CN116652746A - Automatic edging device for floor processing and using method - Google Patents
Automatic edging device for floor processing and using method Download PDFInfo
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- CN116652746A CN116652746A CN202310689533.4A CN202310689533A CN116652746A CN 116652746 A CN116652746 A CN 116652746A CN 202310689533 A CN202310689533 A CN 202310689533A CN 116652746 A CN116652746 A CN 116652746A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明属于地板生产技术领域,本发明提供的一种地板加工用的自动磨边装置,包括输送装置,输送装置包括支撑机架,支撑机架的顶部沿传送方向依次固定安装有自动传送带和两条流利条,两条流利条位于支撑机架顶部的左右两侧且中部呈间隔设置,其使用方法包括:S1、加工地板上料;S2、短边打磨;S3、长边打磨;S4、加工完成出料,本发明全程自动化控制,并配合红外线对射开关检测来料,从而使得本装置能够精准加工打磨地板,从而解决因手持式打磨机人工打磨效率低下,质量参差不齐,且工人上手门槛高以及产品质量不一致废品率居高不下等一系列问题,有效节约企业成本,提高企业生产效率。
The invention belongs to the technical field of floor production. The invention provides an automatic edging device for floor processing, which includes a conveying device. The conveying device includes a support frame. The top of the support frame is fixedly installed with an automatic conveyor belt and two There are two fluent strips, two fluent strips are located on the left and right sides of the top of the supporting frame and the middle part is set at intervals. The usage methods include: S1, processing floor loading; S2, short side grinding; S3, long side grinding; S4, processing After the material is discharged, the invention controls the whole process automatically, and cooperates with the infrared ray switch to detect the incoming material, so that the device can accurately process and polish the floor, thereby solving the problem of low manual grinding efficiency and uneven quality caused by hand-held grinding machines. A series of problems such as high threshold and inconsistent product quality and high scrap rate can effectively save the cost of the enterprise and improve the production efficiency of the enterprise.
Description
技术领域technical field
本发明属于地板生产技术领域,具体而言,涉及一种地板加工用的自动磨边装置及使用方法。The invention belongs to the technical field of floor production, and in particular relates to an automatic edging device for floor processing and a usage method.
背景技术Background technique
木地板是指用木材制成的地板,在我国木地板主要分为实木地板、强化木地板、实木复合地板、多层复合地板、竹材地板和软木地板六大类,以及新兴的木塑地板,在木材的加工过程中,经常需要对木材进行切割。切割后的木材容易于切割面的边缘产生毛刺,这个时候就需要磨边装置来进行打磨。Wooden floor refers to the floor made of wood. In my country, wood flooring is mainly divided into six categories: solid wood flooring, laminate flooring, solid wood composite flooring, multi-layer composite flooring, bamboo flooring and cork flooring, as well as emerging wood-plastic flooring. During the processing of wood, it is often necessary to cut the wood. The cut wood is easy to produce burrs on the edge of the cut surface. At this time, an edging device is needed for grinding.
现有技术中,通常使用手持式磨边装置对木地板进行磨边处理,往往需要手动换边,移动木地板进行剩下几侧的打磨工作且手持设备不好掌握力度,对工人的技艺有较高的要求,往往需要多年工作经验老师傅才能较好的完成,这样磨边速度慢,人工的工作任务重,生产效率非常低,且产品质量参差不齐,极易造成废品,使得企业遭受不小的损失。In the prior art, a hand-held edging device is usually used for edging the wooden floor, which often needs to be changed manually, and the wooden floor is moved to perform the grinding work on the remaining sides, and the hand-held device is not easy to control the strength, which has a negative impact on the worker's skills. Higher requirements often require many years of work experience to be better completed by masters. Such edging speed is slow, manual tasks are heavy, production efficiency is very low, and product quality is uneven, which is easy to cause waste products, which makes enterprises suffer. No small loss.
发明内容Contents of the invention
为弥补上述不足,本发明提供一种地板加工用的自动磨边装置及使用方法,以解决背景技术中所提出的相关技术问题。In order to make up for the above deficiencies, the present invention provides an automatic edging device for floor processing and a method of use, so as to solve the related technical problems raised in the background art.
本发明是这样实现的:The present invention is achieved like this:
一种地板加工用的自动磨边装置,包括输送装置,所述输送装置包括支撑机架,所述支撑机架的顶部沿传送方向依次固定安装有自动传送带和两条流利条,两条所述流利条位于所述支撑机架顶部的左右两侧且中部呈间隔设置,所述自动传送带的顶部且靠近输出端处设置有短边打磨机构,两条所述流利条靠近输出端之间设置有长边打磨机构,两条所述流利条间隙处的下方设置有推送机构,所述自动传送带的顶部且靠近输入端处设置有上料槽,所述上料槽内堆叠放置有加工地板,两条所述流利条的输出端均与出料滑板固定安装,所述自动传送带传送单个所述加工地板依次经过所述短边打磨机构和长边打磨机构进行打磨,并通过所述出料滑板滑入转运小车。An automatic edging device for floor processing, including a conveying device, the conveying device includes a support frame, the top of the support frame is fixedly installed with an automatic conveyor belt and two fluent strips in sequence along the conveying direction, and the two fluent The fluent strips are located on the left and right sides of the top of the support frame and the middle part is arranged at intervals. The top of the automatic conveyor belt is provided with a short-side grinding mechanism near the output end. Long side grinding mechanism, a push mechanism is provided below the gap between the two fluent strips, a feeding chute is provided on the top of the automatic conveyor belt and near the input end, and processing floors are stacked in the feeding chute, two The output ends of the fluent strips are all fixedly installed with the discharge slide. The automatic conveyor belt conveys a single processing floor through the short-side grinding mechanism and the long-side grinding mechanism for grinding, and slides through the discharge slide. into the transfer trolley.
