CN116652485A - Welding robot for welding precise electronic instrument - Google Patents
Welding robot for welding precise electronic instrument Download PDFInfo
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- CN116652485A CN116652485A CN202310683761.0A CN202310683761A CN116652485A CN 116652485 A CN116652485 A CN 116652485A CN 202310683761 A CN202310683761 A CN 202310683761A CN 116652485 A CN116652485 A CN 116652485A
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- 238000003466 welding Methods 0.000 title claims abstract description 98
- 230000005540 biological transmission Effects 0.000 claims abstract description 79
- 230000006698 induction Effects 0.000 claims abstract description 28
- 238000004891 communication Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000012216 screening Methods 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 30
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及焊接设备技术领域,具体是一种精密电子器械焊接用焊接机器人。The invention relates to the technical field of welding equipment, in particular to a welding robot for precision electronic equipment welding.
背景技术Background technique
焊接工艺在在机械以及电子行业应用已经十分的广泛,目前,在机械电子行业中,都是通过焊接机器人,对精密零部件进行精密焊接,保证焊接的精度,进而使得焊接质量更高,才能满足电子器械的高效使用。The welding process has been widely used in the mechanical and electronic industries. At present, in the mechanical and electronic industries, welding robots are used to precisely weld precision parts to ensure the accuracy of welding, which in turn makes the welding quality higher. Efficient use of electronic equipment.
传统的焊接机器人一般只能进行较为简单的焊接作业,在实际焊接中,可能存在焊接不完整的情况,导致焊缝处仍然存在缝隙,这种情况下,如果继续使用,可能就会影响成品质量,然后传统的焊接装置不能在焊接时,对焊接件进行检测筛选,实用性不高。Traditional welding robots generally can only perform relatively simple welding operations. In actual welding, there may be incomplete welding, resulting in gaps at the weld seam. In this case, if you continue to use it, it may affect the quality of the finished product , and then the traditional welding device cannot detect and screen the welded parts during welding, and the practicability is not high.
发明内容Contents of the invention
本发明提供一种精密电子器械焊接用焊接机器人,解决了上述背景技术中的问题。The present invention provides a welding robot for precision electronic equipment welding, which solves the above-mentioned problems in the background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种精密电子器械焊接用焊接机器人,包括底板,还包括:A welding robot for precision electronic equipment welding, including a bottom plate, and also includes:
固定设置于底板一侧的支撑板,支撑板一端滑动设置机械臂;设置于支撑板一侧的焊接机构,包括转动柱,转动柱转动贯穿设置于支撑板上,所述转动柱一侧固定设置送料盘,送料盘侧壁固定设置安装壳,安装壳一侧设置夹持组件,所述安装壳侧壁设置蓄气组件,所述机械臂一端设置焊接组件,所述支撑板一侧固定连接电动伸缩杆,电动伸缩杆一端与机械臂固定连接,所述支撑板一侧设置驱动组件,用于驱动送料盘转动送料;The supporting plate fixedly arranged on one side of the bottom plate, the mechanical arm is slidably arranged at one end of the supporting plate; the welding mechanism arranged on one side of the supporting plate includes a rotating column, and the rotating column is rotated and installed on the supporting plate, and one side of the rotating column is fixedly arranged The feeding tray, the side wall of the feeding tray is fixed with an installation shell, one side of the installation shell is provided with a clamping assembly, the side wall of the installation shell is provided with a gas storage assembly, one end of the mechanical arm is provided with a welding assembly, and one side of the support plate is fixedly connected to the electric motor. A telescopic rod, one end of the electric telescopic rod is fixedly connected to the mechanical arm, and a driving component is arranged on one side of the support plate, which is used to drive the feeding tray to rotate and feed;
