizes sandblasting of the outer wall and the inner arm.
2、本发明通过抛丸结构可以实现对电机外壳的不同位置进行定点清理,也可全面处理。2. The present invention can realize fixed-point cleaning of different positions of the motor casing through the shot blasting structure, and can also perform comprehensive treatment.
3、本发明借助回料结构可将喷出的颗粒物回收并继续送料;整体操作简单,喷射方式多样,实现不同的处理方式。3. With the help of the return structure, the present invention can recycle the sprayed particulate matter and continue to feed it; the overall operation is simple, the spraying methods are diverse, and different processing methods are realized.
附图说明Description of the drawings
图1为本发明的装配结构示意图。Figure 1 is a schematic diagram of the assembly structure of the present invention.
图2为本发明的送料结构拆分结构示意图。Figure 2 is a schematic diagram of the disassembled structure of the feeding structure of the present invention.
图3为本发明的抛丸结构拆分结构示意图。Figure 3 is a schematic diagram of the split structure of the shot blasting structure of the present invention.
图4为本发明的回料结构拆分结构示意图。Figure 4 is a schematic diagram of the split structure of the return material structure of the present invention.
图5为本发明图3中的A处局部放大结构示意图。FIG. 5 is a partially enlarged structural schematic diagram of position A in FIG. 3 of the present invention.
图6为本发明图3中的B处局部放大结构示意图。FIG. 6 is a partially enlarged structural schematic diagram of position B in FIG. 3 of the present invention.
图7为本发明图3中的C处局部放大结构示意图。Figure 7 is a partially enlarged structural schematic diagram of position C in Figure 3 of the present invention.
图8为本发明图3中的D处局部放大结构示意图。Figure 8 is a schematic diagram of the partially enlarged structure at D in Figure 3 of the present invention.
图9为本发明图3中的E处局部放大结构示意图。Fig. 9 is a schematic diagram of the partially enlarged structure of position E in Fig. 3 of the present invention.
图10为本发明的抛丸组件部分放大展示结构示意图。Figure 10 is a partially enlarged structural schematic diagram of the shot blasting assembly of the present invention.
图11为本发明图的抛丸单元放大展示结构示意图。Figure 11 is an enlarged structural schematic diagram of the shot blasting unit of the present invention.
图中:1、送料结构;11、导料箱;12、导料架;13、导辊;14、送料架;15、第一气缸;16、翻折座;17、固件单元;171、调转架;172、第一电机;173、转盘;174、第一螺旋杆;175、第二电机;176、卡臂;177、卡手;18、第一液压缸;2、抛丸结构;20、抛丸箱;21、控制器;22、抛丸组件;221、抛投架;222、第二螺旋杆;223、第三电机;224、移动齿条;225、销轴臂;226、第一齿轮;227、抛丸单元;271、施力盒;272、施力筒;273、喷射筒;274、第四电机;275、第二齿轮;276、弹簧;277、施力齿杆;278、推射口;3、回料结构;31、输送带单元;32、集料箱;33、支架;34、分料箱;35、送料泵。In the picture: 1. Feeding structure; 11. Guide box; 12. Guide frame; 13. Guide roller; 14. Feed frame; 15. First cylinder; 16. Folding seat; 17. Firmware unit; 171. Turn 172. First motor; 173. Turntable; 174. First screw rod; 175. Second motor; 176. Clamp arm; 177. Clamp hand; 18. First hydraulic cylinder; 2. Shot blasting structure; 20. Shot blasting box; 21. Controller; 22. Shot blasting assembly; 221. Throwing frame; 222. Second screw rod; 223. Third motor; 224. Moving rack; 225. Pin arm; 226. First Gear; 227, shot blasting unit; 271, force application box; 272, force application tube; 273, spray tube; 274, fourth motor; 275, second gear; 276, spring; 277, force application gear rod; 278, Ejection port; 3. Return structure; 31. Conveyor belt unit; 32. Collection box; 33. Bracket; 34. Material distribution box; 35. Feed pump.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图11,本发明提供一种技术方案:一种电机铸件生产用抛丸机,包括送料结构1、抛丸结构2以及回料结构3;抛丸结构2固定设置于送料结构1上,回料结构3固定安置于抛丸结构2上。Please refer to Figures 1 to 11. The present invention provides a technical solution: a shot blasting machine for the production of motor castings, including a feeding structure 1, a shot blasting structure 2 and a return structure 3; the shot blasting structure 2 is fixedly arranged on the feeding structure 1, the material return structure 3 is fixedly installed on the shot blasting structure 2.
