CN116641683A - Electrohydraulic central control system applied to unmanned platform - Google Patents
Electrohydraulic central control system applied to unmanned platform Download PDFInfo
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- CN116641683A CN116641683A CN202310513541.3A CN202310513541A CN116641683A CN 116641683 A CN116641683 A CN 116641683A CN 202310513541 A CN202310513541 A CN 202310513541A CN 116641683 A CN116641683 A CN 116641683A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/02—Valve arrangements for boreholes or wells in well heads
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/005—Fault detection or monitoring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Description
技术领域technical field
本发明涉及石油化工技术领域,特别涉及一种应用于无人平台的电液中枢控制系统。The invention relates to the field of petrochemical technology, in particular to an electro-hydraulic central control system applied to an unmanned platform.
背景技术Background technique
井口控制盘是用来控制井下安全阀和地面安全阀的高精度集成液压设备,油箱内液压油通过液压泵进行增压,通过手动调压阀对压力进行调节后,通过液压管线输出至采油树安全阀,从而控制采油树安全阀的开启与关闭。The wellhead control panel is a high-precision integrated hydraulic device used to control the downhole safety valve and surface safety valve. The hydraulic oil in the oil tank is pressurized by the hydraulic pump, and the pressure is adjusted by the manual pressure regulating valve, and then output to the Christmas tree through the hydraulic pipeline. The safety valve controls the opening and closing of the safety valve of the Christmas tree.
常规井口控制盘具有本地控制与远程控制两种方式,在常规机械逻辑井口控制盘上,远程关断后,必须在本地操作复位后,才可以继续运行,而在无人平台,多数情况不具备本地复位条件,需要远程直接控制井口盘开关,对于这种情况,常规井口控制盘已无法满足远程控制的需求,特别需要一种应用于无人平台的电液中枢控制系统。The conventional wellhead control panel has two modes of local control and remote control. On the conventional mechanical logic wellhead control panel, after the remote shutdown, the local operation must be reset before the operation can continue. On the unmanned platform, most cases do not have The local reset condition requires remote and direct control of the wellhead switch. For this situation, the conventional wellhead control panel can no longer meet the needs of remote control, and an electro-hydraulic central control system applied to unmanned platforms is especially needed.
且目前井口控制盘液压系统仅能控制采油树的部分阀门,与盘刹液压站单元、钻机液压站单元、机具液压站单元、修井机单元等液压设备间各为独立的关系,每个单元需要配置专用人员和专用作业指导书,液压阀门、压力等级标准也各不相同,管理不便。Moreover, the current wellhead control panel hydraulic system can only control part of the valves of the Christmas tree, and has independent relationships with hydraulic equipment such as the disc brake hydraulic station unit, drilling rig hydraulic station unit, implement hydraulic station unit, and workover rig unit. It is necessary to configure special personnel and special operation instructions, and the hydraulic valves and pressure level standards are also different, which makes management inconvenient.
发明内容Contents of the invention
本发明的目的在于提供一种应用于无人平台的电液中枢控制系统,其井口控制盘分别与盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元内部的液压控制阀耦合,通过设置在井口控制盘内的井口控制盘液压单元和井口控制盘电控单元统一实现无人平台的液压设备电液控制。The object of the present invention is to provide an electro-hydraulic central control system applied to an unmanned platform. The valve coupling realizes the electro-hydraulic control of the hydraulic equipment of the unmanned platform through the hydraulic unit of the wellhead control panel and the electronic control unit of the wellhead control panel arranged in the wellhead control panel.
本发明还有一个目的在于提供一种应用于无人平台的电液中枢控制系统,其井口控制盘电控单元内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,无需本地操作复位,即可实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。Another object of the present invention is to provide an electro-hydraulic central control system applied to an unmanned platform. The electric control unit of the wellhead control panel is preset for production shut-off, well kill shut-off, first-level emergency stop shut-off, and second-level shut-off. The wellhead control panel shut-off logic sequence of emergency stop shutdown and three-stage emergency stop shutdown can realize the opening or closing of the hydraulic output of the wellhead control panel without local operation and reset, and then control the opening and closing of the safety valve of the Christmas tree.