设置于底板一侧的检测机构,包括滑动设置于支撑板一侧的承载杆,承载杆两侧分别固定连接蓄压筒和传压筒,传压筒与蓄压筒之间固定连接安装梁,安装梁一端滑动贯穿设置导气管,导气管设置有多个,所述导气管端部固定连接橡胶圈,橡胶圈一侧的导气管一端套接复位件,所述安装梁一侧设置连通壳,连通壳两侧分别与蓄压筒和传压筒固定连接,所述连通壳内壁固定连接密封圈,所述导气管延伸至连通壳内,且穿过密封圈设置,所述导气管与连通壳滑动连接,所述蓄压筒内滑动设置蓄压块,蓄压块一端固定连接蓄压杆,蓄压杆一端延伸至蓄压筒外侧,且端部固定连接蓄压臂,所述传压筒内滑动设置感应块,感应块一端固定连接感应杆,感应杆一端延伸至传压筒外侧,且侧壁固定设置复位块,所述感应杆一端设置卸料组件,所述支撑板一侧设置传动组件,所述蓄压筒、传压筒一侧均固定连接连通管,连通管一端与连通壳固定连接,且内部连通,焊接进行时,传动组件带动承载杆移动,橡胶圈与蓄压臂与焊接件接触,橡胶圈对焊缝进行局部密封,蓄压臂通过蓄压杆带动蓄压块下移,蓄压筒内的压强增加,通过连通管,压强传递进连通壳内,当焊缝完全密封时,则压强传递进传压筒内,传压筒内的感应杆移动,在复位块的作用下,带动蓄气组件移动,实现放料,当焊缝有缝隙时,则压强释放,感应杆静置不动,焊接件被送料盘运送至焊接位,再次焊接,实现对焊接件的检测筛选。The detection mechanism arranged on one side of the bottom plate includes a bearing rod slidingly arranged on one side of the support plate. The two sides of the bearing rod are fixedly connected to the pressure storage cylinder and the pressure transmission cylinder respectively, and the installation beam is fixedly connected between the pressure transmission cylinder and the pressure storage cylinder. One end of the installation beam slides through and sets an air guide tube, and there are multiple air guide tubes, and the end of the air guide tube is fixedly connected to a rubber ring, and one end of the air guide tube on one side of the rubber ring is sleeved with a reset piece, and one side of the installation beam is provided with a communicating shell, The two sides of the connecting shell are respectively fixedly connected with the pressure storage cylinder and the pressure transmission cylinder, the inner wall of the connecting shell is fixedly connected with the sealing ring, the air guiding tube extends into the connecting shell and is set through the sealing ring, the air guiding tube and the connecting shell Sliding connection, a pressure storage block is slidably installed in the pressure storage cylinder, one end of the pressure storage block is fixedly connected to the pressure storage rod, one end of the pressure storage rod extends to the outside of the pressure storage cylinder, and the end is fixedly connected to the pressure storage arm, the pressure transmission cylinder An induction block is installed slidingly inside, one end of the induction block is fixedly connected to the induction rod, one end of the induction rod extends to the outside of the pressure transmission cylinder, and a reset block is fixed on the side wall, one end of the induction rod is provided with a discharge assembly, and one side of the support plate is provided with a transmission Assemblies, one side of the pressure accumulator and the pressure transmission cylinder are fixedly connected to the communication pipe, and one end of the communication pipe is fixedly connected to the communication shell, and the interior is connected. When the welding is in progress, the transmission component drives the load rod to move, and the rubber ring and the pressure storage arm are connected to the When the welded parts are in contact, the rubber ring partially seals the weld seam. The pressure storage arm drives the pressure storage block to move down through the pressure storage rod, and the pressure in the pressure storage cylinder increases. Through the connecting pipe, the pressure is transmitted into the connecting shell. When the weld is completely When it is sealed, the pressure is transmitted into the pressure transmission cylinder, and the sensing rod in the pressure transmission cylinder moves. Under the action of the reset block, the gas storage component is driven to move to realize discharging. When there is a gap in the weld, the pressure is released and the induction rod moves. The rod stands still, and the welded parts are transported to the welding position by the feeding tray, and welded again to realize the detection and screening of the welded parts.
作为本发明的一种优选技术方案,所述夹持组件包括固定设置于安装壳内一侧的伸缩件,伸缩件一侧固定连接活塞臂,活塞臂为T形结构,所述活塞臂一端延伸至安装壳外部,且端部固定连接夹持块,所述活塞臂与安装壳滑动连接。As a preferred technical solution of the present invention, the clamping assembly includes a telescopic piece fixed on one side of the installation shell, one side of the telescopic piece is fixedly connected to the piston arm, the piston arm is a T-shaped structure, and one end of the piston arm extends to the outside of the installation case, and the end is fixedly connected to the clamping block, and the piston arm is slidably connected to the installation case.
作为本发明的一种优选技术方案,所述蓄气组件包括固定设置于安装壳侧壁的固定柱,固定柱端部固定连接密封块,密封块外侧滑动设置存压筒,存压筒与安装壳之间固定连接伸缩管。As a preferred technical solution of the present invention, the gas storage assembly includes a fixed column fixedly arranged on the side wall of the installation shell, the end of the fixed column is fixedly connected to the sealing block, and the outer side of the sealing block is slidingly provided with a pressure storage cylinder, and the pressure storage cylinder is connected with the installation The telescopic tubes are fixedly connected between the shells.