作为优选方案,更进一步的,送料结构1包括导料箱11、一对导料架12、若干导辊13、送料架14、一对第一气缸15、 翻折座16、固件单元17以及第一液压缸18;导料箱11为无上壁以及下壁箱体结构,且前后两侧壁底部均开设有导送口,导料箱11内顶端左右两侧壁均为相对的倾斜壁面,一对导料架12一端分别固定焊接于导料箱11内前后两侧壁上,且分别位于中心线左右两侧相对称,导料架12上壁均贯通导料箱11前后两侧壁开设有滑道,若干导辊13分别等距通过轴杆活动嵌装于导料架12之间,送料架14两端分别活动插装于滑道内,送料架14为门型框架结构,一对第一气缸15一端分别固定设置于导料箱11前侧壁,且分别位于送料架14左右两侧,一对第一气缸15另一端分别固定连接于送料架14前端左右两侧上,翻折座16为L型结构,翻折座16一端水平固定焊接于送料架14两端之间,且靠近中部,固件单元17活动安置于翻折架上,第一液压缸18一端活动连接于翻折座16一端上壁上,且另一端倾斜活动连接于固件单元17上,第一液压缸18外侧可设置有防护套。As a preferred solution, further, the feeding structure 1 includes a guide box 11, a pair of guide frames 12, a plurality of guide rollers 13, a feed frame 14, a pair of first cylinders 15, a folding seat 16, a firmware unit 17 and a third A hydraulic cylinder 18; the guide box 11 has a box structure without an upper wall and a lower wall, and guide openings are provided at the bottom of the front and rear side walls. The left and right side walls of the top of the guide box 11 are opposite inclined walls. One end of a pair of guide frames 12 is fixedly welded to the front and rear side walls of the guide box 11, and is located symmetrically on the left and right sides of the center line. The upper walls of the guide frames 12 are opened through the front and rear side walls of the guide box 11. There is a slideway, and a number of guide rollers 13 are movably embedded between the guide frames 12 through shaft rods at equal distances. Both ends of the feeding frame 14 are movably inserted into the slideway respectively. The feeding frame 14 is a portal frame structure, and a pair of first One end of a pair of first cylinders 15 is fixedly mounted on the front side wall of the guide box 11, and is located on the left and right sides of the feeding frame 14. The other ends of a pair of first cylinders 15 are respectively fixedly connected to the left and right sides of the front end of the feeding frame 14, and the folding base 16 is an L-shaped structure. One end of the folding base 16 is horizontally fixed and welded between the two ends of the feeding frame 14 and close to the middle. The firmware unit 17 is movably mounted on the folding frame. One end of the first hydraulic cylinder 18 is movably connected to the folding base. One end of 16 is on the upper wall, and the other end is tilted and movably connected to the firmware unit 17. A protective sleeve can be provided on the outside of the first hydraulic cylinder 18.