为实现上述目的,本发明采用如下技术方案,包括:To achieve the above object, the present invention adopts the following technical solutions, including:
井口控制盘电气控制箱,其通过电缆与中控单元连接,在所述井口控制盘电气控制箱上设有井口控制盘电气控制旋钮;The electrical control box of the wellhead control panel is connected to the central control unit through cables, and the electrical control knob of the wellhead control panel is arranged on the electrical control box of the wellhead control panel;
井口控制盘,其与所述井口控制盘电气控制箱电连接,在所述井口控制盘内分别设有井口控制盘液压单元和井口控制盘电控单元;以及The wellhead control panel is electrically connected to the wellhead control panel electrical control box, and the wellhead control panel hydraulic unit and the wellhead control panel electric control unit are respectively arranged in the wellhead control panel; and
盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元,其内部的液压控制阀分别与所述井口控制盘耦合。The hydraulic control valves inside the disc brake hydraulic station unit, the drilling rig hydraulic station unit, the implement hydraulic station unit, and the workover rig unit are respectively coupled with the wellhead control panel.
优选的是,所述井口控制盘液压单元包括:Preferably, the wellhead control panel hydraulic unit includes:
油箱,其设置在所述井口控制盘内,用于提供液压油;An oil tank, which is arranged in the wellhead control panel, is used to provide hydraulic oil;
电动泵,其通过管汇与所述油箱连接,用于提供液压动力源;以及an electric pump connected to the tank via a manifold for providing a source of hydraulic power; and
调压阀,其通过管汇与所述电动泵连接,用于提供降压调节;a pressure regulating valve connected to said electric pump through a manifold for providing pressure drop regulation;
蓄能器,其通过管汇与所述调压阀连接,用于积蓄液压压力。An accumulator, which is connected to the pressure regulating valve through a manifold, is used for accumulating hydraulic pressure.
优选的是,还包括:Preferably, it also includes:
压力表,其与所述蓄能器电连接,用于显示压力;a pressure gauge electrically connected to the accumulator for displaying pressure;
指示器,其与所述蓄能器电连接,用于显示液压源压力状态;an indicator, which is electrically connected to the accumulator, and is used to display the pressure state of the hydraulic source;
漏电保护器,其与所述蓄能器电连接,用于检测井口控制盘液压单元内部导体是否存在漏电。A leakage protector is electrically connected to the accumulator and is used to detect whether there is leakage in the conductor inside the hydraulic unit of the wellhead control panel.
优选的是,还包括:Preferably, it also includes:
阻火器,其设置在所述油箱内,用于阻燃。A flame arrester, which is arranged in the fuel tank, is used for flame retardancy.
优选的是,还包括:Preferably, it also includes:
液压平衡囊,其通过管路和钢索与所述油箱连接,用于在井口控制盘液压单元出现压力异常降低或升高的现象时,通过膨胀与或收缩进行调节;A hydraulic balance bladder, which is connected to the oil tank through pipelines and steel cables, and is used for adjustment by expansion or contraction when the pressure of the hydraulic unit of the wellhead control panel is abnormally reduced or increased;
防撞框架,其罩设在所述液压平衡囊外部,并通过钢丝绳及紧固螺栓安置在平台桩基下方,沉没在海平面下5~10米处。The anti-collision frame, which is covered outside the hydraulic balance bag, is placed under the platform pile foundation through steel wire ropes and fastening bolts, and is submerged 5-10 meters below the sea level.
优选的是,所述井口控制盘电气控制旋钮与井口控制盘电控单元电连接,并可通过PLC控制井口控制盘电控单元的电液控制逻辑;在所述井口控制盘电控单元内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。Preferably, the electric control knob of the wellhead control panel is electrically connected with the electric control unit of the wellhead control panel, and the electro-hydraulic control logic of the electric control unit of the wellhead control panel can be controlled by PLC; Set up the wellhead control panel shutdown logic sequence of production shutdown, well killing shutdown, first-level emergency shutdown, second-level emergency shutdown, and third-level emergency shutdown to realize the opening or closing of the hydraulic output of the wellhead control panel, and then Control the switch of the safety valve of the Christmas tree.