作为本发明的一种优选技术方案,所述存压筒一侧固定连接固定臂,固定臂一端滑动贯穿设置限位柱,限位柱一端固定套接限位圈,限位圈一侧的限位柱一端套接压缩件,所述限位柱一侧的固定柱侧壁开设限位槽。As a preferred technical solution of the present invention, one side of the pressure storage cylinder is fixedly connected to a fixed arm, and one end of the fixed arm slides through a limit column, and one end of the limit column is fixedly sleeved with a limit ring, and the limit ring on one side One end of the positioning column is sleeved with a compression piece, and the side wall of the fixed column on one side of the limiting column is provided with a limiting groove.
作为本发明的一种优选技术方案,所述焊接组件包括转动设置于机械臂一侧的传动轮,传动轮一侧的机械臂端部固定连接焊接电机,焊接电机的输出轴与传动轮的转轴一端固定连接,所述传动轮一侧铰接联动臂,联动臂一端铰接活动块,活动块与机械臂滑动连接,所述活动块一端设置焊接臂,焊接臂为可伸缩式焊接装置。As a preferred technical solution of the present invention, the welding assembly includes a transmission wheel that is rotatably arranged on one side of the mechanical arm, the end of the mechanical arm on the transmission wheel side is fixedly connected to the welding motor, and the output shaft of the welding motor is connected to the rotating shaft of the transmission wheel. One end is fixedly connected, one side of the transmission wheel is hinged to a linkage arm, one end of the linkage arm is hinged to a movable block, the movable block is slidingly connected to the mechanical arm, and one end of the movable block is provided with a welding arm, which is a telescopic welding device.
作为本发明的一种优选技术方案,所述驱动组件包括固定设置于支撑板一侧的定位块,定位块一侧固定设置驱动电机,驱动电机的输出轴一端固定设置驱动柱,驱动柱一端固定设置不完全锥齿轮,不完全锥齿轮一侧设置传动锥齿轮,传动锥齿轮的转轴穿过支撑板,且端部与转动柱固定连接,所述不完全锥齿轮与传动锥齿轮啮合传动连接。As a preferred technical solution of the present invention, the drive assembly includes a positioning block fixedly arranged on one side of the support plate, a driving motor is fixedly arranged on one side of the positioning block, a driving column is fixedly arranged at one end of the output shaft of the driving motor, and one end of the driving column is fixed An incomplete bevel gear is provided, and a transmission bevel gear is provided on one side of the incomplete bevel gear. The rotating shaft of the transmission bevel gear passes through the support plate, and the end is fixedly connected with the rotating column. The incomplete bevel gear is meshed and transmission connected with the transmission bevel gear.
作为本发明的一种优选技术方案,所述传动组件包括固定设置于驱动柱底部的驱动盘,驱动盘一端固定连接固定轴,固定轴一端铰接传动臂,传动臂一侧的支撑板一端滑动贯穿设置活塞杆。As a preferred technical solution of the present invention, the transmission assembly includes a drive plate fixedly arranged at the bottom of the drive column, one end of the drive plate is fixedly connected to a fixed shaft, one end of the fixed shaft is hinged to the transmission arm, and one end of the support plate on one side of the transmission arm slides through Set the piston rod.
作为本发明的一种优选技术方案,所述传动臂一端与活塞杆铰接连接,所述活塞杆一端铰接传动杆,传动杆端部与承载杆铰接连接。As a preferred technical solution of the present invention, one end of the transmission arm is hingedly connected to the piston rod, one end of the piston rod is hinged to the transmission rod, and the end of the transmission rod is hinged to the bearing rod.
作为本发明的一种优选技术方案,所述卸料组件包括滑动贯穿设置于感应杆一端的推杆,推杆为工形结构,所述推杆两端套接支撑件,所述推杆一端转动连接滚轮,滚轮一侧的支撑板侧壁固定连接梯形块,当感应杆带动推杆下移时,推杆一端的滚轮与梯形块接触,推杆向一侧移动,可以带动推动物料移动,实现卸料。As a preferred technical solution of the present invention, the unloading assembly includes a push rod that slides through one end of the induction rod. The push rod is an I-shaped structure. Turn the connecting roller, and the side wall of the support plate on the side of the roller is fixedly connected to the trapezoidal block. When the sensing rod drives the push rod down, the roller at one end of the push rod contacts the trapezoidal block, and the push rod moves to one side, which can drive and push the material to move. Realize unloading.