进一步的,所述短边打磨机构包括固定支架,所述固定支架固定安装于所述自动传送带的顶部,所述固定支架的顶部中央开设有导向槽,所述固定支架的顶部其靠近所述导向槽背面处固定连接有驱动齿条,所述驱动齿条的正面啮合有旋转齿轮,所述旋转齿轮固定连接于短边打磨杆的表面,所述短边打磨杆的顶部与双向电机的输出轴固定安装,所述双向电机固定安装于滑动支架底部,所述滑动支架通过滑轨组件固定安装所述固定支架的顶部,所述短边打磨杆与所述导向槽滑动连接,所述短边打磨杆的底部设置有打磨头,所述打磨头的位置与所述加工地板的短边位置相契合,所述固定支架的正面和背面且分别靠近左右两侧处均沿垂直方向滑动连接有导向杆,正面或者背面的两个所述导向杆的底部均与压紧块的顶部固定连接,所述固定支架顶部的正面和背面的中部均固定安装有电动液压缸,所述电动液压缸的伸缩轴底端固定连接于所述压紧块顶部的中央,所述压紧块的底部压紧所述加工地板的地面。Further, the short side grinding mechanism includes a fixed bracket, which is fixedly installed on the top of the automatic conveyor belt, and a guide groove is opened in the center of the top of the fixed bracket, and the top of the fixed bracket is close to the guide The back of the groove is fixedly connected with a drive rack, and the front of the drive rack is meshed with a rotating gear, and the rotating gear is fixedly connected to the surface of the short-side grinding rod, and the top of the short-side grinding rod is connected to the output shaft of the bidirectional motor. Fixed installation, the two-way motor is fixedly installed on the bottom of the sliding bracket, the sliding bracket is fixedly installed on the top of the fixed bracket through the slide rail assembly, the short side grinding rod is slidably connected with the guide groove, and the short side grinding The bottom of the rod is provided with a grinding head, the position of the grinding head matches the position of the short side of the processing floor, and the front and back of the fixed bracket are respectively close to the left and right sides and are connected with guide rods along the vertical direction. , the bottoms of the two guide rods on the front or back are fixedly connected to the top of the compression block, and the middle parts of the front and back of the top of the fixed bracket are fixedly equipped with electric hydraulic cylinders, and the telescopic shafts of the electric hydraulic cylinders The bottom end is fixedly connected to the center of the top of the pressing block, and the bottom of the pressing block presses the ground of the processed floor.
进一步的,所述压紧块的顶部中央开设有阶梯通孔,所述电动液压缸的伸缩轴底端活动连接于所述阶梯通孔内部,所述导向杆外部套设有缓冲弹簧,所述缓冲弹簧的两端分别抵触所述固定支架顶板的底部和所述压紧块的顶部。Further, a stepped through hole is opened in the center of the top of the pressing block, the bottom end of the telescopic shaft of the electro-hydraulic cylinder is movably connected to the inside of the stepped through hole, and a buffer spring is sheathed on the outside of the guide rod. Two ends of the buffer spring respectively resist the bottom of the top plate of the fixing bracket and the top of the pressing block.
进一步的,所述长边打磨机构包括安装支架,所述安装支架固定连接于两个所述流利条之间,所述安装支架的左右两侧分别轴承连接有左打磨杆和右打磨杆,所述左打磨杆的顶部穿过所述安装支架顶部与主动电机的输出轴固定连接,所述主动电机通过电机架固定安装于所述安装支架顶部,所述左打磨杆表面且靠近所述安装支架顶部处固定连接有主动齿轮,所述主动齿轮的右侧啮合有传动齿轮,所述传动齿轮通过轴体转动连接于所述安装支架顶部,所述右打磨杆的顶部固定连接有从动齿轮,所述传动齿轮与所述从动齿轮通过传动链条传动连接,所述左打磨杆与所述右打磨杆之间的距离与所述加工地板的宽度匹配。Further, the long-side grinding mechanism includes a mounting bracket, the mounting bracket is fixedly connected between the two fluent bars, and the left and right sides of the mounting bracket are respectively bearing-connected with a left grinding rod and a right grinding rod. The top of the left grinding rod passes through the top of the mounting bracket and is fixedly connected to the output shaft of the active motor. The active motor is fixedly installed on the top of the mounting bracket through the motor frame. The top is fixedly connected with a driving gear, and the right side of the driving gear is meshed with a transmission gear, and the transmission gear is connected to the top of the mounting bracket through a shaft, and the top of the right grinding rod is fixedly connected with a driven gear. The transmission gear is connected to the driven gear through a transmission chain, and the distance between the left grinding rod and the right grinding rod matches the width of the processing floor.
进一步的,所述推送机构包括两个同步轮,所述推送机构固定安装于转动轴靠近中部处,所述转动轴通过轴承固定安装于所述支撑机架的中部处,任意一个所述转动轴的一端与推送电机的输出轴固定安装,所述推送电机通过架体与所述支撑机架固定安装,两个所述同步轮沿传动方向依次设置,其间距大于所述长边打磨机构与所述短边打磨机构之间的距离,两个所述同步轮通过同步带传动连接,所述支撑机架左侧的中部且处于两个所述同步轮之间等距固定安装有多个支撑脚,多个所述支撑脚顶部的左右两侧分别与两组所述滑轨组件固定连接,两组所述滑轨组件的滑块分固定安装于折叠推杆底部的左右两侧,所述折叠推杆夹持固定所述同步带的一段于其底部。Further, the pushing mechanism includes two synchronous wheels, the pushing mechanism is fixedly installed near the middle of the rotating shaft, and the rotating shaft is fixedly installed at the middle of the support frame through a bearing, any one of the rotating shafts One end of the push motor is fixedly installed with the output shaft of the push motor, the push motor is fixedly installed with the support frame through the frame body, and the two synchronous wheels are arranged in sequence along the transmission direction, and the distance between them is greater than that between the long side grinding mechanism and the The distance between the short-side grinding mechanisms, the two synchronous wheels are connected by synchronous belt transmission, and the middle part on the left side of the support frame is equidistantly fixed between the two synchronous wheels. The left and right sides of the tops of a plurality of supporting feet are respectively fixedly connected with two sets of slide rail assemblies, and the sliders of the two sets of slide rail assemblies are fixedly installed on the left and right sides of the bottom of the folding push rod. The push rod clamps and fixes a section of the synchronous belt at its bottom.
进一步的,所述折叠推杆包括底板,所述底板顶部的右端与推送杆的底端左侧铰接,所述底板的左端与电伸缩杆的缸座底部铰接,所述电伸缩杆的伸缩轴顶端铰接于所述推送杆的正面且靠近中部处,所述底板底面的中部通过螺栓紧固连接有夹板,所述同步带的一段夹持于所述底板与所述夹板之间,两个所述滑块分别固定安装于所述底板底部的左右两侧处。Further, the folding push rod includes a base plate, the right end of the top of the base plate is hinged to the left side of the bottom end of the push rod, the left end of the base plate is hinged to the bottom of the cylinder seat of the electric telescopic rod, and the telescopic shaft of the electric telescopic rod The top end is hinged on the front of the push rod and close to the middle part. The middle part of the bottom surface of the bottom plate is fastened with a splint through bolts. A section of the synchronous belt is clamped between the bottom plate and the splint. The sliders are respectively fixedly mounted on the left and right sides of the bottom of the bottom plate.