优选的是,在所述井口控制盘电控单元内还设有面板按钮、延时继电器和二位三通电磁阀,所述面板按钮用于控制延时继电器线圈的通断,延时继电器的触点用于控制电磁阀的得电与失电,二位三通电磁阀用于将电气开关信号转换为液压通断控制。Preferably, a panel button, a time-delay relay and a two-position three-way solenoid valve are also provided in the electric control unit of the wellhead control panel, the panel button is used to control the on-off of the time-delay relay coil, and the time-delay relay The contacts are used to control the power-on and power-off of the solenoid valve, and the two-position three-way solenoid valve is used to convert the electrical switch signal into hydraulic on-off control.
优选的是,所述盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元的液压控制阀与井口控制盘液压单元的液压控制阀连通;所述盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元的电信号接收电位与井口控制盘电控单元的输出点位电连接。Preferably, the hydraulic control valves of the disc brake hydraulic station unit, the drilling rig hydraulic station unit, the implement hydraulic station unit, and the workover rig unit are in communication with the hydraulic control valves of the wellhead control panel hydraulic unit; the disc brake hydraulic station unit, The electrical signal receiving potentials of the drilling rig hydraulic station unit, the implement hydraulic station unit, and the workover rig unit are electrically connected to the output points of the electric control unit of the wellhead control panel.
优选的是,在所述盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元的液压控制阀与井口控制盘液压单元的液压控制阀的连接处分别设有电子压力表和频闪拍照设备,所述电气压力表和频闪拍照设备分别与中控单元电连接,所述电气压力表用于实时监测连接位置的压力;所述频闪拍照设备,用于当电子压力表读数出现异常时,对连通位置进行频闪拍摄,便于通过照片分析压力异常原因。Preferably, electronic pressure gauges are respectively provided at the joints of the hydraulic control valves of the disc brake hydraulic station unit, the drilling rig hydraulic station unit, the implement hydraulic station unit, the workover rig unit and the hydraulic control valve of the wellhead control panel hydraulic unit and a stroboscopic photographing device, the electrical pressure gauge and the stroboscopic photographing device are respectively electrically connected to the central control unit, and the electrical pressure gauge is used for real-time monitoring of the pressure at the connection position; the stroboscopic photographing device is used for electronic pressure When the meter reading is abnormal, take a strobe shot of the connected position, which is convenient for analyzing the cause of the abnormal pressure through the photo.
优选的是,在所述防撞框架内设置有围栏电控开关,所述围栏电控开关与中控电连接,在所述液压平衡囊上方设有救援把手。Preferably, a fence electric control switch is provided in the anti-collision frame, the fence electric control switch is electrically connected to the central control, and a rescue handle is provided above the hydraulic balance bag.
本发明的有益效果是:井口控制盘分别与盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元内部的液压控制阀耦合,通过设置在井口控制盘内的井口控制盘液压单元和井口控制盘电控单元统一实现无人平台的液压设备电液控制;井口控制盘电控单元内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,无需本地操作复位,即可实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。The beneficial effects of the present invention are: the wellhead control panel is respectively coupled with the hydraulic control valve inside the disc brake hydraulic station unit, the drilling rig hydraulic station unit, the equipment hydraulic station unit, and the workover rig unit, through the wellhead control panel arranged in the wellhead control panel The hydraulic unit and the electronic control unit of the wellhead control panel are unified to realize the electro-hydraulic control of the hydraulic equipment of the unmanned platform; the electronic control unit of the wellhead control panel is preset for production shutdown, well killing shutdown, first-level emergency stop shutdown, and second-level emergency stop Shutdown, three-level emergency stop and shutdown logic sequence of wellhead control panel shutdown, without local operation reset, can realize the hydraulic output of the wellhead control panel to open or close, and then control the switch of the safety valve of the Christmas tree.