本发明具有以下有益之处:在驱动盘的作用下,承载杆上下移动,橡胶圈与蓄压臂与焊接件接触,橡胶圈对焊缝进行局部密封,蓄压臂通过蓄压杆带动蓄压块下移,蓄压筒内的压强增加,通过连通管,压强传递进连通壳内,当焊缝完全密封时,则压强传递进传压筒内,传压筒内的感应杆移动,在复位块的作用下,带动蓄气组件移动,实现放料,当焊缝有缝隙时,则压强释放,感应杆静置不动,焊接件被送料盘运送至焊接位,再次焊接,总体来说该装置不仅实现对焊接工件焊接完整度的检测,同时能够主动将焊接合格与不合格的物件分离,并且对焊接不合格的物料再次进行焊接,保证焊接后的物件的质量处于合格水平,焊接合格率更高,同时焊接作业效率高,实用性更强。The present invention has the following advantages: under the action of the drive plate, the bearing rod moves up and down, the rubber ring contacts the pressure storage arm with the weldment, the rubber ring partially seals the welding seam, and the pressure storage arm drives the pressure storage through the pressure storage rod When the block moves down, the pressure in the pressure storage cylinder increases, and through the connecting pipe, the pressure is transmitted into the connecting shell. When the weld seam is completely sealed, the pressure is transmitted into the pressure transmission cylinder, and the sensing rod in the pressure transmission cylinder moves. Under the action of the block, the gas storage component is driven to move, and the material is discharged. When there is a gap in the weld, the pressure is released, the induction rod is still, the welded part is transported to the welding position by the feeding plate, and welded again. The device not only realizes the detection of the welding integrity of the welding workpiece, but also actively separates the qualified and unqualified objects, and re-welds the unqualified materials to ensure that the quality of the welded objects is at a qualified level and the welding pass rate At the same time, the welding operation efficiency is high and the practicability is stronger.
附图说明Description of drawings
图1为一种精密电子器械焊接用焊接机器人主体的结构示意图。Fig. 1 is a structural schematic diagram of a welding robot main body for precision electronic instrument welding.
图2为一种精密电子器械焊接用焊接机器人中检测机构的结构示意图。Fig. 2 is a structural schematic diagram of a detection mechanism in a welding robot for precision electronic equipment welding.
图3为图1中A的放大结构示意图。FIG. 3 is a schematic diagram of an enlarged structure of A in FIG. 1 .
图4为一种精密电子器械焊接用焊接机器人中送料盘的结构示意图。Fig. 4 is a structural schematic diagram of a feeding tray in a welding robot for precision electronic equipment welding.
图中:1、底板;2、支撑板;3、转动柱;4、送料盘;5、驱动盘;6、梯形块;7、驱动柱;8、传动臂;9、固定轴;10、活塞杆;11、传动杆;12、承载杆;13、不完全锥齿轮;14、传动锥齿轮;15、定位块;16、驱动电机;17、电动伸缩杆;18、机械臂;19、传动轮;20、联动臂;21、活动块;22、焊接臂;23、夹持块;24、蓄压筒;25、蓄压块;26、蓄压杆;27、蓄压臂;28、橡胶圈;29、复位件;30、安装梁;31、密封圈;32、导气管;33、限位槽;34、限位柱;35、连通管;36、连通壳;37、传压筒;38、感应块;39、弹性件;40、滚轮;41、推杆;42、支撑件;43、复位块;44、感应杆;45、存压筒;46、伸缩管;47、安装壳;48、伸缩件;49、活塞臂;50、密封块;51、固定臂;52、压缩件;53、限位圈;54、固定柱;55、焊接机构;56、检测机构;57、夹持组件;58、焊接组件;59、蓄气组件;60、驱动组件;61、卸料组件;62、传动组件。In the figure: 1, bottom plate; 2, supporting plate; 3, rotating column; 4, feeding plate; 5, driving plate; 6, trapezoidal block; 7, driving column; 8, transmission arm; 9, fixed shaft; 10, piston Rod; 11, transmission rod; 12, load rod; 13, incomplete bevel gear; 14, transmission bevel gear; 15, positioning block; 16, drive motor; 17, electric telescopic rod; 18, mechanical arm; 19, transmission wheel 20, linkage arm; 21, movable block; 22, welding arm; 23, clamping block; 24, pressure storage cylinder; 25, pressure storage block; 26, pressure storage rod; 27, pressure storage arm; 28, rubber ring ;29, reset part; 30, installation beam; 31, sealing ring; 32, air guide pipe; 33, limit groove; 34, limit column; 35, connecting pipe; 36, connecting shell; 37, pressure transmission cylinder; 38 , induction block; 39, elastic piece; 40, roller; 41, push rod; 42, support piece; 43, reset block; 44, induction rod; 45, pressure storage cylinder; 46, telescopic tube; 47, installation shell; 48 , expansion part; 49, piston arm; 50, sealing block; 51, fixed arm; 52, compression part; 53, limit ring; 54, fixed column; 55, welding mechanism; 56, detection mechanism; ; 58, welding assembly; 59, gas storage assembly; 60, driving assembly; 61, unloading assembly; 62, transmission assembly.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例1Example 1