进一步的,两个所述流利条之间且靠近所述长边打磨机构背面处固定安装有压紧辊,所述加工地板顶面与所述压紧辊的底部紧贴,所述输送装置顶部且分别靠近所述长边打磨机构和所述短边打磨机构的背面处均设置有一组导向板,每组所述导向板为两个对称设置的导向板,所述输送装置的顶部设置有防尘护罩,所述防尘护罩覆盖除所述上料槽外的整个区域,所述支撑机架内部的底部且对应所述长边打磨机构和所述短边打磨机构处固定安装有回收盒。Further, a pinch roller is fixedly installed between the two fluent strips and close to the back of the long side grinding mechanism, the top surface of the processing floor is in close contact with the bottom of the pinch roller, and the top of the conveying device And a group of guide plates are respectively arranged near the back of the long side grinding mechanism and the short side grinding mechanism, each group of guide plates is two symmetrically arranged guide plates, and the top of the conveying device is provided with an anti- A dust shield, the dust shield covers the entire area except the feeding chute, and the bottom inside the support frame is fixedly installed with a recovery device corresponding to the long side grinding mechanism and the short side grinding mechanism. box.
另一方面,一种地板加工用的自动磨边装置的使用方法,包括以下步骤:On the other hand, a method for using an automatic edging device for floor processing includes the following steps:
S1、加工地板上料,S1, processing the floor material,
首先,通过人工上料,将堆叠码放整齐的加工地板放置于上料槽内部,通过自动传送带将加工地板逐个的从上料槽底部开槽处输送出,当加工地板减少时,再通过人工进行上料,以此循环;First of all, through manual loading, place the neatly stacked processing floors inside the feeding chute, and transport the processing floors one by one from the slot at the bottom of the feeding chute through the automatic conveyor belt. When the number of processing floors decreases, manually carry out Feeding, in this way;
S2、短边打磨,S2, short side grinding,
被自动传送带传送出的单个加工地板被传送至短边打磨机构处,其前端通过红外对射传感器检测后,通过电动液压缸驱动压紧块下行将加工木板压紧,并通过双向电机驱动短边打磨杆旋转,同时带动旋转齿轮在驱动齿条齿面往复爬行,从而带动滑动支架以及短边打磨杆编旋转边往复运动打磨加当前的工地板的前端,以及上一块加工木板的尾端;The single processed floor conveyed by the automatic conveyor belt is conveyed to the short side grinding mechanism. After the front end is detected by the infrared beam sensor, the electric hydraulic cylinder drives the pressing block down to compress the processed wood board, and the short side is driven by a bidirectional motor. The grinding rod rotates, and at the same time drives the rotating gear to reciprocate and crawl on the tooth surface of the drive rack, thereby driving the sliding bracket and the short side grinding rod to rotate and reciprocate while grinding the front end of the current construction floor and the tail end of the last processed wood board;
S3、长边打磨,S3, long side grinding,
当加工地板的尾端打磨完成后,短边打磨机构的短边打磨杆复位偏向一侧,此时通过折叠推杆的电伸缩杆驱动推送杆有折叠状态立起,并正好处于加工地板的底部后,通过推送机构的推送电机驱动使得同步轮带动同步带运动,从而带动折叠推杆将加工木板在两组流利条表面推送进长边打磨机构,加工地板前端快靠近长边打磨机构时,先通过两堆成的导向板以及压紧辊底部进行导向后,通过路径两侧的左打磨杆和右打磨杆对加工地板的两侧长边进行打磨,打磨过程中产生的碎屑会落入回收盒内进行集中回收;When the end of the processing floor is polished, the short-side grinding rod of the short-side grinding mechanism is reset to one side. At this time, the electric telescopic rod of the folding push rod drives the push rod to stand up in a folded state, and it is just at the bottom of the processing floor. Finally, driven by the push motor of the push mechanism, the synchronous wheel drives the synchronous belt to move, thereby driving the folding push rod to push the processed wood boards on the surface of the two groups of fluent strips into the long-side grinding mechanism. When the front end of the processed floor is approaching the long-side grinding mechanism, first After being guided by two piles of guide plates and the bottom of the pinch roller, the long sides of the processing floor are polished by the left and right grinding rods on both sides of the path, and the debris generated during the grinding process will fall into the recycling Centralized recycling in the box;
S4、加工完成出料,S4, the processing is completed and the material is discharged,
长边打磨完成后,通过推送机构继续推送加工地板前行,直至其自身重力发生倾斜后进入出料滑板,经过出料滑板滑入转运小车后经人工转运,至此完成完整一次加工地板自动磨边工艺。After the long side is polished, the push mechanism continues to push the processing floor forward until its own gravity tilts and then enters the discharge slide. After the discharge slide slides into the transfer trolley, it is manually transferred, and a complete processing floor is completed. Automatic edging craft.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明全程自动化控制,并配合红外线对射开关检测来料,从而使得本装置能够精准加工打磨地板,从而解决因手持式打磨机人工打磨效率低下,质量参差不齐,且工人上手门槛高以及产品质量不一致废品率居高不下等一系列问题,有效节约企业成本,提高企业生产效率。(1) The whole process of the present invention is automatically controlled, and the infrared ray switch is used to detect incoming materials, so that the device can accurately process and polish the floor, thereby solving the problem of low manual polishing efficiency and uneven quality due to hand-held grinding machines, and the threshold for workers to get started A series of problems such as high and inconsistent product quality and high scrap rate can effectively save the cost of the enterprise and improve the production efficiency of the enterprise.
(2)本发明通过设置短边打磨机构和长边打磨机构分步自动打磨地板的长边和短边,从而有效提高生产效率,同时通过设置推送机构配合折叠推杆使用,有效决绝地板长边打磨需要推进力,而现有的自动传送带的是通过摩擦力传送不能满足要求的问题,从而有效的为地板提供合理的匀速推力,有益于地板长边打磨的质量,从而有效提高生产产品的质量。(2) The present invention automatically grinds the long and short sides of the floor step by step by setting the short-side grinding mechanism and the long-side grinding mechanism, thereby effectively improving production efficiency. Grinding requires propulsion, and the existing automatic conveyor belt cannot meet the requirements through friction transmission, so as to effectively provide a reasonable and uniform thrust for the floor, which is beneficial to the quality of the long side of the floor, thereby effectively improving the quality of the produced product .
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the specific embodiments of the present invention are enumerated below.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明的整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明的侧视平面结构示意图;Fig. 2 is a schematic diagram of a side view planar structure of the present invention;
图3为图1在A处的放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure of Fig. 1 at place A;
图4为压紧块的侧视剖视结构示意图;Fig. 4 is a side view sectional structural schematic diagram of a compacting block;
图5为图1在B处的放大结构示意图;Fig. 5 is the enlarged schematic diagram of Fig. 1 at B place;
图6为推送机构的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a pushing mechanism;
图7为图6在C处的放大结构示意图;Fig. 7 is a schematic diagram of the enlarged structure at C in Fig. 6;
图8为输送装置的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of the conveying device;
图9为本发明的使用方法流程图。Fig. 9 is a flow chart of the usage method of the present invention.