作为优选方案,更进一步的,固件单元17包括调转架171、第一电机172、转盘173、第一螺旋杆174、第二电机175、一对卡臂176以及一对卡手177;调转架171为L型结构,调转架171一端固定活动连接于翻折座16另一端上,且调转架171靠近一端前侧壁与第一液压缸18另一端活动相连,第一电机172固定设置于调转架171另一端右侧壁上,且驱动端活动贯穿于调转架171另一端内,转盘173固定套装于第一电机172驱动端上,且转盘173左侧壁中部开设有移动槽,第一螺旋杆174两端分别活动嵌装于移动槽两端侧壁内,第二电机175固定设置于转盘173下壁,且驱动端活动插装于转盘173内,第二电机175驱动端与第一螺旋杆174其中一端固定相连,一对卡臂176一端分别活动插装于移动槽内,且卡臂176一端中部均开设有反向螺旋孔,卡臂176一端分别固定旋接于第一螺旋杆174两端上,一对卡手177均为直径相同的弧形结构,一对卡手177分别对称焊接于卡臂176另一端上。As a preferred solution, further, the firmware unit 17 includes a rotating frame 171, a first motor 172, a turntable 173, a first screw rod 174, a second motor 175, a pair of clamping arms 176 and a pair of clamping hands 177; rotating frame 171 It is an L-shaped structure. One end of the turning frame 171 is fixedly and movably connected to the other end of the folding seat 16, and the front side wall of the turning frame 171 is close to one end and is movably connected to the other end of the first hydraulic cylinder 18. The first motor 172 is fixedly arranged on the turning frame. 171 on the right side wall of the other end, and the driving end movablely penetrates through the other end of the rotating frame 171. The turntable 173 is fixedly mounted on the driving end of the first motor 172, and a moving groove is provided in the middle of the left side wall of the turntable 173. The first screw rod Both ends of 174 are movably embedded in the side walls of the moving groove respectively. The second motor 175 is fixedly installed on the lower wall of the turntable 173, and the driving end is movably inserted into the turntable 173. The driving end of the second motor 175 is connected to the first screw rod. One end of 174 is fixedly connected, one end of a pair of clamping arms 176 is movably inserted into the moving groove respectively, and a reverse spiral hole is provided in the middle of one end of the clamping arm 176, and one end of the clamping arm 176 is fixedly screwed to both sides of the first screw rod 174. On one end, a pair of clamping arms 177 are both arc-shaped structures with the same diameter, and the pair of clamping arms 177 are symmetrically welded to the other end of the clamping arm 176 respectively.
作为优选方案,更进一步的,抛丸结构2包括抛丸箱20、控制器21以及两对抛丸组件22;抛丸箱20为无下壁箱体结构,且上壁左右两侧均设置有一对管道口,抛丸箱20前侧壁中部开设有投入口,抛丸箱20固定安置于导料箱11左右两侧壁上壁上,且位于中部,控制器21固定设置于抛丸箱20右侧壁上,两对抛丸组件22分别固定设置于抛丸箱20内左右两侧壁上,且相互对称。As a preferred solution, further, the shot blasting structure 2 includes a shot blasting box 20, a controller 21 and two pairs of shot blasting assemblies 22; the shot blasting box 20 is a box structure without a lower wall, and there are two holes on the left and right sides of the upper wall. For the pipe opening, an input port is provided in the middle of the front side wall of the shot blasting box 20. The shot blasting box 20 is fixedly installed on the upper walls of the left and right side walls of the guide box 11 and is located in the middle. The controller 21 is fixedly installed on the shot blasting box 20. On the right side wall, two pairs of shot blasting assemblies 22 are respectively fixedly installed on the left and right side walls of the shot blasting box 20 and are symmetrical to each other.