请参阅图1-4,一种精密电子器械焊接用焊接机器人,包括底板1,还包括:固定设置于底板1一侧的支撑板2,支撑板2一端滑动设置机械臂18;设置于支撑板2一侧的焊接机构55,包括转动柱3,转动柱3转动贯穿设置于支撑板2上,所述转动柱3一侧固定设置送料盘4,送料盘4侧壁固定设置安装壳47,安装壳47一侧设置夹持组件57,所述安装壳47侧壁设置蓄气组件59,所述机械臂18一端设置焊接组件58,所述支撑板2一侧固定连接电动伸缩杆17,电动伸缩杆17一端与机械臂18固定连接,所述支撑板2一侧设置驱动组件60,用于驱动送料盘4转动送料;Please refer to Figures 1-4, a welding robot for precision electronic equipment welding, including a base plate 1, and also includes: a support plate 2 fixedly arranged on one side of the base plate 1, and a mechanical arm 18 is slidably arranged at one end of the support plate 2; 2. The welding mechanism 55 on one side includes a rotating column 3, which is installed on the support plate 2 through rotation. One side of the shell 47 is provided with a clamping assembly 57, the side wall of the installation shell 47 is provided with an air storage assembly 59, one end of the mechanical arm 18 is provided with a welding assembly 58, one side of the support plate 2 is fixedly connected to the electric telescopic rod 17, and the electric telescopic One end of the rod 17 is fixedly connected to the mechanical arm 18, and a drive assembly 60 is arranged on one side of the support plate 2 for driving the feeding tray 4 to rotate and feed;
设置于底板1一侧的检测机构56,包括滑动设置于支撑板2一侧的承载杆12,承载杆12两侧分别固定连接蓄压筒24和传压筒37,传压筒37与蓄压筒24之间固定连接安装梁30,安装梁30一端滑动贯穿设置导气管32,导气管32设置有多个,所述导气管32端部固定连接橡胶圈28,橡胶圈28一侧的导气管32一端套接复位件29,所述安装梁30一侧设置连通壳36,连通壳36两侧分别与蓄压筒24和传压筒37固定连接,所述连通壳36内壁固定连接密封圈31,所述导气管32延伸至连通壳36内,且穿过密封圈31设置,所述导气管32与连通壳36滑动连接,所述蓄压筒24内滑动设置蓄压块25,蓄压块25一端固定连接蓄压杆26,蓄压杆26一端延伸至蓄压筒24外侧,且端部固定连接蓄压臂27,所述传压筒37内滑动设置感应块38,感应块38一端固定连接感应杆44,感应杆44上套接弹性件39,感应杆44一端延伸至传压筒37外侧,且侧壁固定设置复位块43,所述感应杆44一端设置卸料组件61,所述支撑板2一侧设置传动组件62,所述蓄压筒24、传压筒37一侧均固定连接连通管35,连通管35一端与连通壳36固定连接,且内部连通,焊接进行时,传动组件62带动承载杆12移动,橡胶圈28与蓄压臂27与焊接件接触,橡胶圈28对焊缝进行局部密封,蓄压臂27通过蓄压杆26带动蓄压块25下移,蓄压筒24内的压强增加,通过连通管35,压强传递进连通壳36内,当焊缝完全密封时,则压强传递进传压筒37内,传压筒37内的感应杆44移动,在复位块43的作用下,带动蓄气组件59移动,实现放料,当焊缝有缝隙时,则压强释放,感应杆44静置不动,焊接件被送料盘4运送至焊接位,再次焊接,实现对焊接件的检测筛选。The detection mechanism 56 arranged on one side of the bottom plate 1 includes a bearing rod 12 slidably arranged on one side of the support plate 2. The two sides of the bearing rod 12 are respectively fixedly connected to the pressure accumulator cylinder 24 and the pressure transmission cylinder 37, and the pressure transmission cylinder 37 is connected to the pressure accumulation cylinder. The installation beams 30 are fixedly connected between the cylinders 24, and one end of the installation beams 30 slides through to set an air guide tube 32. There are multiple air guide tubes 32, and the ends of the air guide tubes 32 are fixedly connected to the rubber ring 28, and the air guide tube on one side of the rubber ring 28 One end of 32 is sleeved with reset member 29, and one side of the installation beam 30 is provided with a communication shell 36, and the two sides of the communication shell 36 are respectively fixedly connected with the pressure accumulator cylinder 24 and the pressure transmission cylinder 37, and the inner wall of the communication shell 