附图标记说明:1、输送装置;11、回收盒;12、自动传送带;13、导向板;14、流利条;15、压紧辊;16、出料滑板;17、支撑机架;2、上料槽;3、长边打磨机构;31、主动电机;32、安装支架;33、主动齿轮;34、传动齿轮;35、左打磨杆;36、传动链条;37、右打磨杆;38、从动齿轮;4、推送机构;41、推送电机;42、转动轴;43、同步轮;44、同步带;45、支撑脚;5、短边打磨机构;51、双向电机;52、滑动支架;53、旋转齿轮;54、固定支架;541、导向槽;55、驱动齿条;56、导向杆;57、短边打磨杆;58、电动液压缸;59、压紧块;591、阶梯通孔;510、滑轨组件;6、防尘护罩;7、加工地板;8、折叠推杆;81、推送杆;82、电伸缩杆;83、底板;84、夹板。Explanation of reference signs: 1. conveying device; 11. recovery box; 12. automatic conveyor belt; 13. guide plate; 14. fluent strip; 15. pressure roller; 16. discharge slide plate; 3. Long side grinding mechanism; 31. Active motor; 32. Mounting bracket; 33. Driving gear; 34. Transmission gear; 35. Left grinding rod; 36. Transmission chain; 37. Right grinding rod; 38. Driven gear; 4, push mechanism; 41, push motor; 42, rotating shaft; 43, synchronous wheel; 44, synchronous belt; 45, support foot; 5, short side grinding mechanism; 51, two-way motor; 52, sliding bracket ;53, rotating gear; 54, fixed bracket; 541, guide groove; 55, driving rack; 56, guide rod; 57, short side grinding rod; 58, electric hydraulic cylinder; 59, pressing block; Hole; 510, slide rail assembly; 6, dustproof cover; 7, processing floor; 8, folding push rod; 81, push rod; 82, electric telescopic rod; 83, bottom plate;
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
实施例Example
具体如图1-8所示,提供了一种地板加工用的自动磨边装置,包括输送装置1,输送装置1包括支撑机架17,支撑机架17的顶部沿传送方向依次固定安装有自动传送带12和两条流利条14,两条流利条14位于支撑机架17顶部的左右两侧且中部呈间隔设置,自动传送带12的顶部且靠近输出端处设置有短边打磨机构5,两条流利条14靠近输出端之间设置有长边打磨机构3,两条流利条14间隙处的下方设置有推送机构4,自动传送带12的顶部且靠近输入端处设置有上料槽2,上料槽2内堆叠放置有加工地板7,两条流利条14的输出端均与出料滑板16固定安装,自动传送带12传送单个加工地板7依次经过短边打磨机构5和长边打磨机构3进行打磨,并通过出料滑板16滑入转运小车。Specifically as shown in Figures 1-8, an automatic edging device for floor processing is provided, including a conveying device 1, and the conveying device 1 includes a supporting frame 17, and the top of the supporting frame 17 is fixedly installed with automatic edging devices sequentially along the conveying direction. Conveyor belt 12 and two fluent strips 14, two fluent strips 14 are located at the left and right sides of the top of the support frame 17 and the middle part is arranged at intervals, the top of the automatic conveyor belt 12 and near the output end are provided with a short side grinding mechanism 5, two A long side grinding mechanism 3 is provided between the fluent strips 14 close to the output end, a push mechanism 4 is provided below the gap between the two fluent strips 14, and a feeding chute 2 is provided on the top of the automatic conveyor belt 12 near the input end. The processing floor 7 is stacked in the groove 2, and the output ends of the two fluent strips 14 are fixedly installed with the discharge slide 16, and the automatic conveyor belt 12 transmits a single processing floor 7 through the short-side grinding mechanism 5 and the long-side grinding mechanism 3 for grinding. , and slide into the transfer dolly by the discharge slide plate 16.
具体的,如图1-2所示,为解决手持打磨设备人工打磨加工地板7毛刺存在的各种问题,本装置通过在支撑机架17顶部设置自动传送带12并配合上料槽2的使用,从而可通过人工上料,将堆叠的加工地板7逐一传输,其中,通过将上料槽2固定安装在自动传送带12顶部,并通过将上料槽2设置为C形结构,且背面开口,并在其正面的底部开一槽口,通过控制该槽口的高度,使高度大于加工地板7厚度并小于两倍厚度,从而通过上料槽2的板体阻止,仅容一块地板输出,同时通过在传送路线依次设置短边打磨机构5和长边打磨机构3对加工地板7的两短边和两长边进行打磨,从而实现手动上料自动打磨加工地板7的功能,本装置全程自动化控制,并配合红外线对射开关检测来料,从而使得本装置能够精准加工打磨地板,从而解决因手持式打磨机人工打磨效率低下,质量参差不齐,且工人上手门槛高以及产品质量不一致废品率居高不下等一系列问题,有效节约企业成本,提高企业生产效率。Specifically, as shown in Figure 1-2, in order to solve the various problems of manual grinding and processing of floor 7 burrs by hand-held grinding equipment, this device is equipped with an automatic conveyor belt 12 on the top of the support frame 17 and cooperates with the use of the feeding trough 2, Thereby, the stacked processing floors 7 can be transported one by one by manual feeding, wherein, by fixing the feeding chute 2 on the top of the automatic conveyor belt 12, and setting the feeding chute 2 as a C-shaped structure with an opening on the back, and A notch is opened at the bottom of the front, and by controlling the height of the notch, the height is greater than the thickness of the processed floor 7 and less than twice the thickness, so that it is blocked by the plate body of the feeding trough 2, and only one floor can be output, while passing through The short-side grinding mechanism 5 and the long-side grinding mechanism 3 are arranged in turn on the transmission route to grind the two short sides and the two long sides of the processed floor 7, so as to realize the function of manual feeding and automatic grinding of the processed floor 7. The whole process of the device is automatically controlled. And cooperate with the infrared radiation switch to detect incoming materials, so that the device can accurately process and polish the floor, so as to solve the problem of low manual grinding efficiency, uneven quality, high threshold for workers and inconsistent product quality due to hand-held grinding machines. High scrap rate A series of problems are not inferior, effectively saving the cost of the enterprise and improving the production efficiency of the enterprise.