作为优选方案,更进一步的,抛丸组件22包括抛投架221、第二螺旋杆222、第三电机223、一对移动齿条224、一对销轴臂225、一对第一齿轮226以及一对抛丸单元227;抛投架221为T型结构,抛投架221一端固定焊接于抛丸箱20内左侧壁上,且位于中线上,抛投架221另外两端中部均开设有滑槽,且靠近一端设置有防护箱,第二螺旋杆222活动嵌装于抛投架221另外两端,且分别活动贯穿于滑槽,第三电机223固定该设置于防护箱内,且位于抛投架221其中一端上,第三电机223驱动端与第二螺旋杆222其中一端固定相连,一对移动齿条224一端分别活动贯穿于滑槽内,且分别活动旋接于第二螺旋杆222上,一对移动齿条224能够反向移动,一对移动齿条224另一端均竖直开设有若干齿牙,一对销轴臂225一端分别活动嵌装于抛投架221另外两端前侧壁内,且位于滑槽中部,一对第一齿轮226分别固定套装于销轴臂225上,且分别与移动齿条224上的齿牙相咬合;一对抛丸单元227分别固定安置于销轴臂225另一端上。As a preferred solution, further, the shot blasting assembly 22 includes a throwing frame 221, a second screw rod 222, a third motor 223, a pair of moving racks 224, a pair of pin arms 225, a pair of first gears 226 and A pair of shot blasting units 227; the throwing rack 221 has a T-shaped structure. One end of the throwing rack 221 is fixedly welded to the left side wall of the shot blasting box 20 and is located on the center line. The other two ends of the throwing rack 221 are provided with holes in the middle. The chute is equipped with a protective box near one end. The second screw rod 222 is movably embedded in the other two ends of the throwing rack 221 and is movable through the chute respectively. The third motor 223 is fixed in the protective box and is located in the chute. On one end of the throwing rack 221, the driving end of the third motor 223 is fixedly connected to one end of the second screw rod 222. One end of a pair of moving racks 224 respectively movablely penetrates the chute and is respectively movablely screwed to the second screw rod. 222, a pair of movable racks 224 can move in opposite directions. The other ends of the pair of movable racks 224 are vertically provided with a number of teeth. One end of a pair of pin arms 225 is movably embedded in the other two ends of the throwing rack 221. In the front side wall and located in the middle of the chute, a pair of first gears 226 are fixedly mounted on the pin arm 225 and mesh with the teeth on the moving rack 224 respectively; a pair of shot blasting units 227 are fixedly installed respectively. On the other end of pin arm 225.
作为优选方案,更进一步的,抛丸单元227包括施力盒271、施力筒272、喷射筒273、第四电机274、第二齿轮275、弹簧276、施力齿杆277以及推射口278;施力盒271为空腔盒体,且上壁固定设置有施力臂,施力臂下壁中部贯通开设有施力槽,施力筒272一端固定焊接于施力臂一端上,且靠近施力盒271,施力筒272一端侧壁中部开设有第一滑孔,喷射筒273与施力筒272直径相同,喷射筒273一端固定焊接于施力臂另一端上,且喷射筒273一端侧壁中部开设有与施力槽相对的第二滑孔,喷射筒273靠近另一端上壁中部设置有进料口,进料口通过管道与投入口相连,第四电机274固定安置于施力盒271前侧壁,且位于中部,第四电机274外部设置有第三防护箱,第二齿轮275固定套装于第四电机274驱动端上,且位于施力盒271内,第二齿轮275为半齿结构,弹簧276活动嵌装于施力筒272内,施力齿杆277中部为齿条结构,且两端均为圆杆结构,施力齿杆277活动嵌装于施力槽内,且圆杆分别活动贯穿于第一滑孔以及第二滑孔内,施力齿杆277与第二齿轮275相咬合,施力齿杆277其中一端的圆杆上设置有推板,且位于施力筒272内并位于弹簧276前侧,推射口278为圆管结构,且内侧壁为锥形内腔,推射口278活动嵌装于喷射筒273内,且与另一个圆杆固定相连。As a preferred solution, further, the shot blasting unit 227 includes a force applying box 271, a force applying tube 272, a spray tube 273, a fourth motor 274, a second gear 275, a spring 276, a force applying gear rod 277, and a thrust port 278. ; The force-applying box 271 is a cavity box, and the upper wall is fixed with a force-applying arm. A force-applying slot is provided in the middle of the lower wall of the force-applying arm. One end of the force-applying tube 272 is fixedly welded to one end of the force-applying arm and is close to The force application box 271 has a first sliding hole in the middle of the side wall of one end of the force application tube 272. The spray tube 273 has the same diameter as the force application tube 272. One end of the spray tube 273 is fixedly welded to the other end of the force application arm, and one end of the spray tube 273 A second sliding hole is provided in the middle of the side wall opposite to the force-applying groove. A feed port is provided in the middle of the upper wall of the spray tube 273 near the other end. The feed port is connected to the input port through a pipe. The fourth motor 274 is fixedly placed on the force-applying slot. The front side wall of the box 271 is located in the middle. A third protective box is provided outside the fourth motor 274. The second gear 275 is fixedly mounted on the driving end of the fourth motor 274 and is located in the force-applying box 271. The second gear 275 is Half-tooth structure, the spring 276 is movably embedded in the force-applying cylinder 272, the middle part of the force-applying gear rod 277 is a rack structure, and both ends are round rod structures, the force-applying gear rod 277 is movably embedded in the force-applying groove. And the round rods movable through the first sliding hole and the second sliding hole respectively, the force-applying gear rod 277 meshes with the second gear 275, a push plate is provided on the round rod at one end of the force-applying gear rod 277, and is located at the position of the force-applying gear rod 277. The force cylinder 272 is located in front of the spring 276. The ejection port 278 has a circular tube structure and the inner wall is a tapered inner cavity. The ejection port 278 is movably embedded in the ejection tube 273 and is fixedly connected to another round rod. .