36 is fixedly connected with the sealing ring 31 , the air guide tube 32 extends into the communication shell 36 and is arranged through the sealing ring 31, the air guide tube 32 is slidably connected with the communication shell 36, and the pressure accumulation block 25 is slidably arranged in the pressure accumulation cylinder 24, and the pressure accumulation block One end of 25 is fixedly connected to the pressure storage rod 26, one end of the pressure storage rod 26 extends to the outside of the pressure storage cylinder 24, and the end is fixedly connected to the pressure storage arm 27, and an induction block 38 is slid inside the pressure transmission cylinder 37, and one end of the induction block 38 is fixed Connect the induction rod 44, the elastic member 39 is sleeved on the induction rod 44, one end of the induction rod 44 extends to the outside of the pressure transmission cylinder 37, and the side wall is fixedly provided with a reset block 43, and one end of the induction rod 44 is provided with a discharge assembly 61, the One side of the support plate 2 is provided with a transmission assembly 62, and one side of the pressure accumulator 24 and the pressure transmission cylinder 37 are fixedly connected to the communication pipe 35, and one end of the communication pipe 35 is fixedly connected to the communication shell 36, and the inside is connected. When welding is in progress, the transmission The component 62 drives the bearing rod 12 to move, the rubber ring 28 and the pressure storage arm 27 are in contact with the weldment, the rubber ring 28 partially seals the weld seam, the pressure storage arm 27 drives the pressure storage block 25 to move down through the pressure storage rod 26, and the pressure storage The pressure in the cylinder 24 increases, through the connecting pipe 35, the pressure is transmitted into the connecting shell 36, when the weld seam is completely sealed, the pressure is transmitted into the pressure transmitting cylinder 37, the sensing rod 44 in the pressure transmitting cylinder 37 moves, and resets Under the action of the block 43, the gas storage assembly 59 is driven to move to realize discharging. When there is a gap in the welding seam, the pressure is released, and the induction rod 44 stands still, and the welded part is transported to the welding position by the feeding tray 4, and then welded again. Realize the detection and screening of welded parts.
实施例2Example 2
请参阅图1-4,本实施例的其它内容与实施例1相同,不同之处在于:所述夹持组件57包括固定设置于安装壳47内一侧的伸缩件48,伸缩件48一侧固定连接活塞臂49,活塞臂49为T形结构,所述活塞臂49一端延伸至安装壳47外部,且端部固定连接夹持块23,所述活塞臂49与安装壳47滑动连接,在进行使用时,将需要进行焊接的工件放置在夹持块23支架,在伸缩件48的作用下带动活塞臂49移动,在夹持块23的作用下对工件进行夹持固定。Please refer to Figures 1-4, the other contents of this embodiment are the same as those of Embodiment 1, the difference is that: the clamping assembly 57 includes a telescopic piece 48 fixedly arranged on one side of the installation shell 47, and one side of the telescopic piece 48 The piston arm 49 is fixedly connected, and the piston arm 49 is a T-shaped structure. One end of the piston arm 49 extends to the outside of the installation shell 47, and the end is fixedly connected to the clamping block 23. The piston arm 49 is slidably connected to the installation shell 47. When in use, the workpiece to be welded is placed on the bracket of the clamping block 23, the piston arm 49 is driven to move under the action of the telescopic member 48, and the workpiece is clamped and fixed under the action of the clamping block 23.