短边打磨机构5包括固定支架54,固定支架54固定安装于自动传送带12的顶部,固定支架54的顶部中央开设有导向槽541,固定支架54的顶部且靠近导向槽541背面处固定连接有驱动齿条55,驱动齿条55的正面啮合有旋转齿轮53,旋转齿轮53固定连接于短边打磨杆57的表面,短边打磨杆57的顶部与双向电机51的输出轴固定安装,双向电机51固定安装于滑动支架52底部,滑动支架52通过滑轨组件510固定安装固定支架54的顶部,短边打磨杆57与导向槽541滑动连接,短边打磨杆57的底部设置有打磨头,打磨头的位置与加工地板7的短边位置相契合,固定支架54的正面和背面且分别靠近左右两侧处均沿垂直方向滑动连接有导向杆56,正面或者背面的两个导向杆56的底部均与压紧块59的顶部固定连接,固定支架54顶部的正面和背面的中部均固定安装有电动液压缸58,电动液压缸58的伸缩轴底端固定连接于压紧块59顶部的中央,压紧块59的底部压紧加工地板7的顶面。The short side grinding mechanism 5 comprises a fixed bracket 54, which is fixedly installed on the top of the automatic conveyor belt 12, and the top center of the fixed bracket 54 is provided with a guide groove 541, and the top of the fixed bracket 54 is fixedly connected with a drive near the back of the guide groove 541. Rack 55, the front of driving rack 55 is meshed with rotating gear 53, and rotating gear 53 is fixedly connected to the surface of short side grinding rod 57, and the top of short side grinding rod 57 is fixedly installed with the output shaft of bidirectional motor 51, and bidirectional motor 51 Fixedly installed on the bottom of the sliding bracket 52, the sliding bracket 52 is fixedly installed on the top of the fixed bracket 54 by the slide rail assembly 510, the short side grinding rod 57 is slidably connected with the guide groove 541, and the bottom of the short side grinding rod 57 is provided with a grinding head, the grinding head The position matches the position of the short side of the processing floor 7. The front and back sides of the fixed bracket 54 are connected with guide rods 56 slidingly along the vertical direction near the left and right sides respectively. The bottoms of the two guide rods 56 on the front or back are It is fixedly connected with the top of the compression block 59, and the middle part of the front and the back of the fixed bracket 54 top is fixedly equipped with an electric hydraulic cylinder 58, and the bottom end of the telescopic shaft of the electric hydraulic cylinder 58 is fixedly connected to the center of the compression block 59 top, and the compression The bottom of the tight block 59 presses against the top surface of the processed floor 7 .
压紧块59的顶部中央开设有阶梯通孔591,电动液压缸58的伸缩轴底端活动连接于阶梯通孔591内部,导向杆56外部套设有缓冲弹簧,缓冲弹簧的两端分别抵触固定支架54顶板的底部和压紧块59的顶部。The top center of the pressing block 59 is provided with a stepped through hole 591, the bottom end of the telescopic shaft of the electrohydraulic cylinder 58 is movably connected to the inside of the stepped through hole 591, and a buffer spring is set outside the guide rod 56, and the two ends of the buffer spring are fixed against each other. The bottom of the support 54 top plate and the top of the compression block 59.
具体的,如图3-4所示,通过双向电机51驱动从而带动短边打磨杆57以及旋转齿轮53同步旋转,并使得旋转齿轮53在驱动齿条55一侧爬行,且由于安装双向电机51的滑动支架52安装于滑轨组件510顶部,从而使得滑动支架52随旋转齿轮53的爬行而做直线往复运动,从而实现短边打磨杆57底部的打磨头边旋转边来回往复的打磨加工地板7短边处的毛刺;Specifically, as shown in Figures 3-4, the short side grinding rod 57 and the rotating gear 53 are driven by the bidirectional motor 51 to rotate synchronously, and the rotating gear 53 is crawled on the side of the driving rack 55, and due to the installation of the bidirectional motor 51 The sliding bracket 52 is installed on the top of the slide rail assembly 510, so that the sliding bracket 52 does a linear reciprocating motion with the crawling of the rotating gear 53, thereby realizing the grinding process of the grinding head at the bottom of the short side grinding rod 57 while rotating and reciprocating. Floor 7 Burrs on short sides;
由于自动传送带12是连续传送加工地板7的,因此通过短边打磨机构5处设置的红外对射开关的监测,从而使得打磨头同时打磨上一块地板尾端以及当前块的前端,从而实现循环打磨木板短边的功能;Since the automatic conveyor belt 12 continuously transmits and processes the floor 7, through the monitoring of the infrared cross-beam switch set at the short side grinding mechanism 5, the grinding head can simultaneously polish the tail end of the previous floor and the front end of the current block, thereby realizing cyclic grinding the function of the short side of the plank;
同时,为防止在打磨过程中地板发生错位移动,通过在固定支架54顶部垂直设置电动液压缸58,通过电动液压缸58的伸缩带动压紧块59下行压紧地板端部进行固定,并且为了防止压紧块59在夹紧过程中力量过大导致地板受压变形,通过在压紧块59中部开设阶梯通孔591,并使电动液压缸58的端部活动连接于其内部,由于压紧块59在上下方向具有一定的活动量,从而在压力过大时,可通过压紧块59向上挤压缓冲弹簧抵消掉部分压力,从而防止压坏地板,通过设置短边打磨机构5,通过两组短边打磨杆57在双向电机51的驱动下来回打磨地板短边,其力度和速度一致,从而使得打磨出的地板的品质能够保持一致,且大幅降低废品率。Simultaneously, in order to prevent the dislocation movement of the floor during the grinding process, the electric hydraulic cylinder 58 is vertically arranged on the top of the fixed bracket 54, and the expansion and contraction of the electric hydraulic cylinder 58 drives the compression block 59 to press down the end of the floor for fixing, and in order to prevent The force of the compression block 59 is too large during the clamping process to cause the floor to be deformed under pressure. By setting up a stepped through hole 591 in the middle of the compression block 59 and making the end of the electric hydraulic cylinder 58 movably connected inside it, the compression block 59 has a certain amount of activity in the up and down direction, so that when the pressure is too large, part of the pressure can be offset by pressing the buffer spring upwards through the pressing block 59, thereby preventing the floor from being crushed. By setting the short side grinding mechanism 5, two groups of The short side grinding rod 57 is driven by the bidirectional motor 51 to grind the short side of the floor back and forth, with consistent strength and speed, so that the quality of the polished floor can be kept consistent, and the scrap rate is greatly reduced.