附图说明Description of drawings
图1是发明一种应用于无人平台的电液中枢控制系统的示意图。Figure 1 is a schematic diagram of the invention of an electro-hydraulic central control system applied to an unmanned platform.
具体实施方式Detailed ways
下面结合附图对发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" used herein do not exclude the presence or addition of one or other elements or combinations thereof.
如图1所示,本发明的一种实现形式,为实现上述目的,本发明采用如下技术方案,包括:As shown in Figure 1, a kind of realization form of the present invention, in order to realize above-mentioned object, the present invention adopts following technical scheme, comprises:
井口控制盘电气控制箱110,其通过电缆120与中控单元2连接,在所述井口控制盘电气控制箱上设有井口控制盘电气控制旋钮111。作为一种优选,所述井口控制盘电气控制旋钮111与井口控制盘电控单元140电连接,并可通过PLC控制井口控制盘电控单元140的电液控制逻辑;在所述井口控制盘电控单元140内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。The electrical control box 110 of the wellhead control panel is connected with the central control unit 2 through the cable 120, and the electrical control knob 111 of the wellhead control panel is arranged on the electrical control box of the wellhead control panel. As a preference, the electric control knob 111 of the wellhead control panel is electrically connected with the electric control unit 140 of the wellhead control panel, and the electro-hydraulic control logic of the electric control unit 140 of the wellhead control panel can be controlled by PLC; Control unit 140 internally presets the wellhead control panel shutdown logic sequence of production shutdown, well killing shutdown, first-level emergency stop shutdown, second-level emergency stop shutdown, and third-level emergency stop shutdown to realize the hydraulic output of the wellhead control panel Open or close, and then control the switch of the Christmas tree safety valve.
井口控制盘120与所述井口控制盘电气控制箱110电连接,在所述井口控制盘内120分别设有井口控制盘液压单元130和井口控制盘电控单元140。作为一种优选,所述井口控制盘液压单元130包括:油箱131,其设置在所述井口控制盘内,用于提供液压油;电动泵132,其通过管汇与所述油箱连接,用于提供液压动力源;以及调压阀133,其通过管汇与所述电动泵连接,用于提供降压调节;蓄能器134,其通过管汇与所述调压阀连接,用于积蓄液压压力。作为进一步优选,还包括:压力表134a,其与所述蓄能器电连接,用于显示压力;指示器134b,其与所述蓄能器电连接,用于显示液压源压力状态;漏电保护器134c,其与所述蓄能器电连接,用于检测井口控制盘液压单元内部导体是否存在漏电。作为进一步优选,还包括:阻火器131a,其设置在所述油箱内,用于阻燃。The wellhead control panel 120 is electrically connected to the wellhead control panel electric control box 110 , and the wellhead control panel hydraulic unit 130 and the wellhead control panel electric control unit 140 are respectively arranged in the wellhead control panel 120 . As a preference, the wellhead control panel hydraulic unit 130 includes: an oil tank 131, which is arranged in the wellhead control panel, for providing hydraulic oil; an electric pump 132, which is connected to the oil tank through a manifold, for A hydraulic power source is provided; and a pressure regulating valve 133, which is connected to the electric pump through a manifold, is used to provide step-down regulation; an accumulator 134, which is connected to the pressure regulating valve through a manifold, is used to store hydraulic pressure pressure. As a further preference, it also includes: a pressure gauge 134a, which is electrically connected to the accumulator for displaying pressure; an indicator 134b, which is electrically connected to the accumulator, for displaying the pressure state of the hydraulic source; leakage protection A device 134c, which is electrically connected to the accumulator, is used to detect whether there is leakage in the conductor inside the hydraulic unit of the wellhead control panel. As a further preference, it also includes: a flame arrester 131a, which is arranged in the fuel tank and used for flame retardancy.
盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180,其内部的液压控制阀分别与所述井口控制盘耦合。作为一种优选,所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的液压控制阀与井口控制盘液压单元130的液压控制阀连通;所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的电信号接收电位与井口控制盘电控单元140的输出点位电连接。作为进一步优选,在所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的液压控制阀与井口控制盘液压单元130的液压控制阀的连接处分别设有电子压力表151、电子压力表161、电子压力表171和电子压力表181和频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182,所述电子压力表151、电子压力表161、电子压力表171和电子压力表181和频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182分别与中控单元电连接,所述电子压力表151、电子压力表161、电子压力表171和电子压力表181用于实时监测连接位置的压力;所述频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182,用于当电子压力表151、电子压力表161、电子压力表171或电子压力表181读数出现异常时,对连通位置进行频闪拍摄,便于通过照片分析压力异常原因。The disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the implement hydraulic station unit 170, and the workover rig unit 180 have internal hydraulic control valves respectively coupled with the wellhead control panel. As a preference, the hydraulic control valves of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the tool hydraulic station unit 170, and the workover rig unit 180 communicate with the hydraulic control valve of the wellhead control panel hydraulic unit 130; The electrical signal receiving potentials of the disc brake hydraulic station unit 150 , the drilling rig hydraulic station unit 160 , the implement hydraulic station unit 170 , and the workover unit 180 are electrically connected to the output points of the wellhead control panel electric control unit 140 . As a further preference, at the joints of the hydraulic control valves of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the tool hydraulic station unit 170, the workover unit 180 and the hydraulic control valve of the wellhead control panel hydraulic unit 130, respectively Electronic pressure gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 and electronic pressure gauge 181 and stroboscopic photographing equipment 152, stroboscopic photographing equipment 162, stroboscopic photographing equipment 172 and stroboscopic photographing equipment 182 are provided. Gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 and electronic pressure gauge 181 and stroboscopic camera equipment 152, stroboscopic camera equipment 162, stroboscopic camera equipment 172 and stroboscopic camera equipment 182 are respectively electrically connected to the central control unit, so The electronic pressure gauge 151, the electronic pressure gauge 161, the electronic pressure gauge 171 and the electronic pressure gauge 181 are used to monitor the pressure at the connection position in real time; The flash photography device 182 is used to perform stroboscopic photography of the connected position when the readings of the electronic pressure gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 or electronic pressure gauge 181 are abnormal, so as to analyze the cause of abnormal pressure through photos.
在使用过程中,所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的液压控制阀与井口控制盘液压单元130的液压控制阀连通;所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的电信号接收电位与井口控制盘电控单元140的输出点位电连接,通过井口控制盘液压单元130和井口控制盘电控单元140统一实现无人平台的液压设备电液控制。利用面板按钮111替代常规井口控制盘推拉阀;通过预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断、四级急停关断等井口控制盘的关断逻辑顺序,避免人员误操作,提高设备的智能化程度和可靠性。口控制盘电气控制箱110和中控通过电缆112连接,可以通过中控远程下达指令,通过井口控制盘120与中控连接电缆传递控制信号,远程操作井口控制盘液压输出打开或关闭,从而远程控制采油树安全阀的开关。During use, the hydraulic control valves of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the tool hydraulic station unit 170, and the workover unit 180 communicate with the hydraulic control valve of the wellhead control panel hydraulic unit 130; The electrical signal receiving potentials of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the implement hydraulic station unit 170, and the workover unit 180 are electrically connected to the output points of the wellhead control panel electric control unit 140. 130 and the electric control unit 140 of the wellhead control panel realize the electro-hydraulic control of the hydraulic equipment of the unmanned platform in a unified manner. Use the panel button 111 to replace the conventional wellhead control panel push-pull valve; through the preset production shutdown, well kill shutdown, first-level emergency stop shutdown, second-level emergency stop shutdown, third-level emergency stop shutdown, and fourth-level emergency stop shutdown The shut-off logic sequence of the wellhead control panel can avoid misoperation by personnel and improve the intelligence and reliability of the equipment. The electric control box 110 of the wellhead control panel is connected with the central control through the cable 112, and the command can be issued remotely through the central control, and the control signal is transmitted through the connection cable between the wellhead control panel 120 and the central control, and the hydraulic output of the wellhead control panel is remotely operated to open or close, thereby remotely Control the switch of the safety valve of the Christmas tree.