作为优选方案,更进一步的,回料结构3包括输送带单元31、集料箱32、支架33、分料箱34以及送料泵35;输送带单元31由带辊上套装传送带,且其中一个导辊13活动安置于导料箱11前侧的导送口内,并安装有第五电机带动,第五电机位于导料箱11左侧壁上,集料箱32固定安置于导料箱11后侧壁上,且活动套装于输送带单元31另一端上,集料箱32内下壁为锥形台结构,且下壁设置有出料管口,支架33一端固定焊接于抛丸箱20上壁,且位于后端中部,分料箱34一端固定安置于支架33另一端上,分料箱34另一端上壁设置有分料槽,且槽内的锥形台结构,分料箱34内下壁中部等距设置有两对分料管口,分料管口分别通过管道与投入口相连,送料泵35固定安置于分料箱34一端上壁,且进料端通过管道与集料箱32的出料管口相连,送料泵35出料端设置有排出管,且排出管口位于分料槽内。As a preferred solution, further, the return structure 3 includes a conveyor belt unit 31, a collection box 32, a bracket 33, a material distribution box 34 and a feeding pump 35; the conveyor belt unit 31 is mounted on a conveyor belt by a belt roller, and one of the guides The roller 13 is movably installed in the guide port on the front side of the guide box 11, and is driven by a fifth motor. The fifth motor is located on the left wall of the guide box 11, and the collecting box 32 is fixedly installed on the rear side of the guide box 11. The lower wall of the collection box 32 is a cone-shaped platform structure, and the lower wall is provided with a discharge nozzle. One end of the bracket 33 is fixedly welded to the upper wall of the shot blasting box 20 , and is located in the middle of the rear end, one end of the material distribution box 34 is fixedly mounted on the other end of the bracket 33, the other end of the material distribution box 34 is provided with a material distribution trough on the upper wall, and the cone-shaped platform structure in the groove, the bottom of the material distribution box 34 There are two pairs of material distribution nozzles equidistantly arranged in the middle of the wall. The material distribution nozzles are respectively connected to the input port through pipes. The feed pump 35 is fixedly installed on the upper wall of one end of the material distribution box 34, and the feed end is connected to the collection box 32 through a pipe. The discharge pipe mouth is connected, the discharge end of the feeding pump 35 is provided with a discharge pipe, and the discharge pipe mouth is located in the material distribution tank.
作为优选方案,更进一步的,筒靠近另一端侧壁固定连接于销轴臂225另一端上。As a preferred solution, further, the side wall of the barrel near the other end is fixedly connected to the other end of the pin arm 225.
作为优选方案,更进一步的,卡臂176能够翻转与其中两个喷射筒273相平行。As a preferred solution, further, the clamping arm 176 can be flipped to be parallel to the two spray tubes 273 .