长边打磨机构3包括安装支架32,安装支架32固定连接于两个流利条14之间,安装支架32的左右两侧分别轴承连接有左打磨杆35和右打磨杆37,左打磨杆35的顶部穿过安装支架32顶部与主动电机31的输出轴固定连接,主动电机31通过电机架固定安装于安装支架32顶部,左打磨杆35表面且靠近安装支架32顶部处固定连接有主动齿轮33,主动齿轮33的右侧啮合有传动齿轮34,传动齿轮34通过轴体转动连接于安装支架32顶部,右打磨杆37的顶部固定连接有从动齿轮38,传动齿轮34与从动齿轮38通过传动链条36传动连接,左打磨杆35与右打磨杆37之间的距离与加工地板7的宽度匹配。The long side grinding mechanism 3 includes a mounting bracket 32, the mounting bracket 32 is fixedly connected between the two fluent bars 14, the left and right sides of the mounting bracket 32 are respectively bearing connected with a left grinding rod 35 and a right grinding rod 37, and the left grinding rod 35 The top passes through the top of the mounting bracket 32 and is fixedly connected with the output shaft of the active motor 31. The active motor 31 is fixedly installed on the top of the mounting bracket 32 by the motor frame. The right side of the driving gear 33 is meshed with a transmission gear 34, the transmission gear 34 is connected to the top of the mounting bracket 32 through the rotation of the shaft body, and the top of the right grinding rod 37 is fixedly connected with a driven gear 38, and the transmission gear 34 and the driven gear 38 are connected through a transmission. The chain 36 is connected in transmission, and the distance between the left grinding rod 35 and the right grinding rod 37 matches the width of the processing floor 7 .
具体的,如图5所示,长边打磨机构3通过主动电机31驱动左打磨杆35以及固定其上的主动齿轮33同步转动,从而带动传动齿轮34、传动链条36以及从动齿轮38随动,从而通过从动齿轮38驱动右打磨杆37与左打磨杆35反向旋转,从而通过右打磨杆37与左打磨杆35底部两打磨头对转打磨路径的地板长边,同时为防止地板位移或者跳动,在靠近长边打磨机构3输入端处设置一个压紧辊15,通过将地板从其底部穿过并配合两侧设置的导向板13,从而使得地板能够稳定的被打磨,通过上述设置可将地板向前卷入两打磨头之间,打磨效果好,传力均衡,打磨精度高。Specifically, as shown in Figure 5, the long side grinding mechanism 3 drives the left grinding rod 35 and the driving gear 33 fixed on it to rotate synchronously through the driving motor 31, thereby driving the transmission gear 34, the transmission chain 36 and the driven gear 38 to follow , so that the right grinding rod 37 and the left grinding rod 35 are driven to rotate in opposite directions through the driven gear 38, so that the two grinding heads at the bottom of the right grinding rod 37 and the left grinding rod 35 counter-rotate and grind the long side of the floor of the path, and at the same time, to prevent floor displacement Or jump, a pinch roller 15 is set near the input end of the long side grinding mechanism 3, by passing the floor through its bottom and cooperating with the guide plates 13 arranged on both sides, so that the floor can be polished stably, through the above settings The floor can be rolled forward between the two grinding heads, the grinding effect is good, the force transmission is balanced, and the grinding precision is high.
推送机构4包括两个同步轮43,推送机构4固定安装于转动轴42靠近中部处,转动轴42通过轴承固定安装于支撑机架17的中部处,任意一个转动轴42的一端与推送电机41的输出轴固定安装,推送电机41通过架体与支撑机架17固定安装,两个同步轮43沿传动方向依次设置,其间距大于长边打磨机构3与短边打磨机构5之间的距离,两个同步轮43通过同步带44传动连接,支撑机架17左侧的中部且处于两个同步轮43之间等距固定安装有多个支撑脚45,多个支撑脚45顶部的左右两侧分别与两组滑轨组件510固定连接,两组滑轨组件510的滑块分固定安装于折叠推杆8底部的左右两侧,折叠推杆8夹持固定同步带44的一段于其底部。Pushing mechanism 4 comprises two synchronous wheels 43, and pushing mechanism 4 is fixedly mounted on rotating shaft 42 near the middle part, and rotating shaft 42 is fixedly installed on the middle part of supporting frame 17 by bearing, and one end of any rotating shaft 42 is connected with pushing motor 41 The output shaft is fixedly installed, the push motor 41 is fixedly installed by the frame body and the support frame 17, and the two synchronous wheels 43 are arranged successively along the transmission direction, and the distance is greater than the distance between the long side grinding mechanism 3 and the short side grinding mechanism 5, Two synchronous wheels 43 are connected by a synchronous belt 44 transmission, the middle part of the left side of the support frame 17 and between the two synchronous wheels 43 are equidistantly fixed with a plurality of supporting feet 45, and the left and right sides of the top of the plurality of supporting feet 45 Fixedly connected with two groups of slide rail assemblies 510 respectively, the sliders of the two groups of slide rail assemblies 510 are fixedly installed on the left and right sides of the bottom of the folding push rod 8, and the folding push rod 8 clamps and fixes a section of the timing belt 44 at its bottom.
折叠推杆8包括底板83,底板83顶部的右端与推送杆81的底端左侧铰接,底板83的左端与电伸缩杆82的缸座底部铰接,电伸缩杆82的伸缩轴顶端铰接于推送杆81的正面且靠近中部处,底板83底面的中部通过螺栓紧固连接有夹板84,同步带44的一段夹持于底板83与夹板84之间,两个滑块分别固定安装于底板83底部的左右两侧处。Folding push rod 8 comprises base plate 83, and the right end of base plate 83 top is hinged with the left side of the bottom end of push rod 81, and the left end of base plate 83 is hinged with the cylinder base bottom of electric telescopic rod 82, and the telescoping shaft top end of electric telescopic rod 82 is hinged on push rod 82. On the front of the rod 81 and near the middle part, the middle part of the bottom surface of the base plate 83 is fastened with a splint 84 by bolts, and a section of the synchronous belt 44 is clamped between the base plate 83 and the splint 84, and two sliders are fixedly installed on the bottom of the base plate 83 respectively. on the left and right sides.