所述蓄气组件59包括固定设置于安装壳47侧壁的固定柱54,固定柱54端部固定连接密封块50,密封块50外侧滑动设置存压筒45,存压筒45与安装壳47之间固定连接伸缩管46。The gas storage assembly 59 includes a fixed column 54 fixedly arranged on the side wall of the installation shell 47, the end of the fixed column 54 is fixedly connected to the sealing block 50, and the outer side of the sealing block 50 is slidably provided with the pressure storage cylinder 45, and the pressure storage cylinder 45 and the installation shell 47 The telescopic tube 46 is fixedly connected between them.
所述存压筒45一侧固定连接固定臂51,固定臂51一端滑动贯穿设置限位柱34,限位柱34一端固定套接限位圈53,限位圈53一侧的限位柱34一端套接压缩件52,所述限位柱34一侧的固定柱54侧壁开设限位槽33,其中压缩件52可以使用具有伸缩性质的弹簧或者弹性金属片等。One side of the pressure storage cylinder 45 is fixedly connected to the fixed arm 51, and one end of the fixed arm 51 slides through to set a limit column 34, and one end of the limit column 34 is fixedly sleeved with a limit ring 53, and the limit column 34 on one side of the limit ring 53 One end is sleeved with a compression piece 52, and the side wall of the fixed column 54 on the side of the limit column 34 is provided with a limiting groove 33, wherein the compression piece 52 can use a spring or an elastic metal sheet with a stretching property.
所述焊接组件58包括转动设置于机械臂18一侧的传动轮19,传动轮19一侧的机械臂18端部固定连接焊接电机,焊接电机的输出轴与传动轮19的转轴一端固定连接,所述传动轮19一侧铰接联动臂20,联动臂20一端铰接活动块21,活动块21与机械臂18滑动连接,所述活动块21一端设置焊接臂22,焊接臂22为可伸缩式焊接装置,在传动轮19的作用下通过联动臂20带动活动块21横向往复移动,实现对工件的焊接。Described welding assembly 58 comprises the transmission wheel 19 that is arranged on one side of mechanical arm 18 in rotation, and the end of mechanical arm 18 on transmission wheel 19 side is fixedly connected with welding motor, and the output shaft of welding motor is fixedly connected with one end of the rotating shaft of transmission wheel 19, One side of the transmission wheel 19 is hinged to the linkage arm 20, and one end of the linkage arm 20 is hinged to the movable block 21. The movable block 21 is slidably connected to the mechanical arm 18. One end of the movable block 21 is provided with a welding arm 22, and the welding arm 22 is a telescopic welding The device drives the movable block 21 to reciprocate laterally through the linkage arm 20 under the action of the transmission wheel 19, so as to realize the welding of the workpiece.
所述驱动组件60包括固定设置于支撑板2一侧的定位块15,定位块15一侧固定设置驱动电机16,驱动电机16的输出轴一端固定设置驱动柱7,驱动柱7一端固定设置不完全锥齿轮13,不完全锥齿轮13一侧设置传动锥齿轮14,传动锥齿轮14的转轴穿过支撑板2,且端部与转动柱3固定连接,所述不完全锥齿轮13与传动锥齿轮14啮合传动连接,驱动电机16带动驱动柱7转动,通过不完全锥齿轮13和传动锥齿轮14带动转动柱3一侧的送料盘4间歇转动送料,实现连续焊接。The drive assembly 60 includes a positioning block 15 fixedly arranged on one side of the support plate 2, a driving motor 16 is fixedly arranged on one side of the positioning block 15, a driving column 7 is fixedly arranged at one end of the output shaft of the driving motor 16, and a driving column 7 is fixedly arranged at one end of the driving column 7. Complete bevel gear 13, transmission bevel gear 14 is arranged on one side of incomplete bevel gear 13, the rotating shaft of transmission bevel gear 14 passes support plate 2, and end is fixedly connected with rotating column 3, and described incomplete bevel gear 13 and transmission bevel The gear 14 meshes with the transmission connection, the drive motor 16 drives the drive column 7 to rotate, and the incomplete bevel gear 13 and the drive bevel gear 14 drive the feed plate 4 on one side of the rotation column 3 to rotate and feed material intermittently to realize continuous welding.