在另一个实施例中,所述井口控制盘液压单元130包括:油箱131,其设置在所述井口控制盘内,用于提供液压油;电动泵132,其通过管汇与所述油箱连接,用于提供液压动力源;以及调压阀133,其通过管汇与所述电动泵连接,用于提供降压调节;蓄能器134,其通过管汇与所述调压阀连接,用于积蓄液压压力。In another embodiment, the wellhead control panel hydraulic unit 130 includes: an oil tank 131, which is arranged in the wellhead control panel, for supplying hydraulic oil; an electric pump 132, which is connected to the oil tank through a manifold, Used to provide a hydraulic power source; and a pressure regulating valve 133, which is connected to the electric pump through a manifold, for providing pressure reduction regulation; an accumulator 134, which is connected to the pressure regulating valve through a manifold, for Accumulate hydraulic pressure.
在另一个实施例中,还包括:压力表134a,其与所述蓄能器电连接,用于显示压力;指示器134b,其与所述蓄能器电连接,用于显示液压源压力状态;漏电保护器134c,其与所述蓄能器电连接,用于检测井口控制盘液压单元内部导体是否存在漏电。In another embodiment, it also includes: a pressure gauge 134a, which is electrically connected to the accumulator, for displaying the pressure; an indicator 134b, which is electrically connected to the accumulator, and is used for displaying the pressure state of the hydraulic source ; Leakage protector 134c, which is electrically connected to the accumulator, and is used to detect whether there is leakage in the conductor inside the hydraulic unit of the wellhead control panel.
在另一个实施例中,还包括:阻火器131a,其设置在所述油箱内,用于阻燃。In another embodiment, it further includes: a flame arrester 131a, which is arranged in the fuel tank and used for flame retardancy.
在另一个实施例中,还包括:液压平衡囊190,其通过管路和钢索与所述油箱连接,用于在井口控制盘液压单元出现压力异常降低或升高的现象时,通过膨胀与或收缩进行调节;防撞框架191,其罩设在所述液压平衡囊外部,并通过钢丝绳及紧固螺栓安置在平台桩基下方,沉没在海平面下5~10米处。In another embodiment, it also includes: a hydraulic balance bag 190, which is connected to the oil tank through a pipeline and a steel cable, and is used for expanding and or shrink to adjust; the anti-collision frame 191, its cover is located at the outside of the hydraulic balance bag, and is placed below the platform pile foundation by steel wire rope and fastening bolts, and sinks at 5-10 meters below the sea level.
在另一个实施例中,所述井口控制盘电气控制旋钮111与井口控制盘电控单元140电连接,并可通过PLC控制井口控制盘电控单元140的电液控制逻辑;在所述井口控制盘电控单元140内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。In another embodiment, the electric control knob 111 of the wellhead control panel is electrically connected with the electric control unit 140 of the wellhead control panel, and the electro-hydraulic control logic of the electric control unit 140 of the wellhead control panel can be controlled by PLC; The panel electric control unit 140 presets the wellhead control panel shutdown logic sequence of production shutdown, well killing shutdown, first-level emergency stop shutdown, second-level emergency stop shutdown, and third-level emergency stop shutdown to realize wellhead control panel shutdown. The hydraulic output is turned on or off, thereby controlling the opening and closing of the safety valve of the Christmas tree.
在另一个实施例中,在所述井口控制盘电控单元140内还设有面板按钮141、延时继电器142和二位三通电磁阀143,其中,所述面板按钮141用于控制延时继电器线圈的通断,延时继电器142的触点用于控制电磁阀的得电与失电,二位三通电磁阀143用于将电气开关信号转换为液压通断控制。In another embodiment, a panel button 141, a delay relay 142 and a two-position three-way solenoid valve 143 are also provided in the wellhead control panel electric control unit 140, wherein the panel button 141 is used to control the delay On and off of the relay coil, the contacts of the delay relay 142 are used to control the energization and de-energization of the solenoid valve, and the two-position three-way solenoid valve 143 is used to convert the electrical switch signal into hydraulic on-off control.