具体的,如图6-7所示,由于在底板83短边打磨完成后,会进入无动力输出的流利条14顶部,因此需要为地板继续提供前进的动力来打磨其长边,通过在左右两侧流利条14中间的间隙处设置推送机构4,通过推送机构4从地板尾端将其匀速向前推进,从而使其具有足够的动力进入长边打磨机构3内进行长边打磨,其中,通过配合短边打磨机构5与长边打磨机构3之间的距离长度,依次设置两个同步轮43并通过同步带44将二者传动连接,然后通过将任一个同步轮43的转动轴42与推送电机41的输出轴固定安装,从而驱动同步带44运行转动,从而驱动与同步带44固定连接的折叠推杆8可做直线往复运动,从而实现折叠推杆8推送地板尾端前行后复位的功能;Specifically, as shown in Figure 6-7, after the short side of the bottom plate 83 is polished, it will enter the top of the fluent bar 14 without power output, so it is necessary to continue to provide forward power for the floor to polish its long side. A push mechanism 4 is set in the gap between the fluent strips 14 on both sides, and the push mechanism 4 pushes it forward at a constant speed from the end of the floor, so that it has enough power to enter the long-side grinding mechanism 3 for long-side grinding, wherein, By coordinating the distance length between the short side grinding mechanism 5 and the long side grinding mechanism 3, two synchronous wheels 43 are arranged successively and the two are connected by a synchronous belt 44, then by connecting the rotating shaft 42 of any synchronous wheel 43 with the The output shaft of the push motor 41 is fixedly installed, thereby driving the synchronous belt 44 to run and rotate, thereby driving the folding push rod 8 fixedly connected with the synchronous belt 44 to perform linear reciprocating motion, thereby realizing the folding push rod 8 pushing the rear end of the floor forward and then reset function;
并且,需要说明的是,设置折叠推杆8的目的在于防止与短边打磨机构5的短边打磨杆57发生干涉,因此当短边打磨杆57运动时折叠推杆8处于折叠状态,当地板短边打磨完毕,短边打磨杆57复位后,通过电动液压缸58伸展,带动推送杆81翻转九十度呈竖直状态处于地板尾部,并通过其底部设置的直线滑轨组件510以及推送机构4的驱动从地板尾端将其向前推送,通过上述结构设置,有效决绝地板长边打磨需要推进力,而现有的自动传送带12的是通过摩擦力传送不能满足要求的问题,从而有效的为地板提供合理的匀速推力,有益于地板长边打磨的质量,从而有效提高生产产品的质量。And, it should be noted that the purpose of setting the folding push rod 8 is to prevent interference with the short side grinding rod 57 of the short side grinding mechanism 5, so when the short side grinding rod 57 moves, the folding push rod 8 is in a folded state. After the short side is polished, after the short side grinding rod 57 is reset, it is stretched by the electrohydraulic cylinder 58, driving the push rod 81 to turn over 90 degrees to be in a vertical state at the end of the floor, and through the linear slide rail assembly 510 and the push mechanism provided at the bottom The drive of 4 pushes it forward from the end of the floor. Through the above-mentioned structural settings, the propulsion required for polishing the long side of the floor is effectively eliminated. However, the existing automatic conveyor belt 12 cannot meet the requirements through friction transmission, so that it can effectively Provide a reasonable uniform thrust for the floor, which is beneficial to the quality of the long side of the floor, thereby effectively improving the quality of the produced product.
两个流利条14之间且靠近长边打磨机构3背面处固定安装有压紧辊15,加工地板7顶面与压紧辊15的底部紧贴,输送装置1顶部且分别靠近长边打磨机构3和短边打磨机构5的背面处均设置有一组导向板13,每组导向板13为两个对称设置的导向板13,输送装置1的顶部设置有防尘护罩6,防尘护罩6覆盖除上料槽2外的整个区域,支撑机架17内部的底部且对应长边打磨机构3和短边打磨机构5处固定安装有回收盒11。A pinch roller 15 is fixedly installed between the two fluent strips 14 and near the back of the long side grinding mechanism 3, the top surface of the processing floor 7 is in close contact with the bottom of the pinch roller 15, and the top of the conveying device 1 is close to the long side grinding mechanism 3 and the back side of the short side grinding mechanism 5 are all provided with one group of guide plates 13, and each group of guide plates 13 is two symmetrically arranged guide plates 13, and the top of the conveying device 1 is provided with a dustproof cover 6, and the dustproof cover 6 covers the entire area except the feeding trough 2, and the bottom of the support frame 17 is fixedly installed with a recovery box 11 corresponding to the long side grinding mechanism 3 and the short side grinding mechanism 5.
具体的,如图8所示,为使本装置更加安全,且方便清洁,防止周围工作环境被破坏,通过在本装置顶部设置防尘护罩6,并在支撑机架17内底部设置回收盒11,从而有效防止地板在打磨过程中的木屑飞扬污染周围环境,影响工作人员的身体健康,同时通过回收盒11回收木屑,从而降低工作人员因作业完毕后清洁所付出的体力,从而保障生产环境的整洁。Specifically, as shown in Figure 8, in order to make the device safer and easier to clean, and to prevent the surrounding working environment from being damaged, a dustproof shield 6 is set on the top of the device, and a recycling box is set at the bottom of the supporting frame 17. 11, so as to effectively prevent the wood chips flying during the polishing process from polluting the surrounding environment and affecting the health of the staff. At the same time, the wood chips are recycled through the recycling box 11, thereby reducing the physical strength of the staff for cleaning after the operation is completed, thereby ensuring the production environment neat.
实施例二Embodiment two
具体如图9所示,一种地板加工用的自动磨边装置的使用方法,包括以下步骤:As specifically shown in Figure 9, a method for using an automatic edging device for floor processing includes the following steps:
S1、加工地板7上料,S1, processing floor 7 loading,
首先,通过人工上料,将堆叠码放整齐的加工地板7放置于上料槽2内部,通过自动传送带12将加工地板7逐个的从上料槽2底部开槽处输送出,当加工地板7减少时,再通过人工进行上料,以此循环;First, through manual feeding, the stacked and stacked processing floors 7 are placed inside the feeding trough 2, and the processed floors 7 are conveyed one by one from the slot at the bottom of the feeding chute 2 through the automatic conveyor belt 12. When the processed floors 7 decrease , and then through manual feeding, in this cycle;
S2、短边打磨,S2, short side grinding,
被自动传送带12传送出的单个加工地板7被传送至短边打磨机构5处,其前端通过红外对射传感器检测后,通过电动液压缸58驱动压紧块59下行将加工木板压紧,并通过双向电机51驱动短边打磨杆57旋转,同时带动旋转齿轮53在驱动齿条55齿面往复爬行,从而带动滑动支架52以及短边打磨杆57编旋转边往复运动打磨加当前的工地板的前端,以及上一块加工木板的尾端;The single processed floor 7 conveyed by the automatic conveyor belt 12 is conveyed to the short side grinding mechanism 5. After its front end is detected by the infrared beam sensor, the pressing block 59 is driven downward by the electric hydraulic cylinder 58 to compress the processed wood board, and passes through The two-way motor 51 drives the short-side grinding rod 57 to rotate, and at the same time drives the rotating gear 53 to reciprocate and crawl on the tooth surface of the drive rack 55, thereby driving the sliding bracket 52 and the short-side grinding rod 57 to rotate and reciprocate to polish the front end of the current construction floor , and the tail end of the last processed plank;
S3、长边打磨,S3, long side grinding,
当加工地板7的尾端打磨完成后,短边打磨机构5的短边打磨杆57复位偏向一侧,此时通过折叠推杆8的电伸缩杆82驱动推送杆81有折叠状态立起,并正好处于加工地板7的底部后,通过推送机构4的推送电机41驱动使得同步轮43带动同步带44运动,从而带动折叠推杆8将加工木板在两组流利条14表面推送进长边打磨机构3,加工地板7前端快靠近长边打磨机构3时,先通过两堆成的导向板13以及压紧辊15底部进行导向后,通过路径两侧的左打磨杆35和右打磨杆37对加工地板7的两侧长边进行打磨,打磨过程中产生的碎屑会落入回收盒11内进行集中回收;After the tail end of the processing floor 7 is polished, the short side grinding rod 57 of the short side grinding mechanism 5 resets and deflects to one side. At this time, the electric telescopic rod 82 of the folding push rod 8 drives the push rod 81 to stand up in a folded state, and Just after being at the bottom of the processing floor 7, the synchronous wheel 43 drives the synchronous belt 44 to move through the driving of the pushing motor 41 of the pushing mechanism 4, thereby driving the folding push rod 8 to push the processed wooden board on the surface of the two groups of fluent strips 14 into the long side grinding mechanism 3. When the front end of the processing floor 7 is approaching the long-side grinding mechanism 3, it is guided by the guide plate 13 formed by two piles and the bottom of the pressure roller 15, and then processed by the left grinding rod 35 and the right grinding rod 37 on both sides of the path. The long sides on both sides of the floor 7 are polished, and the debris generated during the grinding process will fall into the recovery box 11 for centralized recycling;
S4、加工完成出料,S4, the processing is completed and the material is discharged,
长边打磨完成后,通过推送机构4继续推送加工地板7前行,直至其自身重力发生倾斜后进入出料滑板16,经过出料滑板16滑入转运小车后经人工转运,至此完成完整一次加工地板7自动磨边工艺。After the long side is polished, the push mechanism 4 continues to push the processing floor 7 forward until its own gravity tilts and then enters the discharge slide 16. After passing through the discharge slide 16, it slides into the transfer trolley and then manually transfers, thus completing a complete processing Floor 7 automatic edging process.
通过对本装置的使用方法的说明,可知,通过本装置仅需设置两个人工工位,及上料和成品转运工位即可实现底板83的全自动打磨工艺,从而答复调高企业的生产效率,提高成品质量,降低废品率,为企业节约生产成本,可谓益处多多。Through the description of the use method of this device, it can be known that only two manual stations need to be set up through this device, and the feeding and finished product transfer stations can realize the fully automatic grinding process of the bottom plate 83, thereby answering the question of raising the production efficiency of the enterprise , improve the quality of finished products, reduce the scrap rate, and save production costs for enterprises, which can be said to have many benefits.
需要说明的是,自动传送带12、主动电机31、推送电机41、双向电机51、电动液压缸58、电伸缩杆82以及红外对射开关的型号规格需根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不再详细赘述。It should be noted that the models and specifications of the automatic conveyor belt 12, the active motor 31, the push motor 41, the bidirectional motor 51, the electric hydraulic cylinder 58, the electric telescopic rod 82 and the infrared beam switch shall be determined according to the actual specifications of the device. , the specific type selection calculation method adopts the existing technology in this field, so it will not be described in detail.
自动传送带12、主动电机31、推送电机41、双向电机51、电动液压缸58、电伸缩杆82以及红外对射开关的供电及其原理对本领域技术人员来说是清楚的,在此不予详细说明。The power supply and principle of automatic conveyor belt 12, active motor 31, push motor 41, bidirectional motor 51, electrohydraulic cylinder 58, electric telescopic rod 82 and infrared beam switch are clear to those skilled in the art, and will not be detailed here. illustrate.
应该明白,公开的过程中的步骤的特定顺序或层次是示例性方法的实例。基于设计偏好,应该理解,过程中的步骤的特定顺序或层次可以在不脱离本公开的保护范围的情况下得到重新安排。所附的方法权利要求以示例性的顺序给出了各种步骤的要素,并且不是要限于的特定顺序或层次。It is understood that the specific order or hierarchy of steps in the processes disclosed is an example of exemplary approaches. Based upon design preferences, it is understood that the specific order or hierarchy of steps in the processes may be rearranged without departing from the scope of the present disclosure. The accompanying method claims present elements of the various steps in a sample order, and are not meant to be limited to the specific order or hierarchy.
在上述的详细描述中,各种特征一起组合在单个的实施方案中,以简化本公开。不应该将这种公开方法解释为反映了这样的意图,即,所要求保护的主题的实施方案需要清楚地在每个权利要求中所陈述的特征更多的特征。相反,如所附的权利要求书所反映的那样,本发明处于比所公开的单个实施方案的全部特征少的状态。因此,所附的权利要求书特此清楚地被并入详细描述中,其中每项权利要求独自作为本发明单独的优选实施方案。In the foregoing Detailed Description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the embodiments of the claimed subject matter require more features than are expressly recited in each claim. Rather, as the following claims reflect, the invention lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby expressly incorporated into the Detailed Description, with each claim standing on its own as a separate preferred embodiment of this invention.
上文的描述包括一个或多个实施例的举例。当然,为了描述上述实施例而描述部件或方法的所有可能的结合是不可能的,但是本领域普通技术人员应该认识到,各个实施例可以做进一步的组合和排列。因此,本文中描述的实施例旨在涵盖落入所附权利要求书的保护范围内的所有这样的改变、修改和变型。此外,就说明书或权利要求书中使用的术语“包含”,该词的涵盖方式类似于术语“包括”,就如同“包括,”在权利要求中用作衔接词所解释的那样。此外,使用在权利要求书的说明书中的任何一个术语“或者”是要表示“非排它性的或者”。The foregoing description includes illustrations of one or more embodiments. Of course, it is impossible to describe all possible combinations of components or methods to describe the above-mentioned embodiments, but those skilled in the art should recognize that various embodiments can be further combined and permuted. Accordingly, the embodiments described herein are intended to embrace all such alterations, modifications and variations that fall within the scope of the appended claims. Furthermore, to the extent that the term "comprises" is used in the specification or claims, the word is encompassed in a manner similar to the term "comprises" as interpreted when "comprises" is used as a link in the claims. Furthermore, any use of the term "or" in the specification of the claims is intended to mean a "non-exclusive or".
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