实施例:根据说明书附图1-11可知,一种电机铸件生产用抛丸机的抛丸方法,包括以下步骤:步骤(1)、首先可将电机外壳通过固件单元17中的第二电机175驱动,带动第一螺旋杆174转动,带动两个卡臂176相对移动,借助卡手177进行夹持电机外壳进行固定,然后通过控制送料结构1中的第一气缸15,使送料架14在导料箱11上移动,将电机外壳移动至抛丸箱20内,且位于两组喷砂组件之间;步骤(2)、也可通过导料架12之间的导辊13,进行防止其它工件至抛丸箱20内使用;步骤(3)、通过控制通过回料结构3中的送料泵35驱动,将集料箱32内的颗粒抽取并输送至支架33上的分料箱34内,通过分料箱34分流流入四个喷射筒273内;步骤(4)、同时借助控制器21控制抛丸结构2中抛丸组件22,使第四电机274带动施力盒271中的第二齿轮275转动,将施力齿杆277受力向弹簧276移动,并挤压施力筒272内的弹簧276蓄力,此时对射口移动至进料口后侧,即可使颗粒物进入喷射筒273,并当半齿的第二齿轮275无法与施力齿杆277咬合时,施力齿杆277受弹簧276反向作用力,带动推射口278快速弹出,推动颗粒物射出,实现喷射进行抛丸加工;步骤(5)、通过电机快速带动第二齿轮275转动,即可实现推射口278往复移动进行连续射出弹丸使用;并且推射口278向外推动使,将进料口密封无法进料进入弹丸;步骤(6)、通过四个喷射筒273与电机外壳相对,进行驱动调转架171上的第一电机172驱动,带动转盘173转动,实现带动电机外壳进行转动,即可实现全面喷射处理;也可驱动第一液压缸18,带动调转架171在翻折座16上翻转移动角度,将电机外壳倾斜至与其中两个相对交错对称的喷射筒273相平行相对,即可对电机外壳的的内侧壁进行喷射处理;步骤(7)、也可根据使用需求进行定点喷射,防止抛丸加工影响其它部位外表;进而根据需求调整电机外壳工件的位置,以及驱动抛丸组件22中抛投架221上的第三电机223驱动,带动第二螺旋杆222转动,使移动齿条224受力在抛投架221上相对或者相向移动,并通过移动齿条224与第一齿轮226的咬合传动,带动销轴臂225转动,实现带动抛丸单元227中的喷射筒273以及受力筒翻转倾斜,将其与喷射部位相对,即可进行单独驱动抛丸单元227,实现定点抛丸处理;Embodiment: According to Figures 1-11 of the description, it can be seen that a shot blasting method of a shot blasting machine for motor casting production includes the following steps: Step (1): First, the motor shell can be passed through the second motor 175 in the firmware unit 17 Drive, drive the first screw rod 174 to rotate, drive the two clamping arms 176 to move relative, use the clamping hand 177 to clamp the motor housing for fixation, and then control the first cylinder 15 in the feeding structure 1 to make the feeding frame 14 move in the guide Move up the material box 11 and move the motor shell into the shot blasting box 20 and between the two sets of sandblasting components; step (2), you can also use the guide roller 13 between the guide frames 12 to prevent other workpieces to be used in the shot blasting box 20; step (3), by controlling the feeding pump 35 in the return structure 3 to drive, the particles in the collecting box 32 are extracted and transported to the material distribution box 34 on the bracket 33. The material distribution box 34 diverts the flow into the four spray barrels 273; step (4), simultaneously controls the shot blasting assembly 22 in the shot blasting structure 2 with the help of the controller 21, so that the fourth motor 274 drives the second gear 275 in the force application box 271 Rotate, force the force-applying gear rod 277 to move toward the spring 276, and squeeze the spring 276 in the force-applying cylinder 272 to accumulate force. At this time, the nozzle moves to the rear side of the feed port, and the particles can enter the spray cylinder 273. , and when the second half-toothed gear 275 cannot mesh with the force-applying gear rod 277, the force-applying gear rod 277 receives the reverse force of the spring 276, driving the ejection port 278 to pop up quickly, pushing the particles to be ejected, and achieving injection and shot blasting. Processing; step (5), use the motor to quickly drive the second gear 275 to rotate, so that the ejection port 278 can be moved back and forth for continuous projectile injection; and the ejection port 278 is pushed outward to seal the feed port so that no material can be fed. Enter the projectile; step (6), drive the first motor 172 on the rotating frame 171 through the four spray tubes 273 facing the motor housing to drive the turntable 173 to rotate, thereby driving the motor housing to rotate, thereby achieving comprehensive spray treatment ; The first hydraulic cylinder 18 can also be driven to drive the rotating frame 171 to flip and move on the folding seat 16, and the motor