在另一个实施例中,所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的液压控制阀与井口控制盘液压单元130的液压控制阀连通;所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的电信号接收电位与井口控制盘电控单元140的输出点位电连接。In another embodiment, the hydraulic control valves of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the implement hydraulic station unit 170, and the workover unit 180 communicate with the hydraulic control valve of the wellhead control panel hydraulic unit 130; The electrical signal reception potentials of the disc brake hydraulic station unit 150 , drilling rig hydraulic station unit 160 , implement hydraulic station unit 170 , and workover unit 180 are electrically connected to the output points of the wellhead control panel electric control unit 140 .
在另一个实施例中,在所述盘刹车液压站单元150、钻机液压站单元160、机具液压站单元170、修井机单元180的液压控制阀与井口控制盘液压单元130的液压控制阀的连接处分别设有电子压力表151、电子压力表161、电子压力表171和电子压力表181和频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182,所述电子压力表151、电子压力表161、电子压力表171和电子压力表181和频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182分别与中控单元电连接,所述电子压力表151、电子压力表161、电子压力表171和电子压力表181用于实时监测连接位置的压力;所述频闪拍照设备152、频闪拍照设备162、频闪拍照设备172和频闪拍照设备182,用于当电子压力表151、电子压力表161、电子压力表171或电子压力表181读数出现异常时,对连通位置进行频闪拍摄,便于通过照片分析压力异常原因。In another embodiment, the hydraulic control valves of the disc brake hydraulic station unit 150, the drilling rig hydraulic station unit 160, the implement hydraulic station unit 170, the workover rig unit 180 and the hydraulic control valve of the wellhead control panel hydraulic unit 130 Electronic pressure gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 and electronic pressure gauge 181 and stroboscopic photographing device 152, stroboscopic photographing device 162, stroboscopic photographing device 172 and stroboscopic photographing device 182 are respectively provided at the junction, so The electronic pressure gauge 151, the electronic pressure gauge 161, the electronic pressure gauge 171 and the electronic pressure gauge 181 and the stroboscopic camera equipment 152, the stroboscopic camera equipment 162, the stroboscopic camera equipment 172 and the stroboscopic camera equipment 182 are respectively connected with the central control unit electronically connected, the electronic pressure gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 and electronic pressure gauge 181 are used to monitor the pressure at the connection position in real time; 172 and stroboscopic photographing device 182, used to perform stroboscopic photography of connected positions when the readings of electronic pressure gauge 151, electronic pressure gauge 161, electronic pressure gauge 171 or electronic pressure gauge 181 are abnormal, so as to analyze the cause of abnormal pressure through photos .
在另一个实施例中,在所述防撞框架191内设置有围栏电控开关,所述围栏电控开关与中控电连接,在所述液压平衡囊190上方设有救援把手。当发生井喷或平台出现异常情况时,可以通过中控解锁防撞框架191电控开关围栏,液压平衡囊190在海水浮力作用下漂浮至海面,跳平台逃生人员能够抓住救援把手,等待后续的救援。In another embodiment, a fence electric control switch is provided in the anti-collision frame 191 , the fence electric control switch is electrically connected to the central control, and a rescue handle is provided above the hydraulic balance bag 190 . When a blowout occurs or an abnormal situation occurs on the platform, the anti-collision frame 191 can be unlocked through the central control to electrically control the switch fence, and the hydraulic balance bag 190 will float to the sea surface under the buoyancy of the seawater, and those who jump off the platform can grab the rescue handle and wait for the follow-up rescue.