所述传动组件62包括固定设置于驱动柱7底部的驱动盘5,驱动盘5一端固定连接固定轴9,固定轴9一端铰接传动臂8,传动臂8一侧的支撑板2一端滑动贯穿设置活塞杆10,所述传动臂8一端与活塞杆10铰接连接,所述活塞杆10一端铰接传动杆11,传动杆11端部与承载杆12铰接连接。The transmission assembly 62 includes a drive plate 5 fixedly arranged at the bottom of the drive column 7, one end of the drive plate 5 is fixedly connected to the fixed shaft 9, one end of the fixed shaft 9 is hinged to the transmission arm 8, and one end of the support plate 2 on one side of the transmission arm 8 slides through the set Piston rod 10 , one end of the transmission arm 8 is hingedly connected to the piston rod 10 , one end of the piston rod 10 is hinged to the transmission rod 11 , and the end of the transmission rod 11 is hinged to the bearing rod 12 .
所述卸料组件61包括滑动贯穿设置于感应杆44一端的推杆41,推杆41为工形结构,所述推杆41两端套接支撑件42,所述推杆41一端转动连接滚轮40,滚轮40一侧的支撑板2侧壁固定连接梯形块6,当感应杆44带动推杆41下移时,推杆41一端的滚轮40与梯形块6接触,推杆41向一侧移动,可以带动推动物料移动,实现卸料。The unloading assembly 61 includes a push rod 41 that slides through one end of the induction rod 44. The push rod 41 is an I-shaped structure. 40, the side wall of the support plate 2 on one side of the roller 40 is fixedly connected to the trapezoidal block 6, when the sensing rod 44 drives the push rod 41 to move down, the roller 40 at one end of the push rod 41 contacts the trapezoidal block 6, and the push rod 41 moves to one side , can drive and push the material to move and realize unloading.
在驱动盘5的作用下,承载杆12上下移动,橡胶圈28与蓄压臂27与焊接件接触,橡胶圈28对焊缝进行局部密封,蓄压臂27通过蓄压杆26带动蓄压块25下移,蓄压筒24内的压强增加,通过连通管35,压强传递进连通壳36内,当焊缝完全密封时,则压强传递进传压筒37内,传压筒37内的感应杆44移动,在复位块43的作用下,带动蓄气组件59移动,实现放料,当焊缝有缝隙时,则压强释放,感应杆44静置不动,焊接件被送料盘4运送至焊接位,再次焊接。Under the action of the drive plate 5, the bearing rod 12 moves up and down, the rubber ring 28 and the pressure storage arm 27 are in contact with the weldment, the rubber ring 28 partially seals the weld, and the pressure storage arm 27 drives the pressure storage block through the pressure storage rod 26 25 moves downward, the pressure in the pressure storage cylinder 24 increases, and the pressure is transmitted into the communication shell 36 through the connecting pipe 35. When the weld seam is completely sealed, the pressure is transmitted into the pressure transmission cylinder 37, and the induction in the pressure transmission cylinder 37 The rod 44 moves, and under the action of the reset block 43, the gas storage assembly 59 is driven to move to realize discharging. When there is a gap in the welding seam, the pressure is released, the sensing rod 44 stands still, and the welded parts are transported by the feeding tray 4 to Solder a bit, solder again.
总体来说该装置不仅实现对焊接工件焊接完整度的检测,同时能够主动将焊接合格与不合格的物件分离,并且对焊接不合格的物料再次进行焊接,保证焊接后的物件的质量处于合格水平,焊接合格率更高,同时焊接作业效率高,实用性更强。Generally speaking, the device not only realizes the detection of the welding integrity of the welding workpiece, but also actively separates the qualified and unqualified objects, and re-welds the unqualified materials to ensure that the quality of the welded objects is at a qualified level , the welding qualification rate is higher, and the welding operation efficiency is high, and the practicability is stronger.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (9)
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| CN202310683761.0A CN116652485A (en) | 2023-06-10 | 2023-06-10 | Welding robot for welding precise electronic instrument |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118513428A (en) * | 2024-07-22 | 2024-08-20 | 常州艾达智能家居有限公司 | Stamping device for manufacturing lifting table sliding rail |
| CN119387802A (en) * | 2024-11-05 | 2025-02-07 | 吉林大学 | A friction welding machine heat dissipation cooler |
-
2023
- 2023-06-10 CN CN202310683761.0A patent/CN116652485A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118513428A (en) * | 2024-07-22 | 2024-08-20 | 常州艾达智能家居有限公司 | Stamping device for manufacturing lifting table sliding rail |
| CN118513428B (en) * | 2024-07-22 | 2024-11-15 | 常州艾达智能家居有限公司 | A punching device for manufacturing slide rails of lifting tables |
| CN119387802A (en) * | 2024-11-05 | 2025-02-07 | 吉林大学 | A friction welding machine heat dissipation cooler |
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