housing can be tilted to be parallel to the two relatively staggered and symmetrical injection tubes 273, so that the motor housing can be adjusted The inner wall of the inner wall is sprayed; step (7), fixed-point spraying can also be carried out according to the use requirements to prevent the shot blasting from affecting the appearance of other parts; then adjust the position of the motor housing workpiece according to the needs, and drive the throwing rack in the shot blasting assembly 22 The third motor 223 on the throwing rack 221 is driven to drive the second screw rod 222 to rotate, so that the moving rack 224 is forced to move relative or towards each other on the throwing rack 221, and is driven by the engagement between the moving rack 224 and the first gear 226. The pin arm 225 is driven to rotate, so that the injection tube 273 and the force-bearing tube in the shot blasting unit 227 are turned over and tilted, so that they are opposite to the injection part, and the shot blasting unit 227 can be driven independently to achieve fixed-point shot blasting;
上述定点喷射中,由于工件生产后,不一定在相同的位置产生瑕疵,因此点位喷射处理中,喷射筒273相对于工件的倾斜角度也并不相同,而且根据实际需求,也可控制工件的翻转倾斜和转动进行配合,与喷射筒273的喷出端相对应,和可以单独驱动一个抛丸单元227进行喷射处理;而且上述操作驱动,无需通过人体肉眼进行校准,可采用现有技术中控制器的编程系统进行驱动调整即可;In the above-mentioned fixed-point spraying, since the workpiece may not necessarily have defects at the same position after production, the inclination angle of the spray tube 273 relative to the workpiece is also different in the point-position spraying process, and according to actual needs, the inclination angle of the workpiece can also be controlled. Flip, tilt and rotate to cooperate, corresponding to the ejection end of the spray tube 273, and can independently drive a shot blasting unit 227 for spray processing; and the above operation drive does not need to be calibrated by the naked eye of the human body, and can be controlled using the existing technology You can adjust the drive using the device’s programming system;
进而本设备可实现工件的全面喷射处理,也能够对不同位置的瑕疵,进行定位喷射处理(本案中所述的定点,并不是工件的同一个部位,而是针对处理部位,进行一个部位、点位的处理)。In addition, this equipment can achieve comprehensive spray treatment of the workpiece, and can also perform positioning spray treatment on defects at different locations (the fixed point mentioned in this case is not the same part of the workpiece, but a location and point for the treatment part. bit processing).
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (3)
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| CN112405368A (en) * | 2020-11-13 | 2021-02-26 | 江西思尔诺科技有限公司 | Black board surface sand blasting unit with waste recycling function |
| CN213796012U (en) * | 2020-09-30 | 2021-07-27 | 重庆市虎鼎机械制造有限公司 | Suspension shot blasting machine capable of feeding circularly |
| CN214686028U (en) * | 2021-02-19 | 2021-11-12 | 西安嘉恒热处理有限公司 | a shot blasting machine |
| CN115026728A (en) * | 2022-07-20 | 2022-09-09 | 马鞍山祥源机械厂 | Shot blasting machine for workpiece surface treatment |
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|---|---|---|---|---|
| GB1191154A (en) * | 1966-07-27 | 1970-05-06 | Wheelabrator Corp | Machine and Method for Surface Treatment of Large Articles |
| CN213796012U (en) * | 2020-09-30 | 2021-07-27 | 重庆市虎鼎机械制造有限公司 | Suspension shot blasting machine capable of feeding circularly |
| CN112405368A (en) * | 2020-11-13 | 2021-02-26 | 江西思尔诺科技有限公司 | Black board surface sand blasting unit with waste recycling function |
| CN214686028U (en) * | 2021-02-19 | 2021-11-12 | 西安嘉恒热处理有限公司 | a shot blasting machine |
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