综上所述本发明一种应用于无人平台的电液中枢控制系统1,井口控制盘分别与盘刹车液压站单元、钻机液压站单元、机具液压站单元、修井机单元内部的液压控制阀耦合,通过设置在井口控制盘内的井口控制盘液压单元和井口控制盘电控单元统一实现无人平台的液压设备电液控制;井口控制盘电控单元内部预设生产关断、压井关断、一级急停关断、二级急停关断、三级急停关断的井口控制盘关断逻辑顺序,无需本地操作复位,即可实现井口控制盘液压输出打开或关闭,进而控制采油树安全阀的开关。In summary, the present invention is an electro-hydraulic central control system 1 applied to an unmanned platform. The wellhead control panel is respectively connected with the hydraulic control unit inside the disc brake hydraulic station unit, drilling rig hydraulic station unit, implement hydraulic station unit, and workover unit. Valve coupling, through the wellhead control panel hydraulic unit and the wellhead control panel electronic control unit set in the wellhead control panel, the electro-hydraulic control of the hydraulic equipment of the unmanned platform is realized; Shutdown, first-level emergency stop shutdown, second-level emergency stop shutdown, third-level emergency stop shutdown logic sequence of the wellhead control panel, without the need for local operation reset, the hydraulic output of the wellhead control panel can be turned on or off, and then Control the switch of the safety valve of the Christmas tree.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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| CA3264192A CA3264192A1 (en) | 2023-05-09 | 2023-12-12 | An electro-hydraulic central control system for unmanned platforms |
| PCT/CN2023/138078 WO2024230157A1 (en) | 2023-05-09 | 2023-12-12 | Electrohydraulic central control system applied to unmanned platform |
| ZA2025/01191A ZA202501191B (en) | 2023-05-09 | 2025-02-07 | An electro-hydraulic central control system for unmanned platforms |
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| CN210118116U (en) * | 2019-04-16 | 2020-02-28 | 中海石油深海开发有限公司 | Wellhead control panel for offshore oil and gas well |
| CN110094177B (en) * | 2019-05-25 | 2024-08-09 | 陕西盛乙智能技术有限公司 | Intelligent wellhead acquisition control device |
| CN212642667U (en) * | 2020-05-27 | 2021-03-02 | 广州东塑石油钻采专用设备有限公司 | Wellhead control system |
| CN111720095A (en) * | 2020-06-12 | 2020-09-29 | 中计研技术有限公司 | A New Wellhead Surface Safety Control System |
| CN116641683B (en) * | 2023-05-09 | 2024-10-15 | 中国海洋石油集团有限公司 | An electro-hydraulic central control system for unmanned platforms |
-
2023
- 2023-05-09 CN CN202310513541.3A patent/CN116641683B/en active Active
- 2023-12-12 CA CA3264192A patent/CA3264192A1/en active Pending
- 2023-12-12 WO PCT/CN2023/138078 patent/WO2024230157A1/en not_active Ceased
-
2025
- 2025-02-07 ZA ZA2025/01191A patent/ZA202501191B/en unknown
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2365737C1 (en) * | 2008-05-20 | 2009-08-27 | Общество с ограниченной ответственностью Финансово-промышленная компания "Космос-Нефть-Газ" | Complex of equipment for control of oil pool well |
| CN201874527U (en) * | 2010-12-03 | 2011-06-22 | 上海神开石油化工装备股份有限公司 | Wellhead ground safety control system |
| CN203214040U (en) * | 2013-01-18 | 2013-09-25 | 上海神开石油化工装备股份有限公司 | Well mouth control panel free of well site electric power |
| CN209523725U (en) * | 2019-07-12 | 2019-10-22 | 北京中石天马科技有限公司 | A kind of well head automation oil recovery hydraulic control system |
| CN216105784U (en) * | 2021-11-14 | 2022-03-22 | 通化石油化工机械制造有限责任公司 | Hydraulic disc brake electro-hydraulic dual control device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024230157A1 (en) * | 2023-05-09 | 2024-11-14 | 中国海洋石油集团有限公司 | Electrohydraulic central control system applied to unmanned platform |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA202501191B (en) | 2025-08-27 |
| CN116641683B (en) | 2024-10-15 |
| WO2024230157A1 (en) | 2024-11-14 |
| CA3264192A1 (en) | 2025-05-